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  • Plant Performance Data - Analysis

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    Sukalyan Ghatak
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    The document contains production data for a phosphoric acid plant over a 12 month period. It shows the planned and actual production quantities, downtime hours, and reasons for unplanned downtime. While production was mostly close to planned levels, there were occasional months where actual production fell short of plans due to unplanned downtime from equipment, operational, external, or business issues. Total unplanned downtime for the year was lower than planned downtime.

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    The document contains production data for a phosphoric acid plant over a 12 month period. It shows the planned and actual production quantities, downtime hours, and reasons for unplanned downtime. While production was mostly close to planned levels, there were occasional months where actual production fell short of plans due to unplanned downtime from equipment, operational, external, or business issues. Total unplanned downtime for the year was lower than planned downtime.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    12 views8 pages

    Plant Performance Data - Analysis

    Uploaded by

    Sukalyan Ghatak
    The document contains production data for a phosphoric acid plant over a 12 month period. It shows the planned and actual production quantities, downtime hours, and reasons for unplanned downtime. While production was mostly close to planned levels, there were occasional months where actual production fell short of plans due to unplanned downtime from equipment, operational, external, or business issues. Total unplanned downtime for the year was lower than planned downtime.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
    of 8

    Planned Actual Production

    Design Production Quantity (Good


    Capacity Quantity Quality)
    Design Capacity 1
    Planned Production Quantity #DIV/0! 1
    Actual Production Quantity (Good Quality) #DIV/0! 0.74038289261 1
    Actual Rejection Quantity (Poor Quality) #DIV/0! 0.13832135578 -0.043986610990681
    Planned Down Time (Hours) #DIV/0! -1 -0.740382892613046
    Unplanned Down Time due to Equipment Issues (Hours) #DIV/0! 0.15881336136 0.09172218209504
    Unplanned Down Time due to Operational Issues (Hours) #DIV/0! 0.1927177632 0.117155812763943
    Unplanned Down Time due to External Issues (Hours) #DIV/0! -0.2074917771 -0.545032844854564
    Unplanned Down Time due to Business Issues (Hours) #DIV/0! 0.13832135578 -0.099941310484127
    Total Unplanned Downtime #DIV/0! 0.04734547521 -0.532776858617862
    Total Downtime #DIV/0! -0.9001956181 -0.914049214010214
    Unplanned Down
    Time due to Unplanned Down Time
    Actual Rejection Quantity Planned Down Equipment Issues due to Operational
    (Poor Quality) Time (Hours) (Hours) Issues (Hours)

    1
    -0.138321355777245 1
    0.62880822270542 -0.158813361359 1
    -0.126660099276225 -0.192717763202 -0.23055106080245 1
    -0.161164592805076 0.2074917771223 -0.29335732442443 -0.224544356569536
    -0.0909090909090908 -0.138321355777 -0.16547584808037 -0.126660099276225
    0.134839972492648 -0.047345475205 0.147264208102145 0.0626224291085149
    -0.0685846154528604 0.9001956181425 -0.08203776125869 -0.150159862635971
    Unplanned Down Time due Unplanned Down Time due to Total Unplanned
    to External Issues (Hours) Business Issues (Hours) Downtime Total Downtime

    1
    -0.161164592805076 1
    0.717137165600636 0.134839972492648 1
    0.503719758209543 -0.0685846154528604 0.39237720790593 1
    Unit of Planned
    Design
    Organization Plant / Unit Output Line / Train Measure Production
    Capacity
    ment Quantity

    Date
    1/5/2021 MPC PAP PHOS ACID TRAIN A MT 1460 1400
    2/5/2021 MPC PAP PHOS ACID TRAIN A MT 1460 980
    3/5/2021 MPC PAP PHOS ACID TRAIN A MT 1460 1460
    4/5/2021 MPC PAP PHOS ACID TRAIN A MT 1460 1460
    5/5/2021 MPC PAP PHOS ACID TRAIN A MT 1460 1460
    6/5/2021 MPC PAP PHOS ACID TRAIN A MT 1460 1460
    7/5/2021 MPC PAP PHOS ACID TRAIN A MT 1460 1460
    8/5/2021 MPC PAP PHOS ACID TRAIN A MT 1460 1220
    9/5/2021 MPC PAP PHOS ACID TRAIN A MT 1460 1460
    10/5/2021 MPC PAP PHOS ACID TRAIN A MT 1460 1460
    11/5/2021 MPC PAP PHOS ACID TRAIN A MT 1460 1460
    12/5/2021 MPC PAP PHOS ACID TRAIN A MT 1460 1460
    Unplanned Unplanned Unplanned Unplanned
    Actual
    Actual Down Time Down Time Down Time Down Time
    Rejection Planned Total
    Production due to due to due to due to
    Quantity Down Time Unplanned
    Quantity Equipment Operational External Business
    (Poor (Hours) Downtime
    (Good Quality) Issues Issues Issues Issues
    Quality)
    (Hours) (Hours) (Hours) (Hours)

    1275 0 1 2 0 0 0 2
    980 0 8 0 0 0 0 0
    1240 100 0 2 0 0 0 2
    1210 0 0 0 0 0 2 2
    1150 0 0 0 0 2 0 2
    1275 0 0 0 2 0 0 2
    1480 0 0 0 0 0 0 0
    980 0 4 0 0 4 0 4
    1376 0 0 0 1 0 0 1
    1285 0 0 0 0 2 0 2
    1489 0 0 0 0 0 0 0
    1423 0 0 1 0 0 0 1

    -0.7403829 -0.532777

    Diference = 90*planned DT + 105*unplanned DT


    Total Actual < Planned
    Downtime Planned - Actual

    3 1 125
    8 0 0
    2 1 220
    2 1 250
    2 1 310
    2 1 185
    0 0 -20
    8 1 240
    1 1 84
    2 1 175
    0 0 -29
    1 1 37
    Actual Production Quantity (Good Qu
    1600
    1480
    1400 137
    1275 1240 1275
    1200 1210
    1150
    1000 980 980
    800

    600

    400

    200

    0
    1/1/2021 3/1/2021 5/1/2021 7/1/2021 9/1/2021
    tion Quantity (Good Quality)

    1480 1489
    1423
    1376
    1275 1285
    0
    1150
    980

    1/2021 7/1/2021 9/1/2021 11/1/2021

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