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MCH Control Handle Addition or Replacement of Parts
MCH Control Handle Addition or Replacement of Parts
4. Remove switch side plate. SEE WARNING 2 below. Check for free handle move-
NOTE: On friction-held handles, take precautions to ment in both directions. If it does not function, readjust
prevent the loss of the detent spring and ball. the side plate and recheck until it works properly.
CAM
ASSEMBLY RADIUS
#2
#1
SWITCH
BODY
COMMON
NORMALLY CLOSED
1323 NORMALLY OPEN 1326
NO. 1 NO. 2
1 3 1 3 4 6
2 2 5
+ A B — + A B —
(2) (3)
1324 1325
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REPLACING POTENTIOMETER
1. Identify and record wire positions on switches and the “+” lead from the meter to potentiometer terminal #2.
potentiometer. Divide the original voltage by 2. Turn the #1 potentiometer
shaft until the meter reads that value. Tighten setscrew on
2. Remove wires and switches from potentiometer. spur gear. Move the “+” lead from the meter to “A” on the
terminal strip, and the “-” from the meter to “B” on the terminal
3. Remove cam assembly. strip. Rotate the #2 potentiometer shaft until the meter reads
0±.1 volts. Tighten setscrew on spur gear. Move handle to
4. Remove switch side plate. full stroke in each direction, noting voltages. If the full stroke
NOTE: On friction-held handles, take precautions to voltages are not within 10% of each other, loosen setscrew
prevent the loss of the detent spring and ball. on potentiometer #1, rotate the shaft slightly, tighten the
setscrew, and renull potentiometer #2. Repeat if necessary.
5. Remove spur gear. If a jumper wire was used between “+” and potentiometer
terminal #1, remove it.
6. Remove potentiometer.
If the handle is a uni-directional device, null the
7. Install new potentiometer. (Do not tighten.) potentiometer using the following method (see Single
Potentiometer Terminal).
8. Install spur gear. (Do not tighten.)
Rotate the handle full clockwise when viewed from the
9. Adjust gear mesh by sliding potentiometer toward gear potentiometer side. If the handle has an end off switch,
segment to obtain minimum backlash. jumper from the “+” on the terminal strip to potentiometer
terminal #3. Connect the power lead from the machine to the
10. Tighten potentiometer. “+” terminal, and the ground lead from the machine to the
“-” terminal. Using a voltmeter, connect the “+” from the
11. SEE WARNING1 below. Rewire potentiometer and meter to potentiometer terminal #2, and the “-” from the meter
switches to original positions. to the “-” on the terminal strip. Rotate the potentiometer shaft
slowly to decrease the voltage. When the meter reads
12. If the control handle has (2) switches and there is a 0 +.2/-.0 volts, tighten setscrew on spur gear. Recheck reading.
resistor in line with the common terminal of the #2 Repeat procedure if necessary. If a jumper wire was used
switch, disconnect the common lead. (See Location of between “+” and potentiometer terminal #3, remove it.
#2 Switch.)
14. If the common lead from switch #2 was removed,
13. SEE WARNING 2 below. Electrically null potentiometer. reconnect it. (See Location of #2 Switch.)
If the handle is a bi-directional device with a single 15. Replace detent spring and ball.
potentiometer, null the potentiometer using the following
method (see Single Potentiometer Terminal). 16. SEE WARNINGS 3 AND 4 below. Replace switch side
plate.
Place the handle in the center or detented position. If the
handle has a center off switch, connect a jumper wire from “+” 17. Adjust switches. (See Installing New Center Switch and
on the terminal strip to potentiometer terminal #1. Connect Installing New Auxiliary Switch.)
the power lead from the machine to “+” on the terminal strip
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and the ground lead from the machine to “-” on the terminal
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strip. Using a voltmeter, connect the “+” on the meter to the
WARNING
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“A” on the terminal strip, and the “-” on the meter to “B” on 1. Failure to replace wires or electrical components to
terminal strip. Rotate the potentiometer until the meter reads their original positions may result in an electrical failure
0±.1 volts. Tighten setscrew on spur gear. Recheck the which could burn out the handle or valve, or cause the
value at the center position. If not in specification, repeat the function to be reversed from its original action, or in the
nulling procedure. If a jumper wire was used between elimination or bypassing of a function.
potentiometer terminal #1 and “+”, remove it.
2. Failure to null potentiometer may result in an uneven
If the handle is a bi-directional device with dual output in each direction. The machine function con-
potentiometers, null the potentiometers using the trolled by the handle may be faster in one direction
following method (see Dual Potentiometer Terminal). than in the other.
Place the handle in the center or detented position. If the 3. Failure to calibrate the center lock function may result
handle has a center off switch, connect a jumper wire from “+” in the handle passing through the center position
on the terminal strip to potentiometer terminal #1. Connect without locking.
power from the machine to “+” on the terminal strip, and
ground from the machine to “-” on the terminal strip. Using 4. Failure to ensure free handle movement in both direc-
a voltmeter, connect “+” to potentiometer terminal #1 and “- tions may result in limited movement in one direction,
” to potentiometer terminal #3, and read the voltage. Move or (if spring returned) may cause the handle to stick in
one direction.
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REPLACING CENTER SPRING
1. Remove snap ring. 6. Replace bushing.
REPLACING BRAKES
1. Remove snap ring.
5. Tighten nut and screw (2) full turns after initial contact.
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ITEM PART ITEM PART
NUMBER NUMBER DESCRIPTION NUMBER NUMBER DESCRIPTION
1 K00566 Knob Round 1 3/8 Dia. 34 K21567 Switch Actuator
2 K00564 Handle Standard 35 K08357 Boot Sealing Actuator
3 K22078 Boot 36 K08358 Boot Retaining Ring
4 K21549 Screw Metric, M5-13 37 K21580 Handle (2 Halves)
5 K00776 Plastic Case Fastener 38 K08359 Nut Hex Metric M4
6 K00559 Gasket Case Seal 39 K08361 Screw Socket Head Metric M4x10
REPLACEMENT PARTS
7 K00754 Plastic Case Without Adj. Holes, 1 Wire Exit Hole 40 K06073 Screw 2-56 x 9/16 (subminiture mounting)
8 K00755 Plastic Case Without Adj. 3 Holes, 1 Wire Exit Hole 41 K00904 Spacer (subminiture mounting)
9 K00557 Leadwire Strain Relief 42 K00902 Nut Plate (subminiture mounting)
10 K03220 Switch and Top Knob Assembly 43 K01300 Switch Micro Subminature (not shown)
11 K00387 Setscrew 4-40 x 1/8 cup point 44 Switch Plate Assembly
12 K28194 Knob Bottom 45 K04821 Ball ss 0.219 dia.
13 K01263 3/18-16 Jam Nut 46 K00387 Set Screw 6-32 x 3/16 Cup Point
14 K21550 Screw Metric Tread Forming M5-16 47 K00544 Cover (top aluminum die cast plate)
15 K00558 Gasket Buna 48 K04820 Spring Detent
5
16 K02992 Case Assembly Surface Mount 49 Potentiometer Plate Assembly
17 K00562 Collar Boot Retaining 50 K00570 Spur Gear (fits 0.250 dia. shaft)
18 K04459 Cap 51 K00569 Spur Gear (fits 0.125 dia. shaft)
19 K00899 Label 52 K06276 Screw Pan Head 4-40 x 5/16
20 K00616 Spring Center Lock 53 K07220 Screw Thread Forming Metric
21 K03545 Handle Center Lock Tube Assy 54 K00821 Nut Locking 10-32
22 K00635 Boot 55 K02982 Brake Assembly
23 K00636 Plate Top Mount 56 K07213 Retainer Ring
24 K00653 Gasket Neo. Foam 57 Gear Segment Assembly
25 K07194 Setscrew Metric Cup Point M4-5.0 58 K01529 Spring Compression
26 Cam Assembly 59 K04556 Screw Socket Head 10-32 x 1 3/4
27 K00805 Speed Nut 4-40 (V3 mounting) 60 K00567 Bushing Inner Plastic
28 K01445 Screw 4-40 x 5/8 (V3 mounting) 61 K00551 Spring
29 K00548 Switch Micro V3 62 K00568 Bushing Outer Plastic
30 Cable Assembly 63 K00574 Washer Flat Nylon
31 K08355 Switch Micro V3-115 64 K04589 Washer Flat St.
32 K08689 Tape 2-Sided Foam 65 K22038 Hollow Shaft without Welded Nut
33 K08360 Screw Socket Head Metric M4x30 66 K21715 Hollow Shaft with Welded Nut
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REPLACEMENT PARTS (continued)
1 10
11
2
12 13
3 65
4 14
6 15
5
16
7 8
17
1707A 1710B
20
33 34
35
21
22 36
32
18 37
8 31
19
A 23 24
2
T
F 25
R 38 39
26
A
VIEW A-A
27 28
29 30
1719B 1709B
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REPLACEMENT PARTS (continued)
47 56
26 55 57
58
48 54
25
45
59
49
28 53
29 43
27
40 50 51
41 46 49
44
42 1713A
52
1712A 1714A
60 57
26 47 61 56
53
64
25 62
28
27 63 49
40
41
29
42 43
49
44 52
46 50 51
1715B 1716C 1717C
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