Sintered metallic filters

and porous components

AmesPore®
 CONTENTS

AMESPORE® SINTERED METALLIC FILTERS: CHARACTERISTICS AND ADVANTAGES . . . . . . . . . . 3

USING AMESPORE® SINTERED FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

APPLICATIONS FOR AMESPORE® SINTERED FILTERS . . . . . . . . . . . . . . . . . . . . . 5

AMESPORE® STAINLESS STEEL FILTERS: CHARACTERISTICS . . . . . . . . . . . . . . . . 6

AMESPORE® BRONZE FILTERS: CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . 7

AMESPORE® STAINLESS STEEL CANDLE FILTERS AND POROUS TUBES . . . . . . . . . 8

AMESPORE® STAINLESS STEEL FILTER DISCS AND RINGS . . . . . . . . . . . . . . . . 9

AMESPORE® BRONZE FILTER DISCS, RINGS AND PLATES . . . . . . . . . . . . . . . . 10

A MES P ORE ® MUFFLERS . . . . . . . . . . . . . . . . . . . . . . . . . . 12

AMESPORE® POROUS BRONZE COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . 13

BUSINESS EXCELLENCE, A PRESTIGE PRODUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

 AMESPORE® SINTERED METALLIC FILTERS:
CHARACTERISTICS AND ADVANTAGES
AmesPore® porous metallic filters and components are
sintered metallic parts with high porosity (between 30%
and 60% by volume) made of bronze or stainless steel.
They are produced by the powder metallurgy technology,
which consists of shaping a mixture of metal powders in a
mould or tool that has the negative shape of the part and then
sintering the resulting preform.
The preform may be created by gravity filling or by uniaxial
or isostatic compaction, depending on the material to be
Advantages
High filtering efficiency. The total porosity and the pore
size can be varied to obtain filtering efficiencies ranging
from 2 to 290 μm according to the material.
Very regular behaviour, because the level of porosity is
uniform throughout the filter volume.
Variable wall thickness from 1 mm. This advantage
makes the fluid follow an intricate path within the fil-
ter, which therefore acts as a depth filter throughout its
cross-section.
The parts can work under elevated temperature and pres-
sure without deforming or degrading.
compacted, the desired porosity and the component geom-
etry. Sintering consists in heating the preform to a tempera-
ture lower than the melting point of the base metal (between
700ºC and 1300ºC) under carefully controlled conditions of
atmosphere and time. The temperature causes the powder
particles to weld together.
The result of this process is a structurally functional metallic
part with a controlled microporosity level.
They have good chemical resistance: the sintered filters
resist corrosion under a wide range of liquids and gases,
especially when they are made of stainless steel.
They are reusable, and therefore have a long useful life.
They are weldable and machinable, so they can be adapted
to specific assemblies.
They behave as self-supporting structural elements thanks
to their great rigidity.
They can have complex shapes, to incorporate additional
features to the filter function.
3
USING
AMESPORE® SINTERED FILTERS
FLUID FILTRATION
The porosity can retain the solid particles contained in
a liquid or gaseous fluid and can partially separate liq-
uid and solid phases, or gas phases of different molecular
weights. This property is used to filter fluids with a wide
range of characteristics.
FLOW CONTROL
Thanks to the porosity, fluids passing through the porous
component have a constant outflow, especially if the flow
is generated by capillarity. This allows very precise control
of the outflow of pressurized fluids.
CONDENSATION TRAP
The porosity is able to retain and condense moisture con-
tained in a gas passing through it. This property is used for
drying and for protecting devices against corrosion.
4
PRESSURE DROP
The porosity reduces the pressure of the fluid passing
through it—a phenomenon known as pressure drop
that is used to muffle the sound of gases under pres-
sure (mufflers) or to protect hydraulic equipment and
electronic devices.
AERATION FLUIDIZATION
When pressurized gas passes through the porosity, the
outflow from the porous component is constant, con-
trolled and distributed with the same pressure at all
points. This feature makes it possible to gasify or aerate
liquids, provide a constant air flow, or handle solid pow-
ders through fluidization.
FLAME SUPPRESSOR
The presence of a porous component before a flame pre-
vents flashback. Typical applications include gas boilers,
heaters, welding systems, etc.
 APPLICATIONS FOR
AMESPORE® SINTERED FILTERS

Applications
Chemicals: oil and gas industry, chemical industry, water
purification, nuclear installations, heat exchangers, ozona-
tion, chemical powder transport, catalyst recovery, general
drying, etc.

Food: gasification of liquids and spirits, evaporators, liq-

uefaction, transport of solid powders, packaging manufac-
ture, etc.
Industrial: pneumatic and hydraulic circuits (compensa-
tors, bleeders, regulators, mufflers), protection of sensors
and gauges, gearboxes, pneumatic cylinders, welding, in-
dustrial gases, etc.

Transport: automotive, marine, aviation, railways, etc.

Household appliances/home fittings: boilers, water heat-

ers, gas burners, printers, etc.

Other sectors: aquariums, underwater fishing, clinical

analysis, medical gases, protection of electronic equip-
ment, electronic cigarettes, sundry machinery, etc.

Recommendations for use

Keep AmesPore® filters and mufflers in their original pack-
aging until the time of assembly.

Protect AmesPore® filters and mufflers from impacts and

dirt during handling.

AmesPore® is a product designed for direct use. If it needs

to be machined, it is not recommended to machine the
functional surfaces: the pores close and the fluid flow de-
creases, so the filtering efficiency is reduced.

AmesPore® filters are manufactured in accordance with the

ISO 9001, IATF 16949 and ISO 14001 quality standards.

AmesPore ® filters comply with the following European

directives:
-ELV (2000/53/EC)
-RoHS (2011/65/EU)
-Penta BDE and Octa BDE (2003/11/EC)

AMES can create specific solutions of shapes, materials and performance in which the porosity of the sintered product is tailored to the applications. Our
Technical Department will be pleased to help customers with this. Contact us at www.amespore.com.

5
AMESPORE® STAINLESS STEEL FILTERS:
CHARACTERISTICS

Chemical Porosity Ring tensile strength

Grade Material composition (% by volume) (MPa) Other characteristics
SS2 32 140
SS4 36 130 Suitable for strongly oxidizing
environments
SS6 37 120
Cr: 16-18% Suitable for contact with food or
SS8 40 110
Ni: 11-14% sanitary water
SS10 Sintered austenitic 40 100
Mo: 2-3%
food grade AISI 316L Maximum working temperature:
SS15 C: < 0.03% 41 75
stainless steel 600°C in an oxidizing atmosphere,
SS25 Others: 2% max. 46 40
Fe: Rest 850°C in a reducing atmosphere
SS40 50 25
SS50 55 15 Coefficient of linear expansion:
12·10-6 K-1
SS60 58 10

Filtering efficiency Bubble point Permeability coefficient

Grade x (T=98%) (μm) α (10-12m2)
Pressure ∆P (mbar) Maximum pore size (μm)
SS2 2 98 9 0.2
SS4 4 77 12 0.3
SS6 6 54 17 0.5
SS8 8 49 19 0.8
SS10 10 29 32 1.1
SS15 15 24 38 1.7
SS25 25 14 66 3.3
SS40 40 10 92 4.9
SS50 50 8 118 5.8
SS60 60 7 129 9.1
Typical values obtained from isostatically-compacted filters.

Air pressure loss Water pressure loss

1000 5.0
SS2 SS2
900 4.5
SS4 SS4
800
Flow rate Q (m 3 / h·m 2)
Flow rate Q (m 3 / h·m 2)

4.0 SS6
SS6
700 3.5
SS8 SS8
600 3.0 SS10
SS10
500 SS15
SS15 2.5
400 SS25
SS25 2.0
300 SS40
SS40 1.5
200 SS50
SS50 0.5
100 SS60 SS60
0
0
0 5 10 15 20 25 30 35 40 45 50 0 5 10 15 20 25 30 35 40 45 50
P (mbar) P (mbar)

Air at 20ºC Thickness: 3 mm Water at 20ºC Thickness: 3 mm

See what’s new in materials for filters at www.amespore.com.

6
 AMESPORE® BRONZE FILTERS:
CHARACTERISTICS

Chemical Porosity Shear strength Minimum

Grade Material composition (% by volume) (MPa) thickness (mm) Other characteristics
B8 32 130 1.0
B12 32 115 1.0 Suitable for damp or slightly
oxidizing environments
B24 35 100 1.0
B40 41 90 1.5 Not suitable for contact with food
89/11 Sn: 10.0 - 11.5% or sanitary water
B60 Sintered Others: 2% max. 42 75 1.5
B85 bronze Cu: Rest 43 50 2.0 Maximum working temperature:
200°C in an oxidizing atmosphere,
B110 46 45 2.0
450°C in a reducing atmosphere
B130 44 40 2.5
B150 50 35 2.5 Coefficient of linear expansion:
18·10-6 K-1
B200 51 25 3.0

Filtering efficiency Bubble point Permeability coefficient

Grade x (T=98%) (μm) α (10-12m2)
Pressure ∆P (mbar) Maximum pore size (μm)
B8 15 39 23 2
B12 23 26 35 5
B24 36 18 52 11
B40 68 9 102 40
B60 79 8 119 73
B85 130 6 195 170
B110 153 5 230 222
B130 163 4 245 241
B150 214 3 322 412
B200 291 2 436 521
Typical values

Air pressure loss Water pressure loss

1500 40
B8
B8
35 B12
B12
Flow rate Q (m 3 / h·m 2)
Flow rate Q (m 3 / h·m 2)

30 B24
B24
1000 25 B40
B40
B60
B60 20
B85
B85
15 B110
500 B110
10 B130
B130
5 B150
B150
B200
B200 0
0
0 1 2 3 4 5 6 7 8 9 10
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
P (mbar) P (mbar)

Air at 20ºC Thickness: 3 mm Water at 20ºC Thickness: 3 mm

See what’s new in materials for filters at www.amespore.com.

7
AMESPORE® STAINLESS STEEL
CANDLE FILTERS AND POROUS TUBES

AmesPore® candle filters and porous tubes are long, cylin-
drical filters with thin walls, i.e. they have a high length-to-
diameter ratio.
The cylinders can be hollow or blind, and have a minimum
wall thickness of 1 mm.
The material used for these filters is AISI 316L stainless steel.
They are made by isostatic compaction of powder in a flex-
ible mould with the negative shape of the part, and then sin-
tered. The pore size is adjusted by changing the compaction
pressure and/or the particle size of the powder.
These filters are commonly used as filter cartridges or aera-
tors for high flow rates. They can be used directly as tubes, or
connections of various geometries can be added at the ends
(standard or to customer specifications).

AmesPore® stainless steel candle filters and porous tubes

Dimensions available in millimetres (mm)*

Lmax =
D = outer Ø d = inner Ø Maximum length
9.5 6.4 457
L

10.0 6.0 300

12.7 9.5 457
14.0 10.0 270
15.9 12.7 457
17.0 12.0 270
19.0 16.1 135 Ød
20.0 16.0 270 ØD
23.0 15.0 300
25.4 19.1 457
35.0 30.0 300
36.0 29.0 270
38.1 28.6 457 Reference
42.0 35.0 270 An AmesPore® sintered candle filter of AISI 316L stainless steel
46.5 42.8 400 with a filtering efficiency of 2 μm, an outer diameter of 20 mm, an
49.0 42.0 300 inner diameter of 16 mm and a length of 250 mm is referred to as
50.0 44.0 300 AmesPore® SS2 C-20-16-250
(The letters SS indicate stainless steel and the letter C indicates
NOTE: Tolerances according to DIN ISO 2738v standard. candle filter)
* Other dimensions can be made on demand

See what’s new in standard dimensions for stainless steel candle filters at www.amespore.com.

8
 AMESPORE® STAINLESS STEEL
FILTER DISCS AND RINGS

The material used to produce these filters is AISI 316L stain-

less steel. They are made by uniaxial compaction of powder
in a rigid tool with the negative shape of the part, and then
sintered. The pore size is adjusted by changing the compac-
tion pressure and/or the particle size of the powder.
Powder metallurgy technology is able to create other shapes,
such as blind cylinders and other special geometries. In these
cases it is necessary to build a specific tool according to the
required design.

AmesPore® stainless steel discs and rings

Dimensions available in millimetres (mm)*
D = outer Ø d = inner Ø Lmax = maximum length
(for discs and rings) (only for rings)

6.0 3.0 10
8.0 4.0 8
9.0 6.0 16
10.0 6.0 16
11.0 8.0 16
12.0 6.0 6
12.0 8.0 20
13.0 10.0 25
L
14.0 10.0 20
15.0 10.0 10
ØD 15.0 12.0 20
16.0 12.0 25
17.0 12.0 12
18.0 14.0 22
Reference 19.0 15.0 20
20.0 14.0 28
An AmesPore® porous sintered disc of 316L stainless steel with
20.0 16.0 32
a filtering efficiency of 25 μm, an outer diameter of 16 mm and
22.0 16.0 25
a length of 3 mm is referred to as
22.0 18.0 22
AmesPore® SS25 D-16-3
24.0 18.0 22
(The letters SS indicate stainless steel and the letter D indicates disc)
24.0 20.0 32
26.0 20.0 32
27.0 22.0 22
30.0 25.0 32
32.0 25.0 32
L
38.0 30.0 38
38.0 32.0 32
42.0 36.0 22
Ød 44.0 35.0 35
ØD 46.0 40.0 40
49.9 40.0 50
51.0 45.0 45
54.9 45.0 35
Reference 55.9 45.0 36
55.9 50.0 32
An AmesPore® porous sintered ring of AISI 316L stainless steel 59.9 50.0 50
with a filtering efficiency of 10 μm, an outer diameter of 20 69.9 60.0 90
mm, an inner diameter of 16 mm and a length of 20 mm is 80.0 70.1 120
referred to as 100.1 80.2 120
AmesPore® SS10 R-20-16-20
(The letters SS indicate stainless steel and the letter R indicates ring) NOTE: General tolerance ± 0.2 mm
* Other dimensions can be made on demand

See what’s new in standard dimensions for porous stainless steel rings and discs at www.amespore.com.

9
AMESPORE® BRONZE
FILTER DISCS, RINGS AND PLATES

AmesPore® bronze discs

Dimensions available in millimetres (mm)*

D = outer Ø L = Length
2.7 5-6
3.0 4 - 13
3.2 7
3.4 2.5
3.7 2.5
4.0 2-3-4
4.5 4
4.7 3.2
5.5 3
5.8 3
6.0 2 - 3 - 4 - 6 - 10
6.2 2,5
6.9 4.5
7.0 3
7.5 3
7.8 3
8.0 1.75 - 2 - 2.5 - 2.8 - 3 - 10
8.8 0,8
9.0 2
10.0 1.5 - 2 - 2.5 - 3 - 4 - 10
10.8 3
11.0 3 - 3,9 - 7,1
11.15 11
12.0 10 - 12 - 15
12.8 3
13.0 3
14.0 2 - 10
14.5 4
16.0 10
NOTE: General tolerance ± 0.2 mm
20.0can be made on demand
* Other dimensions 2
21.0 2 -3
25.4 3
The material used for these filters is 89/11 tin bronze. The 28.0 1.5 - 3 - 4
bronze filters are manufactured by filling a mould with 30.0 3
spherical particles of bronze and then sintering the preform. 31.9 3
34.0 4
The pore size is adjusted by selecting the particle size.
38.0 3
39.0 3
42.0 3
47.5 3
60.0 3
80.0 3
90.0 20
L 92.0 3
100.0 10 - 14
ØD 102.5 25.5
123.0 3,2
135.0 10 - 50
154.0 4
160.0 5
Reference 250.0 4
280.0 10
An AmesPore® porous sintered disc of 89/11 bronze with a 365.0 3
filtering efficiency of 130 μm, an outer diameter of 10 mm
and a length of 4 mm is referred to as
AmesPore® B85 D-10-4 NOTE: General tolerance ± 0.2 mm
(The letter B indicates bronze and the letter D indicates disc) * Other dimensions can be made on demand

10
 AmesPore® bronze rings
Dimensions available in millimetres (mm)*
D = outer Ø d = inner Ø L = Length
4.8 3.4 12.9 L
9.0 5.0 6
13.85 10.15 6
Ød
15.5 10.5 24
ØD
16 12 18
17.5 14.0 9.5
18.0 13.25 17
20.0 12.5 4
21.0 17.1 10 Reference
22.5 18.6 16
23.5 19.75 15 An AmesPore® porous sintered ring of 89/11 bronze with a
24.0 20.0 32 filtering efficiency of 80, an outer diameter of 24 mm, an in-
31.0 26.9 12 ner diameter of 20 mm and a length of 32 mm is referred to as
32.0 26.0 45 AmesPore® B60 R-24-20-32
32.0 26.0 61 (The letter B indicates bronze and the letter R indicates ring)
40.5 36.0 48
44.0 40.0 80
50.0 46.0 59.5
100.0 90.0 200
107.9 82.7 4.7

AmesPore® bronze plates a

DImensions available in millimetres (mm)*

a = Width b = Length c = Height b

30.0 10.0 - 15.0 2

c
45.0 30.0 1.5
56.1 45.2 2.5
59.5 59.5 4
89.6 60.2 3
100.0 70.0 15 Reference
109.3 80.4 4 An AmesPore® porous sintered plate of 89/11 bronze with a
500.0 134.0 3 filtering efficiency of 15 μm, a width of 1,000 mm, a length of
700.0 263.0 7 150 mm long and a height of 5 mm is referred to as
800.0 130.0 3 AmesPore® B8 P-1000-150-5
1000.0 150.0 5 (The letter B indicates bronze and the letter P indicates plate)
1000.0 200.0 3
NOTA: Tolerancia general ± 0,2 mm
* Es posible fabricar otras medidas bajo demanda
See what’s new in standard dimensions for porous bronze rings, plates and discs at www.amespore.com.

11
AMESPORE® POROUS BRONZE COMPONENTS
In addition to the standard shapes shown on the previous
pages of this catalogue, AMES offers its customers the ability
to manufacture porous bronze filters and components with
specific shapes.
Each of these special applications requires a specific mould
to obtain the desired geometry and pore size. The mould
12
is designed and built entirely in AMES’ dedicated tooling
workshop.
The following images show several examples of porous sin-
tered bronze components with geometries specifically de-
signed for a particular function or machine, and for many
different applications.
 AMESPORE® MUFFLERS

Mufflers with porous self-locking thread Mufflers with solid brass thread

AmesPore® mufflers are porous sintered bronze parts used to ing noise when the gas is evacuated. They are made with
reduce the output pressure of a compressed gas, thus reduc- B85 grade bronze, which has a filtering efficiency of 130 μm.

AmesPore® STC mufflers with a self-locking thread AmesPore® SLC mufflers with a solid brass thread
Dimensions available in millimetres (mm)* Dimensions available in millimetres (mm)*
Type A B C D Useful surface Air flow Type A B C D E F G H Useful surface Air flow
in cm2 (l/min)** in cm2 (l/min)**
1/8” 11 1/8” 24 17.5 3.50 875 M5 8 M5 19 5.4 4 3 3 17.3 1.50 630
1/8” BPC 11 1/8” 30 23.5 4.40 1,835 1/8” 12 1/8” 23.5 7.8 5 3.5 5.1 21.5 3.10 1,100
1/4” 14 1/4” 27 18.5 6.00 1,500 1/8” BPC 12 1/8” 28.9 7.8 5 3.5 5.1 26.9 4.20 2,210
1/4” BPC 14 1/4” 38 29.5 9.10 3,410 1/4” 15 1/4” 29.6 9.5 6 4.6 7.1 27.3 5.10 2,225
3/8” 17.5 3/8” 35 25 10.00 2,500 1/4” BPC 15 1/4” 36.4 9.5 6 4.6 7.1 34.1 6.90 3,040
3/8” BPC 17.5 3/8” 46 36 14.80 5,550 3/8” 19 3/8” 36.8 12.6 7 5.5 9 34.2 8.60 2,905
1/2” 21 1/2” 44 33 18.00 4,500 3/8” BPC 19 3/8” 45.7 12.6 7 5.5 9 43.1 11.70 4,205
1/2” BPC 21 1/2” 58 47 23.66 8,875 1/2” 23 1/2” 45.6 16 8.5 6.2 13.2 42.6 15.85 4.620
3/4” 26.8 3/4” 60 46.6 32.00 8,000 1/2” BPC 23 1/2” 57.1 16 8.5 6.2 13.2 54.1 21.40 7,225
3/4” BPC 26.8 3/4” 69 55.5 37.00 13,875 3/4” 29 3/4” 56.3 20.4 10 7 17.6 52.8 26.10 7,075
1” 38 1” 71 56 45.00 15,500 3/4” BPC 29 3/4” 71.5 20.4 10 7 17.6 68.0 35.20 11,535
* Other dimensions and shapes can be made on demand 1” 36 1” 70 26 12 8 24 66 41.80 16,935
** At these flow rates, the pressure loss in the mufflers will be 0.5 bar. * Other dimensions and shapes can be made on demand
** At these flow rates, the pressure loss in the mufflers will be 0.5 bar.

ØD
A

D
C H C

F
E

ØG
B
B
A

Reference Reference
An AmesPore sintered bronze muffler with a ¾” porous self-
®
An AmesPore® sintered bronze muffler with a ½” solid brass
locking is referred to as thread is referred to as
AmesPore® STC - ¾ AmesPore® SLC - ½
(the letters STC indicate muffler with a porous, self-locking thread) (the letters SLC indicate muffler with a solid brass thread)

See what’s new in mufflers at www.amespore.com.

13
BUSINESS EXCELLENCE, A PRESTIGE PRODUCT

AMES manufactures AmesPore® sintered metallic filters and

porous components at its specialized AMES Solsona plant,
Spain, which is certified according to the ISO 9001, ISO
14001 and IATF 16949 quality standards. The manufacturing
facilities are designed to achieve a quality product with low
minimum order quantities and rapid and reliable delivery.

The AMES Solsona factory has a Technical Department spe-

cialized in filters and porous sintered parts. The technology
used to manufacture AmesPore® filters allows for constant
product innovation to adapt to a changing and demanding
market and thus meet the needs of our customers. This de-
partment is fully equipped to determine important param-
eters such as filtering efficiency, pore size, permeability coef-
ficient, total porosity, dimensional characteristics and other
physical and chemical properties.

AMES is able to co-design filters and porous sintered parts

with its customers. This enables us to provide customized so-
lutions regarding the choice of material, the shape, the toler-
ance and the assembly method.

Contact us at:
www.amespore.com
www.ames-sintering.com

TIONS
CERTIFICA
ISO 90011
ISO 140049
IATF 169

© AMES authorizes reproduction of this document, even partial, provided that the source is indicated and AMES receives a proof copy. Data contained in this document correspond to the
state of our knowledge at the moment of its publication, and they are intended to provide the technical reader with information about possible applications. All warranties are excluded,
including the characteristics and responsibility of the producer, unless we provide prior clarification of specific objectives and conditions of application.

14
AmesPore®
Technical and Commercial Offices

AMES HEADQUARTERS AMES SWITZERLAND AMES ITALIA AMES SINTERING

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info@ames.group

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08980 Sant Feliu de Llobregat
(Barcelona) Spain

Tel. (+34) 936 855 111

Fax (+34) 936 854 488
info@ames.group

www.amespore.com
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