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Snack Crackers
Snack Crackers
Snack crackers
August 6th, 2020 by Iain Davidson of Baker Paci c Ltd in Our experts
This article brings comprehensive insights about the snack crackers. 'Ritz' and
'Tuc' type crackers, three layer crackers, cheese crackers, vegetable and herb
crackers,sesame crackers, wheat crackers, potato chips and little hearts
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1.1 Description
Snack crackers are successful in every market, savoury, light and crispy with oil spray.
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Sugar ne 6.000
Salt 0.900
Water 20.000
145.250
Critical ingredients
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1.3 Mixing
FIG 4 Baker Perkins horizontal high speed mixer with shaft-less blade
1. Charge mixer with sugar, fat, invert syrup, malt extract, salt and water
2. Mix at slow speed for 1.5 minutes
3. Add ammonium bicarbonate dissolved in 2 litres of water at 32oC
4. Mix at slow speed for 1.5 minutes
5. Add enzyme dissolved in 2 litres of water at 32oC
6. Mix at slow speed for 1.5 minutes
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Note: Adjust temperatures of mixer water jacket and ingredients to achieve the nished dough
temperature of 33oC, which is important for maximum enzyme activity.
After mixing, the dough is stood to allow the enzyme to react with the gluten. The standing time is
about 3.5 – 4 hours at 32oC and RH 70-80%. The time must be determined carefully depending on the
amount of enzyme and the quality of the our in order to achieve the soft, delicate eating texture of
the cracker.
1.5 Forming
FIG 5 Baker Perkins forming line: (from right to left) laminator, 3 gauge roll units, relaxation conveyor,
rotary cutter, scrap lift and return conveyors
1.6 Baking
Direct Gas Fired (DGF) oven or Hybrid DGF / Indirect Radiant or DGF / Convection
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Crackers are sprayed immediately after baking process with coconut oil at 60oC.
1.9 Packaging
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FIG 7 Packaging
Recipe 1.2
Lecithin 0.196
ACP 1.077
Salt 0.770
Water 29.466
158.222
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Recipe 1.3
Flour 100.000
Sugar 8.020
Lecithin 0.200
ACP 1.080
Salt 0.770
Enzyme 0.010
Water 29.470
156.980
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2.1 Description
Ingredient list: Wheat our, vegetable oil, barley malt extract, glucose syrup, raising agents
(ammonium bicarbonate, sodium bicarbonate), sugar - The functional properties of sugar in biscuits,
avouring, dried whole egg, dried whey, salt.
2.3 Mixing
Standing time
30 – 60 minutes
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2.4 Forming
3 roll sheeter
2 / 3 pairs of gauge rolls
Relaxation web
Rotary cutter
Salt sprinkler
2.5 Baking
Crackers are sprayed immediately after baking with coconut oil at 60oC.
Oil content up to 17% of biscuit weight.
2.8 Packaging
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Recipe 2.2
Glucose 11.893
Salt 3.325
Water 16.429
169.954
Recipe 2.3
Flour 100.000
Glucose 10.000
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Malt 10.000
SMS 0.086
Water 20.840
3.1 Description
A light, crispy cracker texture with three separate layers. The centre dough is coloured.
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Recipe 3.1
Alternative recipes
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Yeast ˗ 0.500
144.250 145.030
The dough uses the same recipe, but has added colour. Some suitable food colour additives are:
Critical ingredients
1. Flour should be weak with a protein content of 8-9% for outer dough for recipe 1.
2. Recipe 2 for outer dough uses a strong our
3. Proteolytic enzyme (proteinase).
3.3 Mixing
Standing time
After mixing the dough is stood to allow the enzyme to react with the gluten. The standing time is
about 3 hours at 35oC. The time must be determined carefully depending on the amount of enzyme
and the quality of the our in order to achieve the soft, delicate eating texture of the cracker.
3.4 Forming
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The dough is sheeted, gauged and cut, (laminating is not required for recipe (1).
Three sheets are required. Each sheeter to produce a sheet of minimum thickness (not exceeding
10mm)
The process is not ideal as the 3 sheets will produce a combined thickness of around 30mm. Three
gauge roll units are not suf cient to reduce this dough sheet to the cutting thickness of 2.0mm
without excessive reductions. This will reduce the spring and open texture of the cracker. An
alternative forming method, which is now favoured is described below.
Three layer crackers may be laminated on a cut sheet laminator. The hopper is divided into 3 sections.
The two outside sections contain the outer dough and the centre section contains the inner dough. A
single dough sheet is produced by the 3 roll sheeter with the outer and inner doughs. The cut sheets
are laid so that the inner dough is covered at the top and bottom by the outer dough.
The resulting laminated sheet is gauged and cut in the same way as other cracker doughs. This system
gives a good cracker texture and appearance with the contrasting colour in the centre.
3.6 Baking
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3.8 Packaging
FIG 12
4.1 Description
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Cheese crackers are one of the most popular categories of snack crackers, savoury, light and crispy
with oil spray.
Ingredient list : Wheat our, vegetable oils, dried cheese, sugar, dried onion, avouring,
ammonium bicarbonate, sodium bicarbonate, salt
Recipe 4.1
Flour 100.000
Fat 18.000
Yeast 3.490
Peppers 0.065
Salt 0.872
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Water
147.944
Recipe 4.2
Flour 100.000
Sugar 2.500
Glucose 3.055
Malt 2.778
Salt 1.000
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MSG 0.333
Water 32.000
171.583
4.3 Packaging
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5.1 Description
Savoury crackers are mixed on horizontal mixers and the dough is stood to allow the action of the
proteolytic enzyme on the gluten. Forming is by sheeting and cutting. Baking is on a Z47 wire-mesh
band. The crackers are oil sprayed immediately after baking.
5.3 Formulation
Recipe 5.1
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Sugar ˉ 3.000
Lecithin ˉ 0.280
SMS ˉ 0.050
148.160 165.330
Critical ingredients
3. Oil for spraying: coconut oil or palm kernel oil are suitable and have a good resistance to
rancidity.
Alternative formulations
Similar products can be made using SMS (sodium metabisulphite) in place of the proteolytic enzyme.
The SMS increases the extensibility of the gluten and does not require the 3 hour standing time.
This product can also be made using the soda cracker recipe. This will give an open texture and very
crisp bite.
5.3 Mixing
Standing time
After mixing the dough is stood to allow the enzyme to react with the gluten. The standing time is
about 3 hours at 35oC. The time must be determined carefully depending on the amount of enzyme
and the quality of the our in order to achieve the soft, delicate eating texture of the cracker.
5.4 Forming
If the vegetable akes are to be sprinkled, a suitable sprinkler unit before the nal gauge roll is
required.
5.5 Baking
Baking band
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The oil spray should be located immediately after the oven. An application of 10 – 16% of coconut oil
is recommended.
5.7 Packaging
FIG 16
Recipe 5.2
Flour 67.700
Meal 12.000
Sugar 1.617
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Glucose 1.353
Malt 1.222
Butter 10.526
Lecithin 0.376
SMS 0.022
MSG 0.376
Salt 0.752
Water 31.500
164.573
Recipe 5.3
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Flour,weak 50.000
Chives 18.000
Sesame 7.000
Sugar 2.000
Salt 1.875
Amylase 0.003
Water 13.000
160.328
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6.1 Description
A light, crispy cracker texture with sesame seeds deposited on top of the biscuit.
Formulation
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Yeast ˗ 0.300
144.620 144.310
Critical ingredients
Alternative recipes
Recipe 1 is a "Ritz" type recipe. Recipe 2 is a soda cracker type recipe with a 12 hour fermentation
time (not sponge and dough).
6.3 Mixing
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Standing time
After mixing the dough is stood to allow the enzyme to react with the gluten. The standing time is
about 3 hours at 35oC. The time must be determined carefully depending on the amount of enzyme
and the quality of the our in order to achieve the soft, delicate eating texture of the cracker.
6.4 Forming
Sheeter: 12mm
Gauge roll 1: 6
Gauge roll 2: 3
Gauge roll 3: 1.5
The seeds can be sprinkled before the nal gauge roll, which will press them into the dough sheet.
Alternatively the wash-over unit is used to apply water to the dough pieces and then the seeds are
sprinkled before transfer to the oven.
6.6 Baking
Baking band
Recipe 6.2
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Yeast 2.000
Salt 0.709
Water 32.000
152.790
6.8 Packaging
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7 Wheat crackers
7.1 Description
Ingredient list:
Wholemeal wheat our, butter, wheat our, sugar, salt, barley malt our, sodium bicarbonate, glucose
syrup, dextrose.
Recipe 7.1
Flour 60.000
Salt 1.800
Yeast 0.030
Enzyme 0.006
SMS 0.019
Water 16.400
131.355
Recipe 7.2
Flour 718.25
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Malt 43.06
Glucose 15.38
Salt 6.46
SMS 0.65
SAPP 4.46
Antioxidant 0.2
Water 323
1662.52
7.3 Packaging
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Ingredients
Potato akes, Starch, Rapeseed oil, Sugar. Sun ower lecithin,, Sea Salt, Sun ower oil, Colour (annatto)
Formulation:
Recipe 8.1 (Baked)
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Lecithin 0.313
Water 82.500
213.052
8.1 Mixing
1. Pre-blend at low speed: calcium phosphate, starch, sugar, fat / oil, lecithin, 25% of the potato akes,
2. Add 60% of the water at 50oC and mix.
3. Add 33% of the potato akes and the remaining water and mix.
4. Add remaining potato akes and the soda and mix.
8.2 Forming
8.3 Baking
Direct Gas Fired oven with a pre-heated Compound Balanced Weave band. Baking time: 3 minutes.
8.4 Packaging
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Salt 7.500
Emusi er 2.500
Water 100.000
277.773
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Recipe 8.3
Stage 1
Lecithin 0.313
Stage 2
Stage 3
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Stage 4
213.053
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9.1 Description
Recipe 9.1
Flour 100.000
Fat 15.748
Lecithin 0.252
Enzyme 0.002
Salt 1.024
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Water 27.600
158.523
9.3 Mixing
Mix all ingredients except the enzyme and ammonium bicarbonate to a cream.
Add our, ammonium bicarbonate, enzyme dissolved in 200ml of warm water and mix.
Rest the dough for 1-1.5 hours.
9.4 Forming
9.5 Baking
Adjustment of extraction, turbulence (closed) and zone temperatures is required to avoid the sugar
dropping on the oven band.
9.6 Packaging
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TechTalks Discussion
Cracker ovens
What would be the best speci cation for a hybrid oven to bake (1) snack crackers, 'Ritz' type, and (2)
cream crackers
Golden sh crackers
Any can help me with a recipe for gold sh crackers?
Improvement of shelf life and stability of recipe for hard dough biscuits
I would like to keep the formula stable for at least 4 months, preserve avor without chemical
additions to the recipe.
Blister Problem
How to solve the blister problem in Enzyme Crackers/Ritz Crackers biscuit.
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Hi guy, what would be the best type of seasoning unit for Potato crackers weighing around 2 grams,
46mm round dia? The type of seasoning that applies is chilly akes, pepper, etc. The normal
sprinkling unit wouldn’t work as it used more coarse materials like salt, sugar, nuts, etc. Bieber the
avoring drum might also break the biscuit. Any suggestions?
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