Professional Documents
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Pavitra IA Sanforization
Pavitra IA Sanforization
Definition
Objectives
Principle
Process
Applications
Advantages
Refrences
Need for Sanforization
Textile fabrics (woven or knitted) - subjected to strain both lengthwise and widthwise
during fabric manufacturing
This strain is released while washing the fabric, resulting in a reduction in length
and/or width as the fabric tries to get back into its original state. This reduction in the
dimensions of the fabric is called shrinkage.
Objectives
The greater the pressure applied to the rubber sleeve, the bigger
the shrinking afterwards.
Feed/Guide Rollers
Skyer
Clip Expander
Process
Rubber Belt Unit
Dryer
Process
Fabric (F) passes through the skyer (S) or other moistening devices like sprays and is
moistened by water and/or steam. This will lubricate the fibres and promote shrink ability
within the fabric.
Then, fabric passes through the clip expander (C), which helps to obtain the required width.
It also transfers the fabric to the endless rubber belt unit.
By squeezing rubber belt (R) between pressure roll (P) and rubber belt cylinder (RB), we
obtain an elastically stretched rubber belt surface. There's a pressure created on the
surface and then the fabric is passed through it.
Process
When leaving the pressure zone, the rubber belt recovers itself and the surface returns to
its original length carrying the fabric with it.
The effect of this action is the shortening of the warp yarn which packs the filling yarns
closer together. At this actual moment, shrinkage occurs.
After compaction within the rubber belt unit, the fabric enters the dryer (D). Here the fibres
are locked in their shrunken state by removing the moisture from the fabric and the
compressive shrinkage process gets completed.
Applications
Sanforization solves a fundamental problem of unfinished
denim as it eliminates shrinkage & makes buying a right-
sized pair of jeans a whole lot easier.
Khan, M. E. (2020). Optimization of Residual Shrinkage Control of 100% Cotton Woven Fabric Through Sanforization.
Journal of Textile Science & Fashion Technology, 6(5). https://doi.org/10.33552/jtsft.2020.06.000648
Ashraf, M. R. (2022, June 20). Sanforizing Machine and Process. Textile Insight. Retrieved June 17, 2022, from
https://textileinsight.blogspot.com/2014/09/sanforizing-machine-and-process.html?m=1
Denimhunters. (2020, September 16). What is sanforization and what does it do? Denim FAQ by.
https://denimhunters.com/denim-wiki/denim-explained/sanforization/