AISG Cable Specification

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Huawei Technologies Co., Ltd.

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 PVC Outdoor AISG Cable Specification V2.0 Security Level:

Reference Standard /
Rated Voltage 300V
Working Temperature Range -40℃~75℃
Min. Installation Temperature 0℃
Storage Temperature Range -40℃~50℃
Applications PVC Outdoor AISG Cable

1 Cross Section

2 Configurations
2.1 Conductor
2.1.1 Conductor A
Material: Annealed Bare Copper
AWG Size: 24AWG
Conductor Diameter (with tolerance): 19/0.127mm±0.004mm
2.1.2 Conductor B
Material: Annealed Bare Copper
AWG Size: 18AWG
Conductor Diameter (with tolerance): 42/0.15mm±0.004mm
2.2Insulation
2.2.1 Insulation A
Material: PP
Normal Thickness: 0.38mm
Min. Thickness: 0.32mm
Concentric Ratio: ≥85%
Insulation Diameter (with tolerance): 1.40mm±0.05mm
Insulation Color: White (Pantone Warm Gray 1C), Blue (Pantone 3005U)
2.2.2Insulation B
Material: PP
Normal Thickness: 0.32mm
Min. Thickness: 0.29mm
Concentric Ratio: ≥85%
Insulation Diameter (with tolerance): 1.80mm±0.05mm
Insulation Color: Red (Pantone 1797C), Orange (Pantone 164C)
2.3 Twisted Form
Pair-twisted
Twist cores: Insulation A
2.4 Twisted Lay Range
Not more than 35mm
2.5 Cabling
Pairs Number: 1 Pairs + 2C
Cabling Lay Length: not more than 100mm

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 PVC Outdoor AISG Cable Specification V2.0 Security Level:

2.6 Wrapping Shield

Material: Single side Al Foil which electric side toward outside
Thickness of Al Foil: not less than 0.06mm
Thickness of Al: not less than 0.03mm
Overlapping: ≥25%
2.7 Wire Shield
Shield Form: Braid
Material: Annealed Tinned Copper
Single Wire Diameter (with tolerance): 0.12mm±0.003mm
Coverage: ≥75%
2.8 Outer Jacket
Material: PVC
Oxygen Index: OI≥30
Hardness: 78±3 Shore A
Jacket Diameter (with tolerance):7.4±0.2mm
Normal Thickness: 1.0mm
Min. Thickness: 0.85mm
Concentric Ratio: ≥80%
Outer Jacket Color: Black (Pantone Black 3C)
The color not mentioned should meet IEC60304.
Chromatic aberration (|△E|): ≤4.0
3 Marking
3.1 The Surface markings should include following contents:
a) Certification Information (e.g. CE or UL E number).
b) Manufacture Name.
c) Cable type and spec.
d) Rated Temperature Information.
e) Flammability Information.
f) Month/Day/Year (e.g. 02-20-2010).
g) Length: XXXX m.
h) Other necessary contents (Optional)
3.2 The surface markings words of the cable which should accord with the corresponding regulation of the
standard GB6995.1 (eqv. IEC 60304) should be clear and natty, have no overprint and lack of printing. The
marking words which color should not be transferred should be affixed with the cable jacket tightly.
3.3 The surface markings words should be so clear to identify when they are wiped 10 times gently by
water-immersed absorbent cotton or cotton.
4 Mechanical and Physical Characteristics
4.1 Conductor
Tensile Strength: not less than 200MPa
Elongation: not less than 15%
4.2 Insulation
4.2.1 Before Aging
Tensile Strength: not less than 10MPa
Elongation: not less than 300%
4.2.2 After Aging
Aging Condition: 100℃±2℃, 168h
Tensile Strength: not less than 10MPa
Elongation: not less than 300%
4.3 Insulation Hot Shrink
Conditions: 100℃±2℃, 1h
Shrink Value: ≤5%
4.4 Insulation Low Temperature Bend
Conditions: -40℃±2℃, 1h

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 PVC Outdoor AISG Cable Specification V2.0 Security Level:

Result: no crack
4.5 Outer Jacket
4.5.1 Before Aging
Tensile Strength: not less than 12.5MPa
Elongation: not less than 125%
4.5.2 After Aging
Aging Condition: 100℃±2℃, 168h
Tensile Strength Variation: not more than 20%
Elongation Variation: not more than 20%
4.5.3 After Aging (Sunlight aging, 300h)
Tensile Strength Variation: not more than 15%
Elongation Variation: not more than 15%
4.5.4 After Aging (Sunlight aging, 720h)
Tensile Strength Variation: not more than 20%
Elongation Variation: not more than 20%
4.6 Cold Bend Test
Conditions: -40℃±2℃, 5h
Overall Diameter: not more than 12.5mm.
Result: no crack
4.7 Cold Elongation Test
Conditions: -35℃±2℃
Overall Diameter: more than 12.5mm.
Elongation: ≥20%
4.8 High Temperature Bend Test
Conditions: 130℃±2℃, 1h and 70℃±2℃, 5h
Result: no crack
4.9 Double 85 Test
Conditions: 85℃±2℃, 85%±5%, 1000h
Result: No crack
4.10 Flammability
VW-1
5 Electrical Characteristics
5.1 Conductor DC Resistance
Conductor A:≤80 Ω/Km
Conductor B: ≤26 Ω/Km
5.2 Insulation Resistance
Between wires: ≥5000 MΩ.km
5.3 Dielectric Strength
DC 1500V 1min
5.4 Characteristic Impedance
1MHz~100MHz: 100Ω±20Ω
6 Environment Requirements
Meet the standard of RoHS and REACH.
7 Safety Certify (Notes: Safety certification which the cable need to passed.)
UL Certification
8 Edition Record
Date Author Version Revision declaration
2012-08-06 Guo Pengtao 1.0 ---
2014-09-10 Liangzhenxing/00174265 2.0

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