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1 s2.0 S002239131300276X Main
1 s2.0 S002239131300276X Main
Purpose. To evaluate the fatigue resistance, load-to-failure, failure mode, and antagonistic wear of complete molar
computer-aided design and computer-aided manufacturing (CAD/CAM) crowns made of resin nanoceramic (RNC),
feldspathic glass ceramic (FEL), or lithium disilicate (LD) placed with a simplified cementation process.
Material and methods. Forty-five molars received a standardized complete crown preparation and were restored with
CAD/CAM crowns (1.5-mm thickness, n¼15) made of RNC, FEL, and LD. After cementation, the restorations were
submitted to cyclic isometric loading: 200 (5000), 400, 600, 800, 1000, 1200, and 1400 N at a maximum of 30 000
cycles each. Surviving specimens were axially loaded until failure or to a maximum load of 4500 N. The specimens were
analyzed as to failure mode: catastrophic, possibly repairable, and repairable. The groups were compared by using the life
table survival analysis and the t test (a¼.05).
Results. All the specimens survived the fatigue process until the 800-N step. The survival rate of RNC was 80%, LD 93.3%, and
FEL 6.6%. The survival of RNC and LD crowns did not differ from each other but exceeded that of FEL. Postfatigue load-to-
failure test was 2500 N (FEL), 3122 N (RNC), and 3237 N (LD). No catastrophic failure occurred in the fatigue test, whereas
all of the specimens in the load-to-failure test exhibited catastrophic fractures. Crowns made of RNC seemed to generate the
least amount of antagonistic wear.
Conclusions. Posterior crowns made of RNC and LD were not statistically different, and both had significantly higher
fatigue resistance than FEL. All materials survived beyond the normal range of masticatory forces, and all failures were
possibly re-restorable except those in the load-to-failure test. RNC crowns seemed to cause less wear of the antagonist.
(J Prosthet Dent 2014;111:310-317)
Supported by 3M ESPE and Brazilians Federal Agencies for Support (grants CNPq 20092/2011-6, CAPES 3110/2010, and
CAPES 4979/11-7).
a
Graduate student, Department of Restorative Dentistry, Piracicaba School of Dentistry, Campinas State University.
b
Graduate student, Department of Operative Dentistry, Federal University of Santa Catarina.
c
Associate Professor, Department of Restorative Dentistry, Piracicaba School of Dentistry, Campinas State University.
d
Don and Sybil Harrington Professor of Esthetic Dentistry, Restorative Sciences, Ostrow School of Dentistry, University of Southern
California.
Clinical Implications
With a simplified cementation process, resin nanoceramic and
lithium disilicate crowns demonstrated improved fracture properties
than feldspathic glass ceramic crowns. Resin nanoceramic also
demonstrated significant practical advantages, such as less mill
time, less milling bur usage, no need for firing, polishability, ease
of occlusal adjustment, repairability, and wear friendly to
antagonist teeth.
Research into metal-free, tooth- Millable composite resin materials Piracicaba Dental School (Campinas
colored restorations has been stimulated have become popular for use as a CAD/ State University) and the University of
by the increasing demand for esthetics, CAM block because of their mill- Southern California Review Board, 45
combined with the health and environ- ability.1,22,23 Recently, a new class of freshly extracted, sound human maxil-
mental concerns about some metal res- millable resin nanoceramic (RNC) lary molars were collected and stored in
torations. In addition, new and improved blocks (LAVA Ultimate; 3M ESPE) has a solution saturated with thymol. The
options for indirect prosthetic treatments been introduced for use with CAD/ teeth were mounted in a special posi-
have been developed. Computer-aided CAM systems. According to the manu- tioning device with acrylic resin (Pala-
design/computer-assisted manufacture facturer, this material is not a resin or a press; Heraeus Kulzer), with the root
(CAD/CAM) restorations are fueling this pure ceramic. RNC combines the ben- embedded up to 3.0 mm below the
trend. As CAD/CAM gains in popularity, efits of a highly cross-linked resin matrix cementoenamel junction (CEJ).
more machinable versions of esthetic and ceramics. It consists primarily of A standardized tooth preparation
materials have been introduced.1-3 ceramic (60% in volume). The American was applied to all specimens. First, an
In spite of the esthetic appearance, Dental Association has recently broad- axial reduction of 1.5 mm was obtained
color stability, biocompatibility, and ened its definition of porcelain-ceramic with a circular chamfer size of 1.0 mm by
durability1,4-6 of glass ceramic restora- materials (effective January 1, 2013) in following the CEJ and with a conver-
tions, such materials also present some its Current Dental Terminology Code gence angle of 6 degrees between the
disadvantages, including brittleness, for insurance reimbursement, which tooth axis and lateral wall. Second,
susceptibility to fracture, and abrasive allows RNC to be classified as a por- anatomic occlusal reduction was per-
wear of the opposing natural teeth.7-12 celain ceramic. Like composite resins, formed, and the buccal and palatal cusp
Other materials used for indirect RNC is flexible and fracture resistant. tips were maintained at approximately
esthetic restorations are composite However, limited scientific information 4.0 mm from the gingival margin and the
resins.13 Their main advantages include is available regarding its properties. central groove at approximately 2.0 mm
low abrasiveness to antagonist teeth9 The purpose of this study was to from the gingival margin. Care was taken
and a low elastic modulus, which al- evaluate the fatigue resistance, load to to obtain smooth and rounded internal
lows more absorption of functional failure, failure mode, and antagonistic line angles.
stresses through deformation.14 Clinical wear of complete molar CAD/CAM The molars were restored with the
studies have reported that the longevity crowns made with RNC, feldspathic Cerec 3 CAD/CAM system (Sirona
of ceramic restorations is better than glass ceramic, and lithium disilicate. Dental Systems GmbH). All the speci-
that of composite resin crowns.15-18 The thickness was according to the mens were fitted with a crown of stan-
Some disadvantages of composite resin manufacturer’s instructions for each dardized thickness (Fig. 1) with an
remain, such as wear, deterioration of material. The null hypothesis was that average thickness of 1.5 mm at the
surface finish, color instability, and no significant difference would be central groove, a maximum of 2.0 mm
fracture. However, other investigators found with respect to fatigue resistance, at the cusp (measured with a caliper
have reported that the performance of failure mode, or the wear of the after milling and polishing), and stan-
composite resins has exceeded that of antagonist among the 3 materials used dardized occlusal anatomy (third
ceramics.8,11,19-25 Still other reports for complete molar crowns. maxillary molar, Lee Culp Youth data-
have shown that the behavior of teeth base). By using the Crown Master
with ceramic and composite resin MATERIAL AND METHODS Mode and the Design Tools of the
crowns is similar.2,8,26,27 Overall, no Cerec software (Cerec v3.6, Sirona
consensus exists as to the best material Once approval was obtained from Dental Systems), the occlusal surface
for restoring posterior teeth. both the ethical committee of the was moved and rotated to make the
Carvalho et al
312 Volume 111 Issue 4
polishing brush with diamond paste
(Diamond Twist SCL; Premier Dental),
and a buff with a muslin rag wheel.
Each specimen was stored in distilled
water at an ambient temperature for at
least 24 hours after adhesive restoration
placement. Masticatory forces were then
simulated with an artificial mouth by
using closed-loop servo hydraulics (Mini
Bionix II; MTS Systems) for the fatigue
test. Each specimen was placed into the
load chamber and situated with a posi-
tioning device. The masticatory cycle
was simulated by an isometric contrac-
tion (load control) applied through a
10-mm-diameter composite resin sphere
(Filtek Z100; 3M EPSE). Because of
the standardized occlusal anatomy, all
the specimens could be adjusted in the
1 Crown restoration and corresponding measurements and same reproducible position, with the
dimensions.
sphere contacting the mesiobuccal, dis-
tobuccal, and palatal cusps (tripod
cusp tips and the preparation surface acid (IPS Ceramic etching gel; Ivoclar contact). The specimen was submerged
parallel and to align the central groove. Vivadent AG) for 60 seconds (FEL) or 20 in distilled water in the load chamber
Fifteen specimens were milled with glass seconds (LD), rinsed, cleaned in distilled during testing. A cyclic load was applied
ceramic blocks (Vitablocs Mark II; Vita water in an ultrasonic bath for 1 minute at a frequency of 10 Hz, starting with a
Zahnfabrik) (group FEL), another 15 and then silanized (Rely X Ceramic load of 200 N for 5000 cycles (pre-
with glass ceramic blocks (IPS e.max Primer; 3M ESPE) according to the conditioning phase to guarantee pre-
CAD; Ivoclar Vivadent AG) (group LD), manufacturer’s instructions. The RNC dictable positioning of the sphere with
and the final 15 with RNC blocks (Lava crowns were cleaned, airborne-particle the specimen), followed by stages of
Ultimate; 3M ESPE) (group RNC). All abraded with 50 mm aluminum oxide 400, 600, 800, 1000, 1200, and 1400 N
restorations were milled in Endo mode, (Danville), rinsed, and cleaned in distilled at a maximum of 30 000 cycles each.
with the sprue located at the lingual water in an ultrasonic bath for 1 minute. Specimens were loaded until fracture or
surface, and were inspected to detect The teeth also were pretreated before to a maximum of 185 000 cycles. The
possible milling cracks. The crowns cementation. The preparations were number of endured cycles and the
milled with LD blocks required crystal- airborne-particle abraded with 27 mm mode of failure were recorded. After a
lization firing. Thus, after milling, the aluminum oxide, rinsed, and dried. Dual- 2-examiner agreement under an optical
LD crowns were fired in a ceramic polymerizing self-adhesive resin cement microscope, a distinction was made be-
furnace (Austromat 624; DEKEMA (RelyX Unicem 2 Automix; 3M ESPE) was tween fractures above (repairable) or
Dental-Keramiköfen GmbH) according used for the cementation. Cement was below (catastrophic) the CEJ or for
to the manufacturer’s instructions. For applied inside the restoration, and the cohesive fracture or fracture at the
the RNC group, the polishing proce- crown was seated on the tooth with an interface.
dure was performed with a commercial approximate load of 70 N. Excess cement After the fatigue test, the surviving
polishing kit (Dialite, Ultra Polisher; was removed after brief light exposure specimens were axially loaded until
Brasseler); for the FEL group, the (approximately 2 seconds) with a light- failure or to a maximum load of 4500
specimens were glazed with Akzent emitting diode unit (VALO Curing Light, N with a 10-mm composite resin
glaze (Vita Zahnfabrik); and, for the LD Ultradent Products Inc), and each surface sphere. The sphere had the same 3-
group with IPS e.max CAD Cristall/ was then light polymerized for 20 sec- point occlusal contacts as in the fa-
Glaze (Ivoclar Vivadent AG) according onds. All the margins were covered with tigue test. The crosshead speed was 0.5
to the manufacturer’s instructions. an air-blocking barrier (KY Jelly; Johnson mm/min. The maximum postfatigue
Before luting, each crown was seated & Johnson Inc) and additional polymeri- load before failure was recorded in
on its respective tooth to evaluate the zation was performed for 20 seconds per newtons, and mean values were calcu-
marginal fit. The glass ceramic crown surface. The margins were finished and lated per group. After the load tests, the
surfaces were cleaned with a steam polished with a diamond ceramic polisher specimens were analyzed for 1 of the 3
cleaner and etched with 5% hydrofluoric (CeramiPro Dialite; Brasseler USA), a failure modes: repairable tooth fracture
The Journal of Prosthetic Dentistry Carvalho et al
April 2014 313
(cohesive chipping within the material 100
or adhesive failure with fragment but no
loss or damage to underlying tooth 80
structure), possibly repairable (adhesive
Survival %
failure with fragment and minor dam- 60
age, chip, or crack of underlying tooth
structure), or catastrophic tooth-root 40
LD
fracture (below the CEJ) that would RNC
require tooth extraction, or for cohesive 20 FEL
fracture or fracture at the interface.
The life table survival analysis was 0
200 400 600 800 1000 1200 1400
used to compare the fatigue resistance Load (N)
of the 3 groups. At each time interval 2 Life table survival distributions by materials at each load
(defined by each load step), the num- step (n¼15).
ber of specimens that started the in-
terval intact and the number of
Table I. Failure mode during fatigue testing
specimens that fractured during the
interval were counted, which allowed Repairable Possibly Repairable Not Repairable
the calculation of survival probability
Adhesive Adhesive
(%) at each interval. The influence of
the restorative material on the fracture Failure D Failure D
strength (load step at which failure Chip or Deep Chip
occurred) was analyzed by using the Cohesive Adhesive Crack in or Crack in Catastrophic
log-rank test (a¼.05). Differences were Material Failure Failure Dentin Dentin Failure
localized by using pairwise post hoc
comparisons with the same test at a FEL 1 3 1 9 -
significance level of .016 (Bonferroni LD - - 1 - -
correction for 3 comparisons). The RNC - - 1 2 -
postfatigue load-to-failure resistance of
FEL, feldspathic glass ceramic; LD, lithium disilicate; RNC, resin nanoceramic.
the surviving specimens was compared
with the t test (data tested normal with
the Kolmogorov-Smirnov test). For all significantly different (P¼.28). Different FEL groups were barely noticeable once
statistical analyses, the level of signifi- failure modes were observed during the the specimens had been cleaned. In the
cance was set at 95%. The data fatigue test (Table I, Fig. 3A-E), but no LD group, the contact areas could be
were analyzed with statistical software catastrophic failure occurred in the fa- detected because of the delamination
(MedCalc Software). tigue test. Only small subgingival of the glaze material.
delamination fractures and cracks,
RESULTS especially in the FEL group, could be DISCUSSION
observed (10 specimens). Average
During the fatigue test, the FEL postfatigue failure loads were 3237 N The null hypothesis, that no signifi-
specimens started to fail at the 1000-N for LD (14 specimens) and 3122 N for cant difference would be found with
step (Fig. 2). Only one FEL specimen RNC (12 specimens). The t test was respect to fatigue resistance, failure
survived all 185 000 load cycles, but considered to compare the postfatigue mode, or the wear of the antagonist
multiple cracks were visible at the sur- strength of those 2 materials and among the 3 materials used in this
face of the restoration. The same indicated no significant differences study for complete molar crowns was
specimen fractured at 2500 N in the (P¼.339). All the crowns were loaded partially rejected. The results revealed
load-to-failure test. The LD and RNC until catastrophic failure (Table II). an increased fatigue resistance of pos-
crowns that survived the fatigue test did After the fatigue test, the RNC terior crowns made of RNC and LD
not show any evidence of fractures and/ crowns demonstrated less wear at the glass ceramic as opposed to FEL glass
or cracks. The LD (93.3%) and RNC antagonist sphere than the LD or FEL ceramic. RNC crowns also showed less
(80%) groups demonstrated a signifi- crowns. The opposite can be said about wear to the antagonist sphere than LD
cantly higher survival rate after the fa- the materials themselves because well- and FEL crowns. Failure modes, how-
tigue test than the FEL (6.6%) group defined wear facets could be seen at ever, were similar across materials
(P<.001). The survival of the molars the contact with the RNC specimens, (re-restorable after the fatigue test,
restored with LD and RNC was not whereas contact areas in the LD and catastrophic after load-to-failure test).
Carvalho et al
314 Volume 111 Issue 4
3 A, Cohesive failure. B, Adhesive failure. C, Adhesive failure and chip or crack dentin. D, Adhesive failure and deep chip or
crack dentin. E, Catastrophic failure.
The use of complete crown restora- invasive nature and the development of and occlusal veneers.13 Nevertheless, the
tions has significantly decreased as the sustainable noninvasive alternatives, complete crown is still a useful option
first treatment option because of their especially bonded inlays and/or onlays when replacing an existing complete
FEL - - - - 1
LD - - - - 14
RNC - - - - 12
FEL, feldspathic glass ceramic; LD, lithium disilicate; RNC, resin nanoceramic.
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Carvalho et al