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2016-Performance Analysis of An Ejector Enhanced Refrigeration Cycle With
2016-Performance Analysis of An Ejector Enhanced Refrigeration Cycle With
PII: S1359-4311(16)34425-8
DOI: http://dx.doi.org/10.1016/j.applthermaleng.2017.04.027
Reference: ATE 10175
Please cite this article as: Q. Chen, G. Yan, J. Yu, Performance analysis of an ejector enhanced refrigeration cycle
with R290/R600a for application in domestic refrigerator/freezers, Applied Thermal Engineering (2017), doi: http://
dx.doi.org/10.1016/j.applthermaleng.2017.04.027
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Performance analysis of an ejector enhanced refrigeration cycle with
R290/R600a for application in domestic refrigerator/freezers
Qi Chen, Gang Yan , Jianlin Yu
Department of Refrigeration & Cryogenic Engineering, School of Energy and Power Engineering,
Abstract
Corresponding author. Tel: +86-29-82668738. Fax: +86-29-82668729. Email: gyan@mail.xjtu.edu.cn
1
Nomenclature
h specific enthalpy ( kJ kg 1 )
P pressure ( kPa )
Q cooling capacity ( kW )
s specific entropy ( kJ kg 1 K 1 )
T temperature ( ℃)
T temperature difference ( ℃)
v specific volume( m3 kg -1 )
w velocity( m s-1 )
x3 refrigerant quality
Z mass composition
Greeks symbol
2
ex exergy efficiency
Subscripts
0 reference state
com compressor
con-I condenser-I
con-II condenser-II
d diffuser
ej ejector
ef freezer evaporator
er refrigerating evaporator
m mixing chamber
p primary fluid
3
s secondary fluid
sc refrigerant subcooling
tot total
1. Introduction
As one of the most common household appliances, domestic refrigerator-freezers
(RFs) contribute an appreciable part of energy consumption. Therefore, improving
their energy efficiency becomes more and more necessary. For this purpose, various
energy saving methods for RFs have been developed over the past decades [1-2].
Utilizing natural refrigerants such as hydrocarbons is one of the advances methods to
enhance the performance and reduce global warming and ozone depletion [3-5]. Many
experimental and theoretical investigations on RFs with pure or mixed HCs have been
performed [6-10]. From the published literatures, it can be found that zeotropic
mixture (R290/R600a) attracts much attention due to its environmental benign and
energy saving potential [11-15]. Lee et al. [16] carried out the experiments to study
the application of R290/R600a in domestic refrigerator. The results showed that
R290/R600a (55%/45%) could reduce the power consumption by 12.3% compared
with R134a. Jung et al. [17] examined the performance of domestic refrigerators with
R290/R600a by simulation method and actual tests. The results showed that the
propane/isobutane (0.6/0.4 by mass fraction) exhibited 3–4% higher energy efficiency
than R12. Wongwises and Chimres [18] demonstrated that the application of
R290/R600a in a domestic R134a refrigerator exhibited better heat exchange lower
energy consumption. Rasti et al. [19] presented an experimental investigation on the
application of R290/R600a (56/44 by mass ratio) in the R134a refrigerator and found
that the energy consumption and the ON time ratio and were reduced by 5.3% and
13%, respectively.
In addition, cycle modification can efficiently enhance the system performances
4
of refrigeration cycles [20-22]. Over the past years, the ejector has been widely
adopted in the vapor compression refrigeration system to recover the expansion work
lost in the capillary tube or expansion valve and give favorable performance
improvement [23-25]. What's more, the ejector can be utilized in both
single-evaporator refrigeration system [26-27] and the multi-evaporator
refrigeration system [28-30]. Li and Groll [31] theoretically investigated the
performance of an ejector expansion transcritical CO2 refrigeration cycle and found
that the COP can be improved by more than 16% compared with the basic
transcritical CO2 cycle. Yan et al. [32] conducted experimental study on a hybrid
ejector-vapor compression cycle. The results showed that the COP can by enhanced
by 19.4% on average in comparison to the vapor compression refrigeration cycle. Sag
et al. [33] adopted an ejector in the vapor compression refrigerators to achieve energy
recovery and reduce irreversibility loss. It was found that the ejector refrigeration
system showed 7.34-12.87% COP and 6.6-11.24% higher exergy efficiency in
comparison with the basic system. Liu et al. [34] proposed a modified
ejector–expansion refrigeration cycle for RFs and demonstrated that the COP can be
improved by 16.71% compared with the basic refrigeration cycle. However, low
evaporation temperature in the fresh food cabinet means large temperature difference
between the refrigerant and cooled air, which unfortunately leads to large
irreversibility. For this case, further modifying ejector layout could properly lift the
evaporation temperature of refrigerating evaporator, which leads to better temperature
match with fresh food cabinet.
In the previous study, the authors theoretically investigated a modified
R290/R600a refrigeration cycle applied in RFs [35]. In this cycle, a phase separator is
adopted to achieve partial condensation and composition shift. Thus, different
refrigerant compositions are obtained and enter refrigerating and freezer evaporators,
respectively, which achieve performance improvement. However, there are still
expansion losses existing in the throttling process of this cycle. Actually, an ejector
can be introduced to recover the expansion loss and further enhance the performance
5
improvement. In this paper, an ejector enhanced vapor compression refrigeration
cycle (EVRC) using zeotropic mixture R290/R600a for application in domestic
refrigerator/freezers is proposed. In this cycle, the ejector is introduced to the
modified refrigeration system and arranged between the two parallel
refrigeration loops. The use of an ejector can recover the expansion loss in the
throttling process and brings suction pressure lift and lower compression ratio,
which can give favorable system performance improvement. On the other hand,
the partial condensation of zeotropic refrigerant mixture R290/R600a can result
in the composition shift in the condenser. Consequently, the phase separator can
split the zeotropic refrigerant mixture into two different refrigerant compositions
(i.e., the R290-enriched and the R600a-enriched refrigerant mixtures), which
enter refrigerating and freezer refrigeration loops, respectively. The two parallel
evaporators operate at different evaporation temperatures, which achieve better
temperature match with refrigerating cabinet and freezer cabinet and reduce
irreversibility loss occurring the heat transfer process due to temperature glide.
In order to theoretically evaluate the system performance of EVRC, a thermodynamic
model based on energy and exergy analysis methods is conducted. The effects of main
operating parameters on the performance characteristics are investigated. The system
performance of EVRC is compared with the traditional vapor compression
refrigeration cycle (TVRC) to explore the energy saving potential and application
possibility in the RFs.
2. Cycle system descriptions
Fig. 1 shows the schematic diagram of a traditional vapor compression
refrigeration cycle i.e. single loop system applied in the domestic refrigerator/freezers.
The principal components of the TVRC system using zeot
ropic refrigerant mixture comprise a compressor, a condenser, a suction line heat
exchanger (SLHX), a capillary tube, and two serial evaporators (one for the
refrigerator compartment and the other for the freezer compartment). TVRC system
can utilize a pure refrigerant or zeotropic mixture as working fluid. However, the
6
temperature glide characteristics of zeotropic mixture can be used to reduce the large
temperature difference between the refrigerant and fresh food compartment. Thus, it
could reduce the irreversible losses in heat transfer process.
Fig. 2 shows layout of the EVRC system and the corresponding working
processes in the pressure-specific enthalpy diagram. In the EVRC system, the
aforementioned condenser in TVRC is split into two condensers i.e. condenser-I and
condenser-II, and a phase separator is added between them. The phase separator can
separate the zeotropic mixture R290/R600a into two streams with different
compositions. The R290-enriched refrigerant mixture ultimately enters the freezer
evaporator, and the R600a-enriched refrigerant mixture flows into the refrigerating
evaporator. In this case, The EVRC becomes two parallel refrigerant loops with two
evaporators connected in parallel. Moreover, the ejector is added in the conjunction of
the two loops.
The refrigeration process of EVRC system operates as follows: the vapor
mixture of R290/R600a (state 1) is compressed to the superheated refrigerant vapor
(state 2) and enters the condenser-I. The refrigerant partially condenses to two phase
state (state 3) in the air-cooled condense-I by controlling the air flow rate; It
should be noted that the partial condensation of zeotropic mixture is utilized to
obtain the composition shift effect. Subsequently, The two-phase refrigerant
mixture is split into two streams with different compositions by the phase separator:
The R600a-enriched saturated refrigerant liquid (state 3b) is throttled to the two-phase
fluid (state 4) through the capillary tube-I, and then evaporates to the saturated vapor
(state 5) in the refrigerating evaporator; On the other hand, the R290-enriched
refrigerant vapor (state 3d) is totally condensed to saturated liquid (state 8) in the
air-cooled condenser-II, which is necessary for the operation of freezer
refrigeration loop. Then, the refrigerant flows into the freezer evaporator through
SLHX, and capillary tube-II (process 8-9-10). The refrigerant evaporates to the
saturated vapor (state 11) in the freezer evaporator. The ejector utilizes the saturated
vapor (state 5) from exit of the refrigerating evaporator as the primary fluid to entrain
7
the saturated vapor (state 11) from exit of the freezer evaporator as the secondary
fluid. The fluid from the ejector nozzle (state 5') mixes with saturated vapor (state 11)
in the mixing chamber of the ejector. The mixed fluid (state 6) discharges from the
ejector diffuser with a pressure rise (state 7) and flows through the SLHX to become
the superheated vapor (state 1) and then returns to the compressor. Generally, the use
of the ejector can bring suction pressure lift, reduce compression ratio and
recover the expansion loss in the throttling process, as a result, it can enhance the
system performance.
3. Mathematical model
In order to evaluate the thermodynamic performances of the EVRC system, a
mathematical model of EVRC is proposed using a one-dimensional ejector model
based on mass, momentum and energy conservation. The constant pressure mixing
model is utilized to evaluate the ejector performance [36-38].
The following assumptions are considered for the analysis of the EVRC system
[31, 39]:
(1) All components are considered as a steady-state and steady flow process;
(2) The liquid and vapor refrigerants leaving the separator are both saturated;
(3) The liquid refrigerant at condenser-II outlet is considered to be saturated;
(4) The throttling processes in capillary tubes are isenthalpic;
(5) The compressor isentropic efficiency is a function of the compression ratio and
the efficiencies of the ejector are constant;
(6) The velocities of refrigerants at the ejector inlet and outlet are neglected
(7) No Refrigerant pressure drop and heat losses in the cycle are considered;
(8) Kinetic and potential energy and exergy losses are negligible.
According to the above assumptions, the equations for the main components are
obtained on basis of mass, momentum and energy conservation.
ms
(1)
mp
8
where m p , ms are the refrigerant mass flow rate of the primary and secondary fluid in
For the ejector nozzle, the inlet velocity of the primary fluid is neglected. By
applying the energy conservation, the velocity of the primary fluid at the nozzle outlet
is expressed as,
where hp1 is the inlet specific enthalpy of primary flow; hp2s is the exit specific
enthalpy of the primary flow in the isentropic expansion process of the ejector nozzle;
the momentum conservation in the ejector mixing chamber, the velocity of the mixed
refrigerant is obtained by
wp
wm m (3)
1
hp1 h s1 wm2
hm ( )( ) 1000 (4)
1 2
hds hm
hd hm (5)
d
9
where hds is the enthalpy at the diffuser outlet in the isentropic compression process;
Thus, by combining equation (2)-(6), the entrainment ratio of the ejector is given
by
Pd
rp (7)
Ps
where ps , pd are the inlet pressure of secondary fluid and the outlet pressure of
diffuser, respectively
The compressor input work is given by
h2s h1
Wc m(h2 h1 ) m( ) (8)
s
where m is the mass flow rate at the compressor inlet; h1 , h2 is the refrigerant
specific enthalpy at the inlet and outlet of compressor, respectively; h2s is the
P2
s 0.874 0.0135 (9)
P1
10
specific enthalpy at the inlet and outlet of refrigerating evaporator, respectively;
h10 , h11 is the refrigerant specific enthalpy of freezer evaporator inlet and outlet,
respectively;
The total cooling capacity of EVRC system is expressed as
Qe
qev (13)
m v1
Qe
COP (14)
Wc
Based on the assumption that the change of Kinetic and potential energy changes
is neglected, the exergy in any state point of the EVRC system can be written as [27]
where h , s are specific enthalpy and entropy, respectively; h0 , s0 are the enthalpy
and entropy of the refrigerant at the reference temperature T0 (298.15K) and reference
pressure P0 (101.325KPa).
According to the equation (9), the exergy destruction of all components in the
EVRC system can be obtained as follows:
In the compressor
11
In the condenser-II:
In the SLHX
T0
Exd,er m(1 x3 )[(h4 h5 ) T0 s4 s5 ] mQr (1 ) (21)
Tra
T0
Exd,ef mx3[(h10 h11 ) T0 s10 s11 ] mQf (1 ) (22)
Tfa
where Tra , Tfa are the cooled air temperatures in the refrigerating cabinet and freezer
cabinet, respectively.
In the ejector
Exd , t o t
ex 1 (27)
Wc
Since the modeling for the TVRC cycle is well known, the detailed TVRC model
is not presented here for simplicity. However, the relevant simulations for TVRC are
performed to compare the system performance. What's more, the simulation program
is written in Fortran Language. The zeotropic mixture refrigerant R290/R600a is
12
selected as the working fluid, and the refrigerant thermodynamic properties are
calculated by using the property subroutines of REFPROP 8.0 [41].
(i.e., the freezer evaporator outlet temperature) ranges from -34°C to -22°C; the mass
composition ratio of R290( Z R290 ) is set from 0.3-0.55; the refrigerant subcooling in
the SLHX outlet Tsc varies from 5°C to 30°C; the refrigerant quality at the
condenser-I outlet x3 is in the range of 0.3-0.7; the refrigerant mass flow rate at the
compressor inlet m is set at 1 kg/s; the condenser-I outlet T3 is kept at 40°C; the
evaluated. Fig.3 indicates the variation tendency of COP and the volumetric
refrigeration capacity qev with R290 mass fraction Z R290 under the given operation
condition: Tfe =-32°C, x3 =0.4 Tsc =30°C. It can be observed that as Z R290
increases, COPs of both TVRC and EVRC system decrease slightly, whereas
qev shows the opposite trend. Moreover, COP and qev of EVRC are superior to that
of TVRC in the entire Z R290 range. Compared with TVRC, EVRC yields 11.8%
higher COP on average. The reason lies in that the use of the ejector lifts the
13
compressor suction pressure, leading to lower compression ratio, higher compressor
efficiency and system performance. The compression ratio of EVRC is decreased by
22.3% averagely than that of TVRC. Furthermore, EVRC shows a remarkable
increase in qev 34.5% on average than TVRC, due to the decrease of specific volume
Fig.4 shows the variations of the total exergy destruction Exd,tot and exergy
efficiency ex with Z R290 under the above working condition. It is observed that as
Z R290 increases, ex of both cycles reduce, which is opposite to the tendency in Exd,tot .
capacity qev with the freezer evaporator outlet temperature Tfe under the selected
working condition: Z R290 =0.4, x3 =0.4, Tsc =30°C. It can be seen that COP and of
qev both cycles significantly increase with rising Tfe . And EVRC exhibits better
system performance than TVRC in terms of COP and qev , especially at low freezer
evaporator outlet temperature. As Tfe ranges from -34°C to -22°C , EVRC yields
8.7% higher COP and 28.6% higher qev over TVRC on average. It attributes that the
ejector could recover expansion work and lift the back pressure i.e. compressor
suction pressure. On the other hand, for EVRC more low boiling temperature
refrigerant R290 enters the freezer evaporator due to the use of separator, thus, EVRC
shows 13.5% higher freezer evaporating pressure than TVRC. Overall, EVRC
exhibits 18.8% lower compression ratio, leading to better system performance than
TVRC.
Fig.6 shows the variations of the total exergy destruction Exd,tot and exergy
14
efficiency ex with Tfe under the above operation condition. It can be observed for the
two cycles, Exd, tot decreases significantly and ex markedly increases with
rising Tfe . Compared with TVRC, Exd,tot of EVRC is decreased by 24.5%-17.8% and
the corresponding ex is improved by14.6%-5.0% as Tfe ranges from -34°C to -22°C.
To explore the reason for the exergy efficiency ex improvement, the exergy
Tfe is set at -32°C. It is found that most components of EVRC show a lower level
irreversibility than those of TVRC. The ejector lifts the compressor suction pressure
and then reduces the compressor discharge temperature of EVRC. Consequently, the
exergy destruction of compressor and condenser in EVRC is reduced by 26% and
22.4%, respectively, in comparison with TVRC. Moreover, EVRC could ensure the
better temperature match of refrigerating evaporator, leading to reduction of
irreversibility in heat transfer process and better system performance. The exergy
destruction of two evaporators in the EVRC system is totally decreased by 55.54%
due to higher evaporation pressure of two evaporators than TVRC.
For EVRC system, the refrigerant quality at the condenser-I outlet x3 could
affect the mass flow rate allocation and the refrigerant composition in the two parallel
investigated under the given operation condition: Tfe =-32°C, Z R290 =0.4, Tsc =30°C.
Both COP and the volumetric refrigeration capacity qev of EVRC decrease while
x3 varies from 0.3 to 0.7, as shown in Fig.8. The decrease of COP attributes that the
entrainment ratio increase whereas the pressure lift ratio of the ejector decreases with
rising x3 , as shown in Fig.9. It leads to lower compressor suction pressure and higher
compression ratio. The reason for qev decrease is that the specific volume at the
compressor rises due to increasing x3 . In this case, EVRC still outperforms TVRC in
15
terms of COP and qev by 8.8% and 26.5% on average, respectively. It should be
stressed that the low refrigerant quality x3 could cause insufficient cooling capacity
of the freezer evaporator due to more refrigerant entering the refrigerating evaporator.
Thus, the selection of x3 should consider both the required cooling capacities of two
Fig.10 shows the effect of q3 on the total exergy destruction Exd,tot and exergy
efficiency ex under the above working condition. It can be observed that Exd,tot of
EVRC increases as x3 ranges from 0.3 to 0.7. The reason for this is that both the
pressure lift ratio and the compressor suction pressure decreases as q3 increases,
leading to higher compression ratio and larger exergy destruction in the compressor.
On the other hand, the mass flow rate entering the freezer evaporator loop increases
with rising q3 , causing the increase of exergy destruction in condenser-II, the freezer
evaporator, the capillary tube-II, the SLHX. Though Exd,tot of EVRC increases
when q3 increases, the compressor work rises more rapidly due to higher compression
ratio with the rise of x3 . As a result, ex of EVRC rises with the increasing in x3 ,
according to the equation (27). Compared with TVRC, EVRC exhibits 20.2% lower
Exd,tot and 17.7% higher ex on average, respectively. Therefore, it can be inferred
capacity qev versus the refrigerant subcooling in the SLHX Tsc under the given
working condition: Z R290 =0.4, x3 =0.4, Tfe =-30°C. It can be found that both COP
and qev of the two cycles increase as Tsc ranges from 5°C to 30°C. In addition,
EVRC always performs better than TVRC, especially when Tsc is lower. Compared
with TVRC, EVRC exhibits 16.4%-12.1% higher COP and 39.3%-37.4% higher qev
16
while Tsc varies from 5°C to 30°C. Fig. 12 shows the effect of Tsc on the cycle
performance in the aspect of total exergy destruction Exd,tot and exergy efficiency ex .
It can be observed that Exd,tot and ex of both cycles increase with the increasing
Exd,tot ex and within the whole Tsc variation range. EVRC yields 12.3% higher
ex and 19.8% lower Exd,tot averagely in comparison to TVRC, as Tsc increases
capacity qev with the freezer evaporator inlet temperature Tfei under the same
operation condition in the reference [37]: Z R290 =0.4, Tsc =30°C T4 =-5°C,
x3 =0.5 T3 =44.5°C. It is observed that COP and of qev both cycles significantly
increase with rising Tfe . EVRC exhibits better system performance than MVRC
in terms of COP and qev , especially at low freezer evaporator inlet temperature.
Compared with MVRC, EVRC yields 3.4% higher COP on average since the
ejector lifts the suction pressure and leads to the 10.3% lower compression ratio.
What's more, the system performance improvement of EVRC over MVRC in the
5. Conclusions
The EVRC system with the added ejector and phase separator is proposed for
application in domestic refrigerator/freezer using zeotropic mixture R290/R600a.
Both energetic and exergetic analysis methods are carried out to evaluate the system
17
performance of EVRC and compared with that of TVRC. The effect of key operation
parameters such as mass composition of refrigerant mixture, freezer evaporation
temperature, the refrigerant quality at the condenser-I outlet, the refrigerant
subcooling in the SLHX on the system performance are investigated. The simulation
results show that EVRC is superior to TVRC in terms of COP, volumetric
refrigeration capacity, total exergy destruction and exergy efficiency. Under the given
operation conditions, COP and volumetric refrigeration capacity could be improved
by up to 14.2% and 37% on average in comparison with that of TVRC. The exergy
efficiency could be raised by up to 17.7% whereas exergy destruction could decrease
by 23.1% on average. In general, EVRC can provide apparent advantages over TVRC
by employing an ejector and a phase separator. Although the theoretical study
demonstrates the potential performance improvement of EVRC, the product design,
cost problem and operation control must be properly considered. Thus, further
theoretical and experimental work will be necessary in next step.
Acknowledgments
This study is financially supported by the National Natural Science Foundation
of China (NSFC) under the grant No. 51576149. The authors would like to thank
NSFC for the sponsorship.
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Figure Captions
Fig. 3 — The effect of Z R290 on system COP and volumetric refrigeration capacity.
Fig. 4 — The effect of Z R290 on system exergy efficiency and exergy destruction.
Fig. 5 — The effect of Tfe on system COP and volumetric refrigeration capacity.
Fig. 6 — The effect of Tfe on system exergy efficiency and exergy destruction.
Fig. 7 — The components irreversibility of the EVRC and the TVRC system.
Fig. 9 —The effect of x3 on the entrainment ratio and pressure lift ratio of the ejector.
Fig. 11 — The effect of Tsc on system COP and volumetric refrigeration capacity.
Fig. 12 —The effect of Tsc on system exergy efficiency and exergy destruction.
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Highlights
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