Lightening Protection

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Me

ngi
stAbI
ndu
str
iala
ndCo
mer
cia
lPLC

Ku
yuCe
mentFa
cto
ry
Se
pte
mbe
r6/
2022

Li
ght
eni
ngPr
ote
cti
onSys
tem
Asi tiskno wn,thereisnoli
ght
eningprote
cti
oninst
all
edthr
o u
ghoutt
hepla
nt.Fr eq
u e
nt
l
ighteni
ngo ccur
sa roundKuyuplantandf u
turedamageisexp e
ctedt
obehi gher
.Asa
re
s u
ltma nye l
ect
roniccompo
nent
sa refa
il
ing.The
refor
ewea llagre
edtoi
nst
allli
ghteni
ng
pr
o t
ec t
ionsyst
ems .

Lighteni
ngi sdi
s char
g eofio
nint heclou
dt otheea
rtha te
xtrahi
ghvo l
tag
e.Thise xta
hig
hvo l
tagedi
scha r
gef l
owstotheeart
hthro
ughthetal
le
stobj
ecti
tarri
ve.Freq
uencya nd
mag ni
tudeo ft
hisp henomeno
nd if
fer
sfromplac
et op
lace.He
nceneedsris
klevelanal
ys i
s
too bt
imizetheinvestmentco
sts
.

Therearema nyp oi
ntstha
ta r
es u
scepti
bletolighte
ningstri
keino u
rfact
ory.Thehi gher
poi
ntshiel
dst helowero bj
ect
sa tt
ract
ingt hos
ewa vesa r
oundita tce
rtai
na ngle
.The
co
ncernisa twha tangl
ethep i
ckp oi
ntwi l
lcove rthelowerobje
cts?Andthep ic
kp o i
nt
t
hatatt
ractorl i
ghte
ningrodora i
rterminalshouldbec o
nnecte
dt othegro
undt oprovide
ea
syp a
thfore le
ctri
cflo
w.

Ri
skAs
ses
sme
nt

Astheg eomapss howthea re


ar e
ceive
s12-16st
rikes/
km2/yea
ravera
gef la
shd ensi
ty
(Ng)
.Thef a
cto r
yi sinst
all
edo nfl
atlandandnono t
ice
ablehi
lli
nnearvi ci
nit
y,high
st
rac
tureorp l
a ntati
ontha
tc anshi
eldatcer
tai
ndeg
r e
e.He ncei
tgetsr
ela
tives t
ruct
ure
l
ocat
ion(C1=1.0).

Exp
ect
edl
ig
hte
ningc
ate
gor
y

Ar
eat
hef
act
oryc
ove
r=370x105

Thehi
ghe
sto
bje
ct(
411BE01,02)=36.
55

Nd=Ng
xAe
xC1x10^
-3

Ae=LW+6H(
L+W)

=370x105+219.
3(475)

=143017m2

Nd=14x143017x10^
-3

Pr
epa
redb
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in
Me
ngi
stAbI
ndu
str
iala
ndCo
mer
cia
lPLC

Ku
yuCe
mentFa
cto
ry
=2002

To
ler
abl
eli
ght
eni
ngs
tri
ke

Nc=1.
5x10^
-3/
(C2+C3+C4+C5)

C2-b
othr
oofa
nds
tru
ctu
resa
reme
tal
s,0.
5.

C3-c
ont
enti
ntheb
uil
di
ngsa
rehi
ghva
luea
sse
ts,4.
0

C4-1.
0

C5-5.
0

Nc=1.
5x10^
-3/
(10.
5)

=1.
43x10^
-4

Nd
>Ndi
mpl
ie
sthe
rei
shi
ghp
rob
abi
li
tyo
fli
ght
nings
tri
ke.

Sel
ect
edpi
ckp oi
ntsforl
ight
eni
ng s
yste
m ins
tal
la
tio
n,e s
timate
dle
ngt
hfo
rad
dit
iona
l
l
ig
hteni
ngr
od,d
ownc o
nduc
toranddi
sta
ncefr
omg r
oundingsyst
em.

Sus
cepti
bl
e a re
a Eq
uip
ment
name Leng
th o
f Di
sta
nce to Re
mar
k
orequ
ipmentc
ode do
wn gr
oundi
ngp
it
co
nduct
or

221b
f01 Coal c
rus
hed 10 10
ba
gfi
lte
r

221b
e01 Dr
iere
leva
nto
r01 20 10

221b
02 Dr
iere
leva
nto
r02 30 15

211hc
01 Li
mes
tonec
rus
her 2x15 10

211b
e01 Li
mes
tonee
leva
tor 35.
75 10

311b
e01 Ra
wme
ale
leva
tor 34.
55 25

411b
e01,02 Ki
lne
leva
tor
s 2x36.
55 40

Che
miny 4x15 50

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epa
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iala
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mer
cia
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Ku
yuCe
mentFa
cto
ry

Co
mpr
ess
orr
oom 4x6 10

Po
werho
use 100

Labo
rat
ory 50
bu
il
ding

511b
e01 Ce
mentmi
lle
leva
tor 25 25

511b
e02 33 20

511s
il
o13,23 Ce
ments
il
os 30 35

611b
e01,02 Pa
cki
nge
leva
tor
s 2x26.
82 25

611b
f01,02 Pa
cki
ngb
agf
il
ter
s 2x20 20

Lo
adi
ngb
ay Lo
adi
ngb
ays 4x10 100

Ma
inwa
reho
use

DGs
mal
l

Au
tog
ara
ge

Li
vinga
rea

We
ghb
rid
ge

Gu
ard
ings
tat
ions

New e
lec
tri
cal
ro
oms

Al
lthea
bovepoint
shaveposs
ibi
li
tyofl
ig
hteni
ngs
tri
ke.The
yar
ese
lec
tedf
orp
res
enc
eof
ce
rta
inp
rope
rty,and f
ullo
rpart
ialo
ccupa
ncy.

Astheinve
s t
mentisonecri
ti
calas
pec
ttocons
ide
r,thef
oll
owi
ngl
oca
tio
nsnee
dp r
iori
tyto
i
mplementbasedonthese
nsit
ivi
tyoff
aci
li
ti
eswehave,c
overa
gewewillg
etandco
nditi
on
ofo
c c
upancy.

Su
sce
pti
bl
ear
ea Eq
uip
mentna
me Le
ngt
h o
f Di
sta
nce t
o Re
mar
k

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epa
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iala
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mer
cia
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Ku
yuCe
mentFa
cto
ry

o
r e q
uip
ment d
own g
rou
ndi
ng
c
ode c
ond
uct
or s
yst
em

1 211b
e01 Li
mes
tonee
leva
tor 35,
75 10

2 311b
e01 Ra
wme
ale
leva
tor 34.
55 25

3 411b
e01,02 Ki
lne
leva
tor
s 2x36.
55 40

4 511b
e02 Cement mi
ll 33 20
el
eva
tor

5 611b
e01,02 Pa
cki
nge
leva
tor
s 2x26.
82 25

6 Li
vinga
rea

7 We
ghb
rid
ge

Pr
epa
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Me
ngi
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ndu
str
iala
ndCo
mer
cia
lPLC

Ku
yuCe
mentFa
cto
ry

Fi
gur
e1.Se
lec
tedLi
ght
eni
ngp
rot
ect
ions
yst
emi
nst
all
ati
onl
oca
tio
nsa
sfi
rstp
rio
rit
y,ma
rk
re
d.

Pr
ior
it
ize
dFa
cto
ryLi
ght
eni
ngPr
ote
cti
onSys
tem

Pr
epa
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Me
ngi
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iala
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mer
cia
lPLC

Ku
yuCe
mentFa
cto
ry

Fi
gur
e2.Se
lec
tedLi
ght
eni
ngp
rot
ect
ions
yst
emf
act
orya
rea
.

Li
mes
tonee
leva
tor211BE01

Byp r
ior
it
izi
ngthi
spoint
,wewillg
etpro
tec
tio
nsforra
w millDCS,Newel
ect
ricr
oom1
andotherequi
pment
sa r
oundi
t.Henc
ewewi lla
chi
evethi
sg oa
lwithmi
nimu
mp oss
ibl
e
cos
t.

Le
ngt
h=35.
75m

Fa
rthe
stp
ointt
obep
rot
ect
ed(
on211ERNe
wbu
il
di
ng)=25m

He
ighto
fbu
il
di
ng=6m

Ai
rte
rmi
nalhe
ight=1m f
or95% p
rot
ect
ion

Ra
wmi
lle
leva
tor311BE01

Le
ngt
h=34.
55m

Fa
rthe
stp
ointa
t311ERNe
w=28m

Pr
epa
redb
y:Ha
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sse
in
Me
ngi
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ndu
str
iala
ndCo
mer
cia
lPLC

Ku
yuCe
mentFa
cto
ry
He
ighto
fbu
il
di
ng=6m

Ai
rte
rmi
nalhe
ight=2m f
or88% p
rot
ect
ion

Ki
lne
leva
tor411BE01,02

Le
ngt
h=36.
55m

Fa
rthe
stp
ointt
o311BE02=15m,411BE02=12m,a
ndki
lnDCSs
yst
em

He
ighto
fst
ruc
tur
e= 411BE02i
sats
amehe
igha
nd311BE02=22.
30m

Airt
e r
mina
lhei
ght=2x2m f
or90% p
rot
ect
ioni
ncl
udi
ng311BE02.Bo
tha
irt
ermi
nal
swi
ll
bebondedt
oge
thert
ocommondowncond
uct
or.

Ce
mentmi
lle
leva
tor
s511BE02

Le
ngt
h=33m

Fa
rthe
stp
ointa
t511ERNe
w=26m

He
ighto
fbu
il
di
ng=6m

Ai
rte
rmi
nalhe
ight=2m f
or88% p
rot
ect
ion

Pa
cki
nge
leva
tor
s611BE02

Le
ngt
h=26.
82m

Fa
rthe
stp
ointa
t511ERNe
w=5m

He
ighto
fbu
il
di
ng=23m

Ai
rte
rmi
nalhe
ight=2m f
or81% p
rot
ect
ion611BE02

Li
vinga
rea

Fullti
meoccu
pancyiscons
ide
redf
orthos
ethr
eedo
rmi
tor
yb l
ocks
.Theycove
ranare
a .
of
25x90m2int o
talandhaveahe i
ghtof5m.Themos
td ens
elypop
ula
tedtwobu
il
dings
(ma na
geme
ntbuil
di
ngs)
.

Pr
epa
redb
y:Ha
mduHu
sse
in
Me
ngi
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ndu
str
iala
ndCo
mer
cia
lPLC

Ku
yuCe
mentFa
cto
ry

.
Fi
gur
e3.Li
vinga
rea

Fi
gur
e4.Li
vinga
rea
,ma
nag
eme
ntb
uil
di
ngs
.

Pr
epa
redb
y:Ha
mduHu
sse
in
Me
ngi
stAbI
ndu
str
iala
ndCo
mer
cia
lPLC

Ku
yuCe
mentFa
cto
ry
Exp
ect
edl
ig
hte
ningc
ate
gor
y

Nd=Ng
xAe
xC1x10^
-3

Ae=LW+6H(
L+W)

=28x40+30(
28+40)

=3160m2

Nd=14x3160x10^
-3

=44.
24

To
ler
abl
eli
ght
eni
ngs
tri
ke

Nc=1.
5x10^
-3/
(C2+C3+C4+C5)

C2-b
othr
oofa
nds
tru
ctu
reo
ftheho
use
sar
eme
tal
s,0.
5.

C3-c
ont
enti
ntheb
uil
di
ngso
ccu
panc
y,4.
0

C4-1.
0

C5-5.
0

Nc=1.
5x10^
-3/
(10.
5)

=1.
43x10^
-4

Ast
hes
eca
lcu
lat
ionss
howt
heb
uil
di
ngse
xtr
eme
lyne
edt
hep
rot
ect
ions
yst
em

Typ
eofp
rot
ect
ions
yst
ems
ele
cti
on

Astheb
u i
ld
ing
sa resi
ngl
eflo
or,theyco
vers i
gni
fi
canta
rea
.Thismakea
irt
ermi
nalo
nto
p
ofr
oofandground
ingsur
rou
ndingthemcos
tly.Seefi
gur
e4a b
ove.

Aspe rmyc ompari


son,ama s
ta tthecent
ero fadj
acentbuil
di
ngsi
smu chpref
err
ed.
Di
agonald
ist
anceb et
we e
nthe two bui
ld
ing
si s45m.He nc
e masthei
ghtis16m for
mi
nimump r
otect
ionor81% c
aptur
e,22.
5m for88% c
aptu
r e
.

Do
wnc
ond
uct
or

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epa
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iala
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Ku
yuCe
mentFa
cto
ry
Ast
her
ear
ema
nyc
ond
uct
orso
nto
p,s
epa
rat
edo
wnc
ond
uct
ort
othee
art
hisp
ref
err
ed.

Gr
ound
ing

Theg r
ound
ingisahori
sont
alGIp i
peo rg
alva
niz
edf
latb
ar(
16m)wi
thve
rti
calr
ods
(4x3m)tocr
eat
egr
oundresi
sta
nce<10o
hm.

Exa
ctl
ythes
ames
yst
em wi
llBei
mpl
eme
nte
dfo
rof
fi
cea
rea
.

Ma
ter
ial
ssu
mma
ry

Ma
ter
ialDe
scr
ipt
ion Sp
eci
fi
cat
ion Uni
t Qt
y Re
mar
k

1 Ai
r t
ermi
nal
/ Mat
eri
al
:co
ppe
r,lengt
h:2m, Se
t 8
l
ig
hte
ningr
od wi
ththr
eeo
rmo r
ea nt
enna
s

2 Do
wnc
ond
uct
or Mater
ial
: i
nsu
lat
ed c
opp
erM 400
1x35mm2

3 Ea
rthi
ngr
od Co
ppe
r, d i
am. 14mm, Pc
s 12
Le
ngt
h:3m

4 Ho
riz
ont
alc
ond
uct
or Galva
niz
ed s
tee
l,f
latb
arM 60
40x4mm

5 Cl
amp
s Co
ppe
rcl
amp
s Pc
s 20

6 Ma
sts Me
tals
tru
ctu
re,l
eng
th:16m Se
t 2

7 Cl
ip
s 10mm Pc
s 200

8 Bo
lts M10x40 Pc
s 40

9 Eart
h r
esi
sta
nce Di
gi
talt
est
erwi
the
lec
tro
des Se
t 1
te
ster

Ot
herr
eco
mend
ati
on
St
ruc
tur
es,na
tur
alp
heno
meno
nand ve
get
ati
on hi
ghe
rtha
nthe o
bje
ctwi
llp
rovi
de

Pr
epa
redb
y:Ha
mduHu
sse
in
Me
ngi
stAbI
ndu
str
iala
ndCo
mer
cia
lPLC

Ku
yuCe
mentFa
cto
ry
p
rot
ect
iont
oso
med
egr
ee.The
ref
ore
,wec
anp
lanta
ndg
rowf
ord
isp
ers
eds
tru
ctu
re.

Theothert
hingmissi
ngi
nourpl
antisel
ect
ric
algro
undi
ng.The
rea
res
omea
tsu
bst
ati
ons
.
Butt
he i
rdi
stri
but
ioni
snotg
ood
.He ncenee
dt or
evis
e.

Ma
stswi
llb
epr
epa
redp
rep
are
d.We
ighb
rid
gep
rot
ect
ions
yst
emc
omp
let
ed.

Pr
epa
redb
y:Ha
mduHu
sse
in

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