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Multifactor Ageing Models - Origin and Similarities
Multifactor Ageing Models - Origin and Similarities
Multifactor Ageing Models - Origin and Similarities
Key Words: Electrical insulation, electrical and thermal stress, synergy, interaction
WHATIS AGEING?
Ageing is an irreversible deleterious change to the service-
ability of an insulation system [ 141. The nature of this change
may vary. The properties of an insulation system that are Mechanical Environmental
0 Cracking 0 Gas, Acids
influenced by ageing depend on the type of applied stress
0 Tension 0 Pressure
and the kind of insulation material that is used. Stresses that 0 Vibrations 0 Radiation
produce ageing are called ageing factors. The ageing factors I
can be divided into four types: Electrical, thermal, mechani- Fig. 1 Ageing factors
cal, and environmental (see Fig. 1).
Ageing caused by only one ageing factor is denoted single
factor ageing. Ageing resulting from several ageing factors, process. Time to breakdown L for an insulation system aged
either simultaneously or sequentially applied, is called mul- at an absolute temperature T can then be obtained from the
tifactor ageing. In the lapse of time, ageing escalates so that inverse ageing rate:
eventually the serviceability becomes so poor that failure
occurs. Most commonly, failure means breakdown of the L = Aeq( );
insulation. In this case, insulation life is determined by
measuring the time to breakdown. Doing this in “real-time” where A and B are constants to be determined experimentally
would have been rather exhausting, given that most insula-
tion systems are expected to endure ageing for several dec- ELECTRICAL
AGEINGMODELS
ades before failure occurs. Instead, the ageing process is Little is known about the nature of electrical ageing. Most
accelerated in laboratory tests so that insulation life is se- commonly the following ageing models are used for single
verely reduced. This is done usually by increasing the in- electrical ageing:
tended design stress. When sufficient ageing data are
L = kE-” (2)
available, statistical aspects must be considered [15, 161.
From the results of accelerated ageing tests, insulation life at whch is the inverse power model, and
service conditions can be estimated from appropriate ageing
L = a exp(-bE) (3)
models [17-211. Any extrapolation must, however, be per-
formed with prudence. Acceleration of the ageing process which is the exponential model. E is the electrical field strength, k,
may not be the only effect of increasing the stress level. It is n, a, and b are constants to be determined experimentally The
possible that other ageing processes become dominant at the electrical ageing models describe ageing in any insulation system
accelerated stress level or that the ageing process changes that experiences an electrical field. It is not necessary to know the
non-linearly with increasing stress. Furthermore, it is not exact type of ageing process that takes place, e.g., whether partial
likely that the ageing rate remains constant during the life of discharges are present or not. The models do not depend on the
a practical insulation system. The dominant ageing process system structure, like the particular electrode configuration. Equa-
in the beginning of ageing may not be the same throughout tions (2)and (3)are solely empirically deduced models. However,
the insulation life. From this it may be reasoned that extrapo- the models have proved to fit reasonably well with experimental
lation from accelerated stress levels to service stress is rather data. At low stress values the linear shape of the inverse power
hazardous. The best way to increase the reliability of time- model (log-logplot) and the exponentd model (semi-logplot) may
to-breakdown estimations is better knowledge of the chem- no longer be valid [24]. Below a certain electrical field stress, ageing
istry and physics of fundamental ageing processes [22]. may no longer take place. The existence of a lower threshold field
can be accounted for by dividingEquations (2)and (3)byE - Ethhu.
SINGLEFACTOR
AGEINGMODELS
The Concepts of Synergy
ThermalAgeing Model If an insulation material is subjected to both elevated
The rating of most electrical equipment depends upon the temperature and an electrical field, then the result may be
thermal capability of its electrical insulation [23].This infor- that failure occurs much sooner than if the two stresses were
mation can only be supplied by ageing tests. The rate at which applied separately. The resulting ageing is not necessarily the
chemical reactions proceed is given by the well-known Ar- algebraic sum of the thermal ageing and the electrical ageing.
rhenius equation. Dakin adopted this relationship to describe In most cases new failure mechanisms may be created when
the thermal ageing of materials. According to Dakin, the several stresses are present. The synergy effects are due to
ageing rate is equal to the rate of the dominating ageing interactions between different ageing factors. There are two
Factor 1 Factor 2
Succeeded
Fact BY tor 2
Fig. 2 The simultaneous presence of factor 1 and factor 2 gives rise to direct interaction I I
Fig. 3 Indirect interaction: Ageing produced by factor 1 influences the ageing caused by
factor 2
106
I DT
Simoni’s Model 1 resembles a pure multiplication of the Fig. 6 Simoni’s model: life lines at constant temperature
expressions for single electrical and single thermal ageing,
Except for the expression for electrical ageing, the inverse
power model entering the life model has been modified. A The intersections with the planes of constant temperature
new term has been introduced in the exponent of the elec- are straight lines (see Fig. 6). The line at room temperature
trical field. Synergy is expressed by the multiplication of the is the electrical life line, equal to the inverse power model.
single factor models and the “correction” term (E/E$A(l’q. Simoni’s model as described above is a linear model.
Equation (9) represents a surface in a three-dimensional Experimental results, however, do sometimes disagree with
space with temperature, electrical field strength, and life as linear models in the low-stress range. If the life line of an
coordinate axes (see Fig. 4). insulation system tends to become horizontal at test stresses
The intersections with the planes of constant electrical close to service conditions, then the ageing of this particular
stress are straight lines (see Fig. 5 ) . An important feature of
system is better described by the threshold model proposed
Simoni’s model is its compatibility with the single factor
by Simoni and Montanari [21].
ageing models. When E equals the threshold field Eo the life
model becomes identical with the model for thermal ageing.
Hence, the straight line at Eo is denoted the thermal life line. Ramu’s Model
For electrical field strengths below the threshold field only Ramu’s model is obtained from a multiplication of classi-
thermal ageing prevails. cal single stress rates. The model accounts for synergy effects
1000
same as that defined for Simoni‘s
100
-, 2 5 10
Electric Stress kV/pm 1000
where c and E are constants. In this case, only four constants have T k-’
to be evaluated. On logarithc form, Ramu’s model reads Fig. 7 Ramu’s model: data far epoxy-bonded mica tape [24]
InL(E,T)= c, -EA(l/T)-(q -n,A(l/T))lnE. Then, experi-
mentsperformed at constant temperatureshould yield straight lines
for time to breakdown versus electricalstress plotted on bi-logpaper
(see Fig. 7).The slope of the life lines is I nl - n A ( l / T )I decreasing
as temperature increases, while the intersection with the time-to-
breakdown axis is (c, - gd(l/T ) ) . 20
Similarly, with constant electrical stress, straight lines for
time to breakdown versus temperature should be obtained
(see Fig. 7). The lines have slope IB - n2 1nE I and intersect
the time-to-breakdown axis at (c1 - nl I&). 10
If a reference stress Eo is included in Equation (lo), and
the constant c is eliminated by putting L = LOfor E = Eo and
h
5
Model 1. -J
Fallou’s Model
Fallou has proposed a semi-empirical ageing model based
on the exponential model for electrical ageing:
2
L = exp/A(E) + $1,
I )
Ez0
(12)
+
where A(E)= AI + A$, andB(E) = BI B2E must be determined
experimentally from time-to-breakdown curves at constant tem- 3.2 3.0 2.8 2.6
peratures. The model does not take into account the existence of 1000/T(K-’)
a threshold field for electrical ageing. After substitution of the
Fig. 8 Fallou’s model. Variations of characteristic time to breakdown with temperature
constants, Fallou’s model can be written
at different electrical stress for polypropylene-oil system [25]
,\ With Field
I ,
10-2 100 102 1o4
-
Time (Hours)
Distance
Fig. 10 Crine’s model: life curve of XLPE cable [29]
Fig. 9 Crine’s thermodynamic model
c
relations [3 11:
(14)
h being the Planck constant, KB the Boltzmann constant, AG is the
free energy of activation, h is the distance between A and B, and e
is the charge of the particle talung part in the ageing process. It Fallou Ramu
should be noted that if the electrical field is zero, Crine’s model is
Fig. 11 Comparison of the multifactor ageing models
not defined. Crine’s model is not compatible with single thermal
ageing as was the case for Simoni’s model. The parameters AG and
h are functions of temperature and remain unspecified by Crine. models described in literature appreciably resemble each
On this background it can be said that Crine’s model has yet to be other (see Fig. 11).
developed in order to become a proper multifactor ageing model. Ramu’s model and Fallou’s model can be represented by
There are also other aspects of Crine’s approach that add to the Simoni’s model as already shown. Simoni’s model is distinct
reluctance to use it [lI]. from the other two in the way that Simoni gives a thorough
At high fields ehE > > ksT, and Crine’s model becomes description of how the model has been established. In addi-
tion, Simoni exploits the life equation to give a graphical
L = - exp
(4,hT) (AGi;”) (15)
portrayal that provides visual insight into the model.
Both Simoni’s model and Crine’s model are based on
It can be seen from Equation (15) how synergy effects are relationships collected from thermodynamics [111.Thermo-
included in Crine’s model. The presence of an electrical field dynamics describe how a thermally activated process is
lowers the energy barrier AG and thereby reduces the value influenced by an external electrical field. The thermally
of L. The time-to-breakdown curve according to Equation activated process may be a chemical reaction or it can be the
(15) should exhibit an exponential regime in the high field transport of an electrical charged particle. Neither Simoni
region and a “tail” at low fields. In a semilog presentation nor Crine has described what kind of process they believe
there will be a linear relation between time-to-breakdown dominates the ageing process. Crine, however, moves one
and E at high stresses. Fig. 10 shows the time-to-breakdown step further than Simoni by assuming that it is a particle with
curve of a XLPE cable [29]. negative charge that takes part in the ageing process.
A major difference between Crine’s model and Simoni’s
COMPARISON
OF THE AGEING
MODELS model is how they relate life to the ageing rate. In Simoni’s
A great deal has been written about multifactor ageing model life is inversely proportional to the ageing rate. Crine,
models. It is however important to note that several of the on the other hand, suggests that life is equal to the reciprocal
Int
39 I 1986.
4. W,K. Park, D. Konig, and H.-J. Klos, “Some Fundamentals on Multifactor
Surface Aging Mechanisms of Different Epoxy Resin Systems,” CEIDI: Virginia
Beach, USA pp. 286-289, October 1995.
5. T Hibma and H.R. Zeller, “Space Charges and Dielectric Ageing,” IEEE
International Conference on Properties and Applications of Dielectric
Materials, 1985.
6. A. Hadid and C. Laurent, ‘‘An Experimental Technique to Study Space Charge
Injection in Polymeric Materials under AC Voltage,” IEEE Pansactions on
Electricullnsulation, Vol. 27, No. 6, pp. 1095-1100, December 1992.
7. I? Paloniemi, “Theory of Equalization of Thermal Ageing Processes of
Electrical Insulating Materials in Thermal Endurance Tests 1-111,” IEEE
Pansactions on Electrical Insulation, EI-16, pp. 1-30, February 1981.
“1 8. IEEE Guide for Designing Multistress Ageing Ests of Electrical Insulation in
a Radiation Environment, IEEE Std 775-1993.
9. K. Kimura, “Multistress Ageing of Machine Insulation Systems,” CEIDI:
Virginia Beach, USA, pp. 205-210, October 1995.
45 10. A.C. Gjzrde, “Multi Factor Ageing of Polymer Insulation. Survey of
Literature,” TR 3480, ISBN 82-594-0005-7, 1989 (in Norwegian).
11. A.C. Gjzrde, “Multi Factor Ageing of Epoxy--the Combined Effect of
Temperature and Partial Discharges,” Ph.D. thesis, Norwegian Institute of
Fig. 12 Life time surface of PET film according to Simoni’s model [I 71 Technology, 1994.
Erratum
The following corrects errors that appeared in Table I11 of “Research and Devel-
opment of Electrical Insulation of Superconducting Cables by Extruded Polymers” by
M. Kosaki in the SeptembedOctober 1996 issue of Electrical Insulation Magazine (p.
23, Vol. 12, No. 5).