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RAPID P0022 PUNJ CVS CAL 5150 0040 0

DESIGN CALCULATION FOR ARDS GASOIL STORAGE TANK FOUNDATION (5150-T-005)

(REFINERY TANK FARM)

APPENDIX-A: Design & Analysis of Ring Wall Foundation 5150-T-005

A. INPUT DATA:
Grade of Concrete fck = 35 N/mm2
Unit weight of concrete γc = 25 kN/m3
Grade of reinforcement fy = 500 N/mm2
Unit weight of reinforcement γφ = 78.5 kN/m3
Unit weight of sandfill γS = 20 kN/m3
Specific weight of water γg = 10 kN/m3
Lateral soil pressure coefficient K0 = 0.3
Coefficient of friction μ = 0.45

B. Tank Loading Data (From Tankage)

Shear Moment
PRIMARY LOADS Axial (kN)
(kN) (kN.m)
Empty / Erection Load (EL) WE 11993.99 0.00 0.00
Operating Load (OL) W0P 513886.6 0.00 0.00
Test Load (TL) WHT 577364.1 0.00 0.00
Wind Load (WL) FWL 0.00 361.67 94328.23
Seismic Load (SL) FSL 0.00 5804.63 32702.90

C. Geometric properties of Tank & Foundation:


Shell Thickness of tank TS = 0.0234 m
Height of tank HT = 13.8 m
Depth of pile cap top below tank bottom H = 1.45 m
Thickness of pile cap tP = 0.65 m
Height of Ring Wall hR = 1.45 m
Depth of filling above pile cap h1 = 1.45 m
Assumed width of Ring Wall bR = 0.4 m
Internal diameter of Tank D1 = 73 m
External diameter of tank D2 = 73.0468 m
Internal diameter of Ring Wall D3 = 72.6468 m
External diameter of Ring Wall D4 = 73.4468 m
External diameter of Pile Cap D5 = 73.4468 m
Tank Roof Weight (Dome roof) Wr = 5230.31 kN
Bottom Plate Wpl = 2540.86 kN

Electronic Filename: RAPID-P0022-PUNJ-CVS-CAL-5150-0040_0.docx


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RAPID P0022 PUNJ CVS CAL 5150 0040 0

DESIGN CALCULATION FOR ARDS GASOIL STORAGE TANK FOUNDATION (5150-T-005)

(REFINERY TANK FARM)

CL of Tank & Cap

Wind & eq shear


Tank bottom

H hR
bR

FGL

D5 tP

D1

D3

D4

D2

D. Calculation
Area of tank pad πD22/4 A1 = 4190.76 m2
Circular area of ring wall π(D -D3 )/4
4
2 2
A2 = 91.79 m2
Average height of filling havg = 1.3 m

Self weight of ring wall A2xhRxγC P1 = 3327.39 kN


Self weight due to fill on footing (πxD32/4)x havg x γS P2 = 107769.58 kN
Self weight of Pile Cap (πxD52/4)x tP x γc P3 = 68847.63 kN

Total vertical load on base due to self weight & soil wt only P0 = P1 + P2 + P3
179944.60 kN

Width of effective beam (contributory width for surcharge) b = bR/2


b = 0.2 m

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RAPID P0022 PUNJ CVS CAL 5150 0040 0

DESIGN CALCULATION FOR ARDS GASOIL STORAGE TANK FOUNDATION (5150-T-005)

(REFINERY TANK FARM)

P1

P2
Pressure due to product, q1

Pressure due to product q1 = (WOP-WE)/(πD22)


= 119.76 kN/m2
Per meter weight due to empty tank P1 = WE/(πD2)
= 52.27 kN/m
Pressure due to product weight (WOP-WE)/A1 q1 = 119.76 kN/m2
Contributory width of product load wrt ring beam L = 0.2 m
So, per meter load due to product q1 x L P2 = 23.95 kN/m

Pressure due to hydrotest weight (WHT-WE)/A1 q2 = 134.91 kN/m2


Contributory width of product load wrt ring beam L = 0.2 m
So, per meter load due to hydro PR2 x L P3 = 26.98 kN/m

Pressure due to bottom plate weight (Wpl)A1 = 0.61 kN/m2


Total pressure q0 Max(q1,q2)+0.61 = 135.52 kN/m2

E Design of Ring Wall: Ringwall Reinforcement

1 Horizonta reinforcement required for hoop tension:

hR

K0q1 K0γsH

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RAPID P0022 PUNJ CVS CAL 5150 0040 0

DESIGN CALCULATION FOR ARDS GASOIL STORAGE TANK FOUNDATION (5150-T-005)

(REFINERY TANK FARM)

Horizontal force due to product in tank FP = k0 x q0 x hR


= 0.3x135.52x(1.45)
= 58.95 kN (per meter)

Horizontal force due to soil surcharge pressure FS = 1/2 x k0 x γs x (hR)2


= 1/2x0.3x20x1.45x1.45
= 6.31 kN

Total force, F = F P + Fs
= 65.26 kN

Hoop tension in the ring T = 1/2 x F x D3


D3 is internal diameter of ring wall
T = 1/2x65.26x72.6468
= 2370.47 kN
Required area of reinforcement AST = 1.35T/0.87fy
= 7356.6 mm2

Minimum horizontal reinforcement (hoop steel) required AST,min = 0.002 x bR x hR


(As per Civil & Structure Design Basis) = 1160 mm2

So Provide 16 Nos of 25 dia bar


AST,provided = 7853.98 mm2
(Reinforcement pattern is shown in the annexure-1 attached in the report)

2 Longitudinal reinforcement required to resist equivalent bending moment about horizontal axis of beam due to twist by
eccentrically applied load:

L = 0.177

bR
A. Operating + Seismic Case:
Horizontal seismic Moment (Ringwall moment) = 32702.900 kN-m
Vertical force due to this moment, fv1 4M/(πD2) = 7.80 kN
eccentricity e0 = 0.0234 m (shell thickness)

Vertical ground motion acceleration parameter, Av = 0.083 (refer MEC-CAL-5150-1163)

So, per meter load due to product q1 x L P2 = 23.95


Vertical sesmic force fv1 = 0.4x0.083x23.95
= 0.80 kN/m
eccentricity e1 = 0.11 m

Per meter weight due to empty tank P1 = 52.27


Vertical sesmic force fv2 = 0.4x0.083x52.27
= 1.74 kN/m
eccentricity e2 = 0.0234 m (shell thickness)

Twisting Moment on ring wall MT = (119.76x0.1766^2/2)+(52.27x(0.0234/2)+(0.8x0.11)+(1.74x0.0234)+


(7.8x0.0234)

(factored moment) = 2.79 kN.m/m

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RAPID P0022 PUNJ CVS CAL 5150 0040 0

DESIGN CALCULATION FOR ARDS GASOIL STORAGE TANK FOUNDATION (5150-T-005)

(REFINERY TANK FARM)

B. Operating + Wind Case:


Horizontal wind Moment (Ringwall moment) = 94328.230 kN-m
Vertical force due to this moment, fv1 4M/(πD2) = 22.51 kN
eccentricity e0 = 0.0234 m (shell thickness)

Twisting Moment on ring wall MT = (1.35x(119.76 x 0.1766^2/2)+(52.27x(0.0234/2))+(1.5x22.51x0.0234)


(factored moment) = 4.14 kN.m/m

C. Hydrotest + Wind Case:


Horizontal wind Moment (Ringwall moment) = 94328.230 kN-m
Vertical force due to this moment, fv1 4M/(πD2) = 22.51 kN
eccentricity e0 = 0.0234 m (shell thickness)

Twisting Moment on ring wall MT = (1.35x(134.91 x 0.1766^2/2)+(52.27x(0.0234/2))+(0.75x22.51x0.0234)


(factored moment) = 4.06 kN.m/m

Design MT Max of(2.79,4.14,4.06) = 4.14 kN-m


(Maximum of three cases shall govern for twisting moment)

Equivalent bending moment about the horizontal axis of the ring wall due to Twisting moment
M = MT x [R - L + b/2]
R = D1/2
= 36.5 m
L = b/2-Ts
= 0.177 m
b/2 = 0.2

M = 4.14 x [36.5 - 0.1766 + 0.2]


= 151.21 kN.m
Required reinforcement AST = {(M*106)/[z(0.87*fyk)]}

Clear Cover d' = 75 mm


Dia of Rebar Φ = 16 mm
d = 1351 mm
K= Mu/(fckbd2) = 0.003
z= d(0.5+√(0.25-0.882K) = 1283 mm
Ast,Required = 271 mm2
Minimum reinforcement required max(0.13bd,0.26fctmbd/fy) = 899.23 mm2

3 Vertical Reinforcement due to Soil & Surcharge pressure

Horizontal force due to Soil FS = 6.31 kN/m


Acting at hR/3 height from base = 0.48 m

Moment due to soil pressure MS = 6.31 x 0.48


= 3.03 kN.m

Horizontal force due to surcharge FP = 58.95 kN/m


Acting at hR/2 height from base = 1.45 / 2
= 0.73 m
Moment due to soil pressure MP = 58.95 x 0.73
= 43.03 kN.m

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RAPID P0022 PUNJ CVS CAL 5150 0040 0

DESIGN CALCULATION FOR ARDS GASOIL STORAGE TANK FOUNDATION (5150-T-005)

(REFINERY TANK FARM)

Total Moment M = 3.03 + 43.03


= 46.06 kN.m
1.35M = 62.181

Required reinforcement AST = {(M*106)/[z(0.87*fyk)]}


D = 400 mm
Clear cover C = 75 mm
d = 325 mm
AST = 463 mm2

Minimum reinforcement required AST,reqd1 = 0.002 x bR x wR


(As per Civil & Structure Design Basis) = 800 mm2 (half on each face)
So, Provide 12 φ bar @ 150mm C/C at each face.

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RAPID P0022 PUNJ CVS CAL 5150 0040 0

DESIGN CALCULATION FOR ARDS GASOIL STORAGE TANK FOUNDATION (5150-T-005)

(REFINERY TANK FARM)

Calculation of Slab Moment due to Seismic:

A. INPUT DATA: (Refer "RAPID-P0022-PUNJ-MEC-CAL-5150-1163")


Diameter of Tank D = 73 N/mm2
Height of Tank H1 = 13.8 kN/m3
Height of Product in Tank H = 13.245 N/mm2
Total wt of tank shell & appurtenances Ws = 3953.28 kN
Wt of floating roof & appurtenances Wr = 5421.54 kN
Wt of bottom plate Wb = 2540.86 kN
Impulsive wt of product Wi = 104260.96 kN
Convective wt of product Wc = 367358.48 kN
CG of shell from tank bottom Xs = 6.30 m
Ht from tank bottom to the CG of roof Xr = 20.32 m
Impulsive spectral acceleration parameter Ai = 0.05
Convective spectral acceleration parameter Ac = 0.002

B. Calculation

D/H = 5.512

K1 = 0.866(D/H) = 4.773

K2 = 3.67(H/D) = 0.666

Tanh(K1) = 0.9999

Sinh(K2) = 0.716

Cosh(K2) = 1.230

Xis is effective height of impusive mass from bottom of tank for slab overturning moment
Xcs is effective height of convective mass from bottom of tank for slab overturning moment

Xis = 29.95
Xcs = 32.88

Slab Overturning Moment, Ms = [Ai(WiXis + WsXs + WrXr)]2 + [Ac(WcXcs)2]0.5

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RAPID P0022 PUNJ CVS CAL 5150 0040 0

DESIGN CALCULATION FOR ARDS GASOIL STORAGE TANK FOUNDATION (5150-T-005)

(REFINERY TANK FARM)


= 164665.23 kN-m
= 16466.52 MT-m

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RAPID P0022 PUNJ CVS CAL 5150 0040 0

DESIGN CALCULATION FOR ARDS GASOIL STORAGE TANK FOUNDATION (5150-T-005)

(REFINERY TANK FARM)

APPENDIX-B: Pile Load Calculation Tag No. : 5150-T-005

CL of Tank & Cap

Wind & eq shear


Tank bottom

H hR
bR

FGL

D5 tP

SCHEMATIC SECTIONAL ELEVATION

Pile Ring Pile Cap & Ring Beam Outer Line

Pile Ring
Pile Ring CL of Tank & Ring Beam
Pile Ring

SCHEMATIC SECTION A - A

Density of fill over the Pile cap = 20 kN/m3


Assumed Eccentricity between Vertical loads and CG of piles, e = 0 mm
Embedment of pile into pile cap = 75 mm
Clear overhang of pile cap beyond outermost pile 200 mm

Pile related data


Comp. Tension Horizontal
Spacing / dia capacity, Capacity, capacity,
Pile dia, mm ratio kN kN kN
400 5 900 53 67

Shear Moment
PRIMARY LOADS Axial (kN)
(kN) (kN.m)
Empty / Erection Load (EL) WE 11993.99 0.00 0.00
Operating Load (OL) W0P 513886.6 0.00 0.00
Test Load (TL) WHT 577364.1 0.00 0.00
Wind Load (WL) FWL 0.00 361.67 94328.23
Seismic Load (SL) FSL 0.00 5804.63 32702.90

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RAPID P0022 PUNJ CVS CAL 5150 0040 0

DESIGN CALCULATION FOR ARDS GASOIL STORAGE TANK FOUNDATION (5150-T-005)

(REFINERY TANK FARM)

Self weight of the Ring Wall P1 = 3327.39 kN


Self weight of Pile cap P3 = 68847.63 kN
Self wt of fill sand on Pile cap P2 = 107769.58 kN

Slab moment due to seismic = 164665.23 kN-m


Wt of Tank shell Ws = 3953.28 kN
Wt of tank roof (Dome roof) Wr = 5230.31 kN
Wt of bottom plate Wb = 2540.86 kN

120.37 kN/m
2
Pressure due to product weight (WOP-WE+Wb)/A1 q1 =
Contributory width of product load for last pile ring L = 0.2 m
So, per meter load due to product q1 x L P4 = 24.07 kN/m
Net Load due to product on contributory width L PRB1 = P4 x πD2
= 5524.58 kN
Net product weight at rest tank area (for inner rings) δ P1 = 499178.42 kN (WOP - Ws - Wr - PRB1)

135.52 kN/m
2
Pressure due to hydrotest weight weight (WHT-WE+Wb)/A1 q2 =

Contributory width of product load for last pile ring L = 0.2 m


So, per meter load due to product q2 x L P5 = 27.10 kN/m
Net Load due to product on contributory width L PRB2 = P5 x πD2

= 6219.92 kN

Net product weight at rest tank area (for inner rings) δ P2 = 561960.55 kN (WHT - Ws - Wr - PRB2)

Pile configuration
No of pile rings = 17 Nos
MI of Pile Ring (considering pile ring, about its diameter) = Ni*R2/2 = Ni*D2/8

Equivalent
Provided Reqd no MI of pile
ring dia, di of piles No of piles ring, ni*di2/8,
Ring no, i (m) per ring, ni provided m2
1 4.4 6 8 19.36
2 8.8 13 12 116.16
3 13.2 20 16 348.48
4 17.6 27 20 774.40
5 22.0 34 28 1694.00
6 26.4 41 32 2787.84
7 30.8 48 36 4268.88
8 35.2 55 44 6814.72
9 39.6 62 48 9408.96
10 44.0 69 52 12584.00
11 48.4 76 60 17569.20
12 52.8 82 64 22302.72
13 57.2 89 76 31082.48
14 61.6 96 80 37945.60
15 66.0 103 84 45738.00
16 70.0 109 104 63700.00
17 72.7 114 188 124033.53

S ni S (ni*di^2/8)
Totals = 952 381188.33

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RAPID P0022 PUNJ CVS CAL 5150 0040 0

DESIGN CALCULATION FOR ARDS GASOIL STORAGE TANK FOUNDATION (5150-T-005)

(REFINERY TANK FARM)


Total no of piles = 952 Nos
No of Piles in outermost ring 188 Nos
No of piles in inner rings excluding piles in outermost ring 764 Nos

Total fdn wt, DLfdn = P2 + P3 176617.21 kN


Equivalent Z = EQ MI/rmax = 381188.33/(72.65/2) = 10493.83 m

MAX AND MIN PILE REACTIONS UNDER VARIOUS LOAD COMBINATIONS


1-OL 2-EL+80%WL 3-OL+WL 4-OL+SL 5-TL+50%WL
DLfdn, kN 176617.21 176617.21 176617.21 176617.21 176617.21

Tank wt.,
#
#
For operating & test case, load only due
(WE/δP1/δP2) kN 499178.4 2810.4 499178.4 499178.4 561960.5
to area excluding ring wall shall be
= considered
SV, kN =
675795.6 179427.6 675795.6 675795.6 738577.8
DLfdn

Shear at tank
289.3 361.7 5804.6 180.8
bottom,H, kN =

H*(hR+tP), kNm = 0.0 607.6 759.5 12189.7 379.8 Taken at pile level

M(slab moment),
0.0 75462.6 94328.2 164665.2 47164.1
kNm =
SM(at pile lvl),
0.0 76070.2 95087.7 176855.0 47543.9
kNm =
SV/Sni+SM/Z, kN
709.9 195.7 718.9 726.7 780.3 ……………….. (1)
=
SV/Sni-SM/Z, kN
709.9 181.2 700.8 693 771.3 ……………….. (2)
=

This prssure shall be taken for all piles, it includes weight of pile cap, sand fill, tank wt and M/Z due to entire pile
arrangement

H/Sni kN = 0 0.3 0.4 6.1 0.2 Lateral capacity check

For outermost pile ring, net vertical load is due to (P RB1 + Ws + Wr + P1) & ni is taken as no of piles in the
outermost ring only.#

For outermost PRB1 + Ws + PRB1 + Ws + PRB2 + Ws + Wr +


Ws + P1 + Wr PRB1 + Ws + Wr + P1
pile ring, net Wr + P1 Wr + P1 P1
vertical load, ΣV,
kN 18035.56 12510.98 18035.56 18035.56 18730.90

SV/Sni, kN = 95.93 66.55 95.93 95.93 99.63 ……………….. (3)

SV/Sni+SM/Z, kN
805.83 262.25 814.83 822.63 879.93 ……………….. (3) + (1)
=

SV/Sni-SM/Z, kN
805.83 247.75 796.73 788.93 870.93 ……………….. (3) + (2)
=

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RAPID P0022 PUNJ CVS CAL 5150 0040 0

DESIGN CALCULATION FOR ARDS GASOIL STORAGE TANK FOUNDATION (5150-T-005)

(REFINERY TANK FARM)

APPENDIX-C: Pile Cap Design Tag No. : 5150-T-005


Input Data:
Diameter of Raft Draft = 73.45 m
Diameter of pile D = 0.40 m
Thickness of Raft = 0.65 m
Design Parameters
Clear cover for pile cap (earth face) = 75 mm
Grade of Concrete fck = 35
Grade of Steel fyk = 500
Unit weight of concrete γc = 25 KN/m³
Unit weight of soil (dry) γd = 18 KN/m³

Load calculation
Pile cap shall be designed for maximum pile capcity in compression (for bottom r/f). It shall be designed as continuous slab spanning between two
piles
Span , L = 2.75 m
width of panel, b = 1m
Maximum distance b/w two piles = 2.75 m
Compression capacity of each pile = 900.00 kN
UDL due to capacity of pile = 900/2.75 = 327.27 KN/m

Calculation of Steel:
Load Factor = 1.35
Bending Moment = 1.35x327.27x(2.75)^2/10 = 334.2 kN-m
Area of steel required in Wall, Ast,Required = {(Mu*106)/[z(0.87*fyk)]}

Effective Depth of Footing, d = D-(Clear Cover)-(1.5*Dia of Rebar)


Clear Cover d' = 75 mm
Dia of Rebar Φ = 20 mm
:. d = 545 mm
K= Mu/(fckbd2) = 0.032
z= d(0.5+√(0.25-0.882K) = 517.75 mm z ≤ 0.95d ≤ 517.75
Ast,Required = 1483.87 Sq.mm
Minimum area of steel required, As,min = 0.0013x545x1000 = 708.5 Sq.mm (0.0013xbxd)
Minimum area of steel required, As,min = 0.26 x fctm x b x d / fyk = 906.88 Sq.mm
(Section 7.4, Civil & Structure Design Basis)
Area of steel required, As,req = = 1483.87 Sq.mm
Required spacing will be, SRequired = (Ø2*π/4)*b/(As,req) = 211.72 mm

Provide 20 Φ @ 200 mm c/c (Top & Bottom)


Area of steel provided, Ast,Provided = (Ø2*π/4)*b/Sprovided = 1570.80 Sq.mm ok

pt % = 100*Ast/(b*d)
pt % = 0.288

Punching Shear Check:

Punching shear to be checked at a distance 2d from face of the column/reaction point. As per clause 6.4.2 (2) of EN 1992-1-1:2004, control
perimeters at a distance less than 2d should be considered where the concentrated load is opposed by the effect of a load within a distance 2d of
the periphery of area of application of the force. So, punching shear shall be calculated at a distance such that no overlap will occur with another pile
reaction. Effective width considered is 2.2m

Punching shear check at 1.65d distance from face of column (for max spacing b/w two piles = 2.7m along periphery)
Basic control perimeter, U0 = π(D + 3.3d) = 6906.791 mm
Area within control perimeter, A=π(D + 3.3d)2/4 = 3.8 m²
Area contributing each pile, Ac = b x L = 6.05 m²

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RAPID P0022 PUNJ CVS CAL 5150 0040 0

DESIGN CALCULATION FOR ARDS GASOIL STORAGE TANK FOUNDATION (5150-T-005)

(REFINERY TANK FARM)

Max Punching load on cap = 900.00 KN


Factored Shear force, VED = 1215 KN
PE VED/(Ac) = 200.83 kN/m2
ΔVED PEA = 763.15 kN
VED,RED VED - ΔVED = 451.85 kN
β = 1.00
Since, there is no moment acting over pile
Design shear stress (νED) at d distance from column face
νED (ß*VED,RED)/(U0*d) = 0.12 N/mm2

CRd,C 0.18/γC = 0.12


(As per MS EN 1992-2010)
K 1+√(200/d) = 1.61
ρ1 AS,provided/(bwd) = 0.0029

νmin 0.035K3/2fck1/2 = 0.42 N/mm2

νmin(2d/a) = 0.51 N/mm2

Vrd,C [CRd,CK(100ρ1fck)1/3](2d/a) ≥ (νmin)(2d/a) = 0.51 N/mm2


(Refer clause 6.4.4.2 of MS EN 1992)
a is the distance from the periphery of the column to the control perimeter considered
= 1.65d
So,
Vrd Max(VRd,C,νmin) = 0.51 N/mm2
Since Ved<Vrd…Hence OK
Punching shear check at 0.7d distance from face of column (for min spacing b/w two piles = 1.2m along periphery)
Effective width, b = 1.3m)
Basic control perimeter, U0 = π(D + 1.4d) = 3653.672 mm
Area within control perimeter, A=π(D + 1.4d)2/4 = 1.06 m²
Area contributing each pile, Ac = b x L = 1.625 m²
Max Shear force for pile = 900.00 KN
Factored Shear force, VED =1.35x900 = 1215 KN
PE VED/(Ac) = 747.69 kN/m2
ΔVED PEA = 792.55 kN
VED,RED VED - ΔVED = 422.45 kN
β = 1.00
Since, there is no moment acting over pile
Design shear stress (νED) at d distance from column face
νED (ß*VED,RED)/(U0*d) = 0.21 N/mm2

CRd,C 0.18/γC = 0.12


(As per MS EN 1992-2010)
K 1+√(200/d) = 1.61
ρ1 AS,provided/(bwd) = 0.0029

νmin 0.035K3/2fck1/2 = 0.42 N/mm2

νmin(2d/a) = 1.20 N/mm2

Vrd,C [CRd,CK(100ρ1fck)1/3](2d/a) ≥ (νmin)(2d/a) = 1.19 N/mm2


(Refer clause 6.4.4.2 of MS EN 1992)
a is the distance from the periphery of the column to the control perimeter considered
= 0.7d
So,
Vrd Max(VRd,C,νmin) = 1.20 N/mm2
Since Ved<Vrd…Hence OK

Electronic Filename: RAPID-P0022-PUNJ-CVS-CAL-5150-0040_0.docx

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