MP-6 Sonixs 800x600 2020 Rev A

Operating and Service Manual
MP-6
2020 Release “A”
PACKAGING TECHNOLOGY
675 Jaycee Drive • Valmont Industrial Park • Hazle Township, PA 18202
Telephone (800) 456-3420 • (570) 459-3426 • Fax (570) 455-2442
TABLE OF CONTENTS MP-6 Sonixs 800x600
Chapter 1 - Introduction and Safety Procedure

Machine Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Machine and Operating Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Safety Regulations for Specific Operational Phases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Precautions Against Particular Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Safe Operating Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Chapter 2 - Operator Set-up and Preventative Maintenance

Strap Threading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Daily Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Maintenance Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Gen 1 Knife Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Gen 2 Knife Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Chapter 3 - Operator and Technical Information

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Chapter 4 - Troubleshooting
Strap Track Details for Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Troubleshooting List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Chapter 5 - Shipping Procedure

Shipping Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Chapter 6 - Parts Identification

Sealer Component Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
4130-190000-00 (5mm Strap) 4130-200000-00 (6mm Strap)
4130-210000-00 (8mm Strap) 4130-220000-00 (9mm Strap)
4130-230000-00 (10mm Strap) 4130-240000-00 (12mm Strap)
Sealer Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
4130-190100-00 10/04/2015
Gripper Assembly with Gen II or Gen III Knife Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
4130-070300-00 07/19/2012
Left Gripper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
4130-010330-00 03/12/2018
Sonotrode Assembly with Gen III Knife Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 11
4130-070350-00 02/18/2019
Right Gripper with Gen III Knife Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 13
4130-070360-00 03/26/2015
Gen III Knife Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 15
4130-070362-00 08/25/2016
Sealer Mounting Plate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 17
4130-010400-00 03/16/2018
Strap Guide Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 19
4130-010700-00 (5mm Strap) 4130-020700-00 (6mm Strap)
4130-030700-00 (8mm Strap) 4130-040700-00 (9mm Strap)
4130-050700-00 (10mm Strap) 4130-060700-00 (12mm Strap)
Feed/Pull Back Motor Assembly (5-6mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 23
4130-020800-00 07/18/2012
MP-6 Sonixs TOC-1

Feed/Pull Back Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 25

4130-040800-00 (8-9mm Strap)
4130-060800-00 (10-12mm Strap)
Feed/Pull Back Pressure Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 27
4130-020900-00 (5-6mm Strap)
4130-040900-00 (8-9mm Strap)
Feed/Pull Back Pressure Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 30
4130-060900-00 (10-12mm Strap)
Strap Tension Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 33
4130-021000-00 (5-6mm Strap)
4130-041000-00 (8-9mm Strap)
4130-061000-00 (10-12mm Strap)
Tension Lever Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 35
4130-021100-00 (5-6mm Strap)
4130-041100-00 (8-9mm Strap)
4130-061100-00 (10-12mm Strap)
Tension Roller Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 37
4130-021110-00 (5-6mm Strap)
4130-041110-00 (8-9mm Strap)
4130-061110-00 (10-12mm Strap)
Strap Drive Pressure Arm Assembly (5-6mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 39
4130-021200-00 11/26/2015
Strap Drive Pressure Assembly (8-9mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 41
4130-041200-00 11/26/2015
Strap Drive Pressure Assembly (10-12mm Strap) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 43
4130-061200-00 11/26/2015
Slide Plate Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 45
4130-010200-00 04/05/2012
Slide Plate Lever Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 47
4130-010600-00 04/10/2012
Slide Plate Return Lever Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 49
4130-010610-00 09/14/2011
Lower Frame Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 51
4134-040100-00 04/01/2011
Machine Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 53
4134-440100-00 06/05/2012
Standard Caster Frame Assembly - Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 55
4131-052200-00 04/11/2012
Standard Caster Frame Assembly - Right. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 57
4131-050200-00 04/11/2012
Dispenser Drawer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 59
4131-070100-00 06/06/2012
Dispenser Components Assembly Standard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 61
4130-500000-00 04/10/2012
Dispenser Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 63
4130-500200-00 05/01/2017
Dispenser Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 65
4130-500300-00 05/01/2017
Dispenser Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 67
4130-500100-00 04/01/2012
MP-6 Sonixs TOC-2

Accumulator Fill Components Assembly (Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 69

4130-300000-00 (5mm Strap)
4130-310000-00 (6mm Strap)
4130-330000-00 (8 & 9mm Strap)
4130-350000-00 (10 & 12mm Strap)
Accumulator Fill Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 73
4130-300100-00 (5mm Strap)
4130-310100-00 (6mm Strap)
4130-330100-00 (8 & 9mm Strap)
4130-350100-00 (10 & 12mm Strap)
Pressure Roller Detail Assembly (5-6mm Strap). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 81
4130-020910-00 03/13/2018
Pressure Roller Detail Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 83
4130-040910-00 (8-9mm Strap)
4130-060910-00 (10-12mm Strap)
Idler Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 85
4130-300140-00 06/14/2016
Accumulator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 87
4134-100100-00 (5mm Strap)
4134-100200-00 (6mm Strap)
4134-100300-00 (8mm Strap)
4134-100400-00 (9mm Strap)
4134-100500-00 (10mm Strap)
4134-100600-00 (12mm Strap)
Accumulator Flange Bushing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 99
1652-070230-00 04/01/2005
Strap Track - Outer Frame Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 101
4134-130100-00 03/29/2012
Strap Track - Inner Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 103
4134-132000-00 (5-9mm Strap)
4134-132400-00 (10-12mm Strap)
Strap Track Bearing Block Assembly - Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 107
4131-132020-00 11/01/2012
Strap Track Bearing Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 109
4131-132010-00 11/01/2012
Strap Track - Opener Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 111
4134-130200-00 08/01/2012
Opener Lever Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 113
4130-800330-00 04/20/2012
Strap Track - Frame Assembly (without Compactor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 115
4134-130300-00 04/01/2012
Strap Track - Frame Cover Assembly (with Compactor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 117
4134-130400-00 04/01/2012
Front Table Top Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 119
4134-210100-00 04/01/2012
MP-6 Sonixs TOC-3

Front Roller Table Top Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 121

4134-210200-00 07/24/2012
Front Ball Table Top Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 123
4134-210300-00 07/24/2012
Bumper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 125
4131-210110-00 09/01/2011
Rear Table Top Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 127
4134-220100-00 04/01/2012
Rear Roller Table Top Assembly (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 129
4134-220200-00 04/01/2012
Rear Ball Table Top Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 131
4134-220300-00 04/01/2012
Control Panel Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 133
4131-461400-00 05/11/2012
Control Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 135
4131-460610-00 01/18/2019
Control System Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 137
4231-480200-00 05/01/2012
Foot Bar Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 139
4134-700100-00 01/23/2012
Electrical Enclosure Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 141
4131-470100-00 04/11/2012
Cable and Sensor Sets for Standard MP-6 Machines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 143
01/18/2019
MP-6 Sonixs TOC-4

MP-6 Sonixs TOC-5

INTRODUCTION & SAFETY PROCEDURES
Chapter 1
MP-6 Sonixs 1-1

Machine Description
• Modular machine construction.
• Ultrasonic sealing system with electronic self-calibration.
• Advanced high-end Standard 6 Sealing Unit.
• Stainless Steel Table Top. (Conveyor Roller and Belt Table Tops are Optional)
• Good accessibility and tool-free disassembly of the strap track.
• Turnable operator panel - operable from both sides - for adjustment of operation mode, strapping
intervals, etc.
• Adjustable strap tension via potentiometer.
• Selector switch for soft strapping of extremely delicate bundles
• Quick strap coil change.
• Strap coil changeable from the front and the side.
• Automatic strap feed
• Strap end detection with ejection of remaining strap.
• Automatic strap loop ejection.
• Electronic controls with parameter display.
• Energy saving drives.
• Sturdy foot pedal for strapping release.
MP-6 Sonixs 1-2

Machine and Operating Elements
FIGURE 1. Machine Detail
8
6
7
4
1. Machine Frame
2. Strap Track Arch
3. Dispenser Door
4. Swivel Casters with Brake, Adjustable
5. Swivel Casters, Adjustable
6. Control Panel
7. Foot Bar
8. Table Top
9. Main Switch
MP-6 Sonixs 1-3

General Safety Instructions
Key Rules
• Before start-up, read the operating and safety instructions.
• Always keep the operation instructions within easy reach at the side of the machine/system.
• Observe the maintenance schedules specified or described in the operating instructions.
• The machine is built in accordance with state of the art technology and the accepted rules of industrial
safety. Yet, danger to life and limb of the operator or third person, as well as damage to the machine 
and other resources, may still occur.
• Operate this machine/system only while it is in perfect condition and in accordance with the 
specifications contained in this manual.
• Be aware of hazards and safety issues and adhere to these operating instructions.
Immediately Correct Any Malfunctions That Could Prove Detrimental To Safety, Or Have 
! Someone Else Correct It.


Organizational Measures
• In addition to the operating instruction, observe and teach generally applicable legal and other binding 
regulations for the prevention of accidents and for the protection of the environment.
• All operating personnel must wear protective hair covering to contain long hair; no loose clothing or 
jewelry, including rings, may be worn. Injury may result from getting caught or pulled by the 
machinery.
• Whenever necessary, or as required by regulation, use personal protective gear.
• Observe all safety and warning labels on the machine.
• Maintain all safety and warning labels on the machine in legible condition.
• Do not let personnel with general training operate the machine/system, except under the constant 
supervision of and experienced operator.
• Any work on electrical components of the machine/system may be performed only by a qualified 
electrician or by trained personnel under the direction and supervision of a qualified electrician and in 
accordance with applicable electric codes.
MP-6 Sonixs 1-4

Safety Regulations for Specific Operational Phases
• Refrain from any work practice that may be unsafe.
• Make sure that the machine/system is operated in safe and good working order.
Do Not Operate The Machine Unless All Protective And Safety Devices Such As Removable 
Machine Guards, Emergency Shut Off Switches And Vacuum Systems Are In Place And In 
! Working Order.
• At least once during each shift, you should check the machine for any external damages and defects. 
Any changes (including changes in performance) must promptly be reported to the competent 
department/person. If necessary, immediately stop and secure the machine.
• Before you put the machine/system in operation, make sure that no one is put at risk by the machine
during start-up.
• Inform operating personnel before you begin to perform any special or maintenance work. 
Designate a supervisor.
• If necessary, clear and secure a space around the area where maintenance is being performed.
• Always tighten any screw connections which were loosened during maintenance or repairs, 
reassembly and inspection of the safety devices must ensue immediately after completion of such 
maintenance and repair work.
• Provide for the safe and environmentally friendly disposal of operating and auxiliary materials, as 
well as spare parts.
• Before moving a machine, always check that all accessories are securely stored.
• Discontinue any work practice that could destabilize the machine.
• Keep off conveyors and/or table tops.
MP-6 Sonixs 1-5

Precautions Against Particular Hazards
Electric Energy
• Use only original fuses with the specified amperage! If a breakdown of the electrical power supply 
should occur, the machine must be shut down immediately.
• Work on any electrical system or equipment, may be performed only by a qualified electrician or by 
trained personnel under the direction and supervision of a qualified electrician and in accordance 
with electrical codes.
• If so specified, machine and system components that are to be inspected, maintained or repaired must
be switched to zero voltage. Any such disconnected components must first be examined for voltage 
leaks, then grounded and shorted, while adjoining voltage carrying components must be insulated.
• The electrical equipment of the system/machine must be inspected/tested regularly. Defects, such 
as loose connections or damaged cables must be eliminated.
• Should it become necessary to perform work on live components, a second person must be added to
work at the emergency shut-off switch or the master switch. Close off the work area with red and white
chain, and put up a warning sign.
! Use Insulated Tools Only!
• When working on high voltage units, disconnect from voltage, ground power supply cable and short
components, such as capacitors with a grounding rod.
• Carefully remount and refasten any components that were disconnected during transport before 
returning the machine to service.
• Even minor changes in location require that the machine or the system be disconnected from each 
external energy source.
• Before the machine is returned to operation, it must be properly reconnected to its power source.
! Lockout Feature On Main Switch Q1 For Safe Work Environment During Maintenance.
FIGURE 2. Main Switch
Q1
Switch Shown in
the “Off” position.
Lockout Feature
Attach padlock or
taglock at this point.
MP-6 Sonixs 1-6

Safety Instructions
The Following List Of Safety Instructions Must Be Read Before Operating The Strapping 
! Machine Or The Strapping System.
Miscellaneous Instructions
• Please observe the accident prevention regulations as well as the safety and protection 
recommendations of the trade or professional associations.
• The machine may only be used in accordance with regulations.
• If safety changes should occur in the machine/system or its performance, the machine/system must 
be stopped immediately and the competent person/department must be informed of the problem.
Operation
• Machines may only be operated by trained personnel.
• Training of the customer’s operating personnel is available by EAM-MOSCA Customer Service.
• The hazard zone is off limits.
• Keep off conveyors and/or table tops.
• Keep all safety and hazard warnings on the machine/system in legible condition.
• Do not reach into a machine that is running.
• Never step into or under lifting devices.
• After closing time, always shut the machine down by turning the main switch off.
Safety Devices
• Emergency stop switches must never be by-passed or deactivated.
• Safety devices, not included in the delivery, such as protective grids, must be installed by the 
customer in coordination with the competent employer’s liability insurance association.
• Do not undertake any alterations, additions or modifications to the machine/system that could affect 
safety without authorization from the supplier. This also applies to the installation and the adjustment
of safety devices and safety valves and to any machining of load-bearing parts.
• Do not operate the machine/system unless all protective devices and security features, such as 
removable protection devices and emergency-off devices are in place and functional.
• If safety devices should have to be dismantled during set-up, maintenance, or repairs, reassembly 
and inspection of the safety devices must ensue immediately after completion of such maintenance 
and repair work.
MP-6 Sonixs 1-7

Safety Instructions (Cont’d)
The Following List Of Safety Instructions Must Be Read Before Operating The Strapping 
! Machine Or The Strapping System.
Repair
• Before any tune-up or repair work can be performed, the machine must be disconnected from the 
electrical power source and secured against unauthorized reconnection.
• Tools and single components should not be place on or in the machine.
• When replacing any parts of the system, components and larger units must be carefully attached to
hoisting equipment in a way that precludes any hazards.
• Use only suitable and mechanically sound hoisting equipment as well as lifting devices with sufficient
load bearing capacity.
• Never stand or work under suspended loads.
• Components must meet the manufacturer’s technical specifications. This is guaranteed when using
genuine replacement parts from the manufacturer.

Electrical Equipment
• Work on any electrical installations of the machine/system may only be performed by a qualified 
electrician or by trained personnel under the direction and supervision of a qualified electrician and in 
accordance with electrical codes.
• Machine/system components undergoing maintenance or repairs must be disconnected from their

power source and closed off.
• The electrical equipment of a machine/system must be inspected/tested regularly. Defects, such as
loose connections, damaged cables and defective devices must immediately be eliminated.
• If work needs to be done on live components, a second person must be added to work the 
emergency-off switch or the master switch.
• Close off the work area with a safety barrier and put up a warning sign.
MP-6 Sonixs 1-8

Safe Operating Principles
Operated This Machine With Polypropylene Strap Only.
! Using Other Strapping Can Cause A Health Risk.


Description of Safety Arrangements
• Lifting the table top 3-5mm releases the safety interlock S17, shutting down the 
machine immediately.
• The machine operation is stopped by any of the following:

Activating the Emergency Stop S19 or S19.1
Opening the Table Top.
If a safety circuit is interrupted, the compactor returns to the up position.
MP-6 Sonixs 1-9

MP-6 Sonixs 1-10

OPERATOR SET-UP AND PREVENTATIVE MAINTENANCE
Chapter 2
MP-6 Sonixs 2-1

Strap Threading
1. Pull out dispenser drawer (A).
2. Turn dispenser knob (B) counter-clockwise and remove spool cover (C).
Photo: 1080-065-002
G B C
3. Place new strap spool on dispenser making sure it unwinds in the direction of arrows.
4. Replace dispenser cover (C) and tighten dispenser knob (B) in a clockwise direction.
5. Remove all adhesive strips and tape from the new strap spool.
6. Press the brake release button (X) and unroll approximately 40in [1m] of strap and feed it under
strap guide (D) and over idler roller (E). Press strap into guide until you feel resistance.
7. Press lever (F) and feed strap about 10cm further.
8. Release lever (F).
Photo: 1080-065-004
X
F
9. Close dispenser drawer (A).

10. By pressing the Illuminated Push Button “Manual Strapping” on the operator control panel or by 
pressing the foot bar (G) strap will automatically be fed into the machine.
MP-6 Sonixs 2-2

Daily Cleaning
! Wear Eye Protection When Blowing Out Machine.
1. Turn power off.

2. Lift up table tops. The gripper area is exposed.
3. Lift the opener lever and track will open. Blow out the gripper area and sonotrode. Next blow out the 
inside of the entire strap track.
Note: Blow With Air Hose In Direction Of Arrows Only.
Photo: 1080-051-003
4. Remove all paper and strap pieces from inside of machine and conveyor.
5. Blow out feed roller and strap guides in the direction of arrows only.
Photo: 1080-051-004
Strap Guides
Feed Roller
MP-6 Sonixs 2-3

Daily Cleaning (Cont’d)
6. Open the front door to permit access to the accumulator and dispenser.
7. Blow out inside of accumulator and around the dispenser.
Photo: 1080-065-006
MP-6 Sonixs 2-4

Preventive Maintenance
1. Clean the exhaust fan periodically.
2. Keep the inside of the machine clean and in order to see possible damage to cables or sensors.
3. Clean out the inner strap track area periodically.
4. Make sure to clean regularly as per instruction.
5. Work on the electrical control system must only be done by qualified personnel.
Maintenance Overview
• With careful maintenance the strapping machine is kept in optimum operating condition.
• Keep the strap drive and sealer clean and free of paper, dust and strap pieces.
• Clean out the following with a brush or blow out with an air hose daily;
The Accumulator and Accumulator Fill Drive
The Strap Guides (Upper, Lower and Bridge Area)
The Sonotrode
The Gripper Area
Maintenance Instructions
1. Check connectors on electrical components.
2. Ensure that the main power supply is guaranteed.
3. Check that there is a secure contact between the control connectors.
4. The exhaust fan must be cleared periodically.
5. Check that the relays are securely seated.
6. Check that inductive proximity switches are secure and clean if required.
7. Keep the inside of the machine clean and look for possible damage to cables or switches.
! Work On The Electrical Control System Must Only Be Done By Qualified Personnel.
MP-6 Sonixs 2-5

Gen 1 Knife Adjustment
1. Remove Table Top Bumper.
2. Remove Upper and Lower Strap Guides.
Photo: 1080-065-017
Upper Strap Guide Lower Strap Guide
Knife Table Top Bumper

Knife Arm Hex Head Screw
3. Open the Strap Track by moving the sealer by hand to the last position (Weld Cool).
4. Loosen the Hex Head Screw on the Knife Arm and unhook the Knife Arm.
5. Remove the (2) Hex Head Screws on the knife. Carefully tilt the knife towards you and remove.
Photo: 1080-065-019
Knife Hex Head Screws
MP-6 Sonixs 2-6

Knife Adjustment (Cont’d)
Photo: 1080-065-021
6. Using a Feeler Gauge, adjust the knife to .004in gap between the blade and the gripper.
7. Once proper gap is achieved, tighten the Socket Cap Screw on the knife.
8. Reinstall knife onto the right gripper.
9. Reinstall Knife Arm.
10. Reinstall the Lower and Upper Strap Guide.
11. Manually turn the sealer back to home position.
MP-6 Sonixs 2-7

Gen 2 Knife Adjustment
1. Remove Table Top Bumper.
2. Remove Lower and Upper Strap Guides.
Photo: 1080-065-022
Lower Strap Guide
Bumper
Knife
Upper Strap Guide
3. Open the Strap Track by moving the sealer by hand to the last position (Weld Cool).
4. Loosen the Hex Head Screw on the Knife Arm and unhook the Knife Arm.
Photo: 1080-065-019
Knife Bolt
MP-6 Sonixs 2-8

Gen 2 Knife Adjustment (Cont’d)
5. Remove the (2) Hex Head Screws on the Gripper Lever. Carefully tilt the knife towards you and remove
.
Photo: 1080-065-019
Knife Hex Head Screws
6. Using a Feeler Gauge, adjust the knife to .004in gap between the blade and the gripper.
Photo: 1080-065-021
7. Once proper gap is achieved, tighten the Socket Cap Screw on the knife.
8. Reinstall knife onto the right gripper.
9. Reinstall Knife Arm.
10. Reinstall the Lower and Upper Strap Guides
11. Manually turn the sealer back to home position.
MP-6 Sonixs 2-9

MP-6 Sonixs 2-10

OPERATOR AND TECHNICAL INFORMATION
Chapter 3
MP-6 Sonixs 3-1

Technical Data
FIGURE 1. Technical Data
MP-6 Sonixs 3-2

Technical Data Cont’d
Strap Weld: Ultrasonic
Strap Width: 12mm
Strap Tension: Infinitely variable
Dispenser: Strap Core ID 200mm
Strap Spool: Up to 6000m / 25000 ft.
Weight:
Electric Power: 110/220V
Frequency: 50 / 60 Hz
Air Supply: 3 bar / 90 PSI (Optional)
Air Volume: c. 8.5 liters / cycle (Optional)
Noise Emission: DIN 45 635 Part 27
Electrical Data
Electrical Power Line Single Phase + GND
Power Output 0.48 kW
Supply Amperage Minimum 15amp supply
Voltage 110/220 V.
Frequency 50/60 Hz.
Current Type Single Phase
Electrical Power Requirement

• The power supply line for the machine must be a minimum 3 wire minimum (16AWG).
• The line connector shall be a grounded 3 pole.
• Line protection shall be not more than 15 Amp.
• The machine shall be operated only in a dry environment.
MP-6 Sonixs 3-3

MP-6 Sonixs 3-4

TROUBLESHOOTING
Chapter 4
MP-6 Sonixs 4-1

TROUBLESHOOTING
Strap Track Details for Troubleshooting
H B
F
MP-6 Sonixs 4-2

TROUBLESHOOTING
Troubleshooting List
Trouble Cause Remedy

Strap not feeding into the Strap jammed in the upper strap 1. Turn main switch (Q1) off.
strap track. guide. 2. Open the table top.
3. Unlatch roller assembly by

lifting up on lever (A), and tilting
pressure roller assembly (B) to
the right.
4. While turning the drive roller
(C) counter-clockwise with your
left hand, place a finger from your
right hand on the strap creating a
loop.
5. Use the loop to pull any
jammed strap out of the sealer
and top guide.
6. If strap jam still exists,
remove upper strap guide cover
(D) by opening lever (E) and lift
out.
7. After all jams are cleared, cut
the strap and re-thread into the
machine.
Foreign particles like tape, strap 1. Turn the main switch (Q1) off.
pieces of dust build-up are
clogging up the strap drive area. 2. Open the table top.
3. Unlatch roller assembly by
lifting up on lever (A), and tilting
pressure roller assembly (B) to
the right.
4. Remove tension lever (F) by
pushing down and unlatching
lever (H). Slide tension lever off
the pivot shaft.
5. Remove upper strap guide
cover (D) by opening lever (E) and
lift out.
6. Clean the guide, and strap
way. Making sure to remove all
dirt and strap dust.
Strap track is not fully closed. Check operation of track. Clear
B11 not being signaled. all debris from track linkage and
pin area. Check and remove
foreign particles or obstructions.
Strap feed sensor B1 not properly Be sure sensor activates only
adjusted or defective. when strap feeds completely
around.
Proximity sensor B11 not properly Check cable for damage. Make
adjusted or defective. Feed motor sure sensor is adjusted correctly.
not turning. Check if track is not closing
properly.
MP-6 Sonixs 4-3

TROUBLESHOOTING
Troubleshooting List (Cont’d)
Photo: 1080-068-010
D
E

Strap does not feed into Lower strap guide is blocked or See 'How to Remove Foreign
sealer. incorrectly adjusted. Particles" from strap drive area
on previous page.
Lower strap guide is loose or Make sure guide is tight and is
tension roller and/or tension properly aligned. The tension
pressure roller is touching the and pressure roller should not be
guide. contacting the guide. Check
alignment with accumulator.
Strap feed sensor B1 not properly Be sure sensor activates only
adjusted or defective. when strap feeds completely
around.
Feed motor connection is bad, or Check cable and connections.
motor is defective. Feed motor
not turning.
Feed pressure roller assembly not Clean all debris from roller
providing enough pressure, or assembly (B). Make sure that
roller doesn't spin freely. the spring is properly connected.
Check if bearings are turning
smoothly.
Strap is hitting the right gripper A gripper in the up position does
not allow the strap to feed.
Check for obstruction to right
gripper, verify sealer home
position.
Look for strap in the accumulator. Check that accumulator fill
switch and lever to be free.
Strap does not pull-back Strap feed pull-back motor or Check cables for damage.
when sealer cycle starts. cables are bad or defective.
Strap jammed in upper or lower See remedies for strap jammed
strap guide. in upper strap guide and clearing
foreign particles from strap drive
area.
Strap track does not open far Check if track is free. Check
enough leaving loop. track opener bar and linkage for
wear or if loose.
MP-6 Sonixs 4-4

TROUBLESHOOTING
Troubleshooting List (Cont’d)
Photo: 1080-065-016
B1
J
B11
B13

Strap pulls out of sealer Slide plate is loose. Right gripper Make sure slide plate moves
during the pull-back and/or causes slide plate to lift when freely. Be sure all four screws (J)
tension cycle. clamping strap. are tight on top of slide plate.
Slide plate is cracked or Check slide plate for damage and
damaged. cracks. Replace the slide plate,
if necessary.
Right gripper does not move up Check the head of the right
enough to grip the strap to the gripper making sure it is not
slide plate. damaged. Check the right
gripper cam, the cam follower,
and right gripper arm for damage.
B1 sensor being activated to Check B1 for proper alignment. If
early. signaled prematurely, strap stops
shy of sealer head.
Strap does not tension or Tension roller or tension pressure Verify lower strap guide is not
tensions sporadically. roller is hitting against the lower loose, or obstructing the tension
strap guide. wheel.
Tension motor cable connection Check cables for damage.
bad, or cable damaged. Motor
may be defective.
Strap cycle will not start. Sealer motor or connection bad. Check cables and connections.
Safety switch or emergency stop Check all switches to be "made"
activated. and working properly.
MP-6 Sonixs 4-5

TROUBLESHOOTING
MP-6 Sonixs 4-6

SHIPPING PROCEDURE
Chapter 5
MP-6 Sonixs 5-1

SHIPPING PROCEDURE
Shipping Protection
Photo: 1080-065-011
• The strapping machine is shipped on a pallet (A).

• With metal straps (B), the machine is fastened to the pallet to prevent sliding.
• In order to protect it during transport, the strapping machine is shrink-wrapped in plastic film such that
it is protected against spray water.
Note: To remove the machine from the pallet (A), cut metal straps (B).
Caution: Care Should Be Taken When Cutting Or Disposing Of Metal Strapping. Wear Proper
! Clothing Including Gloves And Safety Glasses. Dispose Of Loose Strapping Immediately.
MP-6 Sonixs 5-2

Parts Identification
Chapter 6
Sealer Component Assembly
4130-190000-00 (5mm Strap) 4130-200000-00 (6mm Strap)
4130-210000-00 (8mm Strap) 4130-220000-00 (9mm Strap)
4130-230000-00 (10mm Strap) 4130-240000-00 (12mm Strap)
6-1
Sealer Component Assembly (5mm Strap)
4130-190000-00 2/13/2020
Item Part Number Description Qty Notes
1 4130-190100-00 Sealer Drive Assembly 1
2 4130-010200-00 Slide Plate Assembly 1
3 4130-070300-00 Gripper Assembly 1
4 4130-010400-00 Sealer Mounting Plate Assembly 1
6 4130-010600-00 Slide Plate Lever Assembly 1
7 4130-010700-00 Upper Strap Guide Assembly 1 5mm Strap
8 4130-020800-00 Feed/Pull Back Motor Assembly 1 5 & 6mm Strap
9 4130-020900-00 Feed/Pull Back Pressure Roller Assembly 1 5 & 6mm Strap
10 4130-021000-00 Strap Tension Assembly 1 5 & 6mm Strap
11 4130-021100-00 Tension Lever Assembly 1 5 & 6mm Strap
12 4130-021200-00 Strap Drive Pressure Assembly 1 5 & 6mm Strap

4130-200000-00 2/13/2020

4130-210000-00 2/13/2020
6-2
4130-220000-00 2/13/2020

4130-230000-00 2/13/2020

4130-240000-00 2/13/2020
6-3
Notes:
6-4
Sealer Drive Assembly
4130-190100-00 10/04/2015
6-5
Sealer Drive Assembly
4130-190100-00 9/11/2017
10 4130-011400-01 Main Shaft 1
11 4130-010100-02 Mounting Plate 2
12 4130-010100-13 Spacer 1
13 4130-010100-14 Cam - Track Open 1
14 4130-070100-02 Spacer 1
16 4130-010100-16 Spacer 2
17 4130-010100-06 Cam - Left Gripper 1
18 4130-070100-01 Cam - Sonotrode 1
19 4130-010100-15 Spacer 2
20 4130-010100-07 Cam - Slide Plate 1
21 4130-010100-04 Cam - Right Gripper 1
22 4130-010100-12 Cam - Strap Tension 1
23 4130-010100-10 Spacer 2
24 4130-011400-02 Cam Flag 1
26 4130-011400-03 Proximity Sensor Bracket 1
27 1620-011000-17 Handle 1
28 0202-040000-29 Retaining Washer 2
40 NT 1 Hex Head Screw 2
45 NT 390 Flat Head Screw 1
48 ME 7553 Gear Motor 24 V/DC brushless 1 20:1 Ratio Gear Box
49 NT 548 Set Screw 1
50 NT 6 Socket Cap Screw 4
51 NT 171 Low Head Socket Cap Screw 3
52 NT 2245 Rib Washer 9
54 NT 340 Key 1
55 NT 9 Bearing 1
57 NT 1107 Thrust Washer 2
58 NT 32 Washer 2
59 ME 7551 Gear Motor 24 V/DC brushless 1 35:1 Ratio Gear Box
6-6
Gripper Assembly with Gen II or Gen III Knife Assembly
4130-070300-00 07/19/2012
6-7
Gripper Assembly with Gen II or Gen III Knife Assembly
4130-070300-00 10/10/2016
1 4130-070350-00 Sonotrode Assembly 1
2 4130-070360-00 Right Gripper Assembly 1
3 4130-010330-00 Left Gripper Assembly 1
11 4130-010300-01 Gripper Housing 1
12 4130-010300-02 Guide Shaft 2
13 4130-010300-03 Left Guide Plate 1
14 4130-010300-05 Bolt 1
15 4130-010300-07 Right Guide Plate 1
16 4130-070310-04 Spacer Plate 1
20 2670-013100-05 Spring Bolt 2
31 NT 1650 Dowel Pin 2
37 NT 535 Nylock Nut 1
38 NT 1392 Tension Spring 1
39 NT 4080 Rosette Washer 2
45 NT 19 Washer 4
46 NT 66 Lock Washer 2
48 NT 72 Washer 1
51 ME 7770_00150 Ground Wire 1
52 ME 659 Cable Clamp 1
6-8
Left Gripper Assembly
4130-010330-00 03/12/2018
6-9
Left Gripper Assembly
4130-010330-00 3/12/2018
1 4130-010322-00 Gripper Housing 1
12 4130-010330-02 Left Clamp Bar 1
13 4130-010330-03 Strap Finger 1
21 4130-010310-06 Pivot Plate 1
22 4130-010310-05 Bolt 2
23 4130-010310-04 Pivot Block 1
25 2650-082000-16 Eye Bolt 1
34 NT 1358 Hex Clinch Nut 1
37 NT 419 Cam Roller 1
38 NT 520 External Retaining Ring 2
41 NT 309 Wide Washer 1
47 NT 3216 Compression Spring 1
6-10
Sonotrode Assembly with Gen III Knife Assembly
4130-070350-00 02/18/2019
6-11
Sonotrode Assembly with Gen III Knife Assembly
4130-070350-00 5/30/2019
1 4101-010320-00 Sonotrode (Green Label) 1
2 4130-010311-00 Mounting Bracket 1
3 4130-010312-00 Mounting Block 1
14 4130-010310-04 Pivot Block 1
15 4130-010310-05 Bolt 2
16 4130-010310-06 Shaft Plate 1
17 4130-010310-07 Shaft 1
19 4130-070350-01 Sonotrode Housing 1
20 4130-070310-03 Sonotrode Guide Plate 1
22 0614-102000-20 Hex Head Screw 1
23 4130-070371-00 Sonotrode (Orange Label) 1 used with PP Strap Only
38 NT 520 External Retaining Washer 2
6-12
Right Gripper with Gen III Knife Assembly
4130-070360-00 03/26/2015
6-13
Right Gripper Assembly with Gen III Knife Assembly
4130-070360-00 3/13/2018
1 4130-070362-00 Knife Assembly 1
2 4130-010322-00 Knife Housing 1
21 4130-010310-06 Pivot Plate 1
22 4130-010310-05 Bolt 2
23 4130-010310-04 Pivot Block 1
25 2650-082000-16 Eye Bolt 1
34 NT 1358 Clinch Nut 1
42 NT 19 Washer 2
44 NT 14 Hex Nut 1
6-14
Gen III Knife Assembly
4130-070362-00 08/25/2016
6-15
Gen III Knife Assembly
4130-070362-00 10/10/2016
11 4130-070362-03 Knife 1
12 4130-070362-02 Right Gripper 1
13 4130-070321-03 Adjustment Screw 1
14 4120-010321-04 Spacer 1
15 4130-070363-00 Knife Support Arm 1
32 06-01087 Distorted Thread Nut 1
6-16
Sealer Mounting Plate Assembly
4130-010400-00 03/16/2018
6-17
Sealer Mounting Plate Assembly
4130-010400-00 3/16/2018
10 4130-010400-01 Sealer Housing 1
11 4130-010400-02 Shaft 1
12 4130-010400-05 Bumper 1
13 4130-010400-11 End Cap 1
14 4130-010400-09 Right Stripper Plate 1
15 4130-010400-10 Left Stripper Plate 1
16 4130-010400-15 Photo Control Bracket 1
17 4130-010400-08 Sensor Flag 1
18 2670-081000-18 Compression Spring 1
19 4130-010400-16 Spacer Plate 1
20 4101-080600-50 Bolt 1
26 NT 1051 Button Head Screw 4
30 NT 4080 Star Washer 1
36 NT 19 Washer 4
37 NT 14 Hex Nut 2
46 NT 718 Precision Shim Ring 1
52 NT 325 Thin Hex Jam Nut 1
55 NT 32 Washer 2
6-18
Strap Guide Assembly
4130-010700-00 (5mm Strap) 4130-020700-00 (6mm Strap)
4130-030700-00 (8mm Strap) 4130-040700-00 (9mm Strap)
4130-050700-00 (10mm Strap) 4130-060700-00 (12mm Strap)
6-19
Strap Guide Assembly (5mm Strap)
4130-010700-00 9/11/2017
11 4130-010700-01 Strap Guide 1 5 & 6mm Strap
12 4130-010700-02 Strap Guide Cover 1 5mm Strap
13 4130-010700-03 Sensor Flag 1
14 4130-010700-04 Sleeve 1
33 NT 48 Hex Nut 1
34 NT 14 Hex Nut 2
36 NT 19 Washer 2
37 NT 12 Washer 1

4130-020700-00 9/11/2017
13 4130-010700-03 Sensor Flag 1
14 4130-010700-04 Sleeve 1
33 NT 48 Hex Nut 1
34 NT 14 Hex Nut 2
36 NT 19 Washer 2
37 NT 12 Washer 1
6-20
4130-030700-00 9/11/2017
13 4130-010700-03 Sensor Flag 1
14 4130-010700-04 Sleeve 1
33 NT 48 Hex Nut 1
34 NT 14 Hex Nut 2
36 NT 19 Washer 2
37 NT 12 Washer 1

4130-040700-00 9/11/2017
13 4130-010700-03 Sensor Flag 1
14 4130-010700-04 Sleeve 1
33 NT 48 Hex Nut 1
34 NT 14 Hex Nut 2
36 NT 19 Washer 2
37 NT 12 Washer 1
6-21
4130-050700-00 9/11/2017
13 4130-010700-03 Sensor Flag 1
14 4130-010700-04 Sleeve 1
33 NT 48 Hex Nut 1
34 NT 14 Hex Nut 2
36 NT 19 Washer 2
37 NT 12 Washer 1

4130-060700-00 9/11/2017
13 4130-010700-03 Sensor Flag 1
14 4130-010700-04 Sleeve 1
33 NT 48 Hex Nut 1
34 NT 14 Hex Nut 2
36 NT 19 Washer 2
37 NT 12 Washer 1
6-22
Feed/Pull Back Motor Assembly (5-6mm Strap)
4130-020800-00 07/18/2012
6-23
4130-020800-00 3/13/2018
11 4130-010800-01 Spacer 1
21 4130-020800-01 Feed Wheel 1 5-6mm Strap
31 NT 1712 Shim Ring 1
38 ME 8690 Motor 24V/DC - brushless 1
39 NT 80 Key 1
6-24
Feed/Pull Back Motor Assembly
4130-040800-00 (8-9mm Strap)
4130-060800-00 (10-12mm Strap)
6-25
4130-040800-00 3/13/2018
11 4130-010800-01 Spacer 1
32 NT 124 Bearing 1
39 NT 80 Key 1

4130-060800-00 3/13/2018
11 4130-010800-01 Spacer 1
32 NT 124 Bearing 1
39 NT 80 Key 1
6-26
Feed/Pull Back Pressure Roller Assembly
4130-020900-00 (5-6mm Strap)
4130-040900-00 (8-9mm Strap)
6-27
Feed/Pull Back Pressure Roller Assembly (5-6mm Strap)
4130-020900-00 3/13/2018
1 4130-020910-00 Pressure Roller 1 5-6mm Strap
2 4130-020920-00 Pressure Arm 1
3 4130-020930-00 Lever 1
11 4130-010900-01 Strap Guide Cover 1 5-6mm Strap
13 4130-010900-03 Spring Plate 1
14 4130-020900-01 Strap Guide 1 5-6mm Strap
15 4130-010900-05 Bushing 1
16 4130-020900-03 Bolt 1 5-6mm Strap
25 NT 1765 Lock Screw 1
29 NT 162 Cheese Head Screw 1
31 NT 1603 Cylinder Pin 1
35 NT 72 Washer 1
6-28
4130-040900-00 12/6/2012
2 4130-020920-00 Pressure Arm 1
12 4130-010900-02 Lever 1
13 4130-010900-03 Spring Plate 1
15 4130-010900-05 Bushing 1
16 4130-040900-03 Bolt 1 8-9mm Strap
21 NT 905 Flange Bushing 2
24 NT 3304 Bushing 1
25 NT 1765 locking screw 1
35 NT 72 Washer 1
6-29
Feed/Pull Back Pressure Roller Assembly
4130-060900-00 (10-12mm Strap)
6-30
4130-060900-00 12/6/2012
2 4130-020920-00 Pressure Arm 1
12 4130-010900-02 Lever 1
13 4130-010900-03 Spring Plate 1
15 4130-010900-05 Bushing 1
16 4130-060900-03 Bolt 1 10-12mm Strap
35 NT 72 Washer 1
36 NT 822 Extra Thick Washer 2
6-31
Notes:
6-32
Strap Tension Assembly
4130-021000-00 (5-6mm Strap)
4130-041000-00 (8-9mm Strap)
4130-061000-00 (10-12mm Strap)
6-33
Strap Tension Assembly (5-6mm Strap)
4130-021000-00 3/13/2018
10 4130-021000-01 Tension Roller 1 5 & 6 Strap
11 4130-011000-01 Spacer 1
21 0401-014100-15 Limit Disc 1
22 4130-021000-02 Adjusting Washer 1
41 ME 4930 Tension Motor 24 V/DC - brushless 1

4130-041000-00 3/18/2016
10 4130-041010-00 Tension Roller 1 8-9mm Strap
11 4130-011000-01 Spacer 1
21 0401-014100-15 Limit Disc 1
41 ME 5041 Tension Motor 24 V/DC - brushless 1

4130-061000-00 3/18/2016
10 4130-061010-00 Tension Roller 1 10-12mm Strap
11 4130-011000-01 Spacer 1
21 0401-014100-15 Limit Disc 1
41 ME 5041 Tension Motor 24 V/DC - Brushless 1
6-34
Tension Lever Assembly
4130-021100-00 (5-6mm Strap)
4130-041100-00 (8-9mm Strap)
4130-061100-00 (10-12mm Strap)
6-35
Tension Lever Assembly (5-6mm Strap)
4130-021100-00 3/13/2018
1 4130-021110-00 Tension Roller Assembly 1 5-6mm Strap
2 4130-011120-00 Tension Lever Assembly 1
11 4130-011100-01 Pivot Arm 1
12 4130-021100-01 Bolt 1
25 NT 14 Hex Nut 1
28 NT 1492 Pin 1
33 NT 88 Thin Hex Nut 1

4130-041100-00 3/13/2018
1 4130-041110-00 Tension Roller Assembly 1 8-9mm Strap
11 4130-011100-01 Pivot Arm 1
12 4130-021100-01 Bolt 1
25 NT 14 Hex Nut 1
28 NT 1492 Pin 1

4130-061100-00 3/13/2018
1 4130-061110-00 Tension Roller Assembly 1
11 4130-011100-01 Pivot Arm 1
12 4130-021100-01 Bolt 1
25 NT 14 Hex Nut 1
28 NT 1492 Pin 1
6-36
Tension Roller Assembly
4130-021110-00 (5-6mm Strap)
4130-041110-00 (8-9mm Strap)
4130-061110-00 (10-12mm Strap)
6-37
Tension Roller Assembly (5-6mm Strap)
4130-021110-00 12/14/2012
10 4130-021110-01 Tension Lever Roller 1 5-6mm Strap
11 4130-011110-01 Tension Lever Mounting Bracket 1
12 4130-011110-02 Shaft 1
21 NT 10 Ball Bearing 2

4130-041110-00 12/5/2014
12 4130-011110-02 Shaft 1

4130-061110-00 12/5/2014
12 4130-011110-02 Shaft 1
6-38
Strap Drive Pressure Arm Assembly (5-6mm Strap)
4130-021200-00 11/26/2015
6-39
Strap Drive Pressure Assembly (5-6mm Strap)
4130-021200-00 1/17/2018
11 2902-080300-05 Shoulder Bolt 1
12 2902-080300-12 Eye Bolt 1 5-9mm Strap
20 NT 407 Spiral Pin 1
21 NT 676 Compression Spring 1 5-9mm Strap
22 NT 14 Hex Nut 2
6-40
4130-041200-00 11/26/2015
6-41
4130-041200-00 1/17/2018
11 2902-080300-05 Shoulder Bolt 1
12 2902-080300-12 Eye Bolt 1 5-9mm Strap
22 NT 14 Hex Nut 2
6-42
4130-061200-00 11/26/2015
6-43
4130-061200-00 1/17/2018
11 2902-080300-05 Shoulder Bolt 1
12 4130-061200-01 Eye Bolt 1 10-12mm Strap
22 NT 14 Hex Nut 2
6-44
Slide Plate Assembly
4130-010200-00 04/05/2012
6-45
Slide Plate Assembly
4130-010200-00 6/21/2019
1 4130-010210-00 Lower Slide Plate 1
2 4130-010230-00 Sensor Flag 1
11 4130-010200-01 Strap Guide 1
12 4130-010200-02 Top Slide Plate 1
15 4130-010200-05 Pivot Bolt 1
16 4130-010200-06 Spacer 1
17 4130-010200-07 Sensor Flag 1
32 NT 10 Bearing 1
6-46
Slide Plate Lever Assembly
4130-010600-00 04/10/2012
6-47
Slide Plate Lever Assembly
4130-010600-00 3/13/2018
1 4130-010610-00 Slide Plate Lever 1
2 4130-010620-00 Cam Follower Lever 1
10 4130-010600-01 Pin 1
11 4130-010600-02 Mounting Plate 1
12 4130-010600-04 Bolt 1
13 4130-010600-03 Linkage Plate 1
23 NT 19 Washer 1
6-48
Slide Plate Return Lever Assembly
4130-010610-00 09/14/2011
6-49
Slide Plate Return Lever Assembly
4130-010610-00 3/13/2018
1 4130-010611-00 Return Lever 1
10 0101-013000-10 Spring Pin 1
6-50
Lower Frame Assembly
4134-040100-00 04/01/2011
6-51
Lower Frame Assembly
4134-040100-00 11/18/2015
1 4134-040110-00 Machine Frame 1
10 4131-040100-10 Idler Roller 3
11 4131-040100-11 Shaft 3
12 4131-040100-12 Shaft Guide Block 1
13 4131-040100-20 Idler Roller Bracket 1
33 NT 19 Washer 8
35 NT 2976 Strap Threading Label 1
39 NT 14 Hex Nut 1
60 ME 3640 Gasket 1
61 ME 1791 Push Button 1
62 ME 1671 Push Button Cover 1
6-52
Machine Cover Assembly
4134-440100-00 06/05/2012
6-53
Machine Cover Assembly
4134-440100-00 10/23/2012
9 4134-440130-00 Rear Cover 1
10 4131-440120-00 Electrical Enclusure Assembly 1
11 4131-440110-00 Accumulator Door 1
12 4134-440100-12 Front Panel 1
13 4134-440100-13 Rear Panel 1
14 4134-440100-14 Front Cover 1
15 1652-020100-20 Door Latch 1
30 NT 1209D Lock Complete 1
35 NT 19 Washer 6
36 NT 4045 flat head screw 2
38 NT 325 Hex Nut 12
40 NT 19 Washer 12
42 NT 3100 Washer 3
43 NT 1036 Machine Screw 2
44 NT 2335 Machine Screw 1
46 NT 4344 Label 1
60 ME 6923 Switch Actuator 1
61 ME 7599_00200 Ground 2
62 ME 7599_00300 Ground 1
6-54
Standard Caster Frame Assembly - Left
Conveyor Height: 32.28in [820mm] - 36.42in [925mm]
4131-052200-00 04/11/2012
6-55
Caster Frame Assembly - Left
4131-052200-00 10/10/2018
1 4131-050100-10 Caster Frame 1
10 0440-020100-02 Threaded Plate 2
29 NT 316 Washer 4
30 NT 1026 Acorn Nut 2
33 NT 75 Washer 2
35 NT 2412 Non-Swivel Caster 2
6-56
Standard Caster Frame Assembly - Right
Conveyor Height: 32.28in [820mm] - 36.42in [925mm]
4131-050200-00 04/11/2012
6-57
Caster Frame Assembly - Right
4131-050200-00 8/15/2012
1 4131-050100-10 Caster Frame 1
10 0440-020100-02 Threaded Plate 2
29 NT 316 Washer 4
30 NT 1026 Acorn Nut 2
35 NT 2364 Caster with Brake 2
6-58
Dispenser Drawer Assembly
4131-070100-00 06/06/2012
6-59
Dispenser Drawer Assembly
4131-070100-00 8/15/2012
1 4131-070110-00 Dispenser Drawer 1
2 4131-070120-00 Guide Rod 1
5 4101-200000-06 Brush 1
6 1204-020000-09 Latch 1
7 4131-070100-10 Collar 1
30 NT 409 Collar 1
32 NT 589 Handle 1
36 NT 19 Washer 2
42 NT 15 Washer 2
60 ME 6923 Safety Switch Actuator 1
61 ME 2131 Grommet 2
62 ME 1356 Wire Clamp 1
6-60
Dispenser Components Assembly Standard
4130-500000-00 04/10/2012
6-61
Dispenser Components Assembly
4130-500000-00 3/13/2018
2 4130-500200-00 Dispenser Cover 1
3 4130-500300-00 Dispenser Assembly 1
6-62
Dispenser Cover Assembly
4130-500200-00 05/01/2017
6-63
Dispenser Cover Assembly
4130-500200-00 3/13/2018
10 1601-030200-10 Dispenser Cover 1
12 1601-030200-12 Foam Pad 8
14 1601-030200-14 Shaft 1
22 1601-031000-13 Bell Housing 1
30 NT 1390 Knob 1
36 NT 612 Yellow Arrow Labels 1
40 NT 993 Washer 2
6-64
Dispenser Assembly
4130-500300-00 05/01/2017
6-65
Dispenser Assembly
4130-500300-00 3/13/2018
11 1601-030200-11 Dispenser Back Plate 1
12 1601-030200-12 Foam Pad 8
21 1601-031000-22 Leaf Spring 4
32 NT 12 Washer 4
36 NT 612 Yellow Arrow Label 1
37 NT 2060 Phillips Head Machine Screw 8
6-66
Dispenser Brake Assembly
4130-500100-00 04/01/2012
6-67
Dispenser Brake Assembly
4130-500100-00 11/6/2012
1 4131-070210-00 Bayonnette 1
2 4131-070200-10 Brake Rotor 1
3 4131-070200-11 Mounting Plate 1
34 NT 1951 Bearing 2
42 NT 655 Adjuster Spacer 1
43 NT 1705 Key 1
70 ME 3862A00 Dispenser Brake Assembly 1
6-68
Accumulator Fill Components Assembly (Standard)
4130-300000-00 (5mm Strap)
4130-310000-00 (6mm Strap)
4130-330000-00 (8 & 9mm Strap)
4130-350000-00 (10 & 12mm Strap)
6-69
Accumulator Fill Components Assembly (5mm Strap)
4130-300000-00 11/12/2018
1 4130-300100-00 Accumulator Fill Assembly 1 5mm Strap
11 4130-300000-01 Back Plate Assembly 1
12 4130-310000-01 Clutch 1 5 & 6mm Strap
13 4130-300000-03 Strap Guide 1 5mm Strap
31 NT 80 Key 2
35 NT 19 Washer 2
46 NT 32 Washer 2
51 ME 7751 Motor 1
Accumulator Fill Components Assembly (6mm Strap)

4130-310000-00 5/17/2018
1 4130-310100-00 Accumulator Fill Assembly 1 6mm Strap
12 4130-310000-01 Clutch 1 5 & 6mm Strap
31 NT 80 Key 1
35 NT 19 Washer 2
51 ME 7751 Motor 1
6-70
Accumulator Fill Components Assembly (8 & 9 Strap)
4130-330000-00 5/17/2018
1 4130-330100-00 Accumulator Fill Assembly 1 8 & 9mm Strap
12 4130-330000-02 Clutch 1 8 & 9mm Strap
31 NT 80 Key 1
35 NT 19 Washer 2
51 ME 7751 Motor 1
Accumulator Fill Components Assembly (10 & 12mm Strap)

4130-350000-00 5/17/2018
1 4130-350100-00 Accumulator Fill Assembly 1 10 & 12mm Strap
12 4130-350000-02 Clutch 1 10 & 12mm Strap
31 NT 80 Key 1
35 NT 19 Washer 2
51 ME 7751 Motor 1
6-71
Notes:
6-72
Accumulator Fill Assembly
4130-300100-00 (5mm Strap)
6-73
Accumulator Fill Assembly (5mm Strap)
4130-300100-00 5/9/2019
1 4130-020910-00 Feed Roller 1 5-6mm Strap
2 4130-300140-00 Idler Roller Assembly 1
3 4130-300130-00 Pressure Release Arm 1
11 4130-300100-01 Mounting Plate - Right 1
13 4130-300100-03 Mounting Plate - Left 1
15 4130-300100-08 B7 Sensor Flag 1 5mm Strap
16 4130-300100-06 Quick Release Lever 1
17 4130-010900-05 Shoulder 2
18 4130-300100-07 Bolt 1 5mm Strap
19 2682-020300-16 Threaded Plate 1
33 NT 14 Hex Nut 2
34 NT 973 Split Pin 1
47 NT 12 Washer 2
50 ME 7834 Bushing 1
6-74
4130-310100-00 (6mm Strap)
6-75
Accumulator Fill Assembly (6mm Strap)
4130-310100-00 5/9/2019
1 4130-020910-00 Feed Roller 1 5-6mm Strap
15 4130-300100-05 B7 Sensor Flag 1 6-12mm Strap
17 4130-010900-05 Shoulder Bolt 2
18 4130-310100-02 Bolt 1 6mm Strap
19 2682-020300-16 Threaded Plate 1
33 NT 14 Hex Nut 2
34 NT 973 Split Pin 1
47 NT 12 Washer 2
6-76
4130-330100-00 (8 & 9mm Strap)
4130-350100-00 (10 & 12mm Strap)
6-77
Accumulator Fill Assembly (8-9mm Strap)
4130-330100-00 5/7/2019
1 4130-330110-00 Pressure Roller 1 8 & 9mm Strap
15 4130-300100-05 B7 Sensor Flag 1
17 4130-010900-05 Shoulder Bolt 2
18 4130-330100-02 Bolt 1 8 & 9mm Strap
19 4130-330100-03 Spacer 1 8 & 12mm Strap
20 2682-020300-16 Threaded Plate 1
33 NT 14 Hex Nut 2
36 NT 181 Roll Pin 2
47 NT 12 Washer 2
48 NT 48 Hex Nut 2
6-78
Accumulator Fill Assembly (10-12mm Strap)
4130-350100-00 5/7/2019
14 4130-300100-04 Pressure Releas Arm 1
15 4130-300100-05 B7 Sensor Flag 1
17 4130-010900-05 Shoulder Bolt 2
18 4130-350100-02 Bolt 1 10-12mm Strap
19 4130-330100-03 Spacer 1 8-12mm Strap
20 2682-020300-16 Threaded Plate 1
33 NT 14 Hex Nut 2
36 NT 181 Roll Pin 2
47 NT 12 Washer 2
48 NT 48 Hex Nut 2
6-79
Notes:
6-80
Pressure Roller Detail Assembly (5-6mm Strap)
4130-020910-00 03/13/2018
6-81
4130-020910-00 3/13/2018
11 4130-300110-01 Cam Follower 1
21 NT 10 Grooved Ball Bearing 1
24 NT 2719 Retaining Washer 1
6-82
Pressure Roller Detail Assembly
4130-040910-00 (8-9mm Strap)
4130-060910-00 (10-12mm Strap)
6-83
4130-040910-00 1/16/2013
11 4130-040910-03 Cam Follower 1
12 4130-040910-01 Pressure Roller 1

4130-060910-00 1/16/2013
11 4130-060910-01 Cam Follower 1
12 4130-060910-02 Pressure Roller 1
6-84
Idler Roller Assembly
4130-300140-00 06/14/2016
6-85
Idler Roller Assembly
4130-300140-00
Item Part Number Description: Qty Notes:
11 4130-300140-01 Idler Roller Bracket 1
12 4130-300140-02 Shaft 1
13 0401-020000-37 Idler Roller 1
14 4130-300140-03 Stirrup 1
23 NT 46 Bearing 2
6-86
Accumulator Assembly
4134-100100-00 (5mm Strap)
4134-100200-00 (6mm Strap)
6-87
Accumulator Assembly (5mm Strap)
4134-100100-00 9/3/2013
11 4134-100100-01 Accumulator Back Plate 1
12 4130-600000-02 Strap Guide - Center 1
13 4130-600000-03 Strap Guide - Top 1 5 & 6mm Strap
14 4130-600000-04 Strap Guide - Bottom 1 5 & 6mm Strap
15 4130-600000-05 Threading Gate 1
16 4130-600000-06 Spacer 9 5mm Strap
17 4130-600000-07 Strap Guide Cover - Left 1
18 4134-100100-02 Accumulator Cover 1
19 4134-100100-03 Sensor Flag 1
20 4134-100100-04 Accumulator Cover Support 1
21 4130-600000-21 Strap Guide Cover - Right 1
31 4101-070100-10 Weight 1
32 0401-010000-03 Nut Plate 1
33 2902-070000-15 Washer 1
34 2902-070000-18 Bushing 1 5-7mm Strap
35 1652-070100-44 Bolt 1
36 1652-070230-00 Flange Assembly 1
37 4130-600000-11 Door Latch 1
38 2601-070000-26 Bumper 1
41 ME 7750 Accumulator Motor 1
51 NT 236 Socket Head Screw 9
53 NT 19 Washer 2
54 NT 44 Socket Head Screw 2
55 NT 2170 VA Flat Head Screw 4
56 NT 1203 DU - Thrust Washer 1
58 NT 75 Washer 1
59 NT 239 Hex Nut 2
60 NT 32 Washer 2
71 NT 3 Snap Ring 1
72 NT 975 Slotted Flat Head Screw 1
74 NT 1203 DU-Thrust Washer 1
78 NT 72 Washer 3
6-88
4134-100200-00 9/3/2013
12 4130-600000-02 Strap Guide - Center 1
13 4130-600000-03 Strap Guide - Top 1 5 & 6mm Strap
14 4130-600000-04 Strap Guide - Bottom 1 5 & 6mm Strap
15 4130-600000-05 Threading Gate 1
16 4130-600000-15 Spacer 9 6mm Strap
17 4130-600000-07 Strap Guide Cover 1
19 4134-100100-03 Sensor Flag 1
31 4104-070300-10 Weight 1
32 0401-010000-03 Nut Plate 1
33 2902-070000-15 Washer 1
34 2902-070000-18 Bushing 1
35 1652-070100-44 Bearing Pin 1
37 4130-600000-11 Door Latch 1
38 2601-070000-26 Bumper 1
53 NT 19 Washer 2
56 NT 1203 Du Thrust Washer 1
58 NT 75 Washer 1
59 NT 239 Hex Nut 2
60 NT 32 Washer 2
71 NT 3 Snap Ring 1
78 NT 72 Washer 3
6-89
Notes:
6-90
4134-100300-00 (8mm Strap)
6-91
4131-100300-00 9/3/2013
10 4130-600000-18 Mounting Bracket 1 8mm Strap
12 4130-600000-12 Strap Guide - Bottom 2 8-9mm Strap
13 4130-600000-13 Strap Guide - Top 2 8-9mm Strap
14 4130-600000-14 Deflector Bracket 2 8-9mm Strap
15 4130-600000-05 Strap Guide 1
16 4130-600000-16 Bearing 7 8mm Strap
17 4130-600000-07 Strap Guide - Right 1
19 4130-600000-09 Sensor Flag 1
31 4104-070300-10 Weight 1
32 0401-010000-03 Nut Plate 1
33 2902-070000-15 Washer 1
34 2902-070000-18 Bushing 1
35 1652-070100-44 Bolt 1
36 1652-070230-00 Flanged Bearing Block 1
37 4130-600000-11 Door Lock 1
38 2601-070000-26 Bumper 1
41 ME 7750 Motor 1
51 NT 171 Low Head Socket Cap Screw 7 8mm Strap
53 NT 19 Washer 2
56 NT 1203 Du-Thrust Washer 1
57 NT 322 Socket Cap Screw 8 8mm Strap
58 NT 75 Washer 1
59 NT 239 Hex Nut 2
60 NT 32 Washer 2
71 NT 3 Snap Ring 1
78 NT 72 Washer 3
6-92
4134-100400-00 (9mm Strap)
4134-100500-00 (10mm Strap)
6-93
4131-100400-00 9/3/2013
10 4130-600000-10 Mounting Bracket 1 9mm Strap
12 4130-600000-12 Strap Guide - Bottom 1 9mm Strap
13 4130-600000-13 Strap Guide - Top 1 9mm Strap
14 4130-600000-14 Deflector Bracket 1 9mm Strap
15 4130-600000-05 Strap Guide 1
16 4130-600000-19 Bearing 7
19 4130-600000-09 Sensor Flag 1
20 4130-600000-02 Strap Guide - Bottom 1 9mm Strap
21 4130-600000-03 Strap Guide - Top 1 9mm Strap
22 4130-600000-04 Deflector Bracket 1 9mm Strap
31 4104-070300-10 Weight 1
32 0401-010000-03 Nut Plate 1
33 2902-070000-15 Washer 1
34 2902-070000-18 Bushing 1
35 1652-070100-44 Bolt 1
36 1652-070230-00 Flanged Bearing Block 1
37 4130-600000-11 Door Lock 1
38 2601-070000-26 Bumper 1
41 ME 7750 Motor 1
51 NT 622 Low Head Socket Cap Screw 7 9-10mm Strap
53 NT 19 Washer 2
58 NT 75 Washer 1
59 NT 239 Hex Nut 2
60 NT 32 Washer 2
71 NT 3 Snap Ring 1
78 NT 72 Washer 3
6-94
4134-100500-00 9/3/2013
12 4130-600000-02 Strap Guide - Lower Right 1
13 4130-600000-03 Strap Guide - Top 1
14 4130-600000-04 Strap Guide - Bottom 1
15 4130-600000-05 Threading Gate 1
16 4130-600000-20 Accumulator Spacer 9
19 4134-100100-03 Sensor Flag 1
21 4130-600000-13 Strap Guide - Top 1
24 4134-100100-04 Accumulator Support Angle 1
31 4101-070100-10 Weight 1
32 0401-010000-03 Nut Plate 1
33 2902-070000-15 Washer 1
34 2902-070000-18 Bushing 1
35 1652-070100-44 Bearing Pin 1
37 4130-600000-11 Door Latch 1
38 2601-070000-26 Bumper 1
53 NT 19 Washer 2
58 NT 75 Washer 1
59 NT 239 Hex Nut 2
60 NT 32 Washer 2
71 NT 3 Snap Ring 1
78 NT 72 Washer 3
6-95
Notes:
6-96
4134-100600-00 (12mm Strap)
6-97
4134-100600-00 9/3/2013
13 4130-600000-03 Strap Guide - Top 2
15 4130-600000-05 Threading Gate 1
16 4130-600000-17 Accumulator Spacer 9
19 4134-100100-03 Sensor Flag 1
31 4101-070100-10 Weight 1
32 0401-010000-03 Nut Plate 1
33 2902-070000-15 Washer 1
34 2902-070000-18 Bushing 1
35 1652-070100-44 Bearing Pin 1
37 4130-600000-11 Door Latch 1
38 2601-070000-26 Bumper 1
53 NT 19 Washer 2
58 NT 75 Washer 1
59 NT 239 Hex Nut 2
60 NT 32 Washer 2
71 NT 3 Snap Ring 1
78 NT 72 Washer 3
6-98
Accumulator Flange Bushing Assembly
1652-070230-00 04/01/2005
6-99
Accumulator Flange Bushing Assembly
1652-070230-00 1/7/2015
Item Part Number Description: Qty Notes:
1 1652-070100-45 Bearing Block 1
2 NT 45 Internal Retaining Ring 1
3 NT 46 Bearing 2
6-100
Strap Track - Outer Frame Assembly
4134-130100-00 03/29/2012
6-101
Strap Track - Outer Frame Assembly
4134-130100-00 10/22/2012
1 4130-800110-00 Ejector Pin Assembly 4
11 4134-130100-01 Outer Frame 1
20 4131-040100-11 Bushing 1
6-102
Strap Track - Inner Frame Assembly
4134-132000-00 (5-9mm Strap)
4134-132400-00 (10-12mm Strap)
6-103
Strap Track - Inner Frame Assembly (5-9mm Strap)
4134-132000-00 1/23/2014
1 4131-132020-00 Bearing Block 1
6 4131-132010-00 Bearing Block 2
11 4134-132000-01 Strap Track Frame 1
12 4130-800200-02 Bridge 1 5-9mm Strap
13 4130-800200-03 Strap Guide - Bottom Left 1 5-9mm Strap
14 4130-800200-13 Heater Guard 1
16 4134-132000-08 Strap Track 1 5-9mm Strap
18 4130-800200-08 Strap Guide - Top 1
20 4130-800200-10 Bolt 2
21 4130-800200-11 Strap Guide - Center Right 1 5-9mm Strap
22 4130-800200-12 Strap Guide - Top Right 1 5-9mm Strap
23 4130-800200-14 Standoff 2
24 4135-132000-06 Metal Strap Corner 1 5-9mm Strap
25 4133-132000-07 Metal Strap Track Segment 1 5-9mm Strap
43 NT 1039 Du-Flange Bushing 1
49 4101-080600-50 Socket Cap Screw 4
50 1006-0197 Flat Head Screw 4
54 NT 32 Washer 2
59 NT 12 Washer 4
61 NT 2935 Plastic Bushing 1
6-104
Strap Track - Inner Frame Assembly (10-12mm Strap)
4134-132400-00 1/23/2014
1 4131-132020-00 Bearing Block 1
6 4131-132010-00 Bearing Block 2
11 4134-132000-01 Strap Track Frame 1
12 4130-850200-02 Track Bridge 1 10-12mm Strap
13 4130-850200-03 Strap Guide - Bottom Left 1 10-12mm Strap
14 4130-800200-13 Heater Guard 1
16 4134-132400-03 Strap Track 1 10-12mm Strap
18 4130-800200-08 Strap Guide - Top 1
20 4130-800200-10 Bolt 2
21 4130-850200-08 Strap Guide - Center Right 1 10-12mm Strap
22 4130-800200-12 Strap Guide - Top Right 1 10-12mm Strap
23 4130-800200-14 Standoff 2
24 4135-132400-06 Metal Strap Corner 1 10-12mm Strap
25 4133-132400-07 Metal Strap Track Segment 1 10-12mm Strap
43 NT 1039 Du-Flange Bushing 1
49 4101-080600-50 Socket Cap Screw 4
54 NT 32 Washer 2
59 NT 12 Washer 4
61 NT 2935 Plastic Bushing 1
6-105
Notes:
6-106
Strap Track Bearing Block Assembly - Center
4131-132020-00 11/01/2012
6-107
Strap Track Bearing Block Assembly - Center
4131-132020-00 5/19/2014
1 4130-800200-05 Bearing Block 1
2 NT 4414 Bushing 1
3 NT 637 Retaining Ring 2
6-108
Strap Track Bearing Block Assembly
4131-132010-00 11/01/2012
6-109
Strap Track Bearing Block Assembly
4131-132010-00 6/27/2014
1 0401-081000-32 Bearing Block 1
2 NT 4414 Bearing 1
6-110
Strap Track - Opener Assembly
4134-130200-00 08/01/2012
6-111
Strap Track - Opener Assembly
4134-130200-00 10/22/2012
1 4134-130210-00 Opener Bar - Top 1
2 4134-130220-00 Opener Bar - Bottom 1
3 4130-800330-00 Opener Assembly 1
9 1652-080340-00 Bearing Block 2
11 4130-800300-01 Rivet 4
12 4131-130200-01 Opener Bar Assembly - Left 1
13 4134-130200-03 Track Opener Mounting Bracket 1
14 4131-130200-02 Opener Bar Assembly - Right 1
22 0101-013000-11 Spring Pin 2
34 NT 15 Washer 4
35 NT 406 External E-Clip 4
37 NT 811 Hex Nut 3
39 NT 694 Collar 1
6-112
Opener Lever Assembly
4130-800330-00 04/20/2012
6-113
Opener Lever Assembly
4130-800330-00 8/15/2012
14 4130-800300-04 Linkage 1
15 4130-800300-05 Opener Lever 1
21 0401-082000-13 Flange Bushing 1
31 NT 424 Bearing 1
33 NT 15 Washer 1
6-114
Strap Track - Frame Assembly (without Compactor)
4134-130300-00 04/01/2012
6-115
Strap Track - Frame Assembly (without Compactor)
4134-130300-00 8/8/2013
1 4134-130310-00 Protection Frame 1
20 4134-130300-01 Brush 1
21 1630-083000-11 Brush 2
31 NT 2596 Self Tapping Assembly 10
33 NT 2597 Brush Clip 10
34 NT 3490 Manufacturer Name Plate "MOSCA" 1
6-116
Strap Track - Frame Cover Assembly (with Compactor)
4134-130400-00 04/01/2012
6-117
Strap Track - Frame Cover Assembly (with Compactor)
4134-130400-00 8/8/2013
1 4131-130410-00 Frame Cover - Right 1
2 4134-130420-00 Frame Cover - Left 1
20 1622-086000-15 Brush 1
21 1630-083000-11 Brush 2
22 1638-087000-15 Brush 1
31 NT 2596 Lens Head Screw 10
32 NT 2335 Lens Head Screw 8
33 NT 2597 Brush Clip 10
6-118
Front Table Top Assembly
4134-210100-00 04/01/2012
6-119
Front Table Top Assembly
4134-210100-00 10/22/2012
5 4131-210110-00 Bumper Assembly 4
11 4131-210100-11 Bumper Support 1
12 4134-210100-10 Front Table Top 1
13 0440-040100-11 Spacer Bushing 1
14 0440-040310-10 Hinge 2
31 NT 316 Washer 1
32 NT 15 Washer 1
34 NT 4048 countersunk screw 2
35 NT 1314 Spring 1
36 NT 171 cylinder screw 2
6-120
Front Roller Table Top Assembly (Optional)
4134-210200-00 07/24/2012
6-121
Front Roller Table Top Assembly
4134-210200-00 11/20/2013
10 4131-230100-11 Table Mounting Bracket 2
11 4131-210200-11 Bumper Mounting Bracket 2
12 4134-210200-10 Front Roller Table Plate 1
13 0440-040100-11 Spacer Bushing 1
14 0440-040310-10 Hinge 2
31 NT 316 Washer 1
32 NT 15 Washer 1
43 NT 1023 Roller 4 L = 200mm
44 NT 1022 Roller 5 L = 150mm
45 NT 2375 Roller 2 L = 100mm
49 NT 14 Hex Nut 2
6-122
Front Ball Table Top Assembly (Optional)
4134-210300-00 07/24/2012
6-123
Front Ball Table Top Assembly (Optional)
4134-210300-00 11/23/2015
11 1622-041000-11 Ball Roller Holder 22
12 4134-210300-10 Table Top 1
13 0440-040100-11 Spacer Bushing 1
14 0440-040310-10 Hinge 2
15 4131-210200-11 Bumper Post Support Bracket 2
31 NT 316 Flat Washer 1
32 NT 15 Washer 1
34 NT 1399 Roller Ball 22
35 NT 1314 Spring 1
49 NT 14 Hex Nut 2
60 ME 6923 Switch Actuator 1
6-124
Bumper Assembly
4131-210110-00 09/01/2011
6-125
Bumper Assembly
4131-210110-00 5/22/2019
10 NT 4182 Bumper 1
12 NT 16 Hex Nut 1
6-126
Rear Table Top Assembly
4134-220100-00 04/01/2012
6-127
Rear Table Top Assembly
4134-220100-00 11/6/2012
10 4134-220100-10 Rear Table Top 1
18 0443-230500-18 Table Support 3
25 0401-021000-09 Square Nut 5
6-128
Rear Roller Table Top Assembly (Optional)
4134-220200-00 04/01/2012
6-129
Rear Roller Table Top Assembly
4134-220200-00 11/20/2013
10 4134-220200-10 Rear Roller Table Plate 1
18 0443-230500-18 Table Support 3
25 0401-021000-09 Square Nut 5
33 NT 1023 Roller 4 L = 200mm
34 NT 1022 Roller 5 L = 150mm
35 NT 2375 Roller 2 L = 100mm
6-130
Rear Ball Table Top Assembly (Optional)
4134-220300-00 04/01/2012
6-131
Rear Ball Table Top Assembly (Optional)
4134-210300-00 11/23/2015
10 4134-220300-10 Table Top 1
17 1622-041000-11 Ball Roller Holder 21
18 0443-230500-18 Table Support 3
25 0401-021000-09 Square Nut 5
35 NT 1399 Roller Ball 21
6-132
Control Panel Housing Assembly
4131-461400-00 05/11/2012
6-133
Control Panel Housing Assembly
4131-461400-00 8/20/2012
1 4131-460410-00 Control Panel Assembly 1
2 0443-460120-00 Housing 1
3 0443-460130-00 Swivel Bracket 1
10 0443-460100-10 Bushing 1
25 NT 2344 o-ring seal 1
28 NT 19 Washer 4
29 NT 19 Washer 2
31 NT 3100 adhesive label 1
34 NT 19 Washer 3
50 ME 3962 Cable Connector M20 x 1.5 1
51 ME 3274 Cable Nut 1
52 ME 4739 Main Power Cable 1
53 ME 4000 Wire End 1
54 ME 7595 Ground Wire 1
55 ME 7674_02500 Cable 1
56 ME 7666_02200 Cable 1
57 ME 7897 Wire Harness 1
6-134
Control Panel Assembly
4131-460610-00 01/18/2019
6-135
Control Panel Assembly
4131-460610-00 1/21/2019
10 0443-460510-10 Control Panel Back Plate 1
19 NT 33 Hex Nut 1
22 NT 450 Star Washer 1
33 ME 7867 Main Switch 1
34 ME 7970 Illuminated Push Button - White 1
35 ME 7976 Adjustment Knob Marker 1
36 ME 7975 Adjustment Knob 1
37 ME 7969 Selector Switch 2 Position 1
38 ME 7971 Illuminated Push Button 1
39 ME 7968 Selector Switch 3 Position 1 for Photo Assembly (Optional)
40 ME 7972 Mounting Collar 1
41 ME 7983 Operator Panel Circuit Board 1
42 ME 7973 Hole Plug 1
6-136
Control System Assembly
4231-480200-00 05/01/2012
6-137
Control System Assembly
4231-480200-00 12/3/2015
1 4131-480100-10 Back Plane 1
2 NT 2 Set Screw 2
3 NT 14 Hex Nut 4
4 NT 3100 Ground Label 2
5 ME 2249_00050 Din Rail 1
6 ME 2249_00180 Din Rail 1
10 ME 8301 Terminal Push In 2
11 ME 8300 Ground Terminal Twin Push In 2
12 ME 4403 Terminal Cover 1
13 ME 4753 Terminal End Bracket 2
15 NT 4194 Label 1
16 NT 19 Washer 4
18 ME 5443 Power Supply 1
19 ME 7677_00500 control line power supply 1
20 ME 7664_00650 Cable 1
21 ME 8205 Ultrasonic Generator 1
22 ME 7676_00350 Cable 1
23 ME 7668_00680 Cable 1
25 ME 7669 Cable 1
26 ME 1094 Tongue 3,6 x 140 mm 2
27 ME 1095 Wire Tie 1
30 ME 7640 Clip 9
31 ME 7559 PRG MSCB-1 Control Board 1
32 ME 8277_00900 Generator Cable 1
33 ME 8419 Metal Clip 1
6-138
Foot Bar Assembly
4134-700100-00 01/23/2012
6-139
Foot Bar Assembly
4134-700100-00 8/5/2013
1 4134-050410-00 Foot Bar 1
14 0401-010000-03 Nut Plate 1
25 NT 40 Bushing 2
31 NT 32 Washer 2
6-140
Electrical Enclosure Assembly
4131-470100-00 04/11/2012
6-141
Electrical Enclosure Assembly
4131-470100-00 12/3/2013
1 4131-470110-00 Electrical Enclosure 1
2 4131-470100-15 Clamp Plate 1
3 4131-470100-16 Clamp Plate 1
4 1068-1246 Electrical Door - Modified 1 for Auto Blowout Assembly
20 NT 2967 Rubber Strip 1
21 NT 2966 Rubber Strip 1
24 NT 14 Hex Nut 8
28 NT 19 Washer 4
29 NT 3100 Ground Label 5
30 NT 578 Warning Label 1
50 ME 7599_00200 Wire End 1
51 ME 7599_00300 Wire End 1
6-142
Cable and Sensor Sets for Standard MP-6 Machines
01/18/2019
Cable and Sensor Sets

MP-6 3/18/2019
B13 ME 7650_01000 B13 - Sealer Position Sensor 1
B1 ME 7650_01200 B1 - Strap Feed Complete Sensor 1
B11 ME 7650_01300 B11 - Track Closed Sensor 1
B7 ME 7650_01700 B7 - Strap End Sensor 1
B8 ME 7650_01700 B8 - Accumulator Fill Sensor 1
S7 ME 7909_01600 S7 - Foot Switch Connector Cable 1
M4 ME 9869_01500 M4 - Sealer Motor Cable 1
M3 ME 9868_00900 M3 - Tension Motor Cable 1
M5 ME 9869_01500 M5 - Strap Drive Motor Cable 1
M2 ME 7657_01300 M2 - Accumulator Fill Motor Cable 1
M10 ME 7658_01100 M10 - Threading Gate Motor Cable 1
Y4 ME 7659_01550 Y4 - Dispenser Brake Cable 1
Y4 ME 7660_01300 Y4 - Dispenser Brake 2nd Cable 1
Y7 ME 7654_02900 Y7 - Compactor Solonoid Cable 1
S15 ME 7661_02200 S15 - Dispenser Brake Release Cable 1
S1/S17/S18 ME 7662_01400 S1/S17/S18 - Proximity Sensor for Safety Circuit 1
B6.1 ME 7651_02300 B6.1 - 2nd Foot Bar Sensor (Optional) 1
B6.1 ME 7651_02500 B6 - Foot Bar Sensor 1
6-143
Notes:
6-144

MP-6 Sonixs 800x600 2020 Rev A

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

MP-6 Sonixs 800x600 2020 Rev A

Uploaded by

Copyright:

Available Formats

Operating and Service Manual

2020 Release “A”

Chapter 1 - Introduction and Safety Procedure

Chapter 2 - Operator Set-up and Preventative Maintenance

Chapter 3 - Operator and Technical Information

Chapter 5 - Shipping Procedure

Chapter 6 - Parts Identification

MP-6 Sonixs TOC-1

Feed/Pull Back Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 25

MP-6 Sonixs TOC-2

Accumulator Fill Components Assembly (Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 69

MP-6 Sonixs TOC-3

Front Roller Table Top Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 121

MP-6 Sonixs TOC-4

MP-6 Sonixs TOC-5

MP-6 Sonixs 1-1

MP-6 Sonixs 1-2

MP-6 Sonixs 1-3

• Observe the maintenance schedules specified or described in the operating instructions.

• Whenever necessary, or as required by regulation, use personal protective gear.

• Observe all safety and warning labels on the machine.

MP-6 Sonixs 1-4

• Discontinue any work practice that could destabilize the machine.

• Keep off conveyors and/or table tops.

MP-6 Sonixs 1-5

! Use Insulated Tools Only!

FIGURE 2. Main Switch

MP-6 Sonixs 1-6

! Machine Or The Strapping System.

• The machine may only be used in accordance with regulations.

• Training of the customer’s operating personnel is available by EAM-MOSCA Customer Service.

• The hazard zone is off limits.

• Keep off conveyors and/or table tops.

• Do not reach into a machine that is running.

• Never step into or under lifting devices.

MP-6 Sonixs 1-7

! Machine Or The Strapping System.

• Tools and single components should not be place on or in the machine.

• Never stand or work under suspended loads.

• Machine/system components undergoing maintenance or repairs must be disconnected from their

MP-6 Sonixs 1-8

Operated This Machine With Polypropylene Strap Only.

! Using Other Strapping Can Cause A Health Risk.

• The machine operation is stopped by any of the following:

MP-6 Sonixs 1-9

MP-6 Sonixs 1-10

MP-6 Sonixs 2-1

9. Close dispenser drawer (A).

MP-6 Sonixs 2-2

! Wear Eye Protection When Blowing Out Machine.

1. Turn power off.

MP-6 Sonixs 2-3

MP-6 Sonixs 2-4

3. Clean out the inner strap track area periodically.

4. Make sure to clean regularly as per instruction.

2. Ensure that the main power supply is guaranteed.

3. Check that there is a secure contact between the control connectors.

4. The exhaust fan must be cleared periodically.

5. Check that the relays are securely seated.

MP-6 Sonixs 2-5

Upper Strap Guide Lower Strap Guide

Knife Table Top Bumper

Knife Hex Head Screws