Catalogue AUTOMHA

Instruction manual
Use and Maintenance

(original instruction manual)
AUTOMHA produces some of the most reliable and advanced automation products worldwide by providing unique and simple solutions for
your material handling needs.
We value highly the trust from our customers regarding our ability to offer and deliver solutions that create added value for both the present
and the future.
We believe that in order to carry a message that is unique worldwide and provide a high level of service to the customer the company must be
a single organization. We just acted on that belief by creating AUTOMHA GROUP.
Now, we not only have the best product on the market but also the collective strength on several continents to be able to support your needs.
Your decision is important for us as it is for you.
It is important not only to believe in these words, but in the actions of these words.
Automation Made Simple ...
Automha SpA – Headquarters

Italy
Customer Service
Ph. +39.0354526039
service@automha.it
for AUTOSAT
autosatservice@automha.it
Automha Americas Automation Corp.

Canada & North America
Customer Service
Ph. 1 (866) 953-0366
automhacare@automha.com
for PALLET RUNNER

runnercare@automha.com
Automha Industries Co. Ltd.

China
Customer Service
Ph. +86.18913793166
servicechina@automha.com
Automha Africa
Tunis
Customer Service
Ph. +39.0354526039
service@automha.it
for AUTOSAT
autosatservice@automha.it
Automha India
Mumbai
Customer Service
serviceindia@automha.com
Original title: Use and maintenance manual of AUTOSAT

Automha S.p.A © 2014 - 2016 GL Comunicazione S.r.l.
The translation, adaptation and reproduction by any means (including microfilm, photocopies) in whole or in part, as well as storing or
transmitting electronically are reserved. The contents of this manual, including text and images, is protected by Copyright laws, as well as by
the provisions of the international sections. Any infringement of these rights will be prosecuted under the law in force.
The images contained in this manual are for illustrative purposes only.
Page2 /6-0
© ED.2016-03-02 / S.02 - Any reproduction, even partial, is strictly prohibited.
0
INDEX OF
TOPICS
INDEX OF TOPICS COVERED
INTRODUCTION SECTION
CHAPTER 1 GENERAL OPERATION FEATURES

1.1 GENERAL INFORMATION___________________________________________________________________________2/14-1
1.1.1 Revision of manual chapters____________________________________________________________________2/14-1
EC DECLARATION OF CONFORMITY_________________________________________________________________3/14-1
EC MARKING CERTIFICATION_______________________________________________________________________4/14-1
MANUFACTURER’S DECLARATION EC - ROHS/RAEE___________________________________________________5/14-1
MANUFACTURER’S DECLARATION EC – REACH 6/14-1_________________________________________________6/14-1
1.2 HOW TO CONSULT THE MANUAL___________________________________________________________________7/14-1
1.3 TEST, WARRANTY AND LIABILITY_____________________________________________________________________8/14-1
1.4 ENVIRONMENTAL CONDITIONS____________________________________________________________________9/14-1
1.5 TERMS 10/14-1
1.6 SYMBOLS IN THE MANUAL_______________________________________________________________________ 11/14-1
1.7 HOW TO ASK FOR INTERVENTIONS_______________________________________________________________ 12/14-1
1.8 HOW TO ORDER SPARE PARTS____________________________________________________________________ 13/14-1
CHAPTER 2 SAFETY RULES

2.1 GENERAL SAFETY INFORMATION___________________________________________________________________2/14-2
2.2 SAFETY TERMS____________________________________________________________________________________4/14-2
2.3 SAFETY SYMBOLS AND STICKERS____________________________________________________________________4/14-2
2.4 CORRECT USE OF THE MACHINE____________________________________________________________________5/14-2
2.5 USER’S BEHAVIOUR________________________________________________________________________________5/14-2
2.6 SERVICE STAFF____________________________________________________________________________________6/14-2
2.6.1 Staff qualification and selection _____________________________________________________________6/14-2
2.7 PERSONAL PROTECTION MEANS____________________________________________________________________7/14-2
2.7.1 P.P.E. for normal use_______________________________________________________________________7/14-2
2.7.2 P.P.E. for maintenance______________________________________________________________________8/14-2
2.8 WORKSTATIONS__________________________________________________________________________________9/14-2
2.9 SAFETY DEVICES________________________________________________________________________________ 10/14-2
2.9.1 Emergency buttons_______________________________________________________________________ 10/14-2
2.9.2 “Bumper” protective devices_______________________________________________________________ 11/14-2
2.10 NOTICES ON THE MACHINE USE__________________________________________________________________ 12/14-2
2.10.1 Intended use____________________________________________________________________________ 12/14-2
2.10.2 Permissible use__________________________________________________________________________ 12/14-2
2.10.3 Unintended use_________________________________________________________________________ 12/14-2
2.10.4 Reasonably foreseeable misuse____________________________________________________________ 12/14-2
2.11 NOISE LEVEL____________________________________________________________________________________ 13/14-2
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HANDLING SECTION
CHAPTER 3 HANDLING, INSTALLATION AND TECHNICAL FEATURES

3.1 SAFETY WARNINGS_______________________________________________________________________________2/22-3
3.2 RACK CHARACTERISTICS___________________________________________________________________________2/22-3
3.2.1 Open model____________________________________________________________________________3/22-3
3.2.2 Close model_____________________________________________________________________________5/22-3
3.2.3 Lane deflection__________________________________________________________________________7/22-3
3.3 SHIPMENT AND TRANSPORT________________________________________________________________________8/22-3
3.3.1 Types of packaging_______________________________________________________________________8/22-3
3.3.2 Unpacking and lifting_____________________________________________________________________9/22-3
3.4 ENVIRONMENTAL CONDITIONS__________________________________________________________________ 10/22-3
3.5 DEMOLITION AND DISPOSAL_____________________________________________________________________ 11/22-3
3.5.1 Materials composing the machine_________________________________________________________ 11/22-3
3.5.2 Consumer products_____________________________________________________________________ 11/22-3
3.6 MARKING 12/22-3
3.7 SETTING UP____________________________________________________________________________________ 12/22-3
3.8 DESCRIPTION OF MACHINE UNITS________________________________________________________________ 13/22-3
3.8.1 ST model machine equipment____________________________________________________________ 14/22-3
3.8.2 BZ model machine equipment____________________________________________________________ 14/22-3
3.8.3 HY model machine equipment____________________________________________________________ 14/22-3
3.9 DIMENSIONS AND WEIGHTS_____________________________________________________________________ 15/22-3
3.10 MACHINE FEATURES_____________________________________________________________________________ 16/22-3
3.10.1 Machine performance__________________________________________________________________ 16/22-3
3.10.2 Electrical specifications of the machine_____________________________________________________ 16/22-3
3.10.3 Battery characteristics___________________________________________________________________ 17/22-3
3.10.4 Remote controller characteristics__________________________________________________________ 18/22-3
3.10.5 Pallet characteristics____________________________________________________________________ 18/22-3
3.10.6 “HY” satellite conversion________________________________________________________________ 19/22-3
OPERATOR SECTION
CHAPTER 4 OPERATING PRINCIPLES

4.1 GENERAL SAFETY INFORMATION___________________________________________________________________2/16-4
4.2 WORKING CONDITIONS___________________________________________________________________________3/16-4
4.3 STORAGE METHOD________________________________________________________________________________4/16-4
4.4 POSITION 5/16-4
4.5 BATTERY CHARGER________________________________________________________________________________7/16-4
4.6 OPERATION______________________________________________________________________________________9/16-4
4.7 OPTIONAL FUNCTIONS__________________________________________________________________________ 10/16-4
4.7.1 Anti-collision between AUTOSAT in the same lane___________________________________________ 10/16-4
4.7.2 Multipallet, management of pallets with different depth in the same lane_________________________ 10/16-4
4.8 ACCESSORIES__________________________________________________________________________________ 11/16-4
4.8.1 Auto Service__________________________________________________________________________ 11/16-4
4.8.2 AUTOSAT in AUTOSAT recovery_________________________________________________________ 14/16-4
4.8.3 Magnet steel plates_____________________________________________________________________ 16/16-4
4.8.4 Attachment that allows anchoring the satellite to lift truck during its transport._____________________ 16/16-4
Page4 /6-0
0
INDEX OF
TOPICS
CHAPTER 5 COMMANDS
5.1 OPERATION SAFETY_______________________________________________________________________________2/28-5
5.2 OPERATOR’S POSITION____________________________________________________________________________2/28-5
5.3 START BUTTON____________________________________________________________________________________3/28-5
5.4 REMOTE CONTROLLER_____________________________________________________________________________4/28-5
5.5 REMOTE CONTROLLER FUNCTIONS__________________________________________________________________7/28-5
5.5.1 Automatic handling buttons________________________________________________________________9/28-5
5.5.2 Manual handling buttons________________________________________________________________ 15/28-5
5.5.3 Function buttons_______________________________________________________________________ 16/28-5
5.6 MANAGEMENT MENU___________________________________________________________________________ 17/28-5
5.6.1 Optional functions of management menu___________________________________________________ 25/28-5
MAINTENANCE SECTION
CHAPTER 6 MAINTENANCE AND LUBRICATION

6.1 GENERAL NOTES ON SAFETY REGULATIONS_________________________________________________________2/58-6
6.2 GENERAL PROCEDURE_____________________________________________________________________________2/58-6
6.3 MAINTENANCE INSPECTIONS AND OPERATIONS_____________________________________________________3/58-6
6.3.1 Nature and frequency of maintenance inspections and operations________________________________3/58-6
6.3.2 Maintenance____________________________________________________________________________3/58-6
6.3.3 Machine cleaning________________________________________________________________________3/58-6
6.3.4 Routine maintenance sheets________________________________________________________________4/58-6
GENERAL MAINTENANCE SHEETS___________________________________________________________________7/58-6
ELECTRICAL MAINTENANCE SHEETS_______________________________________________________________ 33/58-6
ACTIONS SECTION
CHAPTER 7 REPAIR AND DIAGNOSIS
7.1 GENERAL WARNINGS____________________________________________________________________________
2/18-7
7.2 GENERAL PROCEDURE FOR INTERVENTION________________________________________________________ 3/18-7
SPARE PARTS SECTION

CHAPTER 8 SPARE PARTS
8.1 HOW TO REQUEST TECHNICAL ASSISTANCE_________________________________________________________2/22-8
8.2 HOW TO REQUEST SPARE PARTS____________________________________________________________________4/22-8
8.3 HOW TO READ THE SPARE PARTS TABLE______________________________________________________________6/22-8
8.3.1 Table describing the parts contained in the assembly______________________________________________6/22-8
8.4 SPARE PARTS TABLE________________________________________________________________________________9/22-8
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ATTACHMENTS SECTION
CHAPTER 9 ATTACHMENTS
Page6 /6-0
1
GENERAL OPERATION
FEATURES
Chapter 1
General operation features
1.1 GENERAL INFORMATION______________________________________________________ 2/14-1

1.1.1 Revision of manual chapters_______________________________________________ 2/14-1
EC DECLARATION OF CONFORMITY____________________________________________ 3/14-1
EC MARKING CERTIFICATION__________________________________________________ 4/14-1
MANUFACTURER’S DECLARATION EC - ROHS/RAEE______________________________ 5/14-1
MANUFACTURER’S DECLARATION EC - REACH___________________________________ 6/14-1
1.2 HOW TO CONSULT THE MANUAL______________________________________________ 7/14-1
1.3 TEST, WARRANTY, LIABILITY____________________________________________________ 8/14-1
1.4 ENVIRONMENTAL CONDITIONS_______________________________________________ 9/14-1
1.5 TERMS ___________________________________________________________________10/14-1
1.6 SYMBOLS IN THE MANUAL___________________________________________________11/14-1
1.7 HOW TO ASK FOR INTERVENTIONS___________________________________________12/14-1
1.8 HOW TO ORDER SPARE PARTS________________________________________________13/14-1
Page 1/14-1
1.1 General information
The machine described in this manual was designed, built and marketed to handle pallets
in drive-in storing lanes.
The machine cannot be used for other tasks than the ones described herein without explicit authorization
or for necessary structural changes by the Manufacturer.
The machine was designed to ensure the best results, provided that all the operative and maintenance
instructions and all the recommendations contained in this handbook are observed.
To achieve best results the Manufacturer recommends to execute all the cleaning and maintenance
operations regularly to preserve the plant in its best conditions.
It is very important to train the staff in charge of the machine about both its use and maintenance, and
the control of operating procedures and safety rules described in this manual.
1.1.1 Revision of manual chapters

Revision
Chapter 01 02 - 02.03.2016 Update chapter

This copy of the Declaration of conformity is enclosed to the manual but it is not
bound to it. The enclosed Declaration, as well as any other declaration, shall be
stored and made available to anyone requiring it.
Page 2/14-1
Declaration of conformity
(Acc. TO DIR. 2006/42/EC)
THE MANUFACTURER
Automha S.p.A
Company
Via Emilia, 6 24052 BG

Address Zip code Province
Azzano San Paolo Italy

City Country
E
DECLARES THAT THE MACHINERY
Machine capable of autonomously moving inside drive-in lanes controlled by a remote controller
Description
IL
Model
02 05/03/2014
Serial number Year of const. Revision
Trade name
M
Machine capable of autonomously moving inside drive-in lanes to offer a high-density automated storage controlled by a
remote controller.
SI
Intended use
COMPLIES WITH THE REQUIREMENTS

DIRECTIVE 2006/42/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 17 May 2006 on machinery, and amending Directive
95/16/EC.
DIRECTIVE 2004/108/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 15 December 2004 on the approximation of
the laws of the Member States relating to electromagnetic compatibility.
DIRECTIVE 2006/95/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 12 December 2006 on the harmonisation of the
C
laws of Member States relating to electrical equipment designed for use within certain voltage limits.
Reference to technical standards harmonized:

UNI EN 894-2; UNI EN 1032; UNI EN ISO 13849-1; UNI ISO 2972; CEI EN 60439-2/Ec; UNI EN 1746; UNI EN ISO 13857; UNI EN ISO
13850; UNI EN 842; UNI EN ISO 5349-2; UNI EN 894-3; UNI EN ISO 13857; CEI EN 60439-1; UNI EN ISO 14119; UNI 10893; CEI EN
60204-1; UNI EN 953; UNI EN 1037; UNI EN 981; UNI EN 415-1; CEI EN 60439-3; UNI EN ISO 11200; UNI EN 894-1; CEI EN 60439-
FA
2; UNI EN 349; UNI EN ISO 14122-2; UNI EN ISO 4414; UNI EN ISO 12100; CEI EN 60439-1; UNI EN 15095:2009; UNI EN 528:2009
AND AUTHORIZES
Gianni Lorenzani
Name
c/o G.L. Comunicazione s.r.l. 43015 PR

Address Zip code Province
Noceto Italy
City Country
TO PREPARE THE TECHNICAL FILE FOR IT
Place and date of the document The manufacturer

Alberto Longoni
CE Marking certification
Serial number:
Customer:

Model:
The undersigned Dr Alberto Longoni, as legal representative duly authorised and signatory of this certificate,
DECLARES
E
under his own responsibility, that the EC marking has been applied to the described machine in compliance with
provisions of enclosure IIA of the Machinery Directive (2006/42/EC) as amended.
IL Alberto Longoni
M
SI
C
FA
Manufacturer’s declaration EC - ROHS/RAEE
DIRECTIVE 2011/65/EU (Directive RoHS) of the European Parliament and of the council of 8 June 2011, on
the restriction of the use of certain hazardous substances in electrical and electronic equipment.
DIRECTIVE 2002/96/EC (Directive RAEE) of the European Parliament and of the council of 27 January 2003,
on waste electrical and electronic equipment.
With reference to the above Directives and in particular to EMCLOSURES “I A” and “I B” of Directive 2002/96/
EC, the Manufacturer declares that its products.
DO NOT FALL WITHIN THE FIELD OF APPLICATION OF THE 2011/65/UE DIRECTIVE
E
Restricted substances referred to in Article 4(1) and maximum concentration values tolerated by weight in
homogeneous materials:
Lead (0,1 %)
IL
Mercury (0,1 %)
Cadmium (0,1 %)
Hexavalent chromium (0,1 %)
Polybrominated biphenyls (PBB) (0,1 %)
Polybrominated diphenyl ethers (PBDE) (0,1 %)
M
Raw materials used by the Manufacturer, in their components, fall within the EXEMPTIONS limits.
All surface treatments and plastic materials in the Manufacturer’s products do not contain the banned substances
listed in the 2011/65/EU Directive.
SI
Alberto Longoni
C
FA
Declaration of the manufacturer EC – REACH
DIRECTIVE 2006/121/EC (Directive REACH) of the European Parliament and the Council of 18 December
2006 concerning the Registration, Evaluation, Authorisation and Restriction of Chemicals.
With reference to the above-mentioned Directive, the Manufacturer declares that its marketed products were
preregistered by our suppliers on December 1, 2008.
We hereby also inform you that the products by the Manufacturer do not originally contain any SVHCs (Substances
of Very High Concern) exceeding 0.1%.
E
Alberto Longoni
IL
M
SI
C
FA
1
GENERAL OPERATION
FEATURES
1.2 How to consult the manual
The layout of this manual enables the reader to easily and rapidly find necessary details for the plant operation
and maintenance.
The operator must read it thoroughly and carefully and be sure he has understood all contained details.
The second function of this manual is to be used as reference and consulting documentation each time a special
procedure or operation has to be performed.
Hence it has to be kept within the maintenance operators’ reach to be consulted at any moment.
The general table of contents makes the manual consultation easier since it enables to immediately find the concerned
topic; moreover, each chapter contents is repeated at the beginning of each chapter.
Some safety symbols have been introduced next to special paragraphs to stress their relevance and to facilitate
the reader in finding their location.
Please pay special attention to these notes!
Page 7/14-1
1.3 Test, warranty and liability
Test
The machine is delivered to the Manufacturer ready for installation, after successful factory tests have been performed,
in compliance with applicable laws.
Warranty
During the 12-month warranty period the Manufacturer undertakes to supply parts of its production which have
been faulty due to material or processing free of charge.
Such parts have to be returned to the Manufacturer carriage paid.
By warranty we mean the supply of faulty parts.
Warranty does not cover travel and board and lodge costs, transportation and labor costs concerning the replacement
of parts by the Manufacturer engineers: these costs will be charged to the Customer.
Consumer materials are not covered by this warranty.
As far as trade components are concerned, the warranty supplied by the supplier shall be applied.
No compensation for costs, expenses, damages or loss of profits incurred by the customer.
The installation of trade parts not complying with the Manufacturer’s specifications – if traded – or not supplied by
the Manufacturer – if manufactured by it – will render the warranty null and void as well as the misuse of machine.
Liability
In any case the Manufacturer shall not be held liable for operation anomalies or general damages deriving from a
misuse of the system or by interventions and/or changes carried out by out-house staff without the Manufacturer’s
authorization.
Page 8/14-1
1
GENERAL OPERATION
FEATURES
1.4 Environmental conditions
According to work environmental conditions, three machine models are available. They must follow the indications
below:
“BZ” model “ST” model
Temperature: -30°C ÷ -1°C (-22°F ÷ +30°F) Temperature: 0°C ÷ -45°C (-32°F ÷ +113°F)
Humidity: 10% ÷ 85% (not condensed) Humidity: 10% ÷ 85% (not condensed)
“HY” Hybrid model
Temperature: -30°C ÷ -45°C (-22°F ÷ +113°F)

Humidity: 10% ÷ 85% (not condensed)
The machine must be sheltered from rain.
Environmental conditions other than those specified above may cause serious damage to the machine, notably to
the electronic equipment.
Placing the machine in environments not corresponding to the ones described herein
will render the warranty for parts to be replaced null and void.
During machine storage the following instructions shall be abided by according to the purchased model:
“BZ” model
The machine must stay in an environment with the same operating temperature in order to avoid temperature ranges,
thus preventing condensate and ice from forming on all the electronic and mechanical parts.
The machine must be always powered; every time its battery is removed to be recharged, the suitable power supply
coming with this model must be plugged in.
The auxiliary power supply (mains power supply) will allow the typical machine devices to be maintained to the
design temperature, so that work can be immediately resumed as soon as battery is reinstalled.
“ST” model
This model can be stored at temperatures ranging between 0°C (+32°F) and +45°C (+113°F), without prejudice
to all the other precautions.
“HY” model
The storage of this model reflects the characteristics of the model "ST"; If properly equipped with material supplied
by Automha instead, it acquires the characteristics of storage of "BZ" model.
Page 9/14-1
1.5 Terms
Some technical terms were used while writing this manual, therefore a glossary was created to clarify them.
ASSEMBLIES Assembly of more machine parts or units disassembled and tied together for transport.
STAINLESS STEEL Iron-based alloy which combines the mechanical properties typical of steel with the
peculiar characteristics of resistance to corrosion.
AUTOSAT Machine capable of autonomously moving inside drive-in lanes to offer a high-density
automated storage controlled by a remote controller.
BATTERY Equipment that accumulates and transfers electric energy.
SPACERS Mechanical elements used to maintain two units separate.
ELECTRICAL Electrically operated machine or device.
RUNNING GUIDES Rails on which the machine is positioned to perform work cycle.
IEC International Electrotechnical Commission.
MISSION Order to be executed sent to the machine through remote controller.
FORK LIFT Lift truck.
PACKING-LIST List affixed to shipping crates of machine parts contained inside.
POLIZENE High-density polyethylene material (registered trademark).
REMOTE CONTROLLER Instrument to control the machine via radio waves.
RACK Shelf/ves where products are stored.
BLOCK Block placed between the upper deckboard and lower deckboard of pallet.
Page 10/14-1
1
GENERAL OPERATION
FEATURES
1.6 Symbols in the manual
Please find a set of symbols used in the manual for important messages and warnings:
The presence of this symbol means the prohibition to perform some interventions and/or
operations on the system since in some situation they can jeopardise the operator’s and the
system safety.
Carefully read the note.
PROHIBITION
The presence of this symbol indicates an important danger message being basic for the operator’s
and the system safety.
Carefully read the note.
DANGER
The presence of this symbol indicates a danger due to electric power presence.
DANGER
ELECTRICAL
IMPORTANT ! This symbol points out a sentence of the manual of particular relevance.
Page 11/14-1
1.7 How to ask for interventions
Request for interventions from After Sales Service are to be faxed to the following address:
Customer Service
Tel. +39.0354526039
mail autosatservice@automha.it
Customer Service North America / Mexico & Latin America

Tel. 1 (866) 953-0366
mail k.platek@automha.com
Specifying:
1. type of machine, serial number and year of installation;
2. troubles detected;
3. exact address of the Plant where the machine is installed.
Page 12/14-1
1
GENERAL OPERATION
FEATURES
1.8 How to order spare parts
Any inquiry concerning spare parts shall be faxed to the following address:
Customer Service
Tel. +39.0354526039
mail autosatservice@automha.it
Customer Service North America / Mexico & Latin America

Tel. 1 (866) 953-0366
mail k.platek@automha.com
specifying:
1. Machine model;
2. Serial number engraved on the rating plate;
3. Code of the spare part to be ordered (refer to spare parts chapter);
4. Required quantity;
5. Means of shipping
In addition, for each electrical material, specify:
6. Number of the wiring diagram;

7. Number of equipment position on the wiring diagram (on the page top).
Please also indicate if it is an executive order or a price request, the delivery date you require, the shipping
address and the invoicing address as well as any shipping instruction.
Please also indicate the name, telephone, and fax of the contact person for supply of spare parts.
After receiving your order we will send you our order confirmation with the indication of prices, delivery
date and supply terms.
Page 13/14-1
page left intentionally blank
Page 14/14-1
2
SAFETY RULES
Chapter 2
Safety rules
2.1 GENERAL SAFETY INFORMATION_______________________________________________ 2/14-2

2.2 SAFETY TERMS_______________________________________________________________ 4/14-2
2.3 SAFETY SYMBOLS AND STICKERS_______________________________________________ 4/14-2
2.4 CORRECT USE OF THE MACHINE_______________________________________________ 5/14-2
2.5 USER’S BEHAVIOUR___________________________________________________________ 5/14-2
2.6 SERVICE STAFF_______________________________________________________________ 6/14-2
2.6.1 Staff qualification and selection __________________________________________ 6/14-2
2.7 PERSONAL PROTECTION MEANS_______________________________________________ 7/14-2
2.7.1 P.P.E. for normal use____________________________________________________ 7/14-2
2.7.2 P.P.E. for maintenance___________________________________________________ 8/14-2
2.8 WORKSTATIONS_____________________________________________________________ 9/14-2
2.9 SAFETY DEVICES____________________________________________________________10/14-2
2.9.1 Emergency buttons____________________________________________________10/14-2
2.9.2 “Bumper” protective devices_____________________________________________11/14-2
2.10 NOTICES ON THE MACHINE USE______________________________________________12/14-2
2.10.1 Intended use__________________________________________________________12/14-2
2.10.2 Permissible use________________________________________________________12/14-2
2.10.3 Unintended use_______________________________________________________12/14-2
2.10.4 Reasonably foreseeable misuse__________________________________________12/14-2
2.11 NOISE LEVEL________________________________________________________________13/14-2
Page 1/14-2
2.1 General safety information
Rules listed below have to be read carefully to become fundamental part of daily job for the machinery operation
and maintenance in order to prevent accidents to people and / or damages to property.
Do not try to operate the system if the system operation has not been completely
understood.
In case some doubts remain after the manual has been thoroughly and carefully
read, please apply to the Manufacturer’s After Sale Service.
Make sure that the staff concerned by the system use, cleaning and maintenance is aware of all prescriptions
related to safety.
Before starting to work the operator must look for the presence of possible defects
on the safety devices and on the system.
In case of defects, the Manufacturer must be immediately notified of the failure
of the system structure or of any operating part of it.
Never start the machine before making sure there are no hindrances on the running guides installed on rack.
Never start the machine before checking that racks have been correctly installed. Check all the structural specifications
contained in the dedicated paragraph on that matter.
Daily check the correct operation of all safety devices.
Safety devices must never be removed or made ineffective when the machine is operating.
During maintenance, adjustment or repair interventions it could be necessary to disable some safety devices. This
operation must be carried out by authorized staff only.
Rating plates bearing the machine manufacturing data must be compulsorily kept in good condition. Should they
be damaged, apply to our Customer Service.
The operator must know both the function and position of the EMERGENCY button.
Replace damaged parts with original parts guaranteed by the manufacturer.
Never try incautious solution!
Always implement and make the others comply with safety regulations; should any doubt arise, refer to this manual
again before acting.
It is forbidden to inhibit the safety devices.
It is forbidden to inspect the machine when it is placed on the racking system running guides.
It is forbidden to sit down and/or lean to the machine while it is operating.
It is forbidden to modify the machine parts.
Page 2/14-2
2
SAFETY RULES
It is forbidden to apply further devices not manufactured by AUTOMHA to the machine.
Clean the machine components, panels and commands, with soft and dry cloths.
Solvents - such as alcohol or petrol or diluents - are forbidden for cleaning all the surfaces.
Any intervention on the machine by a personnel with different skills from those required in the table of the paragraph
“OPERATORS NUMBER” is forbidden.
Keep your hands, arms or any part of the body away from moving machine parts.
To search or remove any cause of failure or incident, follow all the safety precautions described in this manual,
suitable to prevent any damage to people and/or things and/or domestic pets.
Before starting any operation focus all your attention on the machinery.
It is necessary to be always extremely careful and watchful and to have fast reflexes; these are the basic conditions
for the operator.
If the operator feels unwell or in unfavorable physical conditions which may reduce his vigilance, he must avoid
starting the machine or acting on the machinery or on the auxiliary equipment and consequently inform the person
in charge of the plant.
Do not start the machine nor the equipment, after drinking or while using drugs or psychotropic substances.

Operators must wear the most suitable clothing, by avoiding loose, flapping parts and without parts that can be
caught by the machine.
Disabled people are forbidden to operate this machinery.
Under 18s are forbidden to operate this machinery.
While using the satellite, only the operator in charge of its maintenance can stay in the work area.
It is forbidden to open the electrical box contained inside the satellite without the authorization by AUTOMHA or
the authorized dealer.
The machine shall be used only for the purposes it has been designed for and according to what is set out by the
contract entered into with Manufacturer.
DO NOT USE THE MACHINE FOR OTHER USES THAN THE ONES INDICATED IN THE MANUAL
IT IS FORBIDDEN TO STAY INSIDE THE RACKS LANES
Improper use of the machine can endanger the personnel in charge of its operation and damage the machine.
Before trying to use the machine for other purposes than those it has been designed for, please contact the
Manufacturer for authorization.
For any problems during the working life of the machine and in any case not described by this manual, please
apply to our Customer Service, in order to solve the problem as soon as possible.
Page 3/14-2
2.2 Safety terms
Please find some safety terms used in this manual:
Hazardous area any area inside and/or next to the machine where presence of any exposed
person is hazardous for human health and safety.
Exposed person any person fully or partially in an hazardous zone.
Operator the person charged with machinery installation, operation, adjustment,

maintenance, cleaning, repairing and transport and any activity necessary for
the plant operation.
Safety devices component specially conceived by the manufacturer and sold separately from
the machine to carry out safety functions.
Hence by safety component we mean any component whose misfunction jeopardise
the exposed person safety.
2.3 Safety symbols and stickers
Some signs are applied to the machine to point out: prohibition, indication and warning of some relevance:
Indicates the electrocution risk.

In case this signal is present, the operator shall get close to the machine only
when disconnected from power supply.
In this case always wear dielectric gloves.
Page 4/14-2
2
SAFETY RULES
2.4 Correct use of the machine
The machine dealt with in this manual was designed, built and marketed to retrieve,
deposit and reshuffle pallets inside drive-in storing lanes. The semi-automatic machine is
controlled by the operator by means of a remote controller.
Each model is able to handle well-defined pallet sizes.
The machine cannot be used for transferring other pallet shapes or dimensions which are not contained in the
paragraph “TECHNICAL CHARACTERISTICS” in chapter three.
2.5 User’s behaviour
The machine user shall make sure that:
The machine is intended solely

for the uses set forth and agreed by the contract.
Operating instructions are available to staff and

the latter has been properly educated about the use of the machine,
and respects all safety regulations, accident prevention regulations
and specifications of the machine itself.
Page 5/14-2
2.6 Service staff
2.6.1 Staff qualification and selection

Machines operators are classified as follows:
UNSKILLED OPERATOR unskilled personnel able to operate the machine by means of the commands
placed on the remote controller, pallet loading and unloading.
MECHANICAL MAINTENANCE skilled technician capable of operating the machine in routine conditions,
OPERATOR making adjustment on mechanical parts, performing maintenance and
repair intervention as required.
Not authorised to intervene on live electric system.
ELECTRICIAN MAINTENANCE skilled technician able to operate the machine under normal conditions.
OPERATOR He is in charge of performing electrical operations, servicing and repairing
the machine.
He is the only one authorized to operate on electrical devices.
EXTERNAL TECHNICIAN skilled technician made available by the manufacturer or dealer of advanced
trade components, who is able to make changes, repair or carry out
replacements.
He can also test the operating cycle of machine through the programming
device.
MANUFACTURER TECHNICIAN skilled technician from the Manufacturer or one of its Agents to carry out
more complex interventions such as installation and commissioning.
Page 6/14-2
2
SAFETY RULES
2.7 Personal protection means
The employee has to inform the staff about the following topics related to a safe
use of the machine:
1 Accident risks;
2 User’s safety devices;
3 General accident-prevention rules by International directives and legislation of

the machine destination country.
Before starting work the operator must know the location and functioning of controls as well as the machine features
and read this manual and enclosures entirely.
The operator always has to
1. Pay utmost attention to warning, prohibition or danger signs on the machine.

2. Use gloves for maintenance on the machine.
3. Never wear clothes, accessories and jewels that may get entangled in the moving parts
Comply and invite others to comply with safety rules, in case of doubts read this
manual before intervening.
2.7.1 P.P.E. for normal use

Personal protective equipment operators in charge of operating the machine must be equipped with shall comply
with the regulations in force, and be the following (according to their use):
Clothes
Clothing operators shall wear must be made of a material resistant to the kind of task to be performed. Moreover,
clothes must be comfortable in order not to restrict the operator’s ability to move freely.
Clothes
Clothing operators shall wear must be made of a material resistant to the kind of task to be performed.
Moreover, clothes must be comfortable in order not to restrict the operator’s ability to move freely.
The ends of the garments shall keep close to the body (e.g. elastics) especially at the heels, wrists,
neck and bellow, to prevent flattering parts being caught by moving parts of the machine, thus
creating severe dangers.
Light gloves (hand protection)
They must suit the operator’s hand and long enough to cover the wrist elasticized part. Must guarantee
safe and firm grip while providing high resistance to the product being handled. Must provide
protection and comfort against high and low temperatures, as well as satisfactory absorption of
perspiration.
Shoes (foot protection)
Page 7/14-2
Must have anatomic antistress sole for foot comfort, and the vamp shall be tight to the product
being handled. They must cover the heel entirely overlapping the trousers and shall be of the quick-
removal type to free the foot promptly in case of causal contact with the product. They shall also
allow proper transpiration.
2.7.2 P.P.E. for maintenance

Activities aimed at restoring machinery and/or plant functionalities.
Several operations are involved, even performed at height, therefore PPE to be used during maintenance is the
following:
Clothes
Clothing operators shall wear must be made of a material resistant to the kind of task to be performed.
Moreover, clothes must be comfortable in order not to restrict the operator’s ability to move freely.
The ends of the garments shall keep close to the body (e.g. elastics) especially at the heels, wrists,
neck and bellow, to prevent flattering parts being caught by moving parts of the machine, thus
creating severe dangers.
Shoes (foot protection)
Must have anatomic antistress sole for foot comfort, and the vamp shall be tight to the product
being handled. They must cover the heel entirely overlapping the trousers and shall be of the
quick-removal type to free the foot promptly in case of causal contact with the product. They shall
also allow proper transpiration.
Gloves (hand protection)
They must suit the operator’s hand and long enough to cover the wrist elasticized part. Must guarantee
safe and firm grip while providing high resistance to the product being handled. Must provide
protection and comfort against high and low temperatures, as well as satisfactory absorption of
perspiration.
Goggles (eyes protection)
Their size shall be suitable to the operator’s face.

They shall have a broad field of vision, to guarantee a good visualisation of the environment and
of the machine.
Page 8/14-2
2
SAFETY RULES
2.8 Workstation
The machine is semi-automatic and it must be constantly manned by the operator in charge of storing and retrieving
the pallets to be stored during the normal production cycle.
The operator must always stand in front of the structure or within a range of 150 m (493 ft), a space that allows
the remote controller to communicate with the machine.
Page 9/14-2
2.9 Safety devices
2.9.1 Emergency buttons
The machine is equipped with red mushroom-shaped emergency buttons on a yellow background that immediately
stop the machine, thus prevailing over all the other operations.
These safety devices must be used:
1. In event of imminent danger or mechanical accident;

2. When the machine is already stopped to ensure that the machine stop will be
maintained.
These buttons must be kept pressed in the following cases:
a. Maintenance operations;
b. Operations that require access and permanence of the operator
inside the hazardous area.
In order to start the machine again after an emergency stop, it is imperative

that the operator act on the commands placed on the remote controller.
DO NOT USE THE EMERGENCY BUTTON FOR SERVICE STOPS.
Page 10/14-2
2
SAFETY RULES
2.9.2 “Bumper” protective devices
The machine is outfitted with bumper guards on both sides in the direction of movement. They protect the machine
against any collision while running.
Fixed bumper guards (they are highlighted in yellow in the picture below)
According to customer request, the protection

system “Bumper” can be replaced by the system
PLS SICK, (optional) this system allows to identify
an obstacle inside the lane and slow down
progressively, until its stop, before the contact.
Page 11/14-2
2.10 Notices on the machine use
2.10.1 Intended use
This machine has been designed, built and sold to be used as described in paragraph 2.4
“Correct use of the machine”.
IT IS STRICTLY FORBIDDEN TO:

1. Change the machine cycle;
2. Replace or modify the machine components speed;
3. Replace components with non-original spare parts;
4. Remove or modify the protection casings;
5. Use the machine in environments with explosive and/or aggressive atmosphere.
Before any change, it is compulsory to contact Manufacturer for the relevant permission.
2.10.2 Permissible use

Besides the wooden pallets as per contract specifications, the machine can also process bins, iron or plastic pallets.
Anyhow, the manufacturer must be notified for the relevant technical checks and authorization.
2.10.3 Unintended use

Unintended uses are all those uses other than the ones described in the paragraphs “Intended use” and “Permissible
use”.
The unintended use of machine shall immediately render its warranty null and void.
2.10.4 Reasonably foreseeable misuse

No misuses are expected in the normal machine use.
Page 12/14-2
2
SAFETY RULES
2.11 Noise level
The machine is designed and engineered to minimise noise level at the source.
The measurements done at operator’s location on a similar machine gave the following values:
The values found are the following:

1 level of acoustic pressure equivalent weighted A: LAeq = 72 dB(A)
2 level of acoustic power emitted by the machine weighted A: Lpc < 80 dB(C)
The measurement of the level of acoustic pressure equivalent weighted A results in conformity with the standard
EN ISO 3744.
As foreseen by this standard, the machine is positioned with its centre in correspondence to the centre of the
reference fictitious parallelpiped, the longitudinal axis directed like the x axis and the back part turned towards
interior point 1 (see following figure).
4
A
6
2
d
B 5 c
X 1
3
l3
c/2
2b
l2
d
l1
d
2a
Observation:
Once the machine has been positioned, the time for the machine to warm up is awaited, until it reaches the normal
working temperature.
The instrumentation used for measuring is the following:
• Integrating noise meter Brüel & Kjær mod. 2221 class 1 instrument in conformity with the standards IEC 651
and IEC 804
• Noise level gauger 4230 class 1in conformity with the standard IEC 942
If the machine is placed in a reverberating environment or where there are other sources of noise and the daily
exposure is higher than 85 dB(A), these imply conditions of risk; therefore, in this case the employer is obliged to
provide individual protection devices for the workers (earmuffs, plugs).
Page 13/14-2
Page 14/14-2
3
HANDLING, INSTALLATION AND
TECHNICAL FEATURES
Chapter 3
Handling, Installation
and Technical features
3.1 SAFETY WARNINGS__________________________________________________________ 2/22-3

3.2 RACK CHARACTERISTICS______________________________________________________ 2/22-3
3.2.1 Open model__________________________________________________________ 3/22-3
3.2.2 Closed model_________________________________________________________ 5/22-3
3.2.3 Lane deflection________________________________________________________ 7/22-3
3.3 SHIPMENT AND TRANSPORT___________________________________________________ 8/22-3
3.3.1 Types of packaging____________________________________________________ 8/22-3
3.3.2 Unpacking and lifting__________________________________________________ 9/22-3
3.4 ENVIRONMENTAL CONDITIONS______________________________________________10/22-3
3.5 DEMOLITION AND DISPOSAL_________________________________________________11/22-3
3.5.1 Materials composing the machine_______________________________________11/22-3
3.5.2 Consumer products___________________________________________________11/22-3
3.6 MARKING__________________________________________________________________12/22-3
3.7 SETTING UP_________________________________________________________________12/22-3
3.8 DESCRIPTION OF MACHINE UNITS_____________________________________________13/22-3
3.8.1 ST model machine equipment__________________________________________14/22-3
3.8.2 BZ model machine equipment__________________________________________14/22-3
3.8.3 HY model machine equipment__________________________________________14/22-3
3.9 DIMENSIONS AND WEIGHTS_________________________________________________15/22-3
3.10 MACHINE FEATURES_________________________________________________________16/22-3
3.10.1 Machine performance________________________________________________16/22-3
3.10.2 Electrical specifications of the machine___________________________________16/22-3
3.10.3 Battery characteristics_________________________________________________17/22-3
3.10.4 Remote controller characteristics________________________________________18/22-3
3.10.5 Pallet characteristics__________________________________________________18/22-3
3.10.6 “HY” satellite conversion______________________________________________19/22-3
Page 1/22-3
3.1 Safety warnings
THIS CHAPTER IS FOR SKILLED AND TRAINED STAFF.
STORING AND RETRIEVING OPERATIONS IMPLY A HIGH RISK FOR PEOPLE!
Handling operations described in this paragraph must be executed by staff qualified for said operations: staff
expressly trained to load, unload and handle packages by lifting equipment such as cranes or fork lifts.
Staff in charge of handling must be familiar with accident prevention rules.
Before every handling operation make sure the lifting mean and the relevant tools (ropes, hooks, etc.) is suitable
to lift the concerned load.
Make sure the package stability cannot cause hazards and/or accidents.
Make sure vehicles and logistical structures used are in perfect operating conditions.
Do not stay close to suspended loads.
During handling operations user has to wear: gloves anti-slip shoes and helmet.
3.2 Rack characteristics
Autosat was conceived to operate inside a lane with well-definite structural

characteristics.
Before its commissioning and before inserting the satellite inside the lane, all
structural characteristics of warehouses must be referred to and checked.
The +/- 2 millimeter tolerance on the internal lane dimension may vary by adjusting
the guiding wheels.
The guiding wheels must be adjusted according to the following instructions:
Page 2/22-3
3
TECHNICAL FEATURES
3.2.1 Open model
L
F
E
D
H G H
min. 983
+21
J
165
M
215
15
F
K
50
B
C A C
A Working clearance mm 1350

B Spacing between rails mm 843 +/-2
C Upright width mm √
D Minimum floor clearance mm 270
E Pallet height mm √
F Minimum height between the pallets mm 300
G Pallet width mm 1200
H Minimum lateral clearance mm 75
J Clearance under pallet mm 25
K Minimum clearance between pallet and current mm 35
L Minimum clearance under beam mm 100
M Maximum deflection in centre point mm 25
Page 3/22-3
Minimum lane length
C B
C B
The minimum lane length (A) is obtained through a simple mathematical formula:
{ A = [No. PALLETS x (B+C+0,79”)] + 5,90” }

where:
A Lane length
B Pallet depth
Space to be left between each pallet. It can vary from a minimum of 20 mm (0,79”) to a maximum of 150 mm (5,90”) in
C
the standard version
15
Ends of stroke
70
A
Metal plates installed on pallet surface for the end
of stroke must have a minimum height of 15 mm
15
15
(0,59”).
60
A
70
Metal plates installed on pallet surface for the end

60
60
of stroke from the satellite wheel running surface

must have a minimum width of 70 mm (2,75”) for
A
a minimum height of 60 mm (2,36”).

A
The minimum section of wheel running surface (A) is 50x50 mm (1,97” x 1,97”).
Page 4/22-3
3
TECHNICAL FEATURES
3.2.2 Closed model
L
C
B
A
H G H
min. 983
+15
J
170
M
220
16
F
K
50
B
C A C
A Working clearance mm 1350

B Spacing between rails mm 843 +/-2
C Upright width mm √
D Minimum floor clearance mm 270
E Pallet height mm √
F Minimum height between the pallets mm 300
G Pallet width mm 1200
H Minimum lateral clearance mm 75
J Clearance under pallet mm 30
K Minimum clearance between pallet and current mm 30
L Minimum clearance under beam mm 100
M Maximum deflection in centre point mm 30
Page 5/22-3
Minimum lane length
55 A 70 55 70
C B 9°
35
35
60
170
170
The minimum lane length (A) is obtained through a simple mathematical formula:
{ A = [No. PALLETS x (B+C+0,79”)] + 5,90” }
45
45
where:
2,5 2,5
A Lane length
B Pallet depth
Space to be left between each pallet. It can vary from a minimum of 20 mm (0,79”) to a maximum of 150 mm (5,90”) in
C
the standard version
15
Ends of stroke
55 70
70
A
15
60
A
60
The metal plate installed on pallet surface for end of stroke from the satellite
wheel running surface must have a minimum width of 70 mm (2,75”) for
a minimum height of 60 mm (2,36”); it must have a minimum height of
15 mm (0,59”) on pallet surface.
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3
TECHNICAL FEATURES
3.2.3 Lane deflection
55 70 55 70
9°
35
35
60
170
170
45
45
2,5 2,5
Recommended section with bevel angle Section with right angle
3.2.3 Lane deflection
55 70
15
A
60
Maximum allowable deflection (A) of the satellite lane between each steering column supports is 2 or 3 mm.
A greater deflection of the lane may lead to malfunction of the satellite, Automha
is not responsible for malfunctioning due to manufacturing defects of the shelf.
Page 7/22-3
3.3 Shipment and transport
The Manufacturer uses packages suitable to guarantee the products remain intact and keep during transportation
according to the modes of transport and kind of products to be shipped.
The machine, after having been assembled and tested in the factory, is disassembled, subdivided into assemblies
according to a load plan established as a function of its dimensions. An assembly can be formed by one or more
groups.
Dimensions (length, width, height) and weight of each assembly are written in the delivery note (machines shipped
within Italy) or in the packing list (machines shipped abroad).
IMPORTANT !
Upon reception, please check with the carrier if the packaging is intact and it has not been damaged during
transport or has been opened on purpose to remove parts from inside. Check if the supply corresponds to the
purchase order specifications and make sure the delivery is complete by referring to shipping papers.
In case the packing is damaged outside, open it in the presence of the hauler and check that the plant has not been
damaged. Describe any damages found in the shipping documents and immediately notify the Manufacturer’s
shipping department.
If the packing does not show any anomalies, check the machine outside within the 24 hours after delivery. In
case of visible damages due to transport, immediately notify the hauler, the insurance company as well as the
manufacturing company.
3.3.1 Types of packaging

The machine can be delivered packed in wooden boxes, containerized or directly loaded on the truck bed.
Shipping boxes are marked on the outside with the address, box number, net and gross weight, sizes, top and
bottom, hoisting point for lifting and handling, and Packing List with detailed list of all parts contained in the box.
Whatever the transport means used, manufacturers provide suitable weatherability, such as polyethylene wrapping
and hoods of thermo-sealed barrier material.
Upon receipt of the crate, protective systems such as films or barrier bags - if they
have been used - they must be opened in order to prevent condensate from forming:
in fact, it may damage the electronic components.
Page 8/22-3
3
TECHNICAL FEATURES
3.3.2 Unpacking and lifting

In order to ensure the safe machine handling, thoroughly follow the general indications below:
1. Unpack by checking that its contents correspond to the packing list.
2. Remove the covering and all the components disassembled and attachments.
Thoroughly disengage all the material used for the machine packing.
3. Remove all the vertical crate walls, by paying attention not to damage the satellite.

4. When lifting the satellite, it is necessary:
a. To make sure that fork length at least equals its width.
b. Insert the forks under the machine, as shown in the picture, and position them so that the weight to be
lifted is balanced.
Page 9/22-3
c. Lift the machine without jerks.
During the lifting stage carry on step by step in order to check weight balance and,
if need be, modify the position of forks.
The packaging material must be disposed of by the customer in full compliance

with the machine installation country rules.
The above described transfer operations shall be carried out by skilled staff, that
shall be prepared to carry out under safety conditions load, unload and packaging
handling and that shall be acquainted with the use of lifting tools and informed
of the safety norms in force.
• Check that the lifting and transfer equipments capacity is suitable to the machine
weight.
• Do not stand or go along the machines in motion; do not step on them.
• Slowly lift the lift truck and check that the weight is properly balanced.
• Use lifting equipments with suitable capacity and EC conformity marking.
A Fork Lift rated capacity does never match the actual capacity, which changes according to the height the operation
takes place and the load centre of gravity to the fork back.
3.4 Environmental conditions
Attention must be paid to the environmental conditions where the supplied machine must operate. The environmental
working conditions differ according to the model of the machine purchased and must follow the indications below.
For the “BZ” and the “HY“ models (designed for low temperatures) the ambient temperature should never go below
-30° C (-22°F) and never exceed -1° C (+30°F). For the “ST” and “HY“ models (designed for high temperatures)
the ambient temperature should never go below 0° C (+32°F) and never exceed +45° C (+113°F).
Humidity should range between 10 ÷ 85% without condensate.
Comply with the ambient temperatures indicated herein. Failure to comply with the
environmental conditions written herein jeopardizes the whole operation.
Page 10/22-3
3
TECHNICAL FEATURES
3.5 Demolition and disposal
At the end of the lifespan, the user company should proceed to the alienation of the machine in compliance with the
regulations by providing first with the overall cleanliness of the various elements and the separation of the pieces
that make up the machine.
After dismantling the machine, it is necessary to separate the various materials in compliance with the legislation
of the Country in which the machine must be disposed of. The machine does not contain components or dangerous
substances which require special removal procedures.
3.5.1 Materials composing the machine

The machine does not include hazardous components or materials requiring special disposal procedures and
mainly consist of:
1. ferrite steel, painted, plasticized or galvanized;

2. 300/400 series stainless steel;
3. polythene plastic material, either loaded or not, or adiprene;
4. elastomers;
5. electric motors;
6. electric cables and their sheaths;
7. lithium battery;
8. electronic controls and actuators.
ATTENTION
During disposal comply with rules of the concerned country.
Store polluting materials such as oils and solvents in metal bins.
3.5.2 Consumer products

Comply with the following regulations when disposing of the consumer products:
3.5.2.a Batteries
Exhausted batteries shall not be disposed of together with common household waste, but they shall be delivered
to the suitable drop-off locations.
Page 11/22-3
3.6 Marking
The identification plate (EC) is placed on the machine.

All machine identification data are engraved in the plate; those data shall always appear in every document
exchanged between the user and manufacturing company, e.g. in every request for assistance or spare parts
request, etc…
IT IS STRICTLY FORBIDDEN TO REMOVE OR TAMPER WITH THE IDENTIFICATION PLATES.
Modello / Model / Modell Anno / Year / Jahr

Modèle / Modelo / Модель Année / Año / Год
Matricola / Serial Number / Seriennummer

Numéro de Série / Matrícula / Заводской номер Via Emilia, 6
Denominazione / Name / Bezeichnung / Dénomination / Nombre / название 24052 Azzano San Paolo (BG) - Italy
+39.035.452.6001 - www.automha.it
Tensione / Voltage / Spannung / Tension / Tensión / Напряжение
In A I pk A
Corrente di corto circuito / Short circuit current / Kurzschlussstrom Numero di fasi / Number of phases / Phasenzahl /
Courant de court-circuit / Corriente de cortocircuito / Ток короткого замыкания Nombre de phases / Número de fases / Количество фаз
kA Ph
Schema elettrico / Wiring diagram / Schaltplan / Schéma électrique
Norma / Regulation / Norm / Réglementation / Norma / Стандарт Esquema eléctrico / Электрическая схема MADE IN ITALY
3.7 Setting up
Before operating the satellite, carry out the following checks:
1. Establish AUTOSAT ID code.

- Each cart is to be given a unique ID# normally indicated by a 4” to 6” tall adhesive # on each end of
the cart and an adhesive of approximately 10” placed on AUTOSAT belly. The # must be unique to the
satellite (i.e. two AUTOSAT cannot have the same # at the same site for safety reasons).
- The ID displayed on the keyboard must show AUTOSAT ID.
2. Setup batteries
- Proper connection between battery cases and charging station are to be verified.
- If more battery sets are paired with the same machine, they shall be labeled with stickers to match the
cart ID#. Example: Cart #1, Battery case pair #1A and Battery case pair #1B.
3. Cart testing
- Cart and transmitter have charged batteries installed.
- Cart is tested for proper fit into lane/pallet row.
- The proper operation of cart is tested according to MANUAL mode.
Page 12/22-3
3
TECHNICAL FEATURES
3.8 Description of machine units
The machine consists of the following units:
1. Electrical lifting motor 9 Transmission shaft

2. Electrical running motor 10 Transmission chain
3. Electronic components board 11 Idle wheels
4. ON/OFF button 12 Motorised wheels
5. Emergency button 13 Lithium battery
6. Bumper protection 14. Pallet presence photocells
7. Slowdown/STOP photocell 15. Plugs
8. Running pallet interception
sensor
14
9
1
10
15
11
4
2
13
5
12
6
Page 13/22-3
3.8.1 ST model machine equipment
Each machine is outfitted with the following components:
1. Remote controller with battery charger;

2. AUTOSAT on-board lithium battery;
3. AUTOSAT battery charging station;
4. Instruction manual.
3.8.2 BZ model machine equipment


4. AUTOSAT power supply replacing the battery (Red Box)
3.8.3 HY model machine equipment


4. AUTOSAT power supply replacing the battery (Red Box)
5. Non-insulated electrical box cover (for 0° C to 45° C environments).
Page 14/22-3
3
TECHNICAL FEATURES
3.9 Dimensions and weights
The overall dimensions and weights of machine are written in the following drawing:
SAT.0812 SAT.1010 SAT.1012 SAT.1111 SAT.1112
A (mm) 884 1084 1084 1184 1184

B (mm) 947 820 947 820 947
C (mm) 175 175 175 175 175
D (mm) 45 45 45 45 45
Peso (Kg) 220 230 230 230 230
A (mm) 1249 1304 1304 1084 1304

B (mm) 947 820 947 820 947
C (mm) 175 175 175 175 175
D (mm) 45 45 45 45 45
Peso (Kg) 230 230 230 230 230
Page 15/22-3
3.10 Machine characteristics
The supplied machine has the following characteristics:
3.10.1 Machine performance
Rated payload (Kg) 1500 1500 1500 1500 1500

Loaded/empty shift (m/min)
35/70 35/70 35/70 35/70 35/70
speed
Lifting time (sec.) 1.5 1.5 1.5 1.5 1.5
Lowering time (sec.) 1.5 1.5 1.5 1.5 1.5
Rated payload (Kg) 1500 1500 1500 1500 1500

Loaded/empty shift (m/min)
35/70 35/70 35/70 35/70 35/70
speed
Lifting time (sec.) 1.5 1.5 1.5 1.5 1.5
Lowering time (sec.) 1.5 1.5 1.5 1.5 1.5
3.10.2 Electrical specifications of the machine
Running motor power (W) 600 600 600 600 600

Lifting motor power (W) 540 540 540 540 540
Running motor power (W) 600 600 600 600 600

Lifting motor power (W) 540 540 540 540 540
Page 16/22-3
3
TECHNICAL FEATURES
3.10.3 Battery characteristics
Model SAT.0812 SAT.1010 SAT.1012 SAT.1111 SAT.1112
Battery type (lithium) √ √ √ √ √

Peso (Kg) 10.5 10.5 10.5 10.5 10.5
Capacity (Ah) 20 20 20 20 20
Voltage (V) 48 48 48 48 48
Battery life (mod. ST) (h) 8/10 8/10 8/10 8/10 8/10
Battery life (mod. BZ) (h) 6 6 6 6 6
Battery life (mod. HY) (h) 8/10 or 6 8/10 or 6 8/10 or 6 8/10 or 6 8/10 or 6
Charging time 100% (h) 5 5 5 5 5
Battery charger current (Ah) 6 6 6 6 6
Battery lifespan (years) >5 >5 >5 >5 >5
Battery dimensions (mm) 175 x 325 x 150 h
Battery type (lithium) √ √ √ √ √

Peso (Kg) 10.5 10.5 10.5 10.5 10.5
Capacity (Ah) 20 20 20 20 20
Voltage (V) 48 48 48 48 48
Battery life (mod. ST) (h) 8/10 8/10 8/10 8/10 8/10
Battery life (mod. BZ) (h) 6 6 6 6 6
Battery life (mod. HY) (h) 8/10 or 6 8/10 or 6 8/10 or 6 8/10 or 6 8/10 or 6
Charging time 100% (h) 5 5 5 5 5
Battery charger current (Ah) 6 6 6 6 6
Battery lifespan (years) >5 >5 >5 >5 >5
Battery dimensions (mm) 175 x 325 x 150 h
AUTOSAT Lithium-ion battery is very performing and its weight is much lower than the traditional batteries. Its
main strong point, though, is the absence of the memory effect inside. Therefore, in case of emergency it can be
recharged for a shorter time than the one shown in the table.
The battery charger is able to automatically stop charge once the maximum threshold has been reached.
WHEN AUTOSAT IS NOT BEING USED, IT IS RECOMMENDED NOT TO LEAVE THE BATTERY
PACK EITHER INSIDE THE MACHINE OR INSIDE THE BATTERY CHARGER. IT MUST BE
STORED IN A DRY PLACE AT ROOM TEMPERATURE.
WHEN NOT BEING USED, THE BATTERY PACK MUST BE RECHARGED AT LEAST ONCE A
MONTH. WITH A CHARGE LOWER THAN 21V BATTERY PACK LOSES 3% OF ITS CAPACITY;
IF IT EXCEEDS 21V, IT LOSES APPROXIMATELY 1%.
Page 17/22-3
3.10.4 Remote controller characteristics
Frequency (MHz) 433 433 433 433 433

Rechargeable battery √ √ √ √ √
Protection (IP) 65 65 65 65 65
Display (led) √ √ √ √ √
Frequency (MHz) 433 433 433 433 433

Rechargeable battery √ √ √ √ √
Protection (IP) 65 65 65 65 65
Display (led) √ √ √ √ √
3.10.5 Pallet characteristics
It is strictly forbidden to use the machine to transport wooden pallets with dimensions
and weights other than the ones indicated in the order confirmation.
Pallet size (DxL) (mm) 800 x 1200 1000 x 1000 1000 x 1200 1100 x 1100 1100 x 1200
Model SAT.1165 SAT.1210 SAT.1212
Pallet size (DxL) (mm) 1165 x 1165 1200 x 1000 1200 x 1200
Model SAT.4048 SAT.4840
Pallet size (DxL) (inch) 40 x 48 48 x 40
P F
IN ORDER TO HAVE THE CONFIRMATION IN RELATION TO THE MACHINE CAPABILITY

OF TRANSPORTING AND MANAGING THE TYPES OF LOADS DESCRIBED ABOVE, THE
MANUFACTURER SHALL HAVE TO BE CONTACTED, PROVIDING ALL TECHNICAL DATA
OF GOODS TO BE TRANSPORTED AND STORED. IN SOME CASES THE MANUFACTURER
WILL ASK FOR THE SAMPLING OF WHAT IS HANDLED TO PERFORM FUNCTIONAL TESTS
ON THE COMPANY’S PREMISES.
Page 18/22-3
3
TECHNICAL FEATURES
FOR THE MACHINE TO WORK PROPERLY, THE MIDDLE

BLOCK (A) MUST BE PRESENT ON THE FORK LIFT FORK
ENTRY SIDE.
IF IT IS MISSING OR IT IS DAMAGED, IT CAUSES THE
MACHINE TO MALFUNCTION.
A
3.10.6 “HY” satellite conversion
Describes the procedure for converting the “HY” satellite from high temperature operating model to the model
which can work in temperatures well below freezing.
To do this you need to replace the electrical box cover (not isolated) with the isolated one provided by Automha.
Electronic
boards box
B D
Use a suitably sized Allen key (4 mm) to remove all clamping screws (A) of the top machine casing. Remove the top
casing (B). Remove the 4 clamping screws (C) of the electronic boards box cover (D) with a Phillips screwdriver..
Page 19/22-3
H
Close the cover with 4 screws (G). Disconnect the black jack (H) which allows you to disconnect the thermal resistance.
Disconnect the green jack (I) that allows you to remove the fan. Reposition this way the AUTOSAT cover closing it
with the appropriate bolts.
M
L
Turn the AUTOSAT (L) on and begin a programming phase with the remote control of the shuttle (M).
N
P
Press the “Menu” key (N). Press the button “BKW” (O) 5 times. Press the buttons “FWD” (P) and “UP” (Q) for a
few seconds.
Page 20/22-3
3
TECHNICAL FEATURES
S
R T
This message appears on the display (R). Press the button “BKW” (S) to get to this screen (T).
U’
Z
V
Press the “Menu” key (U). This message appears on the screen (V). Press the “BKW” (U) button 3 times, thus making
the words “EXIT MENU” (Z) appear on the display.
A’
U
Press the “Menu” key (U). The screen appears on the display (A’). Turn the AUTOSAT off by pressing the button
(L).
After 10 seconds switch on the satellite back on by pressing the button (L). The AUTOSAT is now enabled to work
in “standard” environmental conditions, from 0° C to 45° c.
If you wish to return the satellite under conditions of use in low temperatures, repeat
the steps in reverse order.
Page 21/22-3
Page 22/22-3
4
PRINCIPLE
OF OPERATION
Chapter 4
Operating principles
4.1 GENERAL SAFETY INFORMATION_______________________________________________ 2/16-4

4.2 WORKING CONDITIONS______________________________________________________ 3/16-4
4.3 STORAGE METHOD___________________________________________________________ 4/16-4
4.4 POSITION___________________________________________________________________ 5/16-4
4.5 BATTERY CHARGER___________________________________________________________ 7/16-4
4.6 OPERATION_________________________________________________________________ 9/16-4
4.7 OPTIONAL FUNCTIONS______________________________________________________10/16-4
4.7.1 Anti-collision between AUTOSAT in the same lane__________________________10/16-4
4.7.2 Multipallet, management of pallets with different depths in the same lane_______10/16-4
2.8 ACCESSORIES______________________________________________________________11/16-4
4.8.1 Auto Service__________________________________________________________11/16-4
4.8.2 AUTOSAT in AUTOSAT recovery_________________________________________14/16-4
4.8.3 Magnet steel plates____________________________________________________16/16-4
4.8.4 Attachment that allows anchoring the satellite to lift truck during its transport____16/16-4
Page 1/16-4
4.1 General safety information
The machine operation is subject to the general safety rules implemented in the industrial
machines.
All the electronic devices installed on the machine must never be removed or made ineffective, notably no photoelectric
cells and safety systems. The maintenance operations must be carried out by authorised and duly trained staff only.
Before using the machine, make sure that all checks listed in the paragraph “SETTING UP” of chapter 3 have been
carried out, and above all:
• that battery has been charged;
• that there are no loose machine parts;
• that all photoelectric cells are clean and properly working;
• that all protective devices are working.
Page 2/16-4
4
PRINCIPLE
OF OPERATION
4.2 Working conditions
AUTOSAT can operate with temperatures ranging from -30°C (-22°F) to +45°C (+113°F), for this reason two
models exist.
ST model
IT IS the standard model. It can operate with temperatures ranging from 0°C (+32°F) to +45°C (+113°F).
BZ model
IT IS the model intended to work with the coldest temperatures ranging from -1 to -30 degrees Celsius (from 30 to
-22°F), which is why the whole electronic part is equipped with a thermal insulation to maintain the ideal operational
temperature.
Speed is also decreased with reference to “ST” model in order to prevent any ice from forming along lanes, which
could cause the machine to slow down.
To avoid changes in temperature and therefore the onset of condensation

inside the AUTOSAT control systems it is forbidden to carry the machine
outside the cold room or in an environment with temperatures above 0
While not being used AUTOSAT must be always powered by the mains power supply in order to keep all the
electronic components working all the time.
A suitable power supply that must be inserted in place of the battery comes with the BZ kit. After fitting the power
supply into the battery compartment, it must be plugged in and then turned off by means of the ON/OFF button
on the cover.
Switch AUTOSAT on by acting on the green luminous button.
The battery cannot be recharged inside the cold-storage room, therefore it must be
brought to a temperature ranging between +5°C (+41°F) and +45°C (+113°F).
It is imperative that the effects of the condensation that is going to form owing to the
jump in temperature be avoided. Make sure that all parts are dry before inserting
the battery into its suitable charger.
The mains power supply must be used in place of the battery when the machine is
not being used and at night.
Battery removed from the machine must be stored in environments with a temperature
higher than +5°C (+41°F) when it is not used.
It is recommended to avoid large temperature fluctuations when using the remote

control.
Do not let the remote control move from inside to outside of the storage chamber.
HY model
IT IS the model that can operate at temperatures between 0°C (+32°F) and +45°C (+113°F) and if properly
equipped, with material provided by Automha, even in the harshest conditions between -30 degrees centigrade
and -1 degrees Celsius (from -22 to 30°F).
Page 3/16-4
4.3 Storage method
AUTOSAT can operate in FIFO (First In First Out) or LIFO (Last In First Out) operating mode:
FIFO
This storage method is mainly used in the food and pharmaceutical

industry, since it aims at properly managing all expiration dates, favoring
the picking of goods produced earlier, thus stored first in the warehouse.
AUTOSAT is the perfect solution in this storage method because it allows the automatic
storing of pallets from one side of the racking system and the retrieving from the opposite side.
In order to manage this method two fronts of the racking system must be clear for storing
and retrieving.
LIFO
This storage method is used for those products that do not have
expiration dates, so the first pallet stored is not necessarily the first
one to be retrieved.
AUTOSAT is the perfect solution in this storage method because it allows
the automatic storing and retrieving from the same side of the racking system.
Page 4/16-4
4
PRINCIPLE
OF OPERATION
4.4 Position
AUTOSAT moves inside a lane and it is able to retrieve, deposit and reshuffle pallets contained in the storing lane.
In order to perform this it is programmed to recognize the “HOME 1” station inside the lane; that is the storing
front of storage system.
“HOME 1” is essential for the correct operation of AUTOSAT, as all missions start and finish in that preset position.
Two “HOME” positions are present in the FIFO storage system:
1 2
1 "HOME 1" Loading side position.

2 “HOME 2” Unloading side position.
2
1
Only one “HOME” is present in the LIFO storage system:
1 "HOME 1" Loading and unloading side position. 1
For the satellite to properly work, it must be positioned inside the lane, always on
the side of the storing front. Only in that way AUTOSAT can recognize “HOME 1”.
Page 5/16-4
Before positioning the satellite inside the warehouse lane, check and make sure that
there are no people or encumbrances inside it that may impair the correct satellite
operation.
Lift AUTOSAT by using a fork lift truck. Satellite stability is ensured by suitable anti-slip guides placed on the bottom.
It is advisable to lift and handle it very cautiously.
Always check that the switching on luminous button is placed toward the lift truck.
The switching on luminous button must always face the external front of the racking
system.
Page 6/16-4
4
PRINCIPLE
OF OPERATION
4.5 Battery charger
Thanks to its structure it can be used both rested on a horizontal surface and fastened onto a vertical surface.
The battery charger should be preferably installed in a vertical position. Make sure
that all vent-holes are not clogged in order to avoid overheating and its consequent
breaking.
The accessories to fasten it to a vertical surface are not included, since a suitable
fastening system is required for each building material.
The operator is notified when the minimum charge level is reached by the alarm signal, displayed on the remote
controller screen; the satellite reaches the “HOME” position where:
1. Turn off the machine before removing the battery;

2. Battery must be pulled out of AUTOSAT, using the suitable handles installed on the cover.
Pull out the battery vertically in order not to damage power supply connectors.
3. Manually transport the battery to the place where it will be recharged;

4. Insert battery into its suitable compartment, checking the correspondence of connectors present on battery
and battery charger;
5. Turn on the battery charger by inserting the plug in the socket.
Page 7/16-4
100%
80% 80%
START
100%
80% 80%
START
ON CHARGE
ON CHARGE
V
t
V
A
Ah
t
A
MODE Ah
6. Press the MODE button to start charging. The red led END CHARGE
on indicates that battery charge is working; the green MODE

led on indicates that charge is over and battery is ready
to be used. END CHARGE
In case you need to use the device before the end of the
charge, press the MODE button to interrupt it. The red
and green LEDs start blinking (as if it were on standby)
and the display shows “OFF”.
The battery is ready for use.
Page 8/16-4
4
PRINCIPLE
OF OPERATION
4.6 Operation
AUTOSAT moves inside a lane and it is able to retrieve, deposit and reshuffle pallets contained in the storing lane.
It is controlled by a remote controller that allows enabling the different operation cycles.
The operator can start the machine by pressing the luminous button. After blinking for a few seconds, the indicator
light becomes steady, it remains on and fixed. The machine is ready to work.
Missions can be set (automatic

operation) or satellite movements
can be manually controlled by means
of the remote controller.
AUTOSAT is able to recognize pallet position. This allows it to properly position itself under it, pick it through
hoisting profiles and transport it according to the operator’s controls. Once the desired position has been reached,
profiles are lowered again, laying the pallet down.
Page 9/16-4
4.7 Optional functions
4.7.1 Anti-collision between AUTOSAT in the same lane
Optional function that can be used with “FIFO” storage method

only. The two satellites working in the same lane at the same time
intercept each other through the insertion of suitable sensors, thus
avoiding a collision.
4.7.2 Multipallet, management of pallets with different depth in the same lane
Optional function that can be used with both the “FIFO” and “LIFO” storage methods. This function depends on
pallet dimensions agreed upon in the purchase agreement of AUTOSAT.
According to those specifications the satellite is capable of recognizing pallet depths, being able to retrieve, deposit
and reshuffle warehouse lanes containing pallets of different dimensions.
Page 10/16-4
4
PRINCIPLE
OF OPERATION
4.8 Accessories
4.8.1 Auto Service

Device that allows the operator to travel the storing lane to carry out maintenance and check operations of racks
and their contents. Auto Service can be used to recover the anomalous satellite.
It entirely operates in manual mode; the operator must climb to the basket making sure the gate is closed with its
lock in safety position.
By means of a lift truck it is brought to the height of the desired lane to be then inserted inside the lane.
By rotating the crank (1) clockwise, the operator enters inside the lane until he reaches the desired point.
1
1
Auto Service with one door Auto Service with two doors
Page 11/16-4
4.8.1.1 AUTO SERVICE accessories
There are two accessories installed on AUTO SERVICE:
1. Recovery hook Device able to hook a defective

AUTOSAT. It is mounted on the front
of the AUTO SERVICE in position
(2).
2. Spring pusher Device able to press through the

collision with the satellite, the
emergency button on the AUTOSAT,
stopping all of its safety devices. It is
mounted on the front of the AUTO
SERVICE in position (3).
Page 12/16-4
4
PRINCIPLE
OF OPERATION
4.8.2 AUTO SERVICE in AUTOSAT recovery
During recovery operations, the operator must be secured via safety rope tied to AUTO SERVICE. It must
in no way be untied until operations are ended.
1. The spring pusher presses the emergency button (A) on the

AUTOSAT, stopping it.
2. At this point, leaning from the inside of the basket, assemble

the hook (B) on the front of the AUTOSAT, tightening the
bolts (C) using a wrench.
B
C
3. Once verifier the proper tightening of the bolts,

the operator hooks the AUTO SERVICE
to the AUTO SAT by using the recovery hook (D).
Once hooked on the satellite, turn the handle counterclockwise,
moving the AUTO SERVICE bringing it
to the edge of the lane D
Once arrived in front of the rack you must release the satellite
from AUTO SERVICE; the forklift grabs the AUTO SERVICE
with the operator, freeing the location aboard the lane.
The lane is immediately occupied by the AUTOSAT dragged.
The operator at the forklift brings AUTO SERVICE back to

the ground with the operator on board.
Once released the forks from the AUTO SERVICE, picks up
the AUTOSAT from the lane the AUTOSAT bringing it back
to the ground for maintenance.
During all operations it is strictly forbidden to unhook the safety rope or open any
opening on the AUTO SERVICE. This can be accomplished by the operator when the
AUTOSERVICE is deposited on the ground and in safety.
Page 13/16-4
4.8.3 AUTOSAT in AUTOSAT recovery
1. In this situation each AUTOSAT inserted within the storage

lanes must be equipped with the appropriate hitch (A).
A
2. Install the recovery hook on the satellite and through a forklift

deposit it on the rack side.
3. Approaching the AUTOSAT, the hitch (B) placed on the

rescue
satellite connects to the hook (A) on the defective
satellite activating the lock.
The satellite with the defective AUTOSAT hooked
returns to the edge of the rack to be picked by the lift
truck.
Page 14/16-4
4
PRINCIPLE
OF OPERATION
4.8.4 Magnet steel plates
Forklift locking system Attachment installed under

the satellite near the fork entry of lift truck. Magnets
allow anchoring the satellite to the lift truck during the
transfers in the warehouse.
4.8.5 Attachment that allows anchoring the satellite to lift truck during its transport
Attachment designed according to the technical specifications produced upon order confirmation.
Accessory designed according to specifications

submitted in the order confirmation.
Figure that illustrates a model
Page 15/16-4
Page 16/16-4
5
USE OF THE COMMANDS
Chapter 5
Use of the commands
5.1 OPERATION SAFETY__________________________________________________________ 2/28-5

5.2 OPERATOR’S POSITION_______________________________________________________ 2/28-5
5.3 START BUTTON_______________________________________________________________ 3/28-5
5.4 REMOTE CONTROLLER________________________________________________________ 4/28-5
5.5 REMOTE CONTROLLER FUNCTIONS_____________________________________________ 7/28-5
5.5.1 Automatic handling buttons_____________________________________________ 9/28-5
5.5.2 Manual handling buttons______________________________________________15/28-5
5.5.3 Function buttons_____________________________________________________16/28-5
5.6 MANAGEMENT MENU_______________________________________________________17/28-5
5.6.1 Optional functions of management menu_________________________________25/28-5
Page 1/28-5
5.1 Operation safety
If the interventions on the electronic components and relevant software are not carried out to the highest standard,
they may impair their operation. Electronic systems are connected to the wi-fi network.
Sometimes the interventions on those electronic systems may cause anomalies even to those systems no changes
were made to. Those operation anomalies may significantly impair the operation safety.
Maintenance operations must always be performed by skilled technicians authorized by AUTOMHA. They have
the required technical competences and equipment to carry out all suitable interventions.
5.2 Operator’s position
The machine is semi-automatic and it must be constantly manned by the operator in charge of storing and retrieving
the pallets to be stored during the normal production cycle.
The operator must always stand in front of the structure or within a range of 150 m (493 ft), a space that allows
the remote controller to communicate with the machine.
Page 2/28-5
5
USE OF THE COMMANDS
5.3 START BUTTON
The machine features the following push-button panel:
1 ON / OFF Green luminous button, which can have three operation statuses:
1. Green indicator light off. The machine is turned off and cannot receive
any information or command from the remote controller.
2. Blinking green light. Temporary short-term condition; in this stage the
machine is activating all control and operation systems.
3. Steady green indicator light on. The machine is turned on and is
working. The operator can interact with the machine by means of the
remote controller.
Page 3/28-5
5.4 Remote controller
The machine has a remote controller that allows the operator to fully control it.
That is the communication instrument between the machine and operator; the operator can analyze operating
functions, send manual handling commands and assign automatic missions through it.
A remote controller can govern a minimum of one up to a maximum of four AUTOSAT in automatic mode.
Remote controller was programmed to perform operating cycles of retrieval, deposit and reshuffling of the
accumulation.
The operator can change the use language, the accumulation distances between pallets, and monitor battery
operation status and levels of the remote controller and machine.
It is strictly forbidden to tamper wih or open the remote controller case. Any tampering with it shall immediately
render the warranty null and void.
Keep way from heat and ignition sources and water/fluids: they may damage the remote controller, causing it to
malfunction.
Remote controller must be charged for twelve hours at normal ambient temperature. Laboratory tests showed that
battery operating time is the following:
Operation temperature Minimum operating time Maximum operating time
+ 20 °C (+68°F) 16 hours 22 hours
- 30 °C (-22°F) 10 hours 14 hours
+ 20 °C (+68°F) (stand-by) 43 days
Battery are recharged by means of a suitable mains

power supply coming with the remote controller.
Power supply must be plugged into a suitable
electrical outlet and insert the suitable plug (1) into
remote controller power supply hole (2). 1
Page 4/28-5
5
USE OF THE COMMANDS
If during switching on the message “BAT.

RUN OUT” appears on display, it indicates the
minimum charge limit has been reached. DEAD BATTERY
In this case the remote controller cannot be used:
it must be recharged.
R.C. READY
Remote controller switches on by pressing any key present on it.

The message “R.C. READY” shown on display indicates to the operator
that terminal is ready for use.
Upon pressing any key the remote controller shows the information on display, remaining on for 30 seconds. If
no other key is pressed during that time, the remote controller enters standby mode16 hours22 hours10 hours14
hours+ 20 °C (+68°F) (stand-by)43 days
Page 5/28-5
5.4.1 Language change-over
1. Press the “MENU” button. The message “READING STATUS”

will be displayed. Hold the “UP” and “BKW” keys down at the
same time until the “SOFTWARE VERSION SETTING” page is
displayed.
LANGUAGE
2. Press the “FWD” key once, the writing language appears on

the display
3. Press the “MENU” button
4. Press the “FWD” to find the desired language
5. Press the “MENU” key to confirm the selected choice.
6. Press the “FWD” key until “EXIT MENU” appears.
Page 6/28-5
5
USE OF THE COMMANDS
EXIT MENU
7. Press the “MENU” button, scroll by pressing the button “FWD”

until “EXIT MENU” appears and press “MENU” again.
EXIT MENU
READY
8. The message “READY” appears on the remote controller.
Page 7/28-5
5.5 Remote controller functions
Remote controller consists of the following areas:
1 Display Shows the set data and the use information of AUTOSAT.
2 Automatic handling This area groups together all the operating controls of the automatic
buttons AUTOSAT movements.
Only these command types are common to several satellites at the same
time.
3 Manual handling This area groups together all the operating controls of the manual
buttons movements.
This mode allows manually and individually controlling each AUTOSAT.
4 Function buttons This area groups together AUTOSAT operation service buttons.
Page 8/28-5
5
USE OF THE COMMANDS
5.5.1 Automatic handling buttons
1 2
3 4
1 IN (Storing) A storing mission can be set by pressing the IN button. This means that the
satellite positions itself at the head of the warehouse to pick up the pallet to
be transported toward its deposit point.
Optional function Optional function that can be used with both the “FIFO” and “LIFO” storage
“CONTINUOUS methods. By pressing the “IN” button the satellite, after depositing the pallet
STORAGE PLUS” inside the warehouse, returns to “HOME1” to pick up another pallet to
be stored (AUTOSAT waits 15 seconds for storage of the second pallet.
If the pallet is not properly positioned, the mission fails). Those sequential
operations are automatic and continuous until the operator presses the
STOP button or no pallet is detected.
Remember to press the “STOP” button only when AUTOSAT is in position
HOME 1
Page 9/28-5
2 OUT (Retrieving) A retrieving mission can be set by pressing the OUT button. This means that
the satellite looks for the first pallet, traveling the warehouse lane.
It will be picked up and brought to the head of the warehouse where it will
be picked up by a lift truck and then retrieved.
Page 10/28-5
5
USE OF THE COMMANDS
3 Compacting The Compacting function in the standard configuration is disabled.
Optional function Optional function that can be used with “FIFO” storage method only. “Push”
“COMPACTING PUSH” compacting system obtained when the operator with the remote controller
position himself on the storing rack front.
Allows repositioning the pallets occupying the vacated positions during
retrieving.
Operator, holding the remote controller during warehouse retrieving.
This works only with at least two pallets in the vacant position.
FIFO storage
rack storing front
Operator holding the remote controller, placed on the loading side of the
warehouse. By pressing the “COMPACTING” button the satellite takes on
the mission of compacting pallets on the retrieving front
Page 11/28-5
Optional function Optional function that can be used with “FIFO” storage method only. “Pull”
“COMPACTING PULL” compacting system obtained when the operator with the remote controller
position himself on the retrieving rack front.
Allows you to compact the pallets on the retrieving front releasing the
positions on the loading side.
Operator, holding the remote controller during warehouse retrieving.
FIFO storage
rack retrieving front
Press “COMPACTING PULL” only with 2 free positions at

the lane start.
Operator holding the remote controller, placed on the retrieving side of the
warehouse. By pressing the “COMPACTING” button the satellite takes on
the mission of compacting pallets on the retrieving front.
Page 12/28-5
5
USE OF THE COMMANDS
Optional function Optional function that can be used with “FIFO” storage method only.
“COMPACTING Through the functions menu of the remote controller the operator can
PUSH-PULL” choose which of the two functions to adopt.
Press the “MENU” button: the message “READING STATUS” is displayed.

Scroll with the “FWD” button until the message “READING COMPACTING”
is displayed.
MENU
READING COMPACTING
By pressing the “MENU” button a second time, the operator can view the
functions within it.
COMPACTING
PULL COMPACTING
The operator can choose the compacting system to be used between

“COMPACTING PUSH” and “COMPACTING PULL” by pressing the “FWD”
and “BKW” buttons.
Press the “MENU” button to confirm the choice.

Once the desired function has been activated, the “COMPACTING” button
enables the operation previously described.
Page 13/28-5
4 Continuous retrieving If pressed, this button enables the continuous retrieving function. This
function commands AUTOSAT to pick up the first pallet and bring it to
the head of the warehouse where the satellite will wait for an operator to
retrieve the pallet. Then it goes back to pick up another pallet, which will
be positioned to the head of the warehouse ready to be retrieved. Those
sequential operations are automatic and continuous until pallets have been
completely retrieved from the lane or the operator presses the STOP button.
Optional function This function commands AUTOSAT to collect the first pallet and bring it to
“CONTINUOUS the head of the warehouse. Then the satellite immediately collects another
RETRIEVING PLUS” pallet, positioning itself in queue behind the first one, waiting to be collected.
If the first handled pallet is not present anymore, AUTOSAT deposits the
accepted pallet, going back immediately after that for another withdrawal.
In this way the operator has the immediate availability of two pallets ready
to be retrieved.
Those sequential operations are automatic and continuous until pallets
have been completely retrieved from the lane or the operator presses the
STOP button.
5 STOP Pressing this button allows you to discontinue at any time any type of
mission AUTOSAT enquiry.
AUTOSAT stops immediately.
Page 14/28-5
5
USE OF THE COMMANDS
5.5.2 Manual handling buttons
1
3 4
2
Those buttons allow the operator to fully control the AUTOSAT movements. In this
operation mode all safety systems and position control systems are disabled.
The manufacturer is not liable for damage to persons or property caused by the
operator during manual handling
1 FWD (forward) When pressed the “FWD” button starts the advancement of satellite at low
speed in manual mode. Forwarding means the movement of satellite from
the head of the warehouse to the inside of the lane.
2 BCW (backward) When pressed the “BWD” button starts the moving back of satellite at low
speed in manual mode. Backing means the movement of satellite from the
inside of lane to the head of the warehouse.
3 DOWN When pressed the “DOWN” button starts the lowering of pallet profiles
(profiles lowering) in manual mode. This function allows the operator to deposit the pallet
previously picked up onto the deposit lane.
4 UP When pressed the “UP” button starts the hoisting of pallet profiles in
(profiles hoisting) manual mode. This function allows the operator to collect the pallet from
deposit lane.
1+4 FWD + UP When pressed at the same time the “FWD” and “UP” buttons start the
satellite advancement at high speed in manual mode. Forwarding means
the movement of satellite from the head of the warehouse to the inside of
the lane.
2+4 BKW + UP When pressed at the same time the “FWD” and “UP” buttons start the
satellite advancement at high speed in manual mode. Backing means the
movement of satellite from the inside of lane to the head of the warehouse.
Page 15/28-5
5.5.3 Function buttons
2 3
1 ID AUTOSAT The remote controller is able to communicate with a maximum of four

AUTOSAT. Each of them is coded and linked to a specific channel of data
transmission; buttons bearing the progressive numbers from 1 to 4 identify
the four different transmission channels.
A sticker bearing the number of the transmission channel is installed on
each AUTOSAT.
The LED placed on the button top identifies when transmission channel is
active (led on) or disabled (led off). If the automatic handling operation is
used, all transmission channels can be enabled; if the manual handling
buttons are used, only a transmission channel must be selected.
To activate or deactivate the transmission channels press the button for at
least 5 seconds.
2 Menu Pressing the MENU button allows you to access the menu to manage the
functions of the production cycle of the satellite.
3 Satellite recall Pressing the button allows the operator to track the satellite positioning
within the pallet warehouse. Once that button has been pressed, the satellite
emits an acoustic signal and a high-intensity led placed under the machine
structure visually signals its position.
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5
USE OF THE COMMANDS
5.6 Management menu
MENU
READING STATUS
MENU MENU
1
READING ALARMS EXIT
2 7
MENU
MENU
READING
COMPACTING COUNT
3 B
MENU MENU
MAN/AUT WRT DISTANCE
A 6
MENU MENU
READING DATA R E A D I N G
MISSIONS
4
5
The figure illustrates the available sections contained in the menu by way of example. Displays marked with the
attention symbol are ancillary functions, so they might not be present inside the remote controller.
Commands in automatic or manual mode cannot be sent to AUTOSAT satellite while

browsing the menu.
In case the satellite is out of range or not correctly

connected to the remote controller, the message
“INVALID ID” will be displayed. INVALID ID
Page 17/28-5
1 Menu Press the “MENU” key. The message “READING STATUS” will be displayed.
“READING STATUS” Press a second time to access the AUTOSAT status display.
MENU
READING STATUS
The display top is dedicated to displaying alarm signals (A) and AUTOSAT
ID number (B) whose status is being read. The display bottom (C) displays the
“AUTO” or “MAN” machine operation mode and it specifies what mission
the machine is operating.
A NO ALARM A1 NO ALARM A1
AUTO AUTO
B C
OUT OUT CONT.
2 Menu Press the “MENU” button: the message “READING STATUS” is displayed.
“READING ALARMS” Scroll with the “FWD” button until the message “READING ALARMS” is
displayed.
Press the “MENU” button to access the display of “ALARMS STATUS”. The
number and name of the alarm under way can be displayed in this section.
MENU
READING ALARMS
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5
USE OF THE COMMANDS
The number of active alarms (A) and their ID number (B) are displayed.
A N 1 ALARMS A1
EMERGENCY
ID name Alarm description

1 MAX T. TRANS. MOTOR The temperature of the translation motor has exceeded 65°C (149°F).
2 T. SHIFT MOTOR Shift motor has reached the maximum threshold of 75°C (+167°F): Autosat finishes
missions.
3 OVERBRAKING Weight overload
4 EMERGENCY Autosat emergency buttons active.
5 FU2 INTERVENTION Blow of the fuse
6 PALLET COLLISION A broken pallet was intercepted in lane
7 PLS COLLISION The PLS, optional system, detects an obstacle within a radius of 180°
9 OBSTACLE Obstacle in the lane
10 MISSION TIMEOUT The mission has ended
11 SAT COLLISION Optional system used with two satellites in the same lane, detects two autosat too
close to each other
12 MAINTENANCE Perform the scheduled maintenance
13 LOW VOLTAGE The Autosat battery is dead
14 HEAT. ENAB. Only in BZ version, warns that the machine is heated
15 TOP SENSORS FAULT Top sensors fault
16 CLEAN DIR. SENSOR The laser for the slowdown doesn’t work properly
17 SENSORS CLEANING The pallet reading sensors pallets must be cleaned
18 DRIVE FAULT the motor drive is in alarm
19 COMMUNICATION ER. THE SYSTEM DOES NOT COMMUNICATE (WI-FI MODEL ONLY)
20 OVERVOLTAGE Lithium battery cells overvoltage
21 UNDERVOLTAGE Lithium battery cells undervoltage
22 OVERHEATING Lithium battery cells overheating.
23 OVERCURRENT Lithium battery cells under CURRENT.
24 DAMAGED BMS Battery control system damaged.
25 BMS OVERHEATING Battery control system damaged.
26 DAMAGED SENSOR Battery control system damaged.
27 AUTONOMY ENDED Dead battery
28 EMPTY SAT BATT. Less than 10% battery power
29 BATTERY ERROR Battery fault
30 CAN BUS ERROR Battery control system damaged
31 BATTERY ALARM generic battery alarm
35 CAN NOT READY no connection plc battery
36 TIM LIFE ERROR Battery exhausted
37 FAULTY ENCODER The encoder of the motor does not work properly
41 NOT ENOUGH FREE SPACE Not enough free space to remove the AUTOSAT when the last pallet was placed.
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Restore working conditions by resetting alarm signals displayed by pressing
the menu button.
MENU
READING ALARMS
If alarm is correctly reset, also the intermittent acoustic signal characterising an

anomaly under way stops, thus restoring all working conditions.
3 Menu By pressing the button “MENU”, scroll with the keys “FWD” and “BKW” until
“READING the display shows the word “READING COMPACTING“. You can access the
COMPACTING”
selected menu by pressing the “MENU” key.
MENU
READING COMPACTING
By pressing the button “FWD” or “BKW” you can select the type of
compacting, “PUSH” or “PULL”. To select it, press the “MENU” button.
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5
USE OF THE COMMANDS
“READING DATA” Scroll with the “FWD” button until the message “READING DATA” is
displayed.
By pressing the “MENU” button a second time, the operator can access the
menu for reading data referring to AUTOSAT.
MENU
READING DATA
The battery voltage level (A) and working temperature (B) of machine can
be displayed here.
PUSH A1
BAT 53 T. 25
A
B
Page 21/28-5
“READING MISSIONS” Scroll with the “FWD” button until the message “READING MISSIONS” is
displayed.
By pressing the “MENU” button a second time, the operator can access the
menu that refers to the number of missions of AUTOSAT.
MENU
READING MISSIONS
The total number of missions accomplished since its installation.
MISSIONS NUMBER A1
The software is able to calculate missions 88
only (automatic operation cycles), therefore
all commands carried out manually by the
operator are not counted.
“WRT DISTANCE” Scroll with the “FWD” button until the message “WRITE DISTANCE” is
displayed.
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5
USE OF THE COMMANDS
By pressing the “MENU” button again, the operator can access the menu
where data regarding the distance to be maintained between stored pallet
and pallet to be stored inside the accumulation lane can be modified.
MENU
WRITE DISTANCE
Data expressed in mm from a minimum of 20 mm (0,79”) to a maximum

of 150 mm (5,90”) can be modified by pressing the “FWD” and “BKW”
buttons. Each button pressure varies the value by 10 mm (0,39”) step.
DISTANCE A1
20 mm
MIN. 20 mm
MAX. 150 mm
Distance between each pallet is calculated

by AUTOSAT sensors between the middle
stringers of pallet.
According to client’s needs and the option purchased, a sensor with a greater
reading capacity can be installed on the satellite. This allows pallets to be
positioned at a maximum distance of 350 mm (13,78”) or even others on request.
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Transportable pallet Transportable pallet Transportable pallet
It is the user’s responsibility to check the location of the goods loaded on pallets.
The manufacturer shall not be held liable for any damage to people and objects
deriving from an improper arrangement of palletized goods.
7 Menu To quit the set-up menu, the operator must press the “FWD”/”BKW” button
“EXIT” until the message “EXIT” is displayed.
MENU
EXIT
Press the “MENU” button to quit menu functions and restore the remote
controller to work phase.
T. READY
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5
USE OF THE COMMANDS
5.6.1 Optional functions of management menu

They are all optional functions that may be contained inside menu.
A Menu Press the “MENU” button: the message “READING STATUS” is displayed.
“SELECT MAN/AUTO” Scroll with the “FWD” button until the message “SELECT MAN/AUT” is
displayed.
By pressing “MENU” button a second time, the operator can enter the
AUTOSAT operating mode choice menu between manual or automatic.
MENU
SELECT MAN/AUTO
“MAN” function allows the operator to control the satellite by means of the
remote controller.
“AUTO” function allows the operator to connect the App installed on the
customer’s hand set to the company WI-FI system, controlling its missions.
Pages for the manual or automatic handling of satellite can be accessed

through “HOME”. The pages picture the same buttons and the same functions
of the remote controller.
Optional functions can be chosen inside the “SET-up” pages. Any satellite
alarm signals are displayed inside the “ALARMS” page.
Page 25/28-5
B Menu The satellite moves along the lane and counts the pallets inside it; the
“READING PALLET” information is displayed.
(COUNT)
Press the “MENU” button: the message “READING STATUS” is displayed.
Scroll with the “FWD” button until the message “READING PALLET” is
displayed.
By pressing “MENU” button a second time, the operator will enable or

disable the pallet reading function.
MENU
READ PALLETS
Press one of the automatic operation buttons to enable counting. AUTOSAT

moves along the lane and counts pallets through the upper sensors.
By maintaining the function active, once the count of a lane is over, the satellite
can be shifted to the following lanes making up the warehouse. AUTOSAT sums
up the amounts in sequence by displaying them on the remote controller.
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5
USE OF THE COMMANDS
COUNT ENABLED A1 COUNT STOP A1

PALLETS PALLETS
0 8
The message “COUNT ACTIVE” is displayed on the remote controller during

pallet reading: it will remain active until AUTOSAT has finished counting.
Once count is over, AUTOSAT returns to HOME1 position and communicates
the number of pallets contained in the lane to remote controller.
The message “COUNT STOP” is displayed as well as the number of pallets
present in the lane.
Enable “COMPACTING PULL” only with 3 vacant positions at the beginning of

the lane. Always disable pallet count at the end of its use, restoring the satellite
to its work functions.
The count function requires at lest 20 mm between each pallet.
Page 27/28-5
Page 28/28-5
MAINTENANCE
6
Chapter 6
Maintenance

6.1 GENERAL NOTES ON SAFETY REGULATIONS____________________________________ 2/58-6
6.2 GENERAL PROCEDURE________________________________________________________ 2/58-6
6.3 MAINTENANCE INSPECTIONS AND OPERATIONS________________________________ 3/58-6
6.3.1 Nature and frequency of inspections and maintenance operations_____________ 3/58-6
6.3.2 Maintenance_________________________________________________________ 3/58-6
6.3.3 Machine cleaning_____________________________________________________ 3/58-6
6.3.4 Routine maintenance sheets_____________________________________________ 4/58-6
MECHANICAL MAINTENANCE SHEETS__________________________________________ 7/58-6
ELECTRICAL MAINTENANCE SHEETS___________________________________________33/58-6
Page 1/58-6
6.1 General notes on safety regulations
THIS CHAPTER IS FOR SKILLED STAFF

ONLY.
a) The maintenance operations on equipment requiring No. 1 operator, with the following qualifications:
1 (maintenance) electromechanical operator.
b) IT IS ABSOLUTELY FORBIDDEN to tamper, remove or alter machine safety devices. If this occurs,
manufacturer declines any responsibility for machine safety.
c) DON’T ALTER any part of the machine to fit in additional or different devices, without Manufacturer prior
approval; Manufacturer will decline any responsibility for unauthorised alterations.
d) Activities described in this chapter have to be performed by qualified staff ONLY, and mainly:
1. MANUFACTURER ENGINEERS with the support of local labour

2. TRAINED ENGINEER THAT ATTENDED specialisation and training courses and having due experience
as to installation , commissioning and maintenance of plants and being aware of accident-prevention rules.
e) Should some defects jeopardise the operation safety THE MACHINE HAS TO BE STOPPED IMMEDIATELY.
f) USE MANUFACTURER SPARE PARTS ONLY to be mounted by trained staff only.
6.2 General procedure
Before carrying out any maintenance operation, please comply with the following procedures:
a) position the machine in the most suitable condition for maintenance to be performed;
b) disconnect the battery;
c) perform maintenance or repair by following the instructions provided in their respective description in this
manual;
d) check the battery charge before returning it to full production.
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MAINTENANCE
6
6.3 Maintenance inspections and operations
6.3.1 Nature and frequency of maintenance inspections and operations

Systematic verification of the operation and cleanliness of some organs of the machine among those most stressed,
subject to wear or to get dirty more frequently can avoid future operation faults and help keep the machine to the
highest levels of productivity by ensuring a constant operation over time.
6.3.2 Maintenance
Maintenance: the complex of organized operations to be executed on gears and machine, regularly and periodically.
The routine maintenance consists in checking the operation and cleaning status of the various parts;
Extraordinary maintenance consists in fully replacing machine parts or gears whose average lifetime is
over, to prevent breakdowns resulting in machine and production stoppage.
Every maintenance operation, either routine or extraordinary, is schedule with its frequency given as work hours, the
operator entitled to perform it, the average time required and a detailed description of the intervention procedure.
The frequency schedule reported for every intervention and the time required to execute it are merely informative
to allow scheduling maintenance operations. The actual needs can be gauged on the basis of the company’s
requirements only after a regular servicing and accurate assessment.
6.3.3 Machine cleaning

Periodical schedules cannot be given, since cleaning depends on how often the machine is used, the environmental
conditions and accidental events.
6.3.3.1 External cleaning

The qualification required for the cleaning of the external parts of the machine only is the following: 01 (operator).
For the cleaning of external parts a higher qualification is required.
• Do not use solvents such as alcohol, gasoline, etc…

• Use dry cloths or streams of air only.
Page 3/58-6
6.3.4 Routine maintenance sheets
Check the cleaning conditions of AUTOSAT daily by visually inspect it. Such inspection must be done in order to
prevent any malfunctions due to the employment in relation to the environment, e.g. if the machine is used in a
dusty environment or in a harsh climate, etc…
The table below shows the summary of the following mechanical and electrical maintenance sheets:
Mechanical operations (MO)
Code Intervention type Frequency

MO01 Clean “TOP H1” and “TOP H2” photocells Daily
MO02 Clean pallet distance laser 96 hours
When diameter is lower than
MO03 Replace wheels
114 mm (4,49”)
MO04 Replace wheel and bearing supports Too much noisy
MO05 Replace movable profiles In the presence of visible damage
MO06 Replace aluminum plates In the presence of visible wear
MO07 Replace adhesive bands 6 months
MO08 Replace closed stop blocks In the presence of visible wear
MO09 Replace stop blocks with hole for laser In the presence of visible wear
MO10 Replace running motor When required
MO11 Replace lifting motor chain When required
MO12 Replace lifting motor When required
MO13 Tension lifting motor chain When required
MO14 Replace hoisting shaft When required
MO15 Replace hoisting shaft bearings Too much noisy
MO16 Clean battery compartment 96 hours
MO17 Clean slowdown and stop sensor 96 hours
MO18 Clean anti-collision sensor 96 hours
Electrical Operations (EO)
Code Intervention type Frequency

EO01 Replace “TOP H1” and “TOP H2” photocells In case of failure
EO02 Adjust “TOP H1” and “TOP H2” photocells In case of replacement
EO03 Replace lifting sensors In case of failure
EO04 Replace in-lane presence sensor In case of failure
EO05 Replace bumper In case of breaking
EO06 Replace “FU1” and “FU2” fuses In case of failure
EO07 Replace anti-collision sensors In case of failure
EO08 Adjust anti-collision sensors In case of replacement
EO09 Replace lifting sensors In case of failure
EO10 Adjust lifting sensors In case of replacement
EO11 Replace phonic wheel sensor In case of failure
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MAINTENANCE
6
EO12 Replace emergency button In case of breaking
EO13 Replace start button In case of breaking
EO14 Replace encoder In case of failure
EO15 Replace pallet distance laser In case of failure
EO16 Replace CPU card In case of failure
EO17 Replace lifting and running operation card In case of failure
EO18 Replace DC/DC converter In case of failure
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Page 6/58-6
MAINTENANCE
6
Mechanical maintenance sheets
Mechanical operations (MO)
MO01 Clean “TOP H1” and “TOP H2” photocells

MO02 Clean pallet distance laser
MO03 Replace wheels
MO04 Replace wheel and bearing supports
MO05 Replace movable profiles
MO06 Replace aluminum plates
MO07 Replace adhesive bands
MO08 Replace closed stop blocks
MO09 Replace stop blocks with hole for laser
MO10 Replace running motor
MO11 Replace lifting motor chain
MO12 Replace lifting motor
MO13 Replace lifting motor chain
MO14 Replace hoisting shaft
MO15 Replace hoisting shaft bearings
MO16 Cleaning battery compartment
MO17 Clean slowdown and stop sensor
MO18 Clean anti-collision sensors
Page 7/58-6
Mechanical maintenance sheet
CLEAN “TOP H1” AND “TOP H2” PHOTOCELLS MO01
FREQUENCY: daily
QUALIFIED OPERATOR: 1 operator
REQUIRED TIME: 5 minutes
Photocells Photocells
TOP H1 TOP H2
The operator must check that all the sight-glasses of “H1 and “H2” photoelectric cells are clean. Periodical schedules
cannot be given, since cleaning depends on how often the machine is used, the environmental conditions and
accidental events. Anyhow, it is advisable to check the absence of residues that may impair the correct operation
of the satellite each time it is loaded into the lane.

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MAINTENANCE
6
CLEAN PALLET DISTANCE LASER MO02
FREQUENCY: 96 hours
QUALIFIED OPERATOR: 1 mechanical maintenance operator
Pallet distance
laser
The operator must check that the sight-glass of pallet distance laser is clean.
Periodical schedules cannot be given, since cleaning depends on how often
the machine is used, the environmental conditions and accidental events.
Use a stream of compressed air to remove the residues deposited on the
sensor sight-glass.

Page 9/58-6
REPLACE WHEELS MO03
FREQUENCY: when diameter is lower than 114 mm (4,49”)
Wheels
Before disassembling the wheel, remove the movable profile in the zone of the
wheel to be replaced.
For this operation refer to the “MO 05” mechanical maintenance sheet.
After having released the machine from the movable profile, the operator must use suitable bird beak pliers (A) to
remove the snap ring (B) locking the wheel onto the shaft. Pull out the wheel of the shaft and replace it with a new
one of the same type.
While assembling the wheel, pay attention to

its correct insertion in the shaft. The slot (C)
located inside the wheel must fit in with the C
tang (D) located on the shaft.
Once the wheel has been inserted, position the snap ring previously removed.
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MAINTENANCE
6
REPLACE WHEEL AND BEARING SUPPORTS MO04
FREQUENCY: too much noisy
Wheels
Before disassembling the wheel, remove the movable profile in the zone of the
wheel to be replaced.
Before disassembling the wheel and bearing supports the wheel concerned must
be taken out.
Replace the support
A C
The operator must remove the key (A) located in the shaft slot by means of pliers.
The operator must later take out the clamping screws (B) of the support (C) fastened to the machine frame by means
of a suitably-sized wrench. Pull the support out of the shaft.
Page 11/58-6
D
Check that the bearing (D) inside the support is in good
condition. Should it show a wrong smoothness, replace it.
Replace the bearing
B C
Position the support on a stable surface and take out the snap ring (B) fastening the bearing to the support by
means bird beak pliers (A). Turn the support and disengage the bearing from the support by means of a pin and
hammer (C).
Pull the bearing out and replace it with one of the same type.
Reassemble it into its support by following the instructions in reverse order.
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MAINTENANCE
6
REPLACE MOVABLE PROFILES MO05
FREQUENCY: in the presence of visible damage
Movable profiles
A
B
Remove all the clamping screws (A) of the movable profile. Lift the movable profile (B) and replace it with one of
the same type and size.
Reassemble following the instructions in reverse order.
Page 13/58-6
REPLACE ALUMINUM PLATES MO06
FREQUENCY: in the presence of visible wear
Aluminum plates
Remove all clamping screws (A) of the aluminum plate. Take out the aluminum plate (B) and replace it with one of
the same type and size.
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MAINTENANCE
6
REPLACE ADHESIVE BANDS MO07
FREQUENCY: 6 months
Adhesive bands
In order to replace the adhesive bands the machine must be placed at least on
the second floor of a warehouse to allow the operator to carry out the operations
described in this sheet.
Remove the worn-out bands and make sure that every trace of residual glue on the machine frame has been
removed. Install the new anti-slip bands (A), making sure that their dimensions correspond to the ones of the bands
previously removed.
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REPLACE CLOSED STOP BLOCKS MO08
Closed stop blocks
B
A
The operator must unscrew the clamping screws of stop block (B) by means of a suitably sized Allen key (A), and
replace it with one of the same type. Perform the same operation for the block placed on the opposite side of the
machine.
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MAINTENANCE
6
REPLACE STOP BLOCKS WITH HOLE FOR LASER MO09
Stop blocks
with hole
A
B
The operator must unscrew the clamping screws of stop block with hole (B) by means of a suitably sized Allen key
(A), and replace it with one of the same type. Perform the same operation for the block with hole placed on the
opposite side of the machine.
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REPLACE RUNNING MOTOR MO10
FREQUENCY: when required
QUALIFIED OPERATOR: 1 (maintenance) electromechanical operator.
Running
motor
C
A
D
Use a suitably sized Allen key to remove all clamping screws (A) of the top machine casing. Remove the top casing
(B). Remove the clamping screws (C) of the movable profile (D) and remove it.
Repeat the same operations to remove the movable profile in the opposite side of machine.
After having released the machine from the movable profile, the operator must remove the snap ring (F) locking
the wheel onto the shaft by means of suitable bird beak pliers (E). Pull the wheel out of the shaft.
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MAINTENANCE
6
I
H
Remove the internal locking snap ring (G) of shaft (H). Take out the key by means of pliers (I).
M
I
H
N
Pull the shaft (H) out of the running motor mouth (L). Repeat the operation on the opposit side of motor by removing
the wheel and snap ring inside the shaft (M). Take the shaft (M) out of the motor mouth and take out the key (N).
Fully pull the shaft out of support.
P Q
O
R
Use scissors (O) to cut the fastening clamps of power cables. Loosen the clamping screws (P) of the plug (Q) and
remove it; remove terminal (R).
S
T
By means of a suitable screwdriver, unscrew the clamping screws (S) of motor power supply cables (red and black)
and pull them out of the terminal board. Take out the screws (T) clamping the motor to support (U) by means of a
suitably sized wrench.
Page 19/58-6
Take the motor out and replace it with one of the same type.
Use the wiring diagram enclosed to this manual for the electric motor connections.
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MAINTENANCE
6
REPLACE LIFTING MOTOR CHAIN MO11
Chain
C
A
D
E
F
By means of a suitably sized wrench, loosen the lock nut (E) of chain tie rod. Loosen the chain by rotating the tie
rod counterclockwise (F).
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G
Later check that the chain is loose. Identify the dummy link of chain and remove the link chain (H) by means of
bird beak pliers (G).
Pull the dummy link (I) out of chain by means of bird beak pliers. Take the chain out of drive pinions. Replace it
with one of the same type and length, and reassemble it by following the instructions in reverse order.
The substitutive chain must be tensioned. Refer to the “MO12” mechanical

maintenance sheet for the correct tensioning.
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MAINTENANCE
6
REPLACE LIFTING MOTOR MO12
QUALIFIED OPERATOR: 1 (maintenance) electromechanical operator.
Lifting motor
Before disassembling the lifting motor remove hoisting profiles and chain.
For those operations refer to the “MO 11” mechanical maintenance sheet.
A
C
B
E
C
D
Using a suitably sized Allen key (A) remove all screws (B) clamping the tie rod (C) to the motor support (D). Unscrew
and take out screws (E) clamping the motor to the support (C) by means of an Allen key.
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G
Remove terminal (F) and unscrew the screws (H) from terminal board by means of a screwdriver (G) to then remove
power supply cables (red and black).
Take the motor out and replace it with one of the same type.
Use the wiring diagram enclosed to this manual for the electric motor connections.
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MAINTENANCE
6
TENSION CHAIN OF THE LIFTING MOTOR MO13

Chain
C
A
D
H
G
By means of a suitably sized wrench act on the hexagonal tie rod (E) by turning it clockwise to tension the chain
(F). Once the chain is tensioned, lock the hexagonal tie rod by acting on the two lock nuts (G) and (H).
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REPLACE HOISTING SHAFT MO14
Hoisting shaft
Before disassembling the hoisting shaft remove hoisting profiles and chain.
For those operations refer to the “MO 11” mechanical maintenance sheet.
C
A
D
B
E
By means of a suitably sized wrench (A) unscrew and take out the screw (B) clamping the shaft to the hoisting pin.
In the machine bottom, near the hoisting shaft support, unscrew the two clamping screws (C) and (D) using a hex
wrench (E). Repeat the same operations on the opposite side of shaft by disengaging the support from Autosat frame.
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MAINTENANCE
6
Take the shaft out and replace it with one of the same type.
Reassemble proceeding in reverse order.
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REPLACE HOISTING SHAFT BEARINGS MO15
FREQUENCY: too much noisy
Bearings
in supports
Before replacing support bearings remove profiles, lifting chain and hoisting shat.
For those operations refer to the “MO11” and “MO14” mechanical maintenance
sheets.
D D
C
E
F
A
C
Position the hoisting shaft on the workbench and remove the snap ring (B) clamping the block (C) by means of
bird beak pliers (A). Use a hammer (D) to remove the block (C). Use a hex wrench (D) to unscrew the snap ring
(E) clamping the support (F) to the shaft.
Remove the support with bearing from the shaft and replace it with one
of the same type.
Reassemble proceeding in reverse order.
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MAINTENANCE
6
CLEANING BATTERY COMPARTMENT MO16
FREQUENCY: 96 hours
Battery compartment
The operator has to make sure that the battery compartment is clean. The need of
cleaning depends on how often the machine is used and on accidental events.
B C
The operator releases the battery from the battery compartment (A), making sure that the battery compartment
is clean. If not, use a stream of compressed air (B) to remove the residues deposited on the battery compartment.
Complete the cleaning with a dry cloth (C). Place the battery in the battery compartment (A).
Do not use solvents such as alcohol, gasoline, etc…

Use dry cloths or streams of air only.
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CLEAN SLOWDOWN AND STOP SENSORS MO17
FREQUENCY: 96 hours
Slowdown/stop sensors
sensors
The operator has to make sure that the slowdown sensor is clean. The need of
B
C
Use a stream of compressed air (A) to remove the residues deposited on the sensor sight-glass (B). Complete the
cleaning with a dry cloth (C).

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MAINTENANCE
6
CLEAN ANTI-COLLISION SENSOR MO18
FREQUENCY: 96 hours
Anti-collision and stop
The operator has to make sure that the anti-collision sensor is clean. The need of
Use a stream of compressed air (A) to remove the residues deposited on the sensor sight-glass (B). Complete the
cleaning with a dry cloth (C).

Page 31/58-6
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MAINTENANCE
6
Electrical maintenance sheets
Electrical Operations (EO)
EO01 Replace “TOP H1” and “TOP H2” photocells

EO02 Adjust “TOP H1” and “TOP H2” photocells
EO03 Replace lifting sensors
EO04 Replace in-lane presence sensor
EO05 Replace bumper
EO06 Replace “FU1” and “FU2” fuses
EO07 Replace anti-collision sensors
EO08 Adjust anti-collision sensors
EO09 Replace lifting sensors
EO10 Adjust lifting sensors
EO11 Replace phonic wheel sensor
EO12 Replace emergency button
EO13 Replace start button
EO14 Replace encoder
EO15 Replace pallet distance laser
EO16 Replace CPU card
EO17 Replace lifting and running operation card
EO18 Replace DC/DC converter
Page 33/58-6
Electrical maintenance sheet
REPLACE “TOP H1” AND “TOP H2” PHOTOCELLS EO01
FREQUENCY: in case of failure
QUALIFIED OPERATOR: 1 electrician maintenance operator
TOP H1 TOP H2
Use a suitably sized Allen key to remove all clamping screws (A) of the top machine casing. Remove the top casing (B).
F
C D
Use a suitably sized Allen key to take out all screws (C) clamping the photoelectric cell support unit to the machine
frame and remove it. Disconnect the photoelectric cell from the cable (D) and pull it out of the support unit (E) by
unscrewing clamping screws (F).
Reassemble the photoelectric cell following the instructions in reverse order. Adjust its position before starting the
machine (follow the “EO1” electrical maintenance sheet).
Finally, reassemble following the instructions in reverse order.
Page 34/58-6
MAINTENANCE
6
ADJUST “TOP H1” AND “TOP H2” PHOTOCELLS EO02
FREQUENCY: in case of replacement
TOP H1 TOP H2
Use a suitably sized Allen key to loosen the photoelectric cell clamping screw (C) and adjust it. Once it has been
adjusted, fully tighten the screw and reassemble the top machine casing. Use a suitable screwdriver (D) to act on
the adjusting screw (E) clockwise or counterclockwise to increase or decrease the readout field. Adjust also the
other photoelectric cell.
Page 35/58-6
REPLACE LIFTING SENSORS EO03
D
C
Identify the sensor (C) to be replaced and disconnect the cable (D). Remove sensor clamping nut from the support
plate by means of suitably sized wrenches.
F
E
Remove the clamping nut (E) and pull the sensor out of the support plate. Replace with one of the same type and
check the correct distance between the sensor and reference (F) mounted on the shaft by using the suitable tool (G).
Page 36/58-6
MAINTENANCE
6
REPLACE IN-LANE PRESENCE SENSOR EO04
Before disassembling the presence sensor remove the movable profile in the sensor
zone.
Use a screwdriver to remove the clamping screws (A) of the sensor-holder lid (B) and remove it.
D
C
Use scissors to cut the fastening clamp of sensor cable (C) and disconnect it from the terminal board (D).
Take the sensor out and replace it with one of the same type. Reassemble the new one following the instructions
in reverse order.
Keep in mind the position of sensor cable in the terminal board or use the wiring
diagram enclosed to this manual to install the new one.
Position a new clamp to fasten the cable of the new sensor to the machine frame.
Page 37/58-6
REPLACE BUMPER EO05
FREQUENCY: in case of breaking
Bumper
Grab the bumper (C) to be replaced and disengage it from its housing. Disconnect fastening cables in the terminal
board and replace it with one of the same type. Mount the new bumper following the instructions in reverse order.
Keep in mind the position of bumper cable in the terminal board or use the wiring
diagram enclosed to this manual to install the new one.
Page 38/58-6
MAINTENANCE
6
REPLACE “FU1” AND “FU2” FUSES EO06
Use a screwdriver to remove clamping screws (C) of the terminal board panel closing casing (D) and remove it.
E
F
Identify the fuse-holder and lift its cover (E). Use pliers to take the fuse (F) out and replace it with one of the same
type. Reassemble following the operations in reverse order.
Page 39/58-6
REPLACE BROKEN PALLET DETECTION SENSOR EO07
Anti-collision sensors
C
A
D
After having released the machine from the movable profile, use scissors (E) to cut the clamps (F) joining cables.
Page 40/58-6
MAINTENANCE
6
F
E G
Unscrew connectors (E) and use a socket wrench (F) to unscrew the sensor (H) support square (G) clamping screws
and remove it.
L
Use a suitably sized Allen wrench (I) to unscrew the screws (L) clamping the
sensor (H) to the square and replace it with one of the same type.
Reassemble following the operations in reverse order.
The anti-collision sensor must be adjusted. For that operation refer to the “EO08”
electrical maintenance sheet.
Page 41/58-6
ADJUST ANTI-COLLISION SENSORS EO08
Anti-collision sensors
C
A
D
F E
After having released the machine from the mobile profile, use a suitable screwdriver (E) to act on the adjusting
screw (F) clockwise or counterclockwise to increase or decrease the readout field. Adjust the other anti-collision
sensor as well. Once adjusted, reassemble the profiles.
Page 42/58-6
MAINTENANCE
6
REPLACE SLOWDOWN/STOP SENSOR EO09
C
A
D
E F
G L
After having released the machine from the mobile profile, use a socket wrench (E) to unscrew the screws (F)
clamping the sensor (G) to the machine structure and remove it. Unscrew the screws (H) by means of an Allen key
(I) to disengage the sensor from the support (L).
Page 43/58-6
M G
Take out the sensor (G) clamping plate (M) and replace it with one of the same type. Reassemble following the
operations in reverse order.
The slowdown / stop sensor must be adjusted. For that operation refer to the “EO10”
electrical maintenance sheet.
Page 44/58-6
MAINTENANCE
6
ADJUST SLOWDOWN/STOP SENSOR EO10
C
A
D
E
F
F
G
H
After having released the machine from the mobile profile, use a suitably sized Allen key (E) to loosen clamping
screws (F) of the sensor (H) support plate (G). Once adjusted, tighten screws (F) and reassemble following the
instructions in reverse order.
Page 45/58-6
REPLACE PHONIC WHEEL SENSOR EO11
C
A
D
Use a suitably sized wrench (E) to unscrew and remove the screw (F) clamping the shaft to the hoisting pin and
running the hexagonal pin (G) to aid the access of the phonic wheel reading sensor.
N
H
I
O
L M N
Unscrew and remove the connector (H) from sensor (I). Use two suitable wrenches to unscrew the nut (L) clamping
the sensor to the support (M). Take the sensor out and replace it with one of the same type. Reassemble it following
the instructions in reverse order. Once reassembled the sensor, use a thickness gauge (N) to adjust the distance
between sensor (I) and phonic wheel (O). Once adjusted, reassemble following the instructions in reverse order.
Page 46/58-6
MAINTENANCE
6
REPLACE EMERGENCY BUTTON EO12
Emergency
buttons
B
D
C
A
(B). Use a suitable screwdriver (C) to dislodge all blocks (D).
E
G
Use a wrench to loosen block (F) clamping screws (E) and later turn it counterclockwise to disengage it. Pull the
emergency button (G) out and replace it with one of the same type.
Page 47/58-6
REPLACE START BUTTON EO13
Start
button
E
D
C
F
Use a suitable screwdriver (C) to exert pressure on the tang (D) of blocks to dislodge them. Take out the clamping
screw (E) of block holder (F) and remove it.
Page 48/58-6
MAINTENANCE
6
G
Take the start button (G) out and replace it with one of the same type.
Page 49/58-6
REPLACE ENCODER EO14
Encoder
C
A
(B). Use a screwdriver to loosen clamping screws of the plug (C) and remove it.
H
E
G
F
Use a suitable screwdriver (D) to remove the encoder (F) support screws (E). Use an Allen key (G) to unscrew the
clamping security dowel (H) of encoder to disengage it.
Page 50/58-6
MAINTENANCE
6
Pull the encoder out and replace it with one of the same type.
Page 51/58-6
REPLACE PALLET DISTANCE LASER EO15
Pallet distance
laser
B
D
A C
(B). Use a suitably sized wrench to remove the screws (C) clamping laser support (D) to the machine structure.
Disconnect laser power supply cables.
E
F H
G
Use a suitably sized Allen key (E) to remove the laser support (G) clamping screws (F). Remove laser (H) and replace
it with one of the same type. Reassemble following the operations in reverse order.
Keep in mind the position of laser connection cables in the terminal board or use the
wiring diagram enclosed to this manual to install the new one.
Page 52/58-6
MAINTENANCE
6
REPLACE CPU CARD EO16
Electronic
boards box
B
D
C
(B). Remove the clamping screws (C) of the electronic boards box cover (D).
F H
H
H
Remove all connectors (E) from the CPU board terminal boards (F). Unscrew the screws (H) supporting the board
to the support by means of a suitably sized screwdriver (G).
Page 53/58-6
Take the CPU board out of its slot and disconnect the last connectors;
replace it with one of the same type. Reassemble following the operations
in reverse order.
Keep in mind the position of CPU board connection cables in the terminal board or
use the wiring diagram enclosed to this manual to install the new one.
Page 54/58-6
MAINTENANCE
6
REPLACE LIFTING OPERATION CARD AND SHIFT EO17
Electronic
boards box
B
D
C
(B). Remove the top casing (B). Remove the clamping screws (C) of the electronic boards box cover (D).
G
F H
L
I
E
Take all connectors (E) out of the card terminal boards (F). Use a suitably sized screwdriver (G) to unscrew the
clamping screws of terminal board cables (H) and remove them.
Unscrew card clamping nuts (L) by means of a suitably sized socket wrench (I).
Page 55/58-6
Take the card out and replace it with one of the same type. Reassemble
following the operations in reverse order.
Keep in mind the position of card connection cables in the terminal board or use the
wiring diagram enclosed to this manual to install the new one.
Page 56/58-6
MAINTENANCE
6
REPLACE DC/DC CONVERTER EO18
FREQUENCY: In case of failure
Converter
DC-DC
C
B
Use a suitably sized Allen key to remove all clamping screws (A) of the top machine casing. Lift the top casing (B)
to remove it.
Using a screwdriver (C) disconnect the wires from the DC/DC converter. Using a suitable key (D) unscrew the 4
support screws of the DC/DC converter and proceed with the installation of a new one.
Place the top casing (B) and tighten the screws (A).
Page 57/58-6
Page 58/58-6
7
REPAIR AND
DIAGNOSIS
Chapter 7
Repair and diagnosis

7.1 GENERAL WARNINGS________________________________________________________ 2/18-7
7.2 GENERAL PROCEDURE FOR INTERVENTION_____________________________________ 3/18-7
Page 1/18-7
7.1 General warnings
THIS CHAPTER IS FOR SKILLED STAFF

ONLY.
Most of the anomalies and problems occurring during the operation of the machine are promptly reported by
the machine itself automatically:
- indications are simple communications the machine sends to the operator

while keeping the running condition;
- alarms or emergencies cause the machine to stop with a recall (network or on board machi-
ne) of stoppage in emergency; to restart the machine you need to remove the
cause of the emergency (the competence of emergency signals
management is up to the customer):
The skilled operator carries out a troubleshooting intervention and, in case he is authorised, eliminates the
anomaly cause and resets the machine correct operation
The skilled operator carries out a second intervention, in case the common operator could not identify the cause
of the problem or in case the reset of the machine correct operation calls for interventions the unskilled worker
cannot perform
Please find below:

it is a set of guidelines to cope in a systematic and organic way with the anomalies and malfunctions that may
occur during the machine operation. As a matter of fact, a correct procedure in the
troubleshooting improves the change to identify causes and reduces intervention delays.
complete list of indications and alarms accompanied by possible causes, remedies and operators
entitled to intervene.
list of malfunctions that on the basis of our experience can occur on these types of machinery.
Each malfunction is accompanied by the possible causes and remedies.
For the good operation of the machine, it is important to comply with the purchase contract.
Failure to comply with this prescription is the main cause of malfunction.
In any case, if the machine correct operation is not reset, even though the indicated procedure has been carried
out, please apply to the Manufacturer service.
Page 2/18-7
7
REPAIR AND
DIAGNOSIS
7.2 General procedure for intervention
Problem or Alarm Probable causes Remedies

Autosat does not turn on after The Green LED is faulty Switch the AUTOSAT to manual
pressing the ON button. mode. If the AUTOSAT is moving,
replace the switch. If it doesn’t
move, try the next step.
Lithium battery not inserted or Check that Autosat lithium battery
inserted the wrong way. is correctly inserted
Autosat lithium battery not Replace the battery.
charged.
Connectors in Autosat battery Check that the three connectors in
compartment damaged. the battery compartment are not
damaged and that metal contacts
inside are correctly aligned.
DCDC Converter is broken Replace the DCDC converter

(board EO18).
Before checking this, an 1.5A and 6A fuses on motherboard Check the continuity of 1.5A and
authorization from an authorized not working. 6A motherboard fuses.
service center must be requested. (Use a suitable tool).
Page 3/18-7
Autosat switches on, but after 60 The Connector (1) in Autosat Check that the connector (1) in
seconds it switches off. battery compartment damaged. the battery compartment are not
damaged and that metal contacts
inside are correctly aligned.
The Connector (1) on the battery Replace the battery.

damaged.
Autosat switches on, but after 30

seconds it switches off.
Page 4/18-7
7
REPAIR AND
DIAGNOSIS

Autosat does not respond to the Check that the remote controller is Charge the Autosat remote
remote controller even if the charged and turned on. controller with the special battery
AUTOSAT ON-OFF button is on charger and make sure it’s turned
on by pressing any key.
When display is on, check that
the message BATTERY LOW is not
displayed.
Refer to paragraph 5.4
Check AUTOSAT ID. Hold one of the 1-4 buttons

on the remote controller down for 4
seconds with reference to Autosat
ID number shown on machine
front.
For Autosat ID higher than 4 follow
the examples below: ID Autosat
5 press remote controller key
1; for Autosat ID 7 press remote
controller key 3; for Autosat ID 12
press key 4.
Refer to paragraph 5.5.3
Check if remote controller gives Check alarm list.

alarms.
Before checking this, an Check reception of remote Yellow led on motherboard must
authorization from an authorized controller signal. flash when remote controller keys
service center must be requested. are pressed.
Page 5/18-7
Autosat turns on and responds to Incorrect alignment of the lane end Check alignment of the lane end
commands, but it does not stop at metal blocks. metal blocks.
the end of the lane.
Slowdown and Stop sensors not Replace slowdown and Stop

working. sensors.
Maintenance sheet
EO09

Autosat does not slowdown The support of the photocell is not To verify proper adjustment of
correctly (the deceleration should aligned. slowdown sensor you need to
start approximately 80 cm before check the alignment of the photocell
the end of the lane. beam with the limit switches of the
lane.
Slowdown sensor not working. Replace the Slowdown sensor.
Maintenance sheet
EO09
Page 6/18-7
7
REPAIR AND
DIAGNOSIS

Autosat does not correctly respond Check that Counting is disabled. Disable Counting in the MENU:
to the IN command. READ PALLET.

Check that pallet dimensions fit the In the event that the pallet in lane,
Autosat model owned does not have the correct size
replace it with the model of the
pallet for which Autosat has been
designed.
Check pallet status Check that pallet status fits its

intended use, that there are no
visible breakages and, above all,
that there are no broken parts not
in line with the initial shape of
pallet
Check the position of the pallet in The pallet must be positioned after
the lane. the top sensor.

Check that there are not wrapping Remove any residues of wrapping
film parts jutting out film jutting out the pallet limits.

The film residues that jut out may
impair the operation of the main
functions of Autosat
Clean TOP H1 and TOP H2 Check that TOP H1 and TOP H2
sensors. sensors are clean.
If it needs cleaning, do not use
fluids or solvents, but dry clean
them using a cloth or compressed
air.
Maintenance sheet
MO01
Page 7/18-7
Check the operation of TOP H1 To check that TOP sensors are
and TOP H2 sensors. working, check that they emit the
green light beam.
Check that a yellow indicator light
appears on the sensor side by
overlapping an object (hand) over
the sensors.
This indicator light is not very
visible, so pay attention, since
the correct operation of sensor is
identified through it.
Maintenance sheet
EO01
Top sensors off, NO green light. Check the X5 and X6 terminal
boards wiring by means of the
wiring diagram.
Top sensors on with freen light, The TOP sensor must be adjusted
but No green light when checked or replaced.
(hand).

Maintenance sheet
MO01
Page 8/18-7
7
REPAIR AND
DIAGNOSIS

Excessive strain of pallet with on- Check that the yellow indicator
board load light is on with Autosat in the lane
and pallet on it, with pallet profiles
positioned over TOP photoelectric
cells. If it does not turn on, adjust
Refer to paragraph 3.2.3 the sensor
Page 9/18-7
Autosat does not correctly respond Check that Counting is disabled. Disable Counting in the MENU:
to the OUT command. READ PALLET.

Check that pallet dimensions fit the In the event that the pallet in lane,
Autosat model owned does not have the correct size
replace it with the model of the
pallet for which Autosat has been
designed.
Check pallet status Check that pallet status fits its

intended use, that there are no
visible breakages and, above all,
that there are no broken parts not
in line with the initial shape of
pallet
Excessive strain of pallet with on- Check that the yellow indicator
board load light is on with Autosat in the lane
and pallet on it, with pallet profiles
positioned over TOP photoelectric
cells. If it does not turn on, adjust
the sensor
Maintenance sheet
EO01
Page 10/18-7
7
REPAIR AND
DIAGNOSIS

Autosat does not perform the Check that Counting is disabled. Disable Counting in the MENU:
COMPACTING PUSH command READ PALLET.
correctly.
Space at the end of the lane not Make free two or more pallet
enough. spaces at the end of the lane so
that Autosat can compact.

Autosat does not perform the Check that Counting is disabled. Disable Counting in the MENU:
COMPACTING PULL command READ PALLET.
correctly.
Space at the beginning of the lane Clear two or more pallet spaces at
not enough. the beginning of the lane so that
Autosat can compact.

Autosat does not perform the OUT Check that Counting is disabled. Disable Counting in the MENU:
CONTINUOS command correctly. READ PALLET.

Check pallet status, if Check presence, status and

Autosat does not wait for it to be dimensions of the middle profiles
removed after having brought it to of pallet.
HOME position.

Autosat does not perform the OUT Check that Counting is disabled. Disable Counting in the MENU:
CONTINUOS PLUS command READ PALLET.
correctly.
Check the operation of slowdown Check Pallet distance laser.

/ stop sensor; if Autosat, after
having stored the pallet in the lane,
does not correctly stop when it gets
close to the pallet still present in
Home position.
Page 11/18-7
Autosat does not perform the IN Check that Counting is Disable Counting in the MENU:
CONTINUOS command correctly. disabled. READ PALLET.
Pallet was not inserted into Insert pallet within 15 seconds

the lane within 15 seconds since Autosat arrival in HOME
since Autosat arrival in HOME position.
position

Autosat disrespects the distance set Shape, size and placement of the Position tha pallet over the top
on the REMOTE CONTROL. pallet in the lane. sensor.
Set distance and overflowing. Check that the distance set on the
remote controller is suitable.
The distance set is the distance
between pallets.
Therefore if the load on pallet
shows an overflowing that has not
been considered in the distance
set on the remote controller, it may
cause a malfunction.

Check operation of Pallet distance If after having set the correct di-
laser. stance, a collision between pallets
occur, replace the pallet distance
laser.
Maintenance sheet
EO15

Page 12/18-7
7
REPAIR AND
DIAGNOSIS

Autosat does not read the Number of pallet profiles Check that the number of pallet
correct number of pallets in the inconsistent. profiles is adequate.
COUNTING function.
Distance between pallets and Check that a minimum 20 mm
overhang. (0,78”) distance is always kept
between pallets.

Remote controller alarm: Shift motor has reached the Wait for Autosat shift motor to cool
MAX MOTOR TEMP. maximum threshold of 75°C down.
(+167°F): Autosat finishes
missions.
PT100 motor temperature probe Check that shift motor PT100 probe
disconnected or damaged. is connected and in good working
condition.

Remote controller alarm: The temperature of the running In this case Autosat will be slower
RUN MOTOR TEMP. motor has exceeded 65°C by 20% until motor temperature has
(149°F). reached the correct temperature
again.
Wait after a few uses for the error
to disappear.
PT100 motor temperature probe Check that running motor PT100
disconnected or damaged. probe is connected and in good
working condition.

Remote controller alarm: Weight overload. Reduce the loaded weight.
OVER BRAKE.
Page 13/18-7
Remote controller alarm: Autosat emergency buttons active. Red emergency buttons are present
EMERGENCY. on both the sides of Autosat.
They may be pressed out of actual
necessity or by accident.
Bumpers enabled. Check the alarm list.
Replace safety modules. If the error persists even after

having checked that the emergency
buttons are disabled and having
reset the error on the remote
controller, check the safety module
operation.
Page 14/18-7
7
REPAIR AND
DIAGNOSIS

Remote controller alarm: Obstacle in the lane If there are objects in the lane that
OBSTACLE. interfere with Autosat missions,
remove those objects in order to
proceed with normal activities.

Phonic wheel inductive sensor. Test the inductive sensor by
spinning the phonic wheel and
check that the led on the sensor
shuts off and on intermittently.
If led remains off, the sensor must

be replaced.
Maintenance sheet
EO11
STOP sensor. Check the correct operation of

Stop sensor.
Page 15/18-7
Remote controller alarm: Two satellites close, in the same Reset the alarms.
SAT COLLISION (OPTIONAL) lane.

Remote controller alarm: Presence of pallet in HOME 1. Remove the pallet.
CLEAN TOP SENSOR.
TOP sensors cleaning. Check TOP sensors cleaning,

do not use fluids or solvents, but
dry clean them using a cloth or
compressed air.

Remote controller alarm: Slowdown sensor functionality. Check the operation of slowdown
CLEAN DIR SENSOR. sensor and its cleanliness.

Remote controller alarm: Maintenance is recommended Contact Service.
SERVICE. every 60.000 missions.

Remote controller alarm: Battery power over. Battery energy exhausted.Autosat
SAT BATTERY EMPTY. returns to Home position.
After 1 minute it automatically
switches off. No further operations
can be performed until a new
charged battery is inserted into
Autosat.

Remote controller alarm: Battery control system damaged. Disconnect and reconnect battery.
BAT CAN BASS ALARM. If the error persists, replace battery.
Page 16/18-7
7
REPAIR AND
DIAGNOSIS

Remote controller alarm: Motor Encoder. Check the correct connection of
ENCODER FAULT. motor encoder.
If correctly connected and the
trouble persist, replace it.
Check the correct operation of shift Shift operation card Check the correct operation of shift
operation card inside the electrical operation card inside the electrical
panel. panel.
If not working, replace it and If not working, replace it.
contact AUTOMHA.
Page 17/18-7
Remote controller alarm: Working conditions issues. Contact Customer Service.
LIFE TIME ERROR.


Not enough free space Not enough free space to insert or Remove the pallet from AUTOSAT.
remove the AUTOSAT. Remove the AUTOSAT and insert
the last pallet with forklift.
Page 18/18-7
8
SPARE PARTS
Chapter 8
Spare parts

8.1 HOW TO REQUEST TECHNICAL ASSISTANCE_____________________________________ 2/22-8
8.2 HOW TO REQUEST SPARE PARTS_______________________________________________ 4/22-8
8.3 HOW TO READ THE SPARE PARTS TABLE_________________________________________ 6/22-8
8.3.1 Table describing the parts contained in the assembly___________________________ 6/22-8
8.4 SPARE PARTS TABLE___________________________________________________________ 9/22-8
Page 1/22-8
8.1 How to request technical assistance
If any problem arises, or if the machine is malfunctioning, proceed as follows:
1. Photocopy the Form on the next page.

2. Fill in the gaps according to the following indications:
- TECHNICAL ASSISTANCE AND SPAREPARTS OFFICE -
B TECHNICAL ASSISTANCE REQUEST FORM A
C D
F H
G I
A. Number of pages of request for assistance (e.g. if the description position “L” takes up 2 Forms,
write “1/2” on the first and “2/2” on the second.)
B. Serial number of the machine involved, pre-printed to avoid errors.
C. Details of where to send the service engineer.
D. Details of where to ship the goods. D. Details of where to send to invoice.
E. Name and surname of the person in charge of servicing (print clearly).
F. Telephone number of person requiring assistance.
G. Fax number to which the offer of assistance is to be sent.
H. Date of assistance request form.
I. Date assistance requested
L. Description of malfunctioning or breakdown. In this window, describe in which stage of the
cycle the trouble occurred, in which position the machine stopped, and any message on the display.
3. Send a copy of the duly completed Form to the fax number indicated.
An offer will be sent back as soon as possible, complete with prices,
delivery date and sales conditions.
If the request is made in any other way or on an incomplete Form, Manufacturer

will not be held responsible for any error resulting therefrom.
Page 2/22-8
8
SPARE PARTS
Machine serial No.

TECHNICAL ASSISTANCE REQUEST FORM
Address of the plant Address to send invoice
Name of applicant Phone No. Request form sent date
Fax No. Date assistance requested
Description of malfunctioning or breakdown
Page 3/22-8
8.2 How to request spare parts
To order spare parts, proceed as follows:
1. Photocopy the Form on the next page.

2. Fill in the gaps according to the following indications:
B SPARE PARTS OFFER REQUEST FORM A
C D
F H
E
G I
Group code Detail code Description Position Quantity
L M N O P
A. Number of pages of offer request (e.g. if the list of parts takes up 2 Forms,
write “1/2” on the first and “2/2” on the second.)
B. Serial number of the machine involved, pre-printed to avoid errors.
C. Details of where to ship the goods.
D. Details of where to ship the goods. D. Details of where to send to invoice.
E. Name and surname of person to whom the offer is to be addressed (print clearly).
F. Telephone number of person requesting the offer.
G. Fax number to which the offer is to be sent.
H. Type of shipment preferred by the applicant.
I. Date of offer request.
L. group code from which the required code was taken M. detail code N.
M. Table number and name.
N. Description of spare part.
O. Number of spare’s position on the table.
P. Required quantity of spare parts.
3.
Send a copy of the duly completed Form to the fax number indicated.
An offer will be sent back as soon as possible, complete with prices, delivery date
and sales conditions.
If the request is made in any other way or on an incomplete Form, Manufacturer

will not be held responsible for any error resulting therefrom.
Page 4/22-8
8
SPARE PARTS
- TECHNICAL ASSISTANCE AND

SPAREPARTS OFFICE -
Machine serial No. Page No.

SPARE PARTS OFFER REQUEST FORM
Address to send goods Address to send invoice
Name of applicant Phone No. Shipping by:
Fax No.
Group code Detail code Description Pos. Q.ty
Page 5/22-8
8.3 How to read the spare part tables
Spare parts tables combine the part description with its life.
PRODUCTION and safety devices efficiency depends on the good maintenance of the machine; worn mechanical
parts have to be replaced after a certain period of time.
8.3.1 Table describing the parts contained in the assembly

from this table, which describes the spare parts, can be deduced the order codes, the quantities contained in the
group, the theoretical spare part duration. All this information is to be found in the columns:
1. Indicates the name of the assembly.

2. Indicates the number of the table.
3. This refers to the spare part position in the drawing.
4. This is the code of the spare part; the number is the reference to locate it in the warehouse, without this piece
of information the spare part cannot be purchased.
5. Spare part ID name.
6. Machine models.
7. Recommended quantity of the spare part.
1 xxxxx xxxxx 2
Descrizione n. Tavola
Componenti meccanici AUTOSAT 48 V. SA1-1012-ST-1A0-1
12
1
11
10
13
14
16
8
4
15 6
3 5
© ED.2014-04-11 / S.00 - Vietata ogni riproduzione anche parziale.
Page 6/22-8
8
SPARE PARTS
8
PARTI DI RICAMBIO
1 xxxxx xxxxx 2
Descrizione n. Tavola
Componenti meccanici AUTOSAT 48 V. SA1-1012-ST-1A0-1
SAT. SAT. SAT. SAT. SAT. SAT. SAT. SAT. SAT. SAT. Quantità
Pos Codice Descrizione
0812 1010 1012 1111 1112 1165 1212 1210 4840 4048 suggerita
3
1 1MO01-0000-0516 Pantografo interasse 520 - dx 1 1 1 1 1 1 1 1 1 1
1MO01-0000-0521 Pantografo interasse 320 - dx 1 1
2 1MO01-0000-0517 Pantografo interasse 520 - sx 1 1 1 1 1 1 1 1 1 1
1MO01-0000-0522 Pantografo interasse 320 - sx 1 1
4
3
4
39999-00-0054
39999-00-0102
Paracolpi aperto
Paracolpi chiuso
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2 7
5 28020-01-0038 Ruota 4 4 4 4 4 4 4 4 4 4 4
6 32010-00-0010 Cuscinetto obliquo a sfere 4 4 4 4 4 4 4 4 4 4 1
7 32010-00-0045 Cuscinetto radiale a sfere 4 4 4 4 4 4 4 4 4 4 1
5
8 32060-00-0003 Testa a snodo gaR12uK 2 2 2 2 2 2 2 2 2 2 1
9 32060-00-0004 Testa a snodo gal12uK 2 2 2 2 2 2 2 2 2 2 1
10 32060-00-0015 Testa a snodo gal 10uK 1 1 1 1 1 1 1 1 1 1 1
11 32060-00-0016 Testa a snodo gaR 10uK 1 1 1 1 1 1 1 1 1 1 1
12 32070-00-0034 supporto 2 2 2 2 2 2 2 2 2 2 2
13 34510-00-0215 Catena doppia anello sv.482.6 basse temperature 1 1 1 1 1 1 1 1 1 1 1
14 35040-00-0282 Motoriduttore 48 vdC sollevamento 1 1 1 1 1 1 1 1 1 1 1
15 35040-00-0293 Motoriduttore 48 vdC traslazione + encoder 1 1 1 1 1 1 1 1 1 1 1
16 36010-00-0018 schermo policarbonato trasparente 4 4 4 4 4 4 4 4 4 4 10
Page 7/22-8
Page 8/22-8
8
SPARE PARTS
8.4 Spare parts table
Page 9/22-8
Description N. Table
AUTOSAT 48 V - mechanical components SA1-1012-ST-1A0-1
12
20-21
1
11
10
13
14
16
18-19
8
4
2
23
15 6
17
3
22
7 5
Page 10/22-8
8
SPARE PARTS
AUTOSAT 48 V - mechanical components SA1-1012-ST-1A0-1
SAT. SAT. SAT. SAT. SAT. SAT. SAT. SAT. SAT. SAT. Recommended
Pos Code Description
0812 1010 1012 1111 1112 1165 1212 1210 4840 4048 quantity
1 1MO01-0000-0516 Axle spacing pantograph 520 - RH 1 1 1 1 1 1 1 1 1 1
1MO01-0000-0521 Axle spacing pantograph 320 - RH 1 1
2 1MO01-0000-0517 Axle spacing pantograph 520 - LH 1 1 1 1 1 1 1 1 1 1
1MO01-0000-0522 Axle spacing pantograph 320 - LH 1 1
3 39999-00-0054 Open bumper 2 2 2 2 2 2 2 2 2 2 2
4 39999-00-0102 Closed bumper 2 2 2 2 2 2 2 2 2 2 2
5 28020-01-0038 Wheel 4 4 4 4 4 4 4 4 4 4 4
6 32010-00-0010 Slant angle ball bearing 4 4 4 4 4 4 4 4 4 4 1
7 32010-00-0045 Radial ball bearing 4 4 4 4 4 4 4 4 4 4 1
8 32060-00-0003 Articulated joint head GAR12UK 2 2 2 2 2 2 2 2 2 2 1
9 32060-00-0004 Articulated joint head GAL12UK 2 2 2 2 2 2 2 2 2 2 1
10 32060-00-0015 Articulated joint head GAL 10UK 1 1 1 1 1 1 1 1 1 1 1
11 32060-00-0016 Articulated joint head GAR 10UK 1 1 1 1 1 1 1 1 1 1 1
12 32070-00-0034 Support 2 2 2 2 2 2 2 2 2 2 2
13 34510-00-0215 Double link chain SV.482.6 low temperatures 1 1 1 1 1 1 1 1 1 1 1
14 35040-00-0282 Lifting gearmotor 48 VDC 1 1 1 1 1 1 1 1 1 1 1
15 35040-00-0293 Gearmotor 48 VDC shift + encoder 1 1 1 1 1 1 1 1 1 1 1
16 36010-00-0018 Transparent polycarbonate screen 4 4 4 4 4 4 4 4 4 4 10
17 20010-01-0255 Shift shaft D.30mm L223mm 1 1 1 1 1 1 1 1 1 1 1
18 20010-01-0256 Shift shaft D.30mm L705mm 1 1 1 1 1 1 1
19 20010-01-0267 Shift shaft D.30mm L578mm 1 1 1 1
20 20090-01-0178 Hoisting shaft D.30mm L667mm 1 1 1 1 1 1 1
21 20090-01-0183 Hoisting shaft D.30mm L540mm 1 1 1 1
22 28020-01-0016 Jockey for idle and motorised wheel 4 4 4 4 4 4 4 4 4 4 4
23 39999-SS-0013 Running motor - 1024 pulses 1 1 1 1 1 1 1 1 1 1 1
Page 11/22-8
AUTOSAT 48 V - electrical components SA1-1012-ST-1A0-1
Page 12/22-8
8
SPARE PARTS
0812 1010 1012 1111 1112 1165 1212 1210 4840 4048 quantity
1 1MO04-0000-0280 Emergency mushroom button 2 2 2 2 2 2 2 2 2 2 1
2 1MO04-0000-0281 Complete switching on button 1 1 1 1 1 1 1 1 1 1 1
3 36020-00-0003 Bumper” sensitive edge 4 4 4 4 4 4 4 4 4 4 2
4 39999-AV-0135 Buzzer 1 1 1 1 1 1 1 1 1 1 1
5 39999-TX-0030 Coaxial cable antenna 1 1 1 1 1 1 1 1 1 1 1
6 39999-TX-0033 Remote controller 1 1 1 1 1 1 1 1 1 1 1
39999-TX-0034 Battery charger for remote controller 1 1 1 1 1 1 1 1 1 1 1
7 39999-BA-0003 48V lithium battery; 1 1 1 1 1 1 1 1 1 1 1
39999-CB-0013 Battery charger for AUTOSAT 230V 1 1 1 1 1 1 1 1 1
39999-CB-0015 Battery charger for AUTOSAT 115V 1 1 1
8 39999-LD-0007 Led 24vcc 1 1 1 1 1 1 1 1 1 1 1
Page 13/22-8
9
6
8
10
8 3
10
7 6
9
3 4
5
4
9
6
10
8
1
3
6 1
9 2
Page 14/22-8
8
SPARE PARTS
0812 1010 1012 1111 1112 1165 1212 1210 4840 4048 quantity
1 39999-CN-0017 Plug 4 4 4 4 4 4 4 4 4 4 2
2 39999-CN-0018 Plug 2 2 2 2 2 2 2 2 2 2 1
3 39999-FT-0025 Connector 3 3 3 3 3 3 3 3 3 3 1
4 39999-FT-0028 Connector 2 2 2 2 2 2 2 2 2 2 1
5 39999-FT-0033 Photocell 2 2 2 2 2 2 2 2 2 2 1
6 39999-FT-0043 Photocell 4 4 4 4 4 4 4 4 4 4 2
7 39999-AV-0136 Centrifugal fan (ST version only) 1 1 1 1 1 1 1 1 1 1 1
8 39999-FT-0044 Connector 4 4 4 4 4 4 4 4 4 4 1
9 39999-FT-0048 Connector 4 4 4 4 4 4 4 4 4 4 1
10 39999-SP-0002 Inductive sensor 3 3 3 3 3 3 3 3 3 3 2
Page 15/22-8
AUTOSAT 48 V - electrical components SA1-1012-ST-1A0-1A
B
A
A 1
3
4
C
C
6
3
4
5
Page 16/22-8
8
SPARE PARTS
AUTOSAT 48 V - electrical components SA1-1012-ST-1A0-1A
0812 1010 1012 1111 1112 1165 1212 1210 4840 4048 quantity
1 1MO04-0000-0325 Stainless steel bracket with sensor for pallet detection 1 1 1 1 1 1 1 1 1 1 1
2 39999-FT-0074 Photocell (pallet detection) 1 1 1 1 1 1 1 1 1 1 1
3 1MO04-0000-0321 Adjustable bracket complete with slowdown sensor 2 2 2 2 2 2 2 2 2 2 1
4 39999-RE-0000 Resistance film 2 2 2 2 2 2 2 2 2 2 1
5 39999-FT-0074 Photocell (slowdown/STOP) 2 2 2 2 2 2 2 2 2 2 1
6 39999-TX-0025 WI-FI antenna LAIRDTECH 637113 1 1 1 1 1 1 1 1 1 1 1
Page 17/22-8
AUTOSAT 48 V - electrical components SA1-1012-ST-1A0-1 5/6
4
3
Page 18/22-8
8
SPARE PARTS
0812 1010 1012 1111 1112 1165 1212 1210 4840 4048 quantity
1 1MO04-0000-0264 Multi-voltage power supply in box (Hybrid) 1 1 1 1 1 1 1 1 1 1 1
2 39999-SS-0009 CPU card 1 1 1 1 1 1 1 1 1 1 1
39999-SS-0011 48/24 Volt DC-DC converter 1 1 1 1 1 1 1 1 1 1 1
3 39999-SS-0010 Drive card 1 1 1 1 1 1 1 1 1 1 1
4 39999-SS-0018 Bumper safety board 1 1 1 1 1 1 1 1 1 1 1
Page 19/22-8
5 4 6 1 2
Page 20/22-8
8
SPARE PARTS
0812 1010 1012 1111 1112 1165 1212 1210 4840 4048 quantity
1MO04-0000-0258 Charging station 230-50Hz for lithium batteries 48V -
1 1 1 1 1 1 1 1 1
European version
1
Charging station 110-60Hz for lithium batteries 48V -
1MO04-0000-0301 1 1 1
American version
39999-CB-0013 Battery charger for AUTOSAT 230V - European version 1 1 1 1 1 1 1 1 1
2
39999-CB-0015 Battery charger for AUTOSAT 115 - American version 1 1 1
3 22550-01-0033 Black plastic strip L150 - for battery chargers 1 1 1 1 1 1 1 1 1 1 1
4 22550-01-0053 Black plastic spacer - for battery chargers 1 1 1 1 1 1 1 1 1 1 1
5 39999-CN-0017 Grey jack 2 2 2 2 2 2 2 2 2 2 1
6 39999-CN-0018 Red jack 1 1 1 1 1 1 1 1 1 1 1
Page 21/22-8
Page 22/18-8
9
ATTACHMENTS
Chapter 9
Attachments
9
ATTACHMENTS
Wiring diagram
SP13029_H0002776_M55_LTH_v2
9
ATTACHMENTS
Wiring diagram
SP13063_H0002832_M55_WIFI_v2
9
ATTACHMENTS
Wiring diagram
SP14037_H0002864_M55_BITO48V
9
ATTACHMENTS
Technical report
SIO.13028.SeRC01

Catalogue AUTOMHA

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Catalogue AUTOMHA

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Instruction manual

Use and Maintenance

Automha SpA – Headquarters

Automha Americas Automation Corp.

for PALLET RUNNER

Automha Industries Co. Ltd.

Original title: Use and maintenance manual of AUTOSAT

INDEX OF TOPICS COVERED

CHAPTER 1 GENERAL OPERATION FEATURES

CHAPTER 2 SAFETY RULES

CHAPTER 3 HANDLING, INSTALLATION AND TECHNICAL FEATURES

CHAPTER 4 OPERATING PRINCIPLES

CHAPTER 6 MAINTENANCE AND LUBRICATION

SPARE PARTS SECTION

1.1 GENERAL INFORMATION______________________________________________________ 2/14-1

1.1.1 Revision of manual chapters

Chapter 01 02 - 02.03.2016 Update chapter

Via Emilia, 6 24052 BG

Azzano San Paolo Italy

COMPLIES WITH THE REQUIREMENTS

Reference to technical standards harmonized:

c/o G.L. Comunicazione s.r.l. 43015 PR

TO PREPARE THE TECHNICAL FILE FOR IT

Place and date of the document The manufacturer

DO NOT FALL WITHIN THE FIELD OF APPLICATION OF THE 2011/65/UE DIRECTIVE

1.2 How to consult the manual

Please pay special attention to these notes!

1.4 Environmental conditions

“BZ” model “ST” model

“HY” Hybrid model

Temperature: -30°C ÷ -45°C (-22°F ÷ +113°F)

The machine must be sheltered from rain.

1.6 Symbols in the manual

Customer Service North America / Mexico & Latin America

1. type of machine, serial number and year of installation;

3. exact address of the Plant where the machine is installed.

1.8 How to order spare parts

Customer Service North America / Mexico & Latin America

In addition, for each electrical material, specify:

6. Number of the wiring diagram;

2.1 GENERAL SAFETY INFORMATION_______________________________________________ 2/14-2

Daily check the correct operation of all safety devices.

Replace damaged parts with original parts guaranteed by the manufacturer.

Never try incautious solution!

It is forbidden to inhibit the safety devices.

It is forbidden to sit down and/or lean to the machine while it is operating.

It is forbidden to modify the machine parts.

It is forbidden to apply further devices not manufactured by AUTOMHA to the machine.

Disabled people are forbidden to operate this machinery.

Under 18s are forbidden to operate this machinery.

IT IS FORBIDDEN TO STAY INSIDE THE RACKS LANES

Please find some safety terms used in this manual:

Exposed person any person fully or partially in an hazardous zone.

Operator the person charged with machinery installation, operation, adjustment,

2.3 Safety symbols and stickers

Indicates the electrocution risk.

2.4 Correct use of the machine

2.5 User’s behaviour

The machine user shall make sure that:

The machine is intended solely

Operating instructions are available to staff and

2.6.1 Staff qualification and selection

2.7 Personal protection means

2 User’s safety devices;