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Petrol 01 01
Petrol 01 01
Petrol
General Description
OBD System Description Warm-Up Cycle
AENCR90A1111003 Warm-up cycle means that the coolant temperature has
General Description
risen by at least 22 °C (40 °F) from engine starting and
ECM in this vehicle has the following functions.
reaches a minimum temperature of at least 71 °C (160
• When the ignition switch is turned to ON position with °F).
the engine stopped, MIL (1) turns on in order to check
the MIL (1) and its circuit. Driving Cycle (D/C)
• When ECM detects a malfunction which gives an Driving cycle means a period which starts at engine
adverse effect to vehicle emission for more than starting and ends at engine shut off.
specified driving cycles, it turns on or flashes MIL in
the combination meter and stores the DTC in its 2 Driving Cycle Detection Logic
memory. The malfunction detected in the first driving cycle is
(If it detects normal condition for continuously three stored in ECM memory (in the form of pending DTC and
driving cycles after detecting a malfunction, it turns freeze frame data) but the MIL does not turn on at this
OFF MIL although DTC is stored in its memory time. It turns on at the second detection of the same
remains as a history DTC.) malfunction in the next driving cycle.
• For some malfunctions, ECM adopts the 2 D/C
detecting logic to prevent erroneous detection. With Pending DTC
this logic, MIL is turned on when the malfunction is Pending DTC means a DTC detected and stored
detected in 2 consecutive driving cycles. temporarily at the first driving cycle of the 2 driving cycle
detection logic.
• When a malfunction is detected, engine and driving
conditions at that moment are stored in ECM memory
as freeze frame data.
For details, refer to description on “Freeze Frame
Data”: Petrol (Page 1A-2).
• ECM and DLC are connected through CAN line.
ECM some information can be checked via DLC (3)
by SUZUKI scan tool (2) or CAN generic scan tool.
[A] [B]
1 1
I9R90A111001-03
NOTE
• The system readiness test status may
change from “Complete” to “Incomplete” if
any of the following service operations is
performed.
– Disconnection of battery negative (–)
cable
– Disconnection of ECM connectors
– Removal of ECM ground cable
• The items (components) indicated in the
table below are monitored in the system
readiness test to confirm the readiness for
detecting the DTCs listed beside each
monitoring item.
• The “Complete” or “Incomplete” status
identified through the system readiness
test does NOT mean the “Normal” or
“Abnormal” result of the on-board
diagnosis.
30
28
35
32
36
31
22
23
20
21
24
29
19
33
25
26
34
27
17
18
6
12
11
13
14
5
10
9
3
37
15
1
16
8
7
2
ICR90A111003-01
Engine General Information and Diagnosis: Petrol 1A-8
manual.
Electric signal Air Vapor
Fuel tank
1A-9 Engine General Information and Diagnosis: Petrol
ECM
Combination meter
· MIL DLC A/C refrigerant Radiator cooling Immobilizer A/C evaporator
fan relay coil antenna Generator
· Coolant temperature pressure sensor outlet air temp sensor
· Immobilizer indicator light
· Tachometer
· Speedometer P/S
· Odometer A/C compressor Brake light Starting motor
A/C switch relay VSS switch control module
For identification of each cylinder, refer to “Cylinder Identification Description”: Petrol in related
ICR90A111001-02
AENCR90A1112002
AENCR90A1112001
Engine General Information and Diagnosis: Petrol 1A-10
+B
2 BLK/RED 1
+B
RED/YEL C01-35 25
C01-2 BLU/YEL
3 26
C01-1 BLU/WHT
PNK C01-33 27
BLK C01-14 BLU/RED
4
RED/GRN C01-18
C01-36 28
BLK/ORN C01-12 BLU/BLK
5
GRY/RED C01-11
LT GRN/RED C01-17 29
ORN C01-34 C01-38 BLK/YEL
7 32
LT GRN C01-19
E01-6 LT GRN/RED
BLU/ORN C01-21
BLU/RED GRY
GRY/RED E01-9
8 BLU/RED E01-13 33 51
+B
GRN/ORN E01-5 BLK
BLK/RED WHT
10 11 ORN C01-41 34
E01-4 GRY
WHT C01-24
35 52
YEL/RED C01-13 WHT BLU/YEL
BRN/WHT C01-23 36
54 C01-43 WHT/BLU
11
WHT/BLU C01-22
ORN/BLU C01-25 C01-42 PNK/BLU
+BB BRN/YEL C01-07
12 37
11
IG2 BLU C01-9 C01-30 GRN/YEL
GRN C01-10
13
BRN/BLK C01-32 38
15
14
C01-15 GRN/WHT
17 16
WHT/GRN E01-19 39
9 C01-31 GRN/BLK
BLU/WHT E01-3 IG2
ORN E01-24
50
YEL/BLK E01-15 E01-8 PPL
40
YEL/RED E01-14 E01-10 BRN
+BB
+B
PPL C01-37
22
+BB BLK/WHT
E01-2
23 24 42
E01-17 WHT/RED WHT/BLK
41 IG2
GRN/WHT E01-20 43 IG1 45 46
E01-12 GRN/YEL
BLK/RED ST
5V 12V E01-1 44
WHT/BLK
18 E01-11 BLK/RED 47
+BB 48
BLK
49
E01-16 YEL/GRN
RED/BLK
53 55
RED E01-22
21 21
WHT E01-26
19
C01-8 BLK +
[A] C01-28 BLK 56
RED/BLK E01-21 C01-29 BLK
WHT/BLK E01-25
20
: 57 : 58 : 5V : 12V
ICR90A111002-02
[A]: ABS model 20. ABS control module 40. P/S control module (if equipped)
1. ECM 21. CAN driver 41. Main relay
1A-11 Engine General Information and Diagnosis: Petrol
NOTE
For circuit name and terminal voltage, refer to “Inspection of ECM and Its Circuit”: Petrol (Page 1A-32).
[A]
E01 C01
10 9 8 7 6 5 4 3 2 1 13 12 11 10 9 8 7 6 5 4 3 2 1
16 15 14 13 12 11 27 26 25 24 23 22 21 20 19 18 17 16 15 14
23 22 21 20 19 18 17 29 28
26 25 24 43 42 41 40 39 38 37 36 35 34 33 32 31 30
I9R90A111034-01
Component Location
Electronic Control System Component Location
AENCR90A1113001
[3]
[p]
[n] [m]
10
[4]
[d]
3
[o]
[e]
1 [c] [b]
[2]
2
[1]
[f]
[g] [h]
7 8
[a]
6
[l]
5 9
11
ICR90A111004-01
1A-13 Engine General Information and Diagnosis: Petrol
ECM
DTC
DTC DTC name DTC detecting condition detection MIL
logic
HO2S Heater Control Circuit Voltage of HO2S-1 heater circuit is lower than
P0031 ) 2 D/C Applicable
Low (Bank1 Sensor1) specification for more than 5 sec.
HO2S Heater Control Circuit Voltage of HO2S-1 heater circuit is higher than
P0032 ) 2 D/C Applicable
High (Bank1 Sensor1) specification for more than 5 sec.
Manifold Absolute Pressure/
Voltage of MAP sensor signal circuit is lower than
P0107 ) Barometric Pressure Circuit 2 D/C Applicable
0.3 V for 5 sec.
Low
Manifold Absolute Pressure/
Voltage of MAP sensor signal circuit is higher than
P0108 ) Barometric Pressure Circuit 2 D/C Applicable
4.88 V for 5 sec.
High
Intake Air Temperature Voltage of IAT sensor signal circuit is lower than
P0112 ) 2 D/C Applicable
Sensor1 Circuit Low 0.15 V for 5 sec.
Intake Air Temperature Voltage of IAT sensor signal circuit is higher than
P0113 ) 2 D/C Applicable
Sensor1 Circuit High 4.85 V for 5 sec.
Temperature measured by ECT sensor is less than
P0116 Engine Coolant Temperature
20 °C (68 °F) while engine is running under more
)(Page Sensor1 Circuit Range / 2 D/C Applicable
than specified engine load (more than 1000 rpm)
1A-22) Performance
for 5 min continuously from engine start.
Engine Coolant Temperature Voltage of ECT sensor signal circuit is lower than
P0117 ) 2 D/C Applicable
Sensor1 Circuit Low 0.15 V for 5 sec.
Engine Coolant Temperature Voltage of ECT sensor signal circuit is higher than
P0118 ) 2 D/C Applicable
Sensor1 Circuit High 4.85 V for 5 sec.
Throttle/Pedal Position Voltage of TP sensor signal circuit is lower than 0.1
P0122 ) 2 D/C Applicable
Sensor/Switch “A” Circuit Low V for 5 sec.
Throttle/Pedal Position Voltage of TP sensor signal circuit is higher than
P0123 ) 2 D/C Applicable
Sensor/Switch “A” Circuit High 4.7 V for 5 sec.
Engine General Information and Diagnosis: Petrol 1A-14
DTC
DTC DTC name DTC detecting condition detection MIL
logic
This DTC is detected if any one of the following
conditions is met.
O2 Sensor Circuit (Bank1 • Circuit voltage of HO2S-1 is lower than 0.3 V for
P0130 ) 2 D/C Applicable
Sensor1) more than specified time with engine running.
• Circuit voltage of HO2S-1 is higher than 0.6 V
for more than specified time with engine running.
This DTC is detected if any one of the following
conditions is met while vehicle is driving at
constant speed after warmed up.
P0133 • Response time of HO2S-1 output signal shifted
O2 Sensor Circuit Slow from rich to lean is longer than specified time.
)(Page 2 D/C Applicable
Response (Bank1 Sensor1)
1A-23) • Response time of HO2S-1 output signal shifted
from lean to rich is longer than specified time.
• Average response time of HO2S-1 output signal
is longer than specified time.
P0138 Output voltage of O2S-2 signal circuit is higher
O2 Sensor Circuit High
)(Page than 4.8 V for 25 sec. even if engine is running 2 D/C Applicable
Voltage (Bank1 Sensor2)
1A-24) more than specified times from engine start.
P0171 Total fuel trim (short term fuel trim + long term fuel
)(Page System too Lean (Bank1) trim) is higher than specification for 30 to 90 sec. 2 D/C Applicable
1A-26) (depending on ECT) continuously.
P0172 Total fuel trim (short term fuel trim + long term fuel
)(Page System too Rich (Bank1) trim) is lower than specification for 30 to 90 sec. 2 D/C Applicable
1A-26) (depending on ECT) continuously.
Any of the following conditions is met.
• Misfire, which causes catalyst to overheat during
P0300 200 engine revolutions, is detected at 2 or more
Random / Multiple Cylinder
)(Page cylinders. (MIL blinks as long as misfire lasts.) 2 D/C Applicable
Misfire Detected
1A-28) • Misfire, which affects exhaust emission
adversely during 1000 engine revolutions, is
detected at 2 or more cylinders.
P0301
)(Page Cylinder1 Misfire Detected Any of the following conditions is met. 2 D/C Applicable
1A-28) • Misfire, which causes catalyst to overheat during
P0302 200 engine revolutions, is detected at specific
)(Page Cylinder2 Misfire Detected cylinder. (MIL blinks as long as misfire lasts.) 2 D/C Applicable
1A-28) • Misfire, which affects exhaust emission
P0303 adversely during 1000 engine revolutions, is
)(Page Cylinder3 Misfire Detected detected at specific cylinder. 2 D/C Applicable
1A-28)
Voltage of knock sensor signal circuit is lower than
P0327 ) Knock Sensor1 Circuit Low 2 D/C Applicable
1.23 V for 5 sec.
Voltage of knock sensor signal circuit is higher than
P0328 ) Knock Sensor1 Circuit High 2 D/C Applicable
3.91 V for 5 sec.
Crankshaft Position Sensor “A” CKP sensor signal is not input for more than 3 sec.
P0335 ) 1 D/C Applicable
Circuit even if CMP sensor signal is inputting.
Crankshaft Position Sensor “A” Output signal pulse of CKP sensor is out of
P0336 ) 1 D/C Applicable
Circuit Range/Performance specified pattern more than specified times.
Camshaft Position Sensor “A” CMP sensor signal is not input for more than 3 sec.
P0340 ) 2 D/C Applicable
Circuit even if CKP sensor signal is inputting.
Camshaft Position Sensor “A” Output signal pulse of CMP sensor is out of
P0341 ) 2 D/C Applicable
Circuit Range/Performance specified pattern more than specified times.
1A-15 Engine General Information and Diagnosis: Petrol
DTC
DTC DTC name DTC detecting condition detection MIL
logic
Delay of shifting cycle between rich and lean of
P0420 O2S-2 signal compared with shifting cycle between
Catalyst System Efficiency
)(Page rich and lean of fuel system feedback is less than 2 D/C Applicable
Below Threshold
1A-30) specified time while vehicle is running with
constant speed after warmed up.
Measured signal of EVAP canister purge valve is
Evaporative Emission System
P0443 ) different from its command signal for 5 sec. (Circuit 2 D/C Applicable
Purge Control Valve Circuit
open or short)
Measured signal of radiator cooling fan relay is Not
P0480 ) Fan 1 Control Circuit 2 D/C
different from its command signal for 5 sec. applicable
Vehicle speed signal is not input, while fuel is cut at
P0500 ) Vehicle Speed Sensor “A” deceleration for 4 sec. continuously and engine 2 D/C Applicable
speed is 3,600 rpm or less.
ISC control duty pulse is not detected as its
P0505 ) Idle Air Control System 2 D/C Applicable
command signal.
A/C Refrigerant Pressure Voltage of A/C refrigerant pressure sensor signal Not
P0532 ) 2 D/C
Sensor “A” Circuit Low circuit is lower than 0.15 V for 5 sec. applicable
A/C Refrigerant Pressure Voltage of A/C refrigerant pressure sensor signal Not
P0533 ) 2 D/C
Sensor “A” Circuit High circuit is higher than 4.93 V for 5 sec. applicable
Voltage of backup power supply circuit is lower
P0560 ) System Voltage 1 D/C Applicable
than specification for 5 sec.
Internal Control Module
P0601 ) Check sum error. 2 D/C Applicable
Memory Check Sum Error
Control Module Programming Not
P0602 ) Data programming error. 1 D/C
Error applicable
P0616 ) Starter Relay Circuit Low Starter signal is low voltage when cranking engine. 2 D/C Applicable
Starter signal is high voltage for specified time
P0617 ) Starter Relay Circuit High 2 D/C Applicable
while engine is running.
Any of the following conditions is met.
• Battery voltage is higher than 13.8 V for 5 sec.
even through generator control is maximum
Not
P0620 ) Generator Control Circuit regulation (duty 100%). 2 D/C
applicable
• Battery voltage is lower than 12.6 V for 5 sec.
even through generator control is minimum
regulation (duty 0%).
Generator field coil duty is 100% (low voltage) for
Generator Field/F Terminal Not
P0625 ) more than 4 sec. within 5 sec. after engine has 2 D/C
Circuit Low applicable
started.
Generator field coil duty is 0% (high voltage) for
Generator Field/F Terminal more than 10 sec. even though generator control Not
P0626 ) 2 D/C
Circuit High duty is in normal regulation range (control duty is applicable
lower than 98%).
Not
P1614 Transponder response error 1 D/C
applicable
Immobilizer communication Not
P1621 1 D/C
line error applicable
EEPROM Reading / Writing Refer to “DTC Table”: Petrol and Bi-Fuel CNG Not
P1622 1 D/C
Error model in Section 10C in related manual. applicable
Not
P1623 Unregistered transponder 1 D/C
applicable
Not
P1625 Immobilizer Antenna Error 1 D/C
applicable
Control Module Transmitting and receiving error of ECM for Not
U0073 ) 1 D/C
Communication Bus Off specified time continuously. applicable
Engine General Information and Diagnosis: Petrol 1A-16
DTC
DTC DTC name DTC detecting condition detection MIL
logic
Lost Communication With
Receiving error of ECM from combination meter for Not
U0155 ) Instrument Panel Cluster (IPC) 1 D/C
specified time continuously. applicable
Control Module
Fail-Safe Table
AENCR90A1114006
When any of the following DTCs is detected, ECM enters fail-safe mode as long as malfunction continues to exist but
that mode is canceled when ECM detects normal condition.
DTC DTC name Fail-safe operation
P0031 ) HO2S Heater Control Circuit Low (Sensor1)
—
P0032 ) HO2S Heater Control Circuit High (Sensor1)
Manifold Absolute Pressure/Barometric • ECM uses manifold absolute pressure calculated
P0107 )
Pressure Circuit Low according to throttle valve position and engine speed.
Manifold Absolute Pressure/Barometric • ECM controls actuators assuming that barometric
P0108 )
Pressure Circuit High pressure is 101 kPa (760 mmHg).
P0112 ) Intake Air Temperature Sensor1 Circuit Low • ECM controls engine assuming that intake air
temperature is 20 °C (68 °F).
P0113 ) Intake Air Temperature Sensor1 Circuit High • ECM stops A/F feedback (closed-loop) control.
• ECM stops ISC feedback control.
P0116
Engine Coolant Temperature Sensor1 Circuit
)(Page 1A- —
Range / Performance
22)
Engine Coolant Temperature Sensor1 Circuit • ECM controls engine assuming that engine coolant
P0117 )
Low temperature is 80 °C (176 °F).
• ECM operates radiator cooling fan.
Engine Coolant Temperature Sensor1 Circuit • ECM stops A/C control.
P0118 )
High • ECM stops A/F feedback (closed-loop) control.
• ECM stops ISC feedback control.
Throttle/Pedal Position Sensor/Switch “A” • ECM controls engine assuming that throttle opening
P0122 )
Circuit Low angle is about 20°.
Throttle/Pedal Position Sensor/Switch “A”
P0123 ) • ECM stops A/F feedback (closed-loop) control.
Circuit High
P0130 ) O2 Sensor Circuit (Sensor1) —
P0133
)(Page 1A- O2 Sensor Circuit Slow Response (Sensor1) —
23)
P0138
O2 Sensor Circuit High Voltage (Bank1
)(Page 1A- —
Sensor2)
24)
P0171
)(Page 1A- System too Lean —
26)
P0172
)(Page 1A- System too Rich —
26)
P0300
)(Page 1A- Random / Multiple Cylinder Misfire Detected —
28)
P0301
)(Page 1A- Cylinder1 Misfire Detected —
28)
P0302
)(Page 1A- Cylinder2 Misfire Detected —
28)
1A-17 Engine General Information and Diagnosis: Petrol
NOTE
When checking the data with the engine running at idle or racing, be sure to place gear shift lever in
“Neutral” and pull the parking brake fully.
Engine General Information and Diagnosis: Petrol 1A-18
Normal condition /
Scan tool data Vehicle condition
reference value
Open-loop has not yet satisfied engine conditions (ECT > 20
OL (open loop)
°C, IAT, TP sensor / system = OK) to go closed loop
Open-loop due to driving conditions (Power enrichment,
OL-Drive (open loop)
Fuel System )(Page 1A- etc.)
20) Open-loop due to detected system fault OL-Fault (open loop)
Closed-loop using HO2S-1 as feedback for fuel control CL (closed loop)
Closed-loop due to system fault CL-Fault (closed loop)
When engine stops with ignition switch ON —
Short Term Fuel Trim
Specified idle speed for 2 min. after warm-up Approx. –10 to 10%
)(Page 1A-20)
Long Term Fuel Trim
Specified idle speed for 2 min. after warm-up Approx. –15 to 15%
)(Page 1A-20)
Total Fuel Trim )(Page
Specified idle speed for 2 min. after warm-up Approx. –25 to 25%
1A-20)
Inj Pulse Width )(Page
Specified idle speed with no load after warm-up Approx. 1.5 to 4.5 msec
1A-20)
Specified idle speed with no load after warm-up 8 ± 5° BTDC
Ignition Advance )(Page
Ignition timing: Fix (using “Fixed Spark” of “Engine / Active
1A-20) 5° BTDC
Test” mode on scan tool)
Calculated Load )(Page
Specified idle speed with no load after warm-up Approx. 20 to 40%
1A-20)
• Radiator cooling fan: Stopping
Engine Speed )(Page 1A-
• All electrical parts: OFF Approx. 650 to 750 rpm
20)
• Shift lever: Neutral position
• Engine condition: Specified idle speed after warm-up
Desired Idle )(Page 1A- • Radiator cooling fan: Stopping
Approx. 700 rpm
20) • All electrical parts: OFF
• Shift lever: Neutral position
Vehicle Speed )(Page 1A- Value as the same as
Vehicle running
20) speedometer
MAP )(Page 1A-20) Specified idle speed with no load after warm-up Approx. 20 – 45 kPa
Approx. 80 – 100 °C (176 –
ECT )(Page 1A-20) Specified idle speed after warming up
212 °F)
–5 °C (–9 °F) +
Intake Air Temperature environmental temperature
Specified idle speed after warm-up
)(Page 1A-20) to 40 °C (72 °F) +
environmental temperature
Barometric Pres )(Page Barometric pressure is
—
1A-20) displayed.
EVAP Canist Prg Duty
Specified idle speed after warm-up 0%
)(Page 1A-20)
Specified idle speed with no load after warm-up Approx. 5 to 40%
IAC Flow Duty )(Page • Engine condition: Specified idle speed after warm-up
1A-20) • A/C switch: ON Approx. 10 to 50%
• Blower fan switch at 3rd position
• Engine condition: Stopped
0.6 to 1.0 V
TP Sensor1 Volt )(Page • Accelerator pedal: Released
1A-20) • Engine condition: Stopped
3.7 to 4.2 V
• Accelerator pedal: Depressed fully
• Engine condition: Stopped
Approx. 0%
Throttle Position )(Page • Accelerator pedal: Released
1A-20) • Engine condition: Stopped
90 to 100%
• Accelerator pedal: Depressed fully
O2S B1 S1 )(Page 1A-
2,000 rpm for 3 min. or more after warm-up Approx. 0 to 1.0 V
20)
1A-19 Engine General Information and Diagnosis: Petrol
Normal condition /
Scan tool data Vehicle condition
reference value
O2S B1 S2 )(Page 1A-
2000 rpm for 3 min. or more after warming up Approx. 0 – 1.0 V
21)
Battery Voltage )(Page
Specified idle speed Approx. 12 to 15 V
1A-21)
Fuel Tank Level )(Page
Ignition switch: ON 0 to 100%
1A-21)
Refer to “A/C System
Performance Inspection”:
A/C Pressure )(Page 1A- Petrol and Bi-Fuel CNG
—
21) model in Section 7B in
related manual in related
manual.
Generator Cont Duty
Specified idle speed after warm-up Approx. 0 to 80%
)(Page 1A-21)
Generator Field Duty
Specified idle speed after warm-up Approx. 20 to 100%
)(Page 1A-21)
Radiator Fan )(Page 1A- Radiator cooling fan: ON ON
21) Other than above condition OFF
A/C Comp Relay )(Page A/C switch and blower motor switch turned ON ON
1A-21) Other than above condition OFF
Engine running ON
Fuel Pump )(Page 1A-21)
Other than above condition OFF
Ignition switch: ST position (engine cranking) ON
Starter SW )(Page 1A-21)
Other than above condition OFF
A/C switch: ON ON
A/C Switch )(Page 1A-21)
Other than above condition OFF
Brake Switch )(Page 1A- Brake pedal: Depressed fully ON
21) Brake pedal: Released OFF
Electric Load )(Page 1A- Head light switch or rear defogger switch: ON ON
21) Head light switch or rear defogger switch: OFF OFF
Specified idle speed after warm-up OFF
Fuel Cut )(Page 1A-21) • Accelerator pedal: Released
ON
• Engine condition: 2,000 rpm or more after warm-up
• Engine condition: Stopped
ON
Closed Throttle Pos • Accelerator pedal: Released
)(Page 1A-21) • Engine condition: Stopped
OFF
• Accelerator pedal: Depressed fully
O2S B1 S1 Act )(Page
Specified idle speed after warm-up Active
1A-21)
O2S B1 S2 Act )(Page
Specified idle speed after warming up Active
1A-21)
Engine General Information and Diagnosis: Petrol 1A-20
Scan Tool Data Definitions Desired Idle (Desired Idle Speed, rpm)
Fuel System (Fuel System Status) This parameter indicates the ECM internal parameter
This parameter indicates A/F ratio feedback loop status which indicates the ECM requested idle. If the engine is
displayed as one of the followings. not running, this number is not valid.
OL: Open-loop has not yet satisfied engine conditions
(ECT > 20 °C, IAT, TP sensor / system = OK) to go MAP (Manifold Absolute Pressure, kPa, in.Hg,
closed loop inH2O, mmHg, psi)
OL-DRIVE: Open-loop due to driving conditions (Power This parameter indicates the calculated manifold
enrichment, etc.) pressure based on MAP sensor signal.
OL-FAULT: Open-loop due to detected system fault
CL: Closed-loop using oxygen sensor(s) as feedback for Vehicle Speed (km/h, MPH)
fuel control This parameter indicates the calculated vehicle speed
CL-FAULT: Closed-loop due to detected system fault based on vehicle speed sensor signal.
Short Term Fuel Trim (%) ECT (Engine Coolant Temperature, °C, °F)
This parameter indicates the short term corrections of This parameter indicates the calculated engine coolant
the air / fuel mixture computation. temperature based on ECT sensor signal.
0%: No correction
Above 0%: Enrichment correction Intake Air Temperature (°C, °F)
Below 0%: Lean mixture correction This parameter indicates the calculated intake air
temperature based on IAT sensor signal.
Long Term Fuel Trim (%)
This parameter indicates the long term corrections of the Barometric Pres (Barometric Pressure, kPa, in.Hg,
air / fuel mixture computation. inH2O, mmHg, psi)
0%: No correction This parameter indicates the calculated barometric air
Above 0%: Enrichment correction pressure based on MAP sensor signal.
Below 0%: Lean mixture correction
EVAP Canist Prg Duty (EVAP Canister Purge Flow
Total Fuel Trim (%) Duty, %)
This parameter indicates the calculated total fuel trim This parameter indicates the calculated opening rate of
valve based on values of short term fuel trim and long EVAP canister purge valve based on control signal of
term fuel trim. EVAP canister purge valve.
0%: No correction 0%: EVAP canister purge valve is fully closed
Above 0%: Enrichment correction 100%: EVAP canister purge valve is fully opened
Below 0%: Lean mixture correction
IAC Flow Duty (Idle Air Control Flow Duty, %)
Inj Pulse Width (Fuel Injection Pulse Width, msec) This parameter indicates the calculated opening rate of
This parameter indicates the time of the injector drive ISC valve based on ISC valve control signal.
(valve opening) pulse which is output from ECM (but 0%: Minimum idle air flow
injector drive time of No.1 cylinder for multiport fuel 100%: Maximum idle air flow
injection).
TP Sensor1 Volt (TP Sensor Output Voltage, V)
Ignition Advance (Ignition Timing Advance for NO.1 This parameter indicates the signal voltage of throttle
Cylinder, ° BTDC) position sensor.
This parameter indicates the ignition timing of No.1
cylinder commanded by ECM. The actual ignition timing Throttle Position (Absolute Throttle Position, %)
should be checked using the timing light. This parameter indicates the calculated opening
percentage of throttle valve based on signal voltage of
Calculated Load (Calculated Load Value, %) throttle position sensor.
This parameter indicates the percentage of engine load 0 – 5%: Throttle valve position is fully closed
calculated based on input signal to ECM from various 90 – 100%: Throttle valve position is fully opened
engine sensors.
O2S B1 S1 (HO2S-1, V)
Engine Speed (rpm) This parameter indicates the output voltage of HO2S-1
This parameter indicates the calculated engine speed installed on exhaust manifold (pre-TWC).
based on reference pulses from the camshaft position
sensor.
1A-21 Engine General Information and Diagnosis: Petrol
DTC P0116
AENCR90A1114036
DTC Detecting Condition and Trouble Area
DTC detecting condition Trouble area
P0116: Engine Coolant Temperature Sensor1 Circuit Range / Performance • ECT sensor and/or its circuit
Temperature measured by ECT sensor is less than 20 °C (68 °F) while engine is • Thermostat
running under more than specified engine load (more than 1000 rpm) for 5 min
• ECM
continuously from engine start.
(2 D/C detection logic)
Circuit Diagram
Refer to “DTC P0117 / P0118” in related manual.
NOTE
Check to make sure that the following conditions are satisfied when using this “DTC Confirmation
Procedure”.
• –10 °C (14 °F) < Engine coolant temperature at engine start < 20 °C (68 °F)
• Engine speed >= 1000 rpm
• The following DTCs are not detected:
P0112, P0113, P0117, P0118
1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC.
3) Start engine.
4) Drive vehicle at 60 km/h (37 mph) or higher for 10 min. or more.
5) Stop vehicle.
6) Check DTC and pending DTC.
DTC Troubleshooting
Step Action Yes No
1 Was “Engine and Emission Control System Check” Go to Step 2. Go to “Engine and
performed? Emission Control
System Check” in
related manual.
2 Coolant level check Go to Step 3. Add coolant and
1) Check coolant level. ) recheck DTC.
DTC P0133
AENCR90A1114037
DTC Detecting Condition and Trouble Area
DTC detecting condition Trouble area
P0133: O2 Sensor Circuit Slow Response (Bank1 Sensor1) • HO2S-1 and/or its circuit
This DTC is detected if any one of the following conditions is met while vehicle is • HO2S-1 heater and/or its circuit
driving at constant speed after warmed up.
• Air intake system
• Response time of HO2S-1 output signal shifted from rich to lean is longer than
• Exhaust system
specified time.
• Fuel system
• Response time of HO2S-1 output signal shifted from lean to rich is longer than
specified time. • ECM
• Average response time of HO2S-1 output signal is longer than specified time.
(3 D/C detection logic)
Circuit Diagram
Refer to “DTC P0031 / P0032” in related manual.
! WARNING
• When performing a road test, select a place where there is no traffic or possibility of a traffic
accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester, on a level road.
NOTE
Check to make sure that the following condition is satisfied when using this “DTC Confirmation
Procedure”.
• The following DTCs are not detected:
P0107, P0108, P0112, P0113, P0117, P0118, P0171, P0172, P0500
DTC Troubleshooting
Step Action Yes No
1 Was “Engine and Emission Control System Check” Go to Step 2. Go to “Engine and
performed? Emission Control
System Check” in
related manual.
2 DTC check Go to troubleshooting Go to Step 3.
for applicable DTC.
Is there any DTC(s) other than P0133?
Engine General Information and Diagnosis: Petrol 1A-24
Is it in good condition?
4 Fuel system inspection Go to Step 5. Repair or replace
1) Check fuel system according to “Fuel System defective part.
Inspection”: Petrol in Section 1G in related manual.
DTC P0138
AENCR90A1114038
DTC Detecting Condition and Trouble Area
DTC detecting condition Trouble area
P0138: O2 Sensor Circuit High Voltage (Bank1 Sensor2) • O2S-2 and/or its circuit
Output voltage of O2S-2 signal circuit is higher than 4.8 V for 25 sec. • Air intake system
even if engine is running more than specified times from engine start.
• Exhaust system
(2 D/C detection logic)
• ECM
1A-25 Engine General Information and Diagnosis: Petrol
Circuit Diagram
2
1 A1
WHT/BLU C01-22
ORN/BLU C01-25
A2
BRN/YEL C01-7
[A]
E01 C01
A
10 9 8 7 6 5 4 3 2 1 13 12 11 10 9 8 7 6 5 4 3 2 1
16 15 14 13 12 11 27 26 25 24 23 22 21 20 19 18 17 16 15 14
23 22 21 20 19 18 17 29 28
26 25 24 43 42 41 40 39 38 37 36 35 34 33 32 31 30
ICR90A111005-02
! WARNING
• When performing a road test, select a place where there is no traffic or possibility of a traffic
accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester, on a level road.
NOTE
Check to make sure that the following condition is satisfied when using this “DTC Confirmation
Procedure”.
• The following DTCs are not detected:
P0107, P0108, P0112, P0113, P0117, P0118, P0122, P0123, P0500
DTC Troubleshooting
Step Action Yes No
1 Was “Engine and Emission Control System Check” Go to Step 2. Go to “Engine and
performed? Emission Control
System Check” in
related manual.
2 DTC check Go to troubleshooting Go to Step 3.
for applicable DTC.
Is there any DTC(s) other than P0138?
3 Exhaust system and air intake system check Go to Step 4. Repair or replace
1) Check exhaust system and air intake system for clog or defective part.
leak.
Is it in good condition?
Engine General Information and Diagnosis: Petrol 1A-26
Circuit Diagram
Refer to “DTC P0031 / P0032” in related manual.
1A-27 Engine General Information and Diagnosis: Petrol
! WARNING
• When performing a road test, select a place where there is no traffic or possibility of a traffic
accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester, on a level road.
NOTE
Check to make sure that the following condition is satisfied when using this “DTC Confirmation
Procedure”.
• The following DTCs are not detected:
P0107, P0108, P0112, P0113, P0117, P0118
DTC Troubleshooting
Step Action Yes No
1 Was “Engine and Emission Control System Check” Go to Step 2. Go to “Engine and
performed? Emission Control
System Check” in
related manual.
2 DTC check Go to troubleshooting Go to Step 3.
for applicable DTC.
Is there any DTC(s) other than P0171 or P0172?
3 Exhaust system and air intake system check Go to Step 4. Repair or replace
1) Check exhaust system and air intake system for clog or defective part.
leak.
Is it in good condition?
4 HO2S-1 circuit check Go to Step 5. Repair or replace
1) Check HO2S-1 circuits referring to step 3 to 4 of “DTC defective wire harness.
P0130”.
Refer to “DTC P0130” in related manual.
! WARNING
• When performing a road test, select a place where there is no traffic or possibility of a traffic
accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester, on a level road.
NOTE
Check to make sure that the following conditions are satisfied when using this “DTC Confirmation
Procedure”.
• 80 °C (176 °F) <= ECT
• Engine speed < 4,500 rpm
• 10 V < Battery voltage < 16 V
• ABS is not activated
• The following DTCs are not detected:
P0107, P0108, P0112, P0113, P0117, P0118, P0122, P0123, P0335, P0340
DTC Troubleshooting
Step Action Yes No
1 Was “Engine and Emission Control System Check” Go to Step 2. Go to “Engine and
performed? Emission Control
System Check” in
related manual.
2 Fuel level check Add fuel and recheck. Go to Step 3.
1) Check fuel level by fuel meter.
Is it in good condition?
4 Exhaust system and air intake system check Go to Step 5. Repair or replace
1) Check exhaust system and air intake system for clog or defective part.
leak.
Is it in good condition?
5 Ignition system check Go to Step 6. Repair or replace
1) Check ignition system. defective part.
Refer to “Ignition System Check” in Section 1H in related
manual.
Is it in good condition?
6 Fuel system check Go to Step 7. Repair or replace
1) Check fuel system is as follows. defective part.
• Fuel pressure: Refer to “Fuel Pressure Check” in
Section 1G in related manual.
• Fuel injector: Refer to “Fuel Injector Inspection” in
Section 1G in related manual.
DTC P0420
AENCR90A1114041
DTC Detecting Condition and Trouble Area
DTC detecting condition Trouble area
P0420: Catalyst System Efficiency Below Threshold • Exhaust gas leak
Delay of shifting cycle between rich and lean of O2S-2 signal compared with • TWC
shifting cycle between rich and lean of fuel system feedback is less than specified
• HO2S-1 and/or its circuit
time while vehicle is running with constant speed after warmed up.
(2 D/C detection logic) • O2S-2 and/or its circuit
• ECM
Circuit Diagram
ORN C01-41
WHT C01-24
1
3
WHT/BLU C01-22
ORN/BLU C01-25
[A]
E01 C01
A
10 9 8 7 6 5 4 3 2 1 13 12 11 10 9 8 7 6 5 4 3 2 1
16 15 14 13 12 11 27 26 25 24 23 22 21 20 19 18 17 16 15 14
23 22 21 20 19 18 17 29 28
26 25 24 43 42 41 40 39 38 37 36 35 34 33 32 31 30
ICR90A111006-01
System Description
ECM monitors oxygen concentration in the exhaust gas which has passed the TWC by O2S-2. When TWC is
functioning properly, the variation cycle of O2S-2 output voltage (oxygen concentration) is slower than that of HO2S-1
output signal because the amount of oxygen in the exhaust gas is stored in TWC.
1A-31 Engine General Information and Diagnosis: Petrol
! WARNING
• When performing a road test, select a place where there is no traffic or possibility of a traffic
accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester, on a level road.
NOTE
Check to make sure that the following condition is satisfied when using this “DTC Confirmation
Procedure”.
• The following DTCs are not detected:
P0107, P0108, P0112, P0113, P0117, P0118, P0138, P0500
DTC Troubleshooting
Step Action Yes No
1 Was “Engine and Emission Control System Check” Go to Step 2. Go to “Engine and
performed? Emission Control
System Check” in
related manual.
2 Exhaust system visual inspection Go to Step 3. Repair or replace
1) Check exhaust system for leak, damage and looseness. defective part.
Is it in good condition?
3 HO2S-1, HO2S-1 heater, HO2S-1 circuit, HO2S-1 heater Go to Step 4. Repair or replace
circuit, O2S-2 and O2S-2 circuit check defective part.
1) Check that following items.
• HO2S-1 and HO2S-1 heater: Refer to “HO2S-1 On-
Vehicle Inspection”: Petrol and Bi-Fuel CNG in
Section 1C (Page 1C-1) in related manual.
• O2S-2: Refer to “O2S-2 On-Vehicle Inspection”:
Petrol and Bi-Fuel CNG in Section 1C (Page 1C-2).
• HO2S-1 signal and ground circuit: Refer to Step 3 to 4
of “DTC P0130”.
Refer to “DTC P0130” in related manual.
• O2S-2 signal and ground circuit: Refer to Step 4 to 5
of “DTC P0138”.
Refer to “DTC P0138”: Petrol (Page 1A-24).
• HO2S-1 heater circuit: Refer to Step 2 to 3 of “DTC
P0031 / P0032”.Refer to “DTC P0031 / P0032” in
related manual.
NOTE
• As each terminal voltage is affected by battery voltage, confirm that it is 11 V or more when ignition
switch is turned to ON position.
• Terminal No. with asterisk (*) cannot be measured with voltmeter because it is pulse signal. Use
oscilloscope for its check if necessary.
• Before performing this check, be sure to read “Precautions for ECM Circuit Inspection”: Petrol in
related manual.
• For identification of each cylinder, refer to “Cylinder Identification Description”: Petrol in related
manual.
[A]
E01 C01
10 9 8 7 6 5 4 3 2 1 13 12 11 10 9 8 7 6 5 4 3 2 1
16 15 14 13 12 11 27 26 25 24 23 22 21 20 19 18 17 16 15 14
23 22 21 20 19 18 17 29 28
26 25 24 43 42 41 40 39 38 37 36 35 34 33 32 31 30
I9R90A111054-01
I7V20A111014-02
• Waveform may vary with measurement Ignition coil No.1 signal (2):
condition and vehicle specifications. Channel Probe Terminal No.
+ C01-30
2
Fuel injector signal – C01-8
Channel Probe Terminal No.
C01-2 (No.1) CMP sensor signal (3):
+ C01-1 (No.2) Channel Probe Terminal No.
1 + C01-35
C01-14 (No.3) 3
– C01-8 – C01-8
1A-37 Engine General Information and Diagnosis: Petrol
CKP sensor signal (4): Fuel injector No.3 signal and ignition coil No.3 signal
Channel Probe Terminal No. Fuel injector No.3 signal (1):
+ C01-33 Channel Probe Terminal No.
4
– C01-8 + C01-14
1
– C01-8
Measurement condition
• Engine: Idle speed after warm-up Ignition coil No.3 signal (2):
Channel Probe Terminal No.
+ C01-31
2
– C01-8
CKP sensor signal (4): Generator control signal and generator field coil
monitor signal
Channel Probe Terminal No.
Generator field coil monitor signal (1):
+ C01-33
4 Channel Probe Terminal No.
– C01-8
+ C01-43
1
Measurement condition – C01-8
• Engine: Idle speed after warm-up
Generator control signal (2):
Channel Probe Terminal No.
+ C01-42
2
– C01-8
Measurement condition
• Engine: Idle speed after warm-up
• Lighting switch: OFF
• A/C switch: OFF
• Blower speed selector: OFF
• Rear defogger switch: OFF
I7V10A111015-01
Measurement condition
• Engine: Racing after warm-up
I9L60A110030-01
Measurement condition
I9L60A110033-01
• Engine: Idle speed after warm-up
3. Engine: Racing 4. Engine: Idle speed
• Lighting switch: ON
• Blower speed selector: ON O2S-2 signal
• Rear defogger switch: ON Channel Probe Terminal No.
+ C01-22
1
– C01-8
Measurement condition
• Engine: Racing after warm-up
I9L60A110031-01
I9L60A110032-01
1A-39 Engine General Information and Diagnosis: Petrol
Measurement condition
• Engine: Drive vehicle at 10 km/h (6 mph) after warm-
up
I9C50A110029-01
Measurement condition
• Engine: Idle speed after warm-up I9R90A111017-03
Measurement condition
• Engine: Drive vehicle at 30 km/h (19 mph) after warm-
up
I9C50A110031-01
Measurement condition
• EVAP canister purge valve: 10% open (using “Active
Test” of SUZUKI scan tool)
I9C50A110032-01
Measurement condition
• Engine: Idle speed after warm-up
I9L60A110034-01
Measurement condition
• Ignition switch: OFF → ON → START
I7RW01110028-01
I9L60A110035-01
Repair Instructions
Idle Speed and ISC Duty Inspection Special tool
AENCR90A1116001 (A): SUZUKI scan tool (SUZUKI-SDT)
Before idle speed / ISC duty check, make sure of the
following.
• Lead wires and hoses of electronic fuel injection and
engine and emission control systems are connected
securely.
• Accelerator cable has some play, that is, it is not tight. (A)