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iNetVu® Drive-Away Platform Installation Manual

Ka-75V/981/Ka-98(H/G/V) and 1201

The iNetVu® brand and logo are registered trademarks of C-COM Satellite Systems, Inc.
© Copyright 2006 C-COM Satellite Systems, Inc.

1-877-iNetVu6
www.c-comsat.com
Revision 23.0
August 19, 2013

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Table of Contents
Chapter 1: Introduction .................................................................................................... 8
1.1 About This Manual ........................................................................................... 8
1.2 Important Safety Information ............................................................................ 8
1.3 System Overview ............................................................................................. 9
1.4 iNetVu® Antenna ............................................................................................ 10
1.5 Power Consumption....................................................................................... 12
1.6 iNetVu® Controllers ........................................................................................ 12
Chapter 2: iNetVu®Drive-Away General Specifications .................................................. 13
2.1 Mounting Surface ........................................................................................... 13
2.2 Roof Clearance .............................................................................................. 13
2.3 Weight Support .............................................................................................. 13
2.4 Additional Considerations .............................................................................. 13
Chapter 3: iNetVu® Drive-Away System Installation ...................................................... 14
3.1 General .......................................................................................................... 14
3.2 Recommended Tools ..................................................................................... 15
3.3 Installation Overview ...................................................................................... 16
3.4 Platform Front / Back Orientation Ka-75V/981/Ka-98(H/G/V) and 1201 ......... 17
3.5 Direct Installation to Vehicle ........................................................................... 18
3.5.1 Clearance Requirements Ka-75V/981/Ka-98(H/G/V) and 1201 Platforms .. 19
3.6 Alternative Installation to Vehicle Using Thule® Racking System................... 32
3.7 iNetVu® Drive-Away System Wiring ............................................................... 33
Chapter 4: Additional Assemblies & Adjustments .......................................................... 35
4.1 Installing Reflector to iNetVu® 1201 Drive-Away Platform ............................. 35
4.2 Ka-75V Feed Location Adjustment ................................................................. 37
4.3 Adjusting 981/Ka-98(H/G/V) Feed Horn ABCD Dimensions ........................... 39
4.4 Stow Adjustment on iNetVu® Ka-75V/981/Ka-98(H/G/V) ................................ 42
4.5 A0985A-1 (Ka-98H Transceiver) RHCP and LHCP Configuration .................. 47
4.6 A0985A-2 (Ka-98G Transceiver) RHCP and LHCP Configuration.................. 50
4.7 EL Stow Switch Adjustment on Ka-75/Ka-98(H/G) Beta Only ........................ 52
4.8 Installing BUC to iNetVu® 1201 Drive-Away using Universal Bracket Kit ........ 54
4.9 Installing BUC Using Universal Mounting Clamp Kit....................................... 56
4.10 Installing/Routing Flexible Waveguide on iNetVu® 981 New Gen Mobile
Platform ..................................................................................................................... 63
4.10.1 Version 2.1 or older .................................................................................... 63
4.10.2 Version 3.0 or Newer ................................................................................. 65
Appendix 1: Default Limits and Configuration Data Tables ............................................ 66
Appendix 2: Platform ABCD Dimensions ....................................................................... 67
Appendix 3: Manual/Emergency Movement .................................................................. 68
Appendix 4: Pod Installation on 120 cm and 98 cm platforms ........................................ 69
Appendix 5: Declaration of Conformity .......................................................................... 79

Proprietary Notice: This document contains information that is proprietary and


confidential to C-COM Satellite Systems, Inc., and is intended for internal and or
C-COM Satellite Systems Inc. partners use only. No part of this document may

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be copied or reproduced in any way, without prior written permission of C-COM
Satellite Systems, Inc.

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Copyright © 2006. All rights reserved. C-COM Satellite Systems Inc.
This document contains information, which is protected by copyright. All rights reserved.
Reproduction, adaptation, or translation without prior written permission is prohibited, except as
followed under the copyright laws.

Both the iNetVu® and C-COM names and logos are registered trademarks of C-COM Satellite
Systems Inc.

Intel® Pentium is a registered trademark of Intel Corporation. Microsoft, Windows, Windows NT


and MapPoint are registered trademarks of Microsoft Corporation.

All other product names mentioned in this manual may be trademarks or registered trademarks of
their respective companies and are the sole property of their respective manufacturers.

New Generation Installation Manual Page 5 of 79


FCC and INDUSTRY CANADA INFORMATION TO THE USER:
The FCC and Industry Canada have imposed the following conditions when operating,
installing and deploying iNetVu® Drive-Away Earth Stations and is mandatory for all
installations made within the Continental United States and Canada as well as Hawaii,
Alaska, Puerto Rico, the U.S. Virgin Islands and other U.S. Territories. The FCC
requires that a certified installer perform the installation. It is also strongly recommended
that a qualified professional RV dealer/installer mount the system on your vehicle.
These conditions are also required by C-COM for all other installed locations.

All iNetVu® Drive-Away earth station installers must be C-COM Certified, and must have
specifically acknowledged the requirements for iNetVu® Drive-Away installations, which
are as follows:

1. “Installation” is the physical mounting and wiring of the Satellite provider’s earth
station on a vehicle or other stationary site in order to prepare for correct
operation. Only Certified C-COM iNetVu installers may perform the installation
and removal of an iNetVu® Drive-Away system.
2. “Deployment” means the raising, pointing and orienting of the earth station to the
communicating satellite, every time it is raised from a stowed position for use.
The deployment of an iNetVu® Drive-Away system must only be done by a
trained installer or by a consumer using the deployment software.
3. Installers shall install the iNetVu® systems only in locations that are not readily
accessible to children and in a manner that prevents human exposure to potential
radiation hazards.
4. For large vehicles with roof mounts, the height of the bottom lip of the earth
station when fully deployed must be at least six feet above the ground at all
times, or six feet above a surrounding surface which a person may easily access.
5. If a roof access ladder or any other means of access to the roof is installed on the
vehicle, then the ladder or access must be blocked by a suitable rope or other
barrier while the earth station is deployed or in operation. The installer must
provide this rope or barrier directly to the end user at the time of installation and
advise the user to use it at all times when the earth station is deployed or in
operation. Warning signs shall also be provided by the installer to the end user
to be posted on the rope or other barrier warning all persons not to attempt to
access the roof of the vehicle while the earth station is deployed or in operation.
6. Warning signs shall be posted at prominent locations on the earth station
informing all persons of the danger of harmful radiation from the earth station
while it is deployed or while in operation.
7. The iNetVu® Drive-Away system may only be operated when the vehicle is
stationary.
8. The installer must inform the end user that the vehicle must be stabilized during
the transmission, to prevent movement of the vehicle for any reason, including
movement of persons on or off the vehicle, or high winds. The installer shall
advise the end user how to appropriately stabilize their vehicle.
9. Installers shall be liable for all damages if they fail to comply with the above
mandatory conditions. This includes, but is not limited to damages caused by
improper installation or due to the failure to provide required information to the
end user.
10. Installers and end users will be deemed directly liable for any damages resulting
from either of their failure to comply with the above rules. These rules are meant
to ensure that extraordinary precautions and measures are used to prevent

New Generation Installation Manual Page 6 of 79


satellite interference or exposure to harmful radiation. C-COM reserves the
rights to immediately suspend without liability or previous notice the
operation of the earth station upon detection of a deviation from its installation or
operational requirements until the deviation is corrected. In addition, C-COM
reserves the right to suspend or cancel the Installer Certificate of any installer
that has not fully complied with these installation requirements.
11. Further, the installer and end user may be directly liable for any damages
resulting from any change undertaken by either of them. Including but not limited
to, any modification of any part of the hardware, software, specific operational
frequencies, the authorized satellite, or the size or other characteristics of the
earth station supplied to them by C-COM or C-COM’s authorized representatives.

Note 1:
This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to Part 15 of FCC rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
residential installation. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with this instruction manual, may
cause harmful interference with radio communications. However, there is no guarantee
that interference will not occur in a particular installation. If this equipment does cause
harmful interference to radio or television reception, which can be determined by turning
the equipment off and on, the user is encouraged to try to correct the interference by one
or more of the following measures:
 Reorient or relocate the receiving antenna.
 Increase the separation between the equipment and receiver.
 Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
 Consult the dealer or an experienced radio / TV technician for help.

Note 2:
This Class B digital apparatus complies with Canadian ICES-003.

New Generation Installation Manual Page 7 of 79


Chapter 1: Introduction

1.1 About This Manual

This manual explains the iNetVu® Drive-Away System Installation and General
Assembly. An electronic version of this manual is included on the iNetVu® CD that came
with your system.

1.2 Important Safety Information

For your safety and protection, read this entire manual before attempting to install or use
the iNetVu® Drive-Away System. Keep this manual where you can refer to it if
necessary.

Types of Warnings Used in This Manual

This section introduces the various types of warnings used in this manual to alert you
to possible safety hazards.

Indicates an imminently hazardous situation, which, if not


avoided, will result in death or serious injury.

Indicates a potentially hazardous situation, which, if not


avoided, could result in death or serious injury.

Indicates a potentially hazardous situation, which, if not


avoided, may result in minor or moderate injury.

Indicates a situation or practice that might result in


property or equipment damage.

New Generation Installation Manual Page 8 of 79


1.3 System Overview

The iNetVu® Drive-Away Satellite Internet system is an automatic scanner, polarizer and
beam positioning system for a foldable two-way satellite antenna. It has been designed
to automatically find and acquire the satellite beam and the position based on both a
GPS position reading as well as other positioning parameters. It is targeted for mobile
users worldwide who require broadband Internet access in large continuous coverage
areas, including remote locations where DSL and Cable and other Internet services do
not exist. It provides two-way, high-speed data communications over satellite. iNetVu®
empowers mobile users with the ability to stop anywhere there is Satellite coverage and
access Internet at broadband speeds.

This Manual covers and includes the following mount types:

 A0755A (Ka-75V) ----------Ka Viasat


 **A0985A-1 (Ka-98H) ----------Hughes Transceiver
 **A0985A-2 (Ka-98G) ----------Skyware Global Transceiver
 **A0985A-3 (Ka-98V) ----------Viasat Transceiver
 **A0985B-2 (Ka-98G) ----------Skyware Global Transceiver
 A0981A (981) ---------------Ku Band
 A1201A (1201)--------------Ku Band

** The dash and number after the letter is dropped when selecting the mount type
in the iNetVu software, i.e. A0985A-1 becomes A0985A and so on. The A0985A
covers all three Ka platform flavours with 2 axis (AZ &EL) and A0985B covers the
Ka-98G platform with three axis. Refer to iNetVu Controller User Manual.

The Drive-Away system offers the following additional capabilities and features:
 981 and 1201 Drive-Away Platform features a 3-axis DC motor drive system,
while the Ka-75V and Ka-98(H/G/V) feature a 2-axis DC motor drive system. The
A0985B-2 (Ka-98G) features a 3-axis DC motor drive system.
 All power transmission components are high strength, low backlash gear motors
and maintenance free. Housed and coupled with high strength, zero backlash
timing belts, which result in a rigid, highly reliable system with the minimum
weight and maximum accuracy.
 Reflector is an offset, prime focus, SMC high strength plastic illuminated by a
corrugated horn
 Satellite acquisition and lock in less than 5 minutes (under normal circumstances)
 Satellite independent – compatible with any configured satellite
 Dish pointing is automatic and fully software controlled
 Optimized signal reception and transmission
 Fast re-acquisition based on last good position
 Interfaces with a full-function controller with features such as automatic stowing,
GPS and flux-gate compass and automatic satellite pointing
 Reliable acquiring, minimal maintenance
 Self-calibrating and tuning after satellite acquisition

New Generation Installation Manual Page 9 of 79


1.4 iNetVu® Antenna

The iNetVu® Ka-75V, Ka-98(H/G/V) Antenna are elliptical 75 cm and 98 cm, two-way Ka-
Band satellite dish mounted over an arm that supports the antenna plus the Radio
Transmitter
(Tria).

The iNetVu® 981, 1201 Antenna is a circular 98 cm and 120 cm, two-way Ku-Band
satellite dish mounted over an arm that supports the antenna, Radio Transmitter and
Low Noise Block (LNB).

Ka-75V Drive-Away

***Ka-98H Drive-Away

Fig. 1: Ka-75V and Ka-98H (Ka Band) Antennas

Note1: Elevation Stow sensor is no longer on the elevation stow plate.

*** The 98 cm Antennas will look the same for all of the different model types with the
exception of the Feed boom and TRIA.

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981 Drive-Away

Fig. 2: 981 Ku Band Antenna

1201 Drive-Away

Fig. 3: 1201 Ku Band Antenna

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1.5 Power Consumption

Minimum Power Consumption: 10W (when system is idle. i.e. Controller


with possible LNB powered).
Maximum Power Consumption: 24 @ 9A = 216W
Controller AC Universal Input: 90 ~ 264 VAC, 47 ~ 63 Hz

1.6 iNetVu® Controllers

The iNetVu® Antenna Controllers have been designed to automate the operation of
Drive-Away systems.

Key Features:
 Automatic azimuth, polarization, and elevation pointing calculation
 GPS receiver for determining antenna latitude and longitude coordinates
 24 VDC input, allows powering of controller from an external power source
 Fluxgate compass for determining orientation/direction of iNetVu® Drive-Away
Platform
 Non-volatile, flash memory for storing satellite locations and configuration data
 Automatic dish repositioning to previously accessed satellites (if the vehicle or
structures location is unchanged)
 Slim, 1U high rack or desktop mounted unit
 Continuous monitoring of antenna drive status
 RS-232 remote control serial interface
 USB interface
 Network interface
 L-Band RF detector to support Ku and Ka satellite operations

See the Controller User Manual for more details.

New Generation Installation Manual Page 12 of 79


Chapter 2: iNetVu® Drive-Away General Specifications

2.1 Mounting Surface

 The mounting surface must be flat within 1/16” (1.6mm)


 A 1½” (38mm) diameter hole is needed near the mounting surface for routing of
the control and signal cables.

2.2 Roof Clearance

All iNetVu® systems require a specific unobstructed clearance from any other roof-
mounted equipment such as air conditioners, air vents, etc. See section 3.5 for
geometrical coordinates.

2.3 Weight Support

All iNetVu® Drive-Away systems are capable of being mounted to a vehicle that can
support the following constraints.

 iNetVu® A0755A (Ka-75V) – 115 lbs. (52.0 kg)


 iNetVu® A0981A (981) – 119 lbs. (54.0 kg)
 iNetVu® A0985A-1,/-2,/-3 (Ka-98H/G/V) – 119 lbs. (54.0 kg)
 iNetVu® A0985B-2 (Ka-98G) – 119 lbs. (54.0 kg)
 iNetVu® A1201 (1201) – 195 lbs. (88.0 kg)

2.4 Additional Considerations

A clear unobstructed view of the southern sky is required for reliable satellite
communication for users in the Northern Hemisphere. Vice versa for those in the
Southern Hemisphere.

New Generation Installation Manual Page 13 of 79


Chapter 3: iNetVu® Drive-Away System Installation

THE iNetVu® DRIVE-AWAY PLATFORM SHOULD NEVER BE


OPERATED WITHOUT ITS CONTROLLER AND SHOULD
NEVER BE CONNECTED DIRECTLY TO A BATTERY.

DOING SO WILL VOID THE WARRANTY ON BOTH THE CONTROLLER AND THE
PLATFORM AND THE CUSTOMER WILL BE CHARGED FOR REPAIR AND
REPLACEMENT COSTS RELATING TO THE DAMAGE.

THE POWER TO OPERATE THE DRIVE-AWAY PLATFORM SHOULD ALWAYS BE


CONNECTED TO THE CONTROLLER VIA ITS APPROPRIATE POWER CABLE, WHICH IS
FUSED. POWER SHOULD NEVER BE APPLIED DIRECTLY TO THE PLATFORM TO
RAISE OR LOWER IT WITHOUT THE USE OF THE CONTROLLER. ALWAYS CONNECT
THE CABLES (MOTOR, SENSOR AND COAXIAL) TO THE CONTROLLER PRIOR TO
POWERING IT ON.

NOT FOLLOWING THESE INSTRUCTIONS WILL SEVERELY DAMAGE THE PLATFORM


AND WILL ALSO DAMAGE THE CONTROLLER ONCE IT IS ATTACHED TO THE
PLATFORM THAT HAS BEEN SUBJECTED TO DIRECT BATTERY OPERATION WITHOUT
THE USE OF THE CONTROLLER.

3.1 General

All iNetVu® Drive-Away Systems have been fully tested with the iNetVu ® Controller prior to
shipment. All position feedback; limit sensing, limit switches and motor speeds have been
calibrated and preset prior to shipping. The wave-guide, the boom mounted Radio Transmitter
cables and the Transmission/Receive coaxial cables have all been pre-wired. There is no
need to re-calibrate the Drive-Away Platform unless directed by a C-COM Support Technician.

It is critical that the iNetVu® Controller stay together with the Drive-Away Platform it shipped
with. You may refer to the iNetVu® Shipping Checklist to confirm this.

The iNetVu® Drive-Away System has been designed for either roof rack mounting or
mounting directly to a vehicle. The iNetVu ® Drive-Away Platform should always be secured to
the vehicle.

Ensure that the inverter is grounded the same as the


iNetVuTM controller chassis.

New Generation Installation Manual Page 14 of 79


3.2 Recommended Tools

The following tools are recommended to have handy during the installation and operation of
the iNetVuTM Drive-Away System.

 RG6 (coax) Cable Stripper and Crimping tool


 Wrenches – 3/4, 5/8, 9/16, 1/2, 7/16, 3/8, 5/16 (all Qty 1 except 2 for 1/2)
 1/2 Ratchet with 3/4, 5/8, 9/16, 1/2, 7/16, 3/8, 5/16 sockets
 Allen Key Set. Both Standard and Metric.
 Phillips Screwdrivers. Assorted set
 Flat Screwdrivers. Assorted set
 Ball peen hammer
 Plastic hammer
 Pin drift punches. Assorted sizes
 Grease gun
 WD 40
 7024B/C iNetVu Controller
 Satellite Recognition Device (i.e. Spectrum Analyzer, etc.)
 Emery cloth (Sandpaper for metal)
 Utility Knife
 Pliers
 Side cutters
 Vice grips
 Hacksaw

New Generation Installation Manual Page 15 of 79


3.3 Installation Overview

1. Unpack the Drive-Away Platform and reflector (Ka-75V/Ka-98(H/G/V) and 981 arrive
with the reflector already installed)

2. Attach reflector to iNetVu® 1201 Drive-Away Platform. (See section 4.1 for more
details).

3. Locate a suitable mounting site with adequate clearance.

4. For Direct Roof Installation: (See section 3.5 for complete and detailed steps)

a. Mark the position of the Drive-Away Platform ensuring the front / back
orientation is correct.
b. Pre-seal the roof.
c. Place the Drive-Away Platform in position.
d. Drill pilot holes if necessary and secure with screws. Note that the dish may
obscure some of the mounting holes.
e. Install the corner screws.
f. Raise the dish either via Handheld Controller or iNetVu® Mobile software.
g. Attach Drive-Away Platform to roof.
h. Run Power, Motor Control, Coaxial, Sensor cables

5. For Thule Rack Installation: (See section 3.6 for complete and detailed steps)

a. Attach Drive-Away Platform to Thule Rack


b. Run Power, Motor Control, Coaxial, Sensor cables.
c. Connect iNetVu® Controller, Satellite Modem, PC and Drive-Away Platform.
d. Install iNetVu® Mobile Software.
e. Configure to correct service and operate (see Service User Manual for more
detail)

New Generation Installation Manual Page 16 of 79


3.4 Platform Front / Back Orientation Ka-75V/981/Ka-98(H/G/V) and
1201

The iNetVu® Drive-Away Platform should be mounted so that


the Reflector faces the rear of the vehicle on which it is
mounted. Failure to adhere to these requirements could cause
the Drive-Away Platform to detach from the vehicle at high
speed.

This end faces the FRONT of


the Vehicle

This end faces the REAR of


the Vehicle

Fig. 4: Front / Back orientation of iNetVu® 1201 Platform with Optional Pod

This end faces the FRONT of


the Vehicle

This end faces the REAR of


the Vehicle

Fig. 5: Front / Back orientation of iNetVu® Ka-75V/Ka-98(H/G/V)/Ku-981 Platform

New Generation Installation Manual Page 17 of 79


3.5 Direct Installation to Vehicle

1. Remove the top and sides of shipping crate.

2. Remove any internal bracing and all packaged parts.

3. Remove the screws attaching the iNetVu Drive-Away System to the bottom of crate
and remove the iNetVu® Drive-Away System from its shipping base. Note that
iNetVu® system is shipped pre-assembled.

The iNetVu system is an extreme load and must


therefore be handled correctly and with care. If it is NOT
handled correctly, a potentially hazardous situation can
arise that could result in death or serious injury. The
Roofing must be assessed and capable of handling the
load prior to installation.

4. With the aid of at least four people or a lifting mechanism, raise and position the
system on the roof. The system must be handled and supported at both ends. Under
no circumstances should one person attempt this alone.

5. The 1201 system comes in four (4) different base configurations:

a. Pod with steel base


b. Pod without steel base
c. No Pod with steel base
d. No Pod without steel base

Note: Ensure that the front/back orientation of the Drive-Away Platform is correct.

6. Maneuver the Drive-Away Platform over the mounting position on the vehicle and
verify that the proper clearance space is available. Visually check that the dish arm will
not hit any other mounted antenna or other device such as air conditioners as it
rotates.

See the following figures for Roof Clearance Requirements:

New Generation Installation Manual Page 18 of 79


3.5.1 Clearance Requirements Ka-75V/981/Ka-98(H/G/V) and 1201
Platforms

Ka-75V – 75 cm Ka Band – Circular Platform

Fig. 6: Clearance requirements for the iNetVu® Ka-75V Drive-Away Platform

New Generation Installation Manual Page 19 of 79


981 – 98 cm Ku Band Platform

Fig. 7: Clearance requirements for the iNetVu® 981 Drive-Away Platform

New Generation Installation Manual Page 20 of 79


981 Version 3.0+ – 98 cm Ku Band Platform (High Capacity Feed)

With Pod

Without Pod

Fig. 8: Clearance requirements for the iNetVu® 981 Version 3.0+ Drive-Away Platform with Pod option

New Generation Installation Manual Page 21 of 79


Ka-98G (SKYWARE) – 98cm Ka Band - Circular

Fig. 9: Clearance requirements for the iNetVu® Ka-98G Drive-Away Platform

New Generation Installation Manual Page 22 of 79


Ka-98H (HNS) – 98 cm Ka Band - Circular

Fig. 10: Clearance requirements for the iNetVu® Ka-98H Drive-Away Platform

New Generation Installation Manual Page 23 of 79


1201 – 120 cm Ku Band

Fig. 11: Clearance requirements for the iNetVu® 1201 Drive-Away Platform

New Generation Installation Manual Page 24 of 79


7. Slide the Drive-Away Platform over to the center of the roof; using a tape measure
locate center.

8. Mark a “foot print” or outline of the Drive-Away Platform’s base onto the vehicle’s roof
using chalk or non-permanent marker. Metal base may look different than the one in
Fig 3:

Fig. 12: Marked outline of an iNetVu® Drive-Away Platform

9. Verify that the roof is flat within 1/16” (1.6mm).

Note: If the roof surface is not flat within 1/16” (1.6mm), apply a thin layer of structural
epoxy grout between the base and vehicle surface. Snug the bolts finger tight and
allow epoxy to cure before the final torque-down.

10. Drill the appropriate sized pilot holes for the roof type (if required)

Fiberglass: Required. Regular (non-self-tapping) stainless steel screws.


Rubber-covered metal: Not required. Self-tapping, stainless steel screws
Aluminum: Not required. Self-tapping, stainless steel screws.

If pilot holes are required, the dimensions on the following CAD drawing can be
utilized. The hole sizes shown are the Drive-Away Platform (clearance) holes. The
holes to be drilled for self-tapping screws will require a smaller diameter. Ensure the
roof top is capable of handling the iNetVu System load, prior to installation. C-
COM Satellite Systems Inc. does not hold responsibility to any damage caused
by direct roof installations.

New Generation Installation Manual Page 25 of 79


iNetVuTM Ka-75V Drive-Away Platform

Fig. 13: iNetVu® Ka-75V Drive-Away Platform CAD Drawing

iNetVuTM Ka-98G & Ka-98H Drive-Away Platform

Ka-98G
Skyware Global

Ka-98H
HNS

Fig. 14: iNetVu® 98G/H (SKYWARE & HNS) Drive-Away Platform CAD Drawing

New Generation Installation Manual Page 26 of 79


iNetVuTM 1201A Drive-Away Platform

Fig. 15: iNetVu® 1201A Drive-Away Platform CAD Drawing

New Generation Installation Manual Page 27 of 79


11. Verify the location of the Drive-Away platform and drill the appropriate number of
mounting holes for installation. The holes may be used for stabilizing the unit on the
roof top.

Fig. 16: Drilling the pilot holes and caulking the mounting holes on the roof

12. Remove the Drive-Away platform from the roof and caulk the mounting holes.

13. Ensuring the proper front/back orientation of the Drive-Away platform, lower the
iNetVu® system back over the pilot holes.

14. Insert the mounting bolts and torque them to 9-10 ft. lbs.

15. Apply a small quantity of good quality caulk to the bolt heads.

Fig. 17: Torque-down the mounting screws

New Generation Installation Manual Page 28 of 79


16. There are two equivalent methods for running the cables and wiring into your vehicle:

 Using the refrigerator ventilation opening (if large enough)

If the refrigerator ventilation opening is used, take care not to block the vent
and to keep the cables away from any hot surfaces.

 Drilling an opening on the roof.

Steps 17 – 21 describe this method.

17. Drill a 1½” (38.1mm) diameter opening and run the Motor Control Cable, Sensor
Cable, GPS wire, TX and RX coaxial cables from the roof into the vehicle leaving AMP
plugs on the outside. Running the cables from the roof in this manner will minimize the
size of the hole that will need to be drilled.

Fig. 18: A plastic sleeve used to prevent the cables from chaffing

18. Use a plastic sleeve to prevent cables from chaffing in the event of the opening having
rough edges.

19. Bundle the cables together neatly and use “P-clamps” to attach the cable assembly to
the roof. The GPS antenna should be located in an open area with an unobstructed
radius where it can “see" the GPS satellite constellation.

To attach to the roof, the GPS antenna utilizes a magnetic fixing. If mounting on a
fiberglass, wood or rubber coated roof, cut a 1/16” (1.6mm) thick mild steel sheet
approximately 3” (76.2mm) x 3” (76.2mm) and drill four holes in the corners as shown
in the figure below. To prevent rusting, this steel mounting plate must be first painted
with a good quality rust proofing paint.

It is highly recommended to use a bead of silicone around the complete


circumference of the antenna.

New Generation Installation Manual Page 29 of 79


Fig. 19: GPS antenna plate for the magnetic mounting

20. Apply caulking to prevent moisture from entering the opening.

Fig. 20: Completed roof wiring entry point

21. Install a standard 100A electrical service entry fitting (a clamshell fitting intended for
residential 115 / 230VAC electrical hook-up to a city supply is recommended) over the
cable entry point.

Ensure that the clamshell fitting is positioned so that the cable entry point faces the
rear of the vehicle. This will minimize the effects of wind driven rain.

Apply a bead of caulk around the opening to seal the roof entry point.

New Generation Installation Manual Page 30 of 79


Fig. 21: Weather proofing the cable entry point with a “clamshell” fitting

Note: Clamshell fitting is not sold with any C-COM iNetVu® products and is merely a
recommended method of waterproofing the roof top cable entry point.

22. Run the cables neatly inside the vehicle to the iNetVu® Controller. System wiring is
described later in a later section.

23. Congratulations! Direct installation has been successfully completed.

New Generation Installation Manual Page 31 of 79


3.6 Alternative Installation to Vehicle Using Thule® Racking System

For pallet mounting, the vehicle must be fitted with Thule® components that are matched to
customer’s specific vehicle. The cables are fed through a specially drilled hole and clamped in
a special foam grommet in order to prevent chaffing of the cables. (Note: The Thule feet and
connection to vehicle must be checked regularly for a secure fit with no loose fittings). Note
that 3 Thule bars, minimum are required.

1. Remove the top and sides of the shipping crate.

2. Remove any internal bracing and all packaged parts.

The iNetVu system is an extreme load and must


therefore be handled correctly and with care. If it is NOT
handled correctly, it could cause a potentially hazardous
situation that could result in death or serious injury.

3. Remove the bolts attaching the iNetVu® system to the bottom of the shipping crate
and remove the iNetVu® system. Note that the iNetVu® is shipped pre-assembled on
its mounting plate.

4. Install Thule components to vehicle.

Note: The iNetVu® system is oriented with back of the reflector facing the front of
vehicle. With least four people, raise and position the system on the installed Thule
rack. Under no circumstances should one person attempt this alone.

5. Align mounting angles and sides of pallet and secure with at least 6 “U” brackets – not
included with the iNetVu® Drive-Away Systems (a minimum of 2 per bar).

6. Run the cables neatly inside the vehicle to the iNetVu® Controller. Connection to the
iNetVu® Controller can be found and referred to in the Controller Manuals.

7. Congratulations! Installation has been successfully completed.

New Generation Installation Manual Page 32 of 79


3.7 iNetVu® Drive-Away System Wiring

If this is the first time working with the iNetVu® Drive-Away


Platform it is highly recommended that you read the entire manual
to get familiarized with the proper procedure for connecting the
cables to the controller and iNetVu® software operation.

The System wiring varies upon the type of controller and modem used. See the iNetVuTM
Controller or Vsat Service Manual for a detailed system-wiring diagram and explanation.

Military Style Connectors

Fig. 22: From left to right: Sensor Cable, Motor Control Cable, RX and TX RG6 Coaxial Cables

New Generation Installation Manual Page 33 of 79


1. Connect cables (Motor, Sensor and RX/TX) to back of controller and to the platform prior to
powering on.

Note: If a 90˚ elbow connector is required when connecting the coax cable to the LNB;
ensure the RX Bend is down in the same direction as the rigid waveguide. Failing to
properly install the 90˚ elbow will cause damaged to the LNB and or cable.

Rigid
Waveguide

90º Elbow

New Generation Installation Manual Page 34 of 79


Chapter 4: Additional Assemblies & Adjustments

4.1 Installing Reflector to iNetVu® 1201 Drive-Away Platform

Required Materials:

 120 cm Reflector
 1201A Drive-Away Platform Rev. 1.0+
 Reflector Assembly Hardware Bag
 Allen Key Set
 Miscellaneous Tools
 14mm Hex Socket Wrench
 Handheld Controller (Optional)

Procedure:

Use the following steps to attach a 120 cm Reflector to an iNetVu® 1201 Drive-Away Platform
Rev. 1.0+:

1. Remove reflector from crate and any packing materials on the Drive-Away Platform.

2. Raise the Drive-Away Platform to approximately 80 so that the Feed Arm is pointing
vertically upwards using iNetVu® Mobile Software, Handheld Controller or manual
hand tool, see Appendix: 3 for emergency manual movement. For more information
regarding the use of the iNetVu® Mobile Software and its installation, please refer to
the iNetVu® System Manual.

3. Carefully place the reflector onto the Drive-Away Platform’s Elevation Arm.

4. There are four (4) hex socket flat head cap screws included in the Reflector Assembly
Kit.

Fig. 23: Hex Socket Flat Head Cap Screws

New Generation Installation Manual Page 35 of 79


5. Insert any aligning pin through one of the bottom holes on the reflector, using the pin
properly align the screw holes on the Reflector and Elevation Arm.

6. Insert four (4) cap screws through the front of the Reflector in the location depicted
below.

Insert the two (2) SHORT cap screws in the UPPER holes and the two (2) LONG in the
LOWER holes.

Fig. 24: Reflector Mounting Locations

7. Secure Hex Socket Flat Head Cap Screws evenly in a cross pattern starting with the
top at each location. Tighten to approximately 25 ft/lbs.

8. Verify Focal Point (ABCD) Geometry. Measure from the dimples on the top and bottom
edge of the reflector, and ensure that dimensions are within ¼” of the values below.
See Appendix 2, for more details.

9. Congratulations! The 1.2 m Reflector has been successfully installed on to an iNetVu®


1201 Drive-Away Platform.

New Generation Installation Manual Page 36 of 79


4.2 Ka-75V Feed Location Adjustment

This procedure describes the steps involved for adjusting the Feed Horn angle to the iNetVu®
Ka-75V Drive-Away Platform. The adjustment procedure described below will be valid for
A0755A also known as (Ka-75V) platforms.

Required Materials:

 iNetVu® A0755A (Ka-75V) Drive-Away Platform


 Ka service Feed Boom Assembly
 4mm Allen Key

1. Adjust the Feed Horn boom angle, loosen adjustment block hold down screw by ¼
turn.

Feed placement adjustment


loosen 1/4 turn

New Generation Installation Manual Page 37 of 79


2. Use adjustment screw inside boom joint to adjust position.

3. Use the Feed Measurement Tool (provided by C-COM Satellite Systems Inc.) and
measure/set Feed Horn location distance from reflector dimple(s) on both sides to
arrow on TRIA bracket.

Bracket Arrow

4. Tighten adjustment block hold down screw after adjustments are complete.

5. ABCD dimensions may also be measured using Feed Horn and Reflector points, See
Appendix 2 for more details.

New Generation Installation Manual Page 38 of 79


4.3 Adjusting 981/Ka-98(H/G/V) Feed Horn ABCD Dimensions

This procedure describes the steps involved for adjusting the Feed Horn angle on the iNetVu®
981 Ku and Ka-98(H/G/V) Drive-Away Platform. The adjustment procedure described below
will be valid for A0981A (981 Ku), A0985A (Ka-98H, Ka-98G & Ka-98V) and A0985B (Ka-98G)
platforms with motorized polarization axis.

Required Materials:

 iNetVu® A0981A (981 Ku)


 iNetVu® A0985A (Ka-98H/G/V)/A0985B (Ka-98G third Pol axis) Drive-Away Platform
 4mm Allen Key

Procedure:

6. Measure the “D” dimension and verify the measurement, if measurement is correct
(within .06”) no adjustment is required. Measurement must be taking from the top
center of both the reflector and the Feed Horn.

Reflector top

Feed Horn top

Note: Only the “D” verification is required for adjusting the Feed Boom angle.

New Generation Installation Manual Page 39 of 79


7. Adjust the Feed Horn boom angle, loosen adjustment block hold down screw by ¼
turn.

8. Use adjustment screw inside boom joint to adjust position.

New Generation Installation Manual Page 40 of 79


9. Verify the “D” dimension and tighten the hold down screw.

10. Refer to Appendix 2, for ABCD Dimensions.

New Generation Installation Manual Page 41 of 79


4.4 Stow Adjustment on iNetVu® Ka-75V/981/Ka-98(H/G/V)

This document is intended to provide guidance in order to center the azimuth axis after
discovering the antenna is not stowing at center location. Read this document before
attempting the provided steps.

Required Materials:

 iNetVu® A0755A (Ka-75V) or A0985A (Ka-98H/G/V) Drive-Away Platform


 iNetVu® A0981A (981 Ku)
 iNetVu® 7024B/C Controller
 Allen Key Set

Step 1: Stow antenna with controller. This will determine how much adjustment will be
required to center the azimuth, be prepared to press the stop button to prevent damage.

Note: Antenna is not required to be completely stowed to make the required centering
adjustments. Feed Arm should be at minimum touching the base plate.

New Generation Installation Manual Page 42 of 79


Step 2: Remove AZ/EL cowling.

New Generation Installation Manual Page 43 of 79


Step 3: Loosen base hold-down (8) screws ½ turn.

New Generation Installation Manual Page 44 of 79


Step 4: Center azimuth axis on stow block by moving the Feed Arm until visually centered.

Note: Manually moving the elevation up a few degrees may be required in order to shift
and center the azimuth axis.

New Generation Installation Manual Page 45 of 79


Step 5: Re-tighten base hold-down bolts

Step 6: Re-assemble cowling.

Step 7: Deploy and verify stow procedure

New Generation Installation Manual Page 46 of 79


4.5 A0985A-1 (Ka-98H Transceiver) RHCP and LHCP Configuration

The following steps are intended to provide guidance in order to determine or configure the
Polarity on the HNS Ka Transceiver for Right Hand or Left Hand polarization. Read this
document before attempting the provided steps.

Once you determine which polarization setting is required, check the position of the polarizer
waveguide to determine if an adjustment is required. Looking at the rear of the radio towards
the reflector one can easily determine the current polarization setting for RHCP or LHCP by
seeing which side the polarizer is leaning. See procedure below for more information.

Required Materials:

 iNetVu® A0985A-1 (Ka-98H) Drive-Away Platform


 HNS Ka Transceiver
 Miscellaneous hand tools

New Generation Installation Manual Page 47 of 79


Procedure:

1. Look at the Transceiver end that has the Feed Horn. The Polarizer and collar
orientation will indicate the current Polarization setting.

2. Remove the two piece waveguide collar by loosening the two Allen screws. If the Feed
Horn is already installed just remove the two back Allen screws.

3. Separate the polarizer from the TRIA and rotate it one quarter turn (clockwise for
LHCP and counter-clockwise for RHCP), until the notch lines up with the key on the
end of the TRIA. The LHCP notch is adjacent to the L and the RHCP notch is adjacent
to the R on the polarizer.

4. Reseat the waveguide with the TRIA and reassemble the collar.

New Generation Installation Manual Page 48 of 79


5. Remove protective seal from the polarizer and discard.

6. Remove the dust cap from the stem of the feed horn.

7. Install feed horn by inserting O-ring into the groove inside the stem. Position the feed
horn against the waveguide as shown below.

8. Insert and tighten two Allen screws into collar securing feed horn in place. Leave nuts
that are used for pointing adjustments snug.

New Generation Installation Manual Page 49 of 79


4.6 A0985A-2 (Ka-98G Transceiver) RHCP and LHCP Configuration

The following steps are intended to provide guidance in order to configure the Skyware Global
Ka Transceiver for Right Hand or Left Hand polarization. Read this document before
attempting the provided steps.

Required Materials:

 iNetVu® A985A-2 (Ka-98G) Drive-Away Platform


 Skyware Global Ka Transceiver
 Miscellaneous hand tools

Procedure:

1. Look at the Transceiver end that has the Feed Horn. There should be indicators on
both the Feed Horn and the Transceiver identifying the current RHCP or LHCP
Polarization configuration.

New Generation Installation Manual Page 50 of 79


2. To flip the polarization configuration uninstall the Transceiver and Feed Horn from the
Beaver tail bracket.

3. Using the indicators reinstall to the required polarization configuration.

New Generation Installation Manual Page 51 of 79


4.7 EL Stow Switch Adjustment on Ka-75/Ka-98(H/G) Beta Only

This procedure describes the steps involved in adjusting stow switch on the iNetVu® Ka-75
and Ka-98(H/G) Drive-Away Platform.

Required Materials:

 iNetVu® A0755A (Ka-75V) or A0985A ( Ka-98H/G) Drive-Away Platform


 iNetVu® 7024B/C Controller
 Allen Key Set

Step 1: Deploy the antenna to EL – 30, and AZ – 0, access to the landing plate bottom is
required. Extra CAUTION should be taking here to avoid injury, lift the front plate with the help
of a second person in order to prevent the antenna from tipping. Remove stow block screws,
accessible from under stow landing plate.

New Generation Installation Manual Page 52 of 79


Step 2: Rotate block with sensor to required position.

Note: Sensor in the block is adjustable by turning the sensor in or out. Sensor may
need adjustment if EL Stow limit (ST) is not displayed in the software and or EL Stow
error is displayed during stow routine. Switch must be above block surface to detect
properly. See step 3 for approximate height.

Step 3: Re-attach stow sensor and test stowing.

EL
Sensor

New Generation Installation Manual Page 53 of 79


4.8 Installing BUC to iNetVu® 1201 Drive-Away using Universal
Bracket Kit

This procedure describes the steps involved for installing a Block UP Converter (BUC) to the
iNetVu® 1201 Drive-Away Platform. The installation procedure described below shows images
for a 4W BUC, but may be utilized for any sized BUC installation.

Required Materials:

 iNetVu® 1201 Drive-Away Platform


 Universal Transmitter Mounting Bracket Kit
 BUC (Block Up Converter)
 Phillips Screwdriver
 Allen Key Set

Procedure:

1. Ensure Block UP Converter (BUC) includes an O-ring.

2. Remove Universal Transmitter Mounting Brackets from the underside of the feed arm,
if attached.

3. Place and secure the BUC on the underside of the Feed Arm as depicted in the figure
below.

When securing the BUC, adjust the placement of the screws and brackets to ensure
the following:

a. The BUC is placed at the Top Center end of the Feed Arm (if facing the
Reflector), using the holes on the Feed Arm. This will ensure that the Flexible
Waveguide has enough slack and or sag and does not snap off during Stow
operation.

b. Ensure enough space is left between the BUC and the Feed Arm Bar where
the springs are attached (if applicable) to ensure you have enough space to
attach the Flexible Waveguide to the BUC.

c. The RG6 Coaxial Connector end of the BUC is facing the Reflector.

d. The long screws of the Universal Transmitter Mounting Bracket Kit are fed
through the grooves on each side of the BUC, if applicable.

New Generation Installation Manual Page 54 of 79


Reflector End

Fig. 25: Attaching BUC using Universal Transmitter Brackets

4. Connect ‘TX’ Coaxial cable to the BUC.

5. Connect the Flexible Waveguide to the BUC. The Flexible Wave guide should have
enough slack (an arced Flexible Wave guide see images) in order to accommodate
feed boom during the stow operation.

6. Congratulations! The BUC has been successfully installed.

New Generation Installation Manual Page 55 of 79


4.9 Installing BUC Using Universal Mounting Clamp Kit

This procedure describes the steps involved for installing a Block UP Converter (BUC) to the
iNetVu® Platforms using a Universal Mounting Clamp Kit. The installation procedure
described below shows images for a 2W BUC, but may be utilized for any sized BUC
installation.

Required Materials:

 iNetVu® Drive-Away Platform with mounting plate


 Universal Transmitter Mounting Clamp Kit
 BUC (Block Up Converter)
 #2 Phillips Screwdriver
 Allen Key Set
 Metal Cutting Shears

Procedure:

1. Place the foam protector onto the flat surface of the BUC (or the surface that is going
to be into contact with the feedarm) and cut the required length. The length of the
foam piece should be approximately the length of the BUC as depicted in fig. below.

Cutting length for adhesive foam sample

New Generation Installation Manual Page 56 of 79


2. Expose the adhesive end of the foam piece, and apply to the side of the BUC that will
be making contact with the feed arm as shown in the pictures below.

Fig. 26: Exposing adhesive and attaching to BUC

3. Place the flat end of the BUC (or the end that will lay flat against the feed arm)
downwards on your work surface.

4. Install one end fitting onto one side of the clamp strap using the provided truss
machine screws and washers as depicted in the pictures below.

Fig. 27: One Side End Fitting Installation

New Generation Installation Manual Page 57 of 79


5. Place the side of the strap with the installed end fitting flat on the work surface and
wrap the strap firmly around the BUC (less the side in contact with the work surface).
Cut the strap such that the side without the end fitting installed on it is 0.25 to 0.5
inches away from the work surface as depicted in the pictures below. Ensure to make
the cut between two holes on the strap. The holes should be visible through the shrink
tubing.

Fig. 28: Measuring length requirements for clamp strap

Fig. 29: Cutting the clamp strap - midpoint between two holes

New Generation Installation Manual Page 58 of 79


6. Expose two holes from the end of the strap without the end fitting with a razor or sharp
edge and install the second end fitting as depicted in the pictures below. Both end
fitting installations are similar in orientation.

Fig. 30: End fittings installation

7. Place and secure the BUC on the underside of the Feed Arm as close to the top as
possible.

When securing the BUC, adjust the placement of the screws and clamp strap to
ensure the following:

e. Leave enough space between the BUC and the Feed Arm Bar to ensure you
have enough space to attach the Flexible Waveguide to the BUC. The Flexible
wave guide should have an arc in the center to ensure enough slack exists
when the system stows. Note: It may be easier to Install the waveguide (if
applicable) onto the BUC before securing to the feed arm. See step 10 for
details.

New Generation Installation Manual Page 59 of 79


f. The long button cap screws of the Clamp Mounting Bracket Kit are fed through
the mounting plate on the feed arm and into the end fittings on each side of the
BUC as depicted in the pictures below. Ensure the provided lock and flat
washers are installed on the button cap screws. See note below for installing
strap on an angle if holes do not align.

Fig. 31: 2 Watt BUC mounting

New Generation Installation Manual Page 60 of 79


Fig. 32: 2 Watt BUC Mounting Top View – standard washers

Note: The Aluminum Square Beveled Washers provided could be utilized on the button cap
screws with the provided lock washers for installing the strap on an angle for BUC sizes that
don’t allow for direct mounting hole to end fitting alignment.

Fig. 33: Larger BUC mounting with beveled washers

New Generation Installation Manual Page 61 of 79


Fig. 34: Beveled washers installed with lock washer on cap screw

8. Repeat the strap installation process with an extra clamp strap on the opposite end of
the BUC as depicted in the picture below. Remember that the beveled washers allow
for angular installation of the clamp strap if required.

Fig. 35: Second mounting strap installed

9. Connect ‘TX’ Coaxial cable to the BUC.

10. IF not already installed, connect the Flexible Waveguide to the BUC. Ensure that the
Flexible Waveguide flange is aligned with the BUC output. Also ensure the “O” ring is
in place on the BUC (if applicable). Notice arc in the Flexible Wave guide in image
above.

11. Congratulations! The BUC has been successfully installed.

New Generation Installation Manual Page 62 of 79


4.10 Installing/Routing Flexible Waveguide on iNetVu® 981 New Gen
Mobile Platform

This procedure describes the steps involved in installing or ensuring the Flexible Waveguide is
properly set on the iNetVu™ 981 New Gen Mobile System. It is always recommended to read
the instructions and or the information herein before attempting the installation procedure.

Required Materials for iNetVu™ 981 New Gen Mobile Platform:

 Miscellaneous hand tools


 Flexible Waveguide

4.10.1 Version 2.1 or older

Procedure:

1. Connect Flexible Waveguide to OMT ensuring correct polarization between OMT and
Flexible Waveguide.

2. Route Flexible Waveguide down between roller assembly and feed mounting bracket.
Ensure the Flexible Waveguide is looped as shown.

Note: It may be easier to Install the waveguide (if applicable) onto the BUC first
and properly routing it back to the OMT before securing BUC to the feed arm.

New Generation Installation Manual Page 63 of 79


3. Connect the Flexible Waveguide to the BUC. Ensure the polarization on the Flexible
Waveguide is exactly as that of the BUC before tightening.

4. Apply a tie wrap to the Flexible Waveguide securing it to the Feed Guard Loop Bracket
using the 2 holes in the bracket.

5. Carefully test the Polarization Assembly movement and Antenna stow after installing
the Flexible Waveguide.

6. Contact C-COM Satellite Systems for Assistance if required.

New Generation Installation Manual Page 64 of 79


4.10.2 Version 3.0 or Newer

1. Install Flexible Waveguide if not already installed on OMT. Slide waveguide between
bridge and waveguide clamp plate. Ensure Waveguide loops as shown.

2. Install Flexible Waveguide Leave enough space between the BUC and the Feed Arm
Bar to ensure you have enough space to attach the Flexible Waveguide to the BUC.

3. Ensure that the Flexible Waveguide flange is aligned with the BUC output. Also
ensure the “O” ring is in place on the BUC (if applicable).

4. Ensure the flexible waveguide is properly clamped and installed to the polarization
cage such that the OMT is capable of rotating to polarization mechanical extremes (-
90.0 and +90.0).

5. Contact C-COM Satellite Systems for Assistance if required.

New Generation Installation Manual Page 65 of 79


Appendix 1: Default Limits and Configuration Data
Tables

Compass Reading Elevation

PLATFORM TYPES
A1201A A0981A A0985A A0985B A0755A
COMPASS READING
32 24 24 24 24
ELEVATION

Table 1: Default Elevation Offsets. All values are + 2 after Target Calibration

Elevation Offset

A1201A A0981A A0985A A0985B A0755A


EL OFFSET 17 18.5 18.5 18.5 20.5

Table 2: Default Elevation Offsets. All values are + 2 after Target Calibration.

AZ Potentiometer

A1201A A0981A A0985A A098B A0755A


AZ ZERO 282.8 282.8 282.2 282.2 282.8

Table 3: Azimuth Potentiometer Default Values

PL Tilt Sensor
A1201A/A0981A A0985A A0985B A0755A
PL ZERO 90 NA 90 NA

Table 4: Polarization Potentiometer Default Values

Default Platform Speeds and Limits

PLATFORM TYPES
A1201A A0981A A0755A /A0985A A0985B
EL SLOW 8 3 3 3
EL CURRENT6 3500mA 7000mA 7000mA 7000mA
EL CURRENT9 4500mA 10000mA 10000mA 10000mA
AZ SLOW 9 9 9 9
AZ CURRENT6 1800mA 1800mA 1800mA 1800mA
AZ CURRENT9 2000mA 2000mA 2000mA 2000mA
PL SLOW 2 2 NA 2
PL CURRENT6 300mA 300mA NA 300mA
PL CURRENT9 500mA 500mA NA 500mA

Table 4: Default values for speed and current limits

New Generation Installation Manual Page 66 of 79


Appendix 2: Platform ABCD Dimensions

Beaver Tail Arrow A0755A (Ka-75V)

Right Dimple Left/Right Dimple to Arrow – 28.97”


Reflector

Left Dimple

Fig. 36: 755A Geometry Dimensions via Dimple(s) and Arrow

A0985A-1 (Ka-98H) HNS

D – 41.66”
D
A0985A-2 (Ka-98G) SKYWARE G

Reflector Feed Horn D – 41.81”


C
A0981A (981)
B
A – 27.12”
B – 28.92”
A C – 42.66”
D – 40.70”

A01201A (1201)

Fig. 37: ABCD Geometry Dimensions A – 38.06”


B – 40.45”
C – 56.13”
D – 54.37”

New Generation Installation Manual Page 67 of 79


Appendix 3: Manual/Emergency Movement

1. Manual movement maybe required in case of an emergency where no power to motors


exists or any of the two (EL or AZ) motors fail.

2. To manually move the platform use a 14mm Hex Socket wrench or any tool with a Hex
attachment. Place wrench on Hex Socket and rotate in the desired direction. This
method of manual movement is valid on Ka-75V/981/Ka-98(H/G/V) and 1201.

Hex
Socket

 If your system did not ship with the Hex Sockets installed on the motor reducer
shafts contact C-COM Satellite Systems Inc.

Fig. 38: Using a Hex Socket Wrench to operate AZ & EL motors

Note: A drill is NOT recommended as this may cause damage to the gear reducer.

New Generation Installation Manual Page 68 of 79


Appendix 4: Pod Installation on 120 cm and 98 cm
platforms
Note: Please be aware that each Pod is custom fitted for a specific platform
before it left C-COM facility. In case of multiple units delivery please check the
label on the packaging box or the Pod itself to confirm the S/N of the matching
platform.

Installation of POD on 1201 Platform

1. Remove pod from packing case.

2. Place pod on base railings lining up the holes

3. Place spacers plus washers (2 each) between Transverse pod support bar and
base railings.

New Generation Installation Manual Page 69 of 79


4. Insert and tighten screws, ensure spacers align properly before tightening.

New Generation Installation Manual Page 70 of 79


5. Line up holes and Install 2 screws at top end of the Pod. Do NOT tighten at this
stage.

6. Line up back holes, lightly pull on pod to align holes and insert screw plus
washer hand turning the screw until it catches. Do the same on the other side.

New Generation Installation Manual Page 71 of 79


7. Stow the system, be ready to click the STOP button to halt stow routine if
reflector does not properly align in the Pod. Check gaps and adjust as required.

8. The gaps, if any will be between pod and reflector, if reflector sits properly there
should be no large or excessive gaps, if adjustment is required loosen the
screws and shift the pod in the desired direction.

9. Tighten the fasteners on both top and bottom ends of pod. Stow the system,
ensure adjustments were successful in eliminating excessive gaps.

New Generation Installation Manual Page 72 of 79


10. Pod is now installed, follow the reverse process to remove and store.

New Generation Installation Manual Page 73 of 79


Installation of POD on 981 Series Platform

(Includes 981, Ka-98(H/G/V) and Ka-98G (third axis))

1. Remove all crate mounting bolts.

Extra care should be taken in the next step(s) to avoid


injury and or damage to the system. Since the weight
will be at the back end after elevating the front, may tip
the system.

2. Lift front end of platform and place a support item beneath the stow plate.

3. Remove pod from packing case.

4. Place pod on base railings lining up the holes at front end, insert specified
screws from bottom up hand tighten.

New Generation Installation Manual Page 74 of 79


5. Slide back brackets onto base bars align holes and insert specified screws from
top down. Firmly hand tighten at this stage.

New Generation Installation Manual Page 75 of 79


6. Remove item that was used to elevate mount and slowly lower so unit sits flat.

New Generation Installation Manual Page 76 of 79


7. Stow the system, be ready to press STOP button to halt stow routine if reflector
does not properly align in the Pod. Check gaps and adjust as required.

8. The gaps, if any will be between pod and reflector, if reflector sits properly there
should be no large or excessive gaps, if adjustment is required shift the pod in
the desired direction.

9. Tighten the fasteners on the back brackets. Stow the system, ensure
adjustments were successful in eliminating excessive gaps.

New Generation Installation Manual Page 77 of 79


10. Lift front end and tighten fasteners. Lower front end and stow the system.

Note: if installing system on a flat mobile surface the pod must be installed prior
to placing system on flat roof top. Access to front and back fasteners will be
difficult and or close to impossible; it is not recommended to tilt the system
while working on vehicle roof top. Pod maybe installed while on roof top if
system installation includes roof rack as access to fasteners will be possible.

New Generation Installation Manual Page 78 of 79


Appendix 5: Declaration of Conformity

New Generation Installation Manual Page 79 of 79

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