Hydraulic Mining Shovel

6040AC (e-drive) with CAMP/SIL and BCS4

08. Attachment Functions - FS

Dixio Torrez - 2014

Main Control Valves Service Training

Anti
Cavitation
Valves

Secondary
Relief
Valves

2
Main Control Valves Service Training

3
Main Control Valves Service Training

1 2 3 4 5 6 7 8
Clam Bucket Stick Boom Reserve Boom Reserve Bucket
Close Fill Power In Up Up Fill

9 10 11 12 13 14 15 16
Clam Buckett Stick Boom Reserve Reserve Stick Bucket
Open Empty Out Power Out
Down

4
Servo System Service
ServiceTraining
Training

1 2 3 4 5 6 7 8
BH Bucket fill Bucket BH empty Mono BH lower Float Valve Boom Mono BH hoist Stick BH in Swing right BH Swing left BH
FS Bucket (curl in) Bucket FS (curl out) BoomFS lower Float Valve Boom Boom FS hoist Stick FS in Swing right FS Swing left FS
Piston Side BH Rod Side BH Rod Side BH Float Valve BH Piston Side BH Piston Side BH Bal. Valve BH Y1 Bal. Valve BH Y2
Piston Side FS Rod Side FS Rod Side FS Float Valve FS Piston Side FS Rod Side FS Bal. Valve FS Y1 Bal. Valve FS Y2
-2Y1 -2Y2 -2Y3 -2Y4 -2Y5 -2Y6 -2Y16 -2Y15

-2Y1 -2Y2 -2Y3 -2Y4 -2Y5 -2Y6 -2Y16 -2Y15

-2Y161

-2Y9 -2Y10 -2Y11 -2Y12 -2Y13 -2Y14 -2Y7 -2Y8

1 2 3 4 5 6 7 8
BH no Function BH no Function Travel right reverse Travel right foward Travel left reverse Travel left forward BH no Function Stick BH out
FS Clam open FS Clam close Stick FS Float Valve Stick FS out
BH no Function BH no Function Travel Valve Travel Valve Travel Valve Travel Valve BH no Function Rod Side BH
Rod Side FS Piston Side FS Float Valve FS Piston Side FS.
-2Y9 -2Y10 -2Y11 -2Y12 -2Y13 -2Y14 -2Y7 -2Y8

5
Servo Block Connections – Hydraulic Side Service Training

Travel Direction View on Hydraulic Side

Face Shovel Version

Swing Swing Stick in Boom Boom Boom Bucket Bucket

Left Right Rod Side Piston Side Float Valve Rod Side Rod Side Piston Side

-2Y15 -2Y16 -2Y6 -2Y5 -2Y4 -2Y3 -2Y2 -2Y1

Stick out Stick Travel Travel Travel Travel Clam Clam

Piston Side Float Valve Left Fwd. Left Rev. Right Fwd. Right Rev. Piston Side Rod Side

-2Y8 -2Y7 -2Y14 -2Y13 -2Y12 -2Y11 -2Y10 -2Y9

6
Working System Supply Service Training

P4
P3
P2
P1

7
Working System Supply Service Training

P1
P2

P3

P4

8
Working System Supply Service Training

P1

P2

P3
P4

9
Proportional Valves Service Training

1 2 3 4 5 6 7 8
BH Bucket fill Bucket BH empty Mono BH lower Float Valve Boom Mono BH hoist Stick BH in Swing right BH Swing left BH
FS Bucket (curl in) Bucket FS (curl out) BoomFS lower Float Valve Boom Boom FS hoist Stick FS in Swing right FS Swing left FS
Piston Side BH Rod Side BH Rod Side BH Float Valve BH Piston Side BH Piston Side BH Bal. Valve BH Y1 Bal. Valve BH Y2
Piston Side FS Rod Side FS Rod Side FS Float Valve FS Piston Side FS Rod Side FS Bal. Valve FS Y1 Bal. Valve FS Y2
-2Y1 -2Y2 -2Y3 -2Y4 -2Y5 -2Y6 -2Y16 -2Y15

-2Y161

-2Y1 -2Y2 -2Y3 -2Y4 -2Y5 -2Y6 -2Y16 -2Y15

-2Y9 -2Y10 -2Y11 -2Y12 -2Y13 -2Y14 -2Y7 -2Y8

1 2 3 4 5 6 7 8
BH no Function BH no Function Travel right reverse Travel right foward Travel left reverse Travel left forward BH no Function Stick BH out
FS Clam open FS Clam close Stick FS Float Valve Stick FS out
BH no Function BH no Function Travel Valve Travel Valve Travel Valve Travel Valve BH no Function Rod Side BH
Rod Side FS Piston Side FS Float Valve FS Piston Side FS.
-2Y9 -2Y10 -2Y11 -2Y12 -2Y13 -2Y14 -2Y7 -2Y8

10
Servo for Attchment Systems – Boom Up Service Training

11
Condition: Boom Up Service Training

12
Condition: Boom Up Service Training

13
Condition: Boom Down Service Training

14
Boom Down (Float Valve) Service Training

15
Boom Down (Boom Float Valve) Service Training

TO TANK

Tank

35 bar Servo

16
Float Valves Service Training

Spool

Centring Spring

17
Attachment Hydraulics Service Training

P1
T

P2
T

P3

P4
18
Notes: Service Training

19
More Information? Service Training

Hey Fellows,

Please find more Information

in the Technical Handbook!

Chapter 8.5.4: Working Functions

20