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RF MEMs Variable Capacitors For Tunable Filters
RF MEMs Variable Capacitors For Tunable Filters
RF MEMs Variable Capacitors For Tunable Filters
Charles L. Goldsmith, Andrew Malczewski, Zhimin J. Yao, Shea Chen, John Ehmke,
David H. Hinzel
Raytheon Systems Corporation, 13510 N. Central Expressway, MS 35 Dallas, Texas 75243
Recei¨ ed 27 July 1998; re¨ ised 30 December 1998
362
RF MEMs Variable Capacitors for Filters 363
the membrane from end to end yields approxi- approximately 20 dB return loss at 20 GHz. The
mately 0.3 ⍀, so R SH is approximately 0.15 ⍀. off-capacitance of the element can be extracted
The reactance of the capacitor membrane was from the formula
determined based on the insertion and isolation
performance of the two-port device at microwave 'y 10 Ž0.1 R L.
r Ž f 2 R 2O w 10 Ž0 .1 R L. y 1 x .
frequencies. COFF s ,
Due to the low loss of the RF MEMs capaci-
tors in the off-state, direct measurement of inser- Ž1.
tion loss tends to be inaccurate. Therefore, com-
parative loss measurements were made. Figure 5 where RL is the magnitude of measured return
demonstrates the loss of 1030 m long CPW loss at frequency f and R O is the system
transmission lines and RF MEMs capacitors em- impedance, usually 50 ⍀. Typical values of COFF
bedded within transmission lines of the same range from 35 to 50 fF.
length. Looking at the difference between 1 mm When actuated into the on-state, the low
transmission lines with and without MEMs capac- suseptance of this capacitor to ground reflects
itors yields approximately 0.15 dB loss at 10 GHz most of the RF energy incident on the element.
and 0.28 dB loss at 35 GHz. Variability of the The two-port isolation caused by this suseptance
measurements was approximately "0.05 dB, is shown in Figure 6. This isolation averages 15
mainly due to difficulty in making good contact dB at 10 GHz and improves to 35 dB at 35 GHz.
between the probes and aluminum lines due to At frequencies below 30 GHz, the isolation is
the formation of oxides. This value is compatible determined by the effective on-capacitance of the
with the DC resistance of the electrode, with 1 ⍀ device. Above 30 GHz, the on-capacitance be-
of resistance causing approximately 0.1 dB inser- comes an RF short, and the effective series resis-
tion loss in a 50 ⍀ system. tance of the capacitor dominates the isolation.
The return loss of the RF MEMs capacitor in Measurements through 50 GHz do not reveal a
the off-state is also shown in Figure 5. This re- monotonic decrease in isolation. This is indicative
flected energy is due to the parasitic capacitance that the impedance of the membrane capacitor
caused by the proximity of the transmission path does not go through a series resonance over the
to the grounded metal membrane suspended frequencies of interest. The effective on-capaci-
above. The capacitance of the membrane yields tance can be determined from the frequency
Figure 5. Typical insertion loss and return loss for several Žfour. unactuated shunt RF
MEMs capacitors.
366 Goldsmith et al.
Figure 6. Typical isolation and return loss for several actuated shunt MEMs capacitors.
where the return loss and isolation intersect, at order solution of the pulldown voltage can be
approximately y3 dB. This capacitance is deter- calculated by analyzing the following pressure
mined from balance equation w5x:
1
CON s , Ž2. ⑀V 2
fC R O Pe Ž g . s K s Ž g o y g . y , Ž3.
2 g2
The result w5x is Though eq. Ž10. can be used directly for predic-
tion of pulldown voltage it assumes that the bot-
tom electrode has an area no less than the top
˜3
32 Et 8 Ž1 y . t membrane and has the following limitations w7x:
Ks s 4
q , Ž6.
L L2 Ž1. Structures must be nearly parallel.
Ž2. Structures must have a small gap to length
where E˜ is the effective modulus, t is the beam aspect ratio.
Ž3. Structures must have a good fixed bound-
thickness, L is the beam length, w is the beam
ary condition.
width, is the biaxial residual stress, is the
Ž4. Gap must be small compared to the mem-
Poisson’s ratio, P is the pressure, and I is the
brane thickness.
moment of inertia with respect to the long axis of
the beam. For narrow beams E˜ is the Young’s
For the RF MEMs capacitors described in this
modulus E, while for wide beams
article, not only is the gap Ž) 3 m. much larger
than the membrane thickness Ž- 0.5 m., but
E also the effective area of the bottom electrode is
E˜ s . Ž7. much less than that of the membrane. In addi-
1y2 tion, the movable electrode is not a rectangular
membrane and has a series of 2 m holes pat-
The pulldown voltage predicated by eq. Ž4. could terned throughout it. These complexities necessi-
tate that an accurate pulldown voltage be com-
be significantly in error because the deformable
puted by use of a full 3D numerical simulation.
capacitor is represented by a rigid plate. Both the
The commercial simulation package Intelli-
position dependent electrostatic load and a
CAD w8x was used to compute the membrane
first-order fringing field correction term were
pulldown voltages. With residual stresses in the
considered in an improved 2D distributed model.
20᎐100 MPa range, the actuation voltages range
The governing equation is
from 24 to 56 Vs. The pulldown voltages obtained
by using eqs. Ž4., Ž9., and IntelliCAD are shown
in Figure 7. The results of eq. Ž9. are 6% to 8%
d4 g d2 g
˜
EI q Ž 1 y . wt higher than that of eq. Ž4.. The results of Intelli-
dx 4 dx 2 CAD are 12% to 17% higher than which of eq.
Ž9.. In both cases, a higher residual stress gives a
⑀V 2w g larger difference. The residual stress is initially
sy ž 1 q 0.65 / . Ž8.
2g 2
w dependent on the deposition conditions of the
membrane on the top of sacrificial layer, but is
later modified by the fabrication of access holes
The equation is nonlinear and was solved numeri- in the membrane, as well as the release of the
cally w6x. The closed-form expression for pulldown membrane from the sacrificial layer. The mea-
voltage is sured typical actuation voltages range from 30 to
55 V.
A nonlinear dynamic model that captures the
2.79 w Ž 1 y .x effects of electrostatics, deformation, residual
VP s ( ⑀ L D w 1 q 0.42 Ž g orw .x
2
, Ž9. stress, inertia, damping, Van der Waals force,
impact, contact, and air dynamic is essential for
368 Goldsmith et al.
an accurate switching speed evaluation. There is front-ends, necessary for many modern communi-
neither a closed form solution nor simulation tool cations modulation schemes.
for MEMs dynamics at present. As a first-order The turn-on and turn-off switching waveforms
approximation, the switching speed of these de- for the MEMs capacitor is shown in Figure 8. It
vices can be determined by the mechanical pri- should be noted that these waveforms were taken
mary natural frequency of the devices. The mem- without any dielectric charging present. When
brane moves from the contact position to its actuating MEMs capacitors on and off, it is possi-
mechanically neutral position when there is no ble for the high electric field across the thin
electrostatic force exerted on it. By neglecting dielectric to cause charges to tunnel into the
damping, Van der Waals force, impact, contact, dielectric and become trapped. These charges
and air dynamic effects, this release time can be screen the applied electric field, causing the
approximated by 1r4 period of the membrane MEMs capacitor to need higher switching volt-
free vibration because there is no external force ages and causing some problems with using
exerted on the membrane. The membrane actua- unipolar DC control voltages. Techniques to miti-
tion time will be even quicker, due to the applied gate this charging are an area of on-going
electrostatic force. Finite element analyses using research.
ABAQUS w9x show that the primary frequencies
of these devices ranged from 56 to 150 kHz
depending on the magnitude of residual stresses.
This puts the theoretical switching speed in the VI. VARIABLE CAPACITOR
1.67᎐4.5 s range. Typical measured switching CONSTRUCTION
turn-on and turn-off times range from 3 to 6 s.
The high mechanical resonant frequencies and A voltage controlled variable capacitor Žvaractor.
fast switching speeds of these devices allows for can be constructed using switchable MEMs ca-
quick tuning of capacitor elements. This makes pacitors as the control element. As the MEMs
for high speed tuning of oscillators and receiver capacitors are binary Žonroff. controlled, the most
RF MEMs Variable Capacitors for Filters 369
Figure 9. Schematic of a tunable capacitor using numerous shunt MEMs capacitor ele-
ments.
370 Goldsmith et al.
Each of the MEMs capacitors is actuated by A completed RF MEMs shunt variable capaci-
application of a control voltage to the capacitor tor is shown in Figure 10. The overall chip size is
electrode. Each control signal is decoupled from 3.2 = 3.2 mm = 0.53 mm. The layout of the de-
the RF through a 5 k ⍀ thin-film resistor. The vice was not optimized for minimum size, and was
series capacitor serves to block the control volt- laid out in a fashion very similar to the schematic.
age from interfering with adjoining circuitry. The capacitor RF port is on the left side of the
As each MEMs draws negligible current, biasing chip while the DC control pads are on the top of
the device through a high resistance serves the IC. Unused areas were filled with ground
as an effective means of minimizing DC᎐RF plane to minimize coupling between bits and the
interactions. DC control lines.
Figure 11. Capacitance of the tunable MEMs capacitor vs. binary state.
RF MEMs Variable Capacitors for Filters 371
The measured capacitance of the variable ca- less than 20 at 1 GHz. This is due mainly to the
pacitor ranges from 1.5 pF with none of the bits long line lengths and the addition of the multiple
actuated to 33.2 pF with all of the bits actuated. electrode resistances in series. Future designs will
A graph of this response is shown in Figure 11. modify the connections between membranes to a
This represents a maximum onroff ratio of ap- more parallel arrangement, greatly reducing the
proximately 22; the highest the authors believe overall resistance. It is estimated that quality fac-
has been reported to date. The highest five bits of tors greater than 50 are achievable with improved
the capacitor exhibit a differential capacitance layout and thicker conductor interconnects.
within 5% of the desired values. The smallest bits
are impacted by fringing capacitance of the inter-
connects. The off-capacitance of the 14 individual VII. TUNABLE FILTER TOPOLOGY
MEMs capacitors is approximately 500᎐700 fF.
Therefore, a bulk of the 1.5 pF zero-state capaci- One challenge in designing tunable filters with
tance is due to fringing between the capacitor variable capacitors is finding a means to tune the
interconnects and the closely spaced ground center frequency without having to tune induc-
plane. With proper layout to reduce this parasitic tors. Typically, filters are tuned by changing both
capacitance, capacitance tuning ranges in the inductors and capacitors. As an example, the
40᎐50 range should be achievable. Figure 12 schematic of a third-order bandpass filter de-
demonstrates the capacitance of the IC as a func- signed using modern synthesis techniques is shown
tion of frequency. As the IC is actuated through in Figure 13a. The prototype element values are
its various states, the variable capacitor changes designed to yield a desired passband filter re-
series-resonant frequency. This change is a func- sponse. This filter can be scaled to any desired
tion of the capacitance to ground in each state, impedance and frequency by the appropriate scal-
and the line length between the input and that ing techniques. Changing the center frequency of
capacitance. Future designs will be improved by the filter while maintaining a given bandwidth
reducing all line lengths, and by positioning the requires tuning the shunt capacitors and series
larger capacitance states Žwhich are more sensi- inductors within each of the series and shunt
tive to line length. closer to the input terminal. resonators of the filter. Unfortunately, this means
The quality factor ŽQ. of this variable capacitor is that tuning the filter requires more than just
1
Ci s . Ž 12.
Li
capacitors.
CP i s Ci y Ciy1, i y Ci , iq1 ,
Detailed design procedures for the design of
lumped element filters incorporating impedance CN , Nq1
CP N s CN y CNy1, N y . Ž 15.
inverters can be found in several texts w10x. The 1 q CN2 , Nq1
design process is summarized as follows. In de-
signing a filter of order N, the normalized ele- The shunt inductor values are simply L P i s L i .
ment values for the filter, g 0 through g N , must be This completes the design for a filter impedance
determined w11x. The fractional bandwidth, a, is normalized to 1 ⍀ and frequency normalized to 1
set by radrs.
Using the equations above, normalized band-
O pass filters were scaled to 50 ⍀ and designed for
as , Ž 11. 1, 1.5, and 2 GHz center frequencies. In all cases,
H y L the bandwidth was maintained at 200 MHz. The
RF MEMs Variable Capacitors for Filters 373
TABLE 1. Tuned filter element values. has been introduced which allows these devices
1000 1500 2000
to be eventually used to make high perfor-
MHz MHz MHz mance tunable filters using only capacitor tuning.
These tunable filters will have application in a
C01 5.850 1.533 0.778 pF variety of tunable filter, oscillator, and receiver
Cp1 9.002 3.932 2.247 pF applications.
Lp1 2.000 2.000 2.000 nH
C12 2.329 0.690 0.291 pF
Cp2 8.009 4.249 2.584 pF
Lp2 2.000 2.000 2.000 nH
ACKNOWLEDGMENTS
C23 2.329 0.690 0.291 pF
Cp3 9.002 3.932 2.247 pF This research and development was sponsored by
Lp3 2.000 2.000 2.000 nH DARPA under Contract No. F30602-97-C-0186. The
C34 5.850 1.533 0.778 pF authors would like to thank Tommy Smith for process
support and Chip Perry and Dallas White for layout
support.
BIOGRAPHIES
Charles L. Goldsmith For bio and photo see p. 309. University. He has been an RFrMicrowave mechanical engi-
neer at Raytheon Systems Company Žformerly the Defense
Electronic Group of Texas Instruments . since 1995 and in-
Andrew Malczewski was born in Warsaw, volved in the structural analysis, the POF evaluation, the
Poland in May, 1973. He earned a Bache- fatique life estimation and the integrity prediction for micro-
lor’s degree in Electrical Engineering electronic devices and microwave components, and the me-
from the University of Texas at Arlington chanical designranalysis for microelectromechanical switches.
in 1996. Since 1996, he has been involved Dr. Chen is an associate member of ASME.
in the design and development of mi-
crowave-wave circuits for Raytheon Sys-
tems Company Žformerly the Defense John Ehmke was born in Knoxville, Iowa.
Electronics Group of Texas Instruments .. He earned a Bachelor’s in Physics from
He is also involved in the development of RF MEMs technol- Bob Jones University in 1983. In 1985 he
ogy for receiver and antenna applications. He is presently earned his Master’s in Physics from Pur-
pursuing his Master’s degree in Electrical Engineering. due University. He has worked at
Raytheon Systems Company, formerly
Texas Instruments Defense Systems and
Zhimin J. Yao received her Ph.D. from Equipment Group, since 1985. Most of
the School of Materials Science and En- that time has been applied to the devel-
gineering at Georgia Institute of Tech- opment of 2nd generation IR focal plane arrays. He has been
nology in 1995. She then worked as a post working since 1997 on RE MEMs devices for antenna and
doctoral research associate at the School receiver applications. Mr. Ehmke has authored several patents
of Electrical Engineering, Cornell Uni- and is a member of the IEEE.
versity for one year. Her research empha-
sis was on silicon bulk micromachining.
Dr. Yao is currently working at Applied David H. Hinzel received BS degrees in
Research Laboratories of Raytheon Systems Company Physics and Mathematics from Kent State
Žformerly the Center of Research and Development of Texas University, a BSEE from the University
Instruments .. Her research interest include design, fabrication of Massachusetts at Amherst, an MSEE
and characterization of microelectromechanical systems. from the George Washington University
in Washington, D.C., and has completed
coursework for the DScEE degree at the
Shea Chen was born in Taichung, Tai- George Washington University. He has
wan, Dec. 1951. He received his Bache- worked for General Electric, the BDM
lor’s degree in Mechanical Engineering Corporation, Litton Amecom, E-Systems, and Raytheon Sys-
from Tamkang University in Taiwan in tems Company. In addition, he is the co-founder of Eagle Eye
1976. He received his Master’s degree in Technologies, Inc., a small startup business developing satel-
Mechanical Engineering from the Uni- lite based tracking services. At Raytheon Systems Company,
versity of Texas at Arlington in 1980. In he is currently the RF technical lead for an advanced digital
1991 he earned a Ph.D. in Mechanical receiverrtransmitter program and is developing RF MEMs
Engineering from Southern Methodist turnable filters in support of that effort.