Group Head Instruments

Control Object Check List Checklist approved for use by:

Aker Powergas Pvt Ltd
for Desuperheater Station Issued date: 15.03.2011

Job No & Description :

Drawing Number & revision : Checked for status:
Note: This checklist can be used during the IDC & design review meetings for recording the minutes. Participants shall sign against their relevant points alongwith action date
Sl Check points Reference documents S1 S2 S3 S4 S5 Checked Remarks
(To be filled for the job)
1 General Checks
1.1 Whether KMS & Lessons Learnt Portal has been referred. X X

Whether Document is made in accordance with relevant standards of

BEP, Instrument design basis, Contractual requirements & Client's
1.2 X
specific requirements (List down the reference of Client's specific
documents used in Remark column).
Whether the acceptable deviations to Project General Specifications are
1.3 X X
listed under the Project Specific Notes.

1.4 Whether HOLD Control log report has been prepared if applicable. G-ENGG-009.001-F X

Whether make of all components have been specified as per Project

1.5 X X
approved vendor list
MR shall have S2 issue only if project demands.
1.6 Have you issued the Requisition for Client's comments ? X (Ensure all the checkpoints under S3 have been
addressed)
1.7 Whether Client's comments have been incorporated (if applicable). X X
1.8 Whether Hazop requirements have been incorporated (if applicable). X X

1.9 Whether latest revision of approved template / format has been used G-INST-004.288-F X

1.10 Whether Document numbering is as per Project Document Master List. X

Whether Hazardous area requirement is specified for each instrument as

1.11 X
per the latest hazardous area drawings.
Whether Electric connection size & Electric supplies checked against
1.12 X
Project requirements.
Whether all the Inspection, tests, certification & Client / Authority
1.13 requirements applicable to valves like calibration test, seat leakage test, X X
hydro test, material test certificates etc have been specified.
Procedure Number G-INST-004.288-A-01 Control Object Check List for Desuperheater Station
Aker Powergas Pvt Ltd Operating System Sheet 1 of 7
 Group Head Instruments
Control Object Check List Checklist approved for use by:
Aker Powergas Pvt Ltd
for Desuperheater Station Issued date: 15.03.2011

Job No & Description :

Drawing Number & revision : Checked for status:
Note: This checklist can be used during the IDC & design review meetings for recording the minutes. Participants shall sign against their relevant points alongwith action date
Sl Check points Reference documents S1 S2 S3 S4 S5 Checked Remarks
(To be filled for the job)

Whether requirement for Vendor drawings, installation & maintenance

1.14 X X
books included.
Whether Spares have been specified as per Project Spare requirement
1.15 X X
philosophy.
1.16 Whether Validation requirements (if applicable) included. X

1.17 Whether all revision marks on revised document and index are in place. X

Whether all documentation enclosed in the requisition is as per

1.18 X X
Contractual requirements and of the requisite revisions.

1.19 Whether documents referred / enclosed in requisition are : X

a General Standards X

b Norms X

c Contractual Requirements X

d Licensor documents X

1.20 Whether Site conditions are enclosed. X

1.21 Whether guidelines given in OS have been followed G-INST-004.000-P X X

Whether requisition is compiled as per Project requirements (numbering,

1.22 project enclosures such as Project Specification, inspection requirements, X X
drawing/data schedule etc.) and issue it.

1.23 Whether latest revision of Technical Bid Analysis referred. X

Procedure Number G-INST-004.288-A-01 Control Object Check List for Desuperheater Station
Aker Powergas Pvt Ltd Operating System Sheet 2 of 7
 Group Head Instruments
Control Object Check List Checklist approved for use by:
Aker Powergas Pvt Ltd
for Desuperheater Station Issued date: 15.03.2011

Job No & Description :

Drawing Number & revision : Checked for status:
Note: This checklist can be used during the IDC & design review meetings for recording the minutes. Participants shall sign against their relevant points alongwith action date
Sl Check points Reference documents S1 S2 S3 S4 S5 Checked Remarks
(To be filled for the job)

Whether requirements of LOI/PO and clarifications on LOI/PO (if

1.24 X
applicable) included.

1.25 Whether check print is retained for record purpose X X

2 Discipline specific checks
Whether correct type of desuperheater selected based on the Required
application, Required Turndown, Outlet degree of superheat, Pressure
2.1 X
& Temp. set points, Steam Pressure drop & availability of cooling water
is selected

Whether the turndown ratio of control devices selected has been checked,
2.2 because if they have lower turndown ratio than the desuperheater itself, X X
the overall turndown of the desuperheater station will be reduced

Whether Desuperheater flange rating equal to or better than the rating as

2.3 X X
per piping material specification?

Whether all wetted part materials ( including gaskets, fasteners and

2.4 internal components) selected for the Desuperheater shall be suitable for X
the process design Temp & Pressure.

Whether the piping specs and spec breaks properly checked from the
2.5 P&ID? (Piping specs for the desuperheater and for the water control X X
valve may be different)

Whether vendor has provided Thermal Sleeve/lining for certain types of

2.6 X
desuperheaters like water spray type?

Whether strainer has been installed at upstream of Desuperheater &

2.7 X
water control valve to minimise Total Dissolve Solids (TDS)?

Procedure Number G-INST-004.288-A-01 Control Object Check List for Desuperheater Station
Aker Powergas Pvt Ltd Operating System Sheet 3 of 7
 Group Head Instruments
Control Object Check List Checklist approved for use by:
Aker Powergas Pvt Ltd
for Desuperheater Station Issued date: 15.03.2011

Job No & Description :

Drawing Number & revision : Checked for status:
Note: This checklist can be used during the IDC & design review meetings for recording the minutes. Participants shall sign against their relevant points alongwith action date
Sl Check points Reference documents S1 S2 S3 S4 S5 Checked Remarks
(To be filled for the job)

Whether wake frequency calculation has to be carried out for the spray
2.8 X X
nozzles?

For combined PRDS, whether noise levels (due to high pressure drop
2.9 across valve) -are within acceptable limits -85 dBA (If not then noise X
reduction methodology shall be used - Perforated plugs & silencer cages)

Whether Certificate from statutory for Intrinsic / Exproof safety.

2.10 X
Certificate for IBR specified.

Whether valve type selected is as per Project standard Valve Type

2.11 X
Selection criterion & Process requirements ?

Whether Project standard require Valve to have minimum rating of 300#

2.12 X
or minimum size as 1"?

Whether Actuator Sizing has been done at the maximum shut-off

2.13 X
pressure and minimum available Instrument air supply pressure.

Whether Valve characteristics & Rangeability of Valve size selected,

have been checked for all flow parameters and found within acceptable
2.14 X
limits i.e. within 10-90% of valve stroke across the range of minimum,
normal and maximum flowrates

Whether Pneumatic connection size & pneumatic supply has been

2.15 X
checked against Project requirements ?

Whether Electric connection size has been checked against Project

2.16 X
requirements ?

Whether Specification/datasheet for all accessories have been included

2.17 X
with the correct Project requirements ?

Procedure Number G-INST-004.288-A-01 Control Object Check List for Desuperheater Station
Aker Powergas Pvt Ltd Operating System Sheet 4 of 7
 Group Head Instruments
Control Object Check List Checklist approved for use by:
Aker Powergas Pvt Ltd
for Desuperheater Station Issued date: 15.03.2011

Job No & Description :

Drawing Number & revision : Checked for status:
Note: This checklist can be used during the IDC & design review meetings for recording the minutes. Participants shall sign against their relevant points alongwith action date
Sl Check points Reference documents S1 S2 S3 S4 S5 Checked Remarks
(To be filled for the job)

Whether there are any Project specific certification / norms /PTR/

2.18 X
regional statutory requirements?

Whether special testing requirements like NDT (Die penetration test,

Radiography-whether 100% etc), PMI have been specified. Check if all
2.19 X
the tests like calibration test, shell test, seat leakage test, hydrotest etc
have been specified.

2.20 Check project requirement for Positioner - Conventional/HART/ FF. X

Whether PESO (CCOE) certificate is required for use in Hazardous area

2.21 X X
(Project Specific).
Whether make of all components have been specified as per approved
2.22 X
vendor list

Whether paint system/colour requirement has been specified in

2.23 X
accordance with Project specification if applicable).
3 Interface checks
3.1 Process
Whether safety valve is required to protect equipment downstream of
3.1.1 the desuperheating station from overpressure in case of failure of the X
pressure control station (applicable for PRDS).

3.1.2 Whether latest revision of P&IDs and DCNs/CMS have been referred X X

Whether checked with the latest revision of Instrument Process data

3.1.3 X X
sheet IPDS.
3.2 Piping

Procedure Number G-INST-004.288-A-01 Control Object Check List for Desuperheater Station
Aker Powergas Pvt Ltd Operating System Sheet 5 of 7
 Group Head Instruments
Control Object Check List Checklist approved for use by:
Aker Powergas Pvt Ltd
for Desuperheater Station Issued date: 15.03.2011

Job No & Description :

Drawing Number & revision : Checked for status:
Note: This checklist can be used during the IDC & design review meetings for recording the minutes. Participants shall sign against their relevant points alongwith action date
Sl Check points Reference documents S1 S2 S3 S4 S5 Checked Remarks
(To be filled for the job)

For desuperheater installation, whether the upstream and downstream

straight length requirements has been specified to piping. The
3.2.1 X X
distance/preferred location of temperature sensing point (also Pressure
sensing point in case of PRDS) should be indicated to piping.

Regarding desuperheater installation, whether it can be installed

vertically and/or horizontally and accordingly inform piping. For ex.
3.2.2 X
Variable orifice desuperheaters can only be installed vertically with
bottom to top flow direction.

In case of "SKID" we may have to attach the scope drawing and shall
involve the Piping/mechanical/Civil department as required.
Whether scope of supply for all accessories like strainer, isolation valve /
3.2.3 X X
stop valve, break-up flanges, bypass valve in both steam & cooling water
lines ( Scope by De-superheater vendor / Piping ) has been specified for
clarity
Check the valve flange rating, facing, face finish
3.2.4 Whether checked with latest revision of Piping material specification. X X & material.
Whether checked with latest revision of Piping Valve material
3.2.5 X X
specification.
Check the Design Pressure, Temperature, Full
3.2.6 Whether checked with latest revision of Line list. X X vacuum compatibility & any other relevant data.

3.3 Instruments
N.A.
3.4 Electrical
N.A.
3.5 Civil

Procedure Number G-INST-004.288-A-01 Control Object Check List for Desuperheater Station
Aker Powergas Pvt Ltd Operating System Sheet 6 of 7
 Group Head Instruments
Control Object Check List Checklist approved for use by:
Aker Powergas Pvt Ltd
for Desuperheater Station Issued date: 15.03.2011

Job No & Description :

Drawing Number & revision : Checked for status:
Note: This checklist can be used during the IDC & design review meetings for recording the minutes. Participants shall sign against their relevant points alongwith action date
Sl Check points Reference documents S1 S2 S3 S4 S5 Checked Remarks
(To be filled for the job)

In case of "SKID" we may have to attach the scope drawing and shall
involve the Piping/mechanical/Civil department as required.
Whether scope of supply for all accessories like strainer, isolation valve /
3.5.1 X X
stop valve, break-up flanges, bypass valve in both steam & cooling water
lines ( Scope by De-superheater vendor / Piping ) has been specified for
clarity

3.6 Vessels
N.A.
3.7 Mechanical
In case of "SKID" we may have to attach the scope drawing and shall
involve the Piping/mechanical/Civil department as required.
Whether scope of supply for all accessories like strainer, isolation valve /
3.7.1 X X
stop valve, break-up flanges, bypass valve in both steam & cooling water
lines ( Scope by De-superheater vendor / Piping ) has been specified for
clarity
3.8 Construction
N.A.

Summary notes, action points etc

Checked by & date:

Procedure Number G-INST-004.288-A-01 Control Object Check List for Desuperheater Station
Aker Powergas Pvt Ltd Operating System Sheet 7 of 7