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  • Pipe-Laying Proc.

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    Yudi AYusuf
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    1. Microflex pipes are supplied in coils up to 100 meters long and must be transported and stored carefully to prevent damage. 2. For trench depths up to 1 meter, a vertical trench is recommended, and for depths over 1 meter a V-shaped trench is recommended. Excavation works must be carried out according to local authority rules. 3. Pressure testing according to DIN 18867 standards is required before closing the trench, including a preliminary test at 1.5 times operating pressure held for 30 minutes without pressure drop, and a main test at operating pressure held for 2 hours without pressure drop.

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    1. Microflex pipes are supplied in coils up to 100 meters long and must be transported and stored carefully to prevent damage. 2. For trench depths up to 1 meter, a vertical trench is recommended, and for depths over 1 meter a V-shaped trench is recommended. Excavation works must be carried out according to local authority rules. 3. Pressure testing according to DIN 18867 standards is required before closing the trench, including a preliminary test at 1.5 times operating pressure held for 30 minutes without pressure drop, and a main test at operating pressure held for 2 hours without pressure drop.

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    30 views5 pages

    Pipe-Laying Proc.

    Uploaded by

    Yudi AYusuf
    1. Microflex pipes are supplied in coils up to 100 meters long and must be transported and stored carefully to prevent damage. 2. For trench depths up to 1 meter, a vertical trench is recommended, and for depths over 1 meter a V-shaped trench is recommended. Excavation works must be carried out according to local authority rules. 3. Pressure testing according to DIN 18867 standards is required before closing the trench, including a preliminary test at 1.5 times operating pressure held for 30 minutes without pressure drop, and a main test at operating pressure held for 2 hours without pressure drop.

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    © All Rights Reserved
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    of 5

     *OTUBMMBUJPOJOTUSVDUJPOT

    3.1 Transport and storage of Microflex


    Microflex pipelines are supplied in coils with a maximum length of 100 me-
    USFT1JQFFOETBSFTFBMFEXJUIQSPUFDUJWFFOEDBQTBTUPQSFWFOUUIFFOUSZPG
    pollutants.
    In storage, care must be taken to ensure that the PE-Xa carrier pipe is pro-
    tected from sunlight and that no undesirable deformation of the coil is oc-
    curing.
    Pipes must be transported and stored in such a way that sharp objects, like
    stones and tree roots cannot damage them. Pipes must not be dragged
    along the ground. Only nylon or textile straps should be used for fastening
    the coils during transport.

    3.2 Utility trench profile


    6QUPBUSFODIEFQUIPGDN XFSFDPNNFOEEJHHJOHBWFSUJDBMUSFODI
    EFFQFSUIBODNXFSFDPNNFOEB7TIBQFEUSFODI
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    required.
    5IFEFQUIPGUIFUSFODINVTUCFJOBDDPSEBODFXJUIUIFHVJEFMJOFTSFMBUJOH
    to the laying of Microflex pipes.
    A land register plan might be useful to eliminate possible conflicts with exist-
    ing or future utilities and structures.
    After completion of the pipe-laying process, the route can be marked with a
    warning tape. Entry in the land register plan is recommended.

    "55&/5*0/
    .JOJNVNMBZJOHUFNQFSBUVSFGPS.JDSPøFYQJQFT¡$
    1SPöMFTPGVUJMJUZUSFODIFT
    Dimensioning chart in mm.
    #BDLöMM
    Particular attention must be paid to ground frost depth.
    2 Route warning tape
    %WBMVFTCFUXFFOCSBDLFUTSFGFSUPBOBVUIPSJ[FEBYMFMPBEPG5
    4BOEöMM
    4 Sandbed
    5 Microflex pipe

    1SPöMFPGUSFODIGPS.JDSPøFYUXJOQJQF %60

    RA A B C D b t* Excavation 4BOEöMM
    mm mm mm mm mm mm mm m3/m m3/m
    jacket Ø width depth approx approx
    250 
    125 150 100 150  0,27 0,17
    
     

    250 
      100 150 520   0,22
    
     

    250 700
    200  100 150  0,39 0,25
    
     

    1SPöMFPGUSFODIGPS.JDSPøFYTJOHMFQJQFT Y6/0
    
    without underground connection

    RA A B C D b t* Excavation 4BOEöMM
    mm mm mm mm mm mm mm m3/m m3/m
    jacket Ø width depth approx approx
    250 575
    75 150 100 150 550 0,32 0,20
    
     

    250 590
    90 150 100 150    0,22
    
     

    250 
    125 150 100 150     
    
     

    250 
      100 150  0,51 0,32
    
    

    250 700
    200  100 150     
    
    

    1SPöMFPGUSFODIGPS.JDSPøFYTJOHMFQJQFT Y6/0
    
    with underground connection

    RA A B C D b t* Excavation 4BOEöMM
    mm mm mm mm mm mm mm m3/m m3/m
    jacket Ø width depth approx approx
    250 
    300 150 100 150 900 0,72  
    
     

    -PBEJOHVQUP4-8BDDPSEJOHUP%*/XIFODPWFSFEBUNJOJNVNNN
    5IFTUBUJDDBMDVMBUJPOTPGCVSJFEQJQFTBSFBDDPSEJOHUP"57%78,"
    3.3 Pressure test
    1SFTTVSFUFTUBDDPSEJOHUP%*/1BSU
    5IFQSFTTVSFUFTUQSPDFEVSFJTPCMJHBUPSZCFGPSFDMPTJOHUIFUSFODI

    1. Pressure tests constitute contractually agreed auxiliary work essential to the accomplishment
    of the contract and also form part of the contractor’s performance without being stated in the
    performance specification. Prior to concealing, fill the finished pipework with water, taking care
    UPBWPJEBJSMPDLT5IFQSFTTVSFUFTUNVTUCFDPOEVDUFEJOUXPQBSUT TUBSUJOHXJUIUIFQSFMJNJ-
    nary test, followed by the main test.
    2. Preliminary test
    5IFQSFMJNJOBSZUFTUJOWPMWFTBQQMZJOHBUFTUQSFTTVSFFRVBMUPUJNFTUIFBENJTTJCMFPQ-
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    JOUFSWBMTPGNJOVUFT'PMMPXJOHBUFTUQFSJPEPGBOPUIFSNJOVUFT UIFUFTUQSFTTVSFNVTU
    OPUIBWFGBMMFOCZNPSFUIBOCBS CBSQFSNJOVUF
    -FBLBHFTNVTUOPUPDDVS
    3. Main test
    5IFNBJOUFTUIBTUPCFDPOEVDUFEJNNFEJBUFMZBGUFSUIFQSFMJNJOBSZUFTU5IFUFTUUBLFT
    hours. At the end of this period, the test pressure recorded after the preliminary test must
    OPUIBWFGBMMFOCZNPSFUIBOCBS-FBLBHFTNVTUOPUPDDVSBUBOZQPJOUJOUIFTZTUFN
    being tested.

    bar / psi bar / psi


     1SFMJNJOBSZUFTU  .BJOUFTU

    2.1 Operating pressure x 1,5 3.1.1 Beginning

     "GUFSNJO SFTUPSF 


     3.1.2 End

     "GUFSNJO SFTUPSF 


      5FTUQSFTTVSF

     "GUFSNJO 3.3 After120 min

     "GUFSNJOBENJTTJCMF  3FNBSLTBENJTTJCMF


    QSFTTVSFESPQ CBS QSFTTVSFESPQ CBS

    -FBLBHFUFTUJOH%*/
    5PQVQQSFTTVSF
    1,5 x operating pressure

    2 3

    1SFMJNJOBSZUFTU .BJOUFTU

    5FTUUIFöOJTIFEQJQFXPSLCFGPSFDPODFBMJOH5IFTUBUFPGUIFBSUFYFDVUJPOBOEEPDVNFOUB-
    UJPOPGUIFQSFTTVSFUFTUGPSIFFOUJSFQJQJOHTZTUFNJTBXBSSBOUZSFRVJSFNFOU
    3.4 Instructions
    Instructions ffor
    or la
    laying
    aying M
    Microflex
    icroflex pip
    pipes
    es in earth
    earth
    .JDSPóFY QJQFMJOFT
    .JDSPóFY QJQFMJOFT DBO
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    C ZQVMMJOHUIFDBSSJFSQJQFT EPOFFWFSQVMMUIFKBDLFU
    
    When uncoiling the pipepipe,, pleasee tak
    takee car
    caree tto ensuree that the pip
    o ensur pipe
    pe is not
    dragged along the ground
    ground or is damaged
    d by sharp
    by shar objects
    p objec that
    ts and tha
    at outside
    pipe ends don
    don’t’t whip back when unt ying the ttextile
    untying extile straps
    straps..
    55IFCFOEJOHSBEJJ TFFQSPEVDUEBUBTIFFU
    NVTUOPUGBMMCFMPXUIFQSFTDSJCFE
    IFCFOEJOHSBEJJ TFFQSPEVDU EBBUBTIFFU
    NVTU OPU GBMM CFMPXUIF QSFTDSJCFE
    minimum neither durduring installation
    ing installat pipeline..
    ion nor in the final position of the pipeline
    p
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    JUI
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    OFT GPS
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    GPS VOEFSHSPVOE
    MBZJOH VOEFS QJQFT NVTU CF
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    ffollowed
    ollowed meticulously
    o meticulously..
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    PS UBJMFOE SPMMFST NBZ CF VTFE "MXB
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    pipe..
    pipe
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    5IFDBSSJFSQJQFNVTUCFñUUFEXJUIQSPUFDUJWFFOEDBQTQSFWFOUJOHUIFFOUSZ
    of dirty particles.
    dirty par ticles.

    3.5 W
    Warning
    arning tap
    tapee
    LLegend
    egend Length
    Length Art.
    Art. No.
    No.

    8 cm "5 5&/5*0/ 8"55&3 1*1&


    "55&/5*0/8"5&31*1&  N
    N MTRW
    MTRW

    "5 5&/5*0/ 8"55&3 1*1& 8*5) )&"


    "55*/( $"#-& 
    "55&/5*0/8"5&31*1&8*5))&"5*/($"#-&  N
    N MTRB
    MTRB

    3.6 Backfilling
    Backfilling guidelines
    guidellines
    Carefully place the M
    Carefully Microflex
    icroflex pipe
    pipeline
    eline on a compac
    compacted
    ted 10 cm bed off sand on
    UIF CPUUPN PG UIF USFODI 5IF RVBBMJUZPG UIJT TBOE CFE QSPWJEJOH VOJGGPPSN TVQ-
    UIFCPUUPNPGUIFUSFODI5IFRVBMJUZPGUIJTTBOECFEQSPWJEJOHVOJGPSNTVQ-
    QPS U GP
    PS UIF QJQF MJOF IBT B EFDJTJWF JOóVFODF PO UIF DPNQSFTTJWF TUSFTTF PG UIF
    QPSUGPSUIFQJQFMJOFIBTBEFDJTJWFJOóVFODFPOUIFDPNQSFTTJWFTUSFTTPGUIF
    TZTUFN .BLF TVSF UIBU UIF QJQFTT BSF GVMMZ DPWFSFE XJUI TBOE HSBOVMPNFUS Z
    TZTUFN.BLFTVSFUIBUUIFQJQFTBSFGVMMZDPWFSFEXJUITBOE HSBOVMPNFUSZ
    PGNN
    
    Backfilling should be in layers
    layers of about
    a compacted by
    20 cm and compacted by ha and. C
    hand. are
    Care
    TIPVME CF UBLFO UP SFNPWF BOZ TI IBSQ PCKFDUT GSPN UIF CBDLñMM NBUFSSJBM 8IFO
    TIPVMECFUBLFOUPSFNPWFBOZTIBSQPCKFDUTGSPNUIFCBDLñMMNBUFSJBM8IFO
    UIF CBDLñMM IBT CFFO CSPVHIU UP BCPVU  DN BCPWF UIF UPQ PG UI
    UIFCBDLñMMIBTCFFOCSPVHIUUPBCPVUDNBCPWFUIFUPQPGUIFQJQF BIF QJQF  B
    WJCSBUJOH UBNQFS NBZ CF VTFE UP DPNQBDU UIF SFNBJOEFS PG UIF TPJM 5IFSF
    WJCSBUJOHUBNQFSNBZCFVTFEUPDPNQBDUUIFSFNBJOEFSPGUIFTPJM5IFSF
    TIPVME BMTP CF B XBSOJOH UBQF CFBSJOH UIF MFHFOE iXBUFS QJQFuMBJE
    E EJSFDUMZ
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    BCP WFUIFEVDU
    BCPWFUIFEVDU
    3.7 Installation instructions onto walls or ceilings
    'PSUIJTQVSQPTF UIFQJQFNVTUCFTVQQPSUFEFWFSZNBMPOHJUTFOUJSFMFOHUI
    CFDBVTFPGUIFóFYJCJMJUZ5PBWPJECFOEJOH UIFQJQFNVTUCFUJFEXJUITUSBQT
    to a supporting structure.

    Max.100 cm
    3.8 Guidelines for pipes laying on the ground
    *GUIFQJQFMJOFJTMBJEPOUIFHSPVOE QPJOUTPGTVQQPSUNVTUCFQSPWJEFEUP
    QSFWFOUTMJQQJOHBXBZ0OCVNQZHSPVOE UIFQJQFTIPVMECFUJFEBUJOUFSWBMT
    of about 25 m, and care must be taken to ensure that the pipes are well sup-
    QPSUFE'PSUIJTQVSQPTFBTVQQPSUJOHTUSVDUVSFDBOCFTFUVQ

    onto wall assembly

    3.9 Guidelines for the use of the MK heat shrinkable caps

    2
    Use a heat gun or
    mini torch with
    1 soft yellow flame
    4MJEF UIF DBQ PWFS EP /05 use a blue
    the carrier pipe and óBNF
     UP HFOUMZ
    the jacket. shrink the cap.

    3 4
    Press the cap, 5IF UBJM FOE PG UIF
    wearing protec- pipe is now sealed
    UJWFHMPWFT watertight.

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