Netsure 801 Series Power Supply System User Manual

NetSure 801 CA7 Power Supply System (New Skelecton)
User Manual
Version V1.1
Revision date December 21, 2018
BOM 31013510
Vertiv Tech provides customers with technical support. Users may contact the nearest Vertiv local sales
office or service center.
Copyright © 2018 by Vertiv Tech Co., Ltd.
All rights reserved. The contents in this document are subject to change without notice.
Vertiv Tech Co., Ltd.
Address: Block B2, Nanshan I Park ,No.1001 Xueyuan Road, Nanshan District, Shenzhen, 518055, PR
China
Homepage: www.vertivco.com
E-mail: overseas.support@vertivco.com
Safety Precautions
To prevent unexpected problems, please read the operation instructions and safety precautions very carefully
before installation operation. The “Caution, Notice, Warning, Danger” in this manual do not represent all of the
safety points that should be observed, and are only used as supplementary to the operation safety. Therefore,
the personnel responsible for the installation and operation of Vertiv products must be strictly trained to master
the correct operations and all the safety points before actual operation.
When working on Vertiv products, relevant industry safety rules and special safety instructions provided by Vertiv
must be observed.
Electrical Safety
High voltage
Danger
Danger
High voltage power supply provides power for equipment operation, any direct contact or indirect contact through moist
objects with high voltage or AC mains will result in fatal injury.
 Relevant industry safety regulations must be observed during the installation of AC power supply
equipment. The people who do the AC standard installation must be licensed to operate high voltage and
AC power.
 During operation, metal objects such as watches, bracelets, bangles, rings, etc. must be removed.
 In case water or moisture is found on the cabinet, turn off the power immediately. In moist environments,
take strict precautions to prevent water from entering the equipment.
 “Prohibit” warning label must be attached to the switches and buttons which are not permitted to be
operated on during installation.
Danger
Danger
Nonstandard or incorrect high voltage operation can present risk of electric shock or burn. The connection and wiring of AC
cables must be in compliance with local rules and regulations. Only those who are licensed to operate high voltage and AC
power can perform high voltage operations.
Expected short-circuit current
Notice
Notice
The short-circuit breaking capacity of the rectifier AC input MCB is 6kA. If the expected short-circuit current of AC input
loop exceeds 6kA, please contact Vertiv technical support.
Dangerous energy
Danger
Warning
The power system contains output exceeds 240VA, when installing into end system care must be taken that the output and
appropriate wire may not be touched.
Multi-power input
Danger
Warning
Prevent electric shock and dangerous energy. Even if the AC input power is cut off, there is still dangerous conductive parts
fed by battery existing.
Power supply cable
Notice
Notice
Make sure the cable and cable labels are in accordance with actual installation before cable connection.
Tools
Warning
Warning
In high voltage and AC operation, special tools must be used. No common or self-carried tools should be used.
Thunderstorm
Danger
Danger
Never perform high voltage, AC, iron tower, or mast operations on a day with thunderstorms about.
In thunderstorms, strong electromagnetic field will be generated in the air. Therefore the equipment should be solidly
earthed in time to avoid damage by lightning strikes.
Static
Notice
Notice
The static electricity generated by the human body will damage the static sensitive elements on circuit board, such as
large-scale ICs, etc. Before touching any plug-in board, circuit board and IC chip, ESD wrist strap must be worn to prevent
body static from damaging the sensitive elements. The other end of the antistatic wrist strap must be solidly earthed.
Short circuit
Danger
Danger
During operation, never short-circuit the positive and negative poles of the DC distribution unit of the system or the
non-earthing pole and the earth. The power supply equipment is a constant voltage DC power supply. Short circuit will
result in equipment burning and endanger human safety.
Check carefully the polarity of the cable and connection terminals when performing live DC operations.
As the operation space in the DC distribution unit is very tight, please carefully select the operation space.
Never wear a watch, bracelet, bangle, ring, or other conductive objects in operation.
Insulated tools must be used.
In live operations, keep the arm muscle in tense state so that when tool connection is loosened, the free
journey between the human body and tool is reduced to the minimum.
Battery
Danger
Danger
Before working on the battery, read very carefully the safety precautions for battery transportation and the correct battery
connection method.
Non-standard operation on the battery will result in danger. In operation, pay close attention to prevent battery
short circuit and spill of the electrolyte. The spill of the electrolyte will pose potential threat to the equipment and
erode the metal objects and circuit board, thus causing damage to the equipment and short circuit of the circuit
board.
For safety reasons, before working on the battery, pay attention to the following points:
Remove the watch, bracelet, bangle, ring, and other metal objects.
Use insulated tools.
Wear eye protection and take preventive measures.
Wear rubber gloves and apron to guard against spilt electrolyte.
In battery transportation, the electrode of the battery should always be kept facing upward. Never put the
battery upside down or slanted.
After battery installation, check carefully that the battery cable polarity is correct and the connections are solid.
After battery connections are made and before the system is switched on, the battery fuse must be in open state
in case the battery is damaged due to overdischarge in this period.
Others
Taking out rectifier
Notice
Warning
When taking out the rectifier, you should replace with a new one or install a dummy plate immediately.
Hoisting heavy objects
Notice
Warning
Never walk under the crane arm or the hoisted objects when hoisting heavy objects.
Sharp corners of the objects
Notice
Warning
When moving equipment by hands, wear protective gloves to avoid injury by sharp objects.
Inserting and extracting boards
Notice
Notice
Do not use too much force in inserting single boards to prevent the contact pins on the motherboard to be twisted. Insert the
boards along the slots to avoid short circuit resulting from the contact of circuit boards. Never touch the connectors of the
boards when holding the boards.
Binding signal lines
Notice
Notice
Signal lines should be bound separately from heavy current and high voltage lines, with binding interval no less than
150mm.
Contents
Chapter 1 Introduction ................................................................................................................................................. 1
1.1 Model Information .......................................................................................................................................... 1

1.2 Overview ....................................................................................................................................................... 2
1.3 Components .................................................................................................................................................. 4
1.3.1 Rectifier .............................................................................................................................................. 4
1.3.2 Controller ............................................................................................................................................ 5
1.3.3 AC Distribution Cabinet ....................................................................................................................... 6
1.3.4 DC Distribution Cabinet ......................................................................................................................10
1.3.5 Rectifier Cabinet ................................................................................................................................15
Chapter 2 Installation Preparation ...............................................................................................................................18
2.1 Installation Requirements ..............................................................................................................................18

2.1.1 Environmental Requirements ..............................................................................................................18
2.1.2 Layout Requirements Of The Equipment Room...................................................................................18
2.1.3 Power Supply.....................................................................................................................................20
2.1.4 Safety Protection ................................................................................................................................20
2.1.5 Equipment Running Environment Checklist .........................................................................................21
2.2 Storage Conditions .......................................................................................................................................22
2.3 Installation Preparation..................................................................................................................................22
2.3.1 Field Check ........................................................................................................................................22
2.3.2 Tools And Materials Preparation .........................................................................................................22
2.4 Unpacking Inspection ....................................................................................................................................24
Chapter 3 Installation ..................................................................................................................................................26
3.1 Installing Cabinet ..........................................................................................................................................26

3.1.1 Installation On The Floor ....................................................................................................................26
3.1.2 Installation On Supporting Rack ..........................................................................................................27
3.1.3 Parallel Connection Between Cabinets ...............................................................................................28
3.1.4 Parallel Connection With Copper Bars ................................................................................................29
3.1.5 Installation Of System Above 2000A ...................................................................................................30
3.1.6 Mounting Large Side Door And Small Side Door .................................................................................30
3.1.7 Placing DC Cabinet Separate From System ........................................................................................31
3.2 Connecting Power Cables .............................................................................................................................31
3.2.1 Connecting Earth Cable .....................................................................................................................32
3.2.2 Connecting Cables Between Rectifier Cabinet And AC Distribution Cabinet .........................................33
3.2.3 Connecting AC Input Cables ...............................................................................................................35
3.2.4 Connecting Emergency Lighting Cables (Optional) ..............................................................................36
3.2.5 Connecting DC Load Cables ..............................................................................................................37
3.2.6 Connecting Battery Cables .................................................................................................................39
3.3 Installation Checklist .....................................................................................................................................40
3.4 Installing Rectifier And Controller ...................................................................................................................40
3.4.1 Installing Rectifier ...............................................................................................................................40
3.4.2 Installing Controller ............................................................................................................................41
3.4.3 The Installation And Wiring Of The Controller IB2 Extension Board ......................................................42
3.5 Connecting Communication Cables And Auxiliary Power Cable ......................................................................44
3.5.1 Connecting Rectifier Cabinet Communication Cable ............................................................................44
3.5.2 Connecting Communication Cable Of Distribution Cabinet ...................................................................46
3.6 Installing Options ..........................................................................................................................................48
Chapter 4 Testing .......................................................................................................................................................50
4.1 Notes On Testing ..........................................................................................................................................50

4.2 Power-on ......................................................................................................................................................50
4.3 Setting Basic Parameters ..............................................................................................................................51
4.3.1 Setting DIP Switch .............................................................................................................................51
4.3.2 Setting Basic Parameters For Controller .............................................................................................53
4.4 Checking Alarm And Operation Status ...........................................................................................................56
4.4.1 Testing Controller ...............................................................................................................................56
4.4.2 Testing DC Distribution.......................................................................................................................57
4.4.3 Access Controller Through Web .........................................................................................................58
Chapter 5 Operation ...................................................................................................................................................63
5.1 Power Distribution LCD Operation .................................................................................................................63

5.2 Setting The Position Number Of The Rectifier Manually .................................................................................69
5.3 Adding Load .................................................................................................................................................71
5.4 Adding Rectifier ............................................................................................................................................71
Chapter 6 Maintenance...............................................................................................................................................73
6.1 Maintenance Requirements ...........................................................................................................................73
6.1.1 General..............................................................................................................................................73
6.1.2 Maintenance Tools And Equipments ...................................................................................................73
6.1.3 Reference Technical Specification For Maintenance............................................................................74
6.2 Routine Maintenance Items ...........................................................................................................................75
6.3 Routine Maintenance ....................................................................................................................................77
6.4 Basic Inspection............................................................................................................................................77
6.4.1 Handling Controller Fault ....................................................................................................................77
6.4.2 Handling Rectifier Fault ......................................................................................................................78
6.5 Replacing Rectifier ........................................................................................................................................79
6.6 Emergency Treatment ...................................................................................................................................80
Appendix 1 Technical Parameter.................................................................................................................................82
Appendix 2 Alarm List .................................................................................................................................................87
Appendix 3 Terminologies ...........................................................................................................................................91
Appendix 4 Engineering Design Diagram.....................................................................................................................93
Appendix 5 Spare Part List........................................................................................................................................ 108
Appendix 6 Wiring Diagram....................................................................................................................................... 109

Chapter 1 Introduction 1
Chapter 1 Introduction
The NetSure 801 CA7 series power supply system (power supply system for short) is a new generation of telecom
power supply with exceptional reliability and performance. It is designed by Vertiv incorporating years of experience in
development and equipment operation on power network.
This chapter introduces the model information, overview and components.
1.1 Model Information

Take NetSure 801 CA7 power supply system for example, the model information of the NetSure 801 series power
supply system is shown in Figure 1-1.
NetSure 801 C A 7
Version number
The number of the rectifier in the typical power supply system. If the number
ranges between 0 ~ 9, the character is represented by a number. If the number
is larger than 9, the character is represented by a letter, for example, A represents
the number 10, B represents the number 11, and so on. A: 10.
Region. C: China.
Output power of the rectifier. The output power of R48-5800: 5800W.
Brand name of the power supply system.
Figure 1-1 Model information
NetSure 801 Series Power Supply System User Manual

2 Chapter 1 Introduction
1.2 Overview
The power supply system is composed of AC distribution cabinet, DC distribution cabinet, AC/DC integrated
distribution cabinet, rectifier cabinet, controller, rectifier and options.
The number of AC distribution cabinet, DC distribution cabinet, AC/DC integrated distribution cabinet and rectifier
cabinet can be configured according to customer requirement. The capacity of the system can be expanded to 6000A
at most. The system composed of one AC distribution cabinet, one DC distribution cabinet and one rectifier cabinet is
shown in Figure 1-2.
Rectifier Controller
AC distribution cabinet Rectifier cabinet DC distribution cabinet

Figure 1-2 Three-cabinet system structure
The technical parameter of the rectifier cabinet is given in Table 1-1.

Table 1-1 Technical parameter of rectifier cabinet
Parameter Description
Operating temperature -5°C ~ 40°C
Storage temperature -45°C ~ 70°C
Environmental Relative humidity 5%RH ~ 95%RH
Altitude ≤ 2,000m (derating is necessary above 2,000m)
Others No conductive dust or erosive gases. No possibility of explosion
Input system 3- phase 4-wire and 3- phase 5-wire
Iined voltage 380Vac
Voltage range 260Vac ~ 530Vac (errors: 5Vac)
AC input
Frequency 45Hz ~ 65Hz
Max. current ≤ 130A (304V input)
Power factor ≥ 0.98
Voltage range 53.5Vdc
Nominal voltage 48Vdc
Output DC voltage 42Vac ~ 57.6Vac
DC output Rack1000-7: 1000A
Max. current
Rack2000-7: 2000A
Voltage stabilizing precision ≤ 1%
Efficiency ≥ 90%

Recitifier cabinet 2000mm × 600mm × 600mm
Dimensions
Controller(M831D) 42mm × 86.60mm × 211.5mm
mm (H × W
Recitifier (R48-5800A、
× D) 88mm × 244mm × 372mm
R48-5800e)
Mechanical Recitifier cabinet (not include
Rack1000-7 ≤ 140；Rack2000-7 ≤ 180
the rectifier)
Weight (kg) Controller(M831D) ≤2
Recitifier (R48-5800A、
≤8
R48-5800e)
The technical parameter of the AC distribution cabinet is given in Table 1-2.

Table 1-2 Technical parameter of AC distribution cabinet
Operating temperature -5°C ~ 40°C;
TN-C, TN-S, TN-C-S, TT, 3- phase 4-wire and 3- phase 5-wire network
Input system
forms
Rated line voltage 380Vac
AC input
Voltage range 260Vac ~ 530Vac (errors: 5Vac)
45Hz ~ 65Hz
Frequency
45Hz ~ 55Hz (Configuring PD380/630AFA-7-Y1)
PD380/400AFH-7-Y2:
6 route 3- phase input, 6 route single phase output，Output total capacity
does not exceed 400A:
160A/3P × 4, 63A/3P × 1, 32A/3P × 1, 32A/1P × 3, 20A/1P × 3
PD380/630AFH-7-Y3:
AC output Distribution parameter 8 route 3- phase input, 6 route single phase output，Output total capacity
160A/3P × 6, 63A/3P × 1, 32A/3P × 1, 32A/1P × 3, 20A/1P × 3
PD380/630AFH-7/YF: Configured according to customer requirement (IF
the input switch using MCB, shall not exceed the total capacity of the
Cabinet input of MCB 80%)
PD380/630AFA-7/Y4:
8 route 3- phase input, 6 route single phase output，Output total capacity
AC output Distribution parameter
160A/3P × 6, 63A/3P × 1, 32A/3P × 1, 32A/1P × 3, 20A/1P × 3
Dimensions mm (W × D × H) 2000mm × 800mm × 600mm
Mechanical PD380/400AFH-7-Y2, PD380/630AFH-7-Y3 ≤ 240,
Weight (kg)
PD380/630AFA-7-Y4 ≤ 250, PD380/630AFH-7/YF ≤ 270
The technical parameter of the DC distribution cabinet is given in Table 1-3.

Table 1-3 Technical parameter of DC distribution cabinet
Operating temperature -5°C ~ 40°C;
Rated voltage 48Vac
DC input Voltage range 42Vac ~ 57.6Vac (errors: 0.3Vac)

PD48/1600DF-7-Y3: 1600A; PD48/1600DF-7-Y4: 1600A;
Rated input current
PD48/2500DF-7-Y3: 2500A; PD48/2500DF-7-Y4: 2500A
PD48/1600DF-7-Y3: ≤ 1200A; PD48/1600DF-7-Y4: ≤ 1200A;
DC output Load current
PD48/2500DF-7-Y3: ≤ 2000A; PD48/2500DF-7-Y4: ≤ 2000A

PD48/1600DF-7-Y3: ≤ 400A; PD48/1600DF-7-Y4: ≤ 400A;
Battery charging current
PD48/2500DF-7-Y3: ≤ 500A; PD48/2500DF-7-Y4: ≤ 500A
PD48/1600DF-7-Y3, 22 routes load output:
500A (NT3) × 6, 200A (NT2) × 2, 100A (NT00) × 8, 63A (NT00) × 6
DC output 400A (NT3) × 12, 200A (NT2) × 4, 100A (NT00) × 2, 63A (NT00) × 6
Distribution parameter PD48/2500DF-7-Y3，30 routes load output:
630A (NT3) × 8, 400A (NT2) × 4, 200A (NT2) × 4, 100A (NT00) × 8, 63A
(NT00）× 6
PD48/2500DF-7-Y4，26 routes load output:
500A (NT3) × 16, 200A (NT2) × 4, 100A (NT00) × 2, 63A (NT00) × 4
PD48/1600DF-7/YF: Configured according to customer requirement

DC output Distribution parameter
Dimensions mm (W × D × H) 2000mm × 800mm × 600mm

PD48/1600DF-7-Y3 ≤ 280; PD48/1600DF-7-Y4 ≤ 280;
Mechanical
Weight (kg) PD48/2500DF-7-Y3 ≤ 290; PD48/2500DF-7-Y4 ≤ 290;
PD48/2500DF-7/YF, PD48/1600DF-7/YF ≤ 290
1.3 Components
1.3.1 Rectifier
The system uses rectifier R48-5800A, the frame structure of which mainly consists of panel, enclosure, handle, and
so on, as shown in Figure 1-3.
Figure 1-3 Rectifier appearance

There are LEDs, slide switch and handle on the front panel, and AC input socket, DC output socket and
communication port on the rear panel. The front panel is shown in Figure 1-4, and functions of indicators are given in
Table 1-4.
Power indicator Slide switch
Fixing screw
Protection indicator
Handle
Fault indicator
Current indicators
Figure 1-4 Rectifier front panel
Table 1-4 Function of indicators

Indicator Normal state Fault state Fault cause
Power indicator Off No input and output
On
(Green) Flashing The rectifier is being operated through the host
AC input under/overvoltage,
Protection indicator On rectifier PFC output under/overvoltage, high-temperature, or current sharing
Off
(Yellow) imbalance
Flashing Rectifier communication failure
Fault indicator On Output overvoltage, output fuse blown, or rectifier addresses contradictory
Off
(Red) Flashing Faulty fan
Shows the output current, each LED represents 10A. If the rectifier is in
current limiting state (output current > 100A), the tenth LED will blink. If the
Current indicators on
output current of the rectifier is smaller than 2A, no current indicator will be
on
1.3.2 Controller
The controller specific content see the M831D Controller User Manual.

1.3.3 AC Distribution Cabinet
The AC distribution cabinet is available in four models: PD380/400AFH-7-Y2, PD380/630AFH-7-Y3,

PD380/630AFA-7-Y4 and PD380/630AFH-7/YF. The appearances of the AC distribution cabinets are the same, as
shown in Figure 1-5.
Power distribution
LCD
AC mains indicator
Failure indicator
Figure 1-5 Appearance of AC distribution cabinet
The internal structure of AC distribution cabinet PD380/400AFH-7-Y2 is shown in Figure 1-6.
Buzzer Knife-blade switch

Buzzer control switch
SPD MCB
Class C SPD
Monitoring board
AC output MCB
Signal transfer board
AC sampling board
(a) Front view (door open)

Cover plate
Neutral busbar
Earth busbar
(b) Rear view (door open)

Figure 1-6 PD380/400AFH-7-Y2 AC distribution cabinet
The internal structure of AC distribution cabinet PD380/630AFH-7-Y3 is shown in Figure 1-7.
Buzzer
Knife-blade switch
SPD MCB
Class C SPD
Monitoring board
Signal transfer board AC output MCB
AC sampling board

Cover plate
Neutral busbar
Earth busbar

Figure 1-7 PD380/630AFH-7-Y3 AC distribution cabinet
ATS
ATS controller
Monitoring board
AC sampling board
AC output MCB

SPD MCB
SPD
Neutral busbar
Earth busbar

Figure 1-8 PD380/630AFA-7-Y4 AC distribution cabinet
The structure and configuration of PD380/630AFH-7/YF is determined by customer requirement. See purchase order
for description.

1.3.4 DC Distribution Cabinet
The DC distribution cabinet is available in six models: PD48/1600DF-7-Y3, PD48/1600DF-7-Y4, PD48/1600DF-7/YF,

PD48/2500DF-7-Y3, PD48/2500DF-7-Y4 and PD48/2500DF-7/YF. The appearances of the DC distribution cabinets
are the same, as shown in Figure 1-9.
Power distribution
LCD
Power indicator
Failure indicator
Figure 1-9 Appearance of DC distribution cabinet

The internal structure of DC distribution cabinet PD48/1600DF-7-Y3 is shown in Figure 1-10.
Battery I fuse Battery II fuse

Buzzer
Fault silencer
Controller LCD
Control board Load fuse
(a) Front view (open front door)
DC positive busbar
(b) Rear view (open front door and remove rear door)
Figure 1-10 PD48/1600DF-7-Y3 DC distribution cabinet


Buzzer
Fault silencer
Controller LCD
Control board
Load fuse
DC positive busbar


Buzzer
Fault silencer
Controller LCD
Control board
Load fuse
DC positive busbar


Buzzer
Fault silencer
Controller LCD
Control board
Load fuse
DC positive busbar

The structure and configuration of PD48/1600DF-7/YFand PD48/2500DF-7/YF are determined by customer

requirement. See purchase order for description.
1.3.5 Rectifier Cabinet
Rectifier cabinets Rack 1000-7 and Rack 2000-7 are shown in Figure 1-14 and Figure 1-15 respectively.
Rectifier input switch
Controller
Rectifier
Figure 1-14 Rectifier cabinet Rack1000-7

Rectifier input switch
Controller
Rectifier
Figure 1-15 Rectifier cabinet Rack2000-7
The name, function and use of the cabinet components are given in Table 1-5.
Table 1-5 Part name, function and use
Name Function Cabinet
When the mains input 1 is available, HL1 illuminates; when the mains
AC cabinet, AC/DC cabinet
input 2 is available, HL2 illuminates
Power LED When the AC input 1 is available, HL1 illuminates; when the AC input
Rectifier cabinet, AC/DC cabinet
2 is available, HL2 illuminates
When there is electricity in the busbar, the LED illuminates DC cabinet, AC/DC cabinet
When the distribution cabinet is in normal operation, it is off; it AC cabinet, DC cabinet, AC/DC
Fault LED
illuminates otherwise cabinet
Display the input voltage, current, frequency, running mains input
JYG-12864J9G number, SPD state, output MCB state (AC/DC cabinets have none) AC cabinet, AC/DC cabinet
(R)-YS6L2-VB and alarm information of the AC cabinet
Display Display the busbar voltage, total load current, battery voltage, battery
DC cabinet, AC/DC cabinet
current, load fuse status and alarm information
Measure the AC input voltage, main switch state, output MCB state,
surge protection device (SPD) state; control the position of the main
PD380/400AFH & PD380/630AFH AC
switch, generator start signal output; annunicate audible and visual
cabinet, AC/DC cabinet
alarms when the AC cabinet malfunctions, and simultaneously transmit
A6V6FU11
relevant information to the display of the AC cabinet and the controller
monitoring board
Measure the busbar voltage, total load current, battery voltage, battery
current and load fuse status; annunicate audible and visual alarms
when the AC cabinet malfunctions, and simultaneously transmit
relevant information to the display of the DC cabinet and the controller
Transfer the input/output signals of the monitoring board of the AC PD380/400AFH & PD380/630AFH AC
A2V6FX1 signal cabinet cabinet, AC/DC cabinet
transfer board Transfer the input/output signals of the monitoring board of the DC
cabinet

Name Function Cabinet

A6V6FA1 AC Sample the phase voltage of both mains inputs and the phase-B
AC cabinet, AC/DC cabinet
sampling board current of the running mains input
Measure the AC input voltage, main switch state, output MCB state,
surge protection device (SPD) state; control the position of the main
HDU1U11 PD380/400AFH & PD380/630AFH AC
switch, generator start signal output; annunicate audible and visual
monitoring board cabinet, DC cabinet, AC/DC cabinet
alarms when the AC cabinet malfunctions, and simultaneously transmit
relevant information to the display of the AC cabinet and the controller
A1V8FA1 AC Sample the phase voltage of one main inputs or the phase-B current of
PD380/400AFH AC cabinet
sampling board the running mains input
It does not beep when the AC cabinet is in normal operation, and PD380/400AFH & PD380/630AFH AC
Buzzer
beeps when the AC cabinet malfunctions cabinet, DC cabinet, AC/DC cabinet
K1 can be placed in 2 positions: fault alarm and alarm silencing;
K2 can be placed in 2 positions: buzzer ON, and buzzer OFF.
Normally, K1 is placed in the “fault alarm” position,and K2 in “buzzer
ON” position.
When AC cabinet fault occurs, the buzzer will beep; if alarm silencing
Buzzer control is needed, place K1 in the “alarm silencing” position; when the fault is PD380/400AFH & PD380/630AFH AC
switch removed, the buzzer will beep again, then place K1 to the “fault alarm” cabinet, DC cabinet, AC/DC cabinet
position, the buzzer will stop beeping.
K2 is buzzer switch: when K2 is placed to the “buzzer ON” position,
the buzzer beeping is subject to the control of the monitoring board;
when placed to the “buzzer OFF” position, the buzzer will not beep,
and is not controlled by the monitoring board
Discharge lightning strike current. The SPD indicator is green when
Class-C SPD the SPD operates normally, and turns red when it malfunctions. In this AC cabinet, AC/DC cabinet
case, it must be replaced
It is used to protect SPD, and is closed when the SPD operates
normally. When it trips, the SPD should be checked for damage. It is PD380/400AFH & PD380/630AFH AC
SPD MCB
damaged, it must be replaced immediately, and the MCB should be cabinet, AC/DC cabinet
closed; if the SPD is not damaged, close the MCB timely
Knife- blade It is used to control the switchover between the 2 mains inputs. This
switch or air switch can be placed in 2 positions: “I” and “II”, respectively AC cabinet, AC/DC cabinet
breaker representing mains input 1 and mains input 2
It is used to control the switchover automatic between the 2 mains
ATS inputs. This switch can be placed in 2 positions: “I” and “II”, PD380/630AFH AC cabinet
respectively representing mains input 1 and mains input 2
Output MCB Configured according to custermer requirement AC cabinet, AC/DC cabinet
Output fuse Configured according to custermer requirement DC cabinet, AC/DC cabinet

18 Chapter 2 Installation Preparation
Chapter 2 Installation Preparation
This chapter introduces installation requirements, storage conditions, installation preparation and unpacking
inspection.
2.1 Installation Requirements
2.1.1 Environmental Requirements
The environmental conditions of the equipment room must meet the requirements listed in Table 2-1.
Table 2-1 Environmental conditions for the equipment room
Environmental conditions Recommended range
Ambient temperature -5°C to 40°C
Humidity ≤ 90%RH, no condensation
Dust density ≤ 1mg/m3
Sunlight No direct sunlight
Corrosive materials No pollutants, such as salt, corrosive materials, and smoke.
Vibration ≤ 1.5m/s²
Harmful organisms None
Mould None
Dampness Waterproof
The equipment may be prematurely damaged if dust or sand accumulates in it. The following measures are
recommended for dirty environment:
1. The equipment should be installed in an airtight and air-conditioned room. The air conditioner filter should be
adequately maintained without being obstructed. To reduce the dust in the equipment room, unattended equipment
room is recommended.
2. Clean the air filter periodically to provide clean air.
2.1.2 Layout Requirements Of The Equipment Room
Air exhaust and ventilation

When the power supply is working, the main exothermic part is the rectifier. To ensure free airflow around the power
supply system, an 800mm clearance must be kept in front of the system and 800mm behind.
Cabling
The top cable entry system are all introduced from the top of the cabinet, therefore wiring rack should be provided in
the equipment room for top cable entry system, which is recommended to be at least 300mm above the equipment.
For bottom cable entry system, cable trough should be provided in the equipment room, which should be no wider
than the spacing between the equipment mounting holes.
 Note
To prevent electric coupling, AC cables should be run separate from DC cables and signal cables.
Installation surface
The installation surface is supposed to be cement floor or incombustible metal subrack.
Antistatic requirement
As for antistatic requirement, the absolute value of the static voltage of the equipment, wall and people to the ground
should be less than 200V. Raised floor is highly recommended for the equipment room. The antistatic earth
resistance should be not greater than 10Ω. Care should be taken regarding antistatic during equipment unpacking,
transportation and operation.
NetSure801 Series Power Supply System User Manual

Chapter 2 Installation Preparation 19
Lighting
Lighting in equipment room may be classified into general lighting and partial lighting. General lighting provides light
for the whole room, while partial lighting is installed above the equipment cabinet or workstation to provide light for a
restricted area. It is recommended to provide both lightings in the equipment room.
Clearance
1. At least 1.5m of clearance should be kept between the front of the power system cabinet and the wall.
2. At least 0.8m of clearance should be kept between the back of the power system cabinet and the wall.
3. At least 0.8m of clearance should be kept the sides of the power system cabinet and the wall.
4. At least 1.5m of clearance should be kept between the back of the power system cabinet and the front of another
piece of equipment.
5. At least 1.2m of clearance should be kept between the back of the power system cabinet and the back of another
piece of equipment.
6. Maintenance passage should be kept between equipment, which should not be less than 2m wide.
Refer to Figure 2-1 for the above requirements. No less than 0.2m of clearance should be kept between the battery
and the wall, and no less than 0.8m of clearance should be kept between batteries.
Clearance
between
cabinet side
Front of the and the wall ≥
cabinet 0.8m
Clearance
between
cabinet back
Clearance and the wall ≥
≥ 1.5m 0.8m
Figure 2-1 Locating cabinet
Weight capacity and shockproof requirements

When installing the power system in areas subject to frequent earthquakes, shockproof measures should be taken.
Firstly, expansive bolts should be used to fix the system (refer to 3.1 Installing Cabinet); secondly, the system
should be reinforced as shown in Figure 2-2 to enhance its shockproof ability. Because the power supply system is
relatively heavy, the weight capacity of the equipment room should meet relative requirements and is determined
based on the equipment configuration.
Figure 2-2 Reinforcing the cabinet for shockproof purpose
Fire protection facility

The equipment room should comply with relevant fire protection regulations and requirements for power distribution,
and provide adequate fire protection facility, such as dry-chemical extinguisher and automatically explosive fire
protection ball.
NetSure 801 CA7 Power Supply System (New Skelecton) User Manual
2.1.3 Power Supply
General
Mains power should be used as the main AC source in communication field; backup batteries and generator should
be provided according to the actual power source conditions. AC source composed of mains power and
user-provided generator should use centralized power supply mode to supply power, and low voltage AC power
supply system should use three-phase five-line mode.
The AC power cables should be copper core cable and sized to suit for the load. It is recommended that the power
cables outside the equipment room should be buried directly under the ground or by means of cable pipe. Power
cables should be run separate from signal cables.
Power supply adaptability

The power supply system is adaptable to various mains formats, including TN-C, TN-S, TN-C-S and TT formats with
three-phase four-wire or three-phase five- wire styles. If the power supply system uses IT mains format, users need
to have the system made to order.
Capacity requirements
1. Power transformer
Because of the particularity of switch-mode power supply system, the power supply should provide relatively large
redundancy. If the capacity of the power transformer is small, operation of other electric equipment may be affected.
Calculated based on full configuration of the power supply system, the capacity of a dedicated transformer should
exceed 1.25 times of the total capacity of the system. So, considering other electric equipment such as air conditioner,
the capacity of the transformer should be even larger, and the upper capacity level should be selected according to
the specifications.
PD380/400AFH-7-Y2 AC distribution cabinet is not supposed to be directly connected to the secondary side of a
transformer with capacity greater than 800kVA. An extra distribution cabinet should be used between
PD380/400AFH-7-Y2 AC distribution cabinet and the transformer for shortcircuit protection. PD380/630AFH-7-Y3 AC
distribution cabinet is not supposed to be directly connected to the secondary side of a transformer with capacity
greater than 1000kVA. An extra distribution cabinet should be used between PD380/630AFH-7-Y3 AC distribution
cabinet and the transformer for shortcircuit protection.
2. Generator
If the load of the power supply system is more than 50% of the generator capacity, when the higher harmonic current
generated by the rectifiers passes the stator winding of the synchronous generator, the voltage waveform will be
severely distorted, which will have two effects. One is, it will cause unstable running and mechanical vibration of the
generator; and the other is, the harmonic current will make the generator overheat, thus accelerating the insulation
ageing of the generator. This is not only harmful to the generator, but also affects the stable running of the power
supply system. Therefore, the load of the power supply system should not exceed 50% of the generator capacity. It
should be calculated based on the apparent power. A simple calculation of the generator capacity is: output voltage
(taken as 60V) × output current (take the final configuration) × 2.
The power factor and excitation model of the generator should also be taken into consideration when selecting a
generator. Brushless generator of fundamental wave excitation model should be used with caution.
2.1.4 Safety Protection
Lightning protection & surge protection

The lightning protection and earthing system of telecom stations should comply with relevant standards.
The power supply system is equipped with a Class- C SPD. To achieve better surge protection, it is recommended to
mount Class-B SPD before the AC mains is connected to the system. The mounting of Class-B SPD is shown in
Figure 2-3.
Class-B SPD should be purchased and mounted by the user. If condition permits, it is recommended that the cable
length between the Class-B SPD and the AC distribution unit of the power supply system range between 5 ~ 10m.
And this section of cable should be routed indoors to avoid direct lightning strike. When mounting the Class-B SPD,
attention should be paid to the sectional area and length of the cable connecting the Class-B SPD: the sectional area

should be no less than 25mm2, the cable should be as short as possible, and so is the earth cable of the Class-B
SPD. The SPDs should be inspected periodically to ensure their normal operation.
Power
supply
5~10m system
A
B SPD
C
N
SPD earth
PE
-
System earth bar
48VDC
DC earth
Class-B SPD
+
SPD earth
DC earth cable
Protective earth
Protective earth cable
User earth bar
Figure 2-3 Diagram of SPD mounting & system earthing
Earthing requirement
The earthing system in the communication equipment room is generally designed on the principle of common earth,
that is, DC operation earth, SPD earth and protective earth sharing the same earth. The earth resistance should be in
accordance with the specifications listed in Table 2-2.
Table 2-2 Earth resistance requirements for communication station
Earth resistance Application range
Integrated building, international telecom bureau, tandem station, SPC switching office above 10000 lines,
<1Ω
toll office above 2000 lines
<3Ω SPC switching office above 2000 lines and below 10000 lines, toll office below 2000 routes
SPC switching office with less than 2000 lines, optical cable terminal station, carrier wave repeating station,
<5Ω
earth station, microwave junction center, mobile communication machine station
10Ω Microwave relay station, optical cable relay station, small-sized earth station
<20Ω Microwave passive relay station
Suitable for those whose earth resistance rate is less than 100Ω·m, SPD earth in the interface between
<10Ω
electric cable and aerial electric line
Suitable for those whose earth resistance rate is 100-500Ω·m, SPD earth in the interface between electric
<15Ω
cable and aerial electric line
Suitable for those whose earth resistance rate is 501-1000Ω·m, SPD earth in the interface between electric
<20Ω
cable and aerial electric line
Note: the content in the table is adapted from Installation Design Specifications for Communication Power Supply Equipment
2.1.5 Equipment Running Environment Checklist
The equipment running environment checklist is given in Table 2-3.

Table 2-3 Equipment running environment checklist
No. Item Index Pass
1 Ambient temperature in equipment room -5°C to +40°C Yes/No
2 Humidity in equipment room ≤ 95% Yes/No
3 Lighting in equipment room 70 ~ 200Lux Yes/No
4 Height of equipment room ≥ 3m Yes/No
5 Static electricity in equipment room Lay antistatic floor or antistatic rubber Yes/No
6 Weight capacity and quakeproof ability Accord with Level 8 quakeproof, and safety must be ensured Yes/No
7 Radiation No blockage in equipment radiation passage Yes/No
No. Item Index Pass

8 Damp proof No mildew breeding conditions Yes/No
9 Dust-proof No conductive dust and gas which deteriorate insulation Yes/No
10 Fire protection Fire fighting equipment such as fire extinguisher Yes/No
11 Earth resistance In accordance with relevant standards Yes/No
12 Sectional area of SPD earth cable Not less than 25mm2，the shorter the better Yes/No
13 Colour of protective earth cable Greenyellow Yes/No
14 Earth nut Copper, no less than M8 Yes/No
15 Tablet, symbol, tag of customer equipment Complete and clear Yes/No
16 Violent vibration and shock None Yes/No
17 Sectional area of AC distribution cables According to design specifications Yes/No
18 Fluctuation range of AC input voltage According to equipment input specifications Yes/No
19 Frequency fluctuation range 45Hz to 65Hz Yes/No
20 Voltage of neutral line to ground Less than 10V Yes/No
21 Power of backup power source Twice larger than the actual capacity Yes/No
22 Pollution or interference in power network None Yes/No
23 Colour code of AC bus Yellow, green, red, light blue or marked with identifier Yes/No
Capacity of the customer AC distribution
24 Meet equipment requirements Yes/No
cabinet
25 Wiring of AC distribution cables According to specifications Yes/No
26 Colour code of DC load cables According to specifications Yes/No
27 Sectional area of DC distribution cables According to requirements Yes/No
28 Earth wiring According to specifications Yes/No
2.2 Storage Conditions

The product should be kept in the packing box prior to use. The warehouse ambient temperature should range
between -40°C and 70°C and the relative humidity should not be higher than 95%. Toxic gas, flammables, explosives,
corrosives, severe vibration, shock and strong magnetic field are not permitted in the warehouse.
2.3 Installation Preparation
2.3.1 Field Check
Construction survey must be conducted to the equipment room before equipment installation, which should be
focused on:
1. Checking the wiring devices, such as cable trenching, wiring rack, floor, and cabling holes.
2. Checking the environmental conditions, such as temperature, humidity, and dust density.
3. Checking the conditions for installation construction, such as power supply and lighting.
2.3.2 Tools And Materials Preparation
1. Tools required for power supply equipment installation include electric drill, wire cutter, wire presser, various
wrenches, screwdriver, electrician knife, tinning furnace, staircase and steel saw. See 6.1.2 Maintenance Tools And
Equipments for the specifications of the tools. The tools must be well insulated and antistatic handled before they are
used.
2. Materials for electrical connection include AC cables, DC load cables, battery cables, earth cables, and earth
connection cables. The cables accessories are given in Table 2-4. Other cables should be prepared by users in
accordance with relevant specifications in the electrical industry.
Table 2-4 Accessory cables used in cable connection
BOM Description Length Note
No DC cabinet between AC cabinet and rectifier
04110145 W74AASL03 cable suite (AC input cable of the
3.5m cabinet. Internal cabling (≤ 2000A), When the AC
(optional) rectifier cabinet-3.5m)
output EMR1 series MCCB for Vertiv


3.5m cabinet. Internal cabling (≤ 2000A), When the AC
(optional) rectifier cabinet-3.5m)
output S series of the ABB MCCB
7m cabinet. Internal cabling (≤ 2000A), When the AC
(optional) rectifier cabinet-7m)
output EMR1 series MCCB for Vertiv
One DC cabinet between AC cabinet and rectifier
7m cabinet. External cabling, When the AC output T
series of the ABB MCCB
More than one DC cabinet between AC cabinet
9m and rectifier cabinet. External cabling (> 4000A),
When the AC output EMR1 series MCCB for Vertiv
More than one DC cabinet between AC cabinet
W64AASL12 cable suite (AC input cable of the
04116345 9m and rectifier cabinet. External cabling (> 4000A),
rectifier cabinet-9m)
When the AC output T series of the ABB MCCB
W1PK2SL10 cable suite (RS485 signal cable
04119128 5.5m
connected to M821D controller)
W64AASL05 cable suite (RS485 signal cable
PD380/400AFH & PD380/630AFH AC cabinet and
04116221 connected between AC distribution cabinet and 4.0m
rectifier cabinet
DC distribution cabinet)
W1PN5SL20-W1PN5Z cable suite （RS485
RS485 signal cable connected between
signal cable connected between AC ATS
04111498 5.5 PD380/630AFA AC cabinet and rectifier cabinet, or
cabinet and rectifier cabinet, and connected
between the PD380/630AFA AC cabinet
between AC ATS cabinet）
W64AASL06 cable suite (power cable of
04116222 4.3m
A6V6FU11 monitoring board)
04116169 W64AASL09 cable suite (CAN bus) 2.8m
3. Preparing cables
The cable design should meet relevant industry standards.
It is recommended to use the RVVZ cables as AC cables. The cable should reach at least +70°C temperature
durability. With cable length shorter than 30 meters, the Cross-Sectional Area (CSA) calculation should be based on
the current density of 2.5A/mm2.
The sectional area of the DC load cables and battery cables should be computed with the following formula:
A=ΣI × L / K△U
In this formula: A is the sectional area of the lead (mm 2), ΣI is the total current (A) passing through the lead, L is the
length (m) of the lead loop, △U is the permitted voltage drop in the lead, while K is the conductivity factor. Kcopper=57.
For the sake of distribution safety, the voltage drop on the cables should be compliant with corresponding rules.
The sectional area of the earth cables (including DC earth cable) shall exceed 95mm 2.
The CSA of DC cable depends on the current flowing through the cable and the allowable voltage drop. To select the
battery cable CSA, see Table 2-5. Select the DC load cable CSA according to the Table 2-5.
Table 2-5 Battery cable CSA selection
Specs of the cable Max. cable length (allowable
Battery fuse rated current Max. battery current Min. cable CSA
connector voltage drop: 0.5V)
OT cable connector of
1000A 1000A 2 × 240mm2 10m
M12 or M16 size
Note:
1. The specs are applicable at ambient temperature of 25°C. If the temperature is higher or lower than this, the CSA of the cable
should be increased.
2. The battery cable should reach at least +90°C heat durability. It is recommended to use double-insulated copper-core flame
retardant cable as battery cable
Table 2-6 DC load cable selection

Load route rated Max. output Min. cable Max. cable length (volt drop: Max. cable length (volt drop:
Max. cable CSA
current current CSA 0.5V, with min. CSA) 0.5V, with max. CSA)
630A 630A 240mm2 10m 300mm2 13m
2 2
500A 500A 240mm 13m 300mm 17m
400A 400A 185mm2 13m 300mm2 21m
300A 300A 120mm2 11m 240mm2 22m
250A 250A 95mm2 10m 185mm2 21m
160A 160A 70mm2 12m 95mm2 16m
100A 100A 50mm2 14m 95mm2 27m
50A 50A 25mm2 14m 50mm2 25m
32A 32A 16mm2 7m 25mm2 11m
Note:
The specs are applicable at ambient temperature of 25°C. If the temperature is higher or lower than this, the CSA of the cable
should be increased
The MCB/fuse capacity should be strictly limited so that it can function properly upon load over-current. The
recommended MCB/fuse capacity is 1.5 ~ 2 times larger than the load peak capacity.
The load fuses with capacity over 160A use M12 or M16 OT- shape cable connectors. The load fuses with capacity
equal to or under 160A use M8 OT- shape cable connectors. The load MCBs uses the H- shape cable connectors.
The recommended CSA of AC input cables are shown in Table 2-7.
Table 2-7 AC input cable selection
Specs
Cabinet Connector Remarks
Capacity Connector specs
Eight M12 bolts (suggested cable
AC input MCB 400A The live line of AC power supply
PD380/400AFH-7-Y2 CSA 185mm2)
AC distribution cabinet Grounding
One M16 bolt suggested cable CSA 120mm2 The grounding bar of the room
busbar
Eight M16 bolts (suggested cable The live line of AC power
PD380/630AFH-7-Y3 AC input MCB 630A
CSA 240mm2) supply
AC distribution
Grounding
cabinet One M16 bolt Suggested cable CSA 120mm2 The grounding bar of the room
busbar
AC input MCB Eight M12 bolts (suggested cable
PD380/630AFA-7-Y4 630A The N line of AC power supply
(ATS) CSA 240mm2)
AC distribution
Grounding
cabinet One M16 bolt Suggested cable CSA 120mm2 he grounding bar of the room
busbar
 Note
Generally, in design the total current passing through the lead is calculated based on full load configuration.
4. Purchase materials according to the construction materials list and inspect the materials. For example, check the
heat durability, moisture resistance, flame resistance, and pressure resistance of the cables.
5. For the materials that need to be processed by other factories, the materials and the processing drawings should
be provided in advance for processing.
6. The auxiliary materials for power supply installation include expansive bolts, cable lugs, cable ties, and insulating
tape.
2.4 Unpacking Inspection

Explanation on packing
One suit of power system is packed up separately in many packing cases and delivered in suit. There is a printed
packing label on the surface of each packing case. In the case which is pasted a 16mo red label on the surface, there
is the packing list of the power system marked with “packing list storage case”. To inspect the equipment, you should:
1. Open the packing case and take out the packing list.

2. Check against the packing label when delivering the equipments.

3. Check the goods one by one according to the packing label after they arrive at the site.
4. Check the goods according to the packing list and equipment configuration and technical requirements.
Unpacking inspection
To ensure smooth installation, the equipment must be carefully inspected when it is unpacked. The checking should
include:
1. The number and serial number of the packing cases according to the system packing case number.
2. The correctness of the equipment packing according to the packing list.
3. The number and type of the accessories according to the accessory list.
4. The completeness of the equipment configuration according to the system configuration.
5. The conditions of the goods through visual inspection. For example, check if the cabinet and case are damaged, if
the cabinet and case have regained moisture; shake gently the rectifiers and controller to check if the parts and
connections have been loosened during transportation.
26 Chapter 3 Installation
Chapter 3 Installation
This chapter introduces installation and cable connection.
3.1 Installing Cabinet
3.1.1 Installation On The Floor
Step 1: mark the installation position

Determine the installation position of the power supply cabinet in the equipment room according to the installation
drawing. Based on the mechanical parameters (see Figure 3-1) of the installation holes of the power supply cabinet,
determine the exact position of the center points of the installation holes on the floor, and mark them with a pencil or
oil pen.
436 4-Ф18
4- 18
400
600
600 370
600
600 800
(a) Installation size of the rectifier cabinet (b) Installation size of the AC/DC distribution cabinet
Figure 3-1 Installation size of the cabinet base (unit: mm)
Step 2: drill reserve holes

The expansive pipes delivered along with the system are generally M10 × 65mm. Therefore, use electric drill with drill
bit Φ14 to drill holes at the center points of the installation holes marked on the floor, and the depth of the holes
should be 70mm. To avoid being off-center, be careful not to shake the drill, and try to keep it as vertical as possible
to the floor.
Step 3: install expansive pipes

Clean the dust, and insert the expansive pipe into the reserve hole, knock it down gently using a hammer until the top
of the expansive pipe is level with the ground.
Step 4: place cabinet in position

Move the cabinet to the installation position aligning the installation holes of the cabinet with the reserve holes on the
ground.
Chapter 3 Installation 27
Step 5: fix the cabinet

After the cabinet is in position, make some horizontal and vertical adjustments. Insert some iron pieces under the
lower edge and corner of the cabinet to adjust the vertical obliquity of the cabinet within 5 degrees. Finally, screw
down the tap bolt with plain washer and spring washer into the expansive pipe, and tighten it with wrench. The
cabinet fixation is illustrated in Figure 3-2.
Tap bolt
Plain washer
Spring washer Cabinet base
Ground
Expansive pipe
Figure 3-2 Fixing cabinet with tap bolt
3.1.2 Installation On Supporting Rack
If antistatic floor is laid in the equipment room, a supporting rack should be made according to the height of the
antistatic floor.
Step 1: place cabinet in position

Install the supporting rack on the floor as shown in Figure 3-3. The installation steps are the same as the first three
steps in 3.1.1 Installation On The Floor.
Expansive pipe finished
Floor
Bolt
Spring washer
Plain washer
Expansive pipe
Figure 3-3 Installing supporting rack
Step 2: fix the cabinet

Install the power supply cabinet on the supporting rack, as shown in Figure 3-4.
Spring washer
Plain washer
Bolt
Cabinet base Expansive pipe finished
Supporting rack
Figure 3-4 Installing power cabinet on supporting rack
After the cabinet is installed, shake the cabinet from different directions. No obvious shake should be felt.
3.1.3 Parallel Connection Between Cabinets
Users need to use connection straps to fix adjacent cabinets at the top, as shown in Figure 3-5. The connection
straps are accessories.
40
80
280
600
80
600 600
Rectifier cabinet Rectifier cabinet
54 2-M6 × 16 screw
16.5
2-M12 ×30 bolt

600
54
16.5
800 600
Make sure that the front door header of the rectifier cabinet aligns
horizontally with that of the AC/DC cabinet during parallel connection.
AC cabinet/DC cabinet Rectifier cabinet
68
4-M12 ×30 bolt
600
525
800 800
Make sure that the front door header of the cabinet
aligns horizontally during parallel connection.
AC cabinet/DC cabinet AC cabinet/DC cabinet
Figure 3-5 Parallel connection between cabinets (top view, unit: mm)
3.1.4 Parallel Connection With Copper Bars
AC distribution cabinet and rectifier cabinet are connected by cables, while parallel connections between rectifier
cabinets, between rectifier cabinet and DC distribution cabinet and between DC distribution cabinets are all achieved
by means of parallel connection copper bars. The AC/DC integrated distribution cabinet and rectifier cabinet are
connected by both cables and copper bars.
Take parallel connections between a rectifier cabinet and a DC distribution cabinet for example, the connection
procedures are as follows:
1. Remove the upper side doors between the rectifier cabinet and the DC distribution cabinet.
2. Connect the positive bars and negative bars inside the cabinet respectively by copper bars and screws, as shown
in Figure 3-6.
If users need to parallel connect the rectifier cabinets or the DC distribution cabinets, they need to contact Vertiv for
technical support.
DC positive busbar
DC negative busbar
Plain washer Plain washer

Spring washer Bolt
Nut
Copper bar
A amplification
Figure 3-6 Parallel connection inside cabinet
3.1.5 Installation Of System Above 2000A
The NetSure 801 CA7 power supply system can be expanded up to 6000A. As the max current carrying capacity of
single parallel connection bar is 2000A, when the system capacity exceeds 2000A, the system cabinets should be
arranged in the way that the max current carrying capacity of one parallel connection bar does not exceed 2000A.
It is recommended to place the cabinets in the way of “Rectifier cabinet- DC cabinet- Rectifier cabinet- DC cabinet”.
For a system composed of Rack1000-7 rectifier cabinet, place one rectifier cabinet or two rectifier cabinets as a unit.
For a system composed of Rack2000-7 rectifier cabinet, place one rectifier cabinet as a unit.
Recommended arrangement of 6000A system using Rack1000-7 rectifier cabinet:
DC cabinet
DC cabinet
DC cabinet
AC cabinet
AC cabinet
AC cabinet
AC cabinet
Rectifier
Rectifier
Rectifier
Rectifier
Rectifier
Rectifier
cabinet
cabinet
cabinet
cabinet
cabinet
cabinet
Recommended arrangement of 6000A system using Rack2000-7 rectifier cabinet:
DC cabinet
DC cabinet
DC cabinet
AC cabinet
AC cabinet
AC cabinet
AC cabinet
Rectifier
Rectifier
Rectifier
cabinet
cabinet
cabinet
If the installation site does not permit the cabinet arrangement shown above, it is suggested to use 2 parallel
connection copper bars so that the current carrying capacity of single connection bar does not exceed 2000A. When
using 2 connection bars, only external parallel connection can be used and the connection bars must be specially
made.
3.1.6 Mounting Large Side Door And Small Side Door
The rectifier cabinet and distribution cabinet have two side doors on both sides, as shown in Figure 3-7. According to
distribution situation, cabinet placement and cabinet parallel connection, the side doors are configured in various
ways.
Prior to cabinet parallel connection, check that there is at least one large side door between adjacent cabinets. The
large side doors of the rectifier cabinet and the distribution cabinet are interchangeable. Users can exchange them on
the spot.
Small side door Small side door
Large side door Large side door
Cabinet
Figure 3-7 Side doors
3.1.7 Placing DC Cabinet Separate From System
The NetSure 801 power supply system uses integrated monitoring, the DC distribution cabinet can be placed
separate from the system, and typically where loads are grouped, for example, on different floors. When connecting
the DC distribution cabinet to the system, use cable to connect between the parallel connection bars. Pay attention to
the following points:
 Use cable rather than copper bar to connect between the parallel connection copper bars of the DC distribution
cabinet and the system to ensure accurate measurement of load current. The connecting points are the
installation holes for parallel connection copper bar.
 Communication inside the system uses RS485 mode.
3.2 Connecting Power Cables
 Note
Before electrical connection, turn off all the switches and fuses.
The accessory cables used in cable connection are given in Table 3-1.
Table 3-1 Accessory cables used in cable connection
No DC cabinet between AC cabinet
04110145 W74AASL03 cable suite (AC input cable of the rectifier and rectifier cabinet. Internal cabling (≤
3.5m
(optional) cabinet-3.5m) 2000A), When the AC output EMR1
series MCCB for Vertiv
3.5m
(optional) cabinet-3.5m) 2000A), When the AC output S series
of the ABB MCCB for Vertiv
7m
(optional) cabinet-7m) 2000A), When the AC output EMR1
series MCCB for Vertiv
One DC cabinet between AC cabinet
04116341 W64AASL11 cable suite (AC input cable of the rectifier and rectifier cabinet. External cabling,
7m
(optional) cabinet-7m) When the AC output S series of the
ABB MCCB for Vertiv
More than one DC cabinet between AC
041163475 W64AASL12 cable suite (AC input cable of the rectifier cabinet and rectifier cabinet. External
9m
(optional) cabinet-9m) cabling (> 4000A), When the AC output
EMR1 series MCCB for Vertiv
More than one DC cabinet between AC
W64AASL12 cable suite (AC input cable of the rectifier cabinet and rectifier cabinet. External
04116345 9m
cabinet-9m) cabling (> 4000A), When the AC output
S series of the ABB MCCB for Vertiv
W1PK2SL10 cable suite (RS485 signal cable connected to
04119128 5.5m
M821D controller)
W64AASL05 cable suite (RS485 signal cable connected PD380/400AFH & PD380/630AFH AC
04116221 4.0m
between AC distribution cabinet and DC distribution cabinet) cabinet and rectifier cabinet
RS485 signal cable connected
W1PN5SL20-W1PN5Z cable suite (RS485 signal cable
between PD380/630AFA AC cabinet
04111498 connected between AC ATS cabinet and rectifier cabinet, and 5.5
and rectifier cabinet, or between the
connected between AC ATS cabinet）
PD380/630AFA AC cabinet
W64AASL06 cable suite (power cable of A6V6FU11
04116222 4.3m
monitoring board)
04116169 W64AASL09 cable suite (CAN bus) 2.8m
3.2.1 Connecting Earth Cable
The power supply system uses common earth. The connection procedures are as follows.
1. Use the earth cable to connect the earth bolt at the rear lower (or rear upper) part of the rectifier cabinet to the
earth bar of the AC distribution cabinet, see Figure 3-8 to Figure 3-10.
Earth terminal
Earth terminal
Figure 3-8 Earth terminal of the rectifier cabinet
Earth
Earth busbar
bar
To earth terminal of rectifier rack

To earth terminal of DC cabinet
To earth copper bar

of equipment room
A amplication Bolt
Spring washer
Plain washer
Figure 3-9 Earth bar of the AC distribution cabinet
Earth terminal
Earth terminal
Figure 3-10 Earth bar of the DC cabinet
2. Connect one end of the earth cable to the user earth bar, and the other end to the earth bar in the AC distribution
cabinet (See Figure 3-9 and Figure 3-10).
3. Lead out the DC earth cable from the positive busbar of the DC distribution cabinet, and connect it to the copper
earth bar in the equipment room. The sectional area of the DC earth cable increases with system capacity, and
should be at least 95mm2.
3.2.2 Connecting Cables Between Rectifier Cabinet And AC Distribution Cabinet
For Rack1000-7 rectifier cabinet, choose one 160A MCB inside PD380/400AFH-7-Y2 or PD380/630AFH-7-Y3 or
PD380/630AFA-7-Y4 cabinet as AC input switch of the rectifier cabinet.
For Rack2000-7 rectifier cabinet, choose two 160A MCBs inside PD380/400AFH-7-Y2 or PD380/630AFH-7-Y3 or
PD380/630AFA-7-Y4 cabinet as AC input switches of the rectifier cabinet.
Follow the steps below to install the AC input cables of the rectifier cabinet.
1. If the AC input cables of the rectifier cabinet are routed inside the cabinets, users can use the accessory cables as
the AC input cables. Otherwise users need to prepare armored cables by themselves. If the system capacity exceeds
2000A, users need to prepare extra cables.
2. Add cable lugs to both ends of the cables.
3. Connect one end of the cable to the output terminal of the selected MCB in the AC distribution cabinet, as shown in
Figure 3-11 and Figure 3-12.
Phase A line (yellow)
Phase B line (green)
Phase C line (red) Spring washer

Plain washer
Bolt
A amplification
A处
Figure 3-11 Connection of AC input cables (phase line) of rectifier cabinet in AC distribution cabinet
Neutral busbar
Spring washer
Plain washer
Bolt
Neutral line (light blue)

A amplification
Figure 3-12 Connection of AC input cables (neutral line) of rectifier cabinet in AC distribution cabinet
4. Connect the other end of the cable to the AC input terminal of the rectifier cabinet. The AC input cable wiring is
shown in Figure 3-13. The connection of AC input cables in rectifier cabinet is shown in Figure 3-14.
AC input AC input
cable 1 cable 2
Figure 3-13 AC input cable wiring
Phase B line (green)

Phase A line (yellow) Phase C line (red)
A处 Neutral line (light blue)
A amplification
Figure 3-14 Connection of AC input cables in rectifier cabinet
3.2.3 Connecting AC Input Cables
Connection requirements
1. The AC in cables are wired from the distribution switch, and connected to the output terminal when the power is to
be switched on. The AC input is fitted with overcurrent, short circuit and lightning protection devices. The capacity of
the distribution switch should be no less than 1.5 ~ 2 times of the load capacity.
2. The yellow, green, red, and light blue AC cables correspond respectively to the AC phase A, B, C and neutral lines.
If the cables are the same color, they should be numbered or identified with insulating tape of different colors at both
cable ends.
3. The AC cables should be run separate from the DC cables, with separation exceeding 150mm.
4. No splice, damage, or scratch on the cables is permitted.
Connection
The AC cables can enter the system from either the cabinet top from wiring rack or the cabinet bottom from cable
trenching.
For AC distribution cabinet:
After the AC input cables are fed into the cabinet, connect them to the knife-blade switch or air breaker or ATS of the
AC distribution cabinet, as shown in Figure 3-15.
A处
AC input phase C line (red cable) AC input phase B line (green cable)
AC input neutral line AC input phase A line

(light blue cable) (yellow cable)
A amplification
Figure 3-15 AC input cable connection to AC distribution cabinet
3.2.4 Connecting Emergency Lighting Cables (Optional)
Connection of AC distribution cabinet and DC distribution cabinet

The DC emergency lighting contactor is an optional part that locates at the bottom part of the AC distribution cabinet,
as shown in Figure 3-17 (removing the panel). In the event of AC mains failure, the AC monitoring circuit closes the
DC emergency lighting contactor, and then 48V voltage is available at its output terminal.
Choose a 100A load fuse in the DC distribution cabinet to supply DC power for emergency lighting, and then connect
this fuse to the DC contactor by means of cable (which should be sized for the emergency lighting power).
Follow the steps below to connect the emergency lighting cables.
1. Determine the cable length according to the actual wiring route.
3. Connect one end of the positive cable (cable 2) to the positive busbar of the DC distribution cabinet, and one end
of the negative cable (cable 1) to the load fuse in the DC distribution cabinet, as shown in Figure 3-16.
4. Connect the other end of the positive cable (cable 2) to the positive emergency lighting busbar, and the other end
of the negative cable (cable 1) to the DC contactor, as shown in Figure 3-17.
5. Connect one end of the positive emergency lighting cable to the positive emergency lighting busbar, and the other
end to the positive terminal of the emergency lighting. Connect one end of the negative emergency lighting cable to
the bottom terminal of the emergency lighting MCB, and the other end to the negative terminal of the emergency
lighting, as shown in Figure 3-17.
To input terminal of emergency lighting

contactor in AC distribution cabinet (cable 1)
A amplification
To emergency lighting busbar (+) in AC

distribution cabinet (cable 2)
B amplification
Figure 3-16 Connection of emergency lighting cables in DC distribution cabinet
Emergency lighting contactor

To fuse in DC distribution
Emergency lighting cabinet (cable 1)
MCB
Emergency
lighting busbar (+)
To emergency
lighting (-)
To busbar (+) in DC To emergency

distribution cabinet (cable 2) lighting (+)
A amplification
Figure 3-17 Connection of emergency lighting cables in AC distribution cabinet
3.2.5 Connecting DC Load Cables
The use of the top cover and the connection of DC load cables are the same with DC distribution cabinet. Taking the
DC distribution cabinet as an example, the cable connection is described below.
The use of the DC distribution cabinet top cover is described below:
The cable entry holes of the DC distribution cabinet top cover are divided as load cable entry space, communication
cable and dry contact output entry hole, and battery cable entry holes, as shown in Figure 3-18. Users need to use an
electrician knife to cut the protective cover in the cable entry holes to lead in cables.
Load cable entry space
Battery cable entry space
Dry contact signal cable entry space
Figure 3-18 Cable entry hole for top cover
The DC load cables should be connected using the following procedures:

1. Select the cable length and section according to the actual wiring route and load capacity. The positive and
negative cables of the load should be obviously distinguished with different colors. Generally, the positive cable is
black and the negative cable is blue. If the cables are the same color, they should be numbered or identified with
insulating tape of different colors at both cable ends.
3. Select the DC output branch that matches the load capacity.
Load should be connected to the MCB/fuse of suitable capacity to avoid their failure to function in the case of
overload. The capacity of the MCB/fuse is recommended to be about 1.5 ~ 2 times of the peak value of the load
capacity.
 Note
1. The power supply line should not be spliced. It is highly recommended that the load cables, signal lines and customer cables be
run separate to prevent them from affecting each other.
2. Before connecting, pull out the DC output fuse with fuse puller or turn off the MCB.
4. Connect one end of the negative cable to the output terminal of the fuse, and the other end of the positive cable to
the positive copper bar of the DC distribution cabinet, as shown in Figure 3-19 and Figure 3-20.
Bolt
Plain washer
Negative load cable
Plain washer
Spring washer
Nut
A amplification
Figure 3-19 Connecting negative load cable
A
DC positive busbar
Spring washer
Plain washer
Bolt
Positive load cable
A amplification
Figure 3-20 Connecting positive load cable
3.2.6 Connecting Battery Cables
The connection of battery cables in DC distribution cabinet is described below.

The procedures of connecting battery cables are as follows:
1. Route and number the cables of the 2 batteries and mark their polarities.
2. Connect one end of the negative cable to the output terminal of the battery fuse and one end of the positive cable
to the positive copper bar of the DC distribution cabinet. Add cable lugs to the other end of the positive and negative
cables, bind the cable lugs with insulating tape, and put them beside the battery. Connect the cables to the battery
when the DC distribution is to be initially tested, as shown in Figure 3-21.
 Note
The battery negative cables should be connected to the two battery fuses, not the single one.
Negative Negative
电池负极电缆电池负极电缆
battery cable battery cable
Battery fuse
电池熔断器
Battery input cable
Battery busbar (-)

Bolt
Plain washer
Spring washer
Nut
Cable connection finished
Figure 3-21 Battery cable connection in DC cabinet
3.3 Installation Checklist

Aft er installation, security check should be conducted using the checklist shown in Table 3-2.
Table 3-2 Installation checklist
No Standards and requirements Pass Notes
1 Constructed according to the design plan Yes/No
2 The system cabinets are fixed with expansive screws Yes/No
3 The cabinets are aligned Yes/No
4 The installation equipment is clean Yes/No
5 The installation equipment facilitates wiring Yes/No
6 Cable wiring is covert Yes/No
7 Cable is wired with consideration of the wiring of other systems Yes/No
8 Cable pipe is laid in cable trenching Yes/No
9 Cable labels are clear and accurate Yes/No
10 Connector coat peeling is tidy and consistent Yes/No
11 Type O or U terminal is used for the connection of signal lines Yes/No
12 Cable lug is reasonably used in cable connection Yes/No
13 SPD earth, DC power earth and protective earth are connected correctly Yes/No
14 Leeway is left for the length of connection cable and the cable wiring is covert Yes/No
15 The cable lugs and cable connectors are well connected Yes/No
16 The screws in all cable connection points are firmly fixed Yes/No
17 The original environment is restored which has been destroyed due to the construction Yes/No
18 Scratch traces by marking pencils are left on the equipment Yes/No
19 The busbar connection on the rack top for connection of parallel cabinets is up to requirements Yes/No
20 The cables and cable trenching are level horizontally or vertically. Yes/No
21 Distances between line cable ties are equal and consistent Yes/No
22 Leeway is left in cable trenching Yes/No
23 Separation measures are taken in cross wiring Yes/No
24 Wiring is far from high temperature equipment and corrosive liquid pipe Yes/No
25 Wiring on wiring rack is in accordance with the original wiring style Yes/No
26 DC distribution branches and fuses are properly selected according to the corresponding loads Yes/No
27 Surplus parts of the cable ties are left uncut Yes/No
28 The placement of the equipment facilitates cabinet expansion and maintenance Yes/No
29 The cabinet assembly is well-fixed and quakeproof-handled Yes/No
30 Paint and galvanized layer on the cabinet are not peeled Yes/No
31 No crumple or crack at the turning points of bus Yes/No
32 For rectifier cabinet Rack2000-7, check that 2-route AC input is available. Yes/No
3.4 Installing Rectifier And Controller

System assembly involves the installation of rectifier and controller.
3.4.1 Installing Rectifier
The installation steps of rectifier are as following:

1. Place up the slide switch of the rectifier, and push the rectifier into the corresponding position in the rectifier cabinet
(do not push it inward completely), as shown in Figure 3-22 (a).
2. Place down the slide switch, and then push the rectifier to the back until the rectifier panel is level with the rectifier
cabinet panel, as shown in Figure 3-22 (b).
3. Tighten the bolts on the handle to fix the rectifier on the rack, as shown in Figure 3-22 (c) and Figure 3-22 (d).
（a）（b）
（c）（d）
Figure 3-22 Installing rectifier
 Note
The rectifier is relatively big and heavy, please hold it carefully when mounting and dismounting it.
3.4.2 Installing Controller
The controller should be installed using the following procedures:

1. Unscrew the screws on the dummy plate, as shown in Figure 3-23.
螺钉
Screw
假面板 panel
Dummy
Figure 3-23 Fixing the controller on the slideway
2. Unscrew the captive screw at the top of the hand of the controller, as shown in Figure 3-24.
Captive screw
Handle
Figure 3-24 Controller Panel diagram
3. Push the controller into the correct position, and then fix the screws on the panel, as shown in Figure 3-25.
Controller
监控模块
Figure 3-25 Fixing the controller in the cabinet
 Note
There should be only one controller in the system even there are multiple rectifier cabinets. The controller should be installed on
the right side of the rectifier cabinet. The dummy plate inside the rectifier cabinet without controller should be retained.
3.4.3 The Installation And Wiring Of The Controller IB2 Extension Board
Notice
Notice
The static electricity generated by the human body will damage the static sensitive elements on PCBs, such as large-scale ICs.
Before touching any plug-in board, PCB or IC chip, ESD wrist strap must be worn to prevent body static from damaging the
sensitive components. The other end of the ESD wrist strap must be well earthed.
The Installation of the IB2 extension board

IB2 extension board of the rectifier is optional with the monitor. The installation steps are as follows：
Unscrew the fixing bolts on the cover plate of the IB2 extension board, disassemble the cover plate of the IB2
expansion board. Use four screws IB2 extension board fix the installation components, as shown in Figure 3-26.
Fixing bolts on the

cover plate of the IB2
IB2扩展板盖
板固定螺钉
extension board
IB2 extension board

IB2扩展板
I2CI2C电缆接口
cable port
监控模块
Controller RS232 port
RS232接口
Figure 3-26 IB2 extension board
Once the signal cable is connected, cover the IB2 extension board on the cover, and tighten the captive screws.
 Note
The IB2 extension board should be installing in the rectifier cabinet with the controller when there are multiple rectifier cabinets
in the system.
IB2 user interface board

The external input and output signals are all connected to the IB2 user interface board. For the ports on the IB2 user
interface board, see Figure 3-27.
DI11
DI
-
+
Alarm外部设备的告警点，DC
output dry contact,DC 15V~60V
15V～60V
J9 J8 J7 J6 J5 J4 J3
DO7 DO5 DO3 DO1
8 7 6 5 4 3 2
- - - J4- -
J5 - J3
-
5 3 1 5 3 1 5 3 1 5 3 1 5 3 1 5 3 1 5 3 1
J12
6 4 2 6 4 2 6 4 2 6 4 2 6 4 2 6 4 2 6 4 2
+
+
+
+
+
+
+
+
DO8 DO6 DO4 DO2 8 7 6 5 4 3 2 1
J11
Digital quantity
数字输入量接口 J2
input port 2
I2IC接口
C port
J1
SW1
Address
地址拨码 DIP
Figure 3-27 IB2 user interface board definition
 Note
1. J11 and J12 are temperature sensor ports. They are not used here.
2. J2 is I2C interface, and provides the power.
See Table 3-3 for the dry contact terminal definition.

Table 3-3 Dry contact terminal definition
Name of double-layer port Pin No. Pin name Definition
1 DI1- Digital input 1-
J3
2 DI1+ Digital input 1+
J3
J4
J5
5 NA /
J5
6 NA /
1 DO1_NC NC contact of relay 1
J6 2 DO2_NC NC contact of relay 2
3 DO1_COM Common contact of relay 1
Name of double-layer port Pin No. Pin name Definition

J6 5 DO1_NO NO contact of relay 1
6 DO2_NO NO contact of relay 2
J7
J7
J8
J9
Connect alarm relay output

Connected the alarm output cables to the terminals DO1~8 (silkscreen) on IB2 board.
 Note
Alarm relay contact capacity: Max. 1A@60Vdc and 60W; Min. 10uA@10Vdc.
Connect digital quantity input

The digital input uses 15Vdc~60Vdc active signal, which can configure the digital input functions through the
controller and WEB interface.
According to Figure 3-27 and the silkscreen, connect the signal cables to the corresponding terminals DI1~8 on IB2
board. The connection in Figure 3-27 illustrates the connection of input terminal DI1.
Connect I2C cable

Connect the I2C cable plug reserved on the cabinet to the J2 port on IB2 board.
3.5 Connecting Communication Cables And Auxiliary Power Cable
3.5.1 Connecting Rectifier Cabinet Communication Cable
The steps of connecting CAN communication cables among multi rectifier cabinets are as follows:
1) Remove the matched resistance located on the back of rectifier cabinet, as shown in Figure 3-28.
CAN communication
CAN通信电缆 cable 匹配电阻
Matched resistance
Figure 3-28 Matched resistance
2) Connect the CAN communication cables between the rectifier cabinets.
2. Depending on your controller installation location in the Figure 3-29, Figure 3-30 and Figure 3-31, connect CAN
communication cable between the rectifiers and matching resistance. And install the controller CAN communication
and connection cables according to Figure 3-29. (The controller needs to be placed in the rightmost rectifiers)
When the controller mounted to the rectifier on the right, connect the CAN communication cable between the rectifier
cabinets as shown in Figure 3-29.
CAN CAN
When there
are only 2 Matching resistance
Matching
rectifier
resistance
cabinets, Controller
attach the
matching
resistance
here
Rectifier Rectifier Rectifier

cabinet 3 cabinet 2 cabinet 1
Figure 3-29 Rectifier cabinet CAN communication cable connection diagram 1 (rear view)
When the controller mounted to the rectifier in the middle, connect the CAN communication cable between the
rectifier cabinets as shown in Figure 3-30.
CAN
CAN
Matching resistance
Controller
Matching resistance

When the controller mounted to the rectifier on the left, connect the CAN communication cable between the rectifier
cabinets as shown in Figure 3-31.
CAN When there CAN
are only 2
rectifier
cabinets,
Matching resistance attach the
matching
监控
resistance
模块
here

3．If there are more than three rectifier cabinets, please increase the number of the CAN parallel configuration
communications cable, and connect as shown in Figure 3-29, Figure 3-30 and Figure 3-31, according to the controller
of the location. CAN cable should use total style wiring, which makes the controller is always located at the beginning
and the end of circuit. Retain the match resistance in the controller, and access a second match resistance on the
other end of the circuit.
 Note
As the CAN parallel connection should be operated at the rear of the cabinet, therefore the cabinet arrangement shown in Figure
3-29, Figure 3-30 and Figure 3-31 is from the front view of rear cabinet.
3.5.2 Connecting Communication Cable Of Distribution Cabinet
Connecting RS485 communication cable

The distribution cabinets communicate with controller by RS485 communication cables whose connector is DB9.
In the three-cabinet power system, RS485 communication cables are used to connect PD380/400AFH &
PD380/630AFH AC distribution cabinet to DC distribution cabinet, and DC distribution cabinet to controller. The
connection relation is shown in Figure 3-32 and Figure 3-33.
The communication cables between the distribution cabinets and the controller are connected by means of DB9
connectors with pin 1 connecting to pin 1 and pin 2 connecting to pin 2.
For PD380/630AFA AC distribution cabinet, reserved the 3 PIN plug-in connectors in the RS485 cables on the rear
top of the cabinet, though the 3 PIN plug-in connectors connected RS485 cables of the PD380/630AFA AC
distribution cabinet.
In the RS485 port of the M831D controller, connect the RS485 communication cables from distribution cabinet
through 3 PIN plug-in connectors.
A
A处
A amplication
Monitoring board
To monitoring module
in rectifier rack
(To monitoring ports of

other distribution cabinets)
Figure 3-32 Connection of communication cable in AC distribution cabinet
A amplication
Monitoring board
To monitoring module
in rectifier rack
(To monitoring ports of

other distribution cabinets)
Figure 3-33 Connection of communication cable in DC distribution cabinet
3. When the system has multiple AC cabinets or DC cabinets, connect the RS485 cables between cabinets according
to Figure 3-34. If the cabinet number is different from Figure 3-34, increase or decrease the parallel cables between
cabinets according to Figure 3-34. The connection of RS485 cable should use bus type wiring, and the controller is
always located at the first end or the end of the circuit.
Connecting 48V DC auxiliary power source cable of monitoring board in AC cabinet

Connect one end of the power cable in the accessories to the terminal with “AC cabinet -48V” label on the AC cabinet.
And connect the other end to the terminal with “AC cabinet -48V” label on the DC cabinet. Pay attention to the two
poles of power and the cable color which must be corresponded (black to black, brown to brown). Each AC cabinet
corresponds to a DC cabinet, as shown in Figure 3-34.
RS485 communication cable
RS485 communication cable RS485 communication cable
AC cabinet 48V power cable
0V 0V 0V
-48V -48V -48V
A6V6FU11 A6V6FU11 A6V6FU11 A6V6FU11 A6V6FU11

Monitoring Monitoring Monitoring Monitoring Monitoring
board board board board board
Monitor
A2V6FX1 A2V6FX1 A2V6FX1 A2V6FX1 A2V6FX1
Signal transfer Signal transfer Signal transfer Signal transfer Signal transfer
board board board board board
A2V4FA1 A2V4FA1
Sampling transfer Sampling transfer
board of AC board of AC
Rectifier cabinet Rectifier cabinet Rectifier cabinet DC cabinet DC cabinet DC cabinet

AC cabinet 1 AC cabinet 2
1 2 3 1 2 3
Configuring PD380/400AFH & PD380/400AFH AC distribution cabinet

RS485communication cable
RS485communication cable RS485communication cable

0V 0V 0V
-48V -48V -48V
HDU1U11 HDU1U11 A6V6FU11 A6V6FU11 A6V6FU11

Monitoring Monitoring Monitoring Monitoring Monitoring
board board Monitor board board board
A1V8FA1 A1V8FA1 A2V6FX1 A2V6FX1 A2V6FX1

Current sampling
Signal transfer Signal transfer Signal transfer
电流采样板
Current sampling 电流采样板 board
board board board board

AC cabinet 1 AC cabinet 2 DC cabinet 1 DC cabinet 2 DC cabinet 3
Configuring PD380/630AFA AC distribution cabinet

Figure 3-34 Connection diagram of power system communication cable and 48V DC auxiliary power source cable(front view)
3.6 Installing Options

Installing temperature sensor
AD592BN temperature sensor is an option. And the wiring steps are shown as follows:
1. Make cable connection to the temperature sensor. Pay attention to the cable definition and color.
2. Connect P101-3 socket which is connected to 3-core cable of the temperature sensor to J4, J5 and J6 sockets on
the monitoring board of DC distribution cabinet (model: A6V6FU11), as shown in Figure 3-35. J4 has temperature
compensation function. J5 and J6 perform temperature display function but not temperature compensation function.
J3
J0
J1
8 1
1J2
J2
1J3
J7
J9
J11 J12 J13
3 PGND
J4 2 Signal output
1 +12
J8
PGND 3 PGND
J5 2 Signal output 1J1
Signal output 1 +12
3 PGND J10
+12 J6 2 Signal output
1 +12
P101-3 socket JP2 JP1
A6V6FU11 board
Figure 3-35 Connection of temperature sensor
3. AD592BN is current type temperature sensor. Ensure that the sixth position (temperature sensor selection position)
of the DIP switch on the DC distribution cabinet has been set “OFF”. For the setup method, refer to 4.3.1 Setting
DIP Switch.
4. The temperature probe should be put in the battery room where it can best incarnate the battery temperature.
When fixing it, do not connect it to any other exothermic equipment or metal conductor.
50 Chapter 4 Testing
Chapter 4 Testing
This chapter mainly introduces the notes on testing, system power-on, parameter setting, inquiry of alarm and
operation information. For detailed using of M831D controller, please refer to M831D Controller User Manual.
4.1 Notes On Testing

Before putting the system into operation, testing must be conducted strictly following the testing steps. The following
safety precautions must be observed in testing
 The system test requires extensive technical knowledge; therefore the test engineers must have had relevant
technical training. Be sure the test is conducted in accordance with the instructions in this manual.
 The system test involves working with live wires, therefore, during the test, stand on dry insulated objects, use
insulated tools, and do not wear watch, necklace or any other metal objects.
 Avoid touching two live objects with different potentials.
 Before the switch-on operation, check whether the conditions of appropriate parts are normal.
 During operation, a warning sign “No switch-on, in operation” should be posted on the equipment to prevent
inadvertent operation.
 Close observation is required during test. The system should be turned off immediately when any malfunction
occurs. The cause of the malfunction must be found out before resuming the operation.
4.2 Power-on
Inspection before power-on
The inspection steps as below:
1. Check that the earth cables of the cabinets are connected reliably and that the wiring and screws in the cabinet are
fastened.
2. Open all the MCBs in the AC distribution cabinet, and then feed the mains supply to the system, measure the
phase voltage of the three phases with a multimeter to confirm the mains condition. If everything is normal, proceed
with the next step.
3. Turn on the knife-blade switch or input air breaker of the AC distribution cabinet, the running indicator of the AC
distribution cabinet should illuminate.
4. Close the input MCB of the rectifier cabinet in the AC distribution cabinet, the power indicator of the rectifier cabinet
should illuminate.
Preliminary test of rectifier

After introducing the AC mains, turn on one certain MCB of rectifier in the upper part of the rectifier cabinet. The
power indicator of the corresponding rectifier should be on and the fan begins to run. After a while, the controller will
display 53.5V rectifier output voltage and then turn off the MCB of this rectifier. Check the other rectifiers one by one
through turning on and off the rectifier MCBs and see if they can work normally.
Preliminary test of controller

After the controller is powered on, it will do self test without needing any operation. After about 50s, the M831D
should start and display the following screen.
Chapter 4 Testing 51
The first screen of M831D is the language selection screen. You can press ▲ or ▼ to select English or other local
language. Then press “ENT” to enter default interface. It will enter fault interface directly after 30s without any
operation, as the following figure.
In the default main screen:

Press ▲+ ▼to select different menu;
Press the ENT key to enter the selected menu.
Icon Name Description
Alarm View the active alarm and history alarm
Setting Enter the setting menu
Power Supply View power supply information
Module View rectifier and inverter module information
DC View DC equipment information
Battery View battery information
Preliminary test of DC distribution and battery connection

Please connect the battery to the system according to the following steps.
1. Measure the battery voltage with multimeter and keep a record.
2. Turn on one rectifier, and set the rectifier voltage to a value with less than 0.5 V difference from the battery voltage
through the controller.
3. Use insulated tools, and connects the battery cables to the batteries according to the instructions of the battery
manufacturer. The other end of the battery cables have already been connected to the battery fuse as required in
3.2.6 Connecting Battery Cables.
Danger
Danger
Before access the battery, check with a multimeter that the battery polarities are correct. When connecting the battery, careful
attention is required to prevent short circuit of the positive and negative poles of the battery. If two batteries are connected at one
time, battery mutual charging due to unequal terminal voltages of the two batteries should be avoided.
4. Set the power supply voltage to the required battery float voltage through the controller (in this case, the rectifier
should not be in current limiting state).
4.3 Setting Basic Parameters
4.3.1 Setting DIP Switch
Setting dIP switches of PD380/400AFH and PD380/630AFH AC distribution cabinet

Bits 1 to 5 are used to set the addresses of the AC distribution cabinets. Position ‘ON’ represents ‘0’, and ‘OFF’
represents ‘1’. The setting explanation of bits 1 to 5 is given in Figure 4-1 to Table 4-1.
ON
OFF
1 2 3 4 5 6 7 8
Figure 4-1 DIP switch
Table 4-1 Setting list of DIP switch for AC distribution cabinet address
Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Corresponding address in the controller
0 0 0 0 0 64
1 0 0 0 0 65
0 1 0 0 0 66
1 1 0 0 0 67
0 0 1 0 0 68
1 0 1 0 0 69
0 1 1 0 0 70
1 1 1 0 0 71
 Note
Address of the AC distribution cabinet default setting from factory is 64, if there are multiple AC screens, set the cabinets address
to 64, 65,…,71.
The setting explanation of bits 6 to 8 is given in Table 4-2.

Table 4-2 Setting list of DIP switch
Bit Definition Default Setting explanation
ON: voltage type temperature sensor; OFF: current type temperature sensor;
6 Temperature sensor type ON
AC distribution cabinet can ignore this item
7 Buad rate OFF ON: 9600bps; OFF: 19200bps; AC distribution cabinet if OFF by default
8 Reserved ON ON
Setting DIP switches of PD380/630AFA AC distribution cabinet

The setting dip switch of AC distribution cabinet is shown in Figure 4-2.
1 2 3 44 5 66 7 88
ON
RS485 address Reserved Reserved
Figure 4-2 DIP switch
Position ‘ON’ represents ‘1’, and ‘OFF’ represents ‘0’. See Table 4-3 for details.
Table 4-3 Setting DIP switches of DC distribution cabinet
Bit Definition Setting explanation
Bits 1 is low, Bits 4 is high
AC distribution cabinet address: 00000~11100 (controller address: 64 ~ 71):
Communication 1 2 3 4 1 2 3 4
1~4
address
5 Reserved Set it to ‘OFF’ during test

 Note
The defaults parameter in controller of the system is: ‘LDU mode: NO’, not to change it.
Setting DIP switches of DC distribution cabinet

Distribution cabinet address, communication speed and temperature sensor selection select the desired set by dip
switches on the monitor panel. DIP switch is shown in Figure 4-1.
Bits 1 to 5 are used to set the addresses of the AC distribution cabinets. Position ‘ON’ represents ‘0’, and ‘OFF’
represents ‘1’. The setting explanation of bits 1 to 5 is given in Table 4-4.
Table 4-4 Setting DIP switches of DC distribution cabinet
Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Corresponding address in the controller
0 0 0 1 0 72
1 0 0 1 0 73
0 1 0 1 0 74
1 1 0 1 0 75
0 0 1 1 0 76
1 0 1 1 0 77
0 1 1 1 0 78
1 1 1 1 0 79
0 0 0 1 1 88
1 0 0 1 1 89
0 1 0 1 1 90
1 1 0 1 1 91
 Note
Address of the AC distribution cabinet default setting from factory is 72, if there are multiple AC screens, set the cabinets address
to 72, 73,…,91.
The setting explanation of bits 6 to 8 is given in Table 4-2.
4.3.2 Setting Basic Parameters For Controller
To put the system into service, system setting must be done through the controller, battery group number, battery
nominal capacity, charge current limit and other function requirements according to the actual system configuration.
Otherwise, the system information display and output control cannot function normally.
1. At the default LCD screen (if stay in other screen, press ESC will exit to the default screen) of the controller in AC
distribution cabinet, press ESC to enter the product information screen, as shown in Figure 4-3, check whether the
‘Address’ is within the range of Table 4-1. If the address is out of the range in Table 4-1 or there are two or above AC
screens set to the same address, then reset the address according to 4.3.1 Setting DIP Switch.
Model: LargeDU
Software version:
V1.08
Address: 64
Figure 4-3 AC screen address

2. At the default LCD screen of DC distribution cabinet, press ESC to enter the product information screen (see
Figure 4-4). Check whether the ‘Address’ is within the range of Table 4-4. If the address is out of the range in Table
4-4 or there are two or above AC screens set to the same address, then reset the address according to 4.3.1 Setting
DIP Switch.
Model: LargeDU
Software version:
V1.08
Address: 72
Figure 4-4 DC screen address
3. At the controller MAINMENU screen in rectifier cabinet, press or to move the cursor to the setting icon .
Click the setting icon and input user name (‘admin’) and password (‘1’) to enter the setting screen.
DC DistGroup
4. Enter ‘AC Settings’-->’AC Distrib 1’…… ’AC Distrib n’, check the PD380/400AFH&PD380/630AFH AC coefficients
Over Voltage:
of transformer, the corresponding coefficient of58.5V
PD380/630AFH would be 160 (800/5), the corresponding coefficient
of PD380/400AFH would be 100 (that is 500/5).UnderIf any inconsistencies exist, set the parameters as above.
Voltage:
45.0V
5. Back to theDCsetting screen, enter ‘DC Settings’-->’DC Distrib 1’…… ’DC Distrib n’, check whether the ‘Hall
Settings
Coefficient’ and ‘Load Measure Ty’ are consistent with Table 4-5. If any inconsistencies exist, reset the parameters
DC DistGroup>
DC Distrib1>
according to Table 4-5.
DC Distrib1
Num of Battery:
2
Temp Number:
0
Branch CurrCoeff:
500
Curr Output Num:
32
Load Measure Ty:
Hall
Hall Coefficient:
3000
Figure 4-5 DC Distrib 1 screen
Table 4-5 Setting DC hall sensor

Parameter name Default setting Description
DC DistGroup
3000 Used for PD48/2500DF
Hall Coefficient Over Voltage:
1500 Used for58.5V
PD48/1600DF
Load Measure Ty Hall Set to Hall by default
Under Voltage:
45.0V
DC Settings
to ‘DC Settings’-->’DC Distrib 1’…… ’DC Distrib n’, set the ‘Num of Battery’ of each DC distribution screen
DC DistGroup>
6. Back
DC Distrib1>
according to actual connected battery strings.
DC Distrib1
Num of Battery:
2
Temp Number:
0
Branch CurrCoeff:
500
Curr Output Num:
Figure 4-6 Setting number of battery
32
7. Set battery parameters as follows: Load Measure Ty:
Hall
Back to ‘Settings’ screen, enter ‘Batt Settings’-->’Charge’, set the actual connected battery string capacity, then click
Hall Coefficient:
‘Reset Batt Cap’, select ‘Yes’ and press ENT to3000
confirm. Back to the ‘Batt Settings’ screen, enter the ‘LargeDU’ screen
to set the battery current sampling coefficient. (The battery string index is related with the connected DC cabinet
address and battery string number, if the DIP of DC Distrib 1 is set to 72, and the the DIP of DC Distrib 2 is set to 73,
and the battery string number is set to 2, then the battery current coefficient of battery string1 and battery string 2 is
the shunt coefficient of two battery ports in DC Distrib 1, and the current coefficient of battery string 3 and battery
string 4 is the shunt coefficient of two battery ports in DC Distrib 2.)
Battery Test
End Test Voltage:
Batt Settings 45.2V
Charge> End Test Time: Chapter 4 Testing 55
Battery Test> 180min
EndTestCapacity:
Temp Comp> Charge
LargeDU> 70%
Float Voltage:
Constant Curr Test:
53.5V
No
EQ Voltage:
56.4V
Batt CurrTemp
Limit:Comp
0.10C10
TempComp Sensor:
Over Curr Lmt:Charge
None
Float Voltage:
0.30C10
TempComp Center:
53.5VEQ
Auto
25deg.C
EQ Voltage:
Yes Comp Coeff:
Temp
56.4V
Figure 4-7 72mV/deg.C
Setting
Batt Currbattery
Limit: charge parameters
0.10C10 Battery Test
End
OverTest LargeDU
CurrVoltage:
Lmt:
Batt Settings Large
45.2V
0.30C10DUBatt1
Charge> End
AutoTest
2000 EQ Time:
Battery Test> Large DUBatt2
180min
Yes
EndTestCapacity:
2000
Temp Comp>
LargeDU> 70%
Battery Test
Constant Curr Test:
End Test Voltage:
Figure No
4-8 Battery current coefficient
Batt Settings 45.2V
Charge> Back to ‘Batt Settings’ screen, enter ‘Temp Comp’ screen,
End Test Time:set the ‘Temp Comp Coeff’ according to battery factory
180min
requirement. The default value is 72mV/°C (If no temperature Temp Comp
sensor is configured, ignore this item), and set the
Battery Test>
EndTestCapacity:
TempComp Sensor:
‘TempComp Sensor’ to ‘Ldu1 Temp1’, as shown in Figure 4-9. (If no temperature sensor is configured or the
Temp Comp>
LargeDU>temperature compensation function needs to None 70%
be canceled, then set the ‘TempComp Sensor’ to ‘None’). Meanwhile,
TempComp
Constant Curr Center:
Test:
set ‘DC Settings’’DC Distrib 1’Temp Number’ to 1 ~ 3 ( if no temperature sensor is configured or the temperature
25deg.C
No
compensation function needs to be canceled,Temp then set
Comp ‘Temp Number’ to ‘0’), as shown in Figure 4-10.
theCoeff:
72mV/deg.C
Temp Comp
TempComp DC DistGroup
Sensor:
LargeDU
Over Voltage:
None
Large DUBatt1
TempComp
58.5V Center:
2000
Under Voltage:
25deg.C
Large DUBatt2
45.0VComp Coeff:
Temp
DC Settings 2000
72mV/deg.C
DC DistGroup>
DC Distrib1> Figure 4-9 Setting Temp Comp parameter
LargeDU
Large DUBatt1
DC Distrib1
2000
Num of Battery:
Large
2 DUBatt2
Temp Number:
2000
0
Branch CurrCoeff:
500
Curr Output Num:
Figure 4-10 Setting Temp Number
32
Load Measure Ty:
 Note
Hall
‘DC Distrib 1’ corresponds to the DC distribution screen that with the lowest address.
Hall Coefficient:
3000
Back to ‘Batt Settings’ screen, and enter the ‘Charge’ screen, set the ‘Float Voltage’ (default value: 53.5V) and ‘EQ
Voltage’ (default value: 56.4V) according to the recommended value of the battery supplier, as shown in Figure 4-11.
For free EQ charge battery, the EQ voltage can be set 0.1V higher than the float voltage. Set the battery current limit
according to Figure 4-11.
Charge
Float Voltage:
53.5V
EQ Voltage:
56.4V
Batt Curr Limit:
0.10C10
Over Curr Lmt:
0.30C10
Auto EQ
Yes
Figure 4-11 Setting float/EQ voltage
Battery Test
End Test Voltage:
4.4 Batt
Checking
Settings
Alarm And Operation Status
45.2V
Charge> End Test Time:
Battery Test> 180min
4.4.1 Testing Controller EndTestCapacity:
Temp Comp>
LargeDU> 70%
The controller can be tested after the parameter setting
Constant is completed
Curr Test: based on the actual system configuration and
battery management requirements. No
Communication test
Temp Comp
When the system is in normal operation, disconnecting the communication cable of any unit (AC distribution cabinet,
TempComp Sensor:
DC distribution cabinet and controller) will interrupt the communication between the controller and this unit as well as
None
other units in serial connection with this unit, and cause the
TempComp controller to generate communication failure alarm. Real
Center:
time data will be displayed in contrast with the25deg.C
background in LCD. By reconnecting the communication cable, the
system will recover automatically. Temp Comp Coeff:
72mV/deg.C
Boost charge and float charge changeover
LargeDU (‘1’) to enter the ‘Settings’  ‘Maintenance’ screen, set
Click the setting icon, input user name (‘admin’) and password
the ‘Auto/Man State’ to ‘Manual’, as shown in Large
FigureDUBatt1
4-12.
2000
Maintenance
Large DUBatt2
2000
Auto/Man State:
Auto
EQ/FLT Control:
Float Charge
BattTestControl:
Stop
Rect Curr Limit:
121%
Figure 4-12 Setting Auto/Man State
When the system is in float charge state, click the setting icon, input user name (‘admin’) and password (‘1’) to enter
the ‘Settings’  ‘Maintenance’ screen, change the ‘EQ/FLT Control’ to ‘EQ charge’, as shown in Figure 4-12. The
system will enter into EQ charge state, and the rectifiers will output EQ charge voltage. Change it back to ‘Float
charge’ and the system will return to float charge state.
Rectifier adjustment
1. Refer to 5.2 Setting The Position Number Of The Rectifier Manually to enter the rectifier setting interface. Test the
switching-on/off of the rectifier, the rectifier switching-on/off should be under control and normal.
2. Set the system float/EQ voltage in the LCD of the controller according to 4.3.2 Setting Basic Parameters For
Controller, the rectifier voltage should be normally adjustable.
3. Under the condition that all the rectifier outputs are normal, observe and record the rectifier current-sharing
characteristics at different total loads.
4.4.2 Testing DC Distribution
Connect some loads to the system and test the battery protection characteristics using the following steps.
1. At the MAINMENU screen of the controller in rectifier cabinet, press and to move the cursor on the setting
icon , click this icon to enter the setting screen.
2. Input user name (‘admin’) and password (‘1’) to enter ‘DC Settings’’DC DistGroup’, change the ‘Under Voltage’ to
52V, as shown in Figure 4-13. Then reduce the load, and open the AC input MCB of the rectifier, the battery will
discharge to the load, and the output voltage will decrease. When the battery output voltage drops below the
undervoltage alarm point, the controller will generate battery undervoltage alarm.
DC DistGroup
Over Voltage:
58.5V
Under Voltage:
45.0V
DC Settings
DC DistGroup>
DC Distrib1>
Figure 4-13 Setting undervoltage alarm point
DC Distrib1
3. Close the rectifier AC input MCB. When the entire rectifiers begin to work normally, the rectifier startup process can
Num of Battery:
be observed. The time for rectifier output current reaching a steady state varies depending on the battery capacity,
2
rectifier quantity and load capacity. By that time, the mains
Temp failure alarm will disappear automatically. With the output
Number:
voltage rising to exceed the undervoltage alarm0 recovery point, the battery undervoltage alarm will disappear
automatically. Branch CurrCoeff:
500
4. After finishing the test, restore the system under-voltage alarm point to the original value.
Curr Output Num:
5. Entering ‘DC Settings’’DC DistGroup’ screen32 to lower the system overvoltage alarm point (for example, 52V), as
Load Measure Ty:
shown in Figure 4-14. When the output voltage of the module exceeds the overvoltage alarm point, the controller
Hall
should generate audio and visual output overvoltage alarms. Restore the system overvoltage alarm point to its
Hall Coefficient:
original value and the output overvoltage alarm3000
should automatically disappear.
DC DistGroup
Over Voltage:
58.5V
Under Voltage:
45.0V
DC Settings
DC DistGroup>
DC Distrib1>
Figure 4-14 Setting overvoltage alarm point
6. Connect a small load between the output terminal ofDC Distrib1

a fuse link and the positive busbar (10kΩ resistance
Num of Battery:
recommend), and pull out this fuse link, the controller should display ‘Output ** disconnect’ alarm. Plug in the fuse link
2
again, and the system will resume normal. Temp Number:
0
7. Click the setting icon to enter the setting screen, input user name (‘admin’) and password (‘1’) to enter the
Branch CurrCoeff:
‘Settings’  ‘Maintenance’ screen, set the ‘Auto/Man State’ to ‘Auto’, as shown in Figure 4-15.
500
Curr Output Num:
Maintenance
32
Auto/Man State: Ty:
Load Measure
Auto
Hall
EQ/FLT Control:
Hall Coefficient:
Float
3000Charge
BattTestControl:
Stop
Rect Curr Limit:
121%
Figure 4-15 Setting Auto/Man State
By now, the system test is completed and the power supply system is in normal operation.
4.4.3 Access Controller Through Web
Login procedures are as follows:

1. To log in the controller, double-click the icon of IE to run the software, click the menus of Tools -> Internet Options
and then click the Connections button to pop up the interface shown in Figure 4-16.
Figure 4-16 LAN setting (Step 1)
2. In the interface shown in Figure 4-16, click the LAN Settings button to pop up the interface shown in Figure 4-17.
Figure 4-17 LAN setting (Step 2)
In the above interface, uncheck the proxy option and click OK to finish the LAN setting.
 Note
The user only needs to do the above settings when the controller is connected to an intranet and the user has set that the access to
the intranet needs to be made through proxy. If the controller is connected to Internet and the user computer is connected to the
intranet, the user cannot disable the proxy, otherwise you will have no access to the controller.
3. Select Internet Options from the Tools menu. The “Internet Options” window opens. In the “Internet Options”
window, select the General tab, as shown in Figure 4-18.
Figure 4-18 Internet options
4. Click on the Settings button. The following window opens, as shown in Figure 4-19. In the Settings window,
choose “Every time I visit the webpage” and click OK.
Figure 4-19 Temporary internet files and history settings
5. In the “Internet Options” window, select the Security tab, as shown in Figure 4-20.
Figure 4-20 Security tab
6. Click on Trusted sites. With “Trusted sites” selected, click “Sites”. The following window opens, as shown in
Figure 4-21. Uncheck the “Require server verification (https:) for all sites in the zone:” box if https is not being used.
Figure 4-21 Trusted sites
7. In the Trusted sites window, type or copy the NCU URL in the “Add this website to the zone:” box, as shown in
Figure 4-22.
Figure 4-22 Adding trusted sites (1)
8. Click Add. The NCU URL is listed in the Websites: box. Click Close, as shown in Figure 4-23.
Figure 4-23 Adding trusted sites (2)
9. In your browser, enter http:// and the controller’s IP address and press ENTER. If your site requires secure HTTP
and you were furnished with an M831D configuration with secure HTTP, enter https:// and the controller’s IP address
and press ENTER. The following Web Interface Login window opens, as shown in Figure 4-24. Enter a valid User
Name and Password, and then click LOGIN.
By default, the “User Name” is "admin" and the “Password” is “1”.
User can view the IP address: Main menu——>Settings (password:1)——>Communication Parameter, and then
press the ENT key.
Figure 4-24 Login the controller
10. In the Web Interface, after entering a valid User Name and Password and clicking LOGIN, the "Homepage"
window opens, as shown in Figure 4-25.
Figure 4-25 M831D Homepage
11. Check whether all parameters in Figure 4-25 are correct.

12. Control the boost/float and rectifier switch, check whether the control function is correct.
13. Simulate fault alarms on the power system, and then check whether corresponding alarms are displayed in the
homepage.
Chapter 5 Operation 63
Chapter 5 Operation
This chapter introduces the operation of the power distribution LCD, procedures of adding loads and rectifiers.
5.1 Power Distribution LCD Operation

LCD Operation Of PD380/400AFH and PD380/630AFH AC distribution cabinet and DC distribution cabinet
The power distribution LCDs can display AC/DC power distribution data of communication power supply system.
They are mounted on the front door of AC and DC distribution cabinet.
 Six keys are positioned below the LCD.
 ▲, ▼: Scroll the screen.
 ◄, ►: Adjust the display brightness.
 ESC: Exit language switch interface without changing the language.
 ENT: confirm the language switch.
There are 20 levels of display brightness for adjustment and the displayed contents vary depending upon the different
distribution forms.
If left idle for about 8mins, the backlight will be off and the display will switch to the original screen. When you set
parameters for the power distribution cabinet through the controller, the display will switch to the original screen if the
currently displayed parameters are changed.
The LCDs of AC distribution cabinet are shown below:
Screen 1:
To Chinese

 ENT to Run
 ESC to Quit
Screen 2:
AC Distri 1

Stat: Run Normal

Ctrl Mode: Manual

Light Stat: On
The possible state of AC Distri 1: run/backup, normal/power failure/imbalance

The possible indications of Ctrl Mode: manual/automatic
The possible indications of Light Stat: off/on
Screen 3:
AC Distri 1 AC Distri 1 AC Distri 1


Ua: 380V 
Uab: 380V 
Volt: 90V Under

Ub: 402V Over 
Ubc: 402V Over 

Uc: 180V Under 
Uca: 180V Under 
or or
The possible indications of AC 1 voltage: 3-phase line voltage, 3-phase phase voltage or 1-phase phase voltage
The possible indications of AC voltage corresponding state: over/under/phase loss
When the LCD displays 3-phase or 1-phase phase voltage, the AC voltage alarm corresponds to the displayed phase
voltage. When the LCD displays 3-phase line voltage, if the Ua voltage exists phase loss there will display phase loss
at the back of Uab voltage; if the Ub voltage exists phase loss there will display phase loss at the back of Ubc voltage;
64 Chapter 5 Operation
if the Uc voltage exists phase loss there will display phase loss at the back of Uca voltage. The overvoltage alarm at
this time takes place at line voltage.
Screen 4 to screen 6:
The AC 2 and AC 3 information of the screen 4 to screen 6 are similar with AC 1 information.
Screen 7:
AC Distri AC Distri

A Curt: 35.3A 
Curt: 12.5A

A Curt: 12.8A 

A Curt: 9.9A 
or
Indications of AC current depend on the current measurement methods set through the controller: 3-phase
current/1-phase current/no display.
Screen 8:
AC Distri

AC Freq: 50.1Hz

Freq Stat: Normal

Arrester Stat: Normal
Possible indications of operation Freq: normal/over Freq/under Freq

Possible indications of SPD state: normal/abnormal
Screen 9 and screen 10:
AC Distri MCCB AC Distri MCCB


In: On Out: On 
03 On 04: On

Output Stat 
05: On 06: On

01: On 02: On 
06: On 07: On
Indications of AC input MCCB/output MCCB state: on/off

The AC output state will be displayed according to the AC output MCCB number set in the controller (≤8 routes) and
their actual state.
Screen 11:
DC Distri

Bus Volt: 53.5V

Bus Stat: Normal

Load Curt: 2390.6A
Possible indications of busbar voltage state: normal/overvoltage/undervoltage.
 Note
To facilitate the replacement and maintenance, the total load current sampling components of DC distribution cabinet use open
type Hall sensors with measurement accuracy of 2%. Taking into account the general error of the measuring circuit, the displayed
total load current on the controller LCD of DC distribution cabinet may have certain difference (0 ~ 60A) with the displayed
value on the controller in rectifier cabinet.
Screen 12:
DC Distri Batt1

53.5V Normal

30A Normal

Batt1 Fuse: On
Indications of batteries are depended on the battery number set in the controller: two groups/one group or display any
information about battery.
Possible indications of battery voltage state: overvoltage/undervoltage/normal

Possible indications of battery current state: overcurrent/normal
Possible indications of battery fuse state: on/off
The battery 2 and battery 4 information of the screen 13 to screen 15 are similar with battery 1 information.
DC Distri Fuse

01 On 02: On

03: On 04: On

05: On 06: On
The branch fuse state will be displayed according to the DC fuse number in the controller (≤ 64 routes) and their
actual state.
DC Distri

BranchCur 1: 25A

BranchCur 2: 25A

BranchCur 3: 25A
The branch battery current will be displayed according to the current branch number set in the controller (≤ 6 routes)
and their actual value. When the three branches’ currents in one screen are not set, this screen will not be displayed.
Screen 30:
DC Distri

Temp 1: 25℃

Temp 2: 25℃

Temp 3: 25℃
Indications of temperature will be displayed according to the temperature circuit number set in the controller (≤ 3
routes) and their actual value.
When the number is 0, this screen will not be displayed. While setting the temperature measurement and
disconnecting temperature sensor or the sensor is damaged, it will display 27°C.
LCD Operation Of PD380/800AFA AC Distribution Cabinet

First, you need to ensure that monitoring system is ‘ATS communication system’. Set the system type to ‘ATS
communication system’ in the main menu: Parameter settings –system parameter—system style, Change the style to
the ’ATS AC system’.
System information screen

When the controller is powered on, the language selection interface will appear, and the default language is Chinese.
If you need English interface, press ▲ or ▼ for language selection and then press the ENT key to confirm. Then the
inside of the controller is initialized. After the initialization, the first system information page will appear in Figure 5-1.
2009-01-03
System：Normal
SPD State：Normal
Light State：Off
Figure 5-1 First system information screen
1. The first row displays the date and time alternately.

2. At the main menu screen, press the ESC key to return to the first system information screen.
3. If no operation is conducted on the controller keypad for 8 minutes, the LCD screen will automatically return to the
first system information screen. The time of that return will be recorded automatically, and can be queried through the
host.
4. At the system information screen, press the ESC key to display monitoring information screen. As shown in Figure
5-2.
Model：HDU-ATS
Comm Addr：190
64
SW Ver：1.09
Figure 5-2 Monitoring information screen
5. At the system information screen, press and hold the ESC and ENT keys simultaneously for several seconds, the
controller will be reset, and then the system will restart.
Password confirmation screen

During the operation, some monitoring units will prompt you to input password, as shown in Figure 5-3.
Only the correct password allows you to enter the screen you need to operate.
Login：
Password：
Figure 5-3 Password confirmation screen
1. When inputting the password, use the ENT key to get into editing state, use ▲ or ▼ to modify numbers, and use
◄ or ► to move the cursor. After the input, press ENT to confirm.
2. If the password is correct, the next screen will appear. Otherwise, the system will prompt ‘Password incorrect’.
3. During the operation, press the ESC key will return to the main menu screen.
The monitoring unit has three password levels: user level password (default: 1), engineer level password (default: 2)
and administrator level password (default: 640275). See Table 5-1.
Table 5-1 Password levels and operation authorities
Password level Operation authority Default password
User level The authority to change general parameters 1
All the user’s authorities, plus ‘resetting system, resetting password, changing
Engineer level 2
system work mode’ operation authorities
Administrator All the engineer’s authorities, plus ‘changing password, controlling alarm volume,
640275
level browsering parameters set through host’ operation authorities
Once you input the correct password, you never need to input the password again during the operation. If the interval
for adjacent operation is more than four minutes, the system will prompt you to input the password again. If you want
to operate senior settings, you need to input higher level password after four minutes (note that within this four
minutes, you cannot do any key operation). If the password of the higher level and lower level is the same, then
controller will display senior setting menu.
Main menu screen

The main menu is the highest-level menu of the monitoring unit. At the sub-menus of this screen, you can query the
alarms information, distribution, insulation, and parameter settings of the system. There are two screens, as shown in
Figure 5-4.
MAIN MENU MAIN MENU

Active Alarm Branch Info
Branch Info History Alarm
History Alarm Settings
Figure 5-4 Main menu screen
1. At any one of the system information screen, press the ENT key to enter the main menu screen.
2. At any sub-menu of the main menu screen, press the ESC key repeatedly to return to the higher-level menu, and
ultimately return to the main menu screen.
Active alarm
When a new alarm is generated, and there is no operation on controller keypad for two minutes, the LCD of the
controller will prompt the active alarm screen automatically. If there are multiple alarms in the current system, you can
query alarms through the following steps.
At screen in Figure 5-4, press ▲ or ▼ to select ‘Active Alarm’, then press the ENT key to confirm.
If there is an active alarm, the display shown in Figure 5-5 will appear.
Alarm：1/3
Self-detect Err
Important Alarm
111214 19:49:53
Figure 5-5 Active alarm screen
The previous screen includes the alarm serial No./alarm total number, alarm name, alarm level and alarm time. The
alarm generating time determines the sequence it is displayed, with the latest alarm displayed first. Press ▲ or ▼ to
view all active alarms.
Branch information
Branch information menu shows the branch currents and load rate. As shown in Figure 5-6.
Branch： 1/8
-Curr：0.0A
-LoadRate：0%
Figure 5-6 Branch information screen
History alarm screen

At the screen shown in Figure 3-8, press ▲ or ▼ to select the ‘History Alarm’ menu, then press the ENT key to
confirm.
1) If there is no history alarm, the system cannot access the history alarm screen.
2) If there is an alarm, the display shown in Figure 5-7 will appear.
Alarm：1/3
Self-detect Err
111214 19:49:53
111214 19:56:30
Figure 5-7 History alarm screen
The history alarms of the controller are stored in cyclic order. At most 200 alarms will be recorded, above that, the
earliest alarm will be cleared automatically.
2. Press ▲ or ▼ to view other history alarms.
3. At any history alarm screen, press the ESC key repeatedly to return to the higher-level menu, and ultimately return
to the first system information screen.
Settings screen
Displayed in many screens, the settings screen is a sub-menu of the main menu. It is used to set system parameters.
The settings screen has password protection, only the correct password allows you to enter it. See Figure 5-8 for the
settings screen.
Settings
AC set
System setting
Figure 5-8 Settings screen
1. At the main menu screen, press ▲ or ▼ to select the ‘Settings’ menu, and press the ENT key to display the
password confirmation screen.
2. Input the correct password and press the ENT key to enter the settings screen. Press ▲ or ▼ to enter the
operation screen you need.
There are three parameters for setting: DC setting, insulation setting, and system setting. Setting methods are as
follows:
AC distribution
1. At the screen shown in Figure 5-9, press ▲ or ▼ to select the ‘AC Dis’ menu, then press the ENT key to confirm.
AC Input：
-Current： Hall
-HallCoef： 2307A
230A
Branch： 1
Figure 5-9 AC distribution screen
2. Press ▲ or ▼ to select the parameter you need, and press ◄ or ► to select the parameter value. Then press the
ENT key to confirm. The controller will automatically save the setting value. See Table 5-2 for parameters of AC
distribution settings.
Table 5-2 Description of the AC parameter setting
Parameter name Setting range Default Description
AC input-Curr None/Hall Nonel Set it according to the actual sensor used by the power system
AC input-HallCoef 1A～5000A 600A Set it according to the actual sensor used by the power system
Branch 1～8 1 Set it according to the actual number of the test load current circuits
Branch-Curr None/Hall Nonel Set it according to the sensor used by the load. Each branch needs to be set
Branch-HallCoef 1A～5000A 50A Set it according to the actual sensor used by the power system
Branch-SW 1A ~ 5000A 50A Set it according to the MCB capacity used by load
Set it according to the user requirements. High load alarm is generated when
Brh HighLoad 50% ~ 100% 60%
load current reaches setting value*load capacity
Set it according to the user requirements. Overload alarm is generated when
Brh OverLoad 50% ~ 100% 90%
load current reaches setting value*load capacity
 Note
PD380/800AFA use the 800/1 current transformer, the hall coefficient of the AC input is set to 2307A.
System Settings
1. At the Settings screen, press ▲ or ▼ to select the ‘Sys set’ menu. Then press the ENT key to confirm, as shown in
Figure 5-10.
Lang: English
Tzone: GMT+08:00
Date: 2009-08-08
Time: 16:26:16
Figure 5-10 System settings
2. Press ▲ or ▼ to select the parameter you need, and press ◄ or ► to select the parameter value. Then press the
ENT key to confirm. The controller will automatically save the setting value. See Table 5-3 for parameters of system
settings.
Table 5-3 Description of the system parameter setting
Main menu Main menu
Lang Chinese, English Chinese Set it according to your requirements
Tzone - - Set it according to the actual instance
Set the time according to the current actual time, regardless of whether it
Date 2000 ~ 2038 -
is a leap year or not
Time - - Set the time according to the current actual time
38400
19200
9600
485 Baud 19200 Set it according to your requirements
4800
2400
1200
38400
19200
9600
232 Baud 9600 Set it according to your requirements
4800
2400
1200
232 Addr 1 ~ 254 1 Set it according to your requirements
Reset Paras Y, N N Whether resetting the parameter to the default
The password can be 6 digits long at most. If it is shorter than 6 digits,
User PWD - -
end it with space key
When the serial port is needed to upgrade the program or configure files,
ComDownLoad Y, N N
enter serial port download mode first
240V DC system
336V DC system 240V DC
System types Set it according to your requirements
380V AC system system
ATS AC system
History
Empty History alarm Press the’Enter’ two times will empty the historical alarms
alarm
LDU modle Y, N N If you need to communicate with M820D/M831D, set ‘Yes’
5.2 Setting The Position Number Of The Rectifier Manually

When the power supply system is in operation, each rectifier is given a position number by the controller. This
position number is assigned automatically, and may change when the rectifier is repowered on. Then users need to
set the position number of the rectifier manually though the Web control interface in the controller.
1. Refer to 4.4.3 Access Controller Through Web to enter the Web homepage window.
2. Select ‘Power System’ tab, as shown in Figure 5-11.
Figure 5-11 Power system status tab
The Power System Status tab displays power system status in a graphical block diagram format. This includes status
of the input power, modules (i.e. rectifiers, converters), DC equipment, and battery.
3. Click on the ‘Rectifier’ icon to access the following window, as shown in Figure 5-12.
Figure 5-12 Rectifier status web page
Displayed on the Rectifier Device Group status page are the individual rectifiers installed in the system.
4. Click an individual rectifier icon to display its status such as "Current Limit", "Valid Rated Current", etc., as shown in
Figure 5-13.
Figure 5-13 Individual rectifier status page
5. Hover the mouse pointer on an individual rectifier icon , this icon changes to . Click to set the
individual rectifier information and set the rectifier position number to actual position number, then click the ‘Set’ to
confirm.
6. Click to go back to the individual rectifier status page, as shown in Figure 5-14.
Figure 5-14 Individual rectifier settings page
 Note
During the setting, you can set the ‘LED Control’ to ‘LED Control’ to make sure the power indicator of the corresponding
module flash, so as to make sure the actual position of that module.
5.3 Adding Load

Generally, the power system is not fully loaded at the initial operation stage. Power interrupt is not allowed once the
priority load is put into operation. Therefore, new load adding must be a live operation.
Before adding DC load, a good construction design must be worked out. Select the load fuse or MCB, process and
lay the load cables, and attach serial number and polarity labels to the cables. Cable connection should start from the
load end. Connect the earth cable first, and then the 240V output fuse or the MCB. The tools used must be insulated
and preventive measures against possible accidents must be worked out in advance. Refer to 3.2.5 Connecting DC
Load Cables for DC load cable connection.
5.4 Adding Rectifier

1. Remove dummy plates.
Some rectifier guide rails are idle and covered with dummy plates when the power supply system is not fully
configured. Before adding rectifier, these dummy plates must be removed so that new rectifiers can be mounted.
2. Insert the new rectifier into position along the guide rail and fix it. See 3.4.1 Installing Rectifier.
3. Set the address in the controller of the corresponding rectifier.
4. Close the corresponding AC input switch to feed AC power to this rectifier.
5. Repeat steps 1 to 4 to add all rectifiers.
6. Reset parameters for controller.
Notice
Note
Connection and disconnection of rectifier’s external input cables should be done by maintenance personnel, and the cables must
be connected before switching on the rectifier, and disconnected after switching off the rectifier. The rated current of the rectifier
input MCB is 20A, and its breaking capacity is 6kA.
Chapter 6 Maintenance 73
Chapter 6 Maintenance
This chapter introduces basic maintenance requirements, routine maintenance items, maintenance operations, basic
fixing methods and emergency treatment.
6.1 Maintenance Requirements
6.1.1 General
To ensure quality power supply and guarantee stable and reliable operation of the communication system, operation
management and maintenance are necessary to the power supply system. Basic requirements for maintenance of
power supply system include:
1. Guarantee uninterrupted quality power supply to the communication equipment.
2. Carry out periodic inspection and overhaul to ensure stable and reliable operation of the power supply system and
prolong its operational life span.
3. Conduct effective troubleshooting to reduce the loss caused by faults.
4. Keep the equipment and environment clean to ensure that the environment in the equipment room conforms to the
basic requirements of equipment operation.
5. Use new technologies and improve maintenance methods to achieve centralized monitoring, little or even no
attendance.
To sum up, the power supply system maintenance includes routine maintenance, periodic inspection and
technological reform. And the maintenance must be carried out in compliance with applicable industry standards and
local regulations.
6.1.2 Maintenance Tools And Equipments
The common tools and instruments used in maintenance of power supply system are separately listed in Table 6-1
and Table 6-2.
Table 6-1 Common tools for power equipments maintenance
Name Quantity Applications
Shape and coil the naked pins and help to weld and assemble the surface of
Joint pliers 1 piece
intensive device
Diagonal cutting pliers 1 piece Cut extra leads, pins of welding surface, and nylon binding clips
Tweezers 1 piece Help to weld and clean, pick up mini components, and coil tiny leads
Blade screwdriver 1 set Drive and remove plain screws and open boxes
Cross screwdriver 1 set Drive and remove cross screws
Wrench (double end wrench or
1 set Wrench 6-angle or 4-angle bolts and nuts
fork wrench)
A kind of spinning tool used when there is no space for operation on the screw
Socket wrench 1 set
surface
Wrench 6-angle or 4-angle bolts and nuts. Note: when in use, the adjustable
Adjustable wrench 1 set
tongue shall turn to the inside of the spinning direction.
Electric soldering iron 1 piece Weld components
Wash brush 1 piece Clean the equipment and dust inside boxes
Handsaw 1 piece Saw the bus and cables. Note: The saw blade shall not turn to the handle.
Electrician knife 1 piece Peel off the skin of cables, etc.
Electrician rubber mallet 1 piece Rectify cables or equipment location
Auxiliary materials (non-spare Commonly-used auxiliary materials include insulating tape, self-adhesive label, soldering tin,
parts) nylon bandage, etc.
74 Chapter 6 Maintenance
Table 6-2 Common instruments for power equipments maintenance

Name Quantity Applications Remark
Multimeter 2 to 3 pieces Measure AC/DC voltage, current and resistance
Earth resistance tester 1 piece Measure the earth resistance
Megommeter (500V and Those instruments
1 piece/each Dielectric strength test
1000V withstand voltage) marked with * may be
AC/DC clamp-on amper meter 1 piece Measure current configured or not to
Measure the temperature of the surface and those relatively
Contact Thermometer 1 piece
junction points of equipment less-equipped
High/low-frequency noise equipment room
1 piece Measure noise
tester according to actual
*Ampere-hour meter 1 piece Measure battery capacity requirements
Measure and test the load capacity of power net,
AC/DC load meter 1 piece
rectifier and batteries
Note*: testing devices that can be omitted
6.1.3 Reference Technical Specification For Maintenance
The power supply system consists of AC power supply, DC power supply and earthing system. To ensure
communication quality and power supply security, the power supply quality must conform to some basic quality
standards. Reference standards for AC, DC and earth resistance are shown in Table 6-3, Table 6-4 and Table 6-5.
Table 6-3 Quality standards for DC power supply
Voltage variation range Noise voltage (mV) Maximum permissible
Standard
at the receiving end of Psophometrically Peak-peak Wide frequency noise voltage drop of power
voltage (V)
telecom equipment (V) weighted noise value noise (effective value) supply circuit (V)
≤ 50mV
≤ 200mV @3.4kHz to 150kHz
-48 -40 to -57 ≤ 2mV 3
0 to 20Mhz ≤ 20mV
@150kHz to 30Mhz
24 19.8 to 28.2 ≤ 2.4mV 1.8
Note: The voltage drop at the connectors of DC power supply circuit (including the fuse of the feed line output from the
discharging busbar, and battery connectors) shall be in conformity with the following requirements or the temperature rise shall
not exceed the permissible value: 1. If under 1000A, every hundred ampere≤5mv; 2. If above 1000A, every hundred
ampere≤3mv.
Table 6-4 Quality standards for AC power supply

Voltage variation Nominal Variation range Power factor Remark
Nominal
range at the frequency of frequency Below Above The voltage
voltage (V)
receiving end (V) (Hz) (Hz) 100kVA 100kVA imbalance of
220 187 ~ 242 50 ± 2.5 ≥ 0.85 ≥ 0.9 three-phase power
supply shall not
380 323 ~ 418 50 ± 2.5 ≥ 0.85 ≥ 0.9
exceed 4%
Table 6-5 Earth resistance reference standards for communication station

Name of the communication station Earth resistance (Ω)
Comprehensive building, international telecom administration, tandem office, program
<1
control exchange with over 10 thousand lines, and toll exchange with over 2,000 lines.
Program control exchange with more than 2,000 lines but less than 10 thousand lines, and
<3
toll exchange with less than 2,000 lines.
Program control exchange with less than 2,000 lines, fiber terminal station, carrier repeater
<5
station, ground satellite station, and microwave junction station
Microwave relay station, fiber relay station < 10
< 20 (may be up to 30 in the
Microwave passive relay station
case of high soil resistivity)
6.2 Routine Maintenance Items

This chapter introduces routine maintenance items for power supply system and maintenance operation methods.
The power supply system maintenance items are list in Table 6-6.
Table 6-6 Maintenance items for power supply system
No. Item Test standard Test tools Test method
Calculate the imblance based on the
After each rectifier is over half load, the
System current output current of each rectifier displayed
1 output current imblance between
sharing on on the controller; or the rectifier
rectifiers should be less than ±3%
output current displayed on each rectifier
The difference between the the rectifier
voltage, busbar voltage and various
output voltages displayed on the
Read the voltage and current values
controller shall be less than 0.2V; the
Display of voltage / displayed on the controller and rectifiers,
2 difference between the sum of the
current and make judgement according to the
displayed currents of all rectifiers and
above standards
the sum of charge current and total load
current shall be within the specified error
range
Reset those parameters not in
Conduct compliance check according to conformity with the specified
3 Parameter setting the record of the previously setting requirements. The operation method of
parameters (parameter table) parameter setting can refer to the
Device user manual
The communication between each
system unit and the controller shall be
Communication normal and there shall be no record of
4
function frequent communication interrupt
between one certain unit and the
controller in the shistorical alarm record
Check the testable items on the spot.
Testable items include AC mains failure,
Alarm should be given out in case of damage to SPDs (SPDs with alarm
5 Alarm function
fault indicator or alarm contact), module
failure and DC fuse blowout (test shall
be conducted on unload fuse)
This item is generally not easy to test
when the system is in the operation. It is
usually conducted when the prptection
function of the power supply is abnormal
Conduct compliance check according to due to frequent occurrence of AC or DC
6 Protection function factory parameters or parameters set protection. Test methods including
through the controller testing the AC under/overvoltage
protection function through external
voltage regulator and testing the DC
under/overvoltage protection function by
forced discharge
1. Storage function: simulate an alarm,
the controller will record the alarm
The calculation, storage and battery information.
auto-management functions performed 2. Battery auto-management: the battery
Management
7 by the controller. The historical alarm charge mode and charge current can be
function
record can be queried, and the battery adjusted and various protections can be
auto-management function is testable implemented through the moniotoring
module according to the data set by the
user

During noise measurement, the batteries
should be separated from the power
equipment. However, for the sake of
safety of power supply, the batteries
cannot be disconnected during field
operation. Therefore, this test should
only be done when the communication
quality of the exchange is poor and the
power supply quality of the power
Psophometrically weigthed noise ≤ 2mV; Noise meter, equipment is considered not in
8 Noise index
peak – peak noise ≤ 200mV oscillograph conformity with requirements. The
psophometrically weigthed noise, input
through through the positive and
negative busbar, can be measured by a
noise meter, which shall be geared to
“telephone noise” measurement scale.
The peak – peak noise can be
measured by an oscillograph. For test
method refer to the equipment operation
instructions
The socket shall be well connected; the
cables shall be well laid out and fixed;
there shall be no cables that have been
9 Internal connection squeezed out of shaped by metal
components; and there shall be no
partial overheat or aging of connection
cables
There shall be no blockage or dust Hairbrushes, Remove, clean and wash the guard
Vent duct and dust
10 deposit in the vent ducts of rectifier fans leather bellows, boards of the vent ducts and the fan;
deposit
or vent ducts in the cabinets etch replace them after they have been dried
Note down the maximum current flowing
through the cables, look up the sectional
The permissible voltage drop determined
area and wiring length of the cable in the
11 DC cables in circuit design is generally less than
design plan, calculate the voltage drop
0.5V (low impendance distribution)
and check whether it meets the design
requirements
The rated current of the DC circuit
breaker should not be more than twice of
the maximum load current. The rated Check the adaptability of the circuit
Configuration of
12 current of the circuit breaker in each breakers according to the recorded
DC circuit breakers
special equipment room should not more maximum current of each load
than 1.5 times of the maximum load
current
Use multimeter to measure the voltage
drop between the buses and cables at
the two terminals of the node; and judge
If below 1000A, the voltage drop should the rationality of the voltage drop of the
Voltage drop and be ≤ 5mV for every hundred ampere; if Multimeter, node based on the current flowing
13 temperature rise of above 1000A, the voltage drop should semiconductor through the node. Use the
nodes be ≤ 3mV; and the temperature rise of thermometer semiconductor thermometer to measure
node should not exceed 70°C the temperature rise of the node. The
measurement results should meet the
temperature rise limitation and voltage
drop limitation requirements

1. The power supply shall be installed in
a dry and well-ventilated room with no
corrosive gas, and the temperature
inside the room is less than 30°C.
2. The input AC voltage should range
from -15% to +10% of the rated value. In
case of big voltage fluctuation, automatic
voltage stabilizing or regulating device
should be installed.
Basic requirements 3. The operating current should either go
(standards issued beyond the rated value or below 10% of
14 by the Ministry of the rated value for a long period. Various
Information automatic, alarm and protection
Industry) functions shall be normal.
4. It shall operate under the stabilized
voltage and load share mode.
5. The wiring shall be kept neat, various
parts such as switches, fuse breakers,
connectors and connection terminals
should be well connected, and there
shall be no electric corrosion.
6. The cabinets of the power equipment
shall be well earthed
6.3 Routine Maintenance

Routine maintenance of power equipment mainly involves management of the equipment room environment and
inquiry of the equipment running status. The basic requirements for the management of the equipment room
environment have been presented in detail in the previous section. Inquiry of the equipment running status is a part of
the routine logs, generally including the following items:
1. The inquiry of the operating status of the power supply equipment can be completed through the controller. The
status parameters that can be inquired include mains voltage, mains frequency, DC output voltage, boost charge/float
charge status, charge/discharge current, total load current, voltage and current of each rectifier, historical alarm
record, etc. For inquiry methods, refer to M831D Controller User Manual.
2. Streamlined logs of the power supply status. The power equipment can measure mains voltage and record mains
failure alarms, but cannot complete statistical work. To conduct statistical analysis of the operating status of the power
grid, there shall be a detailed streamlined log of the status of the power net. In general, the status of the power grid
shall be recorded once about every 2 hours, including the voltage and current of each phase of the power grid, the
start and recovery time of mains failure, and the startup time and break time of the generator, etc.
3. Streamlined logs of the DC power supply status. The requirements for the streamlined logs of the DC power supply
status are similar to those for the streamlined logs of the AC power supply status. Log items include DC output
voltage, current of main loads, charge/discharge voltage and current, total load current, etc.
4. Faults maintenance. Overhaul and maintenance of other equipment shall be conducted in accordance with the
requirements and methods provided by the manufacturer. But, during the routine maintenance, be sure to write down
the fault causes and the maintenance results in the “equipment calendar”. An equipment calendar shall be kept for
each piece of equipment in the equipment room.
6.4 Basic Inspection
6.4.1 Handling Controller Fault
When the faults of the controller affect the DC power supply, turn off the controller.
6.4.2 Handling Rectifier Fault
 Note
If a rectifier is pulled out or there is faulty rectifier, users should reset the controller. Or else the batteries cannot be boost
charged.
Fault phenomenon and handling method

Rectifier faults include power indicator off (green), protection indicator on (yellow), protection indicator flashing
(yellow), fault indicator on (red) and fault indicator flashing (red).
The indicators positions are shown in Figure 6-1.
Power indicator
Protection indicator
Fault indicator
Figure 6-1 Rectifier indicator position
Change the position of the abnormal and normal rectifiers upon abnormity. If the abnormal rectifier still cannot work
normally, refer to Table 6-7 to dispose the faults.
Table 6-7 Disposal methods for rectifier faults
Fault Related alarm Fault cause Proposal
Power indicator off
No alarm No input or output voltage Ensure having input and output voltage
(green)
Remove the object which blocks the
Fan is blocked
fan operation
Main
The vent duct is expedite: there
causes of Remove the blockage at air intake and
are some blockages at air intake
Rectifier over overheat air outlet
or air outlet
temperature protection
High temperature or pyrotoxin is Decrease ambient temperature or
for
near to the air intake of rectifier remove the pyrotoxin
rectifier
The rectifier isn’t absolutely
Reinsert rectifier
inserted into the frame
Protection indicator on Check the rectifier communication
(yellow) whether nomal or not. If not, continue
No current sharing to check the connection of
communication lines. Replace the fault
rectifier when it works normally
Rectifier
Change the position of the abnormal
protection
and normal rectifiers. Replace the
PFC output overvoltage protection
abnormal rectifier if it cannot work
normally all the same
Ensure the AC input voltage whether in
AC input voltage exceeding the normal range
normal range or not
Rectifier
Protection indicator Check the communication lines
communication Rectifier communication failure
flashing (yellow) connection whether well or not
failure
Remove the abnormal rectifier and
Fault indicator on (red) Rectifier failure Overvoltage restart. Replace the rectifier if it occurs
overvoltage again
Fault indicator flashing Rectifier fan
Fan fault Replace new fan
(red) fault
Fault description
1．Internal short-circuit of rectifier
The rectifier will automatically exit the system in case of internal short-circuit.
2．Damage to partial rectifier
In case of damage to partial rectifiers, if the remaining undamaged rectifiers are able to meet the power supply
requirements of loads, just turn off the AC input switches of the damaged rectifiers.
3．Rectifier output overvoltage
The overvoltage of a single rectifier will not cause the overvoltage protection of all rectifiers. However, if overvoltage
protection occurs to all rectifiers, the system cannot recover automatically.
Treatment: turn off the AC input switches of all rectifiers and remover the rectifier to disconnect it. At this time, the
system voltage should be below 56.4V. Then insert rectifier one by one and turn on the AC input switches to observe
the output current of it. When the AC input MCB of a certain rectifier is switched on, its output current is obviously
bigger than that of the others. When the system voltage is higher than 56.4V, the rectifier with bigger output must be
faulty Replace it. If all the rectifiers show the same symptom, you must turn off the monitoring and rectifiers and then
restart the rectifiers.
 Note
During the treatment of rectifier fault, delete the address code of the closed rectifier in the rectifier parameters setting through the
controller. Refer to M831D Controller User Manual for deleting method.
6.5 Replacing Rectifier
 Note
Rectifier surface temperature may be high, be careful when you pull out the rectifier.
When rectifier is faulty, see the following procedures to replace:

1. Check the new rectifier to see whether there is any damage.
2. Disconnect the AC input MCB of the rectifier and loosen the fixing screw on the panel of the rectifier. See Figure
6-2.
Figure 6-2 Rectifier position slide switch
3．Grasp the handles, pull the module out of the cabinet slowly until it stops, and put the slide switch on position.
Then pull out the rectifier completely. Observe whether there is a appropriate controller alarm.
4．Disconnect the rectifier switch, put the slide switch on position, grasp the handles, and push the rectifier into
cabinet slowly, until it stops, as shown in Figure 6-3.
Figure 6-3 Replacing rectifier (1)
5．Put the slide switch on position. And then push the rectifier to the bottom until the rectifier panel is on the same
level as the rectifier rack panel, as shown in Figure 6-4.
6．Push the handle to the front panel, as shown in Figure 6-5.
7．Tighten the fixing screw on the handle to fix the rectifier on the rack, as shown in Figure 6-6.
8．Close the AC input MCB of rectifier.

The power indicator of rectifier will light up after a short delay, and then the fan operates. The alarm stops.
9．Check the following items, including: the controller can identify the new rectifier; the new one has the same current
sharing with the others; the controller will generate alarm when pulling out the new one. If all the checks are
accordant, the new one operates normally.
6.6 Emergency Treatment

In order to keep uninterrupted DC power supply of the power supply system, some emergency measures shall be
taken to cope with the faults that threaten DC power supply.
Faults that may occur in the power supply system and cause output interrupt mainly include unrecoverable damage
to AC distribution circuit, short circuit of DC load or DC distribution, system shutdown due to breakdown of the
controller, and blockage of rectifier due to DC output overvoltage, etc.
Emergency treatment of AC distribution

In case of failure of AC power supply to rectifier due to AC distribution fault, the AC mains can be directly introduced
into the input switch of the rectifier.
Emergency treatment of DC distribution

1．Partial short-circuit of load
Disconnect the branch fuse that corresponds to the damaged loads. Replace the faulty fuse. If the fuse link is
replaced for other reasons, it must make clear whether the load circuit where the fuse link is located permits power
disconnection.
2．Distribution short circuit
When this fault occurs, it shall be treated as follows: disconnect the AC power supply; isolate the batteries from the
system; and then use batteries and rectifiers to directly supply power to load.
Power failure
AC power failure is the general case in the operation of power supply system. If the continuous time is not long, the
batteries are feed to DC. However, if the power failure is not clear or the continuous time is too long, restart the
generator to power. And then transfer to feed the power supply system after 5min in order to reduce the effects to the
power supply equipments during the process from starting to transition for generator.
Disastrous accidents
Disastrous accidents refer to communication equipment faults arising from disasters such as lightning strike, flood,
earthquake and fire. For those disasters that may severely affect the safety of communications, emphasis shall be
mainly laid on pervention. Meanwhile, communication exchanges shall have adequate human and material resources
and work out effective countermeasures to deal with these disasters. They shall also prepare emergency
management regulations and grave accidents rush-repair rules.
82 Appendix 1 Technical Parameter
Appendix 1 Technical Parameter
Table 1 Technical parameters of rectifier cabinet

Parameter
Category
Altitude ≤ 2000m (derating is necessary above 2000m)
Other No conductive dust or erosive gases. No possibility of explosion
AC input system 3-phase 4-wire and 3-phase 5-wire
Rated input line voltage 380Vac
Input voltage range 260Vac ~ 530Vac (error: 5Vac)
AC input Input AC voltage
45Hz ~ 65Hz
frequency
Max input current ≤ 130A (304V input)
Power factor ≥ 0.98
Rated voltage 53.5Vdc
Nominal voltage 48Vdc
Output DC voltage 42Vdc ~ 57.6Vdc
Rack1000-7: 1000A
Max output current
Rack2000-7: 2000A
Total regulation ≤ 1%
Efficiency ≥ 90%
DC output Noise voltage
≤ 200mV (0 ~ 20MHz)
(peak-peak
Telephone
psophometrically ≤ 2mV (300Hz ~ 3400Hz)
weighted noise voltage
Wide frequency noise
≤ 100mV (3.4kHz ~ 150kHz); ≤ 30mV (150kHz ~ 30MHz)
voltage
≤ 5mV (3.4kHz ~ 150kHz); ≤ 3mV (150kHz ~ 200kHz); ≤ 2mV (200kHz ~ 500kHz);
Discrete noise
≤ 1mV (0.5MHz ~ 30MHz)
AC input overvoltage
Default: 485 ± 10Vac (line voltage), configurable through controller, hysteresis is 10Vac
alram point
AC input overvoltage
Default: 475 ± 10Vac (line voltage), 10Vac lower than AC input overvoltage alarm point
alarm recovery point
AC input undervoltage
Default: 310 ± 10Vac (line voltage), configurable through controller, hysteresis is 10Vac
alarm point
AC input alarm AC input undervoltage Default: 320 ± 10Vac (line voltage), 10Vac higher than AC input undervoltage alarm
and protection alarm recovery point point
AC input overvoltage Default: 535 ± 10Vac (line voltage), not configurable through controller, hysteresis is
protection point more than 10Vac
AC input undervoltage Default: 255 ± 10Vac (line voltage), not configurable through controller, hysteresis is
protection point more than 15Vac
AC input phase loss Default: 120 ± 10Vac (phase voltage), configurable through controller, hysteresis is
alarm point 10Vac
DC output overvoltage
Default: -58.5 ± 0.3Vdc, configurable through controller
alarm point
DC output overvoltage
DC output Default: -58.0 ± 0.3Vdc, 0.5Vdc lower than overvoltage alarm point
alarm and
DC output undervoltage
protection Default: -45.0 ± 0.3Vdc, configurable through controller
alarm point
DC output undervoltage
Default: -45.5 ± 0.3Vdc, 0.5Vdc lower than undervoltage alarm point
Appendix 1 Technical Parameter 83
Parameter
Category
Rectifiers can work in parallel and share the current. The unblanceness is better than
Current sharing
±3% rated current. Test current range: 10% ~ 100% rated current
The rectifier can output max. power of 5,800W with input voltage of 304Vac ~ 530Vac.
Derate by input (45°C) The output power will drop to 50% rated power when the input volatage fall to 304Vac ~
260Vac
The startup time is configurable through controller. The time is 8s at 90% rated load, and
Output delay startup
90s at 100% rated load
Rectifier fan speed can be increased when the rectifier temperature and output current is
raising. The fan speed will reach full speed when ambient temperature is more than 45°C
Fan controlling
or full loads output. If the PFC bus voltage exceeds the normal range, for example in the
case of low bus voltage, the fan will stop to work
The rectifier provides overvoltage hardware and software protection. The hardware
protection point is 59.5V ± 0.5V, and it requires manual resetting to restore operation.
The software protection point is between 56V and 59V, and can be set through the
Rectifier
controller
When the output voltage of rectifier is higher the overvoltage protection point, the rectifier
will shutdown. The overvoltage protection point is between 56V and 59V, and can be set
Overvoltage protection
through the controller. The alarm indicator (red) will be on when rectifier occurs
mode
overvoltage protection. The protection event will be set to the controller which will deal
with this alarm. If the rectifier happens four times overvoltage in 5min, it requires manual
resetting to restore the operation
There are two software setting modes through the controller on rectifier:
1. Restart by hand
2. Restart automatically after overvoltage protection in 5s
Temperature below 45°C, outputs full power: 5,800W
Temperature above 45°C, outputs power as following::
Temperature derating
At 50°C, output power is 5,400W
At 65°C, output power is 4,640W
Conducted emission
Class A EN300386
Radiated emission
Immunity to ESD Level 3 EN/IEC 61000-4-2
EMC Immunity to EFT Level 4 EN/IEC 61000-4-4
Surge Level 4 EN/IEC 61000-4-5
Immunity to radiation Class A EN/IEC 61000-4-3
Immunity to conduction Class A EN/IEC61000-4-6
The AC input side can withstand five times of simulated lightning voltage of 5kV at
10/700µs, for the positive and negative polarities respectively. It can withstand five times
Lightning
At AC side of simulated lightning surge current of 20kA at 8/20µs, for the positive and negative
protection
polarities respectively. The test interval is not smaller than 1 minute. It can also withstand
featires
one event of simulated lightning surge current of 40kA at 8/20µs (test with AC cabinet)
At DC side The DC side can withstand one time of simulated lightning current of 10kA at 8/20μs
Safety regulation Compliant with IEC60950
Noise The noise is not more than 60dB (A) when ambient temperature is 25°C
Protection level IP20
At temperature of 15°C ~ 35°C and relative humidity not bigger than 90%RH, apply a
Insulation resistance test voltage of 500Vdc. The insulation resistances between AC circuit and earth, DC
circuit and earth, and AC and DC circuits are all not less than 10MΩ
Remove the SPD, controller and rectifiers from the system before the test
Other AC circuit to earth: 50Hz, 2,500Vac
AC circuit to DC circuit: 50Hz, 3,000Vac
Insulation strength DC circuit to earth: 50Hz, 1,000Vac
Assistant circuit (not directly connected to the host circuit): 50Hz, 500Vac
For all the four tests above, there should be no breakdown or flashover within 1min, with
leakage current not bigger than 10mA
MTBF 200,000hr
ROHS compliant with R5 requirement
Rectifier cabinet 2000 (H) × 600 (W) × 600 (D)
Mechnical Dimension (mm) Controller M831D 42 (H) × 86.6(W) × 211.5 (D)
Rectifier R48-5800A, R48-5800e 88 (H) × 244 (W) × 372 (D)
Parameter
Category
Rack1000-7 ≤ 140
Rectifier cabinet (not including rectifier)
Rack2000-7 ≤ 180
Mechnical Weight (kg)
Controller M831D ≤2
Rectifier R48-5800A, R48-5800e ≤8
Table 2 Technical parameters of AC distribution c abinet

Parameter
Category
TN-C, TN-S, TN-C-S and TT formats with three- phase four- wire or three- phase five-
AC input system
wire styles
Rated input phase
380Vac
AC input voltage
Input voltage range 260Vac ~ 530Vac (error is 5Vac)
Input AC voltage 45Hz ~ 65Hz
frequency 45Hz ~ 55Hz (PD380/630AFA-7-Y4)
PD380/400AFH-7-Y2:
6-route 3-phase output, 6-route single phase output, output total capacity not exceeding
400A:
160A/3P × 4, 63A/3P × 1, 32A/3P × 1, 32A/1P × 3, 20A/1P × 3
PD380/630AFH-7-Y3:
630A:
AC output Distribution parameters 160A/3P × 6, 63A/3P × 1, 32A/3P × 1, 32A/1P × 3, 20A/1P × 3
PD380/630AFA-7-Y4:
600A:
160A/3P × 6, 63A/3P × 1, 32A/3P × 1, 32A/1P × 3, 20A/1P × 3
PD380/630AFH-7/YF: configuration in accordance with customer requirement （If the
input switch using MCB, shall not exceed the total capacity of the Cabinet input of MCB
80%)
AC input overfrequency
Default: 55Hz, configurable through controller
alarm point
AC input underfrequency
Default: 45Hz, configurable through controller
alarm point
AC input overvoltage Default: 535Vac ± 10Vac (line voltage), not configurable through controller, 10Vac
alarm point hysteresis
AC input alarm AC input undervoltage
Default: 485Vac ± 10Vac (line voltage), configurable through controller, 10Vac hysteresis
and protection alarm point
ACinput undervoltage Default: 255Vac ± 10Vac (line voltage), not configurable through controller, 15Vac
protection point hysteresis
AC input phase loss
Default: 120 ± 10Vac (phase voltage), configurable through controller, 10Vac hysteresis
alarm point
Overtemperature alarm
Default: 50°C, configurable through controller, 2°C hysteresis
point
Conducted emission
Class A EN300386
Radiated emission
Immunity to radiation Level 2 EN/IEC 61000-4-3
Immunity to conduction Level 2 EN/IEC61000-4-6
Appendix 1 Technical Parameter 85
Parameter
Category
The AC input side can withstand five times of simulated lightning voltage of 5kV at
10/700µs, for the positive and negative polarities respectively. It can withstand five times
Lightning protection
of simulated lightning surge current of 20kA at 8/20µs, for the positive and negative
feature
polarities respectively. The test interval is not smaller than 1 minute. It can also withstand
one event of simulated lightning surge current of 40kA at 8/20µs
Safety regulation Compliant with IEC60950
Overvoltage type II class device
At temperature of 15°C ~ 35°C and relative humidity not bigger than 90%RH, apply a
Other Insulation resistance test voltage of 500Vdc. The insulation resistances between AC circuit and earth, DC
circuit and earth, and AC and DC circuits are all not less than 10MΩ
AC circuit to DC circuit: 50Hz, 3,000Vac
AC circuit to earth: 50Hz, 2,500Vac
Insulation strength DC circuit to earth: 50Hz, 1,000Vac
Assistant circuit (not directly connected to the host circuit): 50Hz, 500Vac
For all the four tests above, there should be no breakdown or flashover within 1min, with
leakage current not bigger than 10mA
MTBF 200000hr
ROHS Compliant with R5 requirement
Dimension (mm) 2000 (H) × 800 (W) × 600 (D)
Mechnical
PD380/400AFH-7-Y2, PD380/630AFH-7-Y3 ≤ 240, PD380/630AFA-7-Y4 ≤ 250,
parameters Weight (kg)
PD380/630AFH-7/YF ≤ 270
Table 3 Technical parameters of DC distribution cabinet

Parameter
Category
Environmental Relative humidity 5RH ~ 95%RH
Rated input voltage 48Vdc
Input voltage range 42Vdc ~ 57.6Vdc (error: 0.3Vdc)
DC input
PD48/1600DF-7-Y3: 1600A；PD48/1600DF-7-Y4: 1600A；
Rated input current
PD48/2500DF-7-Y3: 2500A；PD48/2500DF-7-Y4: 2500A
PD48/1600DF-7-Y3:≤ 1200A；PD48/1600DF-7-Y4:≤ 1200A；
Load current
PD48/2500DF-7-Y3:≤ 2000A；PD48/2500DF-7-Y4:≤ 2000A
PD48/1600DF-7-Y3: ≤ 400A；PD48/1600DF-7-Y4: ≤ 400A；
Battery charge current
PD48/2500DF-7-Y3: ≤ 500A；PD48/2500DF-7-Y4: ≤ 500A
500A (NT3) × 6, 200A (NT2) × 2, 100A (NT00) × 8, 63A (NT00) × 6
DC output 400A (NT3) × 12, 200A (NT2) × 4, 100A (NT00) × 2, 63A (NT00) × 6
Distribution parameters 630A (NT3) × 8, 400A (NT2) × 4, 200A (NT2) × 4, 100A (NT00) × 8, 63A
(NT00）× 6
500A (NT3) × 16, 200A (NT2) × 4, 100A (NT00) × 2, 63A (NT00) × 4
Busbar overvoltage alarm point Default 58Vdc, configurable through controller, 0.5Vdc hysteresis
Busbar undervoltage alarm point Default 45Vdc, configurable through controller, 0.5Vdc hysteresis
Alarm
Battery 1 overvoltage alarm point Default 58Vdc, configurable through controller, 0.5Vdc hysteresis
parameters
Battery 1 undervoltage alarm point Default 58Vdc, configurable through controller, 0.5Vdc hysteresis
Battery 1 overcurrent alarm point Default 100A, configurable through controller, 0.5A hysteresis
Parameter
Category
Battery 2 overvoltage alarm point Default 58Vdc, configurable through controller, 0.5Vdc hysteresis
Alarm Battery 2 undervoltage alarm point Default 58Vdc, configurable through controller, 0.5Vdc hysteresis
parameters Battery 2 overcurrent alarm point Default 100A, configurable through controller, 0.5A hysteresis
Overtemperature alarm point Default 50°C, configurable through controller, 2°C hysteresis
Conducted emission
Class A EN300386
Radiated emission
Immunity to radiation Level 2 EN/IEC 61000-4-3
Immunity to conduction Level 2 EN/IEC61000-4-6
The DC side can withstand one time of simulated lightning current of 10kA at
Lightning protection feature
8/20μs
safety regulation Compliant with IEC60950
At temperature of 15°C ~ 35°C and relative humidity not bigger than 90%RH,
apply a test voltage of 500Vdc. The insulation resistances between AC circuit
Insulation resistance
and earth, DC circuit and earth, and AC and DC circuits are all not less than
Other
10MΩ
DC circuit to earth: 50Hz, 1,000Vac
Insulation strength Assistant circuit (not directly connected to the host circuit): 50Hz, 500Vac
For all the two tests above, there should be no breakdown or flashover within
1min, with leakage current not bigger than 10mA
MTBF 200,000hr
ROHS Compliant with R5 requirement
Dimension (mm) 2000 (H) × 800 (W) × 600 (D)
Mechnical PD48/1600DF-7-Y3 ≤ 280, PD48/1600DF-7-Y4 ≤ 280
parameters Weight (kg) PD48/2500DF-7-Y3 ≤ 290, PD48/2500DF-7-Y4 ≤ 290
PD48/2500DF-7/YF, PD48/1600DF-7/YF ≤ 290
Appendix 2 Alarm List 87
Appendix 2 Alarm List
Table 4 Alarm list

Alarm Related
SN Alarm name Alarm category Alarm description
device relay
1 SelfDetect Fail Observation None Controller hardware failure
2 CAN Com fail Observation None No recitifer is able to comminucate.
This alarm occurs when configuration file
3 Config Error 1 Observation None
has error.
This alarm occurs when backup
4 Config Error 2 Observation None
configuration file has error.
The rectifier output current is not equal to
sum of the load current detected by the
DC distribution unit and the battery
current. The alarm reasons are as
follows:
1. Battery shunt coefficient is wrongly set;
2. Part of the rectifiers are not monitored
by the controller; 3. Wiring of DC
distribution unit is wrong.
Judging method:
1. When there are more than 2 rectifiers,
if the absolute value of the sum of
rectifier output current, load current of DC
distribution unit and battery current is
5 Imbalance Curr Critical Relay 1 bigger than the 2.5 X number of rectifiers
(current of each rectifier is 2.5A), then the
current is unbalanced.
2. When there are less than 2 rectifiers, if
the absolute value of the sum of rectifier
output current, load current of DC
M831D
distribution unit and battery current is
system
bigger than the 5 X number of rectifiers
(current of each rectifier is 5A), then the
current is unbalanced.
If the alarm condition is met, there is a
50s delay.
An exception:
If the system has a LVD alarm, ‘System
current unbalance’ alarm does not occur
6 Over Load Observation
7 EStop/EShutdown Critical
8 DHCP Failure Observation
9 PLC Config Err Observation
10 485 Comm Fail Critical
11 Over Voltage 1 Critical
12 Over Voltage 2 Critical
13 Under Voltage 1 Critical
14 Under Voltage 2 Critical
16 DG Run OverTemp Observation
17 DG1 is Running Observation
18 DG1 is Running Observation
19 DG1 Failure Observation
20 DG1 Failure Observation
88 Appendix 2 Alarm List
Alarm Related
device relay
21 Grid is on Observation
22 Hi Ambient Temp Observation
23 Lo Ambient Temp Observation
24 Sensor Fault Observation
25 DI1 Alarm Critical
M831D
system
33 IB Comm Fail Critical
This alarm happens when rectifier AC
34 Multi-Rect Fail Critical Relay 4
power fails.
The controller can memorize the number
of rectifiers. If the number of detected
rectifiers is less than the number
35 Rectifier Lost Major Relay 4
memorized by the controller, then this
Rect Group
alarm occurs. This alarm can only be
ceased manually
36 ECO Active Observation
37 AllRectCommFail Major
38 ECO Cycle Alarm Observation
This alarm happens when rectifier AC
39 AC Failure Major Relay 4
power fails
This alarm happens when rectifier has
40 Rect Temp High Observation None
over temperature fault
41 Rect Fault Major Relay 4 This alarm happens when rectifier fails
This alarm happens when DC output
42 Over Voltage Major Relay 4
over voltage occurs
This alarm happens when rectifier is
43 Rect Protected Observation None
under protection
This alarm happens when rectifier fan
44 Rectifier Fan Failure Major Relay 4
fails.
This alarm happens when rectifier limits
45 Current limit Observation None
its output current
This alarm happens when rectifier
46 Rect Comm Fail Major Relay 4
communication fails
The alarm happens when rectifier power
47 Derated Observation
limit occurs
The alarm happens when rectifier current
48 Curr Shara Alm Observation
unbalance occurs
49 Low AC Protect Major
50 ShortBatTestRun Observation The alarm happens during short test
The alarm happens during pre-boost
51 EQ for Test Observation
charging
The alarm happens during manual
52 Battery Manual Test Observation
battery test
Group
The alarm happens during planed battery
53 Planned Test Observation
test
The alarm happens during AC power
54 AC Fail Test Observation
failure test
Appendix 2 Alarm List 89
Alarm Related
device relay
The alarm happens during manual
55 Manual EQ Observation
battery test
The alarm happens during auto boost
56 Auto EQ Observation
charging
The alarm happens during timed boost
57 Cyclic EQ Observation
charging
The alarm happens when discharging
58 Dsch Curr Imb Observation
current is unbalanced
When the boost charging time is longer
than “boost charging protection time”,
then system changes to float charging, at
this time, the controller checks if the
59 Abnl Batt Curr Observation
battery current meets the conditions for
Battery
transfering to boost charging condition,
Group
and this alarm happens if this condition is
satisfied 3 times
The alarm happens when temperature
60 TempComp Active Observation
compensation is enabled
The alarm happens during current
61 Battery Disch Observation
limitation process
The alarm happens if the battery test is
62 Battery TestFail Major ended because the voltage is reduced to
“Voltage of end of battery test”
63 VHi Batt Temp Observation
64 High Batt Temp Observation
65 Low Batt Temp Observation
66 TempSensorFail Observation
The alarm happens if battery charging
67 Batt Fuse Fail Critical Relay 3 curren is bigger than “battery current
Large DU limiting point”
68 Batt Batt Over Volt Critical Relay 3
69 Batt Under Volt Critical Relay 3
70 Batt Over Curr Critical Relay 3
Large DU
71 Mains Failure Major Relay 2
AC Dist
72 Mains 1 Fail Critical Relay 2
75 M1 Uab/Ua Fail Critical Relay 2
76 M1 Ubc/Ub Fail Critical Relay 2
77 M1 Uca/Uc Fail Critical Relay 2
79 M2 Ubc/Ub Fail Critical Relay 2
80 M2 Uca/Uc Fail Critical Relay 2
82 AC M3 Ubc/Ub Fail Critical Relay 2
83 distribution M3 Uca/Uc Fail Critical Relay 2
84 cabinet Over Frequency Observation None
85 Under Frequency Observation None
86 M1 Uab/Ua OverV Observation Relay 2
87 M1 Ubc/Ub OverV Observation Relay 2
88 M1 Uca/Uc OverV Observation Relay 2
90 Appendix 2 Alarm List
Alarm Related
device relay
95 M1 Uab/Ua UnderV Observation Relay 2
97 M1 Ubc/Ub UnderV Observation Relay 2
98 M1 Uca/Uc UnderV Observation Relay 2
99 M2 Uab/Ua UnderV Observation Relay 2
100 M2 Ubc/Ub UnderV Observation Relay 2
101 AC M2 Uca/Uc UnderV Observation Relay 2
102 distribution M3 Uab/Ua UnderV Observation Relay 2
103 cabinet M3 Ubc/Ub UnderV Observation Relay 2
105 M3 Uca/Uc UnderV Observation Relay 2
106 Input MCCB Trip Critical Relay 2
107 Output MCCB Trip Critical Relay 2
108 SPD Trip Critical Relay 2
109 Comm Fail Critical Relay 2
110 DC Over Volt Critical Relay 3
111 DC Under Volt Critical Relay 3
112 Output1~64 Discon Critical Relay 3
113 Comm Fail Critical Relay 3
114 T1 Over Temp Critical Relay 3
115 DC T2 Over Temp Critical Relay 3
116 distribution T3 Over Temp Critical Relay 3
117 cabinet T1 Under Temp Major Relay 3
118 T2 Under Temp Major Relay 3
119 T3 Under Temp Major Relay 3
120 T1 Sensor Fail Observation None
Appendix 3 Terminologies 91
Appendix 3 Terminologies
Table 5 Terminologies expanations for M831D

Terminologies Explanations of the terminologies
The charging voltage that can keep the full capacity of battery string, this voltage is low. The float charging
Float charging
can compensate the capacity loss due to self-discharging of battery and can also recover the battery
voltage
capacity
Boost charging The boost charging can boost the capacity of the battery cells in a battery string. The boost charging
voltage voltage is high, so the boost charging can recover the battery capacity quickly
Boost charging The longest boost charging time allowed by the controller. The unit is hour (h). If the timed boost charging
protection time is enabled, this time is the timed boost charging time
Boost charging After battery enters the boost charging status automatically, it cannot enter float charging status until the
duration boost charging duration is out. The unit is hour
The time prior to the timed boost charging and the unit is hour (h). If the battery has been in the float
charging status for a long time (for example, the AC power failure has not occurred for 1 or 2 months), the
Timed boost performances of battery cells are not the same any more, so the performance of the whole battery string is
charging cycle lowered. Therefore, the system starts float charging the battery string for T1 hours after the last boost
charging ends, and then performs boost charging to the battery for T2 hours. T1 is the timed boost
charging cycle and T2 is the boost charging protection time
The system charges the battery with a stable small current at later boost charging stage. During the
Boost charging at charging process, the battery charging current will decrease gradually and finally the charging current will
constant current become very small and tend to be stable, this process is boost charging at constant current and in this
process, the battery capacity is close to be full capacity
Boost charging The boost charging time at constant charging current and the unit is hour (h). It is the charging time
time at constant required for meeting with the battery boost charging requirements after the battery enters the status of
current boost charging at constant current
The current threshold for the battery to enter the status of boost charging at constant current. In boost
charging status, if the battery charging current is less than this threshold, this indicates that the battery
Constant boost
enters the status of boost charging at constant current. The unit is ampere (A). This current is set to a
charging current
value that is a multiple of C10 (10-hour discharging rate). For example, this value is set to 0.01C10, if the
battery nominal capacity C10 is 300Ah, then 0.01C10 means the constant boost charging current is 3A
In auto mgmt mode, the conditions for the system transfers from boost charging status to float charging
status. There are two conditions: Constant boost charging current and boost charging time at constant
Conditions for current.
transfering to float When the battery enters status of boost charging at constant current, if the detected battery charging
charging current is less than the constant boost charging current, the system thinks that the battery is close to be
fully charged, and then performs boost charging to the battery for some time (boost charging time at
constant current). After the battery is fully charged, the system transfers to float charging status
In auto mgmt mode, if the boost charging is enabled, the conditions for the system transfers from float
Conditions for charging status to boost charging status. There are two conditions and the system will transfer to boost
transfering to charging if any one condition is met. These two conditions are actually two parameters: Capacity ratio for
boost charging transfering to boost charging and reference current for transfering to boost charging, and these two
parameters need to be set
Capacity ratio for One of the conditions for transfering to boost charging, if the ratio of detected battery remaining capacity to
transfering to the preset nominal capacity is less than this parameter, the system transfers to boost charging. The unit of
boost charging this parameter is percent (%)
One of the conditions for transfering to boost charging, when the charging current of single battery string is
Reference current bigger than this value, the system transfers to boost charging. This current is set to a multiple of nominal
for transfering to capacity at 10-hour discharging ratio. The unit is ampere (A). For example, if it is set to 0.05C10 and if the
boost charging battery nominal capacity C10 is 300Ah, then 0.05C10 means the reference current for transfering to boost
charging is 15A
The temperature compensation means the battery float charging voltage changes with the change of
Temperature battery ambient temperature. The higher the battery ambient temperature, the lower the charging voltage.
compensation For 2V battery cell, for every increase of 1°C, the float charging voltage drops by 3 to 7mV. There is no
temperature compensation in battery boost charging process
Temperature For every 1°C increase (or decrease) of battery string temperature, the decrease (or increase) of float
compensation charging voltage, and the unit is mV/(°C·per battery string). This parameter should be set according to the
coefficient actual temperature compensation requirement of battery
92 Appendix 3 Terminologies
Terminologies Explanations of the terminologies

Temperature
compensation The corresponding battery room reference temperature of battery float charging voltage, and the unit is °C
central point
The battery discharging or charging process realized by controlling the rectifier’s output voltage through the
controller. When starting the battery test, the controller controls the rectifier’s output voltage to be end of
test voltage. At this time, the battery discharges, when the battery voltage drops to the end of test voltage
Battery test
or the discharging time reaches the end of test time, the controller automatically controls the rectifier’s
output voltage to recover to float charging voltage and completes the float charging management
automatically
The allowed lowest battery discharging voltage after battery test is started, and the test is ended when the
End of test voltage
battery discharging voltage is close to the end of test voltage. The unit is volt (V)
The time from the time point when the battery test starts to the time point when the battery test ends. The
End of test time
unit is minute (min)
End of test The remaining battery capacity when the battery test ends. The battery test is ended when the battery
capacity capacity reaches the end of test capacity. Unit: Ah
The controller will perform the battery discharge test according to the specified time so as to test the
Timed test
backup time of the battery
If the battery has not discharged for the time that is longer than the “Fast test cycle”, the controller will start
the fast test and the time is the setting of “Fast test time”. When the test ends, if the battery discharging
Fast test current difference is bigger than “Fast test alarm point”, the battery discharging unbalance alarm is
generated. After this alarm is delayed for 5 minutes, the alarm will cease automatically. You can also
cease the alarm by acknowledging the alarm
If the battery continuous discharging time has not exceeded the setting value of fast test cycle, the system
Fast test cycle
starts battery fast test
Fast test time When the controller performs fast test, the duration of fast test performed to the battery
Constant test
System performs the discharging test at this current. The rectifier is in hot redundancy status
current
Maximum charging current allowed for single battery string, the controlled compares the detected single
string battery current with this value, if the charging current is bigger than this value, the controller will
Charging current reduce the rectifier’s current limiting threshold so as to make the charging current be less than this value.
limiting point Setting range: (0.1 to 0.25) C10, unit: Ampere (A).
This value is set in the DC parameters and only the coefficient of C10 needs to be set when this value is
set
Charging current alarm threshold, setting range: (0.3 to 0.5) C10, unit: Ampere (A).
Charging over
This value is set in the DC parameters and only the coefficient of C10 needs to be set when this value is
current point
set
The current that flows through the shunt when the shunt output signal is 75mV (full measurement range).
Shunt coefficient
This value is set in the DC parameters, if the shunt is 1000A/75mV, then the current coefficient is 1000
Fist setting item in first level menu of M831D. This setting item includes the control signals of all the
Control output
“devices”, such as the “rectifier current limiting point” and “rectifier voltage”
Fist setting item in first level menu of M831D. This setting item includes the setting signals of all the
Parameter setting
“devices”, such as “boost charging voltage” and “float charging voltage”
Some signals under the specifically conditions is meaningless for users. For instance, in M831D, each DC
screen can display 3 circuits’ temperatures at most. However, when the DC screen temperature number is
Float menu
2, the third temperature is meaningless. So the M831D will not display the third temperature signal. And
this disposed method is named as float menu
In M831D, the DC power information has two levels, the first level is “Device” and the second level is
Device “Signal”. The “Device” is a group of “Signals”. There are four devices: “DC distribution cabinet”, “AC
distribution cabinet”, “Battery” and “Rectifier”
Test at constant A kind of battery test method, in this test method, M831D controls the current limiting point of the rectifier to
current make the battery discharge at a preset current
A kind of battery test method, in this test method, M831D controls the output voltage of the rectifier to
Full load test
make the battery take all the loads
Appendix 4 Engineering Design Diagram 93
Appendix 4 Engineering Design Diagram
Engineering design diagram for AC distribution cabinet
654.0
912.0 880.0
1036.0
1134.8
2000.0
206.2 387.5
800.0
Figure 1 PD380/630AFH-7-Y3 engineering design diagram (front view, unit mm)
94 Appendix 4 Engineering Design Diagram
800
250 100
303
663
833
994
2000
240 257
Figure 2 PD380/630AFH-7-Y3 engineering design diagram (rear view, unit: mm)
654.0
912.0 880.0
1036.0
1134.8
2000.0
206.2 387.5
800.0
Figure 3 PD380/400AFH-7-Y2 engineering design diagram (front view, unit: mm)
800
250 100
303
663
833
994
2000
240 257
Figure 4 PD380/400AFH-7-Y2 engineering design diagram (rear view, unit: mm)
The engineering design diagrams PD380/400AFH-7YF and PD380/630AFH-7/YF varies according to practical
configuration.
305.7
672.2
769.4
926.7 920
156 2000
156
107.5
174.8
65 230
584.5
625.5
800
Figure 5 PD380/630AFA-7-Y4 engineering design diagram (front view, unit: mm)
979.5 969
2000
217.2
547.5
800
Figure 6 PD380/630AFA-7-Y4 engineering design diagram (rear view, unit: mm)
Engineering design diagram for DC distribution cabinet

115.5
227.5 270.0 120.6
99.5
648.5
694.0
1088.5
2000.0
40.0
40.0
153.5
800.0
Figure 7 PD48/1600DF-7-Y3 engineering design diagram (front view, unit: mm)
93.1
437.0
2000.0
Figure 8 PD48/1600DF-7-Y3 engineering design diagram (rear view, unit: mm)
120.6
115.5
227.5 270.0
99.5
652.5 694.0
1235.0
2000.0
800.0
93.1
437.0
2000.0
115.5
120.6
227.5 270.0
99.5
652.5 694.0
1235.0
2000.0
800.0
92.1
437.0
2000.0
115.5
120.6
227.5 270.0
99.5
652.5
694.0
1235.0
2000.0
800.0
93.1
437.0
2000.0
The engineering design diagrams PD48/1600DF-7/YF and PD48/2500DF-7/YF varies according to practical
configuration.
Engineering design diagram for rectifier cabinet
600
600
67.5
67.5
30.5
30.5
121.7
121.7
2000
2000
Figure 15 Rack2000-7 engineering design diagram (front view, unit: mm)
309.8
309.8
1599.3
1599.3
Figure 16 Rack2000-7 engineering design diagram (rear view, unit: mm)
600
600
67.9
67.9
30.5
30.5
121.7
121.7
2000
2000
Figure 17 Rack1000-7 engineering design diagram (front view, unit: mm)
309.8
309.8
1156.6
1156.6
Figure 18 Rack1000-7 engineering design diagram (rear view, unit: mm)
108 Appendix 5 Spare Part List
Appendix 5 Spare Part List
Spare part list (rectifier and controller not included):

Table 6 Spare part list
Cabinet BOM Description
02230436 Assembly - SPD12Z-Class D SPD of PS-bottom cable exit - SPD-D2
Rectifier cabinet
03025735 Manufactured board - W4485Z - SPD13D - PS DC lightning proof board
23040022 LCD Module-JYG-12864J9G(R)-YS6L2-VB
03034558 Finished board - A6V6FU11 - A6V6FZB1 monitoring board - ROHS
PD380/400AFH-7-Y2 Manufactured board - A2V6FZ - A2V6FX1 - PD380/630AFH-2 AC/DC signal transfer
03023191
AC distribution cabinet board
03023525 Manufactured Board,A2V4FZ,A2V4FA1,AC Monitor Transformer Board
02470229 SPD - VH40TA385M - 385Vac – 20kA - 40kA – 3-phase – contact-slot mounting - ROHS
03034558 Finished board - A6V6FU11 - A6V6FZB1 monitoring board - ROHS
Manufactured board - A2V6FZ - A2V6FX1 - PD380/630AFH-2 AC/DC signal transfer
PD380/630AFH-7-Y3 03023191
board
AC distribution cabinet
03023525 Manufactured Board,A2V4FZ,A2V4FA1,AC Monitor Transformer Board
SPD - VH40TA385M - 385Vac - 20Ka - 40kA – 3-phase 3+1 SPD – contact-slot mounting
02470229
- ROHS
PD380/630AFA-7-Y4 03035134 Products-HDU1U11-products-HDU1U11-HDU1Z control module Control Panel-HDU
AC distribution cabinet 03020976 Manufactured board -A1V8FA1-A1V8FZC1 AC current-production model
19040350 Fuse-Time-lag fuse-500V-10A-DIA 5.2*20mm-/-IEC-UL
PD48/1600DF-7-Y3 03034558 Finished Board-A6V6FU11-A6V6FZB1-Monitoring Board-ROHS
PD48/1600DF-7-Y4 Manufactured board - A2V6FZ - A2V6FX1 - PD380/630AFH-2 AC/DC signal transfer
03023191
DC distribution cabinet board
03025735 Manufactured board - W442FZ-SPD13D - power supply DC PS board
PD48/2500DF-7-Y3 03034558 Finished Board-A6V6FU11-A6V6FZB1-Monitoring Board-ROHS
PD48/2500DF-7-Y4 Manufactured board - A2V6FZ - A2V6FX1 - PD380/630AFH-2 AC/DC signal transfer
03023191
DC distribution cabinet board
03025735 Manufactured board - W442FZ-SPD13D - power supply DC PS board
Appendix 6 Wiring Diagram 109
Appendix 6 Wiring Diagram
49
Rear view PD3
SPD13DZ
PE 0V -48V 53
PE
JX4
W25
PE
+0V PE排
W26 52-49
-48V
Controller device rear view
52-46
52-4 W26
W26 52
50-J2-1
50-J2-3
50-J2-4
1 1
2 2
52-2
ACU+
51-4
51-3
51-7
51-2
51-1
1 1
W01(04116174) W12
2 2
PE W01(04116174) matching resistance
W28 PE
1 1
2 2
1 1
matching resistance W28 1 1
2 2
2 2 +0V -48
W06 W06
21 1-2
1 1
2-2
2 2
22 PE PE
1-4 W04
-48
+0V
W09 H2 3 4
2-4 H1 3 4
49 47 45 43 41 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1
8 7 6
W09 8 7 6
- CAN+ CAN- PE
+ 2-6 - CAN+ CAN- PE
+ 1-6 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2
RECT.2 RECT.1
9 1 9 1
W04
CAN+
50-J2-2
CAN-
485+
485-
51-5
W12
-48V
1 1 1 1
+0V
2 2 2 2
24
1 2 W06
PE
4-2 23
1 2
PE 3-2 W26
H4 3 4
4-4 H3 3 4
3-4 W04 Connect to the CAN bus
W09 -
8 7 6
4-6
W09 -
8 7 6
3-6 W26
+ +
W26
CA N + CA N - P E CAN+ CAN- PE
RECT.4 RECT.3
9 1 9 1
W04
Tie to the right of the cabinet
1 1 1 1
2 2 2 2
W06 W06
26
1 2
PE 6-2 25
1 2
PE 5-2
W09 H6 3 4
6-4 H5 3 4
5-4 W04
8 7 6
W09 8 7 6
- CAN+ CAN- PE
+ 5-6
RECT.6 RECT.5
9 1 9 1
W04
1 1 1 1
2 2 2 2
W06 W06
8-2 27 7-2
1 2 1 2
28 PE PE
H8 3 4
8-4 H7 3 4
7-4 W04
W09 8 7 6
W09 8 7 6
54
- CAN+ CAN- PE
+ 7-6
RECT.8 RECT.7 JX5
9 1 9 1
W04
PE
PE排
1 1 1 1
2 2 2 2
W06 W06
10-2 29
1 2 1 2
30 PE PE 9-2
H10 3 4
10-4 H9 3 4
9-4 W04
W09 8 7 6
W09 8 7 6
- CAN+ CAN- PE
+ 10-6 - CAN+ CAN- PE
+ 9-6
RECT.10 RECT.9
9 1 9 1
W04
W12 W12
1 1 1 1
2 2 2 2
Module socket rear enlarge picture

CAN+ CAN- A
1 PE
2
8 7 6
3 4
- CAN+ CAN- PE
+ B
C
9 1
-48V +0V
Figure 19 Rack1000-7 rectifier cabinet wiring diagram 1
Rear view
41 47
JX1 PD1
A B C N
SPD12Z
1 3 5 7
Rear view
2 4 6 8 L1 L2 L3 N PE
IB2 extension board assembly
41-C
41-A
41-B
W02
41-N
47-L1 47-L2 47-L3 47-N
3-1 3-3 3-5 W02
W02
W01 8-1 8-3 8-5 44 51
HD1
Chassis
W02 JX3
W02 W02
43 W26
52-10
MA4C5U31 extension
52-1
52-3
52-7
52-9
FU1 board(optional) 50
41-C
41-A
41-B
W01 JKB
Three-phase bus bar J2 1 5
52-13 52-11 6 9 8
3 4
W26 52-15 52-12 W26
1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 2
1 2 3 4 5
52-5
QF1 2 4 6 QF2 2 4 6
QF3 2 4 6
QF4 2 4 6
QF5 2 4 6
24-1
24-3
24-4
25-1
25-3
25-4
21-1
21-3
21-4
22-1
22-3
22-4
23-1
23-3
23-4
W04 W04 W04 W04 W04

41-C
41-A
41-B
Three-phase bus bar W01
1 3 5 1 3 5 1 3 5 1 3 5 1 3 5
6 7 8 9 10
QF6 QF7 QF8 QF9 QF10 2
2 4 6 2 4 6 2 4 6 2 4 6 4 6
W04
27-1
27-3
27-4
29-1
29-3
29-4
W04
26-1
26-3
26-4
28-1
28-3
28-4
30-1
30-3
30-4
W04 W04 W04
NetSure 801 CA7 Power Supply System User Manual

49
Rear view PD3
SPD13DZ
PE 0V -48V
Rear view
PE W25
+0V 53
JX4
-48V
PE
W26
52-4
52-49
52-46
W12
PE bar Controller assembly
1 1
2 2
52-2 W26 W28 PE W01(04116174) matching resistance
W26
1 1
2 2
1 1
2 2 W01(04116174) matching resistance
W28 PE
+0V -48V 1 1
52
1 1 2 2
2 2
50-J2-1
50-J2-3
50-J2-4
W06 W06
+0V -48V 22
1 2
PE 2-2 21 1 2
PE 1-2
2-4 H1 1-4 W04
H2 ACU+
51-4
51-3
51-7
51-2
51-1
3 4 3 4
W09 -
8
CAN+ CAN- PE
7 6
+ 2-6
W09 -
8
CAN+ CAN- PE
7 6
+ 1-6
RECT.2 RECT.1
9 1 9 1
W04
1 1 1 1
2 2 2 2
W06 49 47 45 43 41 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1
23 3-2
1 1
4-2
2 2
24 PE PE
50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2
H4 3 4
4-4 H3 3 4
3-4 W04
W09 8 7 6
4-6
W09 8 7 6
- CAN+ CAN- PE
+ - CAN+ CAN- PE
+ 3-6
RECT.4 RECT.3
9 1 9 1
CAN+
W04
CAN-
50-J2-2
485+
51-5
485-
1 1 1 1
2 2 2 2
W06 W06
26
1 2
PE 6-2 25
1 2
PE 5-2
5-4 W04
-48V
+0V
H6 3 4
6-4
W09 H5 3 4
W09 8 7 6 8 7 6
-
9
CAN+ CAN- PE
+
1
RECT.6
6-6 -
9
CAN+ CAN- PE
+
1
RECT.5
5-6 W26
W04
W26 Connect to the
1 1
2 2
1 1
2 2 W26 CAN bus of the
28
1 2 W06
PE 8-2 27 1 2 W06
PE 7-2 module
H8 3 4
8-4 H7 3 4
7-4 W04
W09 -
8
CAN+ CAN- PE
7 6
+ 8-6 W09 -
8
CAN+ CAN- PE
7 6
+ 7-6 Tie to the right of the cabinet

RECT.8 RECT.7
9 1 9 1
W04
1 1 1 1
2 2 2 2
W06 W06
10-2 29 9-2
1 2 1 2
30 PE PE
H10 3 4
10-4 H9 3 4
9-4 W04
W09
8 7 6
W09 8 7 6
- CAN+ CAN- PE
+ 10-6 - CAN+ CAN- PE
+ 9-6
RECT.10 RECT.9
9 1 9 1
W04
1 1 1 1
2 2 2 2
W06 W06
32
1 2
PE 12-2 31 1 2
PE 11-2
H12 3 4
12-4 W09 H11 3 4
11-4W04
W09 8 7 6 8 7 6
- CAN+ CAN- PE
+ 12-6 - CAN+ CAN- PE
+ 11-6
RECT.12 RECT.11
9 1 9 1
W04
1 1 1 1
2 2 2 2
W06 W06
34
1 2
PE 14-2 33 1 2
PE 13-2
W09 8 7 6
H14 3 4
14-4 W09 8 7 6
H13 3 4
13-4W04
- CAN+ CAN- PE
+ 14-6 - CAN+ CAN- PE
+ 13-6
RECT.14 RECT.13
9 1 9 1
W04
1 1 1 1
2 2 2 2
W06 W06
16-2 35 15-2
1 2 1 2
36 PE PE
54
H16 3 4
16-4 W09 H15 3 4

15-4W04
W09
-
8 7
CAN+ CAN- PE
6
+ 16-6 -
8 7
CAN+ CAN- PE
6
+ 15-6
JX5
RECT.16 RECT.15
9 1 9 1
W04 PE
1 1
2 2
1 1
2 2 PEbar
W06 W06
38
1 2
PE 18-2 37 1 2
PE 17-2
H18 3 4
18-4 W09 H17 3 4
17-4W04
W09 8 7 6 8 7 6
- CAN+ CAN- PE
+ 18-6 - CAN+ CAN- PE
+ 17-6
RECT.18 RECT.17
9 1 9 1
1 1
W04 1 1
2 2 2 2
W06 1 W06
40
1 2
PE 20-2 39 2
PE 19-2
H20 3 4
20-4 W09 8 7 6
H19 3 4
19-4W04
W09
8 7 6
- CAN+ CAN- PE
+ 20-6 - CAN+ CAN- PE
+ 19-6
RECT.20 RECT.19
9 1 9 1
W04
+0V -48V +0V -48V
W12 W12
1 1 1 1
2 2 2 2
CAN+ CAN- Module socket (rear view enlarge picture)

A
1 2 PE
8 7 6
3 4
- CAN+ CAN- PE
+ B
9 1 C
-48V +0V
41
JX1
Front view 42
JX2
A B C N A B C N
1 3 5 7 1 3 5 7 Front view
2 4 6 8 2 4 6 8
W02
W01
47-L1
2-1
47-L2
2-3
47-L3
2-5
W02 47-N W02 48-L1
11-1
48-L2
11-3
48-L3
11-5
W02 48-N
W02 IB2 extension board assembly
6-1 6-3 6-5 44 W01 14-1 14-3 14-5 46
HD1 18-1 18-3 18-5 HD2
W02 W02 51
W02 W02 JX3
43
FU1 45
FU2
W26
52-10
47
52-1
52-3
52-7
52-9
48 MA4C5U31 扩展板(选配)
PD1 50
PD2 JKB
SPD12Z SPD12Z
41-A
41-B
41-C
J2 1 5
(yellow) (green) (red) (blue) (Yellow-green) Three-phase bus bar (yellow) (green) (red) (blue) (Yellow-green)
52-11 6 9 8
52-13
L1 L2 L3 N PE W01 L1 L2 L3 N PE 3 4
W26 52-15
1 2 52-12 W26
52-5
1 3 5 1 3 5
1 2
QF1 QF2
42-A
41-A
42-B
42-C
41-B
41-C
41-N
42-N
2 4 6 2 4 6
W02 W02
21-1
21-3
21-4
22-1
22-3
22-4
Chassis W04 Chassis
41-A
41-B
41-C
42-A
42-B
42-C
Three-phase bus bar
W01 W01
1 3 5
11
1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 QF11
3 4 5 6 7 8 9 10
QF3 2 4 6
QF4 2 4 6
QF5 2 4 6
QF6 2 4 6 QF7 QF8 QF9 QF10 2 4 6
2 4 6 2 4 6 2 4 6 2 4 6
24-1
24-3
24-4
25-1
25-3
25-4
W04
23-1
23-3
23-4
27-1
27-3
27-4
29-1
29-3
29-4
26-1
26-3
26-4
W04 W04 W04 W04 W04 W04
30-1
30-3
30-4
28-1
28-3
28-4
W04 W04
31-1
31-3
31-4
42-A
42-A
42-B
42-C
42-B
42-C
W01 Three-phase bus bar
1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5
12 13 14 15 16 17 18 19 20
QF12 2 4 6 QF13 2 4 6 QF14 2 4 6 QF15 2 4 6 QF16 QF17 2 4 6
QF18 2 4 6
QF19 2 4 6
QF20 2 4 6
2 4 6
W04 W04 W04 W04 W04 W04 W04 W04 W04
40-1
40-3
40-4
38-1
38-3
38-4
39-1
39-3
39-4
32-1
32-3
32-4
33-1
33-3
33-4
34-1
34-3
34-4
35-1
35-3
35-4
36-1
36-3
36-4
37-1
37-3
37-4

10-2
27 1
22
25 26 DL W6 W6 W6 W6
W7 HL1
40-L1
40-L2
40-L3
W14 28
40-N
K1 K2 33-J9-1 2
32-J10-1
PA1
32-J25-3 11
11-2 W13
7
Yellow 1 39
1 1 24 12
QF0
1
LCD W7 HL2 40-1 14
2 32-J25-2 2 27-2 33-J9-5 W18
8
W13 W12 2
W
2 JP2
N
V
3 32-J25-1 3 32-J10-2 32-J10-3
W13 W14 1
W5 W5 W5 W5
23
26-2
Black
W14 HD 41
32-J10-4 2 XT3 W22
40-PE
W12
32-J25-4
W18 W6W6 W6 W22
41-PE
39-1
39-3
39-5
39-14
31
2 32-J1-2 J3
PA2
J0 1 32-J1-1 W16 40 L1 L2 L3 PE
29-PE
1
2
6 32-J1-8 1 SPD
32-J1-7 1J2
32-J1-6 5
J1 32-J1-5 W16 W22
32-J1-4
1 32-J1-3 N
1
39-7
1J3
8 32-J2-8 5
32-J2-7 W15
A6V6FU1 W6
J2
1
JP2 JP1 1J1
1
5
Left front door
W1
Cabinet
W25
W23 32 Right front door Cabinet
W23
PA3
JP2 JP1 Left rear door
W26
Cabinet
J25 40-2
4 39-11
33-J5-1 8 25-2
W13 W15 W27
33-J5-2
1 25-3
W14 Right rear door Cabinet
33-J4-10 33-J4-6 8 8 31-J2-8
4 4 23-2 31-J2-7
33-J4-5 4 23-1
J15 -48V 33-J4-8 33-J4-4
0V W29 33-J4-3 26-3
1 1 33-J4-2 8 31-J1-6 1 27-1
31-J1-5 J14
33-J4-1
J2
1 31-J1-4
J9 W11 J8
31-J1-3
31-J1-2
J10 1 1
31-J1-1 W16
31-J0-2 1 4 J12 1 4 J13
1 31-J0-1
32-J12-2
32-J12-1
A2V6FX1
14-95
15-95
36-1
36-3
W8 W19 W20
35-3
35-1
J1
1-W2
1-W1
1-N2
1-N1
1-N
1-V2
1-V1
1-A
11-1
24-2
10-1
22-2
W21 W7 6 W10
38-4
J6 38-2 33
J8 3 1 J9 8 1
1
PA4
J5 2 1 10 1 J4
32-J8-7
32-J8-8
32-J8-4
32-J8-3
32-J9-4
32-J9-2
32-J8-6
32-J8-5
32-J8-2
32-J8-1
W11 A2V4FA1 W11
Figure 23 PD380/400AFH-7-Y2 wiring diagram (1)
W19 W19 W7 W7
33-J9-3
33-J9-4
33-J9-1
33-J8-3
32-J12-4
32-J13-2
10-1
U1 V1 W1 N1
33-J8-1
2 3 2 3
35 36 1
1XK 2XK QS
1 1
32-J12-3
32-J13-1
33-J9-7
33-J9-8
33-J9-5
11-1
U2 V2 W2 N2
B12 B14 B12 B14 W19 W19 W7 U V W7 W

12 13 N
37 38-1 1 10 11 38
QF9 QF10
B11
LH1
B11
FU1 FU2 XT3

38-3 2
3-1 3-2 3-3 W7 W17
1-U1,33-J9-2
1-U2,33-J9-6
W2 W3 W4
39-2 39-4 39-6
W5 W5 W5
37-1
37-2
W2 W3 W4
U V W 1 1 1 3
Three-phase bus bar
2 4
33-J6-3
33-J6-4
B12 B14 B12 B14 2 2
14 15
22-1
24-1
QF11 QF12
B11
B11
W24
32-J13-3
32-J13-4
2 3 4 5 6 7 8 9 W10
QF1 QF2 QF3 QF4 QF5 QF6 QF7 QF8
30
W20 W20 XT2 N bar
29
XT1 PE bar
12 13 39-8
QF9 QF9 QF10 QF10 W5
41-PE
W22
14 QF11 QF12 15
QF11 QF12

27 10-2
1 22
26 DL W6 W6 W6 W6
25 HL1
W14 W7
40-L1
40-L2
40-L3
28
40-N
K1 K2 33-J9-1
32-J10-1
PA1 2
11-2 W13 32-J25-3 11
7
1 1 Yellow 1 39
24 12
W7 HL2 QF0
2 32-J25-2 2 27-2
1
LCD 33-J9-5 W18
40-1 14
8
W13 W12 2
W
2 JP2
U
V
N
3 32-J25-1 3 32-J10-2 32-J10-3
W13 W14 Black 1
23 W5 W5 W5 W5
26-2
W14 HD 41
32-J10-4 2 XT3 W22
40-PE
W12
W18 W6 W6 W6 W22
32-J25-4
41-PE
39-1
39-3
39-5
39-14
31
2 32-J1-2 J3
PA2
J0 1 32-J1-1 W16 40
29-PE
L1 L2 L3 PE
2
6 32-J1-8 1 SPD
32-J1-7 1J2
32-J1-6 5
J1 32-J1-5 W16 W22
32-J1-4
1 32-J1-3 N
1
39-7
1J3
8 32-J2-8 5
32-J2-7 W15
J2
A6V6FU1 W6
1
JP2 JP1 1J1
5
1
Left front door
W1
Cabinet
W23 32 W25
W23 Right front door Cabinet
PA3
JP2 JP1
40-2 Left rear door
W26
J25 4 39-11 Cabinet
33-J5-1 8 25-2
W13 W15
33-J5-2
1 25-3 W14 8 31-J2-8
4 4
33-J4-10 33-J4-6 23-2
8
31-J2-7 W27
33-J4-5 4 23-1
Right rear door Cabinet
J15 -48V 33-J4-8 33-J4-4
0V W29 33-J4-3 26-3
1 1 33-J4-2 8 31-J1-6 1 27-1
31-J1-5
J14
33-J4-1
J2
1 31-J1-4
J9 W11 J8
31-J1-3
31-J1-2
J10 1 1
31-J1-1 W16
31-J0-2 1 4 J12 1 4 J13
1 31-J0-1
32-J12-2
32-J12-1
A2V6FX1 J1 16-95
17-95
36-1
36-3
W8 W19 W20
35-3
35-1
1-W2
1-W1
1-N
1-A
1-V2
1-N2
1-V1
1-N1
11-1
24-2
10-1
22-2
W21 W7 6 W10
38-4
3 1 8 1 J6 38-2 33
J8 J9
1 PA4
J5 2 1 10 1 J4
32-J8-7
32-J8-8
32-J8-4
32-J8-3
32-J9-4
32-J9-2
32-J8-6
32-J8-5
32-J8-2
32-J8-1
W11 A2V4FA1 W11
W19 W19 W7 W7
U1 V1 W1 N1
33-J9-3
33-J9-4
33-J9-1
33-J8-3
10-1
32-J12-4
32-J13-2
33-J8-1
2 3 2 3
35 36 1
1XK 2XK QS
32-J12-3
32-J13-1
13-96
12-96
33-J9-7
33-J9-8
33-J9-5
11-1
U2 V2 W2 N2
B12 B14 B12 B14
12 13 W19 W19 W7 U V W7 W
QF9 QF10 37 38-1 1 N
10 11 38
B11
B11
LH1 FU1 FU2 XT3
38-3 2
3-1 3-2 3-3 W7 W17
W2 W3 W4
39-2 39-4 39-6
W5 W5 W5
1-U1,33-J9-2
1-U2,33-J9-6
37-1
37-2
W2W3 W4
1 1 1 3
U V W
Three-polarity busbar
2 4
B12 B14 B12 B14
14 15
33-J6-3
33-J6-4
2 2
QF11 QF12
B11
B11
22-1
24-1
W24 W10
2 3 4 5 6 7 8 9
QF1 QF2 QF3 QF4 QF5 QF6 QF7 QF8
30
XT2 N bar
29
B12 B14 B14 B14 XT1 39-8
PE bar W5
17 B14 12 13
B11
B14
QF13 B14 41-PE QF9 QF10

W22 QF9 QF10
32-J13-3
B14
14 QF11 QF12 15
W20 B14 QF11 QF12
17 QF13 QF14
QF13

Front door rear view 28

PD1
43-X4-RS485+
43-X4-RS485-
W40 W13
RS485 cable W40 LCD
66/70-B11
41-J39-2
W13 W14 2 32
45-11
1 31
23-1
23-2
22
NC NC RTS NC 2 32
HL1
CAN-HCAN-L 31
RS485A RS485B RS485A RS485B CAN-H CAN-L 1 HGND 5V
10-2
OGND DTR TXD RXD DCD
DI1+ DI1- DI2+ DI2- DI3+ DI3- DI4+ DI4- 12V+ LIGHT
J40 1
J22 J21 J23 J20 J28 LCD J37
J26
RS485-2 CAN-2 J19 RS485-1 CAN-1 Reserved DI Alarm GND AI1 12V- 12V+ GND AI2 12V- 12V+
to R1 board W24 Left front door W1 Cabinet
J1 J2 11-2
MODEM/RS232 terminal J43 2
Busbar sampling terminal
SV+ NC PGND NC SV-

24
J33 J3
GND AI3 12V- 12V+ GND AI4 12V- 12V+
J4 HL2 Right front door W25 Cabinet
JTAG programing/emulating termin al
J41 51-2
Network board interface Shunt sampling port 1
Hall sensor port J5 GND AI5 12V- 12V+ GND AI6 12V- 12V+
J6
J18 W24 Left rear door W26 Cabinet
BI1+
BI1-
42-J4-3
42-J4-6
42-J4-2
42-J4-1
W36
BI2-
52-2
BI2+
2
BI3-
BI3+
GND AI7 12V- 12V+ GND AI8 12V- 12V+
J7 J8
23 Right rear door W27 Cabinet
41 Shunt sampling port
HD
HDU1U11 PD2 J44
BI4+
BI4-
Load alarm contact J9
GND AI9 12V- 12V+ GND AI10 12V- 12V+
J10 41-J28-1
1
NC
NC
detection terminal
LI1-
W14
LI1+
J34
AC signal sampling terminal
FA15 FA14 FA13 FA12FA11 FA10FA9 FA8 FA7 FA6 FA5 FA4 FA3 FA2 FA1
41-J28-2
12V+ TEMP1 PGND

GND AI11 12V- 12V+ GND AI12 12V- 12V+
J15 J11 J12 2

GND VC2 VB2 VA2 VC2 VB2 VA2 J16
Temp. sensor
GND AI13 12V- 12V+ GND AI14 12V- 12V+
2-route input total MCB and LVD terminal J13 J14 J17
12V+ TEMP2 PGND

to R1 to R1 LVD control port Temp. sensor
J39 J38 Load & battery alarm detection terminal J27 J30 J29（ 48V output terminal） to U1 board
POWER- POWER+ POWER- POWER+ J35 POWER+ LVD2-A POWER+ LVD1-A
J24 to X1 board
POWER+ SW2 POWER+ SW1
J25
LVD2- LVD2+ LVD1- LVD1+ POWER+POWER+
to X1 to X2
(FA30) (FA29) (FA28) (FA27)
BFA4 BFA3 BFA2 BFA1 FA26 FA25 FA24 FA23 FA22 FA21 FA20 FA19 FA18 FA17 FA16 GND VCC TESTVFL VFH CLK SDASCL GND VCC TEST12V- 12V+ VFL VFH CLK SDASCL
41-J26-4
65/69-B11
39-11
43-X4-DO3
43-X4-DO3
43-X4-DO2
43-X4-DO2
-48V
43-X3-LLP-COM
43-X3-LLP-NO
0V
43-X4-ALM-NO
43-X4-ALM-COM
48V parallel cable
W13 W13
W37
Cabinet rear view W22

W22
40-PE
46-PE
Note: install W7 to the controller according to cable mark.
W37
AI1+ Left Right
41-J5-1 41-J27-7
24VDC+ 24VDC- LLP-NC LLP-COMLLP-NO

12V+
AI1-
12V- 41-J5-2 W36 44-X1-U1A 34 47
length: 1500mm,install to the controller according to cable mark.

42 41-J5-4 10-1 X3 41-J27-8 GND1 GND2
U1A(L)
37-S1 AI2+
PD3
GND
J5 J4 GND
37-S2 AI2-
44-X1-U1B
W10 A1V8FA1 IV1
41-J5-3 W36
U1B
X3
AI3+
IV2
44-X1-U1C X1 40 39 45 46
IV3
11-1 1QF2
U1C(N)
2SPD
COM
AI3-
1SPD 1QF1
J3
DRV1
W39(ATS standard cable 230S400SLW01-2)

AV3 AV2 AV1 GND
W18 W6 W6 W6 W22 W18 W18 W5 W5 W5 W5 W18 W6 W6 W6 W22
W5 W5 W5 W5
DRV2
44-X1-U2A
45-7
39-7
46-2
44-W2
51-1 DRV3
44-U2
44-N2
44-V2
U2A(L)
45-14
46-1
40-1
44-W1
39-14
44-U1
44-N1
44-V1
40-2
N N
DRV4
44-X1-U2B
DRV5
14
U2B
7
14
1
1
2
1
2
44-X1-U2C X2
DI1+
52-1
C2000 front view
U2C(N)
DI1-
11
PE
8
L1 L2 L3
11
W7
8
DI2+
43 L1 L2 L3 PE
46-L1
46-L2
46-L3
46-N
40-L1
40-L2
40-L3
41-J26-1
40-N
DI2-
LCD
41-J29-1
ATS-C
C2000 controller
45-1
45-3
45-5
39-1
39-3
39-5
47-PE
34-PE
DI3+
W6 W6 W6 W6 W6 W6 W6 W6
DI3-
X4 W13 W6
Top
W6 W13
DI4+
DI7 DI7 DI6 DI6 DI5 DI5 FIRE- FIRE+ PGND DGND RS485- RS485+GEN-NOGEN-COMGEN-NC DO3 DO3 D02 DO2 DO1 DO1 ALM-COM ALM-NO
DI4-
Note: 1. Discard the ATS cable (LTSC2000SLW03)if it is unnecessary.

41-J27-4
41-J22-1
41-J22-2
41-J27-3
41-J27-2
41-J27-1
41-J27-5
41-J27-6
2.Discard ATS cable(230S400SLW01-X1) if it is unnecessary.
W40 W37 W22
Figure 27 PD380/630AFA-7-Y4 wiring diagram 1
W07
User power supply-1 User power supply-2
43-X1-U1C
43-X1-U2C
43-X1-U1A
43-X1-U1B
43-X1-U2A
43-X1-U2B
Top
U1 V1 W1 N1 U1A(L) U1B(L) U1C(N) U2A(L) U2B(L) U2C(N) X1 U2 V2 W2 N2
MCB alarm terminal connection（ AC output 2~6） W39(ATS standard cable)
W5 W5 W5 W5 W5 W5 W5 W5
Right
39-2
39-4
39-6
39-8
45-2
45-4
45-6
45-8
DRV5
DRV4
DRV3
DRV2
DRV1
COM
DI4-
DI4+
DI3-
DI3+
DI2-
DI2+
DI1-
DI1+
44 X2
ATSE
B12 B14 B12 B14
61 62
QF9 QF10
B11 B11
ATSE
U V W N
B12 B14 B12 B14
AC ATS 42-J5-5 S1
63 64 37
QF11 QF12 LH1
B11 B11 42-J5-4
S2
10 11 51 52
FU1 FU2 FU3 FU4
W100 W100 MCB three-phase busbar
65
B12 B14
66
B12 B14 U V W U V W （ AC output 1） W7 W7
QF13 QF14
B11 B11
43-X1-U1C
43-X1-U2C
43-X1-U1A
43-X1-U2A
QF1 QF3 QF4 QF5 QF2 QF6 QF7 QF8 1 1 1 1
B12 B14 B12 B14

67 68
QF15 QF16
B11 B11 AC output 2~6 2 2 2 2
61 62
22-1
22-2
24-1
24-2
QF9 QF10
W24
B12 B14 B12 B14
69 70
71 72
QF17 QF18
B11 B11 QF19 QF20
W42 W43 W44 MCB three-phase busbar

U V W （ AC output 7）
41-J39-2
41-J26-3
W13 W13
29
GND PE bar
N bar
30
NBUS

Three-phase copper bar
W32
MCB quantity ≤3
W33
Technical requirement:
W34 1. Under this circumstance, no need to use busbar,
just use cable for connection directly as shown in the left figure.
U V W
2. Upon wiring, follow the sequence of U--1, V--2, W--3.
1 2 3
MCB quantity ＞ 3
Technical requirement:
W32
W33 1.Under this circumstance, busbar should be used under the MCB,
W34 choose the busbar pole according to actual configured MCBs.
2. Upon wiring, follow the sequence of U--1, V--2, W--3.
U V W
3.If there are more MCB poles and longer busbars, the cable
should be connected to the position near the middle of the busbar.
4. If the entry cable is more than one group, make sure that the
output MCB quantity of each entry cable is equal.
1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
4 W11
1 2 Left front door HA +0V 38-2
48V(+)
1HL 红 2HL 绿
8-J10-3 +0V Yellow Black
1 1
1 2
W09 W08 W09 8-J10-1 6-2
8-J10-4 -48V 5 6 -48V
2 2
K1
W09 K2 8-J15-3 8-J15-4
8-J15-2 W08 8-J11-2 W08 8-J11-4
Fault alarm Buzzer ON
W08 2-2 8-J7-5 W08 8-J7-4 2
1 1 1 1 2 10 1 1 12
W10 9 11
8-J25-1 4-2 2BFU RB2
2 2 1BFU RB1 2 2
W13 2 2
8-J7-1 W13
8-J25-2 8-J10-2 8-J7-2 8-J11-3 1
3 3 8-J11-1 W08 1
W09 W08 W08
AC cabinet 48V power AC cabinet 48V power
Fault silencer Buzzer OFF
LCD
3 13 2-1 8-J15-1
JYG-12864J9G(R)-YS6L2-VB
TA
W08 W08
PD1
8-J21-1
8-J21-2
1 +0V
W08 2
8-J21-3 14 15 16 17 18 19 20 21
3
8-J21-4 FU1 FU2 FU3 FU4 FU5 FU6 FU7 FU8
4 W04
38 8-J3
-48 J3
48V(-)
8-J1-2
PD4 J0 21 8-J1-1 0 W01 New LCD connecter
01
08
06
07
02
03
04
05
6
5
8-J1-8
+12
8-J1-7 signal lamp
RJ45
J1 43
8-J1-6 signal lamp
8-J1-5
-12
W01 1 1 1 1 1 1 1 1
2 8-J1-4
GND
SPD13DZ 2
8-J1-3 +12
1 38-1 2 2 2 2 2 2 2
8 8-J2-8 W11
7
6
8-J2-7
8-J2-6
Emergency lighting control
7
1 8
RS485 1J2
BLVD PD2
PE 0V -48V J2 54
3
8-J2-5
8-J2-4
8-J2-3
W02
Battery 2 LVD 22 23 24 25 26 27 28 29
2 8-J2-2
8-J2-1 Battery 1 LVD FU9 FU10 FU11 FU12 FU13 FU14 FU7 FU8
1
A6V6FU11 W05
6 Cell 4 current BI4-
5 Cell 4 current BI4+
RS485 8-J4
-48V
Cell 3 current BI3- 1J3

J7 43 Cell
+0V
3 current BI3+
PE
2 Battery 4 voltage-
16
09
10
11
12
14
13
J11 J12J13 New temperature sensor input
15
3 PGND 1
J4 2 Single output COM
1 1 1 1 1
1 +12 3
1 1
W11 3 PGND
J5 2 Single output
New temperature sensor input
Old LCD connecter 1J1 2 2 2 2

1
2
1 +12 2 2 2
3 PGND
J6 2 Single output
1 +12
Connect to the signal transfer board Connect to the signal transfer board
JP2 JP1 1 1 1 1 1 1 1 1
PE 2 2 2 2 2 2 2 2
8
W03 W03
18
20
22
23
24
21
19
17
PD3
JP2 JP1
W06
8 10-1 J25 4 37-2 29-1 21-1
8-J5 30 31 32 33 34 35 36 37
4 9-1
8 8
36-2
8
28-1
8
20-1 FU17 FU18 FU19 FU20 FU21 FU22 FU23 FU24
-48V 5-3 35-2 27-1 19-1
11-2
12-2 1 +0V 1 5-2 W10 34-2 26-1 18-1
33-2 25-1 17-1 Door W12 Cabinet
32-2 24-1 16-1
11-1 J15 W08 10-1 31-2 23-1 15-1
1 12-1 4 10-2 1 1 30-2 1 22-1 1 14-1 Earthing wire (four)
9-1
J7 9-2 J6 J5 W06 J4
W05 J3 W04
W08 1
J11
W08
13-4 8 7-J2-8
4 13-3 8 7-J1-6 4 1-2 7-J2-7
7-J1-5 1-1 7-J2-6
13-2 W08 7-J1-4 7-J2-5
1 13-1 7-J1-3
6-3 W09
The total load current 7-J1-2 W01 1 4-1 7-J2-4
7-J2-3
J21 Hall signals 7-J1-1 7-J2-2
7-J0-2 J10
7-J0-1 1 7-J2-1
1
A2V6FX1 J1
J2
W02
Figure 30 PD48/2500DF-7-Y3 wiring diagram

Left front door
Fault alarm Buzzer ON
LCD AC cabinet 48V power

AC cabinet 48V power
Fault silencer Buzzer OFF
8-J1-2 -48 J3
J0 21 8-J1-1 0 W01 New LCD connecter
6
5
8-J1-8
+12
8-J1-7 signal lamp
RJ45
J1 43
8-J1-6 signal lamp
8-J1-5
-12
W01
2 8-J1-4
GND
8-J1-3 +12
1
8 8-J2-8
7
6
8-J2-7
8-J2-6
7
1 8
RS485 1J2
BLVD PD2
J2 54
3
8-J2-5
8-J2-4
8-J2-3
W02
Battery 2 LVD
2 8-J2-2
1 8-J2-1 Battery 1 LVD
A6V6FU11
Cell 3 current BI3-
J7 43 Cell 3 current BI3+
RS485 1J3
3 PGND 1
J4 2 Single output 3
COM
1 +12 New temperature sensor input
3 PGND Old LCD connecter

J5 2 Single output 1J1
1 +12
3 PGND
J6 2 Single output
1 +12
JP2 JP1
Door W12 Cabinet

Earthing wire (four)
The total load current

Hall signals
+0V W11
1 2 4 38-2 48V(+)
1HL 红 2HL 绿 Left front door HA
8-J10-3 +0V
1 1
黄黑
W09 W08 1 2
8-J10-4 2 -48V W09 8-J10-1
6-2
2
5
W09 6 -48V 8-J15-3
W08 8-J11-2
8-J15-4
K1 K2 W08 8-J11-4 8-J7-4
8-J7-5 W08 2
Fault alarm Buzzer open 2
W08 8-J15-2 9 1 1 11 10 1 1 12
W10 8-J25-1
1 1
W08 2-2 1BFU RB1 2BFU 2 2
RB2
4-2 2 2
8-J7-1 1
W13
2 2 W13 8-J11-1 8-J7-2 1 8-J11-3
8-J25-2 8-J10-2 W08 W08 W08
3 3
LCD W09 AC cabinet 48V power
Failure silencers Buzzer close
JYG-12864J9G(R)-YS6L2-VB 3
13
PD1
TA
W082-1 8-J15-1
W08
8-J21-1 1
8-J21-2 2 14 15 16 17 18 19 20 21 +0V
W08 8-J21-3 3 FU8
W04 FU1 FU2 FU3 FU4 FU5 FU6 FU7
8-J21-4 4
38 8-J1-2 -48 J3
W01
01
06
07
08
J0 21 New LCD connecter
48V(-)
PD4
02
03
04
05
8-J1-1 0
6
5
8-J1-8
+12
8-J1-7 signal lamp
RJ45
J1 43
8-J1-6 signal lamp
8-J1-5
-12
W01 1 1 1 1 1 1 1 1
2 8-J1-4
GND
SPD13DZ
8-J1-3 +12
1
2 2 2 2 2 2 2 2
8 8-J2-8 38-1
7
6
8-J2-7
8-J2-6
7
1 8
RS485 1J2
W11
BLVD PD2
PE 0V -48V J2 54
3
8-J2-5
8-J2-4
8-J2-3
W02
Battery 2 LVD 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 8-J2-2
1 8-J2-1 Battery 1 LVD
A6V6FU11 2 2 2 2 2 2 2 2 2 2 2 2 2 2
-48V

+0V
Cell 3 current BI3-

RS485 1J3
20
21
22
10
11
12
14
15
16
17
18
19
13
09
PE
3 PGND
J11 J12J13
1
New temperature sensor input W05
J4 2 Single output
1 +12 3
COM
New temperature sensor input

W06
W11 3 PGND
J5 2 Single output Old LCD connecter 1J1
22 23 24 25 26 27 28 29 30 31 32 33 34 35
1 +12 FU9 FU10 FU11 FU12 FU13 FU14 FU15 FU16 FU17 FU18 FU19 FU20 FU21 FU22
3 PGND
J6 2 Single output
1 +12
JP2 JP1
PE 8
W03 W03 PD3
JP2 JP1
8 10-1 J25 4 29-1 21-1

4 9-1
8 8 8
28-1
8
20-1
-48V 5-3 35-2 27-1 19-1
11-2 5-2 W10 34-2 26-1 18-1
12-2 1 +0V 1 33-2 25-1 17-1 Door W12 Cabinet
32-2 24-1 16-1
11-1 J15 W08 10-1 31-2 23-1 15-1
1 12-1 4 10-2 1 1 30-2 1 22-1 1 14-1 Earthing wire (four)
9-1 W05
J7 9-2 J6 J5 W06 J4 J3 W04
W08 1
J11
W08
8 7-J2-8
4 13-4 8 7-J1-6 4 1-2 7-J2-7
13-3 7-J1-5 1-1 7-J2-6
13-2 W08 7-J1-4 6-3 7-J2-5
13-1 7-J1-3 W09 7-J2-4
1 7-J1-2 W01 1 4-1
7-J2-3
The total load current 7-J1-1
J21 7-J2-2
Hall signals 7-J0-2 J10
1 7-J2-1
1 7-J0-1
A2V6FX1 J1
J2
W02

+0V W11
1 2 4 38-2 48V(+)
1HL 红 2HL 绿 Left front door HA
8-J10-3 +0V
1 1
W09 黄黑
W08 W09 8-J10-1 1 2
8-J10-4 2 -48V 6-2
2
5
W09 6 -48V 8-J15-3
W08 8-J11-2
8-J15-4
K1 K2 W08 8-J11-4 8-J7-4
8-J7-5 W08 2
Fault alarm Buzzer open 2
W08 8-J15-2 9 1 1 11 10 1 1 12
RB2
W10 8-J25-1
1 1
W08 2-2 1BFU RB1 2BFU 2 2
4-2 2 2
8-J7-1 1
W13
2 2 W13 8-J11-1 8-J7-2 1 8-J11-3
8-J25-2 8-J10-2 W08 W08 W08
3 3
LCD W09 AC cabinet 48V power
Failure silencers Buzzer close
JYG-12864J9G(R)-YS6L2-VB 3
PD1 13 2-1 8-J15-1
TA
W08 W08
8-J21-1
8-J21-2
1 +0V
W08 2
8-J21-3 14 15 16 17 18 19 20 21
3
8-J21-4 FU1 FU2 FU3 FU4 FU5 FU6 FU7 FU8
4 W04
38 J3
J0 21
8-J1-2 -48
W01 8-J3
PD4 8-J1-1 0 New LCD connecter
48V(-)
6
5
8-J1-8
+12
8-J1-7 signal lamp
RJ45
01
08
06
07
W01
02
03
04
05
J1 43
8-J1-6 signal lamp
8-J1-5
-12
2 8-J1-4
GND 1 1 1 1 1 1 1 1
SPD13DZ
8-J1-3 +12
1
8 8-J2-8
38-1 2 2 2 2 2 2 2 2
7
6
8-J2-7
8-J2-6
7
1 8
RS485 1J2 W11
BLVD
PE 0V -48V J2 54
3
8-J2-5
8-J2-4
8-J2-3
W02
Battery 2 LVD
PD2
2 8-J2-2
1 8-J2-1 Battery 1 LVD 22 23 24 25 26 27 28 29
A6V6FU11 FU9 FU10 FU11 FU12 FU13 FU14 FU7 FU8
6 Cell 4 current BI4- W05
-48V

+0V
Cell 3 current BI3-

RS485 1J3
2 Battery 4 voltage- 8-J4
PE
3 PGND 1
16
09
J4 2 Single output COM
10
11
12
14
13
15
3
1 +12 New temperature sensor input
W11 3 PGND
J5 2 Single output Old LCD connecter 1J1 1 1 1 1 1 1 1
1
1 +12
3 PGND 2 2 2 2 2 2 2
J6 2 Single output 2
1 +12
JP2 JP1
1 1 1 1 1 1 1 1
PE 8 2 2 2 2 2 2 2 2
W03 W03 PD3
18
20
22
23
24
21
19
17
JP2 JP1
W06
8 10-1 J25 4 37-2 29-1 21-1
4 9-1
8 8 8 8 8-J5 30 31 32 33 34 35 36 37
36-2 28-1 20-1
-48V 5-3 35-2 27-1 19-1 FU17 FU18 FU19 FU20 FU21 FU22 FU23 FU24
11-2 5-2 W10 34-2 26-1 18-1
12-2 1 +0V 1 33-2 25-1 17-1
32-2 24-1 16-1
11-1 J15 W08 10-1 31-2 23-1 15-1
12-1 4 10-2 30-2 22-1 14-1
1 1 1 1 1
9-1
J7 9-2 J6 J5 W06 J4
W05 J3 W04
W08 1
J11
W08 Door W12 Cabinet
8 7-J2-8
4 13-4 8 7-J1-6 4 1-2 7-J2-7
13-3 7-J1-5
7-J1-4
1-1 7-J2-6 Earthing wire (four)
13-2
13-1
W08 7-J1-3
6-3 W09 7-J2-5
7-J2-4
1 7-J1-2 W01 1 4-1
7-J2-3
The total load current 7-J1-1
J21 7-J2-2
Hall signals 7-J0-2 J10
7-J0-1 1 7-J2-1
1
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Netsure 801 Series Power Supply System User Manual

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Netsure 801 Series Power Supply System User Manual

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NetSure 801 CA7 Power Supply System (New Skelecton)

Copyright © 2018 by Vertiv Tech Co., Ltd.

Vertiv Tech Co., Ltd.

Expected short-circuit current

Power supply cable

Taking out rectifier

Hoisting heavy objects

Inserting and extracting boards

Binding signal lines

Chapter 1 Introduction ................................................................................................................................................. 1

1.1 Model Information .......................................................................................................................................... 1

Chapter 2 Installation Preparation ...............................................................................................................................18

2.1 Installation Requirements ..............................................................................................................................18

Chapter 3 Installation ..................................................................................................................................................26

3.1 Installing Cabinet ..........................................................................................................................................26

Chapter 4 Testing .......................................................................................................................................................50

4.1 Notes On Testing ..........................................................................................................................................50

Chapter 5 Operation ...................................................................................................................................................63

5.1 Power Distribution LCD Operation .................................................................................................................63

Appendix 2 Alarm List .................................................................................................................................................87

Appendix 3 Terminologies ...........................................................................................................................................91

Appendix 4 Engineering Design Diagram.....................................................................................................................93

Appendix 5 Spare Part List........................................................................................................................................ 108

Appendix 6 Wiring Diagram....................................................................................................................................... 109

1.1 Model Information

Output power of the rectifier. The output power of R48-5800: 5800W.

Brand name of the power supply system.

Figure 1-1 Model information

NetSure 801 Series Power Supply System User Manual

AC distribution cabinet Rectifier cabinet DC distribution cabinet

The technical parameter of the rectifier cabinet is given in Table 1-1.

NetSure 801 Series Power Supply System User Manual

The technical parameter of the AC distribution cabinet is given in Table 1-2.

The technical parameter of the DC distribution cabinet is given in Table 1-3.

DC input Voltage range 42Vac ~ 57.6Vac (errors: 0.3Vac)

NetSure 801 Series Power Supply System User Manual

PD48/1600DF-7/YF: Configured according to customer requirement

Dimensions mm (W × D × H) 2000mm × 800mm × 600mm

Figure 1-3 Rectifier appearance

NetSure 801 Series Power Supply System User Manual

Table 1-4 Function of indicators

NetSure 801 Series Power Supply System User Manual

1.3.3 AC Distribution Cabinet

The AC distribution cabinet is available in four models: PD380/400AFH-7-Y2, PD380/630AFH-7-Y3,

Figure 1-5 Appearance of AC distribution cabinet

The internal structure of AC distribution cabinet PD380/400AFH-7-Y2 is shown in Figure 1-6.

Buzzer Knife-blade switch

(a) Front view (door open)

NetSure 801 Series Power Supply System User Manual

(b) Rear view (door open)

The internal structure of AC distribution cabinet PD380/630AFH-7-Y3 is shown in Figure 1-7.

Signal transfer board AC output MCB

(a) Front view (door open)

NetSure 801 Series Power Supply System User Manual

(b) Rear view (door open)

(a) Front view (door open)

NetSure 801 Series Power Supply System User Manual

(b) Rear view (door open)

NetSure 801 Series Power Supply System User Manual

1.3.4 DC Distribution Cabinet

The DC distribution cabinet is available in six models: PD48/1600DF-7-Y3, PD48/1600DF-7-Y4, PD48/1600DF-7/YF,

Figure 1-9 Appearance of DC distribution cabinet

NetSure 801 Series Power Supply System User Manual

The internal structure of DC distribution cabinet PD48/1600DF-7-Y3 is shown in Figure 1-10.