MACHINING PROCESS PLAN (CRITICAL/MAJOR)

J2149/PPC/MPP/01 -Rev-00
Job No J2149 Customer M/s TPL Ref No
Date: 28.09.2020

Qty 01 No Job Description VARIABLE DIFFUSER Project ISRO

ACTIVITY OUTSOURCING ACCURACY (mm)

SCOPE OF MACHINING ACTIVITY AVAILABLE STOCK (mm) MACHINING OPERATION REF.DRAWING
No REQUIREMENT GD&T

1 UPPER / LOWER WELDMENT

1A Material Details

1A01 Matl Spec: IS 2062 - - - -

1A02 Size: L -9800 mm x W - 3430mm x H-816mm - - - -

1B Stock Verification Details

Sufficient machine stock shall be provided before

1B01 - - - -
start up the fabrication work

Ensure the enough stock available after welding

1B02 completion prior to final machining due to happened - - - -
that welding distortion

1C Pre-Machining activity check points

1C01 Machining Drawing study and clarification if any - - - -

Component visual inspection and check if any

1C02 - - - -
transit damages

Verification of before machining dimension report

1C03 - - - -
(Fabrication parts)

Ensure the actual dimensions before taking final

1C04 - - - -
machining

Check straightness, bend and twist dimensions

1C05 whether it can be able to achieve final machining - - - -
dimension as per drawing. (before loading)

Job loading on the appropriate machining center

1C06 - CNC HBM - -
(work center)
Setting inspection shall be carried out prior to start
any machining activity and ensure the straightness,
1C07 - CNC HBM - -
bend, twist, parallelism and verticality and
machining feasibility.

Ensure the availability of machine tools for each and

1C08 - CNC HBM - -
every machining operation

1D Final Machining Sequence

Adequate stock shall be

1D01 First setting on big bottom plate side CNC HBM - -
provided
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 Leveling the job and measure the dial reading through Adequate stock shall be
1D02 CNC HBM - -
out the length of 9.8 mtr provided

Skin cut on the big bottom plate Adequate stock shall be

1D03 CNC HBM Facing -
(Machine to 30mm thk) provided

Final facing operation on the big bottom plate Adequate stock shall be
1D04 CNC HBM Facing Datum A
(Machine to 30mm thk) provided
Perpendicularity
Adequate stock shall be
1D05 LH side facing with respect to big bottom plate facing CNC HBM Facing 0.13 w.r.t. datum
provided
A
Perpendicularity
LH Side Profile Plate 5 facing with respect to big Adequate stock shall be
1D06 CNC HBM Facing 0.05 w.r.t. datum
bottom plate facing provided
A
Perpendicularity
Adequate stock shall be
1D07 RH side facing with respect to big bottom plate facing CNC HBM Facing 0.05 w.r.t. datum
provided
A
Big Bottom plate - Grooving , Pressure tap holes
Boring,Drilling and 0.2/
1D08 drilling, Spot facing, counter boring, Slotting, Holes - CNC HBM
Tapping H7/r6 Press fit
drilling and tapping

RH side straight grooving, radius grooving, counter Slot finish 0.63 /

Boring,Drilling and
1D09 boring, holes drilling and tapping and wheel assembly - CNC HBM 0.2 / H7/r6 Press
Tapping
slotting fit

Boring,Drilling and
1D10 LH side counter boring, holes drilling and tapping - CNC HBM -
Tapping
Bottom Plate facing with reference to Big Bottom Adequate stock shall be Parallelism 0.05
1D11 CNC HBM Facing
Plate provided w.r.t datum A
Rectangular Plate 2 with reference to Big Bottom Adequate stock shall be
1D12 CNC HBM Facing -
plate provided

2nd setting on frame mounting block side(Opposite of Adequate stock shall be

1D13 CNC HBM - -
bottom plate) w.r.t bottom plate machined surface provided

Skin cut on the welded 'I' Beam top side drill area Adequate stock shall be
1D14 CNC HBM Facing 0.2 Max
surface if required (As per drawing not required) provided

Adequate stock shall be

1D15 Final Facing on the mounting block support CNC HBM Facing -
provided

1D16 Spot facing, Counter boring and drilling - CNC HBM Boring and Drilling -
Adequate stock shall be
1D17 3rd setting on Jack mount support base plate CNC HBM - -
provided
Adequate stock shall be
1D18 Facing and drilling on base plate CNC HBM Facing & Drilling -
provided

4th setting on another side of Jack mount support Adequate stock shall be
1D19 CNC HBM - -
base plate provided

Adequate stock shall be

1D20 Facing and drilling CNC HBM Facing & Drilling -
provided

Final machining inspection performing with Machine

1D21 - CNC HBM - -
Reading

Prepared by

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