TECHNICAL SPECIFICATION FOR BALL VALVES

FOR NON-CRYOGENIC SERVICE

______________________________________________________________

AS BUILT

Omar Al- Oct.-12-‘14

6 Issue as per RCFA (Train 6/7 UVDT due to 660-V005 Upstream Sunil Ajit
Misnad
valve body leakage through bolts) Recomm.No.7830. Added
section (13): Elastomers sour service applications and
documentation requirements. (Standard Modification Request#
SM-0020)

K.Ueno M.Nakamoto M.Arai Feb.-14-‘08

5 AS BUILT for Train-6
K.Ueno M.Nakamoto M.Arai Nov.-26-‘07
4 Issue for Construction.
K.Ueno M.Nakamoto M.Arai Dec.-21-‘06
3 Issue for Construction.
T.Takeno H.Konno H.Inoue Sep.-21-‘06
2 Issue for Construction(Applied to AKG-2 also)
K.Ueno M.Nakamoto M.Arai Jul.-24-‘06
1 Issue for Construction.
K.Ueno M.Nakamoto M.Arai Mar.-18-‘06
0 Issue for Construction.
K.Ueno M.Nakamoto Y.Yoda Sep.-02-‘05
E Issue for Approval.
MARK DESCRIPTION BY CHKD APVD DATE
REVISIONS
CLIENT : Ras Laffan Liquefied Natural Gas Company Limited (3)
PROJECT : RasGas Onshore Expansion Project Phase 2 (Train 6&7 EPC and AKG-2 EPC)
JOB NO. :
DOC NO. : RG6-S-00-1360-085

( 1 / 17 )
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CONTENTS

Page

1.0 Scope .................................................................................................................................................... 3

2.0 Applicable Codes, Standards and Specifications ................................................................................ 3

3.0 General Requirements ............................................................................................................................ 4

4.0 Material Requirements ............................................................................................................................ 8

5.0 Painting ............................................................................................................................................... 13

6.0 Tests and Inspections ........................................................................................................................... 13

7.0 Material Certification / Marking ............................................................................................................. 13

8.0 Others……………………………………………………………………………………………………….…….14

Attachment-1…………………………………………………………………………………………………………… 15

Attachment-2…………………………………………………………………………………………………………… 16

Attachment-3…………………………………………………………………………………………………………… 17
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1.0 SCOPE

This specification applies to the manufacturing of Ball Valves for Non-Cryogenic Service to be used
for RasGas Onshore Expansion Project Phase 2 (Train 6&7 EPC) and Al Khaleej Gas Project Phase
2 (AKG-2 EPC).

Valves shall be supplied in accordance with the material description in ER(Engineering Requisition).
The latest applicable codes, standards and specifications listed in Para. 2.0 and the additional
requirements of this specification shall also be applied.

2.0 APPLICABLE CODES, STANDARDS AND SPECIFICATIONS

The latest edition as of Sep.-2005 of the codes and standards shall be applied.

(1) ASME

B1.1 : Unified Inch Screw Threads (UN and UNR Threads)

B16.5 : Pipe Flanges and Flanged Fittings
B16.10 : Face-to-Face and End-to-End Dimensions of Valves
B16.34 : Valves-Flanged, Threaded and Welding End
B16.47 : Large Diameter Steel Flanges (NPS 26 through 60)
B31.3 : Process Piping
B31.8 : Gas Transmission and Distribution Piping Systems

(2) API

598 : Valves Inspection and Testing

607/(ISO 10497) : Fire Test for Soft-Seated Quarter-Turn Valves
6D/(ISO 14313) : Petroleum and Natural Gas Industries-Pipeline Transportation Systems-
Pipeline Valves
6FA : Specification for Fire Test for Valves

(3) MSS

SP-44 - Steel Pipe Line Flanges

(4) NACE

MR0175-2002 : Standard Material Requirements Metal for Sulfide Stress Corrosion and
Stress Corrosion Cracking Resistance in Sour Oilfield Environment
(5) ASTM

A216, A351, A352 detail per Engineering Requisition (Purchase Order)

(6) BS

6364 : Valves for Cryogenic Service

(7) Project Specification

RG6-S-00-1360-006 - Piping - Color Coding for Material Identification

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RG6-S-00-1360-013 - Piping – Testing of Valves for Service Temperature 0°C to -

196°C

RG6-S-00-1360-492 - Data Sheet for Spring Loaded Ball Valves (LNG Process
Train-6)

RG6-S-00-1360-792 - Data Sheet for Spring Loaded Ball Valves (LNG Process
Train-7)

RG6-S-00-1360-494B - Data Sheet for Ball Valves with Position Transmitter (For
Non-Cryogenic Service) (LNG Process Train-6)

RG6-S-00-1360-794B - Data Sheet for Ball Valves with Position Transmitter (For
Non-Cryogenic Service) (LNG Process Train-7)

RG6-S-00-13A0-004 - Specification for Painting

RG6-S-00-1520-004 - Pressure Casting Inspection

RG6-S-00-1520-005 - Pressure Containing Equipment-Welding and Weld-

Inspection

RG6-S-00-1520-007 - Positive Materials Identification

RG6-S-00-1520-009 - Certification and Marking of Materials

3.0 GENERAL REQUIREMENTS

3.1 Manufacturing Basis

(1) Valves shall be in accordance with ASME B16.34 and the detailed requirements defined in the
material description. Valves used for gas pipelines shall be in accordance with ASME B31.8 and
API 6D as specified in the material description.

(2) Valves shall have positive indicators of the valve open and closed positions.

(3) Spring Loaded Ball Valves shall be designed and manufactured in accordance with the ASME
B16.34 and Data Sheet prepared by CONTRACTOR and shall be complied with this
specification.

(4) Ball Valves with Position Transmitter shall be designed and manufactured in accordance with the
ASME B16.34 and Data Sheet prepared by CONTRACTOR and shall be complied with this
specification.

(5) All ball valves shall have a means, independent of the stops in an actuator, of preventing
overturning of the ball.

(6) Welded body ball valves shall not be used without Company approval, and shall only be used
when proper consideration has been given to overall maintainability. Similarly, single piece cast
body, top entry ball valves shall only be used where in-line maintenance is required.

(7) For general applications, floating ball valves shall only be used NPS 1/2 to 6 in pressure classes
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150 and 300. For larger sizes and higher pressure classes, trunnion-mounted balls shall be used.

(8) All soft-seated ball valves that must be welded into the line shall be provided with sufficient body
extensions, or welded on nipples, to allow field welding without disassembly or distortion/damage
to nonmetallic internals. For NPS 2 and smaller valves, the minimum extension length shall be
150mm. Similar provisions shall be made for any valve requiring PWHT of the field welds.

(9) When intended for services subject to rapid temperature reductions (e.g. LPG), the valve design
must be evaluated to ensure its operation will not be impaired by the sudden change in
temperature.

3.2 Dimensions

(1) End flanges of flanged valves shall conform to the following codes and standards.

- For 24” and smaller : ASME B16.5

- For 22” : MSS SP-44

- For 26” to 60” : ASME B16.47 Series B,

except where Series A is specified in the
material descriptions.

(2) Butt-welding ends of valves shall be as follows:

- Bevel ends as per ASME B16.25 Fig. 2 (a) or Fig. 3 (a).

(3) Face to face dimension of valves shall be as follows:

- For ASME B16.34 : ASME B16.10

- For API 6D : API 6D

3.3 Flanges

(1) Welded on flanges are not acceptable, unless APPROVED by COMPANY.

(2) Flange face shall be serrated spiral or concentric finished with a surface roughness in the range
of 3.2 to 6.3 microns, regardless of rating in accordance with ASME B16.5.

(3) All cast and forged flanges shall have bearing surfaces for bolting that are parallel to the flange
face within 1 deg. Any back facing or spot facing required to accomplish parallelism shall be in
accordance with ASME B16.5 para6.6.

3.4 Operator

(1) When “G-OP” is defined in the material description, valves shall have a Gear Operation
Mechanism.

(2) Gear operators shall be equipped with hand wheels.

(3) Open and closed positions of indicator shall correspond to flow direction such as open position
to piping direction and closed position to the orthogonal direction.
The concept shall be kept when re-orientate the gear orientation.
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(4) Manufacturer shall instruct how to re-orientate the gear orientation in his
“Installation/Maintenance Manual” to be submitted as vendor prints.

3.5 Wrench Operation

For handwheel or lever operated valves, the maximum operation force shall not exceed 35 kg. The
maximum length of any lever shall be 450 mm, provided the torque at any operating condition does
not exceed 200 N-m. Lever arms shall be provided with a neoprene cover.

3.6 Bonnet Type

For Low Temperature Service at -46°C

For Impact Tested Carbon Steel valves, when “LOW-TEMP SERVICE” is defined in the material
description, valves shall be of the extended bonnet / stem type with sufficient length and vapor space
between body and stuffing box to maintain gland packing and seals near ambient temperature.
Packing shall be live loaded (spring energized). Extended bonnet length shall be in accordance with
BS 6364, as a minimum, and shall also be equipped with a drip / collar plate. Manufacture shall
submit outline drawing and bonnet length with proposal.

3.7 Pressure Relief Hole

When "THRM-RELF" is defined in the material description, Valves shall have a pressure relief hole in
the ball to contact the body cavity with the high pressure side(up stream side) of the flow stream. The
valves shall be permanently stainless steel tagged with "Relief hole side" on the valve bonnet flange
for Impact Tested Carbon Steel valves (low temperature service at -46C), in a location that can
easily be viewed.

3.8 Fire Safe Design

All resilient seated valves shall be fire safe designed in accordance with API 607 or API 6FA.
Manufacturer to provide fire safe certification for the type and size of valves to be supplied.

3.9 Anti-Static Device

All resilient seated valves shall be equipped with anti-static devices.

3.10 Stem Retention

Valves shall be equipped with blowout proof stem. Blowout proof stem shall not rely on gland
components for stem retention.

3.11 Flow Direction

Unless otherwise specified, valves shall provide bi-directional shutoff type. Uni-directional ball valves
are subject to CONTRACTOR’s approval.

3.12 Supporting lug

The following valves shall be provided with support lug to the lower side in order to receive the valve
weight, refer to Attachment-1.

Class 150 : 28” and lager.

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Class 300 : 26” and lager.

Class 600 : 24” and lager.
Class 900 : 22” and lager.
Class 1500 : 16” and lager.

When the support lugs are attached onto valve body by welding, the welds shall be full penetration
and performed by qualified welder before pressure test of valve and heat treated after welding in
accordance with the same procedure used for the casting.

All welds after welded onto valve body shall be fully examined (100%) by the magnetic particle
examination or the liquid penetrant examination and to meet acceptance criteria in accordance with
para. 344.3 and 344.4 of ASME B31.3.
Magnetic particle examination shall be applied for P-1 welds and liquid penetrant examination shall be
applied for P-8 welds.

3.13 Weld Overlay

When “+316L-SS MIN. 3MM OVERLAY-BODY” is defined in the material description, all internal
wetted parts shall be TP316L SS weld overlaid and the following requirements shall be required;

(1) Inside of valves shall be cladded or weld overlaied integrally with 316L-SS for which the carbon
content dose not exceed 0.02%. Manufacturer shall submit weld overlay procedure for
CONTRACTOR’s approval in accordance with the spec. RG6-S-00-1520-005.

(2) Thickness of weld overlay shall be kept a minimum 3.0mm after machining at inside bore and
gasket contact surface.

(3) Wet chemical sample shall be taken at 2.5mm below overlay surface and shall meet the nominal
range specified.
Sample shall be taken from each size of valves.

(4) Minimum two(2) layers are required for overlay weld and the first layer shall be 309 MOL.

(5) All clad or weld overlay surfaces and beveled surface after machining for field welding shall be
fully (100%) examined by the liquid penetrant examination and to meet acceptance criteria in
accordance with ASME Section V, Article 6.

(6) 10% PMI shall be carried out the weld overlay surfaces in accordance with the Spec. No.
RG6-S-00-1520-007.

(7) Extent of TP316L SS weld overlay for flange facing shall be in accordance with Attachment-2.

3.14 Spring Return Handle Unit for Spring Loaded Valve

Spring Loaded Ball Valves shall be equipped with weatherproof sealed Spring Return Handle Unit
that is designed to provide reliable automatic closing of ball valve immediately upon release of the
handle.

(1) The maximum operating force of handle shall not exceed 35kg under the design pressure
specified in Data sheet prepared by CONTRACTOR.

(2) Spring force shall be designed suitable for the operating differential pressure specified in Data
sheet prepared by CONTRACTOR.
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(3) Manufacturer shall perform tests for the handle operating of Spring Loaded Valve at the operation
condition specified in Data Sheet prepared by CONTRACTOR under Manufacturer’s own quality
control. And the test method shall be subject to CONTRACTOR’s approval.

3.15 Extension Stem

When “EXT-STEM L=****MM” is specified in the material description, stem extension length specified
as “L=****MM” shall meet to the sketch dwg (Attachment-3).

3.16 Spring Washer Requirement for AIV (Acoustically Induced Vibration)

When “W/WASHER” is specified in the material description, spring washer (non-corrosive metal. e.g.
stainless steel) shall be provided on the top of each gland and bonnet bolting.

4.0 MATERIAL REQUIREMENTS

(1) Chemical restrictions

The chemical composition of Cast carbon steel (including impact tested C.S.) shall comply
with the following:

- Carbon content shall not exceed 0.25%.

- One of the following carbon equivalent requirements, based on the ladle analysis, shall be
satisfied:

Ceq = C + Mn + Cr + Mo + V + Cu + Ni ≦ 0.45% (1)

6 5 15

Ceq = C + Mn ≦0.42 % (2)

6

Formula (2) may be used if the material standard specifies C and Mn only. Otherwise formula
(1) shall be used.

(2) Impact Test Requirements

Low Temp. Carbon steel shall be impact tested in accordance with the ASTM A352

(3) NACE application

When "NACE" is defined in piping material symbol description, valves shall comply with NACE
MR0175.

(4) Heat Treatment

When "PWHT" is defined in the material description, all welds shall be post weld heat treated
in accordance with ASME B31.3 and RG6-S-00-1520-005.

When repair weld is required on the valve body, PWHT shall be executed after welds.
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ASTM A105 forging shall be normalized.

(5) Ball and Stem

Ball and stem shall be solid stainless steel TP316. Coating or plating of balls is subject to
CONTRACTOR’s approval. Chrome plating of balls is not acceptable.

(6) Seat

Manufacturer shall select resilient seat material (reinforced or un-reinforced) to meet pressure
/ temperature rating specified in ASME B16.34.
For CONTRACTOR’s reference, Manufacturer shall submit maximum pressure / temperature
rating for specified material. Resilient materials for seats and seals must be resistant to
explosive decompression.

(7) Gland Packing

- Asbestos shall not be used for valve packing material. Grafoil packing stack shall consist
of two end retainer rings made from braided graphite and a minimum of three
intermediate rings of die-formed graphite being a minimum 95% pure carbon( chloride
content is less than 100 ppm ), with an approved corrosion inhibitor, and containing no
binders, lubricants, or adhesives. The density of the rings is to be between 1120 and
1280 kg/m3.

(8) Bonnet Gasket

- Asbestos shall not be used for valve bonnet gasket.

- Materials of bonnet gasket for valves shall be as follows:

Body material Gasket

Carbon, LTCS, and SS Spiral Wound SS316-Winding grafoil-filler

(9) Bolting

- Materials of bolts and nuts for valve bonnet and gland shall be as follows:

Body material Bolts and Nuts

ASTM A216-WCB ASTM A193-B7 / A194-2H

ASTM A216-WCB (NACE) ASTM A193-B7M / A194-2HM

ASTM A352-LCC ASTM A320-L7 / A194-4

ASTM A352-LCC (NACE) ASTM A320-L7M / A194-7M

ASTM A351-CF8M ASTM A193-B7 / A194-2H

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(10) Lubricating Substance

Lubricating substance heavier than kerosene shall not be applied to bonnet joint; or to the
seating surfaces of the ball, or seat rings.

(11) Ferrite Content

For Austenitic stainless steel welds, filler metals shall be selected to produce weld deposits
that fall within the ferrite ranges and numbers given in the Spec. RG6-S-00-1520-005 para.
5.3.1 and 5.3.2.

(12) Positive Materials Identifications

Positive materials identifications shall be performed in accordance with RG6-S-00-1520-007

“Positive Materials Identification” as for CRITICAL SERVICE.

(13) Seal/Seat Material

When KEL-F(PCTFE) is used, the manufacturing process for seat rings shall be vertical
compression method or extruded process, and horizontal compression process shall not be
applied.

Manufacturer shall confirm with seat ring supplier that melting flow rate(MFR) for KEL-F seat
rings shall be 3 and under.

Elastomers for Sour Service applications

6
For class 600 and higher ball valves in gas service, all soft materials for seats and seals shall
be resistant to Rapid Gas Decompression (RGD). The elastomers to be used for such
applications shall be qualified as per the details below

Compatibility and RGD Testing

Qualification to the environment can be based on past Supplier or Company experience,

industry knowledge, or previous testing. If this information is not available or is questionable,
compatibility testing can be performed at a Company-approved elastomer laboratory.

Two techniques are used for basic compatibility screening of elastomeric materials in liquids,
and both start with immersion testing (ASTM D 471 and ISO 1817). The first technique
involves testing for changes in material mass and volume as a function of time. This test is
generally performed until equilibrium is achieved. The second is generally performed in
parallel where changes in elastomer physical properties, such as hardness, modulus, etc., are
either tracked intermittently or when the mass and volume changes reach equilibrium.
Supplier shall propose compatibility test method (or submit prior test data) for Company
approval if requested.

Compatibility testing considerations are as follows:

 Exposure fluids and/or gases and carrier fluid
 Exposure temperature
 Exposure pressure
 Exposure time
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Any aging or RGD testing shall be performed in accordance with NORSOK M-710 or
Company-approved equivalent and the report shall be sent to Company for review and
approval of Material SME.

Elastomer Properties and Information to be supplied to Company

For all elastomeric seals to be supplied to Company as part of the valve or spare, the
following elastomer information shall be provided to Company in the form of a Material
Data Report (MDR) or Material Data Sheet (MDS):
a) Molder (e.g., James Walker, Parker, etc.).
b) Compound type (e.g., FKM-Viton®, or Nitrile).
c) Compound number or identification (e.g., James Walker's FR 25/90 or Elast-O-Lion
101).
d) Tensile strength per ASTM D 412.
e) Elongation per ASTM D 412.
f) Tensile modulus at various elongations per ASTM D 412.
g) Hardness per ASTM D 2240.
h) Compression set at several temperatures per ASTM D 395.
i) Aging properties in the service environment.
j) Swelling properties in the service environment, and immersion testing per ASTM D 471.
k) Resistance to RGD per NORSOK M-710.
l) Glass transition temperature for low temperature applications if applicable or requested.

Note: At Company's discretion, Supplier's information that is less than shown above may be accepted,
but Company reserves the right to request additional properties from Supplier if deemed necessary.
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Table 1: Elastomer Documentation Requirements

# Requirement Required At Valve Required on Comments

/Spare Quote Manufacture Data
Report (MDR)

1 Elastomer Type Y Y
2 Elastomer Y Y Elastomer manufacturer to note
Compound Number Revision Level of compound spec.
3 Elastomer Y Y
Manufacturer
4 Strength Properties Y Acceptable Range Y Actual Values for Per ASTM D 412
of Values Batch
5 Elongation Y Acceptable Range Y Actual Values for Per ASTM D 412
of Values Batch
6 Hardness Y Acceptable Range Y Actual Values for Per ASTM D 412
of Values Batch
7 Compression Set at Y Typical Values N N/R Per ASTM D 395
Several
Temperatures
8 Swelling Properties Y Typical Values N N/R Per ASTM D 471
9 ED Resistance Y Typical Values N N/R Per NORSOK M-710
10 Glass Transition Y Typical Values N N/R Gehman test data (ISO 1432) or other
Temperature standard low temperature test data can
be submitted for review.
11 Batch Number N N/R Y Actual Values for
Batch
12 Cure/Mold Date N N/R Y Actual Values for
Batch
13 Shelf Life N N/R Y
Key: Y = Yes; N = No; N/R = Not Required

Sour Service Ball Valves

- When “NACE” is defined in the material description, stem seal surfaces for floating ball
valves and both stem seal surface and seat pocket areas for trunnion mounted ball valves
shall be protected from corrosion using weld overlay of corrosion resistant alloy (CRA)
material. CRA material selection, application area, and method of application shall be
subject to COMPANY APPROVAL.

- Trunnion mounted ball valves in sour service shall be fitted with stem seal and seat area
grease injection fittings for 4” and larger.
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5.0 PAINTING

Valves shall be externally painted in accordance with the requirements in the Spec. No. RG6-S-00-
13A0-004. Summary of painting requirements is as follows.

For Stainless Steel Valves

Paint System No. : 6R
Surface Preparation : Solvent Wash(SSPC SP-1) and Brush-off Blast(SSPC-SP7)
Primer Coat : Epoxy Phenolic or Epoxy Amine Adduct(DFT 125μm to 175μm)
White Color (Munsell N9)

For Carbon Steel and LTCS

Paint System No. : 1C
Surface Preparation : Near-White Blast(SSPC SP-10)
Primer Coat : Inorganic Zinc(DFT 65μm to 90μm)

Valve vendor shall execute painting for valve flange rim, face(except gasket contact surface), and bolt
holes.

Paint product shall be selected from Spec. RG6-S-00-13A0-004, Table 4.

6.0 TESTS AND INSPECTIONS

(1) Valve casting quality and inspection requirements shall be in accordance with RG6-S-00-
1520-004.

(2) When “LOW-TEMP SERVICE” is defined in the material description, Low Temperature Test
shall be executed in accordance with Spec RG6-S-00-1360-013 “Piping-Testing of valves for
Service Temperature 0°C to -196°C”.

(3) Manufacturer shall conduct test and/or inspections in accordance with the relevant codes and
standards listed in Para. 2.0 and the additional requirements of this specification together with
the following:

- Manufacturer shall perform tests and/or inspections under Manufacturer’s own quality
control and shall provide sound quality products.

- Manufacturer has the responsibility of providing CONTRACTOR’s inspector with all

specified information, and the inspector shall have free access to witness or audit
Manufacturer’s quality control at the manufacturer’s facilities at any time while work on the
products is being executed, as deemed necessary.

(4) Water used for testing austenitic stainless steel materials shall be essentially free from
chlorides (not in excess of 50 ppm).

7.0 MATERIAL CERTIFICATION / MARKING

(1) Type "B" certificate shall be required in accordance with Spec. RG6-S-00-1520-009
"Certification and Marking of Materials".
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(2) Valves shall be marked in accordance with the requirements of ASME B16.34 and the
applicable API standard. Each valves shall have the identification tag permanently attached in
an easily visible area that will not be covered by insulation, and shall additionally have a
second stainless or aluminum tag plate with stainless steel wire affixed to the valve body
containing material IDENT CODE and material symbol. Material symbol (e.g. P30B1B-003) is
shown in “Engineering Requisition List” by [ ].

(4) Color Coding for valves shall be in accordance with RG6-S-00-1360-006.

8.0 OTHERS

(1) This specification has priority over the others specified in the applicable documents.

(2) Manufacturer shall submit manufacturing, test, inspection, and welding procedures for
CONTRACTOR’s approval prior to manufacturing.

(3) All conflicts between the requirements of this specification, related specifications, standards,
codes and CONTRACTOR’s Requisition should be referred to CONTRACTOR in writing for
clarification before proceeding with manufacture.
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Attachment-1

SUPPORT LUG
SUPPORT LUG

TYPICAL ASSEMBLY OF SUPPORT LUG

Note 1: Unless otherwise specified, manufacturer’s standard is applied to support lugs.

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Attachment-2

TYPICAL DETAIL FOR EXTENT OF TP316L STAINLESS STEEL OVERLAY

7.0mm
VALVE END FLANGE
Min. 3.0mm

RF-SERR
Min. 3.0mm

RF-SERR
I.D.

TP316L OVERLAY
RF-SERR
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Attachment-3

TYPICAL DETAIL OF EXTENSION LENGTH “L”

Note : Dimension “L” is specified as “L=****MM” in the material description.