7 Koch Chemical Technolgy Group lds Pot. Kah a 315-917 Saka Rhoda Road, Mosi, Tal Savi, Baroda-301780 = ‘Welding Procedure Speciation (WPS) WPSNos AF __ Date: 26082011 Rey. Now 0 Date: 26-11-20 Page 10f2 ‘Joint Design (QW=402) Weld Type: _Groove a filet welds Sein Type ~Sinpi-V pre ‘Goagad & tack walle ‘Singe evel ous Double-V grove Double evel Sure groove Sar groove Fier Welds All fl Retire None Complete Joint penetration welds welded from one side wil uilize a GTAW process for root pas. Full penetration Welds that do not utilize a GIEAW root pass will require back gouging and welding \WFLD 10107 DESCRIPTIONS SHOWN ARE NOT INCLUSIVE OF ALL THOSE FOUND ON A JOB, WELD JOINT DESIGN REFERENCE IN AN ENGINEERING PNo, 1 Thickness Ranges 1S mm 1016009 to PNo, — Peohent (QW-106) — Postweld Heat Treatment (QW 107) Minimum Preheat Temperstre wo PWHT Type: No PWHT will beperformed Maximum Inerpass Temperate, 260°C WHET Temper ‘None c Poot Maintains: Nong DWH Holding Times Non Minimum preheating temperature shall be maintain during, tacking, thermal cutting and welding operation, "anders Canin By pig nr i Meth of ck Cee Ty ge Ret grr a Java Cleanings brs or ning can 25 mon he is owen ra wg ee ‘Inter pass cleaning: By grining or wie brush lean al oxide slap an oterfrean pare afler every inter pass welding, ac requced ‘Use alumina icon carbide whee! for grntine and stale steel wire brush for ecanng ha is unwed previously on carbon of oy ‘When welding is complete, remove all spate, lag andor precio, We ceri thatthe tateneats in ths esd wees at dhe et elds were prepared, welded, and ested in accordance wih the sepirements of Seti IX ofthe ASME Code vresaea By: [OP asso 2112012. Asst Manager OAKoch Chemical Technology Group Badia Pet. Lad ‘Welding Procedure Specification (WHS) Resa. Ot Page 2 of First Process: ‘ewaw ‘Type se ites Meval (QW-404) Weld Deposit Limi AWS Chiron AA-No. oF Chemical Compo Filler Metal Prodt For Suppbmenal Flr Metal None Position (QW-408) ‘eehnigue (OW-410) Poston of Join: ___AlbPositins __Stingor or Weave Dead: 60mmmayinum ____ No Pass Great Than 13.0 mm Allowed “F300 SFA Specitcation: _ 3.9 Po: String and weave bead Weld Progrezisns “Nericalup Noaile Gas Cop Sm 9S Hem Gas (QW-408) een sone ‘Shillings 90% An 7.5% He, 25 min Contac Tabs wo Work Distance: __1/"(6mm) U2°(13 mm, Backing None Vin Muligle Sinle Pass (pe si} Single or mies Trang Noe wma leviical Characteristics (QWA02) Carent Type and Polarity _DCFP ieee), transter Mode: Spray are ‘Ma, Heat nj im) None Potaiy Range CER (revere) 160-225 _DCEP (fevere) 190380 CFP fevers) Notes Material condition; Welling shall not be performed whan the material rrface is wet or damp. Work must be fice fran oxides, i, ll rd iste Autoeenous welding is nt allowed, Filler metal i required for his welding proce, ‘Shielding gis sed n welding prOcESeS meetindustrYreyuiEEN for Yelding purty aad wnidire Loni, (Reyer fr ekg {2a with higher pay and lower molstre content can be serommodated hy en eet) No cupplementay filler metal, alloying elements, retainer concumaeincns we wih tis procedare. No posniag wil ba dane by this prose Weld Maps are submited ith euipmentdravings specithing where this WPS willbe applied. Refer to he supplied ler metal for int pes ‘del nfraion i wil be applied othe equipment fr the onder.‘Soe Chemieat Technology Group Inia Pot Led 317 Sokarda Bhaturva Road, Mos, Ta Sal, Bar Qualisicaton Record (POR) PORNos eldine Procestes) Tyrol “ont Design (QW-A02) Weld Type ‘ase Metals (QW-403) Speciation Type aul Gre: Groove Type: 0 Typed10S te _SA-240, Type 4108 Backing: — 7 Group No.1 Rout Opening Tm Thicknes (nan Groove Anal: __ rare - cn nee aa 7 a soem 5 PWHIT Temperatinm 5 i 9 PHT Hag Ti |, loamerecs nel — SINGLE VEE GHUOVE: First Process omaw Type: Filler Metals (OW-s04) Electrical Characteristics (OW -09) “AWS Clasifeton Cement Type and Polarity: DCE (reverse) SFA Specification: $9 re ME gree eerere A-No. or Chemical Compocton: Welding Detais Tiller Meal Tre Name: FillerMetal Size(mm): 42 | sy Filler Metal Product Form: Amperage Used Sane Supplement Filler Meal: Voltage Use. 224 Wold Deposit an). ‘eave Speed (mmvnin)s 250 — i Pas GreaterThan 13.0mame Ne Techniaue (QW-410) Fositions (UW-405) ‘Thermal Panes, No Preston of on 1G Hat Siingeroe Weave Head: _____Suingerbead = Weld Prooreston’ NA Muntpl Single Pas per Sido Multipass Gas (QW-408) Shillings 90% Ar, 759%e,2.5%C02_/ Bocking: rating ‘None‘Koch Chemieat Technolgy Group India Pot. Kad PORNos 83 Page 20f? HOW.) 7 ‘Umate foarte Uni Pats Type oad (N)__ Sess (MPa)_and Loaton [POR was don and welding of coupon was witmased by: Kaus Shab ‘Test conducted by: Advance Metal Testing Laboratory ‘We enti that he statements inthis record are cores sal tat the tet wel were prepared, welded, on etd in accordance wh tbe requirements of Sesion IX ofthe ASME Code roast [0.0 25082011 Amt Manager QAKoch Chemical Technology Group India Private Limited 315-317, Samkarda-Phadarva Read Village Moxi, Savi Welding Procedure Specification (WPS) WPSNos 91 Date: 8/4218 Rev. No. Page | of Sopporting PQRG}_61 ‘Welding Process(es) Typa(@)_{0) GMAW ] Semiautomatic ‘oint Design (QW-102) Weld Type: Groove and fillet welds Joint Type, ‘Backing Root Opening | Groove Angle [Root Face | Groove Radius Sinzle-V groove ‘Gouped & back welded Samm ma 50deg min 2mm mas Dauble-V groove ‘Gouged & back welded Sim mas 50.dee min 2m mas ‘Single-bevel uroove ‘Gouzed & back welded Snnm ma 5.deg min 2mm ma ‘Double bevel ‘Gouged & buck welded 3nm may 45 dee min 2mm mas ‘Square groove ‘Gouged & back welded Sim mas Square groove ‘Toit — Tillet Weld; Al ile sizes on all base ell hicknesses end all ter QW-A51.1 Retainers (None ‘Complete Joint penetration welds welded from one side will utilize a GTAW process for root pass. Full penetration welds that do not utilize a GTAW root pass will require back gouging and welding WELD JOINT’DESCRIPIIONS SHOWN ARE NOT INCLUSIVE OF ALL ‘THOSE FOUND ON A JOB. WELD JOINT DESIGN REFERENCE IN AN ENGINEERING SPECIFICATION O8 A DESIGN DRAWING SHALL TAKE PRECEDENCE OVER WELD JOINTS SHOWN IN THIS WPS, Base Metals (QW-403) P-No.__7 Thickness Range: __1.5 mm to 12.0 mm to P-No._7 Preheat (QW-106) Postweld Heat Treatment (QW-407) Minimum Preheat Temperature: 10 °0 PWHT Type: No PWHT will be performed ‘Maximum Tatarpass Temperature 15 Po PWHT Temperature None =o Preheat Maintenance: None PWHT Holding Time: Nai Minimum preheating temperature shall be maintain during, tacking, thermal cutting and welding operation Inia and Tnispass Cleaning By grinding anor wire brah “Mothod of Back Gouging! By grinding Buek gouged to sound weld metal Initial Cleaning: With wire brush or grinding clean 25 mm on both the sides of weld joint prior to welding, as required. Interpasscleaning: By grinding or wire brush clean all oxide, slag and other foreign particle after every inter pass welding, as required Use alumina or silicon carbide wheel for grinding and stainless steel wire brush for cleaning that is un used previously on carbon or low alloy steel. When welding is completed, remove all spatter, slag and/or projection. ‘We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of Section IX ofthe ASME Code, Prepared By 14/2018 Sf. Manager -QA, GAS eee Accepted By! 147018 Sr. Manager-QA Die Daeg aT E17 a= FarmKoch Chemical Technology Group India Private Limited Welding Procedure Specification (WPS) WPSNos 91 Rev.Nos 0 Page 2of2 First Proces: GvAW Type: ‘Semiautomatic Filler Metal (QW-104) ‘Weld Deposit Limits: 12.0 mam maximum No Pass Greater Than 13.0 am Allowed AWS Classification ER3OSL. SPA Specification: _5.9. ENo. 6 ‘A.No. or Chemical Composition: 8 Filler Metal Product Fon: Bare (Solid) Supplemental Filler Metal: “None Position (QW-405) Technique (QW-410) Postion of Joint, All Positions ‘Thermal Process: - Weld Progression: Vertical uz Stinger or Weave Bead: Stringer and weave bead Gas (QW-408) Nozzle /Gas Cup Size: 9 5mm to 16mm Shielding! 90% Ar.7.S%He,25%CO2_/__ 8:20 __Lfnin ening None Backing: None r Linin Contact Tubeto Work Distance. 1/4"(G mn) V2°(13 mm Tring ‘None I nin Multiple / Single Pass (per side): Single pass Electrical Characteristies (QW-409) (Current Type and Polarity DCEP (reverse) Transfer Mode Pulsed Spra Max, Heat Input (in): ‘None First Process Welding Parameters Tayerts) Tiller Meal ‘Current Travel Speed andor AWS Sie ‘Type and “Anuparage woteage Range Pass(es) ‘Chessiication (om) Polarity Range Range ominin) ‘An ERS, 8 DCEP (reverse) TO0-T60 124 Var ‘Am ER3OSI. 1 DCEP (reverse 120-180) 14.26 ‘Var ‘An ERSOSL, 12 DCEP (reverse 10-260. 1536 ‘Var Notes Material condition: Welding. shall not be performed when the material surface is wet or damp. Work must be free from oxides, drt, oil and moisture Shielding gases used in welding processes mect industry requirements for welding gas purity and moisture content (Requirements for welding gas with higher purity and lower moisture content can be accommodated by special request.) No supplementary filler metal, allaying olements, retainers ar consumable inserts used with this proceduee ‘No pening will be done by this process. Weld Maps are submitted with equipment drawings specifying where this WPS will be applied. Refer to the supplied filler metal for joint types and weld information as it will be applied to the equipment for the order E17 a= FarmKoch-Glitsch LP ATITE Sh StNorih Procedure Qualification Record (PQR) PORNo: 61 Dete: 2202013 WPSNo. ‘Welding Procesi(es)/ Typa)._(0) GMAW / Semiautomatic 8 Page Lot? ‘oint Design (QW-=102) Base Metals (QW-403) Wald Type Crmove weld Specification Type and Gade Groowe Typs Single V soos S21, Type 1108 to SIN TypEATOS Becking ackegouged and back welled PNo_7- GroupNo 1 to No.7 GroupNo_t Root Opening: mm — Root Face: [EJ mm Thickness (mm): 6 Groove Ant: . Preheat (QW-106) Minimum Preheat Tempertre M *c = ory Prox Maintenance None Maximus Itapass Tanpaatire 6 %e Postal Heat Treatment (QW-107) ‘Type: No PWHT performed PWHTT Tempe Nene © PWHT Holding Time: None be ee Fist Proce naw Type Senntantomatie Filler Metals (QW-404) Electrical Charactersts (QW-409) AWS Clason: R00 ‘Curent Typeand Polar DCEP (reverse SFA Spesfcaion: 59 Eo. n Transfer Mode Simy a ANo.or Chemical omposition ‘Welding Details Filler Metal Product Fonm: Tae Sa Filler Metal Size (mm 1 : ‘Supplemental Filler Mea: None Amperage Use: Weld Deposit't (mmm) 5 Voltage Used Pass Greater Than 13.0 ma Ne ‘Travel Speed (mm/min}: 150-200 : = Positions. (QW-105) ‘Max, Heat Input (Simm) NR. Position of Joint, 1G -Fuat Technique (QW-410) Weld Progression: NA ‘Thermal Processes No Gus (QW-108) Swinger or Weave Bead: Singer and weave bead Shielding! OO%ARTSWHE25%COX {___19__L/min_ Multiple / Single Pas (per side) ‘Single pass Backing: None Lin Trailing None ini ‘Aaa Tayerts) Filler Met ‘Current Travel Speed and/or “AWS Sie Type and ‘Amperage | Voltage Range Passfes)_| Process Classification (om) Polarity Range Range (oon RoovFinal_| GMAW. ER3O9L. 1 DGEP (rew 150-160 22.25 190 After BG | GMAW Final__| GMAW. ER3051. 1 DOEP (re 140-150 1826 200 E17 a= FarmKoch-Glitsch LP Procedure Qualification Record (PQR) PORNo: 61 Page 2of2 Tensile Test (QW-150) ‘Width Thickness ‘Area ‘Utkimaie Total | Ultimate Unit Failure Type Specimen No. ‘anm) um (mm?) Load (SN) Stress (MPa) and Location 1 2050 5.53 13, 55000 ABS. Ductile -DM. TI 20.50 543 HL $5250 496.32 Ductile -BM ‘Guided Bond Tests (QW-160) [Type and Figure No, Result ‘Type and Figure No. Result ‘QW462. a) Faoe bond Acceptable ‘QW.462.3(a) Root bond Acceptable QW=162 Ha) Fave bend ‘Accepiable (QW 462 3(a)Root bond ‘Acceptable Hardness Test - Viekers hardness Location Readings SAI, Type SEM | 187 ind 185, 185 186 185 BA200, Type d0SHAZ [ms [m7 | ms [9 [on 219 Weld metal mm | mm | 20 | om | oma ‘Visual Esamination: Satisfactory ‘Welder’s Name: Div, Sikander Tah i Tei Sa LD: W3]____ Stump Nos ws} POR was done and welding of coupon was witnessed by:_Mr. Hitesh Bhavsar (BVIL - Surveyor) ‘Test conducted by: Met Heat Engineering Pvt.Ltd. Laboratory test numbers : 220-YQ/2013 & 226-YQ/2012 Lab Test Nos_As per below 2262013 Asst. Manager QA QA- Assistant Manager Dar E17 a= Farm315.317 SakardaDhadara Road. Mos, Tal Savi, Baro-391780 Welding Procedure Specification (WPS) WPS No. 07 Date: 13-02-2013 Rev. Nos 02 Date: 13.02-2013 Page | of 2 Supporting PQR(s) 07: Welding Provess(es)/ Type(s) () SMAW / Manual ‘Joint Design (QW402) it Koch Chemical Techndogy Group India Pvt Li Weld Type:___Groove and fillet welds Joint Type Backing Root Opening | Groove Angle | Root Face | Groove Radius Sinale-V groove ‘Gouge & hack welded 3mmMas | S0deg min 2am Ma Single bevel Gouged & back welded ‘Simm Mex | 45 deg in 2m Max Deuble-V groove ‘Gouged & back welded 3mm Mas | S0deg min 2am Max Pehle evel ‘Gouged & hack welded SmmMax | 45 ea mi anm Ma ‘Square groove ‘Gouged & hack welded 3mm Max ‘Square groove ‘joint ~ Fillet Welds _All filet sizeson all base metal thicknesses and all diameters (QW-4S1.4) Retwiners None ‘Complete Joint penetraicn welds welded ifom one side will uilizea GTAW process for root pas. Full penetration welds that do not uilize a GTAW root pass will require back gouging. and welding [WELD JOINT DESCRIPTIONS SHOWN ARE NOT INCLUSIVE OF ALL THOSE FOUND ON A JOB, WELD JOINT DESIGN REFERENCE IN A} ENGINFERING SPPCIFICATION OR A DESIGN DRAWING SIIAL. TAKE PRECEDENCE OVER WELD JOTNTS SHOWN IN THIS WPS, Base Metals (QW-403) PNo__8 Group No.1 Thieiness Range: __1.5 mm to 12.0 mm to PNo 8 Group No.1 Preheat (QW-406) Postweld Teat Treatment (QW-407) Minimum Preheat Temperature: 10 oc PWHT Typo:_No PWHT will be performed Maximum Interpass Temperature 1 °c PWHT Tempsrature ‘None c Preheat Maintenance None PWHT Holding Time: None Minimum preheating Tomporatare shall be mainian daring, taking ‘henna cutting and welding operation Inia and Intepass Cleaning: With stainless sel wire Brshlgrnding clean | inch(2Smm) on both ides of weld join, f posible Method of Back Gouging: By grinding Back gouged to sound weld. meta Use sluming or silicon carbide whee! for grinding and stainless sel wire Brush for claning that is unused previously on carbon or Low alloy stel When welding is completd,romove all pater, slag andor projection We certify thatthe statements in this record are comes and thatthe test welds were prepared, welded, and tested in accordance with the requtoments of Section IX of the ASME Cove, Prepared By [0.0.0 20 Asst, Mamiger QAKoch Chemical Teehncogy Group India Pet. Lid Welding Procedure Specification (WPS) WPS No.7 Rev. No, 02 Page 20f2 First Process: SMAW Type: Manual Filler Metal (QW-404) Weld Deposit Limits 120 mm maximum No Pass Greater Than 130 mm Allowed AWS Classification Op. Note Table-1 SFA Specification; __ 5.4 Eo, 3 ‘AnNo or Chemical Composition a Technique (QW-410) AllPositions Stringer or Weave Bead: Stringorand weave bead Weld Prosression Vertical up Peening None Blectrial Characteristics (QW-409) Multiple Sal Pass (pa sie: ‘Single or maltpase (Current Type and Polarity: DCEP (reverse) Max. Heat Input Jim): None First Process Welding Parameters Tayers) Filler Metal ‘Current Travel Speed andor AWS Size Type and ‘Ampere Voltage Range Pasa(es) Classification (am) Polaity Range Range (mini ‘Any ‘Opt. Note Table-1 2s DCEP rovers) 65-70 WR ‘Var A ‘Opt. Note Tables Bis DCEP (reverse) 30-120 WR Vr. Any (Opt. Note Table- 40 DCEP (reverse] 10-160, WR Var Notes Material condition: Welding shall not be performed when the matealsurice is wet oF damp. Work must be fe Tim oxides, dr, oil and rnoisture, No supplementary filler meta, alloying elements, retuiners or consumable inserts used with this procedure No peoning will be done by this process Weld Maps are submitted with equipment drawings specilsing where this WTS will beapplie, Refer tothe supplied fille metal fr jonttypes and weld timation ait willbe applied to the equipment for the order. ‘Tablet: por ASME Section IX QW-404.4 and QW-404.5 he folloing filler base maal application will be allowed Filler Metal Base Metal Filler Metal Base Metal SORTA 304 E3081. Soul 30st Soatt EMOESIOL 316 Bi6 iat. ESITESITL 37 BTL 371. EM 321 M7 MTwe Koch Chemical Teehncogy Group india Pet. Ltd 315.317 Sakarda Bhadarva Road, Mosi, Tal Savi, Baroda-391780 Procedure Qualification Record (POR) PORNo, 07 Date 07.08.2001 WS No: 07 Pare 1 of2 Welding roceafa)/ Tipe) A) SMAW [anual “Join Design (QNW-402) Base Metals (QW=13) Wield Type Grove weld SpeicatonTspe and Grade Groowe Type ale-V grove A240, Type 316 to _SA2U0, Type 316L Decking Tksgoued and bck veld PNo-_8— GrupNo lL. to PoE GeupNoa Root Opsangs 132mm — RoetTace 051 ny This Gam) 6 Groove Angle: 610° Peat (QW-196 Minimum PreeatTempoatre x oa Preeat Maintenance Mowe be Maximum Interpass Temperature: 175 °c a7 Poste Tat Treatment (QW-107) Type ‘No PWHT perfomed PAH Tempore None c + POITT Heda Tine None he wal SINGLE VEE GROOVE Fist Process Sara Tore Vianoal Filler Metals (QW-404) Flectrical Characteristics (QW-409) AWS Clasifcaton Curent Type and Poa DCEP even SEA Specicaion. 3 Welding Details ‘No. or Chemie Conposton Filer Metal Size(mm) _2 Fille Meal Trae Name NR Amperage Used 3520 Weld Depot Com). 6 Vote Uses 3638 | Pass Greater Than 13.0 Ye Travel Speed (amin 135 Positions (QW=105) Technique (QW-0) Poston of in 1G-at Stinger Weave Dod Siringr aad ld Posenson MA Malte” Single Pas (pa) MalasKoch Chemical Teehncogy Group India Pet. Lid PQRNo. 07 Page 20f2 ‘Tensile Test (QW-180; Width] Thickness ‘Area ‘Ulimate Total Failure Type Sposimen No, (cum um) (oui Lod and Location TL 2140 550 126 591565 ase metal m2 21.00 583 i s1207, 38. Base metal Guided Bend Tests (QW-160) Type and Figure Na Rest ‘Type ard Figure No Rest QW. Ha) Face bend ‘ecepiable [QW-462 3a) Root bend ‘Acceptable (QW=162. (a) Face bend. ‘Acceptable ‘QW-162.3a) Root bend ‘Acepiable iardness Test - Vickers hardness Location SAW, Type GL BM [170 168 SA-200, Type 3161 HAZ | 180. 178 ‘Weld meta 218 218 Visual Esamination: Satisfactory Welders Name: Dhavesh Chanda (iD: WT Stamp No=_W3 'PQR was done and welding of coupon was witnessed by:_Kaushik Sha “Test conducted by:_ Met Heat Engincering Pt Ltd Lab Test No _As per below Laboratory test mamber: 152PA/2001 & 33-WO-2006 Prepared By [OQ 0.001 Asst Mamger QA, Tae Sawe Koch Chemical Teehncogy Group india Pet. Ltd 315.317 Sakarda Bhadarva Road, Mosi, Tal Savi, Baroda-391780 Procedure Qualification Record (POR) PORNo, 65 Date 02022813 WPS No: 07 Pare 1 of2 Welding ioceafea)/ Tipe) A) SMAW [Manual “Join Design (QNW-402) Base Metals (QW=13) Wield Type Grove weld Speicaton Tse and Grade Groowe Type al-V grows A240, Type 30H to _SA2W0, Typ 30 Backing Open but no Hak vl PNo._8— GrupNo lL. to PoE GoupNoa Root Opsaings 1a nm Root ace 1 Trikes (nm) 6 Groove Angle: 617° Peat (QW-196 Minimum Preeat Tempest oa sieve ange Preeat Maintenance Mone Maximum Introes Temperate se «x Yy ostweld eat Treatment (QW.407) ' ' Tope No PWHIT performed PAH Tempore None c iT POITT Heda Tine None he non csenra “1 TL peoerae hex o.iebTsoUNOWELDMETAL REWELD Fist Process sara Tore Vianoal Filler Metals (QW-404) Flectrical Characteristics (QW-409) AWS Clasifcaton ea Curent Type and Poa DCEP even SEA Specicaion. 3 TN. Welding Details ‘No. or Chemie Conposton Filer Meal Size(mm) _24 3s Fille Meal Trae Name NR Amperage Used 7080 | — 110420 Wel Depot (nm) 6 Vote Uses 22.26 | 2428 Pass Greater Than 13.0 Ye Travel Speed (mini 130 12S Positions (QW=105) Max Het Inet Jinn) NR Poston aint 1G Tat Technique (QW-0) Wild Posenson MA Therma Troceses No Stingeror Wenve sak Singer and weve bad Mull Single as (pa SIS) Malligass Aaitonal Welding Parameters Tae er Meal Caan Trae ped andr AWS Tie Tyoemd | Ampoogs | Valge «| Range Pastes) | proces | clasifenion | nm) Palais ange | Range | coin Rost | SAW TRL 2 | Deep revensy [70.80 2226 1 Tt SMAW 130s BAS] DCEP (eere) | tla] 2428, 15 ani | SMA Ee 315 | DCEP (evens) | 10120 | 2428 1s ‘Aer BO_[~ SMAW | SMAW Tu, 3= | DeeP evens) | _ 030 | 208 roKoch Chemical Teehncogy Group India Pet. Lid PQRNo. 68 Page 20f2 ‘Tensile Test (QW-180; Width] Thickness ‘Area ‘Ulimate Toal | Uimate Unit Talla Type Sposimen No, (cum os (ni ood 35 (MPa and Location TL 2020 569 11494 79500 6167 Ductile» BM m2 2000 S54 1.80 7300 o1das Ducfle- BML Guided Bend Tests (QW-160) Type and Figure Na Rest ‘Type ard Figure No Rest (QW. Ha) Fase bend ‘ecepiable [QW-462 3a) Root bend ‘Acceptable (QW=162. (a) Face bend. ‘Acceptable ‘QW-162.3a) Root bend ‘Acepiable iardness Test - Vickers hardness Location Readings SABO, Type 3041 BM | 191 10 [tae [tas] ier [ine $A-240, Type 3041 HAZ | 206 [308 [03 | 02 | 308 | 202 ‘Weld meta 23g [240 [aur | 236238 ‘Visual amination: Satitsfactory IGC Test as per ASTM A2@2 Practice “R": Asceptable Ferrite Content Teat hy Ferritaseope ‘Aj Weld metal B) HAZ 06 (©) Parental: 0.69% 19 O75" Welders Nome: Nai, DR. UD: Wu Stamp No _WI2 'PQR was done and welding of coupon was witnessed by:_Me- Rupen Panchal (BVIL-Survevo “Test conducted by:_Met Heat Engineering Pt Lid Lab Test No _As per below Laboratory Test Numbers: 154-YG'2013, 160-YG2013; 1SSLY-2013 & 1S7-LX2013, Prepared By: (OO. BARDOY. Asst Mamger QA Tae Sa315.317 SakardaDhadara Road. Mos, Tal Savi, Baro-391780 Welding Procedure Specification (WPS) WPS No. 08 Date: 07.05.2001 Rev. No 02 Date 01-03-2013 Page | of 2 Supporting PQR(sy 08 3 Welding Process(es)/ Type(s) _() GTAW/ Manual ‘Joint Design (QW402) it Koch Chemical Techndogy Group India Pvt Li Weld Type:___Groove and fillet welds Joint Type Backing Root Opening | Groove Angle | Root Face | Groove Radius Siuale-V groove ‘Gouge & hack welded Sim mas 0 deg nin 2m Double-V groove Gounod & hack welded Simm max 50 deg in 2mm as Sinale-berel move ‘Gouged & back welded Sim ma 4Sdeg min 2 Daublo-hovel groove ‘Gouged & hock weldod 3m max 45 dea min 2 na ‘Square groove Gouged & hosk welded Sum max ‘Square groove ‘Tloint —_ Fillet Welds _All filet sizeson all base metal thicknesses and all diameters(QW-451.4) Retwiners None Allcomplet joint penetration, requiring double sided welding shal be grou or gouged fo sound weld metal prior to welding the revere side \WELD JOINT DESCRIPTIONS SHOWN ARE NOT INCLUSIVE OF ALL THOSE FOUND ON A JOB, WELD JOINT DESIGN REFERENCE IN A} ENGINFERING SPPCIFICATION OR A DESIGN DRAWING SIIAL. TAKE PRECEDENCE OVER WELD JOTNTS SHOWN IN THIS WPS, Base Metals (QW-403) PNo__8 Group No.1 Thieiness Range: __1.5 mm to 12.0 mm to PNo 8 Group No.1 Preheat (QW-406) Postweld Heat Treatment (QW-407) Minimum Preheat Temperature: 10 oc PWHT Typo:_No PWHT will be performed Maximum Intrpass Temperature 15 °c PWHT Temperature None °C Picheat Maintenance None PWHT Holding Time ‘None Minimum preheating iomporatore shall be maintain ing, tang ‘henna eating and welding operation Tnlial and Interpass Clearing: _with wire trush and/or grinding os aquired Method of Back Gouging: By grinding, ground or gaugod to sound weld metal Initial Cleaning:With wire brush or grinding clean 25 mm on both the sides of wel joint peor to welding, as required Inter pass cleaning:By srining or wire brush sea ll oxide, slag and ther Forsign particle alr every inter pas welling required Use aluntina or sean carbide whoo! fo gvinding and stainless stel wire Bh Tor sfnning thats un used previously on ean or low alloy stel ‘When welding is complet, romove all pater, slag andor projection ‘We cert thatthe statements in this record are comeet and thatthe fest welds were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME Code Prepared By: [Q,0. 01.03-2013 Asst. Manager QA Tae SaKoch Chemical Teehncogy Group India Pet. Lid Welding Procedure Specification (WPS) WPS No. 08: Rev. No, 02 Page 20f2 First Process: GTAW Type: Manual Filler Metal (QW-404) Weld Deposit Limits 120mm maximum AWS Classification (Opt Note Tablo-1 SFA Specification; __ 5.9 Eo, 6 ‘AN, or Chemical Composition 8 Filler Metal Prodet Form Bae (Solid) Consumahle Insert None GTAW Flux None Pesition (QW-405) Technique (QW-410) Position of Joint, All Positions Stringer or Weave Bead: Stringorand weave bead Weld Progression Vertical up Nozale | Gas Cup Size: 9 Sow 16mm Gas (QW-408) Peening None Shiolding 9.996% Argon 12__Limnin Multiple Single Pass (par sd Single or malas Backing: None = Lin Trailing: None oe Blectrieal Characteristics (QW-409) (Current Type and Polarity: DCEN (straight) Palsed Current Allowed Tungsten Type\_EWTh S Max. Heat Input Jim) None ize 2am High frequen creat willbe used for starting the re fo all GTAW proces. Plsting current may be used for ths process, ifllowed by customer. First Process Welding Parameters Layers) Filler Metal ‘Current Travel Speed andor AWS Sire Type and “Tampere Voltage Range Passos Classification oom) Polarity Range Range {vin rr ‘Opt Note Table=L Ls DGEN (stright 70-150) aE Var ‘Any ‘Opt Note Tublexl 2a CEN (stiaht) 30-180) ait Var. ‘Any ‘Opt Note Table=L 32 DCEN (stright) | 130275 ne Var. ‘Any ‘Opt Note Table= as DCEN (straight) [200-375 alt Var. Notes Materialeondition: Welding shall not be performed when the mateialsurice is wet oF damp. Work must Be Tro Tem oxides, dr, oil and Autogenous welding is not allowed Filler metal isoquired Tor this wolding process Shielding gases used in welding processes mectindustry equiements for welding gaspurity and moisture content. (Requirements for welding ‘585 with biahor parity and lover moisture content 2an be aecommodatod by special roquest, [No supplementary filler metal, alloying elements retainers or consumable inserts used with this procedure No peoning will be done by this process ‘Weld Mape ate submitted with equipment drawings sposfving where this WPS and weld iaformation ait willbe applied to the equipment for the order. ‘beapplied, Refer tothe supe filler metal fr jointtypes ‘Tablet: por ASME Section 1X QW-404.4 and QW-4045 he following filler base metal application will be allowed Filler Metal Base Metal Tiller Metal Base Metal ERWRFR RT 30 ERSOSL. our, ER3OSIT Soar ERSISERSI6 36 ERSIGt Sie ERSITERSITL 37 ERSIL 3 ERS 21 ERM MT