STEEL DATA FOR SUBSTATION ERECTION STRUCTURES IN GCC/TRICHY

Sl. Description Steel Length Wt/m Nos Set Total wt/set in kg

in m in kg Heavy Light
Steel standard weight Kg/M
1 200X100 RSJoist 1 m 24.2
2 250X125 RSJoist 1 m 37.3
3 125x 65 MS Channel 1 m 12.7
4 100x 50 MS Channel 1 m 9.2
5 65x65x6 MS Angle 1 m 5.8
6 50x50x6 MS Angle 1m 4.5
7 65x10 MS Flat 1m 5.1

1A 110 KV Structures (3M centre to centre

i 110 KV Take off/Strung Bus Structure using Double Butt Pole RSJ 200X100
Main pole 200x100RSJ 10 24.2 4 1 968.00
Polebottom cleats 65x65x6MSA 0.45 5.8 4 1 10.44
Polebutting belts 50x50x6MSA 0.3 4.5 38 1 51.30
Boom 125x 65MSC 6.4 12.7 2 1 162.56
Boom bracings 50x50x6MSA 0.645 4.5 16 1 46.44
Underhangboom belt 65x10 MSF 0.33 5.1 6 1 10.10
Boom belts 50x50x6MSA 0.33 4.5 6 1 8.91
Eye Bolt Fastener 65x10 MSF 0.12 5.1 6 1 3.67
Total 968.00 293.42

ii 110 KV Take off/Strung Bus Structure using single Pole RSJ 250X125
Main pole 250X125RSJ 10 37.3 2 1 746.00
Polebottom cleats 65x65x6MSA 0.45 5.8 4 1 10.44
Boom 125x 65MSC 6.4 12.7 2 1 162.56
Boom belts 50x50x6MSA 0.38 4.5 6 1 10.26
UnderhangBoom belts 65x10 MSF 0.38 5.1 6 1 11.63
Boom bracings 50x50x6MSA 0.71 4.5 16 1 51.12
Eye Bolt Fastener 65x10 MSF 0.12 5.1 6 1 3.67
Total 746.00 249.68

iii 110 KV Power Transformer Gantry Structure

Main pole 250X125RSJ 10 37.3 2 1 746.00
Polebottom cleats 65x65x6MSA 0.45 5.8 4 1 10.44
Boom 125x 65MSC 9.725 12.7 2 1 247.02
Boom belts 50x50x6MSA 0.38 4.5 22 1 37.62
Boom bracings 50x50x6MS 0.95 4.5 16 1 68.40
Boom bracings 50x50x6MS 0.665 4.5 4 1 23.76
Eye Bolt Fastener 65x10 MSF 0.12 5.1 6 1 3.67
Total 746.00 390.91

iv 110 KV AB Switch Structure

Main pole 200X100RSJ 4.2 24.2 6 1 609.84
Polebottom cleats 50x50x6MSA 0.3 4.5 12 1 16.20
Boom 125x 65MSC 6.4 12.7 2 1 162.56
ABS oprtg guide 100x50MSC 1.155 9.2 1 1 10.63
Boom belts 50x50x6MSA 1.285 4.5 4 1 23.13
Total 609.84 212.52

v 110 KV AB Switch Structure used as Support

Main pole 200X100RSJ 4.2 24.2 6 1 609.84
Polebottom cleats 50x50x6MSA 0.3 4.5 12 1 16.20

Page 1 of 22
 STEEL DATA FOR SUBSTATION ERECTION STRUCTURES IN GCC/TRICHY
Sl. Description Steel Length Wt/m Nos Set Total wt/set in kg
in m in kg Heavy Light
Boom 125x 65MSC 6.4 12.7 2 1 162.56
ABS oprtg guide 100x50MSC 1.155 9.2 1 1 10.63
Boom belts 50x50x6MSA 1.285 4.5 4 1 23.13
Support Stool 125x 65MSC 1.285 12.7 6 1 97.92
Support Stool 125X65MSC 0.285 12.7 6 1 21.72
Total 609.84 332.15

vi 110 KV Pie Support Structure

Main pole 200X100RSJ 4.4 24.2 2 1 212.96
Polebottom cleats 50x50x6MSA 0.3 4.5 4 1 5.40
Boom 125x 65MSC 6.4 12.7 2 1 162.56
Insulator stool 100x50MSC 0.33 9.2 6 1 18.22
Boom belts 50x50x6MSA 0.33 4.5 3 1 4.46
Total 212.96 190.63

vii 110 KV CT PT Structure

Main pole 200X100RSJ 3.5 24.2 3 1 254.10
Polebottom cleats 50x50x6MSA 0.3 4.5 6 1 8.10
Boom 125x 65MSA 6.6 12.7 2 1 167.64
PT Seating stool 100x50MSC 0.6 9.2 6 1 33.12
Boom belts 50x50x6MSA 0.33 4.5 4 1 5.94
Total 254.10 214.80

viii 110 KV LAS Structure below strung bus

Main pole 200X100RSJ 5.5 24.2 3 1 399.30
Polebottom cleats 50x50x6MSA 0.3 4.5 6 1 8.10
Boom 125x 65MSC 6.6 12.7 2 1 167.64
LAS Seating stool 100x50MSC 0.33 9.2 6 1 18.22
Boom belts 50x50x6MSA 0.33 4.5 4 1 5.94
Total 399.30 199.90

ix 110 KV LAS Structure below bus bar

Main pole 200X100RSJ 3.5 24.2 3 1 254.10
Polebottom cleats 50x50x6MSA 0.3 4.5 6 1 8.10
Boom 125x 65MSC 6.6 12.7 2 1 167.64
LAS Seating stool 100x50MSC 0.33 9.2 6 1 18.22
Boom belts 50x50x6MSA 0.33 4.5 4 1 5.94
Total 254.10 199.90

1 B 33/22 KV Structures (4.5m centre to centre)

i 33/22 KV Feeder Bay Structures 8 Bays + 2 LV
Main bay poles 200x100RSJ 8.5 24.2 1 27 5553.90
Pole cleats 50x50x6MSA 0.3 4.5 2 27 72.90
LV strungbus boom (bay2- 125X65MSC 4.6 12.7 2 2 233.68
Stn Tr side)
Feeder bus boom 125x65MSC 4.8 12.7 2 3 365.76
Top tie1st row(bay3,4,5,6) 100x50MSC 9 9.2 1 2 165.60

Top tie1st row(bay1-Stn Tr 100x50MSC 7.115 9.2 1 1 65.46

side)
Top tie1st row(bay8-PT 100x50MSC 4.765 9.2 1 1 43.84
side)
Top tie2nd 100x50MSC 9 9.2 1 3 248.40
row(bay2,3,4,5,6,7)
Top tie2nd row(bay1) 100x50MSC 7.115 9.2 1 1 65.46

Page 2 of 22
 STEEL DATA FOR SUBSTATION ERECTION STRUCTURES IN GCC/TRICHY
Sl. Description Steel Length Wt/m Nos Set Total wt/set in kg
in m in kg Heavy Light
Top tie2nd row(bay8) 100x50MSC 4.765 9.2 1 1 43.84
Top tie3rd row(bay 100X50MSC 9 9.2 2 3 496.80
2,3,4,5,6,7)
Top tie3rd row(bay1,8) 100X50MSC 4.625 9.2 2 2 170.20
Middle row &outer row tie 75x75x6MSA 4.8 6.8 1 3 97.92

Feeder bus boom xarm 100X50MSC 0.53 9.2 2 3 29.26

ABS Booms Bay 100x50MSC 4.5 9.2 2 14 1159.20
2,3,4,5,6,7
ABS booms Bay 1,8 100x50MSC 4.6 9.2 2 4 338.56
Support Booms Bay 100x50MSC 4.5 9.2 2 4 331.20
3,4,5,6
Support Booms Bay 1,8 100x50MSC 4.6 9.2 2 2 169.28

ABS Boom X-Arms 100x50MSC 0.51 9.2 2 20 187.68

Support Boom X-Arms 100x50MSC 0.3 9.2 2 7 38.64

Pole pockets 100x50MSC 0.1 9.2 2 27 49.68

PT Booms 125X65MSC 4.8 12.7 2 1 121.92
PT Boom x arm 100x50MSC 0.51 9.2 4 1 18.77
Insulator stool 100x50MSC 0.3 9.2 3 6 49.68
Insulator stool 100x50MSC 0.1 9.2 6 6 33.12
ABS guides 100x50MSC 0.2 9.2 1 20 36.80
LAS stool 100x50MSC 0.33 9.2 6 2 36.43
LV strungbus boom belts 50x50x6MSA 0.33 4.5 3 2 8.91

Feederbus boom belts 50x50x6MSA 0.53 4.5 3 3 21.47

Top tie belts3RD row 50x50x6MSA 0.3 4.5 6 8 64.80
ABS Boom Bells 50x50x6MSA 0.51 4.5 3 18 123.93
Support booms belts 50x50x6MSA 0.3 4.5 3 6 24.30
PT Booms belts 50x50x6MSA 0.51 4.5 3 1 6.89
Eye Bolts Fastener 65x10 MSF 0.12 5.1 6 5 18.36
Eye Bolts Fastener 65x10 MSF 0.1 5.1 6 8 24.48
Total 5553.90 4963.20

ii 33/22 KV Feeder Bay Structures 6 Bays + 2 LV

Main bay poles 200x100RSJ 8.5 24.2 1 21 4319.70
Pole cleats 50x50x6MSA 0.3 4.5 2 21 56.70
LV strungbus boom (bay1- 125X65MSC 4.665 12.7 2 1 118.49
PT side)
LV strungbus boom (bay6- 125X65MSC 4.665 12.7 2 1 118.49
extreme side)
Feeder bus boom - (bay 125x65MSC 4.815 12.7 2 2 244.60
1,6-top switch boom)

Feeder bus boom-(bay 3-4) 125x65MSC 4.8 12.7 2 1 121.92

Top tie1st row(bay2,3,4,5) 100x50MSC 9 9.2 1 2 165.60

Top tie2nd row(bay2,3,4,5) 100x50MSC 9 9.2 1 2 165.60

Top tie2nd row(bay1,6) 100x50MSC 4.665 9.2 1 2 85.84

Top tie3rd row(bay 2,3,4,5) 100X50MSC 9 9.2 2 2 331.20

Page 3 of 22
 STEEL DATA FOR SUBSTATION ERECTION STRUCTURES IN GCC/TRICHY
Sl. Description Steel Length Wt/m Nos Set Total wt/set in kg
in m in kg Heavy Light
Top tie3rd row(bay1,6) 100X50MSC 4.625 9.2 2 2 170.20
Middle row &outer row tie 75x75x6MSA 4.8 6.8 1 3 97.92

Feeder bus boom xarm 100X50MSC 0.33 9.2 2 2 12.14

(bay1,6)

Feeder bus boom xarm(bay3 100X50MSC 0.53 9.2 2 1 9.75

ABS Booms Bay 2,3,4,5 100x50MSC 4.5 9.2 2 8 662.40

ABS booms Bay 1,6 100x50MSC 4.6 9.2 2 6 507.84

Support Booms Bay 100x50MSC 4.5 9.2 2 4 331.20
2,3,4,5
ABS Boom X-Arms 100x50MSC 0.51 9.2 2 17 159.53
Support Boom X-Arms 100x50MSC 0.3 9.2 2 4 22.08

Pole pockets 100x50MSC 0.1 9.2 2 21 38.64

33KV PT Booms 125X65MSC 4.8 12.7 2 1 121.92
33KV PT Boom x arm 100x50MSC 0.51 9.2 4 1 18.77
Insulator stool 100x50MSC 0.3 9.2 3 4 33.12
Insulator stool 100x50MSC 0.1 9.2 6 4 22.08
ABS guides 100x50MSC 0.2 9.2 1 15 27.60
LAS stool 100x50MSC 0.33 9.2 6 2 36.43
LV strungbus boom belts 50x50x6MSA 0.33 4.5 3 2 8.91

Feederbus boom 50x50x6MSA 0.53 4.5 3 1 7.16

belts(bay3-4)
Feederbus boom belts(bay 1 50x50x6MSA 0.33 4.5 3 1 4.46
Top tie belts3RD row 50x50x6MSA 0.3 4.5 6 6 48.60
ABS Boom Belts 50x50x6MSA 0.51 4.5 3 14 96.39
Support booms belts 50x50x6MSA 0.3 4.5 3 4 16.20
PT Booms belts 50x50x6MSA 0.51 4.5 5 1 11.48
Eye Bolts Fastener 65x10 MSF 0.12 5.1 6 5 18.36
Eye Bolts Fastener 65x10 MSF 0.1 5.1 6 6 18.36
Total 4319.70 3909.97

iii 33/22 KV Feeder Bay Structures 4 Bays + 1 LV

Main bay poles 200x100RSJ 8.5 24.2 1 15 3085.50
Pole cleats 50x50x6MSA 0.3 4.5 2 15 40.50
LV strungbus boom (bay2) 125X65MSC 4.6 12.7 2 1 116.84

Feeder bus boom - (bay 125x65MSC 4.8 12.7 2 2 243.84

1,4-top switch boom)

Top tie1st row(bay1-Stn Tr s 100x50MSC 7.115 9.2 1 1 65.46

Top tie1st row(bay4- PT 100x50MSC 4.765 9.2 1 1 43.84
side)
Top tie1st row(bay 3) 100x50MSC 4.5 9.2 1 1 41.40
Top tie2nd row(bay2,3) 100x50MSC 9 9.2 1 1 82.80
Top tie2nd row(bay1-stn tr s 100x50MSC 7.115 9.2 1 1 65.46
Top tie2nd row(bay4-PT 100x50MSC 4.765 9.2 1 1 43.84
side)
Top tie3rd row(bay 2,3) 100X50MSC 9 9.2 2 1 165.60
Top tie3rd row(bay1,4) 100X50MSC 4.625 9.2 2 2 170.20
Middle row &outer row tie 75x75x6MSA 4.8 6.8 1 3 97.92

Page 4 of 22
 STEEL DATA FOR SUBSTATION ERECTION STRUCTURES IN GCC/TRICHY
Sl. Description Steel Length Wt/m Nos Set Total wt/set in kg
in m in kg Heavy Light
Feeder bus boom xarm 100X50MSC 0.53 9.2 2 2 19.50
ABS Booms Bay 2,3 100x50MSC 4.5 9.2 2 5 414.00
ABS booms Bay 1,4 100x50MSC 4.6 9.2 2 4 338.56
Support Booms Bay1,4 100x50MSC 4.6 9.2 2 2 169.28

Support Booms Bay3 100x50MSC 4.5 9.2 2 1 82.80

ABS Boom X-Arms 100x50MSC 0.51 9.2 2 11 103.22
Support Boom X-Arms 100x50MSC 0.3 9.2 2 4 22.08

Pole pockets 100x50MSC 0.1 9.2 2 15 27.60

22KV PT Booms 125X65MSC 4.8 12.7 2 1 121.92
11KV PT Boom x arm 100x50MSC 0.51 9.2 4 1 18.77
Insulator stool 100x50MSC 0.3 9.2 3 3 24.84
Insulator stool 100x50MSC 0.1 9.2 6 3 16.56
ABS guides 100x50MSC 0.2 9.2 1 10 18.40
LAS stool 100x50MSC 0.33 9.2 6 1 18.22
LV strungbus boom belts 50x50x6MSA 0.33 4.5 3 1 4.46

Feederbus boom belts 50x50x6MSA 0.53 4.5 3 2 14.31

Top tie belts3RD row 50x50x6MSA 0.3 4.5 6 4 32.40
ABS Boom Belts 50x50x6MSA 0.51 4.5 3 9 61.97
Support booms belts 50x50x6MSA 0.3 4.5 3 3 12.15
PT Booms belts 50x50x6MSA 0.51 4.5 5 1 11.48
Eye Bolts Fastener 65x10 MSF 0.12 5.1 6 5 18.36
Eye Bolts Fastener 65x10 MSF 0.1 5.1 6 4 12.24
Total 3085.50 2740.80
iv 33/22 KV Feeder Bay Structures 3 Bays + 1 LV
Main bay poles 200x100RSJ 8.5 24.2 1 12 2468.40
Pole cleats 50x50x6MSA 0.3 4.5 2 12 32.40
LV strungbus boom (bay2) 125X65MSC 4.6 12.7 2 1 116.84

Feeder bus boom - (bay 125x65MSC 4.8 12.7 2 2 243.84

1,3)
Top tie1st row(bay 1,3) 100x50MSC 4.665 9.2 1 2 85.84

Top tie2nd row(bay1,3) 100x50MSC 4.665 9.2 1 2 85.84

Top tie2nd row(bay2) 100x50MSC 4.5 9.2 1 1 41.40
Top tie3rd row(bay 1,3) 100X50MSC 4.625 9.2 2 2 170.20
Top tie3rd row(bay2) 100X50MSC 4.5 9.2 2 1 82.80
Middle row &outer row tie 75x75x6MSA 4.8 6.8 1 2 65.28

Feederbus 100X50MSC 0.33 9.2 2 2 12.14

boomxarm(bay1,3)
ABS Booms Bay 1,3 100x50MSC 4.6 9.2 2 4 338.56
ABS booms Bay 2 100x50MSC 4.5 9.2 2 3 248.40
Support Booms Bay1,3 100x50MSC 4.6 9.2 2 2 169.28
ABS Boom X-Arms 100x50MSC 0.51 9.2 2 9 84.46
Support Boom X-Arms 100x50MSC 0.3 9.2 2 3 16.56

Pole pockets 100x50MSC 0.1 9.2 2 12 22.08

33KV PT Booms 125X65MSC 4.8 12.7 2 1 121.92
33KV PT Boom x arm 100x50MSC 0.51 9.2 2 2 18.77
Insulator stool 100x50MSC 0.3 9.2 3 2 16.56
Insulator stool 100x50MSC 0.1 9.2 6 2 11.04
ABS guides 100x50MSC 0.2 9.2 1 7 12.88
LAS stool 100x50MSC 0.33 9.2 6 1 18.22

Page 5 of 22
 STEEL DATA FOR SUBSTATION ERECTION STRUCTURES IN GCC/TRICHY
Sl. Description Steel Length Wt/m Nos Set Total wt/set in kg
in m in kg Heavy Light
LV strungbus boom belts 50x50x6MSA 0.33 4.5 3 1 4.46

Feederbus boom 50x50x6MSA 0.33 4.5 3 2 8.91

belts(bay1,3)
Top tie belts3RD row 50x50x6MSA 0.3 4.5 6 3 24.30
ABS Boom Belts 50x50x6MSA 0.51 4.5 3 7 48.20
Support booms belts 50x50x6MSA 0.3 4.5 3 2 8.10
PT Booms belts 50x50x6MSA 0.51 4.5 3 1 6.89
Eye Bolts Fastener 65x10 MSF 0.12 5.1 6 3 11.02
Eye Bolts Fastener 65x10 MSF 0.1 5.1 6 3 9.18
Total 2468.40 2136.34

v 22 KV Station Transformer Structure

Main Pole 200x100 RSJ 8.5 24.2 2 1 411.40
Pole cleat 50x50x6MSA 0.3 4.5 4 1 5.40
Top Boom 125x65 MSC 4.8 12.7 2 1 121.92
Top insulator stool 100x50 MSC 0.23 9.2 3 1 6.35
Top insulator stool 100x50 MSC 0.1 9.2 6 1 5.52
Top Boom x-arm 75x75x6MSA 0.23 6.8 2 1 3.13
HG Fuse Boom 100x50MSC 4.85 9.2 2 1 89.24
HG Fuse stool 125x65 MSC 0.7 12.7 3 1 26.67
HG Fuse stool 125x65 MSC 0.1 12.7 6 1 7.62
HG Fuse Boom x-arm 75x75x6MSA 0.51 6.8 4 1 13.87

TRANs. Boom 125x65 MSC 4.85 12.7 2 1 123.19

Boom X-arm 75x75x6MSA 0.53 6.8 4 1 14.42
Top boom belt 50x50x6MSA 0.23 4.5 3 1 3.11
HG Fuse boom belt 50x50x6MSA 0.51 4.5 3 1 6.89
TRANs. Boom belt 50x50x6MSA 0.53 4.5 5 1 11.93
TRANs belt 50x50x6 MSA 4.8 4.5 2 1 43.20
Adjustment belt x-arm 50x50x6 MSA 0.6 4.5 2 1 5.40
Total 411.40 487.84

1C 33/22 KV Bay extensions in the existing substations (4.5 m centre to centre)

i 33/22 KV One feeder Bay extension without LV
Main bay poles 200x100RSJ 8.5 24.2 1 3 617.10
Pole cleats 50x50x6MSA 0.3 4.5 2 3 8.10
Feeder bus boom - (Extn 125x65MSC 4.8 12.7 2 1 121.92
bay1)
Top tie1st row(Extn bay 1) 100x50MSC 4.665 9.2 1 1 42.92

Top tie 2nd row (Extn 100x50MSC 4.665 9.2 1 1 42.92

bay1)
Top tie 3rd row(Extn bay 100X50MSC 4.625 9.2 2 1 85.10
1)
Middle row &outer row tie 75x75x6MSA 4.8 6.8 1 1 32.64

Feeder bus boom 100X50MSC 0.33 9.2 2 1 6.07

xarm(Extn bay 1)
ABS Booms (Extn bay1) 100x50MSC 4.6 9.2 2 2 169.28
Support Booms (Extn 100x50MSC 4.6 9.2 2 1 84.64
Bay1)
ABS Boom X-Arms 100x50MSC 0.51 9.2 2 2 18.77

Page 6 of 22
 STEEL DATA FOR SUBSTATION ERECTION STRUCTURES IN GCC/TRICHY
Sl. Description Steel Length Wt/m Nos Set Total wt/set in kg
in m in kg Heavy Light
Support Boom X-Arms 100x50MSC 0.3 9.2 2 1 5.52

Pole pockets 100x50MSC 0.1 9.2 2 3 5.52

Insulator stool 100x50MSC 0.3 9.2 3 2 16.56
Insulator stool 100x50MSC 0.1 9.2 6 2 11.04
ABS guides 100x50MSC 0.2 9.2 1 2 3.68
Feeder bus boom belts 50x50x6MSA 0.33 4.5 3 1 4.46
( Extn bay1)
Top tie belts3RD row 50x50x6MSA 0.3 4.5 6 1 8.10
ABS Boom Belts 50x50x6MSA 0.51 4.5 3 2 13.77
Support booms belts 50x50x6MSA 0.3 4.5 3 1 4.05
Eye Bolts Fastener 65x10 MSF 0.12 5.1 6 1 3.67
Eye Bolts Fastener 65x10 MSF 0.1 5.1 6 1 3.06
Total 617.10 691.78

ii 33/22 KV Two feeder Bay extension + 1 LV

Main bay poles 200x100RSJ 8.5 24.2 1 6 1234.20
Pole cleats 50x50x6MSA 0.3 4.5 2 6 16.20
LV strung bus boom(Extn ba 125x65MSC 4.765 12.7 2 1 121.03
B/C Boom - (Extg -Extn bay 125x65MSC 4.8 12.7 2 1 121.92
Feeder bus boom - (Extn ba 125x65MSC 4.8 12.7 2 1 121.92
Top tie1st row(Extn bay 1) 100x50MSC 4.5 9.2 1 1 41.40

Top tie 2nd row (extn 100x50MSC 4.5 9.2 1 1 41.40

bay1)
Top tie 2nd row (extn 100x50MSC 4.765 9.2 1 1 43.84
bay2)
Top tie 3rd row(extn bay 1) 100X50MSC 4.5 9.2 2 1 82.80

Top tie 3rd row(extn bay 2) 100X50MSC 4.625 9.2 2 1 85.10

Middle row &outer row tie 75x75x6MSA 4.8 6.8 1 2 65.28

Feeder bus boom 100X50MSC 0.33 9.2 2 1 6.07

xarm(Extn bay 1)
ABS Booms (extnbay1) 100x50MSC 4.5 9.2 2 2 165.60
ABS Booms (extnbay2) 100x50MSC 4.6 9.2 2 3 253.92
Support Booms (extn 100x50MSC 4.5 9.2 2 1 82.80
Bay1)
ABS Boom X-Arms 100x50MSC 0.51 9.2 2 6 56.30
Pole pockets 100x50MSC 0.1 9.2 2 6 11.04
LAS Stool 100x50MSC 0.33 9.2 6 1 18.22
Insulator stool 100x50MSC 0.3 9.2 3 1 8.28
Insulator stool 100x50MSC 0.1 9.2 6 1 5.52
ABS guides 100x50MSC 0.2 9.2 1 6 11.04
Bus/C boom belts ( old 50x50x6MSA 0.53 4.5 3 1 7.16
bay-Extn bay1)
Feeder Bus Boom 50x50x6MSA 0.53 4.5 3 1 7.16
Belts(Extn bay 2)
Top tie belts3RD row 50x50x6MSA 0.3 4.5 6 2 16.20
ABS Boom Belts 50x50x6MSA 0.51 4.5 3 5 34.43
Support booms belts 50x50x6MSA 0.3 4.5 3 1 4.05
Eye Bolts Fastener 65x10 MSF 0.12 5.1 6 3 11.02
Eye Bolts Fastener 65x10 MSF 0.1 5.1 6 2 6.12

Page 7 of 22
 STEEL DATA FOR SUBSTATION ERECTION STRUCTURES IN GCC/TRICHY
Sl. Description Steel Length Wt/m Nos Set Total wt/set in kg
in m in kg Heavy Light
Total 1234.20 1445.80

iii 33/22 KV Three feeder Bay extension + 1 LV

Main bay poles 200x100RSJ 8.5 24.2 1 9 1851.30
Pole cleats 50x50x6MSA 0.3 4.5 2 9 24.30
LV strung bus boom(Extn ba 125x65MSC 4.6 12.7 2 1 116.84
Top tie 1st row(Extn bay 1) 100x50 MSC 4.5 9.2 1 1 41.40

1st row Top tie(Extn bay 3) 100x50 MSC 4.665 9.2 1 1 42.92

Feeder bus boom - (Extn ba 125x65MSC 4.8 12.7 2 1 121.92

Top tie 2nd row (Extn 100x50MSC 9 9.2 1 1 82.80
bay1,2)
Top tie 2nd row (Extn 100x50MSC 4.665 9.2 1 1 42.92
bay3)
Top tie 3rd row(Extn bay 100X50MSC 9 9.2 2 1 165.60
1,2)
Top tie 3rd row(Extn bay 100X50MSC 4.625 9.2 2 1 85.10
3)
Middle row &outer row tie 75x75x6MSA 4.8 6.8 1 1 32.64

Feeder bus boom Xarm 100X50MSC 0.33 9.2 2 1 6.07

(Extn bay 3)
ABS Booms (extn bay 1,2) 100x50MSC 4.5 9.2 2 5 414.00

ABS Booms (extnbay3) 100x50MSC 4.6 9.2 2 2 169.28

Support Booms (extn 100x50MSC 4.5 9.2 2 1 82.80
Bay1)
Support Booms (extn 100x50MSC 4.6 9.2 2 1 84.64
Bay3)
ABS Boom X-Arms 100x50MSC 0.51 9.2 2 7 65.69
Support Boom X-Arms 100x50MSC 0.3 9.2 2 2 11.04
LAS Stool 100x50MSC 0.33 9.2 6 1 18.22
Pole pockets 100x50MSC 0.1 9.2 2 9 16.56
Insulator stool 100x50MSC 0.3 9.2 3 2 16.56
Insulator stool 100x50MSC 0.1 9.2 6 2 11.04
ABS guides 100x50MSC 0.2 9.2 1 8 14.72
Bus/C boom belts ( old 50x50x6MSA 0.53 4.5 3 1 7.16
bay-Extn bay1)
Feeder Bus Boom 50x50x6MSA 0.33 4.5 3 1 4.46
Belts(Extn bay 3)
Top tie belts3rd row 50x50x6MSA 0.3 4.5 6 3 24.30
ABS Boom Belts 50x50x6MSA 0.51 4.5 3 7 48.20
Support booms belts 50x50x6MSA 0.3 4.5 3 2 8.10
Eye Bolts Fastener 65x10 MSF 0.12 5.1 6 2 7.34
Eye Bolts Fastener 65x10 MSF 0.1 5.1 6 3 9.18
Total 1851.30 1775.78

1 D 11 KV Structures (4 m centre to centre)

i 11 KV Feeder Bay Structures 8 Bays + 2 LV
Main bay poles 200x100RSJ 8.5 24.2 1 27 5553.90
Pole cleats 50x50x6MSA 0.3 4.5 2 27 72.90
LV strungbus boom 125X65MSC 4.1 12.7 2 2 208.28
Feeder bus boom 125x65MSC 4.35 12.7 2 3 331.47

Page 8 of 22
 STEEL DATA FOR SUBSTATION ERECTION STRUCTURES IN GCC/TRICHY
Sl. Description Steel Length Wt/m Nos Set Total wt/set in kg
in m in kg Heavy Light
Top tie1st row(bay3,4,5,6) 75x75x6MSA 8 6.8 1 2 108.80

Top tie1st row(bay1-Stn Tr 75x75x6MSA 6.615 6.8 1 1 44.98

side)
Top tie1st row(bay8) 75x75x6MSA 4.265 6.8 1 1 29.00
Top tie2nd 75x75x6MSA 8 6.8 1 3 163.20
row(bay2,3,4,5,6,7)
Top tie2nd row(bay1) 75x75x6MSA 6.615 6.8 1 1 44.98
Top tie2nd row(bay8) 75x75x6MSA 4.265 6.8 1 1 29.00
Top tie3rd row(bay 100X50MSC 8 9.2 2 3 441.60
2,3,4,5,6,7)
Top tie3rd row(bay1,8) 100X50MSC 4.125 9.2 2 2 151.80
Middle row &outer row tie 75x75x6MSA 4.825 6.8 1 3 98.43

Feeder bus boom xarm 75x75x6MSA 0.53 6.8 2 3 21.62

ABS Booms Bay 100x50MSC 4 9.2 2 14 1030.40
2,3,4,5,6,7
ABS booms Bay 1,8 100x50MSC 4.1 9.2 2 4 301.76
Support Booms Bay 100x50MSC 4 9.2 2 4 294.40
3,4,5,6
Support Booms Bay 1,8 100x50MSC 4.1 9.2 2 2 150.88

ABS Boom X-Arms 100x50MSC 0.51 9.2 40 1 187.68

Support Boom X-Arms 100x50MSC 0.3 9.2 14 1 38.64

Pole pockets 100x50MSC 0.1 9.2 2 27 49.68

11KV PT Booms 100x50MSC 4.3 9.2 2 1 79.12
11KV PT Boom x arm 100x50MSC 0.51 9.2 4 1 18.77
Insulator stool 100x50MSC 0.3 9.2 3 6 49.68
Insulator stool 100x50MSC 0.1 9.2 6 6 33.12
ABS guides 100x50MSC 0.2 9.2 1 20 36.80
LAS stool 100x50MSC 0.33 9.2 6 2 36.43
LV strungbus boom belts 50x50x6MSA 0.33 4.5 3 2 8.91

Feederbus boom belts 50x50x6MSA 0.53 4.5 3 3 21.47

Top tie belts3RD row 50x50x6MSA 0.3 4.5 6 8 64.80
ABS Boom Bells 50x50x6MSA 0.51 4.5 3 18 123.93
Support booms belts 50x50x6MSA 0.3 4.5 3 6 24.30
PT Booms belts 50x50x6MSA 0.51 4.5 5 1 11.48
Eye Bolts Fastener 65x10 MSF 0.12 5.1 6 5 18.36
Eye Bolts Fastener 65x10 MSF 0.1 5.1 6 8 24.48
Total 5553.90 4351.15
ii 11 KV Feeder Bay Structures 6 Bays + 2 LV
Main bay poles 200x100RSJ 8.5 24.2 1 21 4319.70
Pole cleats 50x50x6MSA 0.3 4.5 2 21 56.70
LV strungbus boom(bays 2, 125X65MSC 4.1 12.7 2 2 208.28
Feeder bus boom 125x65MSC 4.35 12.7 2 3 331.47
Top tie1st row(bay3,4) 75x75x6MSA 8 6.8 1 1 54.40

Top tie1st row(bay1-Stn Tr 75x75x6MSA 6.615 6.8 1 1 44.98

side)
Top tie1st row(bay6) 75x75x6MSA 4.265 6.8 1 1 29.00
Top tie2nd row(bay2,3,4,5) 75x75x6MSA 8 6.8 1 2 108.80

Top tie2nd row(bay1) 75x75x6MSA 6.615 6.8 1 1 44.98

Page 9 of 22
 STEEL DATA FOR SUBSTATION ERECTION STRUCTURES IN GCC/TRICHY
Sl. Description Steel Length Wt/m Nos Set Total wt/set in kg
in m in kg Heavy Light
Top tie2nd row(bay6) 75x75x6MSA 4.265 6.8 1 1 29.00
Top tie3rd row(bay 2,3,4,5) 100X50MSC 8 9.2 2 2 294.40

Top tie3rd row(bay1,6) 100X50MSC 4.125 9.2 2 2 151.80

Middle row &outer row tie 75x75x6MSA 4.825 6.8 1 3 98.43

Feeder bus boom xarm 75x75x6MSA 0.53 6.8 2 3 21.62

ABS Booms Bay 2,3,4,5 100x50MSC 4 9.2 2 10 736.00

ABS booms Bay 1,6 100x50MSC 4.1 9.2 2 4 301.76

Support Booms Bay 3,4 100x50MSC 4 9.2 2 2 147.20

Support Booms Bay 1,6 100x50MSC 4.1 9.2 2 2 150.88

ABS Boom X-Arms 100x50MSC 0.51 9.2 32 1 150.14

Support Boom X-Arms 100x50MSC 0.3 9.2 10 1 27.60

Pole pockets 100x50MSC 0.1 9.2 2 21 38.64

11KV PT Booms 100x50MSC 4.3 9.2 2 1 79.12
11KV PT Boom x arm 100x50MSC 0.51 9.2 4 1 18.77
Insulator stool 100x50MSC 0.3 9.2 3 4 33.12
Insulator stool 100x50MSC 0.1 9.2 6 4 22.08
ABS guides 100x50MSC 0.2 9.2 1 16 29.44
LAS stool 100x50MSC 0.33 9.2 6 2 36.43
LV strungbus boom belts 50x50x6MSA 0.33 4.5 3 2 8.91

Feederbus boom belts 50x50x6MSA 0.53 4.5 3 3 21.47

Top tie belts3RD row 50x50x6MSA 0.3 4.5 6 6 48.60
ABS Boom Bells 50x50x6MSA 0.51 4.5 3 14 96.39
Support booms belts 50x50x6MSA 0.3 4.5 3 4 16.20
PT Booms belts 50x50x6MSA 0.51 4.5 5 1 11.48
Eye Bolts Fastener 65x10 MSF 0.12 5.1 6 5 18.36
Eye Bolts Fastener 65x10 MSF 0.1 5.1 6 6 18.36
Total 4319.70 3484.82

iii 11 KV Feeder Bay Structures 4 Bays + 1 LV

Main bay poles 200x100RSJ 8.5 24.2 1 15 3085.50
Pole cleats 50x50x6MSA 0.3 4.5 2 15 40.50
Top tie1st row(bay1-Stn Tr 75x75x6MSA 6.615 6.8 1 1 44.98
side)
LV strungbus boom(bay2) 125X65MSC 4.1 12.7 2 1 104.14

Top tie 1st row(bay 3) 75x75x6MSA 4 6.8 1 1 27.20

Top tie1st row(bay4-PT 75x75x6MSA 4.125 6.8 1 1 28.05
side)
Top tie2nd row(bay1) 75x75x6MSA 6.615 6.8 1 1 44.98
Top tie2nd row(bay2,3) 75x75x6MSA 4 6.8 1 2 54.40
Top tie2nd row(bay4) 75x75x6MSA 4.125 6.8 1 1 28.05
Top tie3rd row(bay1,4) 100X50MSC 4.125 9.2 2 2 151.80
Top tie3rd row(bay2,3) 100X50MSC 4 9.2 2 2 147.20
Feeder bus boom(bay1,4) 125x65MSC 4.35 12.7 2 2 220.98

Middle row &outer row tie 75x75x6MSA 4.825 6.8 1 2 65.62

Page 10 of 22
 STEEL DATA FOR SUBSTATION ERECTION STRUCTURES IN GCC/TRICHY
Sl. Description Steel Length Wt/m Nos Set Total wt/set in kg
in m in kg Heavy Light
Feeder bus boom xarm 75x75x6MSA 0.53 6.8 2 1 7.21
Feeder bus boom xarm 75x75x6MSA 0.23 6.8 2 1 3.13
ABS Booms Bay 2,3 100x50MSC 4 9.2 2 5 368.00
ABS Booms Bay 1,4 100x50MSC 4.1 9.2 2 4 301.76
Support Booms Bay1,4 100x50MSC 4.1 9.2 2 2 150.88

Support Booms Bay 3 100x50MSC 4.1 9.2 2 1 75.44

ABS Boom X-Arms 100x50MSC 0.51 9.2 2 11 103.22
Support Boom X-Arms 100x50MSC 0.3 9.2 2 4 22.08

Pole pockets 100x50MSC 0.1 9.2 2 15 27.60

11KV PT Boom 100x50MSC 4.3 9.2 2 1 79.12
11KV PT Boom x arm 100x50MSC 0.51 9.2 2 2 18.77
Insulator stool 100x50MSC 0.3 9.2 3 3 24.84
Insulator stool 100x50MSC 0.1 9.2 6 3 16.56
ABS guides 100x50MSC 0.2 9.2 1 10 18.40
LAS stool 100x50MSC 0.33 9.2 6 1 18.22
LV strungbus boom belts 50x50x6MSA 0.33 4.5 3 1 4.46

Feederbus boom 50x50x6MSA 0.53 4.5 3 1 7.16

belts(bay1)
Feederbus boom 50x50x6MSA 0.23 4.5 3 1 3.11
belts(bay4)
Top tie belts3rd row 50x50x6MSA 0.3 4.5 6 4 32.40
ABS Boom Belts 50x50x6MSA 0.51 4.5 3 9 61.97
Support booms belts 50x50x6MSA 0.3 4.5 3 3 12.15
PT Booms belts 50x50x6MSA 0.51 4.5 5 1 11.48
Eye Bolts Fastener 65x10 MSF 0.12 5.1 6 3 11.02
Eye Bolts Fastener 65x10 MSF 0.1 5.1 6 4 12.24
Total 3085.50 2349.09

iv 11 KV Feeder Bay Structures 3 Bays + 1 LV

1 Main bay poles 200x100RSJ 8.5 24.2 1 12 2468.40
2 Pole cleats 50x50x6MSA 0.3 4.5 2 12 32.40
3 Top tie1st row(bay1-Stn Tr 75x75x6MSA 6.615 6.8 1 1 44.98
side)
4 LV strungbus boom(bay2) 125X65MSC 4.1 12.7 2 1 104.14

5 Top tie1st row(bay3-PT 75x75x6MSA 4.115 6.8 1 1 27.98

side)
6 Top tie2nd row(bay1) 75x75x6MSA 6.615 6.8 1 1 44.98
7 Top tie2nd row(bay2) 75x75x6MSA 4 6.8 1 1 27.20
8 Top tie2nd row(bay3) 75x75x6MSA 4.115 6.8 1 1 27.98
9 Top tie3rd row(bay1,3) 100X50MSC 4.125 9.2 2 2 151.80
10 Top tie3rd row(bay2) 100X50MSC 4 9.2 2 1 73.60
11 Feeder bus boom(bay1) 125x65MSC 4.35 12.7 2 1 110.49
12 Feeder bus boom(bay3) 125x65MSC 4.35 12.7 2 1 110.49
13 Middle row &outer row tie 75x75x6MSA 4.825 6.8 1 2 65.62

14 Feeder bus boom xarm 75x75x6MSA 0.53 6.8 2 1 7.21

15 Feeder bus boom xarm 75x75x6MSA 0.23 6.8 2 1 3.13
16 ABS Booms Bay 2 100x50MSC 4 9.2 2 3 220.80
17 ABS Booms Bay 1,3 100x50MSC 4.1 9.2 2 4 301.76

Page 11 of 22
 STEEL DATA FOR SUBSTATION ERECTION STRUCTURES IN GCC/TRICHY
Sl. Description Steel Length Wt/m Nos Set Total wt/set in kg
in m in kg Heavy Light
18 Support Booms Bay1,3 100x50MSC 4.1 9.2 2 2 150.88

19 ABS Boom X-Arms 100x50MSC 0.51 9.2 2 9 84.46

20 Support Boom X-Arms 100x50MSC 0.3 9.2 2 3 16.56

21 Pole pockets 100x50MSC 0.1 9.2 2 12 22.08

22 11KV PT Booms 100x50MSC 4.3 9.2 2 1 79.12
23 11KV PT Boom x arm 100x50MSC 0.51 9.2 2 2 18.77
24 Insulator stool 100x50MSC 0.3 9.2 3 2 16.56
25 Insulator stool 100x50MSC 0.1 9.2 6 2 11.04
26 ABS guides 100x50MSC 0.2 9.2 1 8 14.72
27 LAS stool 100x50MSC 0.33 9.2 6 1 18.22
28 LV strungbus boom belts 50x50x6MSA 0.33 4.5 3 1 4.46

29 Feederbus boom 50x50x6MSA 0.53 4.5 3 1 7.16

belts(bay1)
30 Feederbus boom 50x50x6MSA 0.23 4.5 3 1 3.11
belts(bay2)
31 Top tie belts3rd row 50x50x6MSA 0.3 4.5 6 3 24.30
32 ABS Boom Belts 50x50x6MSA 0.51 4.5 3 7 48.20
33 Support booms belts 50x50x6MSA 0.3 4.5 3 2 8.10
34 PT Booms belts 50x50x6MSA 0.51 4.5 5 1 11.48
35 Eye Bolts Fastener 65x10 MSF 0.12 5.1 6 3 11.02
36 Eye Bolts Fastener 65x10 MSF 0.1 5.1 6 3 9.18
Total 2468.40 1913.95

vi 11 KV Feeder Bay Structures 2 Bays + 1 LV

Main bay poles 200x100RSJ 8.5 24.2 1 9 1851.30
Pole cleats 50x50x6MSA 0.3 4.5 2 9 24.30
LV strungbus boom(bay2) 125X65MSC 4.115 12.7 2 1 104.52

Top tie1st row(bay1-Stn Tr 75x75x6MSA 6.615 6.8 1 1 44.98

side)
Top tie2nd row(bay2) 75x75x6MSA 4.125 6.8 1 1 28.05
Top tie2nd row(bay1) 75x75x6MSA 6.615 6.8 1 1 44.98
Top tie3rd row(bay1) 100X50MSC 4.125 9.2 2 1 75.90
Top tie3rd row(bay2) 100X50MSC 4.125 9.2 2 1 75.90
Feeder bus boom(bay1) 125x65MSC 4.35 12.7 2 1 110.49
Feeder bus boom(bay2) 125x65MSC 4.34 12.7 2 1 110.24
Middle row &outer row tie 75x75x6MSA 4.825 6.8 1 2 65.62

Feeder bus boom xarm 75x75x6MSA 0.53 6.8 2 1 7.21

Feeder bus boom xarm 75x75x6MSA 0.23 6.8 1 1 1.56
ABS Booms Bay 1,2 100x50MSC 4.1 9.2 2 5 377.20
Support Booms Bay 1 100x50MSC 4.1 9.2 2 1 75.44
ABS Boom X-Arms 100x50MSC 0.51 9.2 15 1 70.38
Support Boom X-Arms 100x50MSC 0.3 9.2 3 1 8.28
Pole pockets 100x50MSC 0.1 9.2 2 9 16.56
11KV PT Booms 100x50MSC 4.3 9.2 2 1 79.12
11KV PT Boom x arm 100x50MSC 0.51 9.2 4 1 18.77
Insulator stool 100x50MSC 0.3 9.2 3 1 8.28
Insulator stool 100x50MSC 0.1 9.2 6 1 5.52
ABS guides 100x50MSC 0.2 9.2 1 6 11.04
LAS stool 100x50MSC 0.33 9.2 6 1 18.22

Page 12 of 22
 STEEL DATA FOR SUBSTATION ERECTION STRUCTURES IN GCC/TRICHY
Sl. Description Steel Length Wt/m Nos Set Total wt/set in kg
in m in kg Heavy Light
LV strungbus boom belts 50x50x6MSA 0.33 4.5 3 1 4.46

Feederbus boom 50x50x6MSA 0.53 4.5 3 1 7.16

belts(bay1)
Feederbus boom 50x50x6MSA 0.23 4.5 3 1 3.11
belts(bay2)
Top tie belts3rd row 50x50x6MSA 0.3 4.5 6 2 16.20
ABS Boom Belts 50x50x6MSA 0.51 4.5 3 5 34.43
Support booms belts 50x50x6MSA 0.3 4.5 3 1 4.05
PT Booms belts 50x50x6MSA 0.51 4.5 5 1 11.48
Eye Bolts Fastener 65x10 MSF 0.12 5.1 6 3 11.02
Eye Bolts Fastener 65x10 MSF 0.1 5.1 6 2 6.12
Total 1851.30 1480.56

vi 11 KV Station Transformer structure

Main Pole 200x100 RSJ 8.5 24.2 2 1 411.40
Pole cleat 50x50x6MSA 0.3 4.5 4 1 5.40
Top Boom 125x65 MSC 4.35 12.7 2 1 110.49
Top insulator stool 100x50 MSC 0.23 9.2 3 1 6.35
Top insulator stool 100x50 MSC 0.1 9.2 6 1 5.52
Top Boom x-arm 75x75x6MSA 0.23 6.8 2 1 3.13
HG Fuse Boom 100x50MSC 4.35 9.2 2 1 80.04
HG Fuse stool 125x65 MSC 0.7 12.7 3 1 26.67
HG Fuse stool 125x65 MSC 0.1 12.7 6 1 7.62
HG Fuse Boom x-arm 75x75x6MSA 0.51 6.8 4 1 13.87
TRANs. Boom 125x65 MSC 4.35 12.7 2 1 110.49
Boom X-arm 75x75x6MSA 0.53 6.8 4 1 14.42
Top boom belt 50x50x6MSA 0.23 4.5 3 1 3.11
HG Fuse boom belt 50x50x6MSA 0.51 4.5 3 1 6.89
TRANs. Boom belt 50x50x6MSA 0.53 4.5 5 1 11.93
TRANs belt 50x50x6 MSA 4.3 4.5 2 1 38.70
Adjustment belt x-arm 50x50x6 MSA 0.6 4.5 2 1 5.40
Total 411.40 450.01

1 E 11 KV Bay Extension in Existing Substations (4 m centre to centre)

i 11 KV One feeder Bay Extension without LV
Main bay poles 200x100RSJ 8.5 24.2 1 3 617.10
Pole cleats 50x50x6MSA 0.3 4.5 2 3 8.10
Top tie1st row 75x75x6MSA 4.115 6.8 1 1 27.98
Top tie2nd row 75x75x6MSA 4.115 6.8 1 1 27.98
Top tie3rd row 100X50MSC 4.125 9.2 2 1 75.90
Feeder bus boom 125x65MSC 4.35 12.7 2 1 110.49
Middle row &outer row tie 75x75x6MSA 4.825 9.2 1 1 44.39

Feeder bus boom xarm 75x75x6MSA 0.23 6.8 1 1 1.56

ABS Booms 100x50MSC 4.1 9.2 2 2 150.88
Support Boom 100x50MSC 4.1 9.2 2 1 75.44
ABS Boom X-Arms 100x50MSC 0.51 9.2 2 2 18.77
Support Boom X-Arms 100x50MSC 0.3 9.2 2 2 11.04

Pole pockets 100x50MSC 0.1 9.2 2 3 5.52

Insulator stool 100x50MSC 0.3 9.2 3 1 8.28
Insulator stool 100x50MSC 0.1 9.2 6 1 5.52
ABS guides 100x50MSC 0.2 9.2 1 2 3.68

Page 13 of 22
 STEEL DATA FOR SUBSTATION ERECTION STRUCTURES IN GCC/TRICHY
Sl. Description Steel Length Wt/m Nos Set Total wt/set in kg
in m in kg Heavy Light
Feederbus boom 50x50x6MSA 0.23 4.5 3 1 3.11
belts(bay2)
Top tie belts3rd row 50x50x6MSA 0.3 4.5 6 1 8.10
ABS Boom Belts 50x50x6MSA 0.51 4.5 3 2 13.77
Support booms belts 50x50x6MSA 0.3 4.5 3 1 4.05
Eye Bolts Fastener 65x10 MSF 0.12 5.1 6 1 3.67
Eye Bolts Fastener 65x10 MSF 0.1 5.1 6 1 3.06
Total 617.10 611.29

ii 11 KV Two feeder Bay Extension without LV

Main bay poles 200x100RSJ 8.5 24.2 1 6 1234.20
Pole cleats 50x50x6MSA 0.3 4.5 2 6 16.20
Top tie1st row Extn bay1 75x75x6MSA 4 6.8 1 1 27.20

Top tie1st row Extn bay2 75x75x6MSA 4.115 6.8 1 1 27.98

Top tie2nd row 75x75x6MSA 4 6.8 1 1 27.20

Top tie2nd row 75x75x6MSA 4.115 6.8 1 1 27.98
Top tie3rd row 100X50MSC 4 9.2 2 1 73.60
Top tie3rd row 100X50MSC 4.125 9.2 2 1 75.90
Feeder bus boom 125x65MSC 4.35 12.7 2 1 110.49
Middle row &outer row tie 75x75x6MSA 4.825 9.2 1 1 44.39

Feeder bus boom xarm 75x75x6MSA 0.23 6.8 1 2 3.13

ABS Booms 100x50MSC 4 9.2 2 2 147.20
ABS Booms 100x50MSC 4.1 9.2 2 2 150.88
Support booms 100x50MSC 4 9.2 2 1 73.60
Support booms 100x50MSC 4.1 9.2 2 1 75.44
ABS Boom X-Arms 100x50MSC 0.51 9.2 2 4 37.54
Support Boom X-Arms 100x50MSC 0.3 9.2 2 2 11.04

Pole pockets 100x50MSC 0.1 9.2 2 6 11.04

Insulator stool 100x50MSC 0.3 9.2 3 2 16.56
Insulator stool 100x50MSC 0.1 9.2 6 2 11.04
ABS guides 100x50MSC 0.2 9.2 1 4 7.36
Feederbus boom 50x50x6MSA 0.23 4.5 6 1 6.21
belts(bay2)
Top tie belts3rd row 50x50x6MSA 0.3 4.5 6 2 16.20
ABS Boom Belts 50x50x6MSA 0.51 4.5 3 4 27.54
Support booms belts 50x50x6MSA 0.3 4.5 3 2 8.10
Eye Bolts Fastener 65x10 MSF 0.12 5.1 6 1 3.67
Eye Bolts Fastener 65x10 MSF 0.1 5.1 6 2 6.12
Total 1234.20 1043.61

iii 11 KV Three feeder Bay Extension +1 LV

Main bay poles 200x100RSJ 8.5 24.2 1 9 1851.30
Pole cleats 50x50x6MSA 0.3 4.5 2 9 24.30
Top tie1st row Extn bay1 75x75x6MSA 4 6.8 1 1 27.20

Top tie1st row Extn bay2 75x75x6MSA 4 6.8 1 1 27.20

Top tie1st row Extn 125x65MSC 4.115 12.7 2 1 104.52

bay3( addl LV Boom)
Top tie2nd row(Extn bay 75x75x6MSA 4 6.8 1 2 54.40
1,2)

Page 14 of 22
 STEEL DATA FOR SUBSTATION ERECTION STRUCTURES IN GCC/TRICHY
Sl. Description Steel Length Wt/m Nos Set Total wt/set in kg
in m in kg Heavy Light
Top tie2nd row(extn bay3) 75x75x6MSA 4.115 6.8 1 1 27.98

Top tie3rd row(Extn bay 100X50MSC 4 9.2 2 2 147.20

1,2)
Top tie3rd row(bay3) 100X50MSC 4.125 9.2 2 1 75.90
Feeder bus boom 125x65MSC 4.34 12.7 2 1 110.24
Middle row &outer row tie 75x75x6MSA 4.825 9.2 1 2 88.78

Feeder bus boom xarm 75x75x6MSA 0.23 6.8 1 1 1.56

ABS Booms ( extn Bays 100x50MSC 4 9.2 2 4 294.40
1,2)
ABS Booms (extn Bay 3) 100x50MSC 4.1 9.2 2 3 226.32
Support Booms 100x50MSC 4 9.2 2 1 73.60
Support Booms 100x50MSC 4 9.2 2 1 73.60
ABS Boom X-Arms 100x50MSC 0.51 9.2 2 8 75.07
Support Boom X-Arms 100x50MSC 0.3 9.2 2 1 5.52

Pole pockets 100x50MSC 0.1 9.2 2 9 16.56

LAS Stools 100x50MSC 0.33 9.2 6 1 18.22
Insulator stool 100x50MSC 0.3 9.2 3 2 16.56
Insulator stool 100x50MSC 0.1 9.2 6 2 11.04
ABS guides 100x50MSC 0.2 9.2 1 7 12.88
Feederbus boom 50x50x6MSA 0.23 4.5 3 1 3.11
belts(bay2)
Top tie belts3rd row 50x50x6MSA 0.3 4.5 6 3 24.30
ABS Boom Belts 50x50x6MSA 0.51 4.5 3 7 48.20
Support booms belts 50x50x6MSA 0.3 4.5 3 2 8.10
Eye Bolts Fastener 65x10 MSF 0.12 5.1 6 1 3.67
Eye Bolts Fastener 65x10 MSF 0.1 5.1 6 3 9.18
Total 1851.30 1609.60

iv 11 KV Four feeder Bay Extension +1 LV

Main bay poles 200x100RSJ 8.5 24.2 1 12 2468.40
Pole cleats 50x50x6MSA 0.3 4.5 2 12 32.40
Top tie1st row Extn bay1,2 75x75x6MSA 8 6.8 1 1 54.40

Top tie1st row Extn bay3 125x65MSC 4.1 12.7 2 1 104.14

( addl LV 2 Boom)

Top tie1st row Extn bay4 75x75x6MSA 4.265 6.8 1 1 29.00

Top tie2nd row(Extn bay 75x75x6MSA 8 6.8 1 1 54.40

1,2)
Top tie2nd row(extn bay3- 75x75x6MSA 4 6.8 1 1 27.20
LV2 bay) row(Extn bay4)
Top tie2nd 75x75x6MSA 4.265 6.8 1 1 29.00

Top tie3rd row(Extn bay 100X50MSC 8 9.2 2 1 147.20

1,2)
Top tie3rd row(extn bay3) 100X50MSC 4 9.2 2 1 73.60

Top tie3rd row(extn bay4) 100X50MSC 4.125 9.2 2 1 75.90

Feeder bus boom(Extn bay4 125x65MSC 4.35 12.7 2 1 110.49

Feeder bus or B/C boom 125x65MSC 4.35 12.7 2 1 110.49
(extn bay1-2)

Page 15 of 22
 STEEL DATA FOR SUBSTATION ERECTION STRUCTURES IN GCC/TRICHY
Sl. Description Steel Length Wt/m Nos Set Total wt/set in kg
in m in kg Heavy Light
Middle row &outer row tie 75x75x6MSA 4.825 9.2 1 2 88.78

Feeder bus boom xarm 75x75x6MSA 0.53 6.8 2 2 14.42

ABS Booms 100x50MSC 4 9.2 2 7 515.20
ABS Booms 100x50MSC 4.1 9.2 2 2 150.88
Support Booms 100x50MSC 4 9.2 2 2 147.20
Support Booms 100x50MSC 4.1 9.2 2 1 75.44
ABS Boom X-Arms 100x50MSC 0.51 9.2 2 9 84.46
Support Boom X-Arms 100x50MSC 0.3 9.2 2 3 16.56

Pole pockets 100x50MSC 0.1 9.2 2 12 22.08

Insulator stool 100x50MSC 0.3 9.2 3 4 33.12
Insulator stool 100x50MSC 0.1 9.2 6 4 22.08
ABS guides 100x50MSC 0.2 9.2 1 10 18.40
LAS stool 100x50MSC 0.33 9.2 6 1 18.22
Feederbus boom 50x50x6MSA 0.53 4.5 3 2 14.31
belts(bay2)
Top tie belts3rd row 50x50x6MSA 0.3 4.5 6 4 32.40
ABS Boom Belts 50x50x6MSA 0.51 4.5 3 9 61.97
Support booms belts 50x50x6MSA 0.3 4.5 3 3 12.15
Eye Bolts Fastener 65x10 MSF 0.12 5.1 6 3 11.02
Eye Bolts Fastener 65x10 MSF 0.1 5.1 6 4 12.24
Total 2468.40 2199.13

v 11 KV Five feeder Bay Extension +1 LV

Main bay poles 200x100RSJ 8.5 24.2 1 15 3085.50
Pole cleats 50x50x6MSA 0.3 4.5 2 15 40.50
Top tie1st row Extn bay1 75x75x6MSA 4 6.8 1 1 27.20

Top tie1st row Extn bay2,3 75x75x6MSA 8 6.8 1 1 54.40

Top tie1st row Extn 125x65MSC 4.1 12.7 1 1 52.07

bay4(addl LV2 bay)
Top tie1st row Extn bay5 75x75x6MSA 4.265 6.8 1 1 29.00

Top tie2nd row(Extn bay 1 75x75x6MSA 4 6.8 1 1 27.20

Top tie2nd row Extn 75x75x6MSA 8 6.8 1 1 54.40

bay2,3
Top tie2nd row(extn 75x75x6MSA 4 6.8 1 1 27.20
bay4/addl LV2 bay)
Top tie2nd row(Extn bay5) 75x75x6MSA 4.265 6.8 1 1 29.00

Top tie3rd row(Extn bay 1) 100X50MSC 4 9.2 2 1 73.60

Top tie3rd row(extn 100X50MSC 8 9.2 2 1 147.20

bay2,3)
Top tie3rd row(Extn bay 4) 100X50MSC 4 9.2 2 1 73.60

Top tie3rd row(extn bay5) 100X50MSC 4.125 9.2 2 1 75.90

Feeder bus boom(extn 125x65MSC 4.35 12.7 2 2 220.98

bay5,extn bays 1-2)

Middle row &outer row tie 75x75x6MSA 4.825 9.2 1 2 88.78

Page 16 of 22
 STEEL DATA FOR SUBSTATION ERECTION STRUCTURES IN GCC/TRICHY
Sl. Description Steel Length Wt/m Nos Set Total wt/set in kg
in m in kg Heavy Light
Feeder bus boom xarm 75x75x6MSA 0.53 6.8 2 2 14.42
ABS Booms 100x50MSC 4 9.2 2 9 662.40
ABS Booms 100x50MSC 4.1 9.2 2 2 150.88
Support Booms 100x50MSC 4 9.2 2 3 220.80
Support Booms 100x50MSC 4.1 9.2 2 1 75.44
ABS Boom X-Arms 100x50MSC 0.51 9.2 2 11 103.22
Support Boom X-Arms 100x50MSC 0.3 9.2 2 4 22.08

Pole pockets 100x50MSC 0.1 9.2 2 15 27.60

Insulator stool 100x50MSC 0.3 9.2 3 4 33.12
Insulator stool 100x50MSC 0.1 9.2 6 4 22.08
ABS guides 100x50MSC 0.2 9.2 1 12 22.08
LAS stool 100x50MSC 0.33 9.2 6 1 18.22
Feederbus boom 50x50x6MSA 0.53 4.5 3 2 14.31
belts(bay2)
Top tie belts3rd row 50x50x6MSA 0.3 4.5 6 5 40.50
ABS Boom Belts 50x50x6MSA 0.51 4.5 3 11 75.74
Support booms belts 50x50x6MSA 0.3 4.5 3 4 16.20
Eye Bolts Fastener 65x10 MSF 0.12 5.1 6 3 11.02
Eye Bolts Fastener 65x10 MSF 0.1 5.1 6 5 15.30
Total 3085.50 2566.43

vi 11 KV Six feeder Bay Extension +1 LV

Main bay poles 200x100RSJ 8.5 24.2 1 18 3702.60
Pole cleats 50x50x6MSA 0.3 4.5 2 18 48.60
Toptie1st row Extn bay1,2,3 75x75x6MSA 8 6.8 1 2 108.80
Top tie1st row( Extn 125x65MSC 4.1 12.7 2 1 104.14
bay5 / addl LV2 bay)
Top tie1st row Extn bay6 75x75x6MSA 4.265 6.8 1 1 29.00

Top tie2nd row(Extn bay 1,2 75x75x6MSA 8 6.8 1 2 108.80

Top tie2nd row Extn bay5 75x75x6MSA 4 6.8 1 1 27.20

Top tie2nd row Extn bay6 75x75x6MSA 4.265 6.8 1 1 29.00

Top tie3rd row(Extn bay 100X50MSC 8 9.2 2 1 147.20

1,2)
Top tie3rd row(Extn 100X50MSC 8 9.2 2 1 147.20
bay3,4)
Top tie3rd row(Extn bay 5) 100X50MSC 4 9.2 2 1 73.60

Top tie3rd row(Extn bay6) 100X50MSC 4.125 9.2 2 1 75.90

Feeder bus& B/C booms 125x65MSC 4.35 12.7 2 2 220.98

(extn bay6,extn bays 2-3)

Middle row &outer row tie 75x75x6MSA 4.825 9.2 1 2 88.78

Feeder bus boom xarm 75x75x6MSA 0.53 6.8 2 2 14.42

ABS Booms 100x50MSC 4 9.2 2 11 809.60
ABS Booms 100x50MSC 4.1 9.2 2 2 150.88
Support Booms 100x50MSC 4 9.2 2 4 294.40
Support Booms 100x50MSC 4.1 9.2 2 1 75.44
ABS Boom X-Arms 100x50MSC 0.51 9.2 2 13 121.99

Page 17 of 22
 STEEL DATA FOR SUBSTATION ERECTION STRUCTURES IN GCC/TRICHY
Sl. Description Steel Length Wt/m Nos Set Total wt/set in kg
in m in kg Heavy Light
Support Boom X-Arms 100x50MSC 0.3 9.2 2 5 27.60

Pole pockets 100x50MSC 0.1 9.2 2 18 33.12

Insulator stool 100x50MSC 0.3 9.2 3 5 41.40
Insulator stool 100x50MSC 0.1 9.2 6 5 27.60
ABS guides 100x50MSC 0.2 9.2 1 14 25.76
LAS stool 100x50MSC 0.33 9.2 6 1 18.22
Feederbus& B/C boom 50x50x6MSA 0.53 4.5 3 2 14.31
belts
Top tie belts3rd row 50x50x6MSA 0.3 4.5 6 6 48.60
ABS Boom Belts 50x50x6MSA 0.51 4.5 3 13 89.51
Support booms belts 50x50x6MSA 0.3 4.5 3 5 20.25
Eye Bolts Fastener 65x10 MSF 0.12 5.1 6 3 11.02
Eye Bolts Fastener 65x10 MSF 0.1 5.1 6 6 18.36
Total 3702.60 3051.67

Page 18 of 22
 Total
Heavy in Light in
Weight in
KG KG
KG
1A. 110 KV Structures (3M centre to centre
i 110 KV Take off/Strung Bus Structure using 968.00 293.42 1261.42
Double Butt Pole RSJ 200X100
ii 110 KV Take off/Strung Bus Structure using 746.00 249.68 995.68
single Pole RSJ 250X125
iii 110 KV Power Transformer Gantry Structure 746.00 390.91 1136.91
iv 110 KV AB Switch Structure 609.84 212.52 822.36
v 110 KV AB Switch Structure used as Support 609.84 332.15 941.99

vi 110 KV Pie Support Structure 212.96 190.63 403.59

vii 110 KV CT PT Structure 254.10 214.80 468.90
viii 110 KV LAS Structure below strung bus 399.30 199.90 599.20
ix 110 KV LAS Structure below bus bar 254.10 199.90 454.00

1B 33/22 KV Structures (4.5m centre to centre)

i 33/22 KV Feeder Bay Structures 8 Bays +2 5553.90 4963.20 10517.10
LV
ii 33/22 KV Feeder Bay Structures 6 Bays +2 4319.70 3909.97 8229.67
LV
iii 33/22 KV Feeder Bay Structures 4 Bays +1 3085.50 2740.80 5826.30
LV
iv 33/22 KV Feeder Bay Structures 3 Bays +1 2468.40 2136.34 4604.74
LV
v 22 KV Station Transformer Structure 411.40 487.84 899.24
1C 33/22 KV Bay extensions in the existing
substations (4.5 m centre to centre)
i 33/22 KV One feeder Bay extension without 617.10 691.78 1308.88
LV
ii 33/22 KV Two feeder Bay extension + 1 LV 1234.20 1445.80 2680.00
iii 33/22 KV Three feeder Bay extension + 1 LV 1851.30 1775.78 3627.08

1D 11 KV Structures (4 m centre to centre)

i 11 KV Feeder Bay Structures 8 Bays + 2 LV 5553.90 4351.15 9905.05
ii 11 KV Feeder Bay Structures 6 Bays + 2 LV 4319.70 3484.82 7804.52
iii 11 KV Feeder Bay Structures 4 Bays + 1 LV 3085.50 2349.09 5434.59
iv 11 KV Feeder Bay Structures 3 Bays + 1 LV 2468.40 1913.95 4382.35
vi 11 KV Feeder Bay Structures 2 Bays + 1 LV 1851.30 1480.56 3331.86
vi 11 KV Station Transformer structure 411.40 450.01 861.41
1E 11 KV Bay Extension in Existing Substations
(4 m centre to centre)
i 11 KV One feeder Bay Extension without LV 617.10 611.29 1228.39
ii 11 KV Two feeder Bay Extension without LV 1234.20 1043.61 2277.81
iii 11 KV Three feeder Bay Extension +1 LV 1851.30 1609.60 3460.90
iv 11 KV Four feeder Bay Extension +1 LV 2468.40 2199.13 4667.53
v 11 KV Five feeder Bay Extension +1 LV 3085.50 2566.43 5651.93
vi 11 KV Six feeder Bay Extension +1 LV 3702.60 3051.67 6754.27
 Total
Weight in
Ton

1.26

1.00

1.14
0.82
0.94
0.40
0.47
0.60
0.45

10.52

8.23

5.83

4.60

0.90

1.31

2.68
3.63

9.91
7.80
5.43
4.38
3.33
0.86
1.23
2.28
3.46
4.67
5.65
6.75