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SM PN001C en - R04
SM PN001C en - R04
SERVICE MANUAL
The contents of this publication may not be reproduced in any manner with any electronic or mechanical
means. It cannot be distributed in any manner without written authorization issued by the manufacturer.
The manufacturer reserves the right to modify/update this document without notice.
REVISION HISTORY
Rev. Date Description
00 N/A N/A
01 N/A N/A
02 N/A N/A
03 N/A N/A
IMQ S.p.A.
Table of contents
4. Labelling ........................................................................................................... 32
4.1. Identification and compliance labels....................................................................... 32
4.2. Warning Labels ...................................................................................................... 34
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Kalos powered by Canon GMM
Service manual SM-PN001C-EN, Rev 04
7. Installation ....................................................................................................... 54
7.1. Foreword................................................................................................................ 54
7.2. Ceiling suspension mechanical installation .............................................................. 55
7.2.1. Installation of the iron beams .................................................................................... 55
7.2.2. Installation of the ceiling rails .................................................................................... 59
7.2.3. Mounting the bridge .................................................................................................. 63
7.2.4. Mounting the bridge motorization assembly ............................................................ 78
7.3. Table mechanical installation .................................................................................. 81
7.3.1. System floor fixation .................................................................................................. 81
7.3.2. Fixed 43 x 43 cm flat panel mounting ........................................................................ 87
7.3.3. AEC detector mounting .............................................................................................. 89
7.3.4. Table cover mounting ................................................................................................ 91
7.4. Wall stand mechanical installation .......................................................................... 92
7.4.1. Stand electrical connection ........................................................................................ 93
7.5. Mounting the ceiling suspension cable support ....................................................... 94
7.6. Mounting the x-ray tube ......................................................................................... 96
7.7. Mounting the collimator ......................................................................................... 99
7.8. Mounting the access point .................................................................................... 101
7.9. System cable routing ............................................................................................ 102
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1. General notes
Important Note
X-RAY EQUIPMENT AND DEVICES CAN BE DANGEROUS FOR THE HEALTH OF BOTH PATIENTS AND
OPERATORS, UNLESS PROPER SAFETY MEASURES ARE STRICTLY OBSERVED.
Although this equipment was designed and manufactured according to the most up-to-date safety
standards, the source of X-rays is always dangerous when the operator is not properly qualified or
trained. Excessive exposure to X-rays damages the human body.
Therefore, all the necessary precautions must be taken to prevent unauthorized or unskilled
personnel from operating this equipment, thus jeopardizing themselves and other people.
Do not use the equipment if you have not received appropriate training in the correct and safe use of
the equipment by the manufacturer or any of his appointed instructors.
Before executing any operation, the persons qualified and authorized to operate this equipment
must be informed about the protection and safety measures established by the International
Committee for Radiological Protection, as well as any other relevant national Standards.
For proper use of this equipment, it is necessary that the operator refer preventively and carefully
to this user manual. Special attention should be paid to the sections concerning user interface,
command functions, application examples and safety recommendations. Incorrect and
inappropriate use of the equipment by poorly qualified personnel, unsuitably and insufficiently
trained can cause fatal accidents.
N.B.
This system complies with the requirements established by the European Directive 2007/47/EC,
which amends the Directive 93/42/EEC regarding medical devices, and it bears the EC mark stating
the code number identifying the notified body responsible for carrying out the procedures foreseen
for the compliance certification.
IMQ S.p.A.
This is a Class IIb device according to Rule 10 of Annex IX to Directive 93/42/EEC and following
amendments and additions.
The manufacturer declines all responsibilities with regard to the proper functioning of the
equipment, should the installation or the maintenance of it be executed by unauthorized
personnel.
The X-ray system installation instructions are included in a service manual, which is a separate item
from the Operator’s manual.
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IMPORTANT INFORMATION
It is advisable that extra attention be paid in reading the topics identified with this
symbol.
WARNING
The topics identified with this icon regard aspects of safety for the patient and/or the
operator.
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Warning symbol that indicates potential generic danger for the equipment or
the operator. It invites the operator to check the equipment documentation
for further details.
Warning symbol that invites operators to follow the instructions for using the
device on which the symbol is applied.
Warning symbol that indicates live electrical parts with a possible risk of
electric shock.
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Symbol of filtration.
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Annex A
The Equipment is suitable for use in the specified electromagnetic environment. The purchaser or user of the
Equipment should assure that it is used in an electromagnetic environment as described below:
RF emissions Group 1 This Equipment uses RF energy only for its internal function.
Therefore, the RF emission is very low and not likely to cause
CISPR 11 any interference in nearby electronic equipment.
RF emissions Class A This Equipment is suitable for use in all establishments other
than domestic and those directly connected to the public low-
CISPR 11 voltage power supply network that supplies buildings used for
domestic purposes.
Harmonic emissions Not Applicable
IEC 61000-3-2
IEC 61000-3-3
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Annex B
The Equipment is suitable for use in the specified electromagnetic environment. The purchaser or user of the
Equipment should assure that it is used in an electromagnetic environment as described below:
Electrical fast 2 kV for power IEC 60601-1-2 Mains power quality should be that
transient/burst supply lines Test level of a typical commercial or hospital
IEC 61000-4-4 environment.
1 kV for input/output
lines > 3 m
Surge 1 kV differential mode IEC 60601-1-2 Mains power quality should be that
IEC 61000-4-5 Test level of a typical commercial or hospital
2 kV common mode environment.
Voltage dips, short 0% Un for 0.5 cycles IEC 60601-1-2 Mains power quality should be that
interruptions 40 % Un for 5 cycles Test level of a typical commercial or hospital
and voltage 70 % Un for 25 cycles environment. If the user of the
variations on power 0 % Un for 5 s Equipment requires continued
supply input lines operation during power mains
IEC 61000-4-11 interruptions, it is recommended that
the Equipment be powered from an
uninterruptible power supply or a
battery.
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Annex C
Guidance and manufacturer’s declaration – Electromagnetic immunity
The Equipment is intended for use in the electromagnetic environment specified below. The customer or the user of the
Equipment should assure that it is used in such an environment
Conducted RF 3V
3V d = 1.2 P
IEC 61000-4-6 150 kHz to 80 MHz
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Annex D
The Equipment is intended for use in an electromagnetic environment in which radiated RF disturbances are
controlled. The customer or the user of the Equipment can help prevent electromagnetic interference by maintaining
a minimum distance between portable and mobile RF communications equipment (transmitter) and the Equipment as
recommended below, according to the maximum output power of the communications equipment.
100 12 12 23
For transmitters rated at the maximum output power not listed above, the recommended separation distance d in
meters (m) can be estimated the equation applicable to the frequency of the transmitter, where P is the maximum
output power rating of the transmitter in watts (W) according to the transmitter manufacturer.
Note:
(1) at 80MHz and 800MHz, the separation distance for the higher frequency range applies
(2) These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption
and reflection from structures, objects and people
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2. System description
It is an innovative system, specifically developed to meet the needs of modern, direct, digital,
skeletal, pulmonary, and first aid diagnostic radiology.
Its state-of-the-art architecture removes the conventional mechanical limitations, and allows any
type of projection. The image is immediately available, thus eliminating most of the manual
operations such as loading, transporting and developing films.
The system can automatically place the beam on the active detector, leaving only the fine centering
to the operator. In fact, the vertical and horizontal automatic tracking system keeps the beam always
centred on the detector.
The elevating table, with carbon fibre tabletop, allows examining a patient weighing up to 250 kg
without any limitation, ensuring high rigidity and reduced filtration. The longitudinal and transversal
detector unit motorizations eliminate the need for manual movement of the tabletop, allowing
complete patient exploration without the need for repositioning.
The anatomical programming mode can be controlled by the operator through the digital image
processor monitor or the touchscreen console. Once the exam has been selected, the tube and
detector automatically reach the correct position, leaving to the operator only the fine centering.
2.2. Accessories
The system is supplied with the following optional accessories:
Lateral detector-holder
Compression band with band tensioner
External handle
IV support
Arm support
Pair of thigh-holder
Table paper roll holder
Table height control pedal
Bucky stand height pedal
Wi-Fi detector holder with grid
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Module for the automatic reconstruction of the rachis and the lower limbs (stitching), complete with
patient support
Remote control console, with Bluetooth technology
Special elevating table (motorized variable height, with battery)
Uninterruptible power supply (UPS)
WARNING
The multifunctional X-ray system cannot be used for dental applications.
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3. Technical data
3.1. Power supply
WARNING
The X-ray room must comply with IEC standards.
Generator type 50 kW
Mains frequency 50-60 Hz
Rated Mains Voltage 400 V three-phase
Mains variation ±10%
Absorbed power 65 kW
Generator type 65 kW
Mains frequency 50-60 Hz
Rated Mains Voltage 400 V three-phase
Mains variation ±10%
Absorbed power 85 kW
Generator type 80 kW
Mains frequency 50-60 Hz
Rated Mains Voltage 400 V three-phase
Mains variation ±10%
Absorbed power 105 kW
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• ROOM CONFIGURATION
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• MECHANICAL DIMENSIONS
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AUTOMATIC COLLIMATOR
FFD rectangular field coverage = 100 cm 43 cm x 43 cm
Focus - detector distance 115 ÷ 180 cm
Minimum collimation area 5 cm x 5 cm
Intrinsic filtration > 1.5 mm Al / eq
Scatter radiation <1 mGy / h
1mm Al + 0.1mm Cu
Additional filters
1 mm Al + 0.2 mm Cu
Simulation light 7 W LED
Average lighting > 200 lux @ FFD = 100 cm
COLLIMATORS
AL series
WARNING
The use of accessories / components whose compatibility is not declared by the
manufacturer is not allowed.
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4. Labelling
4.1. Identification and compliance labels
A series of adhesive labels is applied onto the equipment to identify the product commercially and
meet the requirements of the current standards.
Pos. Description
1 Brand or distributor logo
2 Name and address of the brand or distributor
3 Manufacturer's name and address
4 Product name (as per CE certificate)
5 Code or name of reference (internal use)
6 Serial number
7 Production date
8 Electrical power supply
9 Additional power and / or product characteristics data
10 Space reserved for product certifications
11 Additional power and / or product characteristics data
WARNING
Do not remove the adhesive labels applied to the equipment; they are an integral part
of the documentation accompanying the appliance.
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The identification plates are applied in specific positions, as shown in the figures below.
Table
On the individual components are also applied the manufacturer's original labels, placed as follows:
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Table Description
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WARNING
This System is not classified as anaesthetic-proof and may ignite inflammable anaesthetic.
GMM Kalos powered by Canon
SM-PN001C-EN, Rev 04 Service manual
In addition, proper operation of the System can be achieved only if the environmental characteristics
specified in the following sections are strictly observed.
WARNING
Make sure that the construction and load capability of the ceiling are sufficient for the
installation of this System.
Make sure that the central ground terminal of the room has a resistance in accordance
with the regulations in force.
Make sure that the room line input is protected by means of a differential breaker
calibrated for a maximum leakage current of 30ma.
Make sure that the room emergency circuit is present and designed in accordance with
the regulations in force.
Failure to comply with this warning may cause serious or fatal bodily injury and degrade
the System safety level.
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This section also includes the System interconnection diagrams. Such drawings show all physical
connections between the internal parts of the System and the System itself with other accessories.
WARNING
Before starting the installation, the installer must check that the length of all the
delivered accessories or interface cables is the one defined during the room layout
design phase.
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Do not add other ground connections that might involve sections of the System, in order to avoid the
possibility to cause ground loops.
If possible, the following rules should be observed for the line connection:
− The input line must be totally independent from any other line that might create interference.
− The main line cable is laid in a separate conduit from the cable one.
− The section of the line cables must be 2.5 mm as a minimum.
− In case the input line features do not match the requirements, a line conditioner should be
installed.
− The input line cable must be connected to the System power rack line connector CN100 as
detailed in the following figures.
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WARNING
The System line input must be protected by means of a safety switch, calibrated for a
maximum leakage current of 30 mA.
The input line can be disconnected from the System by turning to OFF position the line switch
mounted on the front panel of the power rack, where a set of protection fuses and indication lamps
are also located.
The System is equipped with an emergency button mounted on the front side of the ceiling
suspension keyboard that disconnects the power circuit of the System if pushed by the operator. In
any dangerous situation, or in case a movement cannot be stopped, the operator must push this
button immediately. The emergency button must be reset only if the operator is absolutely sure that
the danger condition has been removed.
Such a button is a normally closed contact available at connector CN122 as shown in the following
figure:
WARNING
The System emergency button should be connected in series with the other emergency
buttons located in the room.
The installer is responsible for the proper operation of the emergency button.
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GMM Kalos powered by Canon
SM-PN001C-EN, Rev 04 Service manual
The room power distribution box must be designed not only to meet the technical requirements
previously specified but also to comply with the requirements of the x-ray generator and of the
image processor (for more details see the related service documentation). In particular, the general
requirements of the room input line is:
WARNING
The room power distribution circuit described in the following pages must be used by the
installer as guide line for any site specific design.
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An additional ± 15V ac compensation can also be introduced by moving the 0V cable to the voltage
compensation tap as detailed in the following figure:
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7. Installation
7.1. Foreword
IMPORTANT INFORMATION
This section describes the operations that must be carried out to start the System.
The installer is responsible to verify that any accessory used with the System is listed in
section 2.8 of the present manual (Compatibility with other accessories).
WARNING
Make sure that the construction and load capability of the floor and of the ceiling rails
are sufficient for the installation of this equipment.
Make sure that the central ground terminal of the room has a resistance in accordance
with the regulations in force.
Make sure that the room line input is protected by means of a differential breaker
calibrated for a maximum leakage current of 30ma.
Make sure that the room is provided with an emergency circuit and that it has been
designed in accordance with the regulations in force.
Failure to comply with this warning may cause serious or fatal body injury and reduce
the System safety.
The installation operations must be carried out by at least two people.
The equipment mounting does not need specials tools, but common ones, like those listed below:
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CEILIN
FALSE
CEILIN
G
BEAMS
2. The rails can be installed under the beam (solution A) or on the side of it (solution B). The figures
below show the correct distance between the beams for both solutions.
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SM-PN001C-EN, Rev 04 Service manual
B
Internal distance between
beams
2010mm
WARNING
The suspension ceiling rails are mounted on the iron beam by means of a set of screws
deliverd with the System.
The installer must take into consideration that each fixation screw must resist a pull of
150 kg and it is his responsibility to make sure that the fixation method used for the iron
beam can withstand such value.
WARNING
During installation, make sure that the two beams are perfectly parallel to each other.
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1. As previously shown, the rails can be installed in two positions. Both positions require 7 fixing
holes to be drilled at a distance of 700mm from each other (see the figure below).
B
Distance 700 mm for 7
holes
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Service manual SM-PN001C-EN, Rev 04
WARNING
The suspension ceiling rails are mounted on the iron beam by means of a set of screws
deliverd with the System.
The installer must take into consideration that each fixation screw must resist a pull of
150 kg and it is his responsibility to make sure that the fixation method used for the
iron beam can withstand such value.
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2. Verify that the distances among all fixation holes are correct, as indicated in the following figure.
In case the holes have not been prepared, drill them.
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IMPORTANT INFORMATION
If value “X” is lower than 700mm, place the bridges supports on the rails before fixing
them to the ceiling. For the instructions relating to the disassembly of the supports from
the bridges, refer to paragraph 6.2.3 (points “f”, “g” and “h”). Insert the support into the
rail on the floor. After fixing the rails with supports to the ceiling, follow the installation
instructions from point “i”.
3. Verify that the cable conduits have been prepared as required by the final room layout, and in
accordance with the specifications contained in this manual.
4. If the previous conditions are met, it is possible to mount the ceiling rails on the ceiling iron beam
using the set of screws delivered with the System.
WARNING
The iron beam fixed to the ceiling might not be level. The installer must carefully verify
that and, if necessary, level the ceiling rails using proper spacers.
WARNING
The two longitudinal rails are not identical. In fact, the magnetic band detecting the
longitudinal position of the ceiling suspension is fixed to the longitudinal rails at the
System front side (the side of the keyboard).
The installer must install the rails carefully, as described in the following figure:
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Fig. B
4. Drive the bridge assembly to the middle of the travel and make sure that the brakes are working
properly.
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5. In case there is not enough space at one end of the longitudinal rails, the following procedure
should be carried out:
a) Dismount headpieces A of bridge B removing the lateral screws C.
B B
A
C
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b) Insert the proper small blocks D into bridge B (two for each side of the bridge).
B B
D
D
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d) By using the proper wrenches, remove screws E fastening the suspension system to the carriage.
e) Place the System in the room in the proper position, aligning it to the rails which were previously
installed.
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g) Mark the bridge support H position with a marker and remove the fixing screws I.
I
I
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i) In order to ensure the suspension equipment lifting in safety conditions, special accessories are
supplied (see figure below)
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j) Remove the three screws and small blocks L from the lifting equipment and put the blocks into
the rails.
k) Put the first lifting rod in the system frame, then put the equipment in the rail after placing it at a
distance of 500mm from the rail leading end and fix it by tightening the three screws.
IMPORTANT INFORMATION
In case there is not enough space between the wall and the rail leading end, dismount
the lower plate M by removing the screws, put the equipment in the rail and close it by
fixing the lower plate again.
M
500m
m
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l) Remove headpiece N and the internal small blocks from the ceiling rail. Loosen the screws locking
the belt fastening device O and move it towards the rail centre.
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H
H
o) Insert the lifting equipment plate P into the first rod and fix it to the system frame by means of 4
locking screws and blocks D which were previously installed (refer to point “b”). Insert the lifting
equipment plate into the second rod and repeat the same operation.
D D
D
D
IMPORTANT INFORMATION
In order to ensure the correct frame balance during lifting, the plate must be mounted
on the proper side, respecting the distance between the centres of the holes. Check that
the distance between the plate and the headpiece leading end is the one shown in the
figure.
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p) Insert the two handles on the two threaded rods until they touch the plates and lift the system
frame by turning the two handles clockwise at the same time until reaching a distance of 50mm
from the bridge supports located on the rails.
IMPORTANT INFORMATION
Both sides of the system frame must be lifted at the same time.
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q) Put spacers Q between the bridge supports H and frame observing the markings which were
previously made. Lift the system frame again until the spacers touch the bridge supports, then fix
the unit with the proper screws.
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s) Unscrew the handles by turning them counterclockwise until removing them from the rods and
remove the lifting equipment plates “P”.
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IMPORTANT INFORMATION
If necessary, remove lower plate M.
u) Mount cable duct S on the rail fixing it with the proper dowels, then fix cable guide T to the
frame.
T
S
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5. Mount the covers of the motorization assembly as detailed in the following drawing.
6. Loosen screw 1 and adjust the tension of the belt acting on screw 2 as shown in the following
figure. When the correct tension is achieved, tighten screw 1.
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Table A is supplied on carriage B provided with swiveling wheels so that it can be moved easily.
WARNING
Make sure that the position of the cable duct prepared in the room matches the cable
output at the right side of the table.
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P2
CABLE
DUCT
P1
CABLE
DUCT
P1
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C
C
P1
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7. Remove carriage B and place table A on plate “P1” in the correct position.
A
P1
P1 F
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9. By using a plumb line, find the position of the table with respect to plate P1 and use such
measure to determine the position of plate P2.
P1
P2
10. After finding the correct position for plate P2, mark the holes with a marker and remove the
plumb line.
11. Remove the fixing screws F from reference plate P1 which was previously positioned.
P1 F
12. Move the table and drill the floor to install plate P2. Follow the same installation procedure as for
plate P1 (refer to points 2-3-4-5).
13. Position the table on the plates and fix it by tightening the four fixing screws F on each plate.
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15. Route the table cables (including the flat panel ones) to the System power cabinet and to the
image processor as indicated in section 7.9 of this manual using the cables ducts previously
preset in the room.
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If the table can be provided with a fixed 43 x 43 cm flat panel detector, the following operations must
be carried out by the installer:
1. Smoothly drive the docking station to its most external position by pulling it out.
2. Remove screws 1 to take out the grid frame as shown in the following figure.
3. Mount the fixed flat panel taking care that the connectors are present at the front side.
4. Fix the flat panel to the docking station from the bottom side by means of screws 2 as shown in
the following figure. Properly lock the screws.
5. Connect the detector interface cables.
WARNING
The interface cables have been already routed inside the table.
Because the System supports different detector models the installer must refer to the
detector technical documentation for proper cable connection.
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1. Take out screws 1 and remove the front side of the grid frame as detailed in the following
figure.
2. Slide in the AEC detector from the front side making sure that the connector is at the front
side.
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3. Connect the AEC detector to its cable and mount back the front side of the grid frame.
4. Mount the detector assembly lateral covers fixing screws 3 as detailed in the following figure.
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1. After positioning the wall stand according to the relevant layout drawing, fix it to the floor by
using the 4 screw anchors and screws supplied.
2. Fix the stand to the wall by inserting the two screw anchors and screws supplied into the holes
located on the rear side of the stand.
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The installer must route the wall stand cables (including the flat panel ones) to the System power
cabinet and to the image processor as indicated in previous figure using the cable ducts which were
previously preset in the room.
For detailed connection information, the installer must refer to the SYSTEM INTERCONNECTION
DRAWINGS relating to the desired configuration.
WARNING
Because the System supports different detector models, the installer must refer to the
detector technical documentation for proper cable connection.
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8. Connect the touch screen assembly cables as shown in the following figure.
In detail:
a) Connect the ground cable to the fixation point specified in the figure;
b) Connect the Emergency contact cable to Plugs CN425
c) Connect the power supply to Plug CN401.
d) Connect the Ethernet cable to plug CN26.
e) Connect the CAN cables to plugs CN421 and CN422.
f) Mount the touch screen assembly to the fixation plate 9
CN425
CN402
CN401
CN405 CN23
CN7
CN406
CN410
CN407
CN409
CN3
CN414
CN8
CN413
CN415
CN416 CN26
CN417
CN418 CN12 CN18
CN25
CN22
CN421 CN422
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IMPORTANT INFORMATION
The collimator is shipped with a lead cone in the upper side that must fit into the tube
housing.
Be sure that no interference could occur with the outport glass.
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IMPORTANT INFORMATION
To ensure the correct operation of the System, place the access point away from metal
parts.
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8. Interface circuit
8.1. Introduction
This section of the manual describes the HW interconnections and the security lines among the
different components of the System.
It must be underlined that the interface circuit described in this section represents only the physical
interconnections between the single System components and not the entire interfacing possibility.
The installer can find complete and detailed information in the technical documentation of the single
System components.
The System components are interconnected by means of a set of specific cables; detailed cables
interconnections are detailed in the following System interconnection drawing.
The radiography part is connected to the image processor via a DLL module integrated into the Primo
processor computer. The communication between this module and the touch screen console of the
ceiling suspension is achieved via an Ethernet communication.
The System DLL integrated in the image processor acts also as control desk of the generator; the
communication between this module and the generator is achieved via an RS-232 link.
The power unit of the System contains the insulation transformers, the ON/OFF circuit and the circuit
breakers.
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The HW interlock signals that drive the detector selection and the exposure in all operative modes
are driven by the Primo processor by means of cable p/n 356004 from Primo plug CM1 to generator
interface board CM3 and cable p/n 356003 from Primo plug CM2 to generator interface board CM2.
These two cables are included into the generator package.
WARNING
The installer must check that on the generator interface board is mounted a strap
between pin 14 and pin 29 of connector CM1.
The preparation/exposure button must be connected only at plug CM101 of image processor cabinet.
The DAP chamber mounted on the automatic collimator must be connected, via cable p/n 97309 to
Plug J9 of the generator MPU board.
WARNING
Additional details on the system interconnections can be found in the schematic of the
following page.
For further information about the generator installation the installer must make
reference to the generator technical documentation.
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For a proper operation of the System, the CASTOR R generator must be configured as follows:
ACCESSORY # 1
Normally, The selection of this working station enables the use of flat panel #1.
Changing the jumper setting on the generator Iris interface board it is possible to enable the use of
flat panel #2
ACCESSORY # 2
Normally, The selection of this working station enables the use of flat panel #2.
Changing the jumper setting on the generator Iris interface board it is possible to enable the use of
flat panel #1
ACCESSORY # 3
The selection of this working station enables the use of the Wi-Fi detector in free mode (external to
the docking stations).
ACCESSORY # 4
The selection of this working station enables the direct technique (free exposure with the tube)
without use of the detector.
IMPORTANT INFORMATION
In all working station the AEC circuit mut be disabled, because integrated into the image
processor.
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The HW interlock signals that drive the detector selection and the exposure in all operative modes
are driven by the Primo processor by means of cable p/n 356004 from Primo plug CM1 to ESI
interface board CM8 and cable p/n 356003 from Primo plug CM2 to ESI interface board CM6.
These two cables are included into the generator package.
WARNING
It is mandatory that the generator is equipped with the ESI interface board CPI P/N
73952803.
The preparation/exposure button must be connected only at plug CM101 of image processor cabinet.
The DAP chamber mounted at the output port of the automatic collimator must be connected, via
cable p/n 55993 to Plug J2 of the generator DAP INTERFACE board.
WARNING
Additional details on the System interconnections can be found in the schematic of the
following page.
For further information about the generator installation the installer must make
reference to the generator technical documentation.
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For a proper operation of the System, the DEIMOS generator must be configured as follows:
RECEPTOR # 1
Normally, The selection of this working station enables the use of flat panel #1.
RECEPTOR # 2
Normally, The selection of this working station enables the use of flat panel #2.
RECEPTOR # 3
The selection of this working station enables the use of the Wi-Fi detector in free mode (external to
the docking stations).
RECEPTOR # 4
The selection of this working station enables the direct technique (free exposure with the tube)
without use of the detector.
In particular:
RECEPTOR SETUP
Receptor Number: 1 2 3 4 5 6
Tube Number: 1 1 1 1 0 0
Tomo Enabled: OFF OFF OFF OFF OFF OFF
Fluoro Enabled: OFF OFF OFF OFF OFF OFF
Serial Enabled: ON ON ON OFF OFF OFF
AEC Channel: OFF OFF OFF OFF OFF OFF
Interface Options: 2 2 2 none 2 2
Fluoro Hangover (s): 30 30 30 30 30 30
Rad Hangover (s): 0 0 0 0 0 0
Last Image Hold (ms): 40 40 40 40 40 40
Memory: OFF OFF OFF OFF OFF OFF
Tomo Back-Up Time (ms): 2500 2500 2500 2500 2500 2500
Auto Focus: OFF OFF OFF OFF OFF OFF
AEC Back-Up Mode: FIXED FIXED FIXED FIXED FIXED FIXED
AEC Back-Up mAs: 500 500 500 500 500 500
AEC Back-Up ms: 3200 3200 3200 3200 3200 3200
AEC Lock Exp: N/A N/A N/A N/A N/A N/A
Default Voltage (kV): 75 75 75 75 75 75
Default Current (mA): 200 200 200 200 200 200
Default Time (ms): 200 200 200 200 200 200
Technique: MAS MAS MAS MAS MAS MAS
Default Focus: LRG LRG LRG LRG LRG LRG
Default Density: 0 0 0 0 0 0
Default Film Screen: I I I I I I
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I/O RECEPTOR: 1
OUTPUTS
INPUTS
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I/O RECEPTOR: 2
OUTPUTS
INPUTS
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I/O RECEPTOR: 3
OUTPUTS
INPUTS
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I/O RECEPTOR: 4
OUTPUTS
INPUTS
IMPORTANT INFORMATION
In all working station the AEC circuit must be disabled, because integrated into the
image processor.
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The serial link communication (RS2-232) between the Generator power module and the integrate
console is realized by means of a cable that is generator specific.
The HW interlock signals that drive the detector selection and the exposure in all operative modes
are driven by the Primo processor by means of cable p/n 356004 from Primo plug CM1 and cable p/n
356003 from Primo plug CM2. These two cables are included into the generator package.
The preparation/exposure button must be connected only at plug CM101 of image processor cabinet.
The primo processor is connected to the System via the Ethernet cable p/n 122186A from PRIMO
plug LAN3 to the System power cabinet CN113
In order to properly operate the System, the installer must define for each anatomical program the
System positioning code as described in section 7.5 of this manual.
IMPORTANT INFORMATION
The AEC circuit is integrated into the image processor as detailed in the Primo service
documentation.
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Each position is referred to as a workstation, and each workstation can have different sub-positions.
For the System you have 7 workstations plus a direct mode, and each of them has up to 136 sub-
positions. If you call the workstation WS and its sub-position SP, the code you have to put inside the
anatomic program in the digital system is calculated with the following equation:
CODE = WS * 256 + SP
A1 B1 C1 D1 E1 F1 G1 H1 I1 J1 F1
A2 B2 C2 D2 E2 F2 G2 H2 I2 J2 F2
A3 B3 C3 D3 E3 F3 G3 H3 I3 J3 F3
You can also program an exam where the bucky remains in the place where it is: therefore an
additional sub-position has to be added to the previous 33 ones, for a total amount of 34 sub-
positions. For each of them, 2 focal distances are possible: the first one corresponds to a pre-
programmed distance during the calibration procedure (f1, see chapter 11), and the second one
corresponds to the first one with the additional amount of 30cm (f2 = f1 + 30cm). Moreover, for each
position and focal distance you can have 2 table heights: the first one is about 80cm (h1 = 80cm) and
the second one corresponds to the minimum height of the table (h2 = min cm).
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The total number of sub-positions for the workstation n. 1 is: 34 * 2 * 2 = 136. The table below shows
the different sub-positions of workstation n. 1 with the code you have to put inside the anatomic
program.
Workstation n. 1
Detector under the table
- (where it
1 257
is)
2 258 F3
3 259 A1
4 260 B1
5 261 C1
80 cm f1 cm
6 262 D1
7 263 E1
8 264 F1
9 265 G1
10 266 H1
11 267 I1
12 268 J1
13 269 K1
14 270 A2
15 271 B2
16 272 C2
17 273 D2
18 274 E2
19 275 F2
20 276 G2
21 277 H2
22 278 I2
23 279 J2 80 cm f1 cm
24 280 K2
25 281 A3
26 282 B3
27 283 C3
28 284 D3
29 285 E3
30 286 G3
31 287 H3
32 288 I3
33 289 J3
34 290 K3
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- (where it
35 291
is)
36 292 F3
37 293 A1
38 294 B1
39 295 C1
40 296 D1
41 297 E1
42 298 F1
43 299 G1
44 300 H1
45 301 I1
46 302 J1
47 303 K1
48 304 A2
49 305 B2
50 306 C2
51 307 D2 f2 = (f1 + 30) cm
52 308 E2
53 309 F2
54 310 G2
55 311 H2
56 312 I2
57 313 J2
58 314 K2
59 315 A3
60 316 B3
61 317 C3
62 318 D3
63 319 E3
64 320 G3
65 321 H3
66 322 I3
67 323 J3
68 324 K3
- (where it
69 325
is)
min cm f1 cm
70 326 F3
71 327 A1
72 328 B1
73 329 C1
74 330 D1
min cm f1 cm
75 331 E1
76 332 F1
77 333 G1
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78 334 H1
79 335 I1
80 336 J1
81 337 K1
82 338 A2
83 339 B2
84 340 C2
85 341 D2
86 342 E2
87 343 F2
88 344 G2
89 345 H2
90 346 I2
91 347 J2
92 348 K2
93 349 A3
94 350 B3
95 351 C3
96 352 D3
97 353 E3
98 354 G3
99 355 H3
100 356 I3
101 357 J3
102 358 K3
- (where it
103 359
is)
104 360 F3
105 361 A1
106 362 B1
107 363 C1
108 364 D1
109 365 E1
110 366 F1
111 367 G1
f2 = (f1 + 30) cm
112 368 H1
113 369 I1
114 370 J1
115 371 K1
116 372 A2
117 373 B2
118 374 C2
119 375 D2
120 376 E2
121 377 F2
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122 378 G2
123 379 H2
124 380 I2
125 381 J2
126 382 K2
127 383 A3
128 384 B3
129 385 C3
130 386 D3
131 387 E3
132 388 G3
133 389 H3
134 390 I3 min cm f2 = (f1 + 30) cm
135 391 J3
136 392 K3
Therefore, the total number of sub-positions for the workstation n. 2 is: 3 * 3 * 8 = 72. The table
below shows the different sub-positions of workstation n. 2 with the code you have to put inside the
anatomic program.
Workstation n. 2
Detector inside the wall stand (vertical)
1 513 f1 cm
2 514 0° f2 cm
3 515 f3 cm
4 516 f1 cm
5 517 +15 ° 140 cm f2 cm
6 518 f3 cm
7 519 f1 cm
8 520 -15 ° f2 cm
9 521 f3 cm
10 522 f1 cm
11 523 0° f2 cm
min cm
12 524 f3 cm
13 525 +15 ° f1 cm
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14 526 f2 cm
15 527 f3 cm
16 528 f1 cm
17 529 -15 ° f2 cm
18 530 f3 cm
19 531 f1 cm
20 532 0° f2 cm
21 533 f3 cm
22 534 f1 cm
23 535 +15 ° 50 cm f2 cm
24 536 f3 cm
25 537 f1 cm
26 538 -15 ° f2 cm
27 539 f3 cm
28 540 f1 cm
29 541 0° f2 cm
30 542 f3 cm
31 543 f1 cm
32 544 +15 ° 70 cm f2 cm
33 545 f3 cm
34 546 f1 cm
35 547 -15 ° f2 cm
36 548 f3 cm
37 549 f1 cm
38 550 0° f2 cm
39 551 f3 cm
40 552 f1 cm
41 553 +15 ° 95 cm f2 cm
42 554 f3 cm
43 555 f1 cm
44 556 -15 ° f2 cm
45 557 f3 cm
46 558 f1 cm
47 559 0° f2 cm
48 560 f3 cm
49 561 f1 cm
50 562 +15 ° 110 cm f2 cm
51 563 f3 cm
52 564 f1 cm
53 565 -15 ° f2 cm
54 566 f3 cm
55 567 f1 cm
56 568 0° f2 cm
160 cm
57 569 f3 cm
58 570 +15 ° f1 cm
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59 571 f2 cm
60 572 f3 cm
61 573 f1 cm
62 574 -15 ° f2 cm
63 575 f3 cm
64 576 f1 cm
65 577 0° f2 cm
66 578 f3 cm
67 579 f1 cm
68 580 +15 ° max cm f2 cm
69 581 f3 cm
70 582 f1 cm
71 583 -15 ° f2 cm
72 584 f3 cm
8.5.3. Lateral position on rear side of elevating table
The workstation n. 3 corresponds to all the exams using the lateral bucky put inside the cassette tray
in the back of the table. There can only be 3 different sub-positions for the workstation n. 3,
corresponding to the orientation of the cassette tray with respect to the longitudinal border of the
table: 0°, +45° and -45°.
Workstation n. 3
Lateral detector behind the table
1 769 0°
2 770 +45 °
3 771 -45 °
Detector tilt
Sub-position Code Photo Focal distance
angle
1 1025 0° f1 cm
2 1026 +45 ° f1 cm
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f2 = (f1 + 30)
3 1027 0°
cm
1 1281 0°
2 1282 +45 °
3 1283 -45 °
1 1537 n. 1
2 1538 n. 2
3 1539 n. 3
4 1540 n. 4
5 1541 n. 5
6 1542 n. 6
7 1543 n. 7
8 1544 n. 8
9 1545 n. 9
10 1546 n. 10
11 1547 n. 11
12 1548 n. 12
13 1549 n. 13
14 1550 n. 14
15 1551 n. 15
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16 1552 n. 16
17 1553 n. 17
18 1554 n. 18
19 1555 n. 19
20 1556 n. 20
1 1793 F2
2 1794 B2
3 1795 J2
1 3841 everywhere
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The calibration and configuration of the System is achievable via a calibration SW running on an
external laptop computer.
The System DLL integrated in the image processor acts also as control desk of the generator; the
communication between this module and the generator is achieved via an RS-232 link.
The power unit of the System contains the insulation transformers, the ON/OFF circuit and the circuit
breakers.
All motor drivers are microprocessor controlled and integrate the interface circuit for the end of
travel switches or position sensors (encoders, potentiometers).
All driver are equipped with CAN interface and receive macro commands from the CPU controlling
the specific macro component of the System.
The “intelligence” and the “control management” of the System it is distributed in three different
parts:
1. System Main CPU #1, located in the electronic Rack (inside the cabinet).
This board controls the Wall stand and the elevation movement of the table.
2. System Main CPU #2, located in the upper side of the Ceiling suspension.
This board controls the ceiling suspension and longitudinal and lateral movements of the table
docking station.
In the X-ray tube support arm is located an electronic board that contains the physical interface
circuit for the capacitive circuits of the ceiling suspension handgrips and the force sensor used by
the CPU to realize the zero force control for the tube vertical movement.
3. Touch screen CPU, mounted on the frontal part of the X-Ray tube.
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This module is based on an industrial Intel CPU running windows Xp embedded and on a specific
interface board for the Can communication with the other System components and the optional
blue tooth remote control.
This board is also the physical link with the Automatic collimator.
It must be underlined that the function of such switches might be related with the firmware version
installed on the System. For this reason is a good practice to check all service notes released after the
distribution of this manual to be sure that the jumpers still conserve the original function.
IMPORTANT INFORMATION
There are some software switches that allow the service engineer to disable safety
interlocks of the System. Such switches have the main porpoise to easy the trouble
shooting operation of field engineers, but can also dramatically reduce the safety level
of the System if enabled during normal operation.
Is therefore responsability of the field engineer that such switches are not left enabled
if not for the time strictly necessary for the troubleshooting operations.
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List of Jumpers
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List of Connectors
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The installer must unzip the file into a new folder of the laptop computer and check that the
following files are present:
KalosService/KalosService_Vxxx.exe
KalosService/Cfg/ FLSHBOOT.BIN
KalosService/Cfg/ FLSHPROG.H08
KalosService/Cfg/ FLSHPROG.H16
KalosService/Cfg/ Default.lin
KalosService/Cfg/ English.len
KalosService/Cfg/ Italiano.len
KalosService/Jpg/ *.jpg
The Service Software has been designed to run on laptop computers with the following minimum
specifications:
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1. In your laptop open KalosService_Vx.exe (in this example the software version is V 4.0).
2. Switch System On and enter the maintenance mode (as described in paragraph Entering
maintenance mode), before the System initializes itself. You will see some notification messages
in the list view on the right side of the screen as well as a new background color (blue).
3. Select In/Out/Analogs from the Display tab in the top part of the window.
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4. A new window will open with a complete list of all the actual status of the input signals and
output signals (where present) of each device. This list allows a fast overview of the
microswitches, the relays, the brakes and the analog signals built inside the machine. Each of
them is organized in boxes referring to the driver and to the board inside the System where they
come from. In the example below, the ceilstand’s Vertical Driver status and that of the CTM
Board can be checked (the status signals are referred to as blinking circles: grey meaning input
signals actually not in communication with ceilstand vertical driver and main board, yellow
meaning the end of run down input signal actually in communication with vertical driver and
movements enable button input signal actually in communication with the ceilstand main board
and green meaning the end of run up input signal actually read from the ceilstand vertical driver).
The LED in the Movement Bit - (Software OUTPUT) field shows if a motorized movement of the
System is in progress (green led) or if it is not (yellow led).
WARNING
Each signal is described with a label, in which the final part can vary according to the
system configurations.
Therefore, we suggest to refer to the electrical scheme to check what signal belongs to
which of the listed micros.
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5. After having monitored the main digital signals of the Ceilstand, Elevating table and Bucky Stand,
select ANALOG key in the bottom part of the window to display the complete list of all the actual
values of the analog signals.
6. This list allows a fast overview of the analog signals values of the System various movements.
Each of them is described with a brief label and eventually the name of the port inside the board.
If you click on each of their numeric field, a new window will open.
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Horn n°1 and Horn n°2 refer respectively to the left sensors and right sensors of the ceilstand
capacitive handle, and their values are expressed in mV. Straingauge refers to the ceilstand fast
vertical movement through the capacitive handle and its value is expressed in mV. Ultrasound sonar
refers to the value in mV of the distance between the anticollision ultrasonic sensor (positioned
under the vertical ceilstand) which allows the movement to stop and any object detected far than 20
cm. Vertical Driver - Encoder refers to the vertical position of the ceilstand, and its value is expressed
in mm. Longitudinal Driver - Encoder refers to the longitudinal position of the ceilstand, and its value
is expressed in mm. Lateral Driver - Encoder refers to the transverse position of the ceilstand, and its
value is expressed in mm. Incidence Driver - Encoder refers to the alpha angle rotation around the
tube focus, and its value is expressed in encoder steps. Rotation Driver - Encoder refers to the beta
angle arm rotation around the center of the vertical ceilstand, and its value is expressed in encoder
steps. Detector Longitudinal Driver - Encoder refers to the longitudinal position of the detector
under the elevating table, and its value is expressed in mm. Detector Lateral Driver - Encoder refers
to the transverse position of the detector under the elevating table, and its value is expressed in
mm. Wall Bucky Vertical Driver, refers to the vertical position of the bucky stand, and its value is
expressed in mm. Wall Bucky Tilting Driver, refers to the rotation of the bucky stand, and its value is
expressed in degree. Finally, Ultrasound Sonar n°2 refers to the value in mV of the distance between
the anticollision ultrasonic sensor (positioned under the vertical ceilstand) which allows the
movement to stop and any object detected far than 20 cm., expressed in mm (signal in pulse mode).
Arm Rotation, Sensing Device X, Sensing Device Y, Wall Bucky Foot Pedal UP, Wall Bucky Foot Pedal
DOWN , Elevix Foot Pedal UP, Elevix Foot Pedal DOWN and Ultrasound Sonar n°2 are not present in
this version of System.
7. In the example below, by clicking in the Horn n°1 numeric field, the relative diagram will appear,
and if you grap and release the capacitive handles on the left side of the ceilstand, the ON/OFF
signal will be visible on the diagram itself.
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1. In your laptop open KalosService_Vx.exe (in this example the software version is V 4.0).
2. Switch System On and enter the maintenance mode (as described in paragraph Entering
maintenance mode), before the System initializes itself. You will see some notification messages
in the list view on the right side of the screen as well as a new background color (blue).
3. Select Graphic from the Display tab in the top part of the window.
4. One by one, select the items in the drop-down menu to graphically display the reading values of
the individual axis positions or the individual movements along their entire strokes.
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Lateral, Longitudinal and Vertical refer to the X, Y and Z coordinates of the ceilstand. Rotation and
Incidence refer to the alpha and beta angles of the tube. Detector Lateral and Detector Longitudinal
refer to the transverse and longitudinal coordinates of the detector under the table. Vertical Bucky
and Vertical Bucky Tilt refer to the height and to the angle of the bucky stand. Finally, Sonar1 refers
to the value in mm of the sonar distance between the source (under the vertical ceilstand) and any
object detected far than 20 cm. Ctm Arm Incidence and Sonar2 are not present in this version of
System.
5. In the example below, selecting Longitudinal the relative diagram will appear and if you move the
ceilstand in the longitudinal direction, a trace of the movement will be visible, together with the
minimum and maximum positions reached during the movement.
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WARNING
When maintenance mode in On, to move the table bucky in longitudinal and transverse
directions it is mandatory to use the appropriate directional keys on the System service
software (as in the example below) and NOT the keys on the touchscreen console.
6. Selecting another axis or movement, as in the Lateral example below, a new tab CTM Lateral will
appear on the same window. Transverse moving the ceilstand, the relative trace will be visible
with another color together with the previous track.
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4. The download process start message displays on the right side of the screen. The service software
utility will now download all the parameters from the System. Select the directory of your laptop
computer where you want to store the file, rename the file as you want (with .ees extension) and
press Save.
5. After that, the service software utility will complete the saving procedure and you will see a
notification message on the right side of the screen.
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WARNING
This download procedure is carried out automatically by the service software utility
every time you enter the maintenance mode (with the only difference that you can not
save the file in your computer laptop). This is done because in this way all the fields of
the service software utility are populated with the right parameters whenever you are in
maintenance mode.
4. A new window will open. Select the configuration file you want to upload (with .ees extension)
from a directory in your computer laptop and then press Open.
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5. After that, the service software utility will complete the restore procedure and you will see a
notification message on the right side of the screen.
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4. A new window will open and you will see the list of the parameters stored in the EEprom
memories without the corresponding values. Press Open to select the configuration file of which
you want to visualize the values from a directory in your computer laptop.
5. Select the configuration file you want to visualize (with .ees extension) from a directory in your
computer laptop and then press Open.
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6. For each parameters listed will appear the corresponding value charged, both in decimal format
and in hexadecimal format (reversed bytes).
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7. There is the possibility to compare two different sets of parameters, just click the button
COMPARE.
8. Select the configuration file you want to compare (with .ees extension) from a directory in your
computer laptop and then press Open.
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9. You will now see the parameters to compare on the last column on the left, so that you can easily
compare them. The symbol != shows the values that are different.
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10. There is also the possibility to overwrite some parameters, just click the button OVERWRITE. A
new window will appear, where you can select and open the file from which you want to recover
data to overwrite on the ones already opened in the table.
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After the EEprom reset, a notification message will be visible on the right side of the screen.
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4. After the EEprom refresh, a notification message will be visible on the right side of the screen.
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The Help window displays the pictures related to the keys clicked by the mouse.
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The ceiling suspension, the rack control unit and the new version collimator have a STM32F4
microcontroller integrated. The USB to CAN board interface has a LPC2194 microcontroller
integrated. Finally, the touch screen consolle is a normal CPU.
SW version SW tool
Kalos_Board_1-x.x.x.hex KalosServiceX.exe
Kalos_Board_2-x.x.x.hex KalosServiceX.exe
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The ceiling suspension (CPU #1) and the rack control unit (CPU #2) have an STM32F4 microcontroller
integrated. A drawing of the CPU board is shown in the next page.
IMPORTANT INFORMATION
It is needed to remove any specific cover to access the CPU boards.
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Save the EEprom configuration for example on the desktop of your laptop.
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8. In the new window, select the proper serial port (COM5 in the following figure).
9. Press Connect and then Send, and choose Kalos_Board_2.hex file, for rack control unit CPU
board.
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11. Press the buttons BOOT and RESET on the rack control unit CPU board at the same time, and
then after a few seconds (about three seconds) release the button RESET first and BOOT about
one second later.
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12. As soon as the two LEDs Reset and Boot turn green, the programming sequence is starting.
13. A progress bar will keep you updated about this process.
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14. When the final process is done, the Verify Flash led turns green and a final window will inform
you that the programming sequence has been successfully completed. Press OK to end the
programming sequence.
15. Unplug the FW download cable from the Rack Control Unit CPU board and connect it in the
connector CN30 of the Ceiling Suspension CPU (CPU #1).
16. Press Connect and then Send, and choose Kalos_Board_1.hex file, for ceiling suspension CPU
board.
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18. Press the buttons BOOT and RESET on the ceiling suspension CPU board at the same time, and
then after a few seconds (about three seconds) release the button RESET first and BOOT about
one second later.
19. As soon as the two LEDs Reset and Boot turn green, the programming sequence is starting.
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20. A progress bar will keep you updated about this process.
21. When the final process is done, the Verify Flash led turns green and a final window will inform
you that the programming sequence has been successfully completed. Press OK to end the
programming sequence.
22. Unplug the FW download cable from the Ceiling Suspension CPU board and connect it in the
connector CN30 of the Rack Control Unit CPU (CPU #2).
23. Enter the maintenance mode by pressing Maintenance → On.
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26. Go back to the main window without closing the EEprom window, and press EEprom →
Download.
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28. The EEprom values will be automatically filled. Now press the OVERWRITE button.
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30. The following window will be displayed to save the new overwritten EEprom. Give it a different
name with respect to the old one (new_eeprom in this example) and save it.
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31. Go back to the main window and press EEprom → Upload to upload the new EEprom.
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33. The upload procedure is complete when the message EEprom 2 data structure correctly received
is displayed on the right side of the service software.
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SW version SW tool
New_Collimator_Kalos_logo_PRIMO_V x.xx.x.hex KalosServiceX.exe
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IMPORTANT INFORMATION
It is needed to remove any specific cover to access the CPU board.
Collimator CPU board is located behind the frontal cover of the collimator itself.
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6. In the new window, select the proper serial port (COM5 in the following figure).
7. Press Connect and then Send, and choose New_Collimator_Kalos_logo_PRIMO_V x.xx.x.hex file.
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9. Reset the CPU board by pressing button PL1 and then press the OK button on the Flash EPROM
programmer menu.
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10. As soon as the two LEDs Reset and Boot turn green, the programming sequence is starting.
11. A progress bar will keep you updated about this process.
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12. When the final process is done, the Verify Flash led turns green and a final window will inform
you that the programming sequence has been successfully completed. Press OK to end the
programming sequence.
13. Switch the System off and set the jumper JMP1 back to its original position.
14. Unplug the FW download cable from CN17.
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SW version SW tool
USB_to_CAN_Pensile x.xxx.hex KalosServiceX.exe
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IMPORTANT INFORMATION
It is needed to remove any specific cover to access the CPU board.
USB-to-CAN CPU board is located behind the right side of the frontal cover of the touchscreen
console.
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5. In the new window, select the proper serial port (COM5 in the following figure).
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8. Press the buttons SW1 and SW2 on the CPU board at the same time, and then after a few
seconds (about three seconds) release the button SW2 first and SW1 immediately after.
9. As soon as the two LEDs Reset and Boot turn green, the programming sequence is starting.
A progress bar will keep you updated about this process. During the whole process, a buzzer
beep will be hearable, meaning that the programming sequence is in progress.
10. When the final process is done, the Verify Flash led turns green and a final window will inform
you that the programming sequence has been successfully completed. Press OK to end the
programming sequence.
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SW version SW tool
KalosPensile x.x.x.x ATS PRIMO YYYY_MM_DD ---
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IMPORTANT INFORMATION
It is needed to remove any specific cover to access the CPU board.
Touchscreen console CPU is located behind the left side of the touchscreen console itself.
In the following image, both the frontal view and the profile of this board are showed.
Such a system disk is writing protected: therefore, it is necessary to disable this lock before having a
software upgrade.
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c. Press any key to continue in the DOS window, which automatically opens.
d. Restart Windows.
6. Exit to Windows by pressing alt+F4 on the service USB keyboard. If it does not work, force System
application to quit by pressing ctrl+alt+del.
7. Open the folder C:\KalosCfgFiles.
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8. Copy/paste the file AMBIENTE.ini on your Upgrade USB key and rename it as AMBIENTE_old.ini:
this is a backup needed to reload the current System configuration.
9. Close the folder C:\KalosCfgFiles.
10. Uninstall the program Kalos Pensile ATS Primo by using Windows Control Panel uninstalling
function.
11. Insert the USB key in the only free USB port located on the left side of the touchscreen console
board. Copy the folder KalosPensile x.x.x.x ATS PRIMO YYYY_MM_DD and paste it on the
System touchscreen desktop.
12. Open the folder KalosPensile x.x.x.x ATS PRIMO YYYY_MM_DD and double click the setup.exe
installer.
13. Follow the setup installation procedure to make the new software version overwrite the previous
one.
14. Open the folder C:\KalosCfgFiles.
15. Cut/paste the file AMBIENTE.ini on the Upgrade USB key.
16. Quit the folder C:\KalosCfgFiles.
17. Remove safely the Upgrade USB key and plug it in your laptop.
18. Open both AMBIENTE_old.ini and AMBIENTE.ini from the Upgrade USB key, by using Notepad.
19. Modify manually the AMBIENTE.ini file. Each option must be set accordingly with the old
configuration AMBIENTE_old.ini.
IMPORTANT INFORMATION
The new file AMBIENTE.ini is expected to have few more new options. Do not change
them. Do not add/remove any line in the new AMBIENTE.ini file.
20. Save the AMBIENTE.ini file. Close both the files and safely remove the Upgrade USB key from
your laptop.
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21. Plug again the Upgrade USB key to the USB port located on the left side of the touchscreen
console board.
22. Copy/paste (and overwrite) the AMBIENTE.ini file from the Upgrade USB key to the folder
C:\KalosCfgFiles.
23. Quit the folder C:\KalosCfgFiles.
24. Enable the disk protection by following these steps:
a. Double click Set_Disk Protection.lnk on the desktop
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b. Press any key to continue in the DOS window, which automatically opens.
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The first six drivers are used to pilot AC brushless motors, while the last two ones are used to pilot DC
motors. Anyway, both of them are powered by direct current with a voltage ranging from about 70 V
to about 80 V. They are also used to read some digital signals coming from the System (above all
concerning grid and cassette microswitches) and to drive some output digital signals for some other
movements (for example the deformation grid mechanism and the bucky rotation).
This driver is used to pilot a more powerful DC motor. It is powered by a monophase alternated
current directly provided by the net with a voltage ranging from about 230 V to 240 V.
There is an additional movement in the System: the up / down movement of the table, driven by two
synchronized SKF actuators, but they don’t need a particular programmation because it’s already
carried out by the factory which provides the motors.
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SW version SW tool
FM713_PMSM_100V_vxxx.hex C2Prog.exe
FM713_DCM_100V_vxxx.hex C2Prog.exe
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In particular:
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IMPORTANT INFORMATION
The following procedure is valid for all the eight drivers.
1. Position the ceiling suspension so that it is possible to reach all the drivers easily.
2. Switch the System off.
3. Close the jumper JP103 (the red one in the following image) in all the drivers.
IMPORTANT INFORMATION
The instructions from 1 to 4 have to be executed only once.
The instructions from 5 to 18 must be repeated for all the eight drivers.
5. Connect the USB M-M cable from your laptop to driver’s connector J102 (the green one in the
previous image).
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6. As far as the programming and the configuration of the FM713 drivers are concerned, you only
need an USB cable with male connectors on both sides. Inside any of the FM713 drivers, there is
a small FTDI chip that converts the USB message to RS232 ones and vice versa. After connecting
the USB cable from the driver to your laptop, it is necessary that your PC have FTDI drivers
installed, so that the USB port can be seen as a Virtual COM Port (VCP).
3 In order to do that, open the Windows Device Manager and go to Universal Serial Bus
controllers.
7. Then click on USB Serial Converter, open the Advanced tab and check the flag indicating Load
VCP, as shown in the figure below.
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8. After that, Windows will recognize the USB port as a COM port (eventually unplug the USB cable
and plug it again). If Windows has assigned a number bigger than 8 to the new COM port (in the
example COM66), renumber it with a number ranging from 1 to 8 (in the example COM8). In
order to do that, go to Ports (COM & LPT) and click on USB Serial Port.
9. Open the Port Settings tab and click on the Advanced button.
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10. Now change the number of the COM port (it does not matter if the port you select is already in
use), click OK, and then OK again.
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11. Launch the program C2Prog.exe from KALOS_SW_download → 07_FM713 → C2Prog on the
Upgrade USB key.
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15. Now click OK and then Program. Then wait until the firmware downloading has been carried out
successfully and finally press OK.
IMPORTANT INFORMATION
Go ahead only when all the eight drivers have been updated.
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SW version SW tool
AKD-x-xxxx-Vxx-xx-xx-xxx.i00 WorkBench.exe
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IMPORTANT INFORMATION
It is needed to remove any specific cover to access Kollmorgen AKD driver.
Kollmorgen AKD driver is located on the front upper side of the ceiling suspension.
1. It is necessary to set up a Local Area Network between your laptop and the driver. Go to Control
Panel → Network and Internet → Network and Sharing Center and click on Local Area
Connection.
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2. Then click on Properties, select Internet Protocol Version 4 (TCP/IPv4) and click on Properties
again. In the new window, choose Use the following IP address, and set 192.168.0.254 as IP
address and 255.255.255.0 as subnet mask. At the end of this procedure, restore the previous
setting.
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9. Select the right file and then click Open. In order to choose it, it is needed to select the file
compatible with the driver hardware version that is indicated in Device Model window (see next
figure).
Here below the list of hardware revision – firmware files correspondence is presented.
Driver Firmware
AKD-Bxxxxx-NBAN-xxxx AKD-B-NBAN-Vxx-xx-xx-xxx.i00
AKD-Bxxxxx-NBSQ-xxxx AKD-B-NBSQ-Vxx-xx-xx-xxx.i00
AKD-Mxxxxx-M1EC-xxxx AKD-M-M1EC-Vxx-xx-xx-xxx.i00
AKD-Mxxxxx-MCEC-xxxx AKD-M-MCEC- Vxx-xx-xx-xxx.i00
AKD-Pxxxxx-NBAN-xxxx AKD-P-NBAN- Vxx-xx-xx-xxx.i00
AKD-Pxxxxx-NBCC-xxxx AKD-P-NBCC- Vxx-xx-xx-xxx.i00
AKD-Pxxxxx-NBCN-xxxx AKD-P-NBCN- Vxx-xx-xx-xxx.i00
AKD-Pxxxxx-NBEC-xxxx AKD-P-NBEC- Vxx-xx-xx-xxx.i00
AKD-Pxxxxx-NBEI-xxxx AKD-P-NBEI- Vxx-xx-xx-xxx.i00
AKD-Pxxxxx-NBPN-xxxx AKD-P-NBPN- Vxx-xx-xx-xxx.i00
AKD-Pxxxxx-NBS3-xxxx AKD-P-NBS3- Vxx-xx-xx-xxx.i00
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11. At the end of the upgrade, switch the System off and on again, and check the new firmware
version has been successfully updated.
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10. Calibrations
10.1. Entering maintenance mode
The System is equipped with a service software utility that allows the installer to calibrate the control
circuits and to setup all the parameters the machine needs for its movements and synchronizations.
To run the service software utility, it is necessary to enter the System maintenance mode carrying out
the following procedure.
1. First of all connect one of your laptop computer serial ports to connector CN30 of the CPU board
of the System power supply unit using the cable p/n 121041A. Alternatively build the cable using
the attached drawing.
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2. In your laptop start the service software utility launching the file KalosService_Vx.exe. In the
procedure described in this chapter, the software version of the service software utility used is
4.4 (purely as an example).
3. In the figure below you see the start screen of the service software utility.
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4. Switch System On and enter the maintenance mode, before the System initializes itself, selecting
On from the Maintenance tab in the top part of the window.
5. You will see the following sequence of notification messages in the list view on the right side of
the screen as well as a new background colour (blue). All the EEprom parameters of System are
downloaded into the software and the corresponding fields are populated (you can see that by
selecting the different tabs).
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6. The service software recognizes the type of System and checks automatically the relative flag (in
this example Auto is checked, meaning the System is an automatic Kalos). Manual and Trauma
are not present in this version of System.
7. When Check Communication flag is checked, means the service software utility has the
prerogative to continuously verify the correct communication with the OTS.
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8. In the event of a communication interruption between the service software utility and the OTS,
the screen background colour will change (orange).
9. The maintenance mode can be abandoned any time during the calibration selecting
Maintenance > Off, or pressing the Exit tab in the top part of the window, or clicking X key on
the right top corner of the window.
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10. A pop-up displays will appear requesting to eventually save the parameters.
11. The screen background colour will change again and a notification message in the list view will be
visible.
12. Switch the System off and on again, to synchronize all devices.
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WARNING
Each of the calibrations shown in this chapter can be done only when the maintenance
mode is enabled. Otherwise, if you try to press any of the buttons in the service software
utility, you will not see any notification message and the button label will become red, to
warn you that the calibration has not taken place.
Once the notification messages in the list view on the right side of the screen as well as the blue color
of the background appear, different features may be enabled / disabled by checking / unchecking the
corresponding options.
When “Watchdog Enable” option is checked, the CPU microprocessor self-check system is active.
When “Watchdog Enable” option is not checked, the CPU microprocessor self-check system is not
active.
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WARNING
To ensure the correct functioning of the System the "Watchdog Enable" option must be
enabled.
When “Nodeguard FM713 Enable”, “Nodeguard AKD Enabled” and “Nodeguard Consolle Enable”
options are checked, the checks between the software and the driver models examined are active.
When “Nodeguard FM713 Enable”, “Nodeguard AKD Enabled” and “Nodeguard Consolle Enable”
options are not checked, the checks between the software and the driver models examined are
active.
WARNING
To ensure the correct functioning of the System, it is strongly recommended that the options
"Nodeguard FM713 Enable", "Nodeguard AKD Enabled" and "Nodeguard Console Enable" be
enabled.
WARNING
When the "Synchro Repositioning" option is enabled, in order to ensure a correct vertical
tracking movement of the OTS, the "Strict Movement Control" setting of the "Ambiente.ini"
file must be = 1, and when the "Synchro Repositioning" option is disabled, the "Strict
Movement Control" setting of the "Ambiente.ini" file must be = 2.
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When “New Collimator Enable” option is checked, the System is equipped with a new type
collimator, model AL.
When “New Collimator Enable” option is not checked, the System is provided with an old type
collimator, model CT.
10.2.6. SSI Encoder Lateral FM713 / SSI Encoder Longitudinal FM713 / SSI Encoder Incidence / SSI
Encoder Rotation setting
When “SSI Encoder Lateral FM713”, “SSI Encoder Longitudinal FM713”, “SSI Encoder Incidence” and
“SSI Encoder Rotation” option are checked, the checks and communications between the software
and absolute encoders examined are active.
When “SSI Encoder Lateral FM713”, “SSI Encoder Longitudinal FM713”, “SSI Encoder Incidence” and
“SSI Encoder Rotation” option are not checked, the checks and communications between the
software and the absolute encoders examined are not active.
WARNING
To guarantee the correct functioning of the System, the options "SSI Encoder Lateral
FM713", "SSI Encoder Longitudinal FM713", "SSI Encoder Incidence" and "SSI Encoder
Rotation" must be enabled.
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When “Ultrasound Enabled” option is checked, the ultrasonic anti-collision sensor, which stops the
movement, is active.
When “Ultrasound Enabled” option is not checked, the ultrasonic anti-collision sensor, which allows
the movement to stop, is not active.
WARNING
To ensure the correct functioning of the anti-collision system, and consequently the system
safety, the "Ultrasound Enabled" option must be enabled.
WARNING
Ultrasound anticollision sensor is mandatory on this System and must be kept active
necessarily. If disabled, there could be extensive casualties and material damage.
It is mandatory to reactivate the Sonar anti-collision ultrasound sensor at the end of any
intervention.
When “Ultrasound MB1010” option is checked, the anti-collision ultrasonic sensor model MB1010
that allows stopping the movement is active.
When “Ultrasound MB1010” option is not checked, the anti-collision ultrasonic sensor model
MB1010 that allows stopping the movement is not active.
WARNING
To ensure the correct functioning of the anti-collision system, and consequently the safety of
the System, the "Ultrasound MB1010" option must be enabled.
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When “Ultrasound MB1010 Pulse Width” option is checked, the anti-collision ultrasonic sensor model
MB1010, which allows the movement to stop, records the signal in pulse mode.
When “Ultrasound MB1010 Pulse Width” option is not checked, the anti-collision ultrasonic sensor
model MB1010, which allows the movement to stop, records the signal continuously (analog).
WARNING
To ensure the proper functioning of the anti-collision system, and consequently the safety
of the System, it is preferable that the "Ultrasound MB1010" option is enabled.
When “Cassette Rotation Collimator” option is checked, the physical orientation (PORTRAIT /
LANDSCAPE) of the Docking Station automatically follows the value of the collimator format.
When “Cassette Rotation Collimator” option is not checked, the physical orientation (PORTRAIT /
LANDSCAPE) of the Docking Station varies according to the anatomical program selection.
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When “Collision Brake Enable” option is checked, the vertical movement slows when approaching the
collision zone before stopping definitively (the option is referred to the speed of the motorized
vertical movement; it is not valid for manual vertical movement).
When “Collision Brake Enable” option is not checked, the vertical movement stops upon coming into
contact with collision zone without slowing at all (the option is referred to the speed of the
motorized vertical movement; it is not valid for manual vertical movement).
WARNING
As the System implies that the room is correctly configured and calibrated, every movement
of the System requires the voluntary application of a command by the operator, who is
considered the sole responsible for the safety of the System and the patient.
When “Manual Anticollision Enable” option is checked, as soon as a collision condition comes into
play, it is no longer possible to keep on moving the ceilstand toward the collision zone. In this
condition, if the operator tries to continue such a movement by releasing and seizing the handles
again, the braked immediately intervene to stop it, a warning message appears on the touchscreen
and finally the acoustic alarm is emitted.
When “Manual Anticollision Enable” option is not checked, the operator is warned about the collision
condition from both a warning message and the acoustic alarm, but it is still possible to move the
ceilstand manually toward any direction. Only the vertical movement (both manual and motorized) is
stopped as soon as a collision condition is reached.
WARNING
As the System implies that the room is correctly configured and calibrated, every movement
of the System requires the voluntary application of a command by the operator, who is
considered the sole responsible for the safety of the System and the patient.
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When “Motorized Movement Check” option is checked, the System controlling that the motorized
movements reach the working positions, is active.
When “Motorized Movement Check” option is not checked, the System that controls that the
motorized movements reach the working positions is not active.
WARNING
To ensure the correct functioning of the System, it is necessary that the "Motorized
Movement Check" option be enabled.
When “Foot Pedals Enable” option is checked, the System is equipped with the optional pedal board
accessory.
When “Foot Pedals Enable” option is not checked, the System is not equipped with the optional
pedal board accessory.
When “Canon Option” option is checked, the room has been configured with a Canon System.
When “Canon Option” option is not checked, the room has not been configured with a Canon, but
with a Primo System.
When “Capacitive HandleBars” option is checked, the System is provided with a new type of
capacitive handle.
When “Capacitive HandleBars” option is not checked, the System is not provided with the new type
of capacitive handle.
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When “Free Position Option” option is checked, the automatic movements linked to the positions
from 6.4 to 6.20 do not provide for the vertical movements of the elevating table and bucky stand,
but only that of the OTS.
When “Free Position Option” option is not checked, the automatic movements linked to all the
positions of workplace 6 provide for the vertical movements of the elevating table, the bucky stand,
and the OTS.
10.2.21. Free
When “Table Present” option is checked, the System is equipped with an elevating table.
When “Table Present” option is not checked, the System is not equipped with an elevating table.
When “Table Autopositioning Disable” option is checked, the automatic movements do not provide
the elevating table auto-positioning, which in this case is disabled.
When “Table Autopositioning Disable” option is not checked, the automatic movements include the
elevating table auto-positioning, which in this case is enabled.
When “Wall Bucky Present” option is checked, the System is equipped with a bucky stand.
When “Wall Bucky Present” option is not checked, the System is not equipped with a bucky stand.
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When “Wall Bucky Autopositioning Disable” option is checked, the automatic movements do not
include the bucky stand auto-positioning, which in this case is disabled.
When “Wall Bucky Autopositioning Disable” option is not checked, the automatic movements include
the bucky stand auto-positioning, which in this case is enabled.
First of all, it is possible to choose the type of bucky mounted under the elevating table (GMM bucky
or Claymount bucky). Selecting GMM Bucky you can set the following configurations.
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When “Fixed Detector” option is checked, the detector mounted on the bucky under the elevating
table is a 43x43 fixed detector model.
When “Motorized Detector” option is checked, the detector mounted on the bucky under the
elevating table is a rotating detector model.
When “No Grid” option is checked, the anti-scatter grid is not mounted.
When “Manual Grid” option is checked, the manual anti-scatter grid is mounted.
When “Moving Grid” option is checked, the oscillating anti-scatter grid is mounted.
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When “Manual Detector 35x43” option is checked, the detector mounted on the bucky under the
elevating table is a 35x43 manual detector model.
When “Manual Detector 43x43” option is checked, the detector mounted on the bucky under the
elevating table is a 43x43 manual detector model.
When “No Grid” option is checked, the anti-scatter grid is not mounted.
When “Manual Grid” option is checked, the manual anti-scatter grid is mounted.
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First of all, it is possible to choose the type of bucky mounted (GMM bucky or Claymount bucky).
Selecting Bucky you can set the following configurations.
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When “Fixed Detector” option is checked, the detector mounted on the bucky is a fixed detector
model.
When “Manual Sensing Device Detector” option is checked, the detector mounted on the bucky is a
PROVOTECH potter model of detector.
When “No Grid” option is checked, the anti-scatter grid is not mounted.
When “Moving Grid” option is checked, the oscillating anti-scatter grid is mounted.
When “Manual Grid” option is checked, the manual anti-scatter grid is mounted.
When “Deformation Grid” option is checked, the auto focusing anti-scatter grid is mounted.
When “Fixed Detector” option is checked, the detector mounted on the bucky is a fixed detector
model.
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When “Motorized Right Detector 35x43” option is checked, the detector mounted on the bucky is a
35x43 rotating detector model, removable from the right side.
When “Motorized Left Detector 35x43” option is checked, the detector mounted on the bucky is a
35x43 rotating detector model, removable from the left side.
When “Manual Right Detector 35x43” option is checked, the detector mounted on the bucky is a
35x43 manual detector model, removable from the right side.
When “Manual Left Detector 35x43” option is checked, the detector mounted on the bucky is a
35x43 manual detector model, removable from the left side.
When “Manual Left Detector 43x43” option is checked, the detector mounted on the bucky is a wi-fi
43x43 manual detector model, removable from the left side.
When “Manual Right Detector 43x43” option is checked, the detector mounted on the bucky is a wi-fi
43x43 manual detector model, removable from the right side.
When “Motorized Grid” option is checked, the oscillating anti-scatter grid is mounted.
When “Manual Grid” option is checked, the manual anti-scatter grid is mounted.
When “Deformation Grid” option is checked, the fixed anti-scatter grid is mounted.
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Pressing one of the keys to exit the software ("Maintenance > Off", "Exit", or "X key on the screen"), a
pop-up displays, requesting to save the parameters.
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2. Turn the ceilstand counterclockwise (+ 90°) by pressing the counterclockwise rotation key 1 on
the device's touchscreen console. Press the collimator’s light switch 2.
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3. Measure the focus distance between the red light (corresponding to the focal point of the tube)
and the floor, checking that the distance is the same as in the previous point.
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4. If the two measurements do not coincide, loosen the fixing screws of the tube-support arm and
position the support on its slide, to the right or left, depending on whether it is necessary to
decrease or increase the focal distance.
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6. Switch System On and enter the maintenance mode (as described in paragraph Entering
maintenance mode), before the system initializes itself. You will see some notification messages
in the list view on the right side of the screen as well as a new background colour (blue).
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To serial-USB 2.0
to RS485 adapter
To Kalos Main
CPU 98421 board
To longitudinal
driver FM713A
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10. Select the appropriate Com port (in this example the COM14).
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12. Once the readings of the longitudinal magnetic strips have been verified by the sensor, manually
bring the ceilstand to the left mechanical limit stop.
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14. Press Store Offset Zero Value key to fix the device's zero value.
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15. Press in the indicated field to open the window and visualize the chart displaying the longitudinal
magnetic strips reading. By uniformly moving the ceilstand back and forth along the longitudinal
axis, the correct reading or any missing readings can be verified (shown by spikes on the
sinusoids).
In the event of a reading failure, adjust the sensor position and check the efficiency of the magnetic
strip. If it is damaged, replace it following the procedure described in section 14 paragraph 14.1.
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16. Switch off the System and disconnect the cable (P/N 166061) from the connector CN247 of the
longitudinal driver FM713A.
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To serial-USB 2.0
to RS485 adapter
To Kalos Main
CPU 98421 board
To lateral driver
FM713A
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3. Select the appropriate Com port (in this example the COM14).
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5. Once the sensor readings of the lateral magnetic strips have been verified, manually bring the
ceilstand to the front mechanical limit switch.
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7. Press Store Offset Zero Value key to fix the device's zero value.
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8. Press in the indicated field to open the window and visualize the chart displaying the lateral
magnetic strips reading. By uniformly moving the ceilstand back and forth along the transverse
axis, the correct reading or any missing readings can be verified (shown by spikes on the
sinusoids).
In the event of a reading failure, adjust the sensor position and check the efficiency of the magnetic
strip. If it is damaged, replace it following the procedure described in section 14 paragraph 14.1.
9. Switch off the System and disconnect the cable (P/N 166061) from the connector CN249 of the
longitudinal driver FM713A.
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Watching the room frontally the longitudinal minimum is where the ceilstand is completely pushed
towards the left side of the longitudinal rails and the transverse minimum is where the ceilstand is
completely pushed towards you on the lateral rails. The longitudinal / transverse maximum positions
are on the corresponding opposite directions.
Proceed as follows:
1. In your laptop open KalosService_Vx.exe (in this example the software version is V 4.0).
2. Switch System On and enter the maintenance mode (as described in section 11 paragraph 11.1),
before the System initializes itself. You will see some notification messages in the list view on the
right side of the screen as well as a new background color (blue).
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5. Press on Min Longitudinal (Left) key for the minimum end of run, the relative flag will appear.
The successful acquisition and its own values will appear on the right side of the screen.
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7. Press on Max Longitudinal (Right) key for the maximum end of run, the relative flag will appear.
The successful acquisition and its own values will appear on the right side of the screen.
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9. Press on Min Lateral (Out) key for the minimum end of run, the relative flag will appear.
The successful acquisition and its own values will appear on the right side of the screen.
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11. Press on Max Lateral (In) key for the maximum end of run, the relative flag will appear.
The successful acquisition and its own values will appear on the right side of the screen.
12. Once the various tube longitudinal and transverse runs are acquired, the values must be saved
by pressing “Store” tab indicated in the following window.
The save acquired values message appears in the list field to the right of the screen. The values
indicated represent the longitudinal position (Y) and the transverse position (X) of the ceilstand
expressed in mm, after the magnetic bands have been calibrated.
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WARNING
The Longitudinal / Lateral Gains are inserted by default and, normally, should not be
modified by the installer. These parameters represent the longitudinal / transverse runs (in
mm) per motor shaft.
WARNING
The Strip Width is inserted by default and, normally, should not be modified by the installer.
This parameter represents the width (in mm) of the ceilstand strip.
8 cm
4. If the value does not correspond to 8 cm, adjust it using the micro switches FC1 and FC2,
corresponding respectively to the ceilstand's high and low limit switches. Then, bring the
ceilstand in such a position as to obtain the required value by loosening the fixing screws of the
microswitch supports.
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9. Press on the Min Vertical (Down) key for fixing the set value. The relative flag will appear.
Some debug messages will be displayed on the right side of the screen.
10. Manually move the ceilstand up until it reaches the corresponding microswitch. Measure the
distance of the tube focus from the floor and insert its value in mm in the field on the right side of
the Max Vertical (Up) key and press this key. The relative flag will appear.
Some debug messages will be displayed on the right side of the screen.
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11. Once the tube vertical run is acquired, the values must be saved by pressing “Store” tab indicated
in the following window. The save acquired values message appears in the list field to the right of
the screen.
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Watching the System frontally, for the tube incidence rotation Left indicates the tube orientated to
your left side, Center indicates the tube orientated to the ground and Right indicates the tube
orientated to your right side.
Always watching the System frontally, for the tube arm rotation Left indicates the ceilstand arm
orientated to your left side, Center indicates the ceilstand arm orientated towards you and Right
indicates the ceilstand arm orientated to your right side.
Proceed as follows:
1. Create a reference on the floor using a plane tool with crossed lines (e.g. the detector), which
allows verifying and obtaining the alignments necessary for calibrations.
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2. Using the capacitive handles, manually move the ceilstand until it reaches the position over the
detector. Press key 1 to switch the collimator light and obtain a transversal line on the ground
reference tool and proceed with the correct alignment of the ceilstand. On the console
touchscreen, press the 2 and 3 up and down keys to verify that the collimator's red light projected
on the ground reference constantly remains in position over the entire travel. Otherwise, it
means that the ceilstand is not correctly oriented. In this case, it is necessary to press the
clockwise and anticlockwise rotation keys 4 and 5 to correct the central rotation angle of the tube
incidence.
2 3
5 4
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3. In your laptop open KalosService_Vx.exe (in this example the software version is V 4.0).
4. Enter the maintenance mode (as described in paragraph Entering maintenance mode), before the
system initializes itself. You will see some notification messages in the list view on the right side
of the screen as well as a new background colour (blue).
5. Select the Tube view.
First press on the numeric field next to the Center Incidence Offset key to set the detected
mechanical value, and then press the same key to set it. The relative flag will appear. The save
acquired value appears in the list field to the right of the screen.
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6. If you directly press one of the Tube view keys before setting the values in the appropriate
numeric fields, a window displays, in which the detected values can be set (by pressing Send
READ Value) or the previous value (pressing Send EDIT Value).
7. The same is for the other two orientations. Create a lateral reference (for example, a piece of
rubber tape with appropriate reference marks can be applied to the wall).
In the image below, the bucky stand image receptor has been taken as an example of a right side
reference tool.
8. Rotate the ceilstand by + 90° by pressing the anti-clockwise rotation key 5 on the device's
touchscreen console. Press the collimator's light-on key 1 to obtain a horizontal line of sight on
the lateral reference tool (in the specific example, the bucky stand's image receptor) and proceed
with the correct alignment of the ceilstand. Press keys 2 and 3 to approach and move away the
ceilstand, verifying that the collimator's red light projected on the reference tool remains
constantly in position over the entire travel. Otherwise, the ceilstand is not correctly oriented,
and it is therefore necessary to press the clockwise and anti-clockwise keys 4 and 5 to correct the
rotation tube incidence rotation position.
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9. First press on the numeric field next to the Right Incidence Offset key to set the detected
mechanical value, and then press the same key to set it. The relative flag will appear. The save
acquired value appears in the list field to the right of the screen.
10. Create a left lateral reference (in the specific example a piece of rubber tape with appropriate
reference marks applied to the wall). Rotate the ceilstand by -90° by pressing the clockwise
rotation key 4 on the ceilstand’s touchscreen console. Press the collimator's light-on key 1 to
obtain a horizontal line on the lateral reference and proceed with the correct ceilstand alignment.
Press keys 2 and 3 to approach and move away the ceilstand, verifying that the collimator's red
light projected on the reference tool remains constantly in position over the entire travel.
Otherwise, the ceilstand is not correctly oriented, so the clockwise and anti-clockwise keys 4 and
5 must be pressed to correct the tube incidence rotation.
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4
1
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11. First press on the numeric field next to the Left Incidence Offset key to set the detected
mechanical value, and then press the same key to set it. The relative flag will appear. The save
acquired value appears in the list field to the right of the screen.
12. Once the tube incidence rotation (alpha) is acquired, the values must be saved by pressing
“Store” tab indicated in the following window. The save acquired values message appears in the
list field to the right of the screen.
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Proceed as follows:
1. Create a lateral reference (for example, a piece of rubber tape with appropriate reference marks
can be applied to the wall).
In the image below, the bucky stand image receptor has been taken as an example of a right side
reference tool.
2. Rotate the ceilstand by +90° by pressing the anti-clockwise rotation key 1 on the ceilstand's
touchscreen console. Press the collimator's light-on key 2 to obtain a vertical line of sight on the
lateral reference (in the specific example the image receptor of the bucky stand) and proceed
with the orientation of the tube arm. Press keys 3 and 4 to approach and move away the
ceilstand, verifying that the collimator's red light projected on the reference tool remains
constantly in position over the entire travel. Otherwise, it means that the tube arm is not
oriented correctly, and it is therefore necessary to press the clockwise and anti-clockwise 5 and 1
keys to correct the position the tube arm rotation.
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2
1
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3. In your laptop open KalosService_Vx.exe (in this example the software version is V 4.0).
4. Enter the maintenance mode (as described in section 11 paragraph 11.1), before the System
initializes itself. You will see some notification messages in the list view on the right side of the
screen as well as a new background colour (blue).
5. Select the Tube view.
First press on the numeric field next to the Center Rotation Offset key to set the detected
mechanical value, and then press the same key to set it. The relative flag will appear. The save
acquired value appears in the list field to the right of the screen.
6. If you directly press one of the Tube view keys before setting the values in the appropriate
numeric fields, a window displays, in which the detected values can be set (by pressing Send
READ Value) or the previous value (pressing Send EDIT Value).
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7. The same is for the other two orientations. Create a reference on the wall to the right of the
previous reference (for example, a piece of rubber tape with appropriate reference marks can be
applied to the wall).
8. Rotate the ceilstand by + 90°, press the counter-clockwise arm rotation key 6 on the ceilstand
touchscreen console to reach the wall reference with the collimator light (light up key 2) and
obtain a vertical line of sight on the wall reference (in the specific example, a piece of rubber tape
with appropriate reference marks can be applied to the wall) and proceed with the orientation of
the tube arm.
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6
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9. Press keys 3 and 4 to approach and move away the ceilstand, verifying that the collimator's red
light projected on the reference tool remains constantly in position over the entire travel.
Otherwise, it means that the tube arm is not oriented correctly, and it is therefore necessary to
press the clockwise and anti-clockwise keys 6 and 7 to correct the tube arm rotation.
4 6
3 7
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10. First press on the numeric field next to the Right Rotation Offset key to set the detected
mechanical value, and then press the same key to set it. The relative flag will appear. The save
acquired value appears in the list field to the right of the screen.
11. Rotate the ceilstand by 90°, press the counter-clockwise arm rotation key 7 on the ceilstand
touchscreen console to reach the wall reference with the collimator light (light up key 2) and
obtain a vertical line of sight on the wall reference (in the specific example, a piece of rubber tape
with appropriate reference marks can be applied to the wall) and proceed with the orientation of
the tube arm.
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12. Press keys 3 and 4 to approach and move away the ceilstand, verifying that the collimator's red
light projected on the reference tool remains constantly in position over the entire travel.
Otherwise, it means that the tube arm is not oriented correctly, and it is therefore necessary to
press the clockwise and anti-clockwise keys 6 and 7 to correct the tube arm rotation.
7 4
3
6
13. First press on the numeric field next to the Left Rotation Offset key to set the detected
mechanical value, and then press the same key to set it. The relative flag will appear. The save
acquired value appears in the list field to the right of the screen.
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14. Once the tube arm rotation (beta) is acquired, the values must be saved by pressing “Store” tab
indicated in the following window. The save acquired values message appears in the list field to
the right of the screen.
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5. Move the elevating table telescopic columns up until they reach their maximum position and
measure the distance of the upper border of the table surface from the floor.
6. Insert the detected value in mm in the field on the right side of the Max Vertical (Up) key and
press this key to fix the value, the relative flag will appear. The save acquired value appears in the
list field to the right of the screen.
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5. Now manually pull out the bucky under the elevating table outside until it reaches its outermost
position.
6. Simply press the Manual Bucky (Out) key to memorize the information that the table bucky is
extracted, the relative flag will appear. The potentiometer save acquired value appears in the list
field to the right of the screen.
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7. Switch off and on again the system and enter maintenance mode (as described in paragraph
Entering maintenance mode), before the system initializes itself. You will see some notification
messages in the list view on the right side of the screen as well as a new background color (blue).
8. Now, to verify the correct acquisition of the transversal and longitudinal limit switches, proceed
through the service software utility by pressing the directional keys to move the bucky under the
elevating table into the two positions (left-in and right-in).
WARNING
When maintenance mode in On, to move the bucky under the elevating table it is
mandatory to use the appropriate keys on the System service software and NOT the keys
on the touchscreen console.
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WARNING
The Table Length and Width are normally factory default settings and should not be
modified by the installer. If it is necessary to modify them, follow this procedure.
• Length
1. With a tape measure meter, which should be at least 3 meters long, measure the maximum
length of the table, including the actuators covers.
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2. Remove the check from the box to the left of the Length key, in this way it will be possible to
enter the value measured in millimeters.
3. Edit the value to the right of the Length key, then press Enter or the Length key.
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• Width
1. With a tape measure meter, which should be at least 2 meters long, measure the maximum width
of the table, including the cable holder.
2. Remove the check from the box to the left of the Width key, in this way it will be possible to enter
the value measured.
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3. Edit the value to the right of the Width key, then press enter or the Width key.
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6. Mark the initial position of the bucky under the elevating table with a pencil on a piece of
adhesive tape.
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7. Press the right directional key to move the bucky under the elevating table to the right end of run.
8. Measure the distance between the new initial position of the bucky under the elevating table and
the pencil reference on the adhesive tape.
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9. Compare the measurement taken with the value in the numeric field Longitudinal Run set in the
Table Setting tab.
If the values coincide (with a possible 3 mm maximum tolerance), check the TBT Lateral Gain,
otherwise proceed with the next steps.
10. Press the left directional key to move the bucky under the elevating table to the left end of run.
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11. Remove the check box to the left of the Longitudinal Gain key.
12. Press the numeric field next to the Longitudinal Gain key to open the edit box. A Gain window
opens, in which you can select the data entry mode. By double clicking on the mm Error box, it is
possible to modify the type of data that can be edited.
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13. When the message Measured Travel (mm) displays, the measured value can be entered in the
edit box.
In the Gain window you can also view and edit the following values: in the Travel (mm) field the
stroke in mm carried out during the survey (the software inserts the value shown in the numeric field
next to the Longitudinal Run key by default); in the Actual Resolution field, the current value (the
software inserts the value shown in the numeric field next to the Longitudinal Gain key by default); in
the Calculate Resolution field, the recalculated value, which is automatically replaced also in the
Longitudinal Gain field.
14. Press the Longitudinal Gain key to set the newly recalculated value. The relative flag will appear.
The save acquired value appears in the list field to the right of the screen.
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15. Save the values acquired by pressing “Store” tab indicated in the following window.
16. Quit maintenance mode (Maintenance → Off) without closing System service software. You will
see some notification messages in the list view on the right side of the screen as well as a new
background color (yellow).
17. Switch System Off. Wait about 5 seconds and switch System on to take the system back to the
internal left limit switch; check the synchronization positions and, if necessary, repeat the
sequence of the elevating table longitudinal gain procedure.
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7. Press the inside directional key to move the bucky under the elevating table to the internal end of
run.
8. Mark the initial position of the bucky under the elevating table with a pencil on a piece of
adhesive tape.
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9. Press the outside directional key to move the bucky under the elevating table to the external end
of run.
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10. Measure the distance between the new initial position of the bucky under the elevating table and
the pencil reference on the adhesive tape.
11. Compare the measurement taken with the value in the numeric field Lateral Run set in the Table
Setting tab.
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If the values coincide, check the WB Vertical Gain, otherwise proceed with the next steps.
12. Press the inside directional key to move the bucky under the elevating table to the internal end
of run.
13. Remove the check box to the left of the Lateral Gain key.
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14. Press the numeric field next to the Lateral Gain key to open the edit box. A Gain window opens,
in which you can select the data entry mode. By double clicking on the Error (mm) box, it is
possible to modify the type of data that can be edited.
15. When the message Measured Travel (mm) displays, the measured value can be entered in the
edit box.
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In the Gain window you can also view and edit the following values: in the Travel (mm) field the
stroke in mm carried out during the survey (the software inserts the value shown in the numeric field
next to the Lateral Run key by default); in the Actual Resolution field, the current value (the software
inserts the value shown in the numeric field next to the Lateral Gain key by default); in the Calculate
Resolution field, the recalculated value, which is automatically replaced also in the Lateral Gain field.
16. Press the Lateral Gain key to set the newly recalculated value. The relative flag will appear. The
save acquired value appears in the list field to the right of the screen.
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17. Save the values acquired by pressing “Store” tab indicated in the following window.
18. Quit maintenance mode (Maintenance → Off) without closing System service software. You will
see some notification messages in the list view on the right side of the screen as well as a new
background color (yellow).
19. Switch System off. Wait about 5 seconds and switch System on to take the system back to the
internal left limit switch; check the synchronization positions and, if necessary, repeat the sequence
of the elevating table lateral gain procedure.
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2. To change the orientation of the docking station inserted in the bucky of elevating table, press
the relative Landscape or Portrait keys.
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3. It’s also possible to configure the type of bucky mounted inside the elevating table by using the
parameters indicated in the following figure.
Once the elevating table configurations are completed, the values must be saved by pressing “Store”
tab indicated in the following window. The save acquired values message appears in the list field to
the right of the screen.
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2. In your laptop open KalosService_Vx.exe (in this example the software version is V 4.0).
3. Enter the maintenance mode (as described in paragraph Entering maintenance mode), before the
System initializes itself. You will see some notification messages in the list view on the right side
of the screen as well as a new background color (blue).
4. Move the bucky stand down until it reaches its minimum position. Measure the distance of the
center of the bucky from the floor.
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6. Move the bucky stand up until it reaches its maximum position and measure the distance of the
center of the bucky from the floor.
7. Insert the detected value in mm in the field on the right side of the Max Vertical (Up) key and
press this key to fix the value, the relative flag will appear. The save acquired value appears in the
list field to the right of the screen.
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4. On the ceilstand touchscreen console press key 1 for the bucky stand's horizontal rotation until it
reaches its horizontal position (0°).
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5. Use a precision level to check that the ceilstand reaches a horizontal position (0°) with a possible
0.5° tolerance. If necessary, correct the rotation by making small movements by pressing key 1.
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6. Simply press the Wall Bucky Tilt 0° key to memorize the information, the relative flag will appear.
The save acquired value appears in the list field to the right of the screen.
7. On the ceilstand touchscreen console press key 2 for the bucky stand's vertical rotation until it
reaches its vertical position (+90°).
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8. Use a precision level to check that the ceilstand reaches a vertical position (90°) with a possible
0.5° tolerance. If necessary, correct the rotation by making small movements by pressing key 2.
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9. Now simply press the Wall Bucky Tilt 90° key to memorize the information, the relative flag will
appear. The save acquired value appears in the list field to the right of the screen.
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WARNING
The Vertical Gain is inserted by default and, normally, should not be modified by the
installer. This parameter represents the vertical run (in encoder steps) per mm.
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3. Move the bucky stand down until it reaches its minimum position. Measure the distance of the
center of the bucky from the floor.
4. In your laptop open KalosService_Vx.exe (in this example the software version is V 4.0).
5. Enter the maintenance mode (as described in paragraph Entering maintenance mode). You will
see some notification messages in the list view on the right side of the screen as well as a new
background color (blue).
6. Select In / Out / Analogs from the Display tab in the top part of the window.
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8. In the numeric field relating to the Wall Bucky Vertical Driver, check that the value in mm
detected by the software, with the bucky stand in the down position, corresponds to the
measured one.
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10. Now move the bucky stand up until it reaches its maximum position and measure the distance of
the center of the bucky from the floor.
11. In the numeric field relating to the Wall Bucky Vertical Driver, check that the value in mm
detected by the software, with the bucky stand in the up position, corresponds to the measured
one. If there are any deviations, the value of the Vertical Gain in the Wall Bucky Setting view
must be changed.
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13. Remove the check box to the left of the Vertical Gain key.
14. Press the numeric field next to the Vertical Gain key to open the edit box. A Gain window opens,
in which you can select the data entry mode. By double clicking on the Error (mm) box, it is
possible to enable the Gain automatic calculation. The procedure lasts a few seconds, after which
the value of the Vertical Gain is updated.
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15. Repeat the same check in point 11. If the measurements coincide, press the "Store" key to save
the values acquired, otherwise repeat the procedure.
If you do not want to use the automatic procedure described above, you can follow the procedure
below.
1. Press the numeric field next to the Vertical Gain key to enable the edit box. A Gain window
displays in which you must insert in the first Numerical field Error (mm) the deviation in mm just
detected, obtained by subtracting from the stroke performed the one obtained from the values
measured. If the detected deviation is positive, the value must be entered with a positive sign (+),
otherwise with a negative sign (-).
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In the Gain window you can also view and edit the following values: in the Travel (mm) field the
stroke in mm carried out during the survey - by default, the software inserts the value of the
difference calculated between the values inserted in the numeric fields related to the Max Vertical
(Up) and Min Vertical (Down); in the Actual Resolution field, the current value (the software inserts
the value shown in the numeric field next to the Vertical Gain key by default); in the Calculate
Resolution field, the recalculated value, which is automatically replaced also in the Vertical Gain
field.
2. Press the Vertical Gain key to set the newly recalculated value. The relative flag will appear. The
save acquired value appears in the list field to the right of the screen.
3. Repeat the same check in point 11. If the measurements coincide, press the "Store" key to save
the values acquired, otherwise repeat the procedure.
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It’s also possible to configure the type of bucky mounted inside the elevating table by using the
parameters indicated in the following figure.
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Once the wallbucky configurations are completed, the values must be saved by pressing “Store” tab
indicated in the following window. The save acquired values message appears in the list field to the
right of the screen.
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4. In Quick view, press the directional keys to move the bucky under the elevating table, to reach
the left-out end of run positions.
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WARNING
When maintenance mode in On, to move the bucky under the elevating table it is
mandatory to use the appropriate keys on the System service software and NOT the keys
on the touchscreen console.
5. Using the capacitive handles, manually move the ceilstand until it reaches the position over the
detector and measure the focus distance from the detector using the ceilstand measurement
tool. Vertically move the ceilstand until the distance is exactly 110 mm and leave it at this
distance for the next measurements.
110 mm
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6. Now determine the detector's center point. In the longitudinal direction it is possible to take as a
reference point the center of the handle of the bucky under the elevating table.
7. Use the laser spot line of the collimator (key 1 of the touchscreen collimator) to align with the
central point of the detector.
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8. Move the ceilstand lengthwise as needed for the exact positioning by pressing the movement
keys 2 and 3 to the left and to the right making reference to the red line projected on the table
bucky.
2 3
9. Crosswise measure the distance from the center of the detector (indicated by the notches on
both sides of the detector inside the cassette tray) up to the outer edge of the elevating table.
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10. To carry out this measurement it is necessary to position the table bucky at the left-in end of run
positions by pressing the directional keys on the System service software.
WARNING
When maintenance mode in On, to move the bucky under the elevating table it is
mandatory to use the appropriate keys on the System service software and NOT the keys
on the touchscreen console.
11. Then place a tape measure on the elevating table and, using the laser spot line of the collimator,
align with the central point of the detector.
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12. Transversely move the ceilstand as needed by pressing keys 4 and 5 for inwards and outwards
movements, making reference to the red line projected on the elevating table, maintaining the
longitudinal and vertical positions previously detected.
4 5
13. Press the Detector In (Pos.1) key on the System service software to fix the value, the relative flag
will appear. The focus distance appears on the field near the key. Both the save acquired values
appear in the list field to the right of the screen.
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14. Press the directional keys to move the bucky under the elevating table, to reach the left-out end
of run positions.
WARNING
When maintenance mode in On, to move the bucky under the elevating table it is
mandatory to use the appropriate keys on the System service software and NOT the keys
on the touchscreen console.
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15. Maintaining the previously detected ceilstand's vertical position, find a reference on the table
bucky in outside position, using a tool aligned to the two notches on both sides of the detector
indicating its center, and using the laser spot line of the collimator to align with the detector's
center.
16. Move the ceilstand longitudinally as needed by pressing keys 6 and 7 to move left and right,
according to the red line projected on the elevating table.
6 7
17. Press the Detector Out (Pos.2) key on the System service software to fix the value, the relative
flag will appear. The focus distance appears on the field near the key. Both the save acquired
values appear in the list field to the right of the screen.
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18. In Exp.Pos.1 view, it is possible to execute the same calibrations described above of the ceilstand
positions in relation to the bucky under the elevating table, but in an exploded view, one position
at a time if necessary: internal lateral left longitudinal and vertical focal distance.
19. Also, in Exp.Pos.2 view, it is possible to execute the same calibrations described above of the
ceilstand positions in relation to the bucky under the elevating table, but in an exploded view,
one position at a time if necessary: internal lateral left longitudinal and vertical focal distance.
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IMPORTANT INFORMATION
In Position 2, (differently from to position 1) the table bucky manually pulled out to
carry out exposures in direct contact with the detector.
20. To move the ceiling stand safely near the table, the table center must be memorized. To do this,
switch on the collimator light (Key No. 1 on the touch screen).
21. Bring the center of the beam onto the center of the table, as shown in the following figure.
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23. Once the various calibrations of ceilstand in relation to the elevating table have been done, the
values must be saved by pressing “Store” tab indicated in the following window.
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4. On the ceilstand's touchscreen console press key 1 for the bucky stand's vertical rotation until it
reaches its vertical position (+ 90°).
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5. Starting from a condition in which the ceilstand is perfectly centered, with 0° alpha and beta
angles, rotate the ceilstand by + 90°, by pressing the anti-clockwise rotation key 2 on the
touchscreen console of the device.
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6. Align the collimator center with the bucky stand receptor center (if the system is equipped with a
rotating potter, refer to the “portrait” position indicated by letter “P”), and measure the focus
distance from the detector using the ceilstand's measurement tool. Longitudinally move the
ceilstand until the distance is exactly 1800 mm and leave it at this distance for the next
measurements.
1800 mm
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7. In Quick view on the System service software, press the Store/Cam FFD 3 (Pos.1) key to fix the
value just measured, the relative flag will appear. The save acquired value appear in the list field
to the right of the screen.
8. The other focus distance values 1500 and 1100, automatically detected, appear simultaneously in
the fields below. To fix them, press the Stop Cam FFD 2 (Pos.2) and Stop Cam FFD 1 (Pos.3) keys,
the relative flags will appear. The save acquired values appear in the list field to the right of the
screen.
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9. In Explode view, it is possible to execute the same calibrations described above with reference to
the bucky stand, and also the calibrations of each axis, such as the tube's rotation and incidence
and the ceilstand's transverse position with respect to the bucky stand.
10. After performing the calibrations related to the ceilstand's positioning in relation to the bucky
stand, proceed with the calibration of the alignment between the ceilstand and the center of the
bucky stand. Press key 3 to switch on laser spot line of the collimator.
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11. Referring to the red line projected on the bucky stand, check and measure the distance from the
center and enter the value expressed in mm of the detected error in the numeric field next to the
Vertical offset key (Dw-> Up), with a positive symbol (+) if the red line of the collimator is below
the center, with a negative symbol (-) if the red line projected on the bucky stand is above the
center.
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12. Fix the value detected, by pressing the Vertical Offset (Dw->Up) key, the relative flag will appear.
The save acquired value appears in the list field to the right of the screen.
13. At this point check that the alignment is constant over the entire bucky stand stroke. Position the
bucky stand close to the lower limit switch by pressing key 4 on the bucky stand keyboard.
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14. In the event of a misalignment between the ceilstand and the bucky stand center, enter the value
in mm of the error detected in the numeric field next to the Vertical Offset Low key (Up-> Dw),
with a positive symbol (+) if red line of the collimator is above the center, with a negative symbol
(-) if the red line projected on the bucky stand is below the center (-).
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15. Fix the value detected, by pressing the Vertical Offset Low (Up->Dw) key, the relative flag will
appear. The save acquired value appears in the list field to the right of the screen.
16. Position the bucky stand close to the upper limit switch by pressing key 5 on the bucky stand
keyboard, checking that the ceilstand is constantly aligned. Then press key 4 to slightly lower the
vertical stroke of the bucky stand, checking that the ceilstand is constantly aligned.
4 5
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17. In the event of a misalignment between the ceilstand and the bucky stand center, enter the value
in mm of the error detected in the numeric field next to the Vertical Offset Top (Up->Dw) , with a
positive symbol (+) if red line of the collimator is above the center, with a negative symbol (-) if
the red line projected on the bucky stand is below the center (-).
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18. Fix the value detected, by pressing the Vertical Offset Top (Up->Dw) key, the relative flag will
appear. The save acquired value appears in the list field to the right of the screen.
WARNING
The Average Window is inserted by default and should not be modified by the installer.
19. Once the various calibrations of ceilstand in relation to the bucky stand have done, the values
must be saved by pressing “Store” tab indicated in the following window.
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45°
0°
1. In your laptop open KalosService_Vx.exe (in this example the software version is V 4.0).
2. Switch System On and enter the maintenance mode (as described in paragraph Entering
maintenance mode), before the System initializes itself. You will see some notification messages
in the list view on the right side of the screen as well as a new background color (blue).
3. Select the Acc3 (Lateral Back) view.
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4. Fix the support with elevating table inserted, in the lower lateral back position of the elevating
table.
5. Starting from a condition in which the ceilstand is perfectly centered, with alpha and beta angles
of 0°, on the touchscreen console of the ceilstand press the counter-clockwise rotation incidence
key 1 (+ 90°).
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2
3
7. With the ceilstand rotated by + 90°, press the anti-clockwise rotation key 3 of the arm to align it
with the center of the detector inserted in its support.
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8. Using the capacitive handles, manually move the ceilstand to align it with the center of the
detector on both the longitudinal and the transverse axis, and measure the focus distance using
the ceilstand measurement tool.
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9. Enter the value in the numeric field next to the Store + FFD key (Pos.1 0°) and then press the
same key to store the value. The relative flag will appear. The save acquired value appears in the
list field to the right of the screen.
10. Now fix the support with elevating table inserted, rotated +45 ° in the upper lateral back position
of the elevating table.
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11. Move the ceilstand to align it with the detector's center on both the longitudinal and transverse
axis (using the collimator's laser spot line) and measure the focus distance using the ceilstand
measurement tool.
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12. Enter the value in the numeric field next to the Store + FFD (Pos.2 +45°) and then press the same
key to store the value. The relative flag will appear. The save acquired value appears in the list
field to the right of the screen.
13. Now fix the support with elevating table inserted, rotated -45 ° in the upper lateral back position
of the elevating table.
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14. Move the ceilstand to align it with the detector's center on both the longitudinal and transverse
axis (using the collimator's laser spot line) and measure the focus distance using the ceilstand
measurement tool.
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15. Enter the value in the numeric field next to the Store + FFD (Pos.3 -45°) and then press the same
key to store the value. The relative flag will appear. The save acquired value appears in the list
field to the right of the screen.
16. In Exp.Pos.1, Exp.Pos.2 and Exp.Pos.3 view, it is possible to execute the same calibrations
described above of ceilstand in relation to the detector fixed in the support positioned in the
three lateral back positions (0°, +45°, -45°) of the elevating table separately for each individual
coordinate: Lateral (X), Longitudinal (Y) , Rotation (beta), Incidence (alpha) and Vertical (Z),
together with the focal distance between the tube and the detector (insert the value expressed in
mm inside the corresponding numeric field, FFD).
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17. For example, if you have to memorize the vertical position of the ceilstand for the tracking with
the detector +45° tilted you have to insert the value detected and press the Vertical + FFD (Pos.2
+45°) key shown in the figure below. The same procedure can be applied to all the other
parameters.
18. Once the various calibrations of ceilstand in relation to the elevating table fixed in the support
positioned in the three lateral back positions of the elevating table have done, the values must be
saved by pressing “Store” tab indicated in the following window.
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4. Starting from a condition in which the ceilstand is perfectly centered, with 0°alpha and beta
angles, on the touchscreen console of the ceilstand press the bucky stand’s horizontal rotation
key 1 until it reaches its horizontal position (0°).
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5. Position the bucky stand close to the lower limit switch by pressing key 2 on the bucky stand
keyboard.
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7. Use the laser spot line of the collimator (key 3 of the touchscreen console) to align the central
point of the bucky stand receptor (refer to the “portrait” position, indicated with the letter “P”, if
the system is supplied with a rotating potter) on the transverse axis.
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10. Keeping the newly detected focal distance unchanged, manually move the ceilstand on the
transverse axis until it reaches the central point of the bucky stand receptor (refer to the
“portrait” position, indicated with the letter “P”, if the system is supplied with a rotating potter)
and align them using the collimator's laser spot line as a reference.
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11. In Quick view on the System service software, insert the detected value in mm in the numeric
field on the right side of the Store (Pos.1 Horizonal) key and then press the same key to store the
value, the relative flag will appear. The save acquired value appears in the list field to the right of
the screen.
12. Now move the ceilstand in the position 2 of the accessory 4, with ceilstand over the bucky stand
of 45° tilted.
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13. Extract the detector by acting on the handle shown in the figure and measure the focus distance
using the ceilstand measurement tool.
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14. Keeping the newly detected focal distance unchanged, manually move the ceilstand on the
transverse axis until it reaches the central point of the bucky stand receptor (refer to the
“portrait” position, indicated with the letter “P”, if the system is supplied with a rotating potter)
and align them using the collimator's laser spot line as a reference.
15. In Quick view on the System service software, insert the detected value in mm in the numeric
field on the right side of the Store (Pos.2 Tilt 45°) key and then press the same key to store the
value, the relative flag will appear. The save acquired value appears in the list field to the right of
the screen.
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16. It is possible to execute the calibration of the ceilstand in relation to the bucky stand in the
horizontal (0°) position but with the ceilstand arm rotated counter-clockwise (+ 90°). To proceed
with this calibration, the calibration of the horizontal position 1 must have already been
performed.
17. On the touchscreen console of the ceilstand press the bucky stand’s horizontal rotation key 1
until it reaches its horizontal position (0°).
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18. Position the bucky stand close to the lower limit switch by pressing key 2 on the bucky stand
keyboard.
19. Press the anti-clockwise rotation key 4 of the arm on the touchscreen console of the ceilstand and
move it above the central point of the bucky stand receptor (refer to the “portrait” position,
indicated with the letter “P”, if the system is supplied with a rotating potter).
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20. Light the laser spot line of the collimator (key 3 of the touchscreen console).
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21. Extract the detector by acting on the handle shown in the figure.
22. Using the capacitive handles, manually move the ceilstand until it reaches the position over the
detector and measure the focus distance from the detector using the ceilstand measurement
tool. Vertically move the ceilstand until the distance is exactly 110 mm, the same as the
horizontal position 1 calibration and leave this distance for the next measurements.
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23. Keeping the newly detected focal distance unchanged, manually move the ceilstand on the
transverse axis until it reaches the central point of the bucky stand receptor (refer to the
“portrait” position, indicated with the letter “P”, if the system is supplied with a rotating potter)
and align them using the collimator's laser spot line as a reference.
24. In Exp.Pos4 view on the System service software, press Lateral (Pos.4), Longitudinal (Pos.4) and
Rotation (Pos.4) keys to fix the values just detected, the relative flags will appear. The save
acquired values appear in the list field to the right of the screen.
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25. Once the various calibrations of ceilstand in relation to the bucky stand in horizontal (0°) and
tilted (45°) positions have done, the values must be saved by pressing “Store” tab indicated in the
following window.
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1. In your laptop open KalosService_Vx.exe (in this example the software version is V 4.0).
2. Switch System On and enter the maintenance mode (as described in paragraph Entering
maintenance mode), before the System initializes itself. You will see some notification messages
in the list view on the right side of the screen as well as a new background color (blue).
3. Select the Acc5 (Lateral Front) view.
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4. Fix the support with elevating table inserted, in the lateral front position of the elevating table
parallel to the longitudinal table border (0° rotation).
5. Starting from a condition in which the ceilstand is perfectly centered, with alpha and beta angles
of 0°, on the touchscreen console of the ceilstand press the counter-clockwise rotation incidence
key 1 (+ 90°).
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6. Light the laser spot line of the collimator (key 2 of the touchscreen console).
3
2
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7. With the ceilstand rotated by + 90°, press the anti-clockwise rotation key 3 of the arm to align it
with the center of the detector inserted in its support.
8. Using the capacitive handles, manually move the ceilstand to align it with the center of the
detector on both the longitudinal and the transverse axis, and measure the focus distance using
the ceilstand measurement tool.
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9. Enter the value in the numeric field next to the Store + FFD (Pos.1 0°) and then press the same
key to store the value. The relative flag will appear. The save acquired value appears in the list
field to the right of the screen.
10. Now fix the support with elevating table inserted, rotated +45° in the lateral front position of the
elevating table.
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11. Move the ceilstand to align it with the detector's center on both the longitudinal and transverse
axis (using the collimator's laser spot line) and measure the focus distance using the ceilstand
measurement tool.
12. Enter the value in the numeric field next to the Store + FFD (Pos.2 +45°) key and then press the
same key to store the value. The relative flag will appear. The save acquired value appears in the
list field to the right of the screen.
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13. Now fix the support with detector inserted, rotated -45 ° in the lateral front position of the
elevating table.
14. Move the ceilstand to align it with the detector's center on both the longitudinal and transverse
axis (using the collimator's laser spot line) and measure the focus distance using the ceilstand
measurement tool.
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15. Enter the value in the numeric field next to the Store + FFD (Pos.3 -45°) key and then press the
same key to store the value. The relative flag will display. The save acquired value appears in the
list field to the right of the screen.
16. In Exp.Pos.1, Exp.Pos.2 and Exp.Pos.3 view, it is possible to execute the same calibrations
described above of ceilstand in relation to the elevating table fixed in the support positioned in
the three lateral front positions (0°, +45°, -45°) of the elevating table separately for each
individual coordinate: Lateral (X), Longitudinal (Y) , Rotation (beta), Incidence (alpha) and Vertical
(Z), together with the focal distance between the tube and the detector (insert the value
expressed in mm inside the corresponding numeric field, FFD).
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17. For example, if you have to memorize the vertical position of the ceilstand for the tracking with
the detector +45° tilted you have to insert the value detected and press the Vertical + FFD (Pos.2
+45°) key shown in the figure below. The same procedure can be applied to all the other
parameters.
18. Once the various calibrations of ceilstand in relation to the detector fixed in the support
positioned in the three lateral front positions of the elevating table have done, the values must be
saved by pressing “Store” tab indicated in the following window.
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6. Press the Store Position key to fix the position for the number of the free positions you want to
memorize and the System will memorize the exact positions of the machine (ceilstand, elevating
table and bucky stand).
WARNING
It is recommended to configure all the twenty positions.
Some notification messages with the encoder values for the memorized position will be visible on the
right side of the screen.
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7. Once the various calibrations of ceilstand in relation to the free positions have done, the values
must be saved by pressing “Store” tab indicated in the following window.
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4. The following window will be automatically opening and disappearing in a few seconds.
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3. Select any one of the anatomical programs and press enter button.
4. As soon as generator initialization is over, select direct mode by pressing the following button.
5. Select three points technique by pressing the following button and set 70kV, 100 mA, and 0.100
s.
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8. Have an X-ray, read the post-mAs value and take note of it.
9. Open Ak Calibration for DAP folder, located at Computer → system (C:) → Program Files (x86) on
your laptop.
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11. The following window will be showed. In order to start a new calibration, click on New button.
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12. Enable all six workstations by checking all six buttons on the upper side of the previous window.
14. Measure the distance between focus and upper surface of DAP chamber and type it (in
millimeters) in the DAP-Focus Distance [mm] field.
15. Move focal distance to 115 cm by clicking on the little arrows on collimator display and type such
a value (in millimeters) in the Focal Distance [mm] field.
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16. Move collimator shutters up to 25 cm x 25 cm, by clicking on collimator shutters buttons. Type
such values (in millimeters) in the Blade X [mm] and Blade Y [mm] fields.
17. Remove both collimator filters and set the option No Filter.
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18. Insert the mAs value according to instruction 5 (9.9 mAs in this example).
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25. Set 110 kV, 100 mA, 0.1 s and have an X-ray.
26. Read the DAP value and type it in the fourth line. After that, the µGy boxes will be automatically
filled.
27. Set 130 kV, 100 mA, 0.1 s and have an X-ray.
28. Read the DAP value and type it in the fifth line.
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29. If R2 value is bigger than 0.98, the calibration may be considered successful.
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38. Plug the USB key into digital system PC and overwrite AirKerma.cal file located at Computer →
system (C:) → Program Files (x86) → DllMecall.
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In particular starts the service software utility launching the file KalosService_Vxxx.exe. In the
procedure described in this section, the software version of this service software utility is V 5.0. In the
figure below you see the start screen of the service software utility.
Select the serial port (in the figure COM4, but it may be another serial port depending on the laptop
computer and the USB – COM adapter you have).
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Then start the listening on the serial port selected by pressing the button Play.
Go now to the Maintenance tab and select On in the menu as shown in the following figure. If your
laptop computer has only one serial port, it is not necessary to select it and press the button Play, as
Maintenance > On is enough to start the listening over that serial port and to start the maintenance
mode.
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In this way the maintenance mode is on. You can see some notification messages in the list view on
the right side of the screen as well as a new colour of the background. All the EEprom parameters of
the System are downloaded into the software and the corresponding fields are populated (you can
see that by selecting the different tabs).
The maintenance mode can be abandoned any time during the calibration selecting Maintenance >
Off.
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IMPORTANT INFORMATION
Please note that when the parameters are set, the buttons turn pink.
Touching icon for 3 seconds, the collimator CPU will use the default data stored into the
eeprom as actual calibration data.
All previous calibration data will be lost.
WARNING
Pay attention not to touch this icon accidentally.
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In particular:
INCHES/MILLIMETERS SELECTION
The collimator can operate with SID and dimension of the irradiated ared displayed in inches or
millimeters.
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The collimator can operate with different type of beam hardening filters. In particular:
Touch icon if the collimator is equipped with motorised beam hardening filters.
If the selection is accepted the background color of the icon turns to pink.
Touch icon if the collimator is equipped with manual beam hardening filters.
If the selection is accepted the background color of the icon turns to pink.
Touch icon if the collimator is not equipped with beam hardening filters.
If the selection is accepted the background color of the icon turns to pink.
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1. Go to the minimum DFF (fig. 1 or 3). With buttons , select 5 cm to calibrate the
shutters with button .Then, select 43 cm to calibrate the shutters format with button
.
• To move to the next menu, touch the right arrow or the left arrow to go back.
2. Optional calibration (fig. 2 or 4). Once the collimator is calibrated, and in case the formats are
not correct at the maximum DFF, it is necessary to perform a further calibration. Select the
maximum DFF by pressing the DFF key, choose an opening of 5 cm with button . Button
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IMPORTANT INFORMATION
Please note that the buttons are differentiated by capitol and small letters.
1. Go to the minimum DFF (fig. 1 or 3). With buttons and , first select 5 cm to
calibrate the shutters with button . Then, select 43 cm to calibrate the shutters format
with button .
• To move to the next menu, touch the right arrow or the left arrow to go back.
2. Optional calibration (fig. 2 or 4) Once the collimator is calibrated, and in case the formats are not
correct at the maximum DFF, it is necessary to perform a further calibration. Select the maximum
DFF by pressing the DFF key, choose an opening of 5 cm and touch button .
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Fig. 1
1. This menu allows visualizing the square and round formats. The row of numbers at the
bottom visualizes the square formats, the one above the round ones. To verify the sizes of
the various formats with different DFF, touch the DFF button, choosing between
, , or .
2. To move to the next menu, touch the right arrow or the left arrow to go back.
Fig. 2
3. This menu (fig. 2) has the same function as that in Fig. 1, but without iris.
To move to the next menu, touch the right arrow; touch the left arrow to go back.
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Fig. 1
1. This menu is used with motorized filters. Button allows inserting the filter, and button
Fig. 2
2. This menu displays if the manual filters are used. The two icons show the filter status.
Manually move the filters to check the operation of the limit switches.
• To move to the next menu, touch the right arrow; touch the left arrow to go back.
• If the filters are inserted, the buttons are green; if they are half way, the buttons turn red to
report an error condition; if the filters are not inserted, the buttons are white.
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Fig. 1
1. This Menu sets the the timing of the light. The settable timings are multiple of 30 seconds.
Button keeps the light on for 30 seconds, and the seconds increase until button ,
which allows the light on for 180 seconds.
• To move to the next menu, touch the right arrow; touch the left arrow to go back.
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Fig. 1
Button sets the lowest speed and button sets the highest.
• To move to the next menu, touch the right arrow; touch the left arrow to go back.
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Fig. 2
To start the test, touch button , to stop the test, touch button .
To move to the next menu, touch the right arrow; touch the left arrow to go back.
Fig. 3
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The System, as any other technical apparatus, must be carefully used and needs periodical
maintenance as specified in the technical documentation.
the manufacturer is responsible for the safety of its products only in case their maintenance,
repairing or modification is carried out by the manufacturer or by personnel authorized by the
manufacturer.
WARNING
The manufacturer denies any responsibility for improper operation, damages or
dangerous situations caused directly or indirectly by non-respect of maintenance
schedules.
12.1.User maintenance
It's a good practice to survey on the following items:
Handgrips:
They are intended to keep the patient's hands away from potentially dangerous positions.
It's a good practice to leave them in place, and adjust and fix them for each patient.
Miscellany:
The operator must daily check that all the security and signaling circuits are fully operative.
The protection against electrical shocks has been realized grounding all the metal covers of the
unit.
Therefore, it is imperative to check periodically the proper operation of the grounding system of the
examination room in which the system has been installed according with the regulations in force.
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12.2.1. Cleaning
To clean the external parts of the equipment, follow the procedure below.
WARNING
When the equipment needs cleaning, be sure to turn off the main power of the system.
Never use organic solvents, alcohol, ether, benzene, diluents or any other flammable
agent, as they may cause fire or electric shock.
• Clean the appliance with a soft cloth, moistened with water and a neutral detergent.
WARNING
Make sure that no liquid permeates the appliance.
WARNING
Do not spray disinfectants or detergents directly on the equipment. Do not pour liquids
directly on the equipment.
WARNING
Do not use solvents, alcohol, ether, diluents or benzene. Do not use any corrosive or
abrasive product for cleaning or polishing, as this may damage the surfaces of the
equipment.
By using unsuitable cleaning products or methods, the equipment surfaces may become
opaque and fragile (for example by the use of alcohol-based agents), and can seriously
deteriorate.
WARNING
Do not open the equipment for cleaning. No components Inside the equipment require
cleaning by the user.
WARNING
Allow the surfaces of the equipment to dry completely before re-starting the system.
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In the various equipment cleaning steps, use specific products that, in case of accidental contact with
the guide, do not damage it.
The following are the suitable/allowed products:
• Solmentar C4 degreaser (Cod. GMM 33675)
• Certisuds degreaser (Cod. GMM 33912)
Once the cleaning phase is completed, lubricate the guide with protective oil (CONTRAKOR FLUID H1
SPRAY – KLUBER – GMM P/N 161254).
If there is rust on the guides, the operator must perform the following operations to remove it.
Wear nitrile gloves and use a layer of 1000-grit wettable sand paper.
Rub the sand paper repeatedly over the rusty part of the linear guide, until the rust is eliminated.
To reach the rust located in a concave area of the guide, use a piece of 1.5 mm 2 – diameter electrical
wire, and wrap it with wettable, 1000-grit sand paper.
Once the sanding phase is completed, lubricate the guide with protective oil (ANTICORIT RP 4107 LV).
Note: If, after insistent sanding activity, the rust is still there, please report the item.
12.2.2. Disinfection
WARNING
The use of disinfectants that can form explosive or flammable gas mixtures creates a
danger condition for health and life, due to the risk of explosion. Switch off the
equipment before disinfecting it. Allow the gas mixture to evaporate completely before
turning on the radiological system.
Use only disinfectants and procedures approved by the manufacturer to disinfect the equipment, in
compliance with local regulations and explosion protection regulations. If you plan to use other
disinfectants, the manufacturer's prior approval is required, as most disinfectants can damage the
equipment.
For the disinfection of surfaces, it is recommended to use aqueous solutions available on the market
for the disinfection of surfaces based on aldehyde or amphoters such as, for example, Tego 103,
Korsolin. (These products are not available in Canada. For the Canadian market the use of tb
Minuteman or hx2 is recommended).
Furthermore, the following disinfectants have been found to be compatible with the equipment
covering material, and can be used on the external surface of the devices.
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- Acrylan
- Lysoformin 3000
WARNING
As generally known, some components of disinfectants are harmful to health. Their
concentration in the breathing air should not exceed certain legal limits. For this reason
it is recommended that the instructions on their use provided by the manufacturers of
these agents are respected.
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Table 14.1
It is also a good norm that the deputy engineer using the form of the following page records each
maintenance operation.
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IMPORTANT INFORMATION
Never over-lubricate.
Lubricants are sticky and so tend to collect dust and dirt.
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IMPORTANT INFORMATION
In this procedure, an assistant will be needed to operate the CEILING SUSPENSION.
1. Remove the carriage upper cover to access the vertical drive assy.
2. Drive the telescope in the lower position.
3. Move the telescopes to the higher limit stop and check with a flashlight that the traction belt is
not damaged or worn out along its entire length as shown in the following figure.
4. In case the traction belt is damaged, replace it as described in section 15.1.
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IMPORTANT INFORMATION
In this procedure, an assistant will be needed to operate the wall stand vertical
movement.
1. Remove upper cover 1 of the wall stand to access the traction cables wire ropes.
WARNING
It is very important to carry out an accurate and scrupulous control, in order to avoid
dangerous situations for operators and patients.
If there are some anomalies during the control, the rope must be immediately replaced.
It is also necessary to check if there are clear damages or wear signs on the pulleys. If
there are, they must be replaced as well.
Do not use in any case the stand when one of the two wire ropes show evident signs of
tear and wear or if it is broken.
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2. Drive the docking station in the middle of the longitudinal and lateral travel.
3. Check for equal tension in the slack parts of the belts. Check that the belts are tensioned with a
minimum float. Check also that the toothed belts do not show signs of stretching, deflection or
breakage.
4. In the negative, replace and or correct the tension of the belts as described in section 15 of the
manual.
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WARNING
It is of high importance that the magnetic strip is applied correctly to work with the
functions of the sensors.
16. Remove a small part of the protective foil (2) from the magnetic strip to expose the adhesive on
the magnetic strip (3). With long application runs, remove only a small part of the adhesive
protection and work small sections at a time ensuring proper alignment of the strip and to
reduce/prevent buckles or bumps or lifts from forming. Use the maximum application pressure
without deforming the strip.
17. Find the correct starting point on the rail and apply the strip (4) in the direction according to the
alignment of the arrows marked on the strip and that of the magnetic sensor itself while
maintaining the correct physical alignment in the rail channel.
18. Carefully clean the magnetic strip surface (4) for preparation of the cover strip.
19. Remove the protective foil (6) from the metal cover strip to expose the adhesive on the cover
strip (5). Apply the cover strip to completely cover the underlying magnetic strip.
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13.2.Ceiling suspension
13.2.1. Telescopes traction belt replacement
WARNING
Please contact factory in case the replacement of the traction belt is considered to be
necessary.
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3. Remove the screws that fix the toothed belt at both side of the rail assembly as shown in the
following figures
4. Position the new belt parallel to the bridge rails being careful that the belt is correctly wrapped
around the transmission gear; fix it to the rails as detailed in the previous figures:
5. Release screw 4 and adjust the tension of the belt acting on screw 5 as shown in the following
figure. When the correct tension is achieved, lock screw 4.
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3. Remove the screws that fix the toothed belt at both side of the rail assembly as shown in the
following figures
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4. Position the new belt parallel to the bridge rails being careful that the belt is correctly wrapped
around the transmission gear; fix it to the rails as detailed in the previous figures:
5. Release screw 1 and adjust the tension of the belt acting on screw 2 as shown in the following
figure. When the correct tension is achieved, lock screw 1.
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WARNING
It is also important that the installer makes sure that this distance is constant along the
entire length of the rails.
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GMM Kalos powered by Canon
SM-PN001C-EN, Rev 04 Service manual
WARNING
It is also important that the installer makes sure that this distance is constant along the
entire length of the rails.
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WARNING
It is important that the installer makes sure that the coupling between the two gear is
such that the float is minimum along the entire rotation of the X-ray tube assembly.
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SM-PN001C-EN, Rev 04 Service manual
WARNING
It is important that the installer makes sure that the coupling between the two gear is
such that the float is minimum along the entire rotation of the tube arm assembly.
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Service manual SM-PN001C-EN, Rev 04
13.3.Wallstand
13.3.1. Wallstand vertical travel potentiometer replacement
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GMM Kalos powered by Canon
SM-PN001C-EN, Rev 04 Service manual
IMPORTANT INFORMATION
It is recommended to contact the factory before proceeding with this operation.
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1. Disconnect the bucky from the vertical carriage and all interconnection cables.
2. Lock the vertical carriage and remove the wall or floor fixations of the stand using as
reference the following figure 1 and the information contained in section 7.4.
3. Place the stand in horizontal position on two adequate supports and position with the bucky
support pointing towards the floor and the vertical carriage all the way towards the stand cap.
If necessary, unlock the safety brake by pulling the carriage traction cable.
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4. Remove the stand upper cover 2. Disconnect and remove all electrical components.
5. Remove the screws that fix the upper plate 3 of the stand to the stand itself.
6. Carefully pull out the counterweights plates 5 to access the wire rope fixation screws.
7. Replace the traction cable routing a new one trough the pulley and fix it to the
counterweights assembly.
8. Mount the stand assembly carrying out in the reverse order the instructions from step 4 to
step 8.
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2. Remove the screws 1 and drive the potentiometer away from the transmission gear 5. Loosen
grain 2 and remove gear 3 from the potentiometer shaft.
3. Remove nut 4 and replace the old potentiometer with a new 1K-3 turns potentiometer.
Connect the wires to the potentiometer terminals as previously noted, proceed backward and
remount the potentiometer.
1 3
5 2
4
4. Set the potentiometer in its -20° limit stop and then turn for ¼ revolution its shaft. Couple the
potentiometer gear 3 with the transmission gear 5. Lock screws 1 when the correct coupling is
achieved.
IMPORTANT INFORMATION
The correct coupling of the potentiometer gear 3 with transmission gear is achieved
when it is possible to detect a small float between the two gears. A tight coupling of the
two gears could damage the potentiometer bushing.
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SM-PN001C-EN, Rev 04 Service manual
5. Mount back the lateral wall stand cover and carry out the Wall Bucky Tilting Angles calibration
procedure as described in chapter 12.
1. Remove the upper cover in order to access the auto focusing bucky assembly.
2. Using buttons 10 and 8 of the bucky front keyboard activate the motor until it is possible to
access the wire rope fixation screw as shown in the following figure:
3. Remove screw C to replace wire rope A in case is necessary. Loosen grains D to free the end
switches activation cam E as shown in the following figure.
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Kalos powered by Canon GMM
Service manual SM-PN001C-EN, Rev 04
4. Route the new wire rope cable as shown in the following figures
5. Tension the wire rope symmetrically in respect with the two sides D and E as shown in the
following figure in the way that the four pressure clips are equally pushed on the upper side
of the frame. Lock the wire rope using screw C and washer B when the correct position is
reached.
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SM-PN001C-EN, Rev 04 Service manual
6. Adjust the end switches activation cam E in the way to activate end switch FC10 and lock the
position tightening grains D as shown in the following figure.
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Kalos powered by Canon GMM
Service manual SM-PN001C-EN, Rev 04
1. Insert the grid frame pushing it inside the bucky until the holding clips lock the grid in the
correct position
2. Check that the grid present micro switch is correctly pressed. In the negative adjust the
position of the micro switch releasing screws A and correcting the position of the metal
bracket B that support the micro switch as shown in the following figure:
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SM-PN001C-EN, Rev 04 Service manual
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GMM Kalos powered by Canon
SM-PN001C-EN, Rev 04 Service manual
1. Extract the grid frame from the bucky and place it on a table. Loosen screws 1 and remove
screws 2 from the grid frame assembly. Tilt downward the frame handle as shown in the
following figure.
2. Insert / remove the grid into / from the frame assembly sliding it inside slots 3 as shown in the
following figure.
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Kalos powered by Canon GMM
Service manual SM-PN001C-EN, Rev 04
3. Pay attention that the grid passes over plates 4 and align it with the center of the frame as
shown in the following figure.
4. Tilt downward the frame handle; Mount screws 5 and tighten screws 6 as shown in the following
figure.
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SM-PN001C-EN, Rev 04 Service manual
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FC17 – When active identifies the use of a grid with focalization at 130 cm.
FC18 – When active identifies the use of a grid with focalization at 180 cm.
IMPORTANT INFORMATION
The standard equipment of the table includes only the FC17 magnetic detector.
To replace the magnetic switch is necessary to remove the fixation nut and unscrew the switch
assembly as shown in the following figure.
Once replaced the switch with a new one it is necessary to lock it in position tightening the fixation
nut and check that the grid assembly is correctly recognized by the control electronics.
In the negative the installer must release the fixation nut and screw or unscrew the switch until it is
reached the correct operation.
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WARNING
The correct position of the switch is achieved when the docking station stops at about 5
mm from the left side of the tabletop support.
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GMM Kalos powered by Canon
SM-PN001C-EN, Rev 04 Service manual
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Kalos powered by Canon GMM
Service manual SM-PN001C-EN, Rev 04
WARNING
The correct position of the switch is achieved when the docking station stops at about 5
mm from the internal side of the tabletop support.
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GMM Kalos powered by Canon
SM-PN001C-EN, Rev 04 Service manual
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Service manual SM-PN001C-EN, Rev 04
13.5.9. Docking station longitudinal movement toothed belt replacement and adjustment
1. Loosen screws 1 and acting on screw 2 reduce the belt tension.
2. Remove screws 1 at both side of the table and replace the belt with a new one as shown in
the following figure.
3. Position the new belt being careful that the belt is correctly wrapped around the transmission
gear; fix it to the rails as detailed in the following figure:
4. Tension the belt acting on screw 2. When the correct tension is achieved tighten screws 1.
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GMM Kalos powered by Canon
SM-PN001C-EN, Rev 04 Service manual
13.5.10. Docking station lateral movement toothed belt replacement and adjustment
1. Loosen screws 1 and acting on screw 2 reduce the belt tension.
2. Remove screws 1 at both side of the table and replace the belt with a new one as shown in
the following figure.
3. Position the new belt being careful that the belt is correctly wrapped around the transmission
gear; fix it to the rails as detailed in the following figure:
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Kalos powered by Canon GMM
Service manual SM-PN001C-EN, Rev 04
In particular starts the service software utility launching the file KalosService_Vxxx.exe. In the
procedure described in this chapter, the software version of this service software utility is V 5.0 In the
figure below you see the start screen of the service software utility.
Select the serial port (in the figure COM4, but it may be another serial port depending on the laptop
computer and the USB – COM adapter you have).
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GMM Kalos powered by Canon
SM-PN001C-EN, Rev 04 Service manual
Then start the listening on the serial port selected by pressing the button Play.
Go now to the Maintenance tab and select On in the menu as shown in the following figure. If your
laptop computer has only one serial port, it is not necessary to select it and press the button Play, as
Maintenance > On is enough to start the listening over that serial port and to start the maintenance
mode.
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Service manual SM-PN001C-EN, Rev 04
In this way the maintenance mode is on. You can see some notification messages in the list view on
the right side of the screen as well as a new colour of the background. All the EEprom parameters of
the System are downloaded into the software and the corresponding fields are populated (you can
see that by selecting the different tabs).
The maintenance mode can be abandoned any time during the calibration selecting Maintenance >
Off.
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Fig. 1
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SM-PN001C-EN, Rev 04 Service manual
3. Disconnect the switch connector CN2 from the board; remove the screws 6 as shown in fig. 2 and
move aside the front plate 22.
Fig. 2
4. Remove screw A indicated by the red arrow in fig. 3 and cut the plastic cable tie.
B
A
Fig. 3
5. Remove screw B, loosening the support and remove the optical switch from its support.
6. After replacing the switch, proceed in reverse, assembling all the parts previously removed.
Reposition the plate and reconnect connector CN2 to the board. Replace the plastic cable tie.
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Kalos powered by Canon GMM
Service manual SM-PN001C-EN, Rev 04
IMPORTANT INFORMATION
When reassembling the covers, remember to insert cable AL00C001 in its guide rail as
shown in the following figure:
Fig. 4
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GMM Kalos powered by Canon
SM-PN001C-EN, Rev 04 Service manual
Fig. 1
B
Fig. 2
6. After replacing the switch, proceed in reverse, assembling all the parts previously removed
and reconnect connector CN10 to the board. Replace the plastic cable tie.
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Kalos powered by Canon GMM
Service manual SM-PN001C-EN, Rev 04
IMPORTANT INFORMATION
When reassembling the covers, remember to insert cable AL00C001 in its guide rail as
shown in the following figure:
Fig. 3
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Fig. 1
3. Disconnect all four connectors (CN 4-7-5-8). Loosen the screws A and B, and remove the cable
case C. Then, remove screw D and cut the plastic cable tie E as shown in fig. 2.
C
E
A
D
Fig. 2
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Service manual SM-PN001C-EN, Rev 04
Fig. 3
A B
Fig. 4
7. Reposition the filter unit in the collimator and put back the screws and cables.
8. Reconnect the connectors to the board and replace the plastic cable tie.
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GMM Kalos powered by Canon
SM-PN001C-EN, Rev 04 Service manual
IMPORTANT INFORMATION
When reassembling the covers, remember to insert cable AL00C001 in its guide rail as
shown in the following figure:
Fig. 5
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Kalos powered by Canon GMM
Service manual SM-PN001C-EN, Rev 04
Fig. 1
3. Disconnect all four connectors (CN 4, 7, 5, and 8) of the optical switches and the motor unit
connectors CN3 and CN6. Loosen the screws A and B, remove the cable case C. Then, remove
screw D and cut the plastic cable tie E as shown in fig. 2.
C
Fig. 2
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Fig. 3
Fig. 4
7. Reposition the filter unit in the collimator and put back the screws and cables.
8. Reconnect the connectors to the board and replace the plastic cable tie.
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Kalos powered by Canon GMM
Service manual SM-PN001C-EN, Rev 04
IMPORTANT INFORMATION
When reassembling the covers, remember to insert cable AL00C001 in its guide rail as
shown in the following figure:
Fig. 5
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GMM Kalos powered by Canon
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Fig. 1
3. Disconnect connector CN13 and CN22. Remove screws 6 and take off the front plate 21 as
shown in fig. 2.
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Fig. 2
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GMM Kalos powered by Canon
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Fig. 3
Fig. 4
6. Replace the led assembly with the spare part and reposition the screw.
7. Remount the plate and reconnect connector CN13 and CN22.
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Kalos powered by Canon GMM
Service manual SM-PN001C-EN, Rev 04
IMPORTANT INFORMATION
When reassembling the covers, remember to insert cable AL00C001 in its guide rail as
shown in the following figure:
Fig. 5
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GMM Kalos powered by Canon
SM-PN001C-EN, Rev 04 Service manual
1. Loosen the four screws A, B, C, and D supporting the Plexiglas frame as shown in fig. 1.
A C
D
B
Fig. 1
2. Center the cross drawn on the Plexiglas moving it with respect to the collimator light of X and Y
axis.
3. Tighten the screws back.
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Service manual SM-PN001C-EN, Rev 04
Fig. 1
Fig. 2
4. Remove the front cover with the board, disconnecting all connectors.
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GMM Kalos powered by Canon
SM-PN001C-EN, Rev 04 Service manual
Fig. 3
6. Remove the front and rear black plates 21 and 22 removing the screws 6.
Fig. 4
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Kalos powered by Canon GMM
Service manual SM-PN001C-EN, Rev 04
7. Loosen the idler pulley screw A or B (depending on the motor to be replaced), as shown in fig. 5,
thus loosening the belt.
Fig. 5
8. Remove screw A and cut the plastic cable tie B as shown in fig. 6.
Fig. 6
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GMM Kalos powered by Canon
SM-PN001C-EN, Rev 04 Service manual
9. Remove the three screws A, B and C and take off the motor unit from its support as shown in
fig. 7.
A B
Fig. 7
10. Loosen the two headless screws A and B that support the motor unit gear as shown in fig. 8.
B
A
Fig. 8
11. Replace the motor unit with a new one and proceed in mounting back the pieces.
12. Adequately adjust the belt tension.
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Kalos powered by Canon GMM
Service manual SM-PN001C-EN, Rev 04
IMPORTANT INFORMATION
When reassembling the covers, remember to insert cable AL00C001 in its guide rail as
shown in the following figure:
Fig. 9
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SM-PN001C-EN, Rev 04 Service manual
Fig. 1
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Service manual SM-PN001C-EN, Rev 04
Fig. 2
3. Disconnect all four connectors (CN 4, 7, 5, and 6) of the optical switches and the two motor unit
connectors CN6 and CN3. Loosen the screws A and B, remove the cable case C and cut the
plastic cable tie D as shown in fig. 3.
C
Fig. 3
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SM-PN001C-EN, Rev 04 Service manual
Fig. 4
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Kalos powered by Canon GMM
Service manual SM-PN001C-EN, Rev 04
6. Loosen the headless screws that hold the gears of the motor unit to be replaced A or B as in fig.
5.
Fig. 5
B
7. Remove the screws A and B that fix the motor unit to be substituted to its support as in fig. 6.
B
Fig. 6
8. Pull off the motor unit from its support and replace it with a new one.
9. Proceed in reverse, assembling all the parts previously removed. Remount the screws and the
filter group in the collimator. Reconnect the connectors to the board.
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GMM Kalos powered by Canon
SM-PN001C-EN, Rev 04 Service manual
IMPORTANT INFORMATION
When reassembling the covers, remember to insert cable AL00C001 in its guide rail as
shown in the following figure:
Fig. 7
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Kalos powered by Canon GMM
Service manual SM-PN001C-EN, Rev 04
Fig. 1
Fig. 2
5. Take off the laser head and replace it with a new one.
6. Reconnect the connector.
7. Center the laser positioning the laser light at the center of the X axis shutters light.
8. Proceed reassembling the covers.
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GMM Kalos powered by Canon
SM-PN001C-EN, Rev 04 Service manual
IMPORTANT INFORMATION
When reassembling the covers, remember to insert cable AL00C001 in its guide rail as
shown in the following figure:
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Kalos powered by Canon GMM
Service manual SM-PN001C-EN, Rev 04
The recycling symbol is affixed to a battery or its packaging to remind you that
the battery must be recycled or disposed of in accordance with local or national
laws. The letters under the recycling symbol indicate whether certain elements
(lead, cadmium, mercury) are contained in the battery. To minimize potential
effects on the environment and human health, it is important that all batteries
removed from the product are properly recycled or disposed of in accordance
with local regulations.
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