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Proceedings IMAM 2013 1085-1090
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ISBN 978-1-138-00124-4
Editors
Guedes Soares
Lpez Pea
help open
Developments in Maritime Transportation and Exploitation of Sea Resources –
Guedes Soares & López Peña (eds)
© 2014 Taylor & Francis Group, London, ISBN 978-1-138-00124-4
Organisation
Conference chairman
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Yordan Garbatov, IST, Technical University of Lisbon, Portugal
José M. Gordo, IST, Technical University of Lisbon, Portugal
Atilla Incecik, University of Strathclyde, UK
Mohammad R. Khedmati, Amirkabir University of Technology, Iran
Kristofor Lapa, University of Vlora, Albania
Heba W. Leheta, Alexandria University, Egypt
Inigo Losada, University of Cantabria, Spain
Dimitrios Lyridis, National Technical University of Athens, Greece
Adolfo Marón, CEHIPAR-Madrid, Spain
Radoslav Nabergoj, Unversity of Trieste, Italy
Marcelo Neves, Federal University of Rio de Janeiro, Brazil
Apostolos Papanikolau, National Technical University of Athens, Greece
Joško Parunov, University of Zagreb, Croatia
Floriano Pires, Federal University of Rio de Janeiro, Brazil
Jasna Prpić Oršić, University of Rijeka, Croatia
Vicent Rey, University of Toulon, France
Phillipe Rigo, University of Liège, Belgium
Cesare Rizzo, University of Genoa, Italy
Enrico Rizzuto, University of Genova, Italy
Antonello Sala, ISMAR, Italy
Marcos Salas, University Austral of Chile, Chile
Antonio Scamardella, Parthenope University (Naples), Italy
Agustin Sanchez-Arcilla, UPC-Barcelona, Spain
Constantinos Spyrou, National Technical Univ. Athens, Greece
Francisco Taveira Pinto, University of Porto, Portugal
Nicholas Tsouvalis, National Technical Univ. Athens, Greece
Nikolaos Ventikos, National Technical Univ. Athens, Greece
Michele Viviani, University of Genova, Italy
Panos Yannoulis, OCEAN KING, Greece
Vedran Zanic, University of Zagreb, Croatia
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Local Organizing Committee
xvii
IMAM Organisation
Hydrodynamics
Stefano Brizzolara, University of Genoa, Italy
Dario Bruzzone, University of Genoa, Italy
Pierre Ferrant, École Centrale Nantes, France
Nuno Fonseca, Instituto Superior Técnico-Lisbon, Portugal
Omer Goren, Istanbul Technical University, Turkey
Gregory Grigoropoulos, National Technical University of Athens, Greece
Atilla Incecik, University of Strathclyde, United Kingdom
Fernando López Peña, University of A Coruña, Spain
Adolfo Marón, CEHIPAR-Madrid, Spain
Touvia Miloh, Tel Aviv University, Israel
Bernard Molin, École Centrale Marseille, France
Marcelo Neves, Federal University of Rio de Janeiro, Brazil
Jasna Prpić Oršić, University of Rijeka, Croatia
Constantinos Spyrou, National Technical Univ. Athens, Greece
Penny Temarel, University of Southampton, United Kingdom
Leszek Wilczynski, CTO–Gdańsk, Poland
Kostadin Yossifov, Bulgarian Ship Hydrodynamics Centre, Bulgaria
Marine Structures
Dino Cervetto, RINA, Italy
Matteo Codda, CETENA-Genoa, Italy
Ionel Chirica, University of Galati, Romania
Leonard Domnisoru, University of Galati, Romania
Yordan Garbatov, Instituto Superior Técnico, Lisbon, Portugal
Mohammad Reza Khedmati, Amirkabir University of Technology, Iran
Heba W. Leheta, Alexandria University, Egypt
Mario Maestro, University of Trieste, Italy
Joško Parunov, University of Zagreb, Croatia
Cesare Rizzo, University of Genoa, Italy
Emmanuel Samuelides, National Technical University of Athens, Greece
Ajit Shenoi, University of Southampton, United Kingdom
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Christos Frangopoulos, National Technical University of Athens, Greece
Antonio Paciolla, University of Naples (Federico II), Italy
George Palambrou, National Technical University of Athens, Greece
Luca Sebastiani, CETENA-Genoa, Italy
Shipyard Technologies
Ashutosh Sinha, SSA, United Kingdom
Niksa Fafandjel, University of Rijeka, Croatia
Luigi Mor, Nuovi Cantieri Apuania, Italy
Kalman Ziha, University of Zagreb, Croatia
Marine Environment
Jose Antunes do Carmo, University of Coimbra, Portugal
Felice Arena, University of Reggio Calabria, Italy
K.A. Belibassakis, Technological Educational Inst. Athens, Greece
Juana Fortes, LNEC, Portugal
German Rodriguez, University of Las Palmas, Spain
Eugen Rusu, University of Galati, Romania
Agustin Sanchez-Arcilla, UPC- Barcelona, Spain
Lev Shemer, Tel Aviv University, Israel
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Offshore & Coastal Development
Francisco Taveira Pinto, University of Porto, Portugal
Mohamed Chagdali, University Ben M’Sik Casablanca, Morocco
Inigo Losada, University of Cantabria, Spain
Spyros Mavrakos, National Technical University of Athens, Greece
Vicent Rey, University of Toulon, France
Leonardo Brunori, RINA, Italy
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Developments in Maritime Transportation and Exploitation of Sea Resources –
Guedes Soares & López Peña (eds)
© 2014 Taylor & Francis Group, London, ISBN 978-1-138-00124-4
ABSTRACT: Many technical solutions on trawler propulsion system can be adopted in order to reduce
fuel consumption. Propulsion system efficiency is mainly influenced by propeller and main engine effi-
ciency. Unless the use of slow diesel engines where main engine is directly coupled with the propeller shaft,
common high speed diesel engine must be coupled with the propeller shaft through a reduction gear in
order to obtain optimum conditions for the whole fishing activity, which, for trawlers, is subdivided in
two very different operating conditions: sailing and trawling. A two-speed reduction gear box can be
adopted to perform each operating condition without overloading the main engine, thus saving fuel. An
open fixed pitch propeller is mostly used in fishing vessels. Bollard pull tests demonstrated the usefulness
of a ducted propeller. An improvement in propeller thrust up to 25%, compared to an open propeller
with same pitch over diameter ratio, has been observed. Devices such as stators and grim wheel could be
considered as useful improvements. Main engine efficiency can be improved using a hybrid diesel-electric
propulsion system. Comparative tests on new hybrid concept demonstrated a fuel saving of up to 15%.
The abovementioned improvements could be applied simultaneously in the same fishing vessel, each one
improving the propulsion system efficiency. Such optimization can be adopted for new or existing vessel.
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thrust at low vessel speed. Among such condi- (in liters per hour l/h), related to the brake power
tions, the propulsion system can vary his overall generated BP (in kW) or in terms of specific fuel
efficiency depending on propeller design and main consumption SFC, (in g/kWh), in relation to the
engine characteristics. The major challenge in pro- power generated. As shown in Figure 3, on the basis
pulsion system engineering is to reach an optimum of data collected by engine datasheets and data
design both during sailing and trawling, obtaining declared by for the four major marine diesel engine
a good coupling between main engine and propel- manufacturers, two similar trends are obtained
ler performances. Many improvements are avail- for the relationship between engine brake power
able for increasing propulsion system efficiency and fuel consumption declared. In Figure 3 same
in the whole fishing activity. Despite of the tests results are obtained from the point of view of the
and experiments carried out during recent past, specific fuel consumption. Engine performances
aimed at demonstrating improvements opportuni- of the four major manufacturers can be clustered
ties and the effort of industry to introduce innova- in two groups. Manufacturers A and B are charac-
tions on propulsion system technology, no sensible terized by a mean SFC of about 149–152 g/kWh
progresses can be noticed mainly due to fishermen (see Table 1) while the range of SFC for manufac-
suspicious. By the way, the actual fuel price crisis turers C and D, is 207–214 g/kWh.
can make fishermen more sensible to any solution
aimed at reducing costs.
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Table 1. Range of power fuel consumption and aver-
age specific fuel consumption declared by major marine
diesel engines manufacturers. BP brake power in kW; FC
fuel consumption in l/h; SFC specific fuel consumption
in g/kWh; % specific fuel consumption comparison; A,
B, C, D represents four major engine manufacturers,
(identified with generic symbols).
Engine PB FC SFC
manufacturer [kW] [l/h] [g/kWh] %
Figure 6. Hybrid system startup. (For interpretation of
A 320–1610 56–269 149 0%
the references to color in this figure legend, the reader is
B 373–1864 69–323 152 2% referred to the PDF version of the paper).
C 136–883 33–206 207 39%
D 339–1118 84–277 214 44%
Table 2. Comparison of two vessels, A and B with
same dimension and characteristics during sailing and
trawling.
Vessels parameters A B
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(TTF) and engine temperature (T) have been moni-
tored during one day activity (Table 3). During
sailing, trawler A reached a speed of 13.5 kn, while
trawler B a speed of 14 kn. A fuel saving of about
15% was achieved by vessel B compared to vessel A
during sailing. During trawling, vessel B obtained
a Total Towing Force (TTF) of 7 t, trawling at a
speed of 5 kn, while for vessel B a TTF of 6 t and a
speed of 2.5 kn was measured. Considering that the
thermal load limit of the engines installed onboard,
that is the exhaust gas temperature over which the
engine is overloaded, is about 410°C, the engine of
the vessel A resulted as overloaded, as the exhaust
Figure 7. Ducted propeller. The internal surface of the gas temperature was around 435°C, both for sail-
duct is an hydrodynamic profile aimed at reducing water ing and trawling, while the gas temperature of the
flow turbulence and increasing water speed around the vessel B was about 385° C during sailing and 400°C
propeller blades. during trawling. In Table 4, a comparison between
power delivered PD by two B 4–70 Wageningen
series propellers with same diameter (D = 2 m) and
by using the power delivered by the main engine. pitch over diameter (P/D = 0.8) for the same thrust
During trawling condition the propeller thrust can shows a reduction in the power requested PD of
be increased by using a ducted propeller whereby about 25% and an average reduction of 20% in
the propeller is surrounded by a shroud of duct all the range of thrust for the propeller with a 19a
(nozzle). The water around the stern is disturbed NACA profile nozzle. Some bollard pull tests on a
by the hull and the efficiency propeller, interacting bottom trawler, showed improvements in propeller
with such water, is thus reduced. In a ducted pro- thrust (Table 5). The advantages of a ducted propel-
peller the water flow at the propeller is straightened ler lie mainly in the possibility of realizing, for the
by the nozzle. The internal shape of the nozzle same power, greater thrusts than those generated
allows to accelerate and to converge the water
flow around the propeller (Fig. 7). Ducted pro-
pellers are suitable for heavily loaded propellers, Table 3. Comparison of sailing and trawling conditions
such as trawlers and tugboats, where high thrust of vessels A and B with same characteristics except for
is needed at low vessel speed. The opportunity of the reduction gear box.
increasing the thrust by using a ducted propeller Sailing Trawling
instead of open propeller must be intended as the
possibility to reduce the power needed, thus the A B A B
fuel consumption, for the same thrust.
Reduction ration 6 5.18 6 6.3
Vessel speed [kn] 13.5 14 2.5 5
3 RESULTS Engine speed [rpm] 1800 1850 1400 1850
Exhaust gas temperature [°C] 435 385 435 400
Related to the hybrid diesel—electric propul- Total towing force [kgf] 6000 7000
sion system, many load tests have been done on a
marine diesel engine to evaluate its fuel consump-
tion, torque and power delivered according to Table 4. Comparison of the power delivered between a
the revolution speed. An algorithm to control the B4-70 open propeller and a B4-70 ducted in nozzle 19 a
power units has been obtained from experimental NACA profile propeller, with same diameter and pitch.
data. The tests proved that the conceived propul-
sion system is indeed reliable. A fuel saving of up to Propeller thrust PD (B4-70) PD (B4-70/19a) Ratio
15% was achieved with power units equipped with (kgf) (kW) (kW) (%)
a 257 kW @ 3800 rpm diesel engine. The proposed
4000 204 172 84%
propulsion system could be useful both for new
5000 276 227 82%
vessels and for a refitting of existing ones. Further
6000 355 285 80%
advantages are related to the possibility of avoiding
7000 440 346 79%
propeller shaft and reduction gear, thus reducing 8000 530 411 78%
weights, noise and pollution. During tests with a 9000 625 480 77%
two-speed reduction gear, speed (VS), Fuel Con- 10000 726 551 76%
sumption (FC), total towing force during trawling
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Table 5. Bollard pull test comparison for a bottom trawler with an open and a ducted in nozzle with same
diameter. For each propeller revs thrust, power delivered and thrust over power delivered ratio are represented.
by conventional propellers. For the same reason, Faiz J., Hossieni S.H., Ghaneei M., Keyhani A., Proca A.,
the same thrust required can be achieved with less 1999. Direct torque control of induction motors for
engine power and thus less fuel consumption. electric propulsion systems. Electric Power Systems
research, 51: 95–101.
Kasper, E., 1983. Model tests of application of bulbous
bows to fishing vessels. International Symposium of
4 Discussion AND CONCLUSIONS Ship Hydrodynamics and Energy Saving. Canal de
esperiencias hidrodinamicas, El Pardo, Paper No.
Any possibility to increase the energy efficiency III-2, pp 13.
could make the difference between positive or Messina, G., Notti, E., 2007. Energy saving in trawlers:
negative economic balance in Mediterranean trawl practical and theoretical approaches. Proceedings of
fisheries. Many fishing vessels propulsion systems the International Conference on Marine Research and
Transportation (ICMRT), Ischia, Naples, Italy 28–30
with fixed pitch propellers are obsolete and energy June 2007: 91–98.
intense. Improvements could be achieved with Notti E, Sala A, Buglioni G, 2011a. Energy profiling can
technologies like controllable pitch propellers, lead to reduced fuel consumption. Euro Fish Maga-
bulbous bows, ducted propellers and multi speed zine, 6/2011: 27–29.
reduction gears (Kasper et al., 1999; Messina & Notti, E., Messina, G., Sala, A., Rossi, C., 2011b. New
Notti, 2007). Also innovations such as the herein Hybrid Diesel Electric Propulsion System for trawlers.
reviewed hybrid diesel electric propulsion system In Paschen & Soldo (Ed) Proceedings Contributions
can contribute to the reduction in fuel consump- on the Theory of Fishing Gears and Related Marine
tion. Many of the above mentioned technical Systems DEMAT Conference, Split, Croatia.
Notti E, Sala A, 2012. On the opportunity of improv-
solutions are well known as well as their possi- ing propulsion system efficiency for Italian fishing
ble contribution to the fuel saving. Furthermore vessels. In Sarasquete (Ed) Proceedings of the Second
continuously increasing in fuel prices must renew International Symposium on Fishing Vessel Energy
attention to any considerable technical change and Efficiency E-Fishing (Vigo, Spain, 22–24 May 2012),
improvement. Despite this logical conclusion, Ital- ISBN 978-84-615-8943-2: 117–122.
ian fishermen are not interested in such “not-new” Notti, E., Sala, A., Martinsohn, J., Damalas, D., 2012.
technologies, probably due to suspicion and a tra- Effects of engine replacement on the fuel consump-
dition issues. It is important to note that the more tion reduction in fisheries. JRC Scientific and Policy
the fuel price increase, the more the profitability Report prepared under ICEEF Service Contract Nr.
256660 by CNR-ISMAR, Ancona (Italy) for the Joint
increase adopting improvements even if they could Research Center of the European Commission. 13 pp.
be expensive. Together with the development of Rossi C. Grandi G., Corbelli P., 2008a. Series
new technologies and improvements in existing Hybrid Power train Based on the Dual Two-Level
solution for the energy efficiency in fisheries, a Converter—Proceedings of the 11th International
challenge for scientists, researchers and industries Conference on Optimization of Electrical and Electronic
should be to induce fishermen to approach existing Equipment, OPTIM’08, BRASOV, OPTIM: 1–10.
technologies as well as the newest solutions. Rossi C. Casadei D., Messina G., Chinellato A.,
Belvedere C., Robino R., 2008b. Dimostrazione
dell’affidabilità tecnica e dell’interesse economico
derivanti dall’utilizzo della propulsione ibrida diesel-
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