INTERACTIVE SCHEMATIC

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 RENR2520-02
June 2014

994D Wheel Loader

Hydraulic System
3TZ1-UP

Volume 1 of 2: Implement System

Volume 2 of 2: Steering and Braking System

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Volume 1 of 2 - IMPLEMENT SYSTEM
Part Machine Schematic
Description
Number Location Location
Connector - Orifice 4I-6206 1 E-6, E-5
Cooler - Hydraulic Oil 355-1656 2 B-8
Cylinder Gp - Lift (STD) 193-4076
3 C-1
(High Lift) 193-4075
Cylinder Gp - Tilt (LH) (STD) 112-3172
4 C-1
(High Lift) 219-6272
Cylinder Gp - Tilt (RH) (STD) 112-3171
5 D-1
(High Lift) 219-6273
Filter Gp - Case Drain (Center Imp. Pump) 8E-0769 6 C-7
Filter Gp - Case Drain (Left Imp. Pump) 8E-0769 7 B-7
Filter Gp - Case Drain (Right Imp. Pump) 8E-0769 8 D-7
Filter Gp - Oil (Pilot) 8E-0769 9 C-7
Filter Gp - Oil (Cooler Screen) 6E-0874 10 B-8
Gauge - Liquid Level 147-9560 11 A-5
Pump Gp - Gear (Pilot, Hyd. Oil Cooler) 6E-0456 12 C-7
Pump Gp - Implement (Center) 112-5381 13 C-6
Pump Gp - Implement (Left) 124-3761 14 A-6
Pump Gp - Implement (Right) 124-3761 15 C-6
Screen As 9T-9227 16 A-7
Screen Gp 7J-2656 17 A-7
Screen Gp - Hydraulic 169-4073 18 B-5, C-6, D-6
Sender - Temperature (Hyd. Oil) 8N-3844 19 A-8
Sensor Gp - Pressure (Lift) 3E-6934 20 B-2
Sensor Gp - Temperature (Hyd. Oil) 100-3055 21 A-8
Switch As - Pressure (Imp. Oil Cooling Filter) 144-5661 22 B-8
Switch Gp - Bypass (Pilot Oil Filter) 164-7577 23 C-8
Switch Gp - Liquid Level 123-2993 24 A-5
Tank As - Expansion 225-3743 25 A-4
Tank As - Expansion (LH) 221-3694 26 A-5
Tank As - Expansion (RH) 221-3693 27 A-4
Tank Gp - Hydraulic (Implement) 131-6448 28 A-7
Valve - Breaker Relief (Filler) 9T-0818 29 A-2
Valve - Breaker Relief (Expansion Tank) 220-0812 30 A-3
Valve Gp - Check (Cooler) 6E-1454 31 B-8
Valve Gp - Check (Implement) 117-3513 32 D-6, B-6
Valve Gp - Check (Implement) 140-0491 33 C-6
Valve Gp - Check (Pilot) 6E-5444 34 D-8
Valve Gp - Check (Pilot Ctrl) 9T-3096 35 D-7
Valve Gp - Cooler Bypass 6E-4473 36 C-8
Valve Gp - Main Control (LH) 133-8675 37 C-3
Valve Gp - Main Control (RH) 133-8673 38 C-4
Valve Gp - Pilot (Tilt, Lift) 119-5991 39 F-7
Valve Gp - Relief (Main) 6E-6197 40 D-6, C-6, B-6
Valve Gp - Relief (Pilot) 118-0018 41 D-8
Valve Gp - Relief (Tilt Cyl. Head End) 9T-9196 42 C-3
Valve Gp - Relief (Tilt Cyl. Rod End) 9T-9197 43 C-3
Valve Gp - Relief (Lift Cyl. Head End) 142-4281 44 B-3
Valve Gp - Selector (Hydraulic) 140-8243 45 E-6, E-5
Valve Gp - Selector and Pressure Ctrl 119-5988 46 E-8
Check Part Numbers in the Parts Manuals for your Specific Machine
COMPONENT LOCATION
Volume 2 of 2 - STEERING AND BRAKING
SYSTEM
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Brake 3G-0278 1 E-6
Actuator Gp - Steering Pump 6E-1026 2 D-11, E-9
Breather (Steering and Brake) 9T-1119 3 C-7
Core Gp - Cooler (Brake Oil) 9Y-8890 4 C-3
Cylinder Gp - Steering (LH) 6E-0529 5 I-13
Cylinder Gp - Steering (RH) 9T-9019 6 I-13
Filter Gp - Oil (Cooler Screen) 6E-0874 7 G-7
Filter Gp - Oil (Steering) 8E-0769 8 B-11, B-9
Pump Gp - Gear (Brake Cooling) 116-7341 9 C-3
Pump Gp - Gear (Secondary Steering) 6E-0868 10 H-9
Pump Gp - Gear (Steering, Brake Oil Cooler) 6E-0867 11 E-7
Pump Gp - Piston (Brake) 102-4226 12 D-5
Pump Gp - Piston (Steering) 9T-8993 13 C-11, D-10
Screen - Front Left 164-3306 14 G-3
Screen - Front Right 164-3306 15 G-2
Screen - Rear Left 164-3306 16 E-3
Screen - Rear Right 164-3306 17 E-2
Switch As - Pressure (Steering Oil) 8T-8640 18 B-13
Switch As - Pressure (Brake Accumulator) 9X-9643 19 F-6
Switch Gp - Bypass (Oil Filter) 9X-7781 20 B-11, B-10
Tank Gp (Steering, Brake) 9T-9000 21 B-7
Tank Gp - Hydraulic (Brake Cooling) 9T-4725 22 B-4
Valve Gp - Brake Control (Parking) 3G-2228 23 E-5
Valve Gp - Brake Control (Service) 100-3706 24 F-5
Valve Gp - Check (Brake Cooling) 9T-3752 25 E-6
Valve Gp - Check (Brake Oil Cooling Bypass) 122-3359 26 C-3
Valve Gp - Check (Cooler) 6E-1454 27 H-6
Valve Gp - Check (Neutralizer, Steering) 149-4617 28 F-13
Valve Gp - Check (Steering Pump Discharge) 6E-1252 29 E-11, F-10
Valve Gp - Diverter (Sec. Steering) 163-5465 30 H-10
Valve Gp - Pilot (Stic Steering) 249-5615 31 C-14
Valve Gp - Pump Ctrl (Pressure Compensator) 4T-1909 32 D-5
Valve Gp - Relief (Pump Backup) 9J-8225 33 G-12
Valve Gp - Relief (Secondary Steering) 9J-0460 34 H-10
Valve Gp - Relief (Steering Cyl. Crossover) 6E-0859 35 H-14
Valve Gp - Selector and Press. Control 1U-2226 36 B-13, B-12
Valve Gp - Shuttle 4T-1860 37 H-13
Valve Gp - Steering 154-5236 38 H-13
Valve Gp - Steering Neutralizer 9T-7426 39 D-14
Wheel Gp - Final Drive and Brake (Front Left) 137-3505 40 E-2
Wheel Gp - Final Drive and Brake (Front Right) 137-3505 41 F-2
Wheel Gp - Final Drive and Brake (Rear Left) 137-3505 42 E-3
Wheel Gp - Final Drive and Brake (Rear Right) 137-3505 43 F-3

Check Part Numbers in the Parts Manuals for your Specific Machine
TAP LOCATION
Volume 1 of 2 - IMPLEMENT SYSTEM

Tap Schematic
Description
Number Location
G1 Lift Cylinder Head End Pressure B-2
G2 Lift Cylinder Rod End Pressure B-2
G3 Tilt Cylinder Head End Pressure D-2
G4 Tilt Cylinder Rod End Pressure D-2
G5 Oil Sampling Port E-6
G6 Implement Pilot Pressure F-8
TAP LOCATION
Volume 2 of 2 - STEERING AND BRAKING
SYSTEM

Tap Schematic
Description
Number Location
SOS Oil Sampling Port E-7
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1
(39) VALVE GP
PILOT
(TILT, LIFT)
119-5991

F F
G6

(46) VALVE GP
SELECTOR
AND PRESSURE CTRL
(45) VALVE GP
E 119-5988 E
SELECTOR
(HYDRAULIC)
140-8243

(1) CONNECTOR
ORIFICE
PSS 4I-6206

HSS G5

(35) VALVE GP
CHECK
(PILOT CTRL)
9T-3096

(34) VALVE GP
CHECK
(PILOT)
D 6E-5444 (32) VALVE GP (5) CYLINDER GP D
CHECK TILT (RH)
(IMPLEMENT) 112-3171 (STD)
(41) VALVE GP 117-3513 (40) VALVE GP 219-6273 (HIGH LIFT)
RELIEF RELIEF
(PILOT) (MAIN)
118-0018 6E-6197
G4
(23) SWITCH GP
BYPASS
(15) PUMP GP (18) SCREEN GP G3
(OIL FILTER)
IMPLEMENT HYDRAULIC
164-7577 (33) VALVE GP
(RIGHT) 169-4073
CHECK (4) CYLINDER GP
124-3761 TILT (LH)
(8) FILTER GP (IMPLEMENT) (37) VALVE GP
OIL 140-0491 (38) VALVE GP MAIN CTRL (LH) 112-3172 (STD)
(CASE DRAIN) MAIN CTRL (RH) 133-8675 219-6272 (HIGH LIFT)
8E-0769 133-8673 (3) CYLINDER GP
LIFT
(9) FILTER GP 193-4076 (STD)
(42) VALVE GP
OIL 193-4075 (HIGH LIFT)
RELIEF
(PILOT)
C (12) PUMP GP 9T-9196 C
8E-0769
GEAR
(PILOT, HYD.
OIL COOLER)
6E-0456 (40) VALVE GP
(36) VALVE GP RELIEF
COOLER BYPASS (6) FILTER GP (MAIN)
6E-4473 OIL 6E-6197
(CASE DRAIN)
8E-0769 (13) PUMP GP (43) VALVE GP
IMPLEMENT RELIEF
(22) SWITCH AS 9T-9197
(CENTER)
PRESSURE
112-5381
(IMPLEMENT OIL (44) VALVE GP
COOLING FILTER) RELIEF
144-5661 142-4281
(32) VALVE GP
CHECK
(IMPLEMENT)
(7) FILTER GP 117-3513
B (10) FILTER GP OIL B
(31) VALVE GP (CASE DRAIN)
OIL
CHECK 8E-0769 G2 G1
(COOLER SCREEN)
6E-1454
6E-0874
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
(20) SENSOR GP
PILOT PUMP OUTPUT
PRESSURE LEFT IMPLEMENT PUMP OUTPUT

(2) COOLER (LIFT) CENTER IMPLEMENT PUMP OUTPUT

SUPPLY LINE
HYDRAULIC OIL (18) SCREEN GP 3E-6934 LIFT CYLINDER AND CONTROL CIRCUIT
DRAIN / RETURN LINE
355-1656 (40) VALVE GP HYDRAULIC RIGHT IMPLEMENT PUMP OUTPUT

RELIEF 169-4073 TILT CYLINDER AND CONTROL CIRUIT

BRAKE COOLING CIRCUIT
(MAIN)
(28) TANK GP 6E-6197 LINE PATTERNS
HYDRAULIC Pressure Line
(IMPLEMENT) (14) PUMP GP
Pilot / Load Sensing Pressure
131-6448 IMPLEMENT
(17) SCREEN GP (LEFT) Drain / Return Lines
(16) SCREEN AS 7J-2656 124-3761
9T-9227 (24) SWITCH GP Component Group
LIQUID LEVEL (11) GAUGE
Attachment
123-2993 LIQUID LEVEL
(21) SENSOR GP 147-9560 Air Line

A TEMPERATURE CALLOUTS A
(HYDRAULIC OIL) YY Taps (Pressure, Sampling, Sensor - by letter)
100-3055
(29) VALVE
BREAKER RELIEF THIS SCHEMATIC IS FOR THE 994D WHEEL LOADER HYDRAULIC SYSTEM
(30) VALVE VOLUME 1 of 2: IMPLEMENT SYSTEM
(25) TANK AS BREAKER RELIEF (FILLER)
(19) SENDER 9T-0818 MEDIA NUMBER: RENR2520-02
TEMPERATURE (26) TANK AS EXPANSION (27) TANK AS 220-0812
225-3743 SCHEMATIC PART NUMBER: 152-9005, CHANGE: 03, VERSION: -
(HYDRAULIC OIL) EXPANSION (LH) EXPANSION (RH) Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
8N-3844 221-3694 221-3693 in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

RIGHT TURN
J J

(5) CYLINDER GP (6) CYLINDER GP

STEERING STEERING
(LH) (RH)
6E-0529 9T-9019

(30) VALVE GP
I DIVERTER I
163-5465
(10) PUMP GP
GEAR
(SECONDARY STEERING)
6E-0868
(35) VALVE GP
RELIEF (38) VALVE GP
(STEERING CYLINDER STEERING
CROSSOVER) 154-5236
6E-0859

(27) VALVE GP
CHECK
H (COOLER) H
6E-1454

(34) VALVE GP
RELIEF
(33) VALVE GP (SEC. STEERING)
(37) VALVE GP 9J-0460
RELIEF
SHUTTLE (7) FILTER GP
(PUMP BACKUP)
4T-1860 OIL
9J-8225
(COOLER SCREEN)
6E-0874

G (17) SCREEN (15) SCREEN G

REAR RIGHT FRONT RIGHT
164-3306 164-3306
(41) WHEEL GP
(43) WHEEL GP FINAL DRIVE AND BRAKE
FINAL DRIVE AND BRAKE (FRONT RIGHT)
(REAR RIGHT) 137-3505
137-3505

(28) VALVE GP
F CHECK (19) SWITCH AS F
(NEUTRATLIZER, STEERING) PRESSURE
149-4617 (BRAKE ACCUMULATOR)
9X-9643

(1) ACCUMULATOR GP
(29) VALVE GP BRAKE
CHECK 3G-0278
(PUMP DISCHARGE) SOS
6E-1252
(23) VALVE GP
(24) VALVE GP BRAKE CONTROL
(39) VALVE GP (2) ACTUATOR GP (11) PUMP GP BRAKE CONTROL (PARKING) (42) WHEEL GP
STEERING NEUTRALIZER GEAR (SERVICE) FINAL DRIVE AND BRAKE (40) WHEEL GP
E STEERING PUMP 3G-2228
FINAL DRIVE AND BRAKE E
9T-7426 6E-1026 (STEERING, 100-3706 (REAR LEFT)
BRAKE OIL COOLER) 137-3505 (FRONT LEFT)
6E-0867 137-3505

(32) VALVE GP
PUMP CTRL (16) SCREEN (14) SCREEN
(PRESS. COMPENSATOR) REAR LEFT FRONT LEFT
4T-1909 164-3306 164-3306

(25) VALVE GP
CHECK
9T-3752

D (12) PUMP GP
D
PISTON
(13) PUMP GP (BRAKE)
PISTON (3) BREATHER
102-4226
(STEERING) (STEERING AND
9T-8993 (BRAKE)
9T-1119
(31) VALVE GP
PILOT (4) CORE GP
(STIC STEERING) COOLER
249-5615 (BRAKE OIL)
9Y-8890

C (26) VALVE GP C
CHECK
(BRAKE OIL COOLING BYPASS)
122-3359

(18) SWITCH AS
PRESSURE
(STEERING OIL)
8T-8640 (20) SWITCH GP
BYPASS (9) PUMP GP
(OIL FILTER) GEAR
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
9X-7781 (BRAKE OIL COOLER)
STEERING PUMP OUTPUT
116-7341 STEERING CYLINDER CIRCUIT
STEERING AND BRAKE OIL COOLER PUMP OUTPUT
SUPPLY LINE
BRAKE CIRCUIT
SERVICE BRAKE CIRCUIT
DRAIN / RETURN LINE
SECONDARY STEERING PUMP OUTPUT
B (21) TANK GP BRAKE COOLING CIRCUIT B
(STEERING, BRAKE)
LINE PATTERNS
9T-9000
Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines

PSS PSS
Component Group
HSS HSS (8) FILTER GP (22) TANK GP Attachment
OIL HYDRAULIC Air Line
(STEERING) (BRAKE COOLING)
8E-0769 CALLOUTS
9T-4725
YY Taps (Pressure, Sampling, Sensor - by letter)

A (36) VALVE GP A
SELECTOR THIS SCHEMATIC IS FOR THE 994D WHEEL LOADER HYDRAULIC SYSTEM
AND PRESS. CTRL VOLUME 2 of 2: STEERING AND BRAKING SYSTEM
1U-2226` MEDIA NUMBER: RENR2520-02
SCHEMATIC PART NUMBER: 152-9004, CHANGE: 03, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
FRONT FRAME - LEFT REAR VIEW
VIEW ALL CALLOUTS

25 14 13 15 32
26
16
27

28 33

11

20

17
24 8

19
21

6
18
23 9 7
MACHINE COMPONENT LOCATIONS

VIEW ALL CALLOUTS

10 31 22 36 39 G6 12 41 40 30 29 4 36 22 31 10 41 39 G6 G1 G2 G3 G4 29 30 40

2 45 1 35 34 46 G1 G2 G3 G4 5 3 2 34 G5 35 46 45 1 3 12 4 5
MAIN CONTROL VALVE
VIEW ALL CALLOUTS

43

42 38

44

37
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

16 42 19 1 23 5 24 36 14 40

27

26

17 43 38 37 33 35 30 34 6 10 41 15

27 9 17 16 19 1 36 23 24 15 14

26 42 43 38 37 33 35 34 10 30 6 40 41
STEERING AND BRAKE CIRCUIT - REAR FRAME
VIEW ALL CALLOUTS

12 22 7 21
25 3
32

18

39

2 4
28 SOS
11
31 13
29
20
8