Inst 60 en

NUM 1060
INSTALLATION AND
COMMISSIONING
MANUAL
0101938816/5-E1
10-97 en-938816/5-E1
Despite the care taken in the preparation of this document, NUM cannot guarantee the accuracy of the information it contains and cannot be held
responsible for any errors therein, nor for any damage which might result from the use or application of the document.
The physical, technical and functional characteristics of the hardware and software products and the services described in this document are subject
to modification and cannot under any circumstances be regarded as contractual.
The programming examples described in this manual are intended for guidance only. They must be specially adapted before they can be used in
programs with an industrial application, according to the automated system used and the safety levels required.
© Copyright NUM 1997.

All rights reserved. No part of this manual may be copied or reproduced in any form or by any means whatsoever, including photographic or magnetic
processes. The transcription on an electronic machine of all or part of the contents is forbidden.
© Copyright NUM 1997 software CNC NUM 1060.

This software is the property of NUM. Each memorized copy of this software sold confers upon the purchaser a non-exclusive licence strictly limited
to the use of the said copy. No copy or other form of duplication of this product is authorized.
2 en-938816/5
Table of contents
Table of contents
This executive summary includes only the level 1 and 2 titles. A complete table of contents is given at the beginning
of each chapter.
Part One: Installation

1 General Installation Instructions 1-1
1.1 Operating Conditions 1-3
1.2 System Power Consumption 1-4
1.3 System Cooling 1-5
1.4 Interconnections 1-6
1.5 Colours of the NUM 1060 Operator Panels 1 - 15
1.6 Screen Saver 1 - 15
2 General System Description 2-1
2.1 System Components 2-3
2.2 Basic Configuration 2-8
2.3 Multipanel Configuration 2-8
2.4 Multi-CNC Configuration 2-9
2.5 Multirack Configurations 2-9
2.6 System Architecture 2 - 10
3 Overall Dimensions - Installation 3-1
3.1 QWERTY 14" Colour Operator Panel 3-3
3.2 50-Key Panels 3-6
3.3 Compact Panel 3 - 12
3.4 Multiplexer Module 3 - 15
3.5 Card Racks 3 - 18
3.6 Machine Panel 3 - 24
3.7 Additional Components 3 - 26
4 System Component Preparation 4-1
4.1 Rack Preparation 4-3
4.2 Preparing the Compact Panel 4 - 12
4.3 Machine Panel Preparation 4 - 15
4.4 General Operations 4 - 20
5 Interconnections 5-1
5.1 CNC/Peripheral Interconnections 5-3
5.2 Operator Panel 5-8
5.4 Rack Interconnections 5 - 16
5.5 Machine Panel Interconnections 5 - 22
5.6 NUM Diskette Drive 5 - 28
en-938816/5 3
6 Cards 6-1
6.1 Power Supply Cards 6-5
6.2 1060 Series II CPU 6-7
6.3 1060 Series I Processor 6 - 11
6.4 CPU Cards 6 - 12
6.5 Incremental and Absolute Axis
Measurement Card 6 - 24
6.6 IT/Serial Line Card 6 - 32
6.7 Analogue Input/Output Card 6 - 34
6.8 32-24 I/O and 64-48 I/O Cards 6 - 36
6.9 32-Input/24-Output Card 6 - 42
6.10 32-Input Interface Modules 6 - 46
6.11 24-Output Relay Modules 6 - 50
6.12 32-Input Card 6 - 56
6.13 32-Output Card 6 - 59
7 Cables 7-1
7.1 Communication Cables 7-5
7.2 Axis Cables 7 - 17
7.3 Analogue I/O, Interrupt and Timer Cables 7 - 44
7.4 Input and Output Cables 7 - 56
7.5 Power Cables 7 - 72
7.6 Video Cable 7 - 76
Part Two: Commissioning

8 Initial Operation 8-1
9 Load and Check of the PLC Programme 9-1
9.1 Load Procedures 9-1
9.2 Checking the PLC Programme: Test of the
Safety Systems 9-1
10 Integration of the Machine Parameters (by UT5) 10 - 1
11 Axis Calibration (by UT2) 11 - 1
11.1 General 11 - 3
11.2 Record of Corrections to Be Made 11 - 5
11.3 Operations on Axis Measurement
Correction Tables 11 - 6
12 Interaxis Calibration 12 - 1
12.1 General Description of Interaxis
Calibration 12 - 3
12.2 Interaxis Calibration by Utility 20 12 - 7
12.3 Dynamic Interaxis Calibration 12 - 13
13 Final Inspection 13 - 1
4 en-938816/5
Record of Revisions
Revisions of the Documentation
Date Index Description
12 - 91 0 Document creation
12 - 92 1 Inclusion of Series II
Inclusion of new components:

- 9" and 10" operator panels
- machine panel
- 2-slot extension rack
- 32-input interfacing module
- 24-output relay module
- IT card - Serial lines
03 - 94 2 Inclusion of the analogue 8-input/8-output card
Miscellaneous corrections
08 - 94 3 Inclusion of utility 20
Miscellaneous corrections
04 - 96 4 Inclusion of new components:

- version 2 machine processor
- UC SII CPU
- 32-24 and 64-48 I/O cards
- 32-input or 32-output cards with LMI connectors
- compact panel
- new 32-input interfacing module
- new 24-output relay module
- axis interface module
- NUM diskette drive
Inclusion of axes with absolute measurement
en-938816/5-E1 5
Date Index Description
04 - 97 5 Inclusion of new components:

- version 2 CNC processor
- NUM keyboard
- 50-key keyboard with LCD screen
Improvement of existing components
Miscellaneous corrections and additional information.
10 - 97 5 - E1 Additional information on operating conditions
Modified cable shielding connection to connector plug covers
Modified multiplexer module mounting recommendations
Modified 50-key LCD panel power cable
6 en-938816/5-E1
Foreword
Foreword
NUM 1060 Documentation Structure

User Documents
These documents are designed for use of the CNC.
NUM NUM NUM NUM
OPERATOR OPERATOR PROGRAMMING PROGRAMMING

MANUAL MANUAL MANUAL MANUAL
M/W T/G M T
938821 938822 938819 938820
Integrator Documents
These documents are designed for setting up the CNC on a machine.
NUM 1060 NUM NUM
AUTOMATIC
INSTALLATION CONTROL
AND PARAMETER FUNCTION
COMMISSIONING MANUAL PROGRAMMING
MANUAL MANUAL
LADDER LANGUAGE
938816 938818 938846
en-938816/4 7
List of NUM 1060 Utilities
A series of utilities are available for the NUM 1060 CNCs for integration and use of the systems.
These utilities may be included in the basic version or available as options.
Depending on the function performed by each utility, its use is described in the integration manual or operator manual,
as appropriate.
The table below lists the utilities and gives the references of the document describing them:
Utility Name Manual Chapter

UT2 axis calibration installation and commissioning manuals (938 816) 10
UT3 resident macros operator manuals (938 821 and 938 822) 8
UT5 parameter integration parameter manual (938 818) 12
UT7 programme debugging automatic control function programming manual - 16
Ladder Language (938 946)
UT12 option locking operator manuals (938 821 and 938 822) 8
UT20 interaxis calibration installation and commissioning manual (938 816) 11
UT22 integration of axis parameters SETTOOL Manual (938 924) 8
8 en-938816/4
Foreword
Installation and Commissioning Manual

This manual includes two parts:
- installation: physical integration of the numerical control with the machine and its environment,
- commissioning: adaptation of the CNC to the machine configuration.
Part One: Installation
General requirements concerning the CNC environment:

- operating conditions
- power consumption
- heat dissipation
Chapter 1 - electrical specifications
- equipment colour.
General
Installation
Instructions
Detailed explanation of the various possible configurations.
Overview of the system architecture.
Chapter 2
General
System
Description
Data used for installation of the components:

- detailed configuration
- overall dimensions
- mounting dimensions.
Chapter 3
Overall
Dimensions
—
Installation
Card layout in racks.

Rack addresses.
Temperature probe wiring.
Chapter 4
Operations on the UC SII CPU.
System Preparing the compact panel.
Component
Preparation Preparing the machine panel.
Replacing fuses.
Wiring the watchdog.
en-938816/4 9
Wiring diagram for the different configurations.
General data and connections:

- CNC panels
Chapter 5
- compact panel
- multiplex module
- racks
Interconnections
- machine panels
- NUM diskette drive.
General data and interconnection of the cards comprising the system.
Chapter 6
Cards
Wiring diagrams for the following cables:

- communication
- axes
- analogue inputs/outputs, interrupts and timer
Chapter 7
- inputs and outputs
- power supply
- video/panel.
Cables
10 en-938816/4
Foreword
Part Two: Commissioning

Initial operation procedure.
Chapter 8
Initial
Operation
Reference to the PLC Function Programming Manual and checking instructions.
Specific features of the compact panel.
Chapter 9
Load and Check

of the PLC
Programme
Reference to the Parameter manual.
Chapter 10
Integration
of the Machine
Parameters
Correction of the axis position measurement read by the coupler according to the real
position on the axis.
Chapter 11
Axis
Calibration
en-938816/4 11
Correction of the offsets on a slave axis according to the position on a master axis.
Chapter 12
Interaxis
Calibration
Recommended inspection by machining of a reference part.
Chapter 13
Final
Inspection
12 en-938816/4
Foreword
Use of the Installation and Commissioning Manual

Procedures
The manual includes procedures (in particular in Chapters 11 and 12).
The actions required are presented as follows:
Reset the system. ☞ Y
On the right are indicated the keys to be pressed in two possible forms:
Square keys: correspond to keys on the operator panel.
EXIT Rectangular keys: correspond to software keys located in the bottom part of the screen and actuated
by function keys (F2-F11) located under the screen.
Dealers
The list of NUM dealers is given at the end of the manual.
Questionnaire
To help us improve the quality of our documentation, we request you return to us the questionnaire at the end of this
manual.
en-938816/4 13
14 en-938816/4
Part One
INSTALLATION
General Installation Instructions
1 General Installation Instructions
1.1 Operating Conditions 1-3

1.2 System Power Consumption 1-4 1
1.3 System Cooling 1-5
1.4 Interconnections 1-6
1.4.1 Mains 1-6
1.4.2 Protective and Signal Earth 1-6
1.4.3 Functional Earth 1-7
1.4.3.1 Equipment Operating at Relatively Low
Frequency and Low Signal Levels 1-7
1.4.3.2 Modern Equipment Operating at High
Frequency and High Signal Levels 1-8
1.4.4 Equipment Immunity 1 - 10
1.4.4.1 Reduction at the Source (interference
suppression) 1 - 10
1.4.4.2 Reduction of Couplings 1 - 11
1.4.4.3 Equipment Hardening 1 - 12
1.4.5 Diagram of the 0 V, Frame and Protective
Earth Links 1 - 13
1.5 Colours of the NUM 1060 Operator Panels 1 - 15
1.6 Screen Saver 1 - 15
en-938816/5 1-1
1-2 en-938816/4
1.1 Operating Conditions

1
! CAUTION
Do not unplug any subassemblies (cards, circuits) with the system live.
Do not solder the equipment when live.
Use earthed soldering irons.
Do not use testers with an output voltage ≥ 5 VDC.
NUM equipment complies with the following standards:
Reference standard Level

Temperatures IEC 1131
Mechanical stresses IEC1131
Mains variation IEC1131
Mains brownouts IEC1131
Electrostatic discharge (ESD) IEC 1000-4-2 Level 3
Electromagnetic field IEC 1000-4-3 Level 3 (excluding video)
Fast electric transients IEC 1000-4-4 Level 3
Electric shock IEC 1000-4-5 Level 3
IEC 1000-4-12
Electromagnetic emissions EN 55022
Operating temperature range: Minimum 5 °C, maximum 55 °C.
Cooling: See Sec. 1.3.
The systems must mandatorily be located in power cabinets equipped with:
- efficient door seals,
- air cleaners or air/air heat exchangers,
- possibly air-conditioning units.
en-938816/5-E1 1-3
1.2 System Power Consumption
The system power consumption is calculated by adding the system component power consumptions.
Component Power consumption

CNC racks and cards (230 VAC)
• Power supply cards (includes rack consumption)
- 130 W power supply card 45 W
- 60 W power supply card 28 W
• Two-card extension rack 8W
• CPUs
- UC SII CPU 11 W
- CNC/graphic processor 10.2 W
- graphic processor 10.2 W
- memory card 1.27 W
- machine processor 6.85 W
- version 2 CNC processor 5W
- optional daughterboard for high-speed line 5W
- version 1 CNC processor 5.55 W
• Axis card 6.85 W
• IT/serial line card 2W
• Analogue I/O card 6.7 W
• Input/output cards
- 32/24 I/O card 4W
- 64-48 I/O card 4W
- 32-input/24-output card 4W
- 32-input card 8.44 W
- 32-output card 6.4 W
Panels (230 VAC)
• QWERTY operator panel with 14" CRT 100 W
• 50-key or compact panel with 10" colour CRT 60 W
• 50-key or compact panel with 9" black and white CRT 30 W
50-key panel with LCD screen (24 VDC) 20 W (monitor)
Machine panels (24 VDC)
• Machine panel alone 3.8 W
• 32-input/24-output extension 9.8 W
Additional components (24 VDC)
• 32-input interface module 24 W
• 24-output relay module 19.2 W
• Multiplexer module 25 W
• NUM diskette drive 3.5 W
1-4 en-938816/5
1.3 System Cooling

1
! CAUTION
The life cycle of electronic equipment is closely related to its operating temperature.
Compliance with the following recommendations will ensure optimal product reliability.
Determining the Air Flow Rate

The heat to be dissipated is at most 175 W for a rack and 100 W for the operator panel.
A more detailed calculation can be made by summing the individual power consumptions of the system components
(see 1.2).
The cabinet and pendant must be designed such that the temperature difference between the ambient air of the
components (CNC, CRT) and the ambient air in the shop is less than 10 °C or such that the average annual temperature
of the ambient air of the components does not exceed 40 °C.
The air flow rate required for correct heat dissipation is Q = 0.4 x P
where:
Q = air flow rate (l/s)
P = heat to be dissipated.
Example
For a 50-key panel with 10" colour CRT in a pendant:
P = 60 W
Q = 0.4 x 60 = 24 l/s.
REMARK This calculation should be confirmed by temperature measurements.

Recommendations
Use efficient filters on the cabinet or pendant air intakes.
Do not allow the fans to blow air directly onto the equipment.
en-938816/5 1-5
1.4 Interconnections
1.4.1 Mains
Supply of the system by the single-phase 230 V mains does not require an isolation transformer but must:
- be independent of disturbed systems: connection as far upstream as possible on the general system, routing away
from power, high interference or low level cables,
- include the supervision, protection and cutout components specific to the system.
The installed power must be approximately twice the power rating (For the power consumptions of the system
components, see 1.2) to cater for transient overloads (peaks of around 10 times the rated value for a few cycles).
On mains that may be subject to interference such as:
- voltage or frequency variations,
- microbreaks due to mains equipment switching,
- power failures that are short (a few seconds) or long,
the installer must provide devices allowing the system to operate with in the limits defined by the tolerances.
Always earth the neutral of the 230 VAC power supply.
REMARK In the event of problems due to the mains, call in a specialised contractor authorised
to investigate the problem and recommend a suitable power supply source.
1.4.2 Protective and Signal Earth
Definition of the concepts of protective and signal earth:
- protective earth: low impedance, low frequency path between the circuit and earth used in the case of a fault,
- functional earth: low impedance path used between electric circuits for equipotentiality. The purpose of this earth
is the attenuation of all the spurious and accidental voltages that can exist between equipment items over a very
wide frequency band.
These two concepts do not correspond to different circuits.
The frame earth is provided by interconnecting all metal components (building structure, piping, cable trays, equipment
enclosures and equipment).
The earth is the physical connection (earthing well, earthing mat, building earthing system) to which the frame earth
must be connected.
1-6 en-938816/5
1.4.3 Functional Earth

A distinction is made between two types of electronic equipment: 1
- relatively low frequency equipment (a few kHz to a few hundred kHz) operating at low signal levels,
- equipment operating at high frequency (a few tens of MHz to a few hundred MHz) and high signal levels.
1.4.3.1 Equipment Operating at Relatively Low Frequency and Low Signal Levels
Such equipment mainly includes analogue systems sensitive to a few mV (or µV).
The most troublesome interference is generated by low and medium frequency electromagnetic fields injected in
particular in the loops between equipment items. High frequency interference is rejected by the natural bandwidth of
the circuit or by low-pass filters.
The following rules must be applied to decrease interference:
- star connection of the common circuits and star connection of the frame earth with a single interconnection between
the two systems,
- when a sensitive wire must be protected against electromagnetic interference by shielding, the shielding is
considered a screen and only one end is connected to the earth so as not to create a loop with an interference current
flow in the shielding.
Wrong: loops between equipment items due to interconnection of the earth and common wires
Voltage generated (U = ZI)
I : Current generated
Z: impedance
A B of link AB
AC
magnetic
field
Equipment item 1 Equipment item 2
Right: star connection of earth and common wires
Equ. 1 Equ. 4
: frame earth
Equ. 2
: protective earth Equ. 3
:0V
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1.4.3.2 Modern Equipment Operating at High Frequency and High Signal Levels
Such equipment includes modern logic systems with electronic gates whose switching time are around 1 ns and whose
signal levels are high (static switching margin from 400 mV to 1 V).
The most critical interference is electromagnetic interference at frequencies between 30 and 300 MHz.
Such interference originates in all open coil circuits (relays, contactors, transformers, motors, transformer-driven
lights, etc.), arcing of circuit breakers when tripping, servo-drive switching devices, HF systems located nearby,
electrostatic discharges generated by the operators, etc.
At such frequencies, the earths must be equipotential. However, the impedance of an earthing wire is high at high
frequency (Z=Lω). For instance, for a 2.5 mm2 wire 1 metre long with an inductance L = 1.4 x 10-6 H, the impedance,
which is 0.09 Ω at 10 kHz, becomes 90 Ω at 10 MHz - and the earthing wires do not allow creation of a good frame
earth.
An "earth grid" is used to reduce interference: the equipment items are interconnected by the largest possible number
of links as short as possible.
This is best achieved by using metal parts interconnected by a large number of mounting points ensuring good
electrical conduction (zinc-plated or cadmium-plated steel, stainless steel, removal of paint, use of cleats on aluminum,
etc.).
If the electrical continuity is not sufficiently assured by the mechanical interfacing, the link must be shunted by at least
two short wide bonding braids (length/width ratio ≤ 5 and length < 20 cm).
1-8 en-938816/4
Example of Meshing
Structural metal
1
building beam
Zinc- or cadmium-plated
metal cable trays
NUM operator panel made

of zinc-plated steel
Metal frame equipment Protective
(to be mounted on a conductive
with good electrical conduction earthing wire
surface or connected by shunts) Electrical continuity
of the mounting points
provided
Conductive seals
Earthing terminal
or 2 bonding braids
Isolating
Earthing terminal switch
TOOL JOG
MODE
M01
!
1
F1
@
2
F2
#
3
F3
$
4
F4
%
5
^
6
F5
&
7
F6
*
8
F7
(
9
F8
)
0
F9
_
-
F10
+
= +
F11 F12
line
INS
char
DEL
HELP
line
char
NUM CNC
{ } ALL
ESC Q W E R T Y U I O P home Pg Up
[ ] CAPS
: "
Earth
CTRL A S D F G H J K L VALID
x off ; ` `
< > ?
SHIFT Z X C V B N M SPACE end Pg Dn
/ , . /
to be shunted
Door hinges
DRIVE 1
Pendant Metal ducts

with conductive mounting
(recommended)
RELAYS DRIVE 2
Cabinet mounting points

ensuring good
electrical conductivity
RELAYS DRIVE 3
Metal power cabinet

Rear view of a lathe
The concepts of signal earth and protective earth coincide for the equipment, i.e. the logical 0 V is connected to the
frame earth in many points.
The logic circuit connecting cable shielding is earthed at both ends, which contributes to the mesh. In addition, the
internal electronics and the enclosure must be at the same potential.
To reduce the loop effects thus created (the field captured depends on the loop surface area), the cables must be
attached to ducts or metal surfaces. This type of wiring has a reductive effect "reductive effect".
In the case of separate power supplies for the logic inputs/outputs, the 0 V of these power supplies must be earthed
and the wiring must be made with "reductive effect".
REMARK The earthing grid is not a protective system. The earthing terminals of the equipment
items must be connected to the general system earthing terminal.
en-938816/4 1-9
1.4.4 Equipment Immunity
EMI immunity of the equipment is achieved by:
- reducing the interference generated by the sources,
- reducing the couplings between source and circuit with interference,
- ensuring high immunity of the equipment.
The three approaches are complementary and are used simultaneously.
1.4.4.1 Reduction at the Source (interference suppression)

To limit the interference generated by components outside the system, make sure that:
- all the connections on terminal boards are tight,
- all the interference sources (relays, solenoid valves, motors, etc.) are provided with a suitable protection system.
Examples
Low power AC contactor
Medium and high power AC contactor
220 Ω 0.47 µF
1W
Low power DC contactor
+ –
1 - 10 en-938816/4
Three-phase motor
1
1.4.4.2 Reduction of Couplings

For correct meshing of the earths (see 1.4.3.2), use metal cards with a conductive surface interconnected (bolted)
together.
Wire with a reductive effect (low surface area loops):
- cables applied against the ducts and metal parts forming the frame earth,
- signal forward and return path in the same cable (twisted pair).
Earth the shieldings of the logic signal cables at both ends.
Interconnect the cable shielding to the earth on 360 degrees:
- with a conductive gland to penetrate through a bulkhead,
- by pinching the shielding with metal covers themselves in contact with the earth for connector plugs.
Connection of a shielding to a frame earth
IDEAL 360-degree
PROHIBITED ACCEPTABLE CORRECT CONTACT
Earthing
rail Frame Frame
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Interconnection of a Shielding to a Connector Plug Cover
Earth the cable shieldings over 360 degrees: fold the shieldings onto the cables over a length of 1 cm and clamp them
in the cover clamp.
Attachment Location Cable
screw of the wiring clamp
SUB D Cables
CONNECTOR
Half-cover Cable
shielding
Separate the low-level cables from the power circuits or circuits with interference:
- by physical separation between the cables (at least 30 cm desirable),
- by routing in ducts with separate, distant cable trays,
- by 90-degree crossings.
The analogue inputs (for the servo-drives, for instance) must be differential (common mode rejection).
Particular Case of Servo-Drive Wiring

The systems are low level (sensitive to microvolt levels) and low frequency. The link must therefore be protected by
a screen earthed on the CNC side only (see 1.4.3.1) and overshielding on the cable, earthed at both ends for the mesh.
When these recommendations are not applicable (unavailability of cables with double shielding, etc), preference shall
be given to the earthing mesh using a cable with single shielding earthed at both ends.
1.4.4.3 Equipment Hardening

This is related to the equipment design. Particular care was taken to ensure equipment immunity:
- multilayer cards with internal grounding plane,
- stainless steel enclosure of the system and front panels ensuring good contact with the enclosure, with the
assembly forming an excellent Faraday cage,
- metal connectors ensuring continuity with the front panels, provided with metal covers with 360 degree shielding
connection,
- high level of mains filtering at the power supply input,
- opto-isolated binary inputs/outputs with physical separation of circuits with interference.
All these measures make the equipment highly resistant to electromagnetic interference.
1 - 12 en-938816/5-E1
1.4.5 Diagram of the 0 V, Frame and Protective Earth Links

POWER CABINET 1
SEE DETAIL 2
VIDEO/OPERATOR PANEL SERVO-DRIVE
Axis or Spindle
230 VAC
AXES
Shielding
Screening
(not compulsory)
PERIPHERAL
LEGEND
SEE DETAIL 1
or Shielding not connected at this end
or Shielding connected at this end
STORAGE UNIT
Twisted wires
0V
Frame earth
Protective earth
PENDANT
! CAUTION
The 0 V of the 24 VDC power supplies must mandatorily be connected to the frame earth
en-938816/5 1 - 13
Detail 1
230 VAC
Op. panel
5V Video /
Operator panel
Detail 2
machine processor card
Graphic display
CNC processor or
Axis card
processor
5V
Screening
not compulsory
Power supply
Shielding
Axes Peripheral
Video / Operator
panel
1 - 14 en-938816/4
1.5 Colours of the NUM 1060 Operator Panels

The colours used on the NUM 1060 operator panels are standard colours: 1
Colour Used on Standard
Dark grey Background RAL 7021
Medium grey Keys RAL 7036
Light grey Keys RAL 7032
Red Side trim PANTONE WARM RED C
1.6 Screen Saver

The CNC has a screen saver system designed to extend the screen life. When the screen saver is activated by the
PLC programme, it turns off the screen after five minutes of keyboard inactivity. Pressing any key redisplays the
previously active page.
It is recommended to activate the screen saver by the PLC programme. This is done by setting bit SC_SAVE (%W5.7).
en-938816/4 1 - 15
1 - 16 en-938816/4
General System Description
2 General System Description
2.1 System Components 2-3

2.1.1 Operator Panel 2-3
2.1.1.1 QWERTY Operator Panel 2-3
2.1.1.2 50-Key Panel 2-3
2.1.1.3
2.1.2
Compact Panels
Main Rack
2-4
2-4
2
2.1.3 Extension Racks 2-5
2.1.4 Machine Panel 2-5
2.1.5 Additional Components 2-6
2.2 Basic Configuration 2-8
2.3 Multipanel Configuration 2-8
2.4 Multi-CNC Configuration 2-9
2.5 Multirack Configurations 2-9
2.6 System Architecture 2 - 10
2.6.1 1060 Series II System 2 - 10
2.6.1.1 1060 Series II with Biprocessor 2 - 10
2.6.1.2 1060 Series II with UC SII Processor 2 - 11
2.6.2 1060 Series I System 2 - 12
en-938816/5 2-1
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2.1 System Components

2.1.1 Operator Panel
2.1.1.1 QWERTY Operator Panel
2
14" Colour Operator Panel
Subassemblies Weight (kg)

Operator panel 16.5
Câble vidéo
2.1.1.2 50-Key Panel
10" Colour and 9" Monochrome Operator Panels

Operator panel 10.7
Video cable
Panel with LCD Display

Monitor 3.6
Keyboard 2.1
Video and keyboard cables
en-938816/5 2-3
2.1.1.3 Compact Panels
10" colour and 9" monochrome compact panels

Operator panel 11
Video cable
2.1.2 Main Rack

The main rack is available in two versions:
1060 Series II Rack
Subassemblies Configuration Weight (kg)

12" single rack (or 19") 4.920
60 W power supply card 1.870
or 130 W power supply card 2.130
UC SII CPU (two CNC card slots) 0.780
Biprocessor CPU Graphic/CNC processor 0.360
(three CNC card slots) Machine processor 0.390
Memory card 0.460
CNC cards Axis cards 0.310
Special interfaces
Input/output cards 32-input/24-output cards 0.340
64-48 or 32-24 I/O card
1060 Series I Rack
Subassemblies Configuration Weight (kg)

19" single rack (or 12") 6.800
or 130 W power supply card 2.130
CNC cards Graphic processor 0.360
Machine processor 0.390
CNC processor 0.315
Memory card 0.460
Axis cards 0.310
Special interfaces
Input/output cards 32-input cards 0.295
32-output cards 0.490
32-input/24-output cards 0.340
64-48 or 32-24 I/O card
2-4 en-938816/5
The table below gives the maximum number of input/output cards according to the number of slots occupied by CNC
cards in a 12" rack:
Number of CNC cards 4 5 6 or 7

Number of input/
output cards 4 3 2 2
The table below gives the maximum number of input/output cards according to the number of slots occupied by CNC
cards in a 19" rack:
Number of CNC cards 5 or 6 7 8 or 9 10 11 or 12 13 14 or 15

Number of input/
output cards 8 7 6 5 4 3 2
2.1.3 Extension Racks

Two types of extension racks are available:
12-Slot Extension Racks

12-slot rack 6.800
Fibre-optic connecting cables
Input/output cards 32-intput card (maximum 8) 0.295
(3 to 12) 32-output card (maximum 8) 0.490
64-48 or 32-24 I/O card

2-slot extension rack (including power supply) 2.140
Fibre-optic connecting cables
Input/output cards 32-input card 0.295
(1 or 2) 32-output card 0.490
64-48 or 32-24 I/O card
2.1.4 Machine Panel

Machine panel 2.200
Fibre-optic cables
Machine panel extension (optional) 0.300
Handwheel (optional) 0.515
en-938816/5 2-5
2.1.5 Additional Components
32-Input Interfacing Modul

Interfacing module 0.415
Connecting cable to the input/output card
24-Output Relay Module

Relay module 1.250
Connecting cable to the input/output card
Axis Interface Module

Axis interface module 0.230
AX
N°
E
Axis interface connecting cable
Multiplexer Module

Multiplexer module 1.580
Kit of video cables and connector caps
2-6 en-938816/5
TTL/RS 232 and RS 485 Adapter
Subassemblies
Adaptor
TTL/adapter connecting cable
2
Handwheel
Weight: 0.615 kg
NUM Diskette Drive
Subassemblies
Diskette drive
Serial interface cable
NUM keyboard
en-938816/5 2-7
2.2 Basic Configuration
The basic configuration includes the following components:
Operator panel (QWERTY or 50-key or compact panel) + cable

Main rack (1060 Series I or 1060 Series II)
Machine panel (optional, not allowed in a configuration with compact panel)
2.3 Multipanel Configuration

The multipanel configuration (1 CNC/1 to 4 operator panels) includes the following components:
Basic configuration (except compact panel)

Additional operator panels (QWERTY, 50-key)
Multiplexer modules + cables and connector caps
2-8 en-938816/5
2.4 Multi-CNC Configuration

The multi-CNC configuration (1 operator panel/2 to 4 CNCs) includes the following components:
Basic configuration (except compact panel)

2
Additional main racks (1060 Series I or 1060 Series II)
Multiplexer module + cables and connector caps
2.5 Multirack Configurations

In the single CNC version (one main rack), the multirack configuration includes the following components:
1060 Series I basic configuration

1 to 6 extension racks (2 or 12 slots) + fibre-optic connecting cables
In a multi-CNC configuration, there can be one multirack system per main rack: up to six extension racks per CNC
system.
en-938816/5 2-9
2.6 System Architecture
The system is built around the system bus. Two versions are available: Series I and Series II.
2.6.1 1060 Series II System
2.6.1.1 1060 Series II with Biprocessor
Panel
Compact panel ∗
CNC/graphic
processor or
or
Memory
Optional keyboard
System Bus
Speed reference
Axes Measurement
Origin switch
Special Inputs
interfaces
Serial Bus
Outputs
Machine
processor
Serial bus/fibre Machine

optic panel
adapter
Machine
panel
extension (I/O)
Interrupts
Analogue inputs/outputs
Serial link
∗ The use of the compact panel precludes the use of a machine panel.
2 - 10 en-938816/5
2.6.1.2 1060 Series II with UC SII Processor
Panel
Compact panel ∗
or
2
Graphic
function
or
U Memory Optional keyboard

C
S
II CNC
function RS 232 serial interface
PLC Interrupt
function
System Bus
Serial
bus/fibre Machine
optic adapter panel
Serial Bus
Machine
panel
Inputs extension (I/O)
Outputs
Speed reference
Axes Measurement
Origin switch
Dedicated
interfaces
en-938816/5 2 - 11
2.6.2 1060 Series I System
Panel
Compact panel ∗
Graphic or
processor
or
Memory
Optional keyboark
CNC Serial link

processor
System Bus
Speed reference
Axes Measurement
Origin switch
Special Inputs
interfaces
Serial Bus
Remote
Outputs inputs
Machine
processor
Serial bus/fibre
optic Remote
adapter outputs
Machine
Interrupts panel
Machine
Serial link panel
extension (I/O)
2 - 12 en-938816/5
Overall Dimensions - Installation
3 Overall Dimensions - Installation
3.1 QWERTY 14" Colour Operator Panel 3-3

3.1.1 Operator Panel Mounting Parts 3-3
3.1.2 Overall Dimensions of the Operator Panel 3-4
3.1.3 Cutout for Panel Mounting 3-5
3.2 50-Key Panels 3-6
3.2.1 50-Key 9" Monochrome and 10" Colour
Panels 3-6
3.2.1.1 Operator Panel Mounting Parts 3-6
3.2.1.2 Overall Dimensions of the Operator Panel 3-7 3
3.2.1.3 Cutouts for Panel Mounting 3-8
3.2.2 50-Key Panels with LCD Display 3-9
3.2.2.1 Panel Mounting Parts 3-9
3.2.2.2 Overall Dimensions of the Panels 3 - 10
3.2.2.3 Cutouts for Panel Mounting 3 - 11
3.3 Compact Panel 3 - 12
3.3.1 Panel Mounting Parts 3 - 12
3.3.2 Overall Dimensions of the Compact Panel 3 - 13
3.3.3 Cutouts for Compact Panel Mounting 3 - 14
3.4.1 Multiplexer Module Mounting Parts 3 - 15
3.4.2 Overall Dimensions and Mounting
Dimensions of the Multiplexer Module 3 - 16
3.4.3 Multiplexer Module Mounting on the
QWERTY Operator Panel 3 - 17
3.5 Card Racks 3 - 18
3.5.1 Rack Mounting Parts 3 - 18
3.5.2 Rack Sizes and Clearances 3 - 20
3.5.3 Rack Mounting Cutouts 3 - 22
3.6 Machine Panel 3 - 24
3.6.1 Machine Panel Mounting Parts 3 - 24
3.6.2 Overall Dimensions of the Machine Panel 3 - 25
3.6.3 Cutouts for Machine Panel Mounting 3 - 25
3.7 Additional Components 3 - 26
3.7.1 Mounting of the 32-Input Interfacing Module 3 - 26
3.7.2 Mounting of the 24-Output Relay Module 3 - 27
3.7.3 Mounting of the Axis Interface Module 3 - 28
3.7.4 Mounting of RS 232 and RS 485 Adaptors 3 - 28
3.7.5 Mounting of the NUM Diskette Drive 3 - 29
3.7.6 Handwheel Mounting 3 - 30
3.7.7 Overall Dimensions of Sub.D Connector
Covers (Cable) 3 - 31
3.7.8 Overall Dimensions of the Axis Connector
Covers 3 - 31
3.7.9 Mounting of the NUM Keyboard 3 - 32
en-938816/5 3-1
3-2 en-938816/5
3.1 QWERTY 14" Colour Operator Panel

Weight: 16.5 kg
3.1.1 Operator Panel Mounting Parts
1
3
1 - Operator panel
2 - Edge trim
3 - Operator panel attaching screw and washer (8)
en-938816/5 3-3
3.1.2 Overall Dimensions of the Operator Panel
483 400 35
290
2 4
1
399
3
TOOL JOG
MODE
M01
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 HELP
! @ # $ % ^ & * ( ) _ + line line

INS DEL
1 2 3 4 5 6 7 8 9 0 - = + char char
{ } ALL
[ ] CAPS
: "
x off ; ` `
< > ?
/ , . /
Overall dimensions
with multiplexer 40
module and cables 185
340 ≅ 70
Clearance
for cables
97
60
20
3-4 en-938816/5
3.1.3 Cutout for Panel Mounting

32.5
=
Cutout
89
235
389
4 dia. 10 mm holes
8 M6 holes
89
=
32.5
= 451 =
466
! CAUTION
It is recommended to make sure the enclosure over the rear part of the operator panel
provides IP65 protection.
en-938816/5 3-5
3.2 50-Key Panels
3.2.1 50-Key 9" Monochrome and 10" Colour Panels
Weight: 10.7 kg
3.2.1.1 Operator Panel Mounting Parts
1 - Operator panel
2 - Edge trim
3 - Operator panel attaching screw and washer (4)
3-6 en-938816/5
3.2.1.2 Overall Dimensions of the Operator Panel
483 294 (for 10") 30
//
3
1 2 3
H ' 0 & \ ~
N G F _ M 7 8 9
A : ; ? S
X U I S 4 5 6
220
{ x off
197
B ( ) ! @ #
Y V } J T , 1 2 3
C [ ] ∗ = /
Z W K + 0
"
P Q E
D R L
INS/ home
OVER PgUp
SHIFT CTRL SPACE
ENTER
line
HELP MODE TOOL DEL end
JOG PgDn
char
253 (for 9")
252 70
Clearance
for cables
183
16
62
en-938816/5 3-7
3.2.1.3 Cutouts for Panel Mounting
9
26
Cutout
202
180
4 M6 holes
4 dia. 10 mm holes
30
13
= 451 =
466
REMARK The cutout dimensions are the same as for the compact panel. Only the attaching
holes differ between the two types of panels.
! CAUTION
3-8 en-938816/5
3.2.2 50-Key Panels with LCD Display

Weight: 3.6 kg for the monitor and 2.1 kg for the keyboard
3.2.2.1 Panel Mounting Parts
1 2
4 3
1- Monitor
2- Keyboard
3- Keyboard and monitor attaching screws (10)
4- Seal
! CAUTION
The liquid cristals contained in the LCD displays are a health hazard if spilled due to breakage
of the display.
In case of contact with the eyes or mouth, rinse immediately with a large amount of water.
In case of contact with the skin or clothing, clean with alcohol then rinse with a large
amount of water.
en-938816/5 3-9
3.2.2.2 Overall Dimensions of the Panels
200 76 5 320 82 5
1 2 3
H ' 0 & \ ~
N G F _ M 7 8 9
A : ; ? S
X U {
I S 4 5 6
x off
260
242
260
242
B ( ) ! @ #
Y V } J T , 1 2 3
C [ ] ∗ = /
Z W K + 0
"
P Q E
D R L
INS/ home
OVER PgUp
SHIFT CTRL SPACE
ENTER
line
DEL end
HELP MODE TOOL JOG PgDn
char
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
182 302
3 - 10 en-938816/5
3.2.2.3 Cutouts for Panel Mounting
25.8
182 302
4.8
21
3
Cutout for Cutout for
keyboard monitor
242
242
200
200
4 M4 holes 6 M4 holes
25.8
4.8 4.8
191.6 155.8 155.8
REMARK The monitor and keyboard are interconnected by two 2-metre cables and must
therefore not be more than 1.5 m apart.
! CAUTION
It is recommended to provide an IP65 seal on the enclosure around the rear part
of the panel.
en-938816/5 3 - 11
3.3 Compact Panel
Weight: 11 kg
3.3.1 Panel Mounting Parts
1 - Panel
2 - Panel attaching screw and washer (6)
! CAUTION
The panel is not sealed unless the cover is installed over the front panel connectors.
3 - 12 en-938816/5
3.3.2 Overall Dimensions of the Compact Panel
483 308 (for 10") 37
%
G
7
N
M
8
E
S
/
9
F
T
-
x
H
=
3
X Y Z !
4 5 6 +
220
A B C
202
1 2 3
P Q R
D 0 .
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
266 (for 9")
271 180
80
150
16 Clearance
for cables
60
en-938816/5 3 - 13
3.3.3 Cutouts for Compact Panel Mounting
=
Cutout
211.6
202
6 M4 holes
=
= 211.5 211.5 =
451
REMARK The cutout dimensions are the same as for the 50-key panels. Only the attachment
holes differ between the two types of panels.
! CAUTION
3 - 14 en-938816/5
3.4 Multiplexer Module

Weight: 1.580 kg
3.4.1 Multiplexer Module Mounting Parts
1 - Multiplexer module
2 - Module attaching screws and washers (4)
REMARK The multiplexer module must be located away from the panels:
- In multi-CNC configuration, locate the multiplexer module as far as possible from
the panel, considering that the interconnecting cable is 50 cm long,
- In multipanel configuration, locate the multiplexer modules at least 50 cm from
each of the panels.
en-938816/5-E1 3 - 15
3.4.2 Overall Dimensions and Mounting Dimensions of the Multiplexer Module
360
= 348 =
=
4 dia. 5 mm holes
102
70
for M4 screws
=
= 336 =
15
69
145
145
Clearance
for cables
3 - 16 en-938816/5
3.4.3 Multiplexer Module Mounting on the QWERTY Operator Panel

The multiplexer module should not be mounted on the QWERTY panel.
This setup should no longer

be used
See 3.4.1
en-938816/5-E1 3 - 17
3.5 Card Racks
Weight of 19" main racks and 12-slot extension rack with cards: 13 to 15 kg (see 2.1 to calculate the rack weight
according to the configuration).
Weight of 12" racks equipped with cards: approximately 10 kg (see 2.1 to calculate the rack weight according to the
configuration).
Weight of 2-slot extension racks with cards: 2.950 kg.
3.5.1 Rack Mounting Parts

Main racks and 12-slot extension racks.
4
1- Rack
2- Rear attachment bracket (2) used optionally
3- Bracket attaching screw (8) used optionally
4- Rack attaching screw and washer (4)
3 - 18 en-938816/5
9 01
2
54 3
2
1- 2-slot extension rack

2- Rear attachment brackets (4) used optionally
3- Bracket attaching screws (4) used optionally
4- Rack attaching screw
en-938816/5 3 - 19
3.5.2 Rack Sizes and Clearances
Main racks and 12-slot extension racks.
483 (19" rack) or 320 (12" rack) 220 (rack without cables) X
68.5
70
Minimum clearance
for air flow
310.4
20
X= 100: minimum clearance required for the cables

200: minimum clearance required for card extraction
3 - 20 en-938816/5
2-Slot Extension Rack
220 (rack without cables) X
3
≅ 100
142
116.2
clearance for air flow
265.9
≅ 100
X= 100: minimum clearance required for the cables

200: minimum clearance required for card extraction
en-938816/5 3 - 21
3.5.3 Rack Mounting Cutouts
Main racks and 12-slot extension racks
Front mounting or rear mounting
Rear attachment
brackets
Holes and cutout
Cutout for front mounting

314
190.5
4 M6 holes
39.7
= 437 (19" rack) or 274 (12" rack) =
465.9 (19" rack) or 303 (12" rack)
3 - 22 en-938816/5
Extension Racks
The four attaching screws are preinstalled.
screwdriver with blade

at least 120 mm long
2
1 3
3 1 2
rear attachment
brackets
Side mounting Rear mounting
(on panel or rail) (on panel or rail)
Holes
35 27
4.5
10
= =
245.9
4 M3 holes
Front panel Front panel

left-hand mounting right-hand mounting
130
Clearance
rear mounting
en-938816/5 3 - 23
3.6 Machine Panel
Weight: 2.200 kg unequipped (add 0.300 kg for the extension and/or 0.515 kg for the handwheel depending on the
configuration).
3.6.1 Machine Panel Mounting Parts
1 - Machine panel
2 - Machine panel attaching screw (4)
3 - 24 en-938816/5
3.6.2 Overall Dimensions of the Machine Panel

483 50
30
177
With handwheel
60
280
Overall dimensions with

extension connecting cable
122
80
3
Overall dimensions without

extension
3.6.3 Cutouts for Machine Panel Mounting

=
4 M6 holes
101.6
167
=
= 451 =
466
! CAUTION
en-938816/5 3 - 25
3.7 Additional Components
3.7.1 Mounting of the 32-Input Interfacing Module
The 32-input interfacing module is available in two models.
Model 1: P/N 263 202 926

Weight: 0.415 kg.
MOD. INTERFACE 32 E
80
82
71 183
Model 2: P/N 263 900 001

Weight: 0.300 kg.
MOD. INTERFACE 32 E
86
60 183
Mounted by snapping to extrusions complying with standards EN 50022 (or NF C 63-015) and EN 50035
(or NF C 63-018).
REMARK Tighten the cable attaching screws in the terminals to a maximum torque of 0.4 Nm
(IEC 947.1).
3 - 26 en-938816/5
3.7.2 Mounting of the 24-Output Relay Module

The 24-output relay module is available in two models.
Model 1: P/N 263 202 931

Weight: 1.250 kg.
MOD. RELAYAGE 24 S 3
96
98
69 376
Model 2: P/N 263 900 002

Weight: 1.050 kg.
MOD. RELAYAGE 24 S
98
96
69 376
(or NF C 63-018).
(IEC 947.1).
en-938816/5 3 - 27
3.7.3 Mounting of the Axis Interface Module
Weight: 0.230 kg.
700/800 1000 0 1
INT.5V ADDRESS
SPINDLE 2
SPINDLE 1
HANDWHEEL
SPINDLE
SPINDLE
SPINDLE
SPINDLE
HWHEEL
HWHEEL
HWHEEL
HWHEEL
2
700/800 1000
ENCODER
! POWER SUPPLY
1
EXT. POWER
SUPPLY ON
86
EXT.SUPPLY
HOME SW
SIM+
SIM-
2V
S-
A+
A-
B+
B-
Z.DATA+
Z.DATA-
ECLK+
ECLK-
RCLK+
RCLK-
ENCODER P.S
0V
0V
SPEED+
SPEED-
SPEED-
SW.IN
SW.OUT
SW.OUT
AXIS
N° ENCODER SPEED REF. HOME SWITCH
5-24V
0V
ANALOG.AXIS
263900000
53 160
(or NF C 63-018).
(IEC 947.1).
3.7.4 Mounting of RS 232 and RS 485 Adaptors
10 10
==
2 dia. 3.2 mm holes
=
9-Pin Sub.D 15-contact female

male connector Sub.D connector
88
80
70
80 for cable 29 85 80 for cable

=
3 - 28 en-938816/5
3.7.5 Mounting of the NUM Diskette Drive

Overall dimensions
147 50 174 44
3
75
Clearance for cables and switch
Holes and cutout
123
= 115 =
4 M4 holes
67
43
Cutout
13
en-938816/5 3 - 29
3.7.6 Handwheel Mounting
Overall dimensions
- +
=
ø 63.5
108
46.5
3
= = 52 35
108 62 60
Holes and cutout
4 M5 holes
ø 67
=
7.5
89
=
= =
89
3 - 30 en-938816/5
3.7.7 Overall Dimensions of Sub.D Connector Covers (Cable)
C B
A
Number of contacts A B C
9 31 16 41
15 53 16 38
25 53 16 45
37 70 24 51
REMARK The dimensions given in the table are rounded off and correspond to the product line
of a particular supplier. They could differ slightly for other suppliers.
3.7.8 Overall Dimensions of the Axis Connector Covers
74 18
54
en-938816/5 3 - 31
3.7.9 Mounting of the NUM Keyboard
5 30 483
4.2
= Cutout: 446 =
=
Cutout: 188
203.6
212
=
30 211.5 211.5
8 x 2 foam seal 6 dia. 5 mm holes for M4 screws

Drill the seal
3 - 32 en-938816/5
System Component Preparation
4 System Component Preparation
4.1 Rack Preparation 4-3

4.1.1 Card Layout in the Main Rack 4-3
4.1.1.1 Layout in a 19" Rack 4-3
4.1.1.2 Layout in a 12" Rack 4-3
4.1.1.3 CNC Card Layout in a 1060 Main Rack 4-4
4.1.2 Card Layout in the Extension Racks 4-5
4.1.2.1 Input/Output Card Layout in the 12-Slot
Rack 4-5
4.1.2.2 Input/Output Layout in the 2-Slot Rack 4-5
4.1.3 Addition of Input/Output Cards 4-6
4.1.3.1 Machine Processor Programmed in
Assembler Language 4-6
4.1.3.2 Machine Processor Programmed in Ladder 4
Language 4-6
4.1.4 Address Assignment to the Racks 4-7
4.1.5 Wiring of the Temperature Probe 4-8
4.1.6 Operations on the UC SII CPU 4-9
4.1.6.1 Replacing the Battery 4 - 10
4.1.6.2 Adding an SRAM Memory Module 4 - 11
4.2 Preparing the Compact Panel 4 - 12
4.2.1 Removing the Rear Cover 4 - 12
4.2.2 Relocating the Keyboard Connector 4 - 13
4.2.3 Installing the Key Customisation Label 4 - 14
4.3 Machine Panel Preparation 4 - 15
4.3.1 Address Assignment to the Machine Panel 4 - 15
4.3.2 Handwheel Installation 4 - 16
4.3.3 Installing the Machine Panel Extension 4 - 17
4.3.4 Installing the Labels 4 - 18
4.4 General Operations 4 - 20
4.4.1 Replacing Fuses 4 - 20
4.4.1.1 Rack Fuses 4 - 20
4.4.1.2 50-Key 10" Panel Fuse 4 - 20
4.4.1.3 50-Key LCD Panel Fuse 4 - 20
4.4.1.4 10" Compact Panel Fuse 4 - 21
4.4.1.5 Machine Panel Fuse 4 - 21
4.4.2 Wiring of the Watchdog, Safety Daisy
Chain 4 - 21
en-938816/5 4-1
4-2 en-938816/4
4.1 Rack Preparation

4.1.1 Card Layout in the Main Rack
The CNC cards are installed one after the other starting from the right.
The input/output cards are installed leftward from the first slot available after the CNC cards.
Empty slots are to be covered with blanking plates (10, 20 and 30 mm).
4.1.1.1 Layout in a 19" Rack
13 12 11 10 9 8 7 6 5 4 3 2 1 0
4
Power supply card

CNC card slots
I/O card slots
12 11 10 9 8 7 6 5
4.1.1.2 Layout in a 12" Rack
6 5 4 3 2 1 0
Power supply card
CNC card slots
I/O card slots
8 7 6 5
en-938816/4 4-3
4.1.1.3 CNC Card Layout in a 1060 Main Rack
To ensure correct operation of the system, install the cards in the order shown in the diagram below:
2 1 0 1 0 3 2 1 0
CNC/graphic processor card
Machine processor card

Graphic processor card
CNC processor card
Memory card
Memory card
UC SII CPU
Other CNC cards Other CNC cards Other CNC cards
Biprocessor 1060 Series II Monoprocessor 1060 Series II 1060 Series I
REMARK For a system using QVN cards (see DISC Integration Manual) and/or IT/serial line
cards, place these cards immediately to the left of the memory card.
4-4 en-938816/5
4.1.2 Card Layout in the Extension Racks

The input/output cards are installed starting from the right.
Cover empty slots with blanking plates.
4.1.2.1 Input/Output Card Layout in the 12-Slot Rack
Power supply card

12 11 10 9 8 7 6 5 4 3 2 1
4.1.2.2 Input/Output Layout in the 2-Slot Rack

Power supply card
2 1
en-938816/4 4-5
4.1.3 Addition of Input/Output Cards
4.1.3.1 Machine Processor Programmed in Assembler Language
When power is applied, the machine processor detects the input/output cards present in the racks by scanning leftward
from the rightmost card:
- in the main rack,
- in the extension racks, in numerical order of the racks (see 4.1.4).
The machine processor addresses individual inputs and outputs in the order of card identification.
This means that insertion of a new input or output card changes the addresses of the following input and output cards
and therefore requires modifying the machine processor programme.
! CAUTION
A new input/output card must be added to the left of the last card of the same type
whenever possible.
If this is not possible (addition of an input or output card between two cards of the same
type), it is necessary to reprogramme the machine processor (see the Automatic Control
Function Programming Manual - Assembler Language) to take into account the offset
created in the inputs and outputs.
4.1.3.2 Machine Processor Programmed in Ladder Language

Each input and output card is identified by its physical location in the system.
The input and output addresses already allocated are therefore not modified by insertion of a new card.
Only the new input and output addresses need to be programmed (see the Automatic Control Function Programming
Manual - Assembler Language).
! CAUTION
Moving an input/output card to another physical location modifies the addressing and
requires reprogramming the machine processor.
4-6 en-938816/4
4.1.4 Address Assignment to the Racks
Thumbwheel Thumbwheel
01
2
54 3
Main racks and 12-slot

extension racks
2-slot extension rack 4
Set the rack addresses on the thumbwheel:
Configuration single rack multirack and configuration with machine panel

Main rack address 0 address 7
Extension rack / address from 1 to 6 (different address for each rack)
en-938816/4 4-7
4.1.5 Wiring of the Temperature Probe
Temperature probe
Probe characteristics:
- contact normally closed at ambient temperature < 57 °C,
- contact opening temperature: θ = 60 °C + 3 °C,
- contact closing temperature: θ - 7 to 10 °C,
- maximum current rating: 6 A,
- maximum voltage: 220 VAC.
Recommended use
Connect the probe to a machine processor input.
Include it in the drive enable.
Turn on a lamp on the machine panel by means of an output.
2.8 mm AMP terminal
Machine processor input
+ 24 VDC
Temperature probe
4-8 en-938816/5
4.1.6 Operations on the UC SII CPU

Operations which can be performed on the UC SII CPU:
- battery replacement after 18 months of use,
- memory extension by adding an SRAM memory module.
The diagram below shows the locations concerned by these operations:
2 3
1 - Battery connector
2 - Battery
3 - SRAM memory module location
en-938816/4 4-9
4.1.6.1 Replacing the Battery
Unplug the battery.
Remove the old battery from the housing.
Snap the new battery into the housing.
Plug in the battery, being careful to insert the connector correctly.
! CAUTION
The battery must be replaced within 15 minutes so as not to lose the data present in the
RAM. A special capacitor powers the SRAM modules while the battery is being replaced.
4 - 10 en-938816/4
4.1.6.2 Adding an SRAM Memory Module
Position the module at a slant in the connector with the

polarising slot located on the left (1).
4
Polarising slot
Swing the module up to a vertical position until it snaps in place (2).
en-938816/4 4 - 11
4.2 Preparing the Compact Panel
Operations that can be performed on the compact panel:
- relocation of the DIN connector (see 4.2.2)
- installation of the key customisation label (see 4.2.3).
These operations require removing the rear cover (see 4.2.1).
4.2.1 Removing the Rear Cover
Remove the three screws and take off the cover.
Cover
Screws Rear view
Location of the items concerned by the operations:
Label installation slot
DIN connector support
4 - 12 en-938816/4
4.2.2 Relocating the Keyboard Connector

The compact panel is equipped with a keyboard connector (5-contact DIN connector) accessible on the front after
removing the cover.
This location of the DIN connector corresponds to occasional use of a PC type keyboard (seal not ensured when the
cover is removed).
For permanent connection of a PC type keyboard, the DIN connector can be moved to the back of the panel:
DIN connector support

attaching nuts
4
DIN connector located on the front DIN connector relocated on the back of the panel
Unscrew the two DIN connector support attaching nuts.
Turn over the support and reinstall the nuts.
en-938816/4 4 - 13
4.2.3 Installing the Key Customisation Label
The compact panel has six cutomisable keys. The key assignments are identified by a label at the rear of the panel.
Customising the Label Supplied with the Compact Panel:
18
18
Marking areas
18
18
18
18
The label can be customised by transfers (Letraset type), Univers 54 font, pitch 12.
Installing the Label on the Rear of the Compact Panel:
4 - 14 en-938816/5
4.3 Machine Panel Preparation

4.3.1 Address Assignment to the Machine Panel
Set the machine panel address on the thumbwheel: 1 to 4, with a

different address for each panel.
en-938816/4 4 - 15
4.3.2 Handwheel Installation
The handwheel is installed on the machine panel without its end plate (remove the cap by cutting the plastic pins with
cutting pliers):
1 - Handwheel body
2 - Attachment screws (3)
3 - Bezel attached by two screws
! CAUTION
The handwheel may interfere with installation of the key labels.

It is therefore recommended to install the labels (see 4.3.4)
before installing the handwheel.
4 - 16 en-938816/4
4.3.3 Installing the Machine Panel Extension

The machine panel extension is installed behind the machine panel.
This operation requires removing the protective cover.
4
2
1
5 4
1- Machine panel
2- Machine panel extension
3- Protective cover
4- Screws (8)
5- Spacers (5)
en-938816/4 4 - 17
4.3.4 Installing the Labels
The machine panel keys are not engraved. Their assignment is specified by installing labels in windows 1 to 7 at the
rear of the panel.
The labels can be:
- the standard labels defined by NUM,
- customised labels.
Set of Labels Supplied with the Machine Panel
1 10 100 1 000 10 000 ILL Window 1

JOG label
Customisable
window 1
M01 Window 2
X+ C+
Window 3
turning
Z- Z+
Window 4
turning
Window 5
X- C-
turning
Window 3
Y+ Z+
milling
Axis JOG
X- X+
Window 4 assignment
milling labels
Y- Z- Window 5
milling
Windows 2 to 5
customisable
Window 6 Machine function

customisable label
Window 7
Mode label
Window 7
customisable
4 - 18 en-938816/4
Installing the Labels at the rear of the Machine Panel
7
4
6
Customising the Labels

The labels can be customised using transfers (Letraset type), Univers 54 font, pitch 12.
en-938816/4 4 - 19
4.4 General Operations
4.4.1 Replacing Fuses
Accessible fuses:
Location Characteristics
12" and 19" and 2-slot racks 2 fast-blow 2.5 A, 250 V, 5x20 glass fuses
32-24 I/O, 64-48 I/O, Very fast-blow (FF) 10 A, 5x20 fuses - spare fuses are provided on the card
32I/24O and analogue
I/O boards
! Use only very fast-blow (FF) fuses

10" compact panel Fast-blow 2 A, 250 V, 5x20 glass fuse
10" 50-key panel Fast-blow 2 A, 250 V, 5x20 glass fuse
Monitor of the 50-key 2.5 A, 250 V, 5x20 glass fuse
LCD panel
Machine panel Fast-blow 500 mA, 250 V, 5x20 glass fuse
4.4.1.1 Rack Fuses
Release the fuse-holder cover from the connector with a screwdriver.
Replace the blown fuse.
Install the fuse-holder cover.
4.4.1.2 50-Key 10" Panel Fuse
Unscrew the fuse-holder cover (quarter-turn fastener).
Install and screw on the fuse-holder cover.
4.4.1.3 50-Key LCD Panel Fuse
Unscrew the fuse-holder cover.
Replace the blown fuse. Rear view
4 - 20 en-938816/5
4.4.1.4 10" Compact Panel Fuse
Unscrew the fuse-holder cover (quarter-turn fastener).
4.4.1.5 Machine Panel Fuse

4
Rear view
4.4.2 Wiring of the Watchdog, Safety Daisy Chain

The watchdog (WD) monitors the machine processor status. WD = 0 indicates a machine processor fault and therefore
a fault of the programmed safety devices.
The watchdog output is:
- the first output (OUT.0 of the first card on the main rack or the rack with the lowest number) when the machine
processor is programmed in assembler language,
- the first output (OUT.0) of one of the output cards (to be programmed) when the machine processor is programmed
in ladder language.
! CAUTION
When WD = 0, the CNC may continue to control the axes which could cause problems
(collisions, etc.).
Output WD must therefore be hard wired in the safety system so that WD = 0 cuts off the
power, thereby stopping movement.
The system must remain live to allow troubleshooting and modification of software data
(which are not the only possible causes of failure).
en-938816/5 4 - 21
Recommended safety daisy chain:
Off pushbutton
CNC ready WD CNC on

On pushbutton
Power supply
WD monitor
CNC on
CNCr monitor
WD monitor
CNCr monitor
CNCr monitor WD monitor CNC on Power supply
CNCr: CNC ready

This diagram is used to check that the WD and CNCr relays are not operated at power on.
No timeouts are used.
Powering up of the CNC is not enabled unless the watchdog and CNCr relay are de-energised.
When the CNC is on, the PLC programme closes the CNCr relay.
Power application is determined by the presence of WD and CNCr.
4 - 22 en-938816/4
Interconnections
5 Interconnections
5.1 CNC/Peripheral Interconnections 5-3

5.1.1 Basic Configuration 5-3
5.1.2 Video Connection for the Basic
Configuration 5-4
5.1.3 Multirack Configuration 5-5
5.1.4 Multipanel Configuration (2 to 4) 5-6
5.1.5 Multi-CNC Configuration 5-7
5.2 Operator Panel 5-8
5.2.1 CNC Panels with CRT 5-8
5.2.1.1 General 5-8
5.2.1.2 Operator Panel Connection Diagram 5-9
5.2.2 50-Key Panel with LCD 5 - 10
5.2.2.1 General 5 - 10
5.2.2.2 Panel Connection Diagram 5 - 11
5.2.3 Compact Panel 5 - 12
5.2.3.1
5.2.3.2
General
Connection of a 102-Key Keyboard
5 - 12
5 - 12
5
5.2.3.3 Compact Panel Connection Diagram 5 - 14
5.3.1 General 5 - 15
5.3.2 Module Connection Diagram 5 - 15
5.4 Rack Interconnections 5 - 16
5.4.1 Two-Slot Extension Rack - General 5 - 16
5.4.2 Rack Interconnection Diagram 5 - 17
5.4.3 Adjustment of the Transmit Power 5 - 19
5.4.3.1 130 W Power Supply, Main Racks and
12-Slot Extension Racks 5 - 19
5.4.3.2 60 W Power Supply, Main Racks and
12-Slot Extension Racks 5 - 20
5.4.3.3 Power Supply of the 2-Slot Extension
Racks 5 - 21
5.5 Machine Panel Interconnections 5 - 22
5.5.1 General 5 - 22
5.5.2 Machine Panel Interconnection Diagram 5 - 23
5.5.3 Adjustment of the Transmit Power 5 - 24
5.5.4 Machine Panel Extension 5 - 25
5.5.4.1 General 5 - 25
5.5.4.2 Connection Diagram of the Machine
Panel Extension with Remote Modules 5 - 26
5.5.4.3 Machine Panel Extension Connection
Diagram without Remote Modules 5 - 27
en-938816/5 5-1
5.6 NUM Diskette Drive 5 - 28
5.6.1 General 5 - 28
5.6.2 Connections of the NUM Diskette Drive 5 - 28
5.6.2.1 Connection of the NUM Diskette Drive
to an RS 232 Line 5 - 28
with a Remote RS 232 Line 5 - 29
to an RS 422 Line 5 - 29
with a Remote RS 422 Line 5 - 30
5-2 en-938816/5
Interconnections
5.1 CNC/Peripheral Interconnections

5.1.1 Basic Configuration
PC
Diskette Printer Computer
drive Tape DNC
reader/
punch Compact panel
or
QWERTY panel
Peripheral devices
Graphic processor card
5
Inputs/outputs cards or
CNC processor card
Power supply card
50-key panel
Memory card
Axis card
Axis card
1 to 4
machine panels
Analogue
inputs/outputs
Sensor External interrupts
Handwheel
NUM and customer
applications
Machine-tool Motor
Power cabinet
Automatic controls Servo-drive
REMARK The use of the compact panel precludes the use of a machine panel.
en-938816/4 5-3
5.1.2 Video Connection for the Basic Configuration
1 2 3
1 - Graphic processor or UC SII

2 - Video/panel cable (for lengths, see table)
3 - CNC panel or compact panel.
The minimum curve radius of the video cable is 110 mm.
The video-panel cables are available in two versions:
- video interconnection kit (for wiring, see 7.6),
- video cable assembly.
Video interconnection kit:
Length Marking Length Marking

5m∗ 206203223 30 m 206203231
10 m ∗ 206203225 40 m 206203233
15 m 206203227 to order 206203235
20 m 206203229
∗ Only 5 m and 10 m cable lengths can be used with the compact panel.
Video cable assemblies:
Length Marking Length Marking

5m 206202394 10 m 206202395
5-4 en-938816/4
Interconnections
5.1.3 Multirack Configuration

Differences with respect to the basic configuration:
Machine-tool
Power cabinet
Automatic controls
Main rack Extension racks
Fibre-optc ring
REMARK This configuration is only possible with a Series I system.
en-938816/5 5-5
5.1.4 Multipanel Configuration (2 to 4)
Differences with respect to the basic or multirack configuration:
1
Minimum video cable
curve radius: 110 mm
CNC
2
or
3
5 or
4
Operator panel 1 Operator panel 2 Operator panel 3 Operator panel 4
or or or or
1- Graphic processor card or UCSII

2- 50 cm video cables: 1, 2 or 3 (P/N 206 202 620)
3- Multiplexer modules: 1, 2 or 3
4- Caps: 3 per multiplexer module on connectors CN1, CN2
and CN3
5 - Video cables: 2, 3 or 4 (see 5.1.2)
REMARK This configuration is not possible with 50-key LCD or compact panels.
5-6 en-938816/5
Interconnections
5.1.5 Multi-CNC Configuration

Differences with respect to the basic or multirack configuration:
Operator panel
1 5
5
Minimum video cable
curve radius: 110 mm
4
2 2
CNC4 CNC3 CNC2 CNC1
1- 50 cm video cable (P/N 206 202 620)

2- Video cables: 2, 3 or 4 (see 5.1.2)
3- Graphic processor card or UCSII
4- Caps on unused connectors: 1, 2 or 3
5- Multiplexer module
REMARK This configuration is not possible with 50-key LCD or compact panels.
en-938816/5 5-7
5.2 Operator Panel
5.2.1 CNC Panels with CRT
5.2.1.1 General
QWERTY panel
2 4
TOOL JOG
MODE
M01
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 HELP
! @ # $ % ^ & * ( ) _ + line line

INS DEL
1 2 3 4 5 6 7 8 9 0 - = + char char
{ } ALL
[ ] CAPS
: "
x off ; ` `
< > ?
/ , . /
50-key panel
1 2 3
H ' 0 & \ ~
N G F _ M 7 8 9
A : ; ? S
X U {
I S 4 5 6
x off
B ( ) ! @ #
Y V } J T , 1 2 3
C [ ] ∗ = /
Z W K + 0
"
P Q E
D R L
INS/ home
OVER PgUp
SHIFT CTRL SPACE
ENTER
line
DEL end
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
char
Panel type CRT type Maximum CRT power consumption

QWERTY panel 14" colour 100 W
50-key panel 10" colour 60 W
9" monochrome 30 W
Power supply 230 VAC, 50/60 Hz
The operator panel provides the operator/system interface:
- display unit,
- keyboard for user actions.
The operator panel communicates with the CNC processor card via a video cable (via the multiplexer module in
multipanel and multi-CNC configurations).
5-8 en-938816/5
Interconnections
5.2.1.2 Operator Panel Connection Diagram
1 - Monitor video cable

2 - Power cable (see 7.5.1)
3 - Video cable
en-938816/5 5-9
5.2.2 50-Key Panel with LCD
5.2.2.1 General
1 2 3
H ' 0 & \ ~
N G F _ M 7 8 9
A : ; ? S
X U {
I S 4 5 6
x off
B ( ) ! @ #
Y V } J T , 1 2 3
C [ ] ∗ = /
Z W K + 0
"
P Q E
D R L
INS/ home
OVER PgUp
SHIFT CTRL SPACE
ENTER
line
DEL end
char
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
50-key LCD panel 10.4" colour TFT LCD

Power supply 24 VDC
Maximum LCD power consumption 20 W
The panel provides the interface between the user and system:
- display on LCD,
- user actions on the keyboard.
The panel communicates with the CPU via a video cable.
5 - 10 en-938816/5
Interconnections
5.2.2.2 Panel Connection Diagram
1 2 3
M5 hole
24 VDC
power supply
4
M5 hole

2 - 2 m LCD video cable (supplied)
3 - 2 m LCD/keyboard cable (supplied)
4 - Video cable
en-938816/5 5 - 11
5.2.3 Compact Panel
5.2.3.1 General
% E F H
G M / x
N S T =
7 8 9 -
X Y Z !
4 5 6 +
A B C
1 2 3
P Q R
D 0 .
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
Compact panel CRT type Maximum CRT power consumption

10" colour 60 W
9" monochrome 30 W
Power supply 230 VAC, 50/60 Hz
The compact panel provides the operator/system interface.
It communicates with the CPU by a video cable.
The compact panel provides the following functions:
- display on the CRT,
- access to the CNC menus,
- axis control,
- settings (homing, etc.),
- running of programmes or MDI blocks (cycle start, cycle stop),
- special functions by programmable keys,
- turning on the machine,
- feed rate override by potentiometer,
- emergency stop,
- remote serial line (wiring optional).
5.2.3.2 Connection of a 102-Key Keyboard

A standard 102-key PC keyboard can be connected to the front of the compact panel by removing the blanking plate
(or to the rear if the DIN connector was moved to the rear, see Sec. 4.2.2), for instance to edit or create part
programmes.
! CAUTION
The keyboard should not be connected permanently to the front panel, because the seal is
broken when the blanking plate is removed. For a permanent connection, move the
connector to the rear of the panel.
5 - 12 en-938816/5
Interconnections
NUM Keyboard
Keyboard type US QWERTY, 102 keys

5
Seal IP54 on the front, IP20 at the rear
Other Keyboards Connectable to the Compact Panel

To be connectable, the keyboard must have the following characteristics:
- US QWERTY, French AZERTY or German QWERTZ 102-key IBM PC/AT compatible keyboard
- Connection by male 5-contact DIN connector
- Maximum current draw 150 mA.
Keyboards tested by NUM

The following keyboards have been tested and found to operate correctly:
- Cherry RS3000, RS6000 and MY3000
- Tanguy AKB2000
- Mitsumi KPQ E99ZC-12.
Compaq keyboards are unsuitable because they use different protocols.
Declaring the Keyboard

The keyboard connected must be declared by a key combination. The type is then stored. The US QWERTY keyboard
is the default system keyboard.
Keyboard type Key combination (digit to be entered from the numerical keypad)
US QWERTY "Scroll lock" then "0"
French AZERTY "Arrêt défilement" then "1"
German QWERTZ "Roll" then "2"
en-938816/5 5 - 13
5.2.3.3 Compact Panel Connection Diagram
Daisy
1 chain
2 3
Rear of the compact panel

6
5 4
1- Emergency stop cable (Telemecanique P/N XB2-BS542)

2- Video cable
3- CRT video cable
4- Power supply cable (see 7.5.1)
5- Keyboard cable (front or back)
6- Serial line relay cable:
- RS 232 line (see 7.1.7.1)
- RS 422 or 485 line (see 7.1.7.2)
7 - Power-on pushbutton cable (P/N ZB2-BW061)
5 - 14 en-938816/5
Interconnections
5.3 Multiplexer Module

5.3.1 General
+5V
PUP. DEPORTE
IMPR. TSX40
PUP. LOCAL
CN2 / TSX40
CN4
CN3
CN1
-5V
Power consumption 25 W
Location On the rear of the operator panel or external
The multiplexer module is used to link two to four operator panels with one CNC (see 5.1.4) or two to four CNCs with
one operator panel (see 5.1.5).
5
5.3.2 Module Connection Diagram
en-938816/5 5 - 15
5.4 Rack Interconnections
The racks and machine panels are interconnected by a fibre-optic ring.
The transmit power must be adjusted according to the length of the fibre-optic cable interconnecting the transmitter
of one unit to the receiver of the next unit (see 5.4.3).
REMARK The rack location in the fibre-optic ring is unimportant, since only the addresses
assigned to the racks on the thumbwheels are taken into account (see 4.1.4).
5.4.1 Two-Slot Extension Rack - General
Power consumption 23 W maximum

Current ratings
5V 600 mA
+ 24 VI (bus) 500 mA
+ 24 VE (external) 400 mA
The rack power supply card provides the voltage outputs used by the input/output cards installed and voltage VE used
by the inputs.
The fibre-optic module included with the power supply card handles data transfers with the main rack.
5 - 16 en-938816/5
Interconnections
5.4.2 Rack Interconnection Diagram

Main Rack and 12-Slot Extension Racks.
Minimum fibre-optic
5
cable bend
radius: 50 mm
Tx
Rx
Tx Rx
4 3
1- Power cable (see 7.5.1)

2- Receiver of next unit
3- Fibre-optic cable
4- Transmitter of previous unit
en-938816/5 5 - 17
Two-Slot Extension Rack
Rx
Tx
Tx
Rx
Minimum fibre-optic
cable bend
4
radius: 50 mm
1- Transmitter of previous unit

2- Receiver of next unit
5 - 18 en-938816/5
Interconnections
5.4.3 Adjustment of the Transmit Power

5.4.3.1 130 W Power Supply, Main Racks and 12-Slot Extension Racks
Power supply card
3 2 1
5
ON
Length of the fibre-optic cable for transmission Switch settings

3 2 1
L ≤ 15 m
ON
3 2 1
15 m < L ≤ 30 m
ON
3 2 1
L > 30 m
ON
en-938816/5 5 - 19
5.4.3.2 60 W Power Supply, Main Racks and 12-Slot Extension Racks
Power supply card
OFF
ON
1
2
3

OFF
L ≤ 15 m
ON
1
2
3
OFF
15 m < L ≤ 30 m
ON
1
2
3
OFF
L > 30 m
ON
1
2
3
5 - 20 en-938816/5
Interconnections
5.4.3.3 Power Supply of the 2-Slot Extension Racks
Power supply card
ON
1
2
3
5
1
L≤5m 2
3
ON
1
15 m < L ≤ 30 m 2
3
ON
1
L > 30 m 2
3
ON
en-938816/5 5 - 21
5.5 Machine Panel Interconnections
The racks and machine panels are interconnected by a fibre-optic ring.
The transmit power must be adjusted according to the length of the fibre-optic cable interconnecting the transmitter
of one unit to the receiver of the next unit (see 5.5.3).
REMARK The machine panel location in the fibre-optic ring is unimportant, since only the
addresses assigned to the racks on the thumbwheels are taken into account
(see 4.3.1).
5.5.1 General
X 1 10 100 1000 10000 ILL X
Y M01
Z Y+ 5+ Z+ Z
4 X- X+ 4+ 4-
5 Y- 5- Z-
CYCLE
START
CYCLE
STOP
Power consumption 3.8 W maximum

Maximum current rating 500 mA
Nominal voltage 24 VDC (external power supply)
Limit values 17 V minimum
30 V maximum
The machine panel provides the following functions:
- axis JOG
- execution (cycle, feed stop, axis recall, M01 enable and block skip)
- feed rate and spindle speed override by potentiometer
- mode locking by key
- emergency stop
- remote connection for the RS 232 peripheral serial line (wiring optional)
- axis control by handwheel (optional).
Other functions can also be provided on the machine panel using the unassigned keys and indicator lights.
Thirty-two additional inputs and 24 additional outputs can be added by means of a machine panel extension card.
The machine panel is connected by fibre-optic cable to the machine processor via the serial bus.
5 - 22 en-938816/5
Interconnections
5.5.2 Machine Panel Interconnection Diagram
Rear of the machine panel
4 5
24 VDC Customer
external safety
power supply chain
Minimum curve radius:
50 mm 6
5
Tx
Rx
Tx
Rx
3 2 1 7
1- Transmitter of the previous unit

3- Receiver of the next unit
5- Handwheel cable (see 6.5.4)
6- Emergency stop cable (P/N XB2-BS542)
7- Relay cable of a serial line:
- RS 232 (see 7.1.8.1)
- RS 422 or 485 (see 7.1.8.2)
en-938816/5 5 - 23
5.5.3 Adjustment of the Transmit Power
3
2
ON

ON
L ≤ 15 m 3
2
1
ON
15 m < L ≤ 30 m 3
2
1
ON
3
L > 30 m
2
1
5 - 24 en-938816/5
Interconnections
5.5.4 Machine Panel Extension

5.5.4.1 General
Power consumption 10 W maximum (all I/O switched)

Location at the rear of the machine panel
Limit values 15 V minimum
30 V maximum
Inputs
32 discrete inputs
Current rating 12.8 per input
Ranges low level: 0-5 V 5
high level: 11-30
Input impedance 2060 Ω
Outputs
24 open-collector discrete outputs

Protection short circuit
inductive overvoltage
The machine panel extension is designed for logic data transfers with a second machine panel specific to the customer
and the machine processor card via the NUM machine panel.
The machine panel extension can:
- communicate with the machine processor card via the NUM machine panel and the fibre-optic link,
- receive input signals (pushbuttons) via the 32-input connector,
- send output signals (indicator lights) via the 24-output connector.
en-938816/5 5 - 25
5.5.4.2 Connection Diagram of the Machine Panel Extension with Remote Modules
5 2
MOD. INTERFACE 32 E
MOD. RELAYAGE 24 S
External 4 3
24 VDC
power supply
1 - Machine panel extension/remote module connecting cable:

- Length 1 m (P/N 263 202 928)
- Length 2 m (P/N 263 202 929)
2 - 24-output relay module (P/N 263 900 002, see 6.11.2;
P/N 263 202 931, see 6.11.3)
3 - Power supply via the relay module (excludes power
supply via the central connector or the interface module)
4 - Power cable (see 7.5.3: excludes power supply via the
relay module or the interface module)
5 - Power supply via the interface module (excludes power
supply via the central connector or the relay module)
6 - 32-input interface module (P/N 263 900 001, see 6.10.2;
P/N 263 202 926, see 6.10.3)
REMARK The power supply must be provided to the machine panel extension by one and only
one of items 3, 4 or 5.
5 - 26 en-938816/5
Interconnections
5.5.4.3 Machine Panel Extension Connection Diagram without Remote Modules
Input
(pushbuttons) 1 5
3
External
power supply
24 VDC
External
power supply
Outputs
24 VDC
(indicator
External lights)
2
power supply
24 VDC
1 - 24-output cable with or without power supply (see 7.4.6)

2 - Power cable (only when the general power supply is not
provided by the input or output cable: see 7.5.3)
3 - 32-input cable with or without general power supply (see 7.4.4)
REMARK The power supply must be provided to the machine panel extension by one and only
one of cables 1, 2 or 3.
en-938816/5 5 - 27
5.6 NUM Diskette Drive
5.6.1 General

Limit values 19.2 V minimum
30 V maximum
5.6.2 Connections of the NUM Diskette Drive

5.6.2.1 Connection of the NUM Diskette Drive to an RS 232 Line
1 2 3 4
24 V
≤ 10 m
1- RS 232 line
2- RS 232 serial interface cable (see 7.1.9)
3- Drive power cable (see 7.5.4)
4- NUM diskette drive
REMARK The serial line must be configured using the serial line parameter setting utility (see
Operator Manual). The line parameters must be set for standard RS 422.
5 - 28 en-938816/5
Interconnections
5.6.2.2 Connection of the NUM Diskette Drive with a Remote RS 232 Line
1 2 3 4 5
24 V
24 V
≤ 10 m
1 - RS 232 line
2 - Cable for remote RS 232 line with or without power supply:
- to compact panel (see 7.1.7.1) 5
- to machine panel (see 7.1.8.1)
3 - RS 232 serial interface cable (see 7.1.9) or cable supplied
(P/N 206 203 324, only on machine panel)
4 - Drive power supply cable (only when cable (2) does not
provide the power supply: see 7.5.4)
5 - NUM diskette drive
5.6.2.3 Connection of the NUM Diskette Drive to an RS 422 Line
1 2 3 4
24 V
≤ 40 m
1- RS 422 line
2- RS 422 serial interface cable (see 7.1.10)
3- Drive power cable (see 7.5.4)
4- NUM diskette drive
en-938816/5 5 - 29
5.6.2.4 Connection of the NUM Diskette Drive with a Remote RS 422 Line
1 2 3 4 5
24 V
24 V
≤ 40 m
1 - RS 422 line
2 - Cable for remote RS 422 line with or without power supply:
- to compact panel (see 7.1.7.2)
- to machine panel (see 7.1.8.2)
3 - RS 422 serial interface cable (see 7.1.10) or cable
supplied (P/N 206 203 324, only on machine panel)
4 - Drive power supply cable (only when cable (2) does not
provide the power supply: see 7.5.4)
5 - NUM diskette drive
5 - 30 en-938816/5
Cards
6 Cards
6.1 Power Supply Cards 6-5

6.1.1 130 W Power Supply Card 6-5
6.1.2 60 W Power Supply Card 6-6
6.2 1060 Series II CPU 6-7
6.2.1 UC SII CPU 6-7
6.2.1.1 General 6-7
6.2.1.2 UC SII CPU Connection Diagram 6-9
6.2.2 Biprocessor CPU 6 - 10
6.3 1060 Series I Processor 6 - 11
6.4 CPU Cards 6 - 12
6.4.1 CNC/Graphic Processor Card 6 - 12
6.4.2 Graphic Processor Card 6 - 13
6.4.3 Memory Card 6 - 14
6.4.4 Machine Processor Card 6 - 15
6.4.4.1 Version 2 Machine Processor Card 6 - 15
6.4.4.2 Version 1 Machine Processor Card 6 - 17
6.4.5 CNC Processor 6 - 19
6.4.5.1 Version 2 CNC Processor 6 - 19
6.4.4.2 Version 1 CNC Processor Card 6 - 22 6
6.5 Incremental and Absolute Axis Measurement Card 6 - 24
6.5.1 General 6 - 24
6.5.2 Data Concerning the Sensors and Their
Power Supply 6 - 25
6.5.2.1 Voltage Across the Sensor 6 - 25
6.5.2.2 Maximum Sensor Channel Output
Frequency 6 - 26
6.5.2.3 Setting the Reference Signal (Rulers with
Distance-Coded Reference Marks) 6 - 27
6.5.2.4 Synchronous Serial Interface (SSI)
Timing Diagram 6 - 27
6.5.2.5 Maximum Current Available per Axis
Encoder Card 6 - 27
6.5.2.6 Datum Switch Setting
(Incremental Sensors) 6 - 28
6.5.2.7 Setting the Origin Switch (SSI or Combined
Sensor with Semiabsolute Measurement) 6 - 29
6.5.2.8 Homing of SSI or Combined Sensors
with Absolute Measurement 6 - 29
6.5.3 Axis Card Connection Diagram 6 - 30
6.5.4 Handwheel Connection Diagram 6 - 31
6.6 IT/Serial Line Card 6 - 32
6.6.1 General 6 - 32
6.6.2 IT/Serial Line Connection Diagram 6 - 33
6.7 Analogue Input/Output Card 6 - 34
6.7.1 General 6 - 34
6.7.2 Analogue Input/Output Connection
Diagram 6 - 35
en-938816/5 6-1
6.8 32-24 I/O and 64-48 I/O Cards 6 - 36
6.8.1 Characteristics of the 32-24 I/O and
64-48 I/O Cards 6 - 36
6.8.2 32-24 I/O Card Connection 6 - 38
6.8.2.1 32-24 I/O Card Connection Diagram
with Remote Modules 6 - 38
6.8.2.2 32-24 I/O Card Connection Diagram 6 - 39
6.8.3 64-48 I/O Card Connection 6 - 40
with Remote Modules 6 - 40
6.8.3.2 64-48 I/O Card Connection Diagram 6 - 41
6.9 32-Input/24-Output Card 6 - 42
6.9.1 General 6 - 42
6.9.2 32-Input/24-Output Card Connection
Diagram with Remote Modules 6 - 44
6.9.3 32-Input/24-Output Card Connection
Diagram 6 - 45
6.10 32-Input Interface Modules 6 - 46
6.10.1 Characteristics of the Interface Modules 6 - 46
6.10.2 Wiring and Customising of Interface
Module P/N 263 900 001 6 - 47
6.10.2.1 Wiring of the Inputs and Power Supply 6 - 47
6.10.2.2 Customising the Interface Module -
Correspondence with Ladder Notation 6 - 48
6.10.3 Wiring of Interface Module
P/N 263 202 926 6 - 49
6.10.3.1 Wiring of the Inputs and Power Supply 6 - 49
6.10.3.2 Correspondence with Ladder Notation 6 - 49
6.11 24-Output Relay Modules 6 - 50
6.11.1 Relay Module Characteristics 6 - 50
6.11.1.1 Characteristics of the Relays 6 - 51
6.11.1.2 Electrical Endurance According to the Load 6 - 51
6.11.1.3 Derating Curve 6 - 52
6.11.2 Wiring and Customising of Relay
Module P/N 263 900 002 6 - 52
6.11.2.1 Wiring of the Outputs and Power Supply 6 - 53
6.11.2.2 Customising the Relay Module -
Correspondence with Ladder Notation 6 - 53
6.11.3 Wiring of Relay Module P/N 263 202 931 6 - 54
6.11.3.1 Wiring of the Outputs and Power Supply 6 - 54
6.11.3.2 Power Supply Wiring and Positioning
of the Straps 6 - 54
6.11.3.3 Correspondence with Ladder Notation 6 - 55
6.12 32-Input Card 6 - 56
6.12.1 32-Input Card with Trelec Connectors 6 - 56
6.12.2 32-Input Card with LMI Connectors 6 - 57
6.12.3 32-Input Card Connection Diagram 6 - 58
6-2 en-938816/5
Cards
6.13 32-Output Card 6 - 59

6.13.1 General 6 - 59
6.13.2 32-Output Card with LMI Connectors 6 - 60
6.13.3 Output Characteristics 6 - 61
6.13.3.1 Electrical Characteristics 6 - 61
6.13.3.2 Electrical Endurance According to the
Load 6 - 61
6.13.4 32-Output Card Connection Diagram 6 - 62
6.13.4.1 Wiring of the 32-Output Card with Trelec
Connector 6 - 62
6.13.4.2 Wiring of the 32-Output Card with LMI
Connector 6 - 63
en-938816/5 6-3
6-4 en-938816/4
Cards
6.1 Power Supply Cards

6.1.1 130 W Power Supply Card
Power consumption
(power supply + bus card) 45 W maximum
Slot on the right of the rack (see 4.1.1 and 4.1.2)
Available current
+5V 25 A
+ 15 V 500 mA
- 15 V 500 mA
+ 24 VI (bus) 2A
+ 24 VE (external) 2A
The power supply card provides the voltage outputs used by the system (except for
the monitor and multiplexer module).
In the case of a multirack configuration, the fibre-optic module built into the power
supply card is used for data transfers between racks.
Components supplied by the card:
- the CNC cards and operator panel card (via the graphic processor) via the system 6
bus,
- the input/output cards via the PLC bus,
- the inputs via the 24 VE connector on the front of the card.
The power supply card exchanges data with:
- the processor cards via the system bus,
- the machine processor card and input/output cards via the PLC bus,
- the other racks in the case of multirack systems via the fibre-optic modules,
- the machine panels via the fibre-optic modules.
+24VI +24VE
+15V -15V
+5V Pw Fail
Em
RaZ
F/O
24 VE
0 VE
Rec
Alim
en-938816/4 6-5
6.1.2 60 W Power Supply Card
Power consumption
(power supply + bus card) 28 W maximum
Slot on the right of the rack (see 4.1.1 and 4.1.2)
Available current
+5V 10A
+5V
+ 15 V 250 mA
+15V
- 15 V 250 mA
-15V
The power supply card provides the voltage outputs used by the system (except for
PwFail
the monitor and multiplexer module).
RaZ
In the case of a multirack configuration, the fibre-optic module built into the power
supply card is used for data transfers between racks.
Em
Components supplied by the card:
F/O - the CNC cards and operator panel card (via the graphic processor) via the system
bus,
Rec
- the input/output cards via the PLC bus.
The power supply card exchanges data with:
- the processor cards via the system bus,
- the machine processor card and input/output cards via the PLC bus,
- the other racks in the case of multirack systems via the fibre-optic modules,
- the machine panels via the fibre-optic modules.
Alim
6-6 en-938816/4
Cards
6.2 1060 Series II CPU

The 1060 Series II CPU is available in two versions:
- UC SII CPU
- biprocessor CPU.
6.2.1 UC SII CPU
6.2.1.1 General

Location Slots 0 and 1 of the CNC cards (see 4.1.1)
Halt
Serial Lines
Def
2 RS 232 serial lines

C
O Maximum input voltage ± 30 V
M VOL typical -9V
M
1
VOH typical
Maximum loads
+9V
2000 pF, 5 kΩ (approximately 10 m of cable)
6
Data rate 600, 1200, 2400, 4800, 9600, 19200 or 38400
bauds
C
O
Analogue Inputs
M
M The inputs can be dedicated to connection of resistive potentiometers
2 Typical potentiometer rating 1 kΩ
Resolution 0.4 percent full scale
Input voltage 0/5V
A
N Analogue Output
E
A
/
L
S
O Output voltage - 10 / + 10 V
G Maximum load 2 kΩ
L Maximum error 20 mV (offset + accuracy)
I
A
Output amplifier AD712 (Analog Device)
I
S External interrupt
O
N
Maximum current draw 20 mA
P Minimum current rating 10 mA
U Input on 5 V Logic 0 between 0 and 1 V
P Logic 1 between 3.5 and 5.5 V
I
T Input on 24 V Logic 0 between 0 and 4.7 V
R Logic 1 between 18 and 27 V
E IT duration Programmable : T1 = 0.5/250/500/2220/4440 µs
Masking between 2 ITs Programmable : T2 = 1/500/1000/4000/8000 µs
UC SII
en-938816/5 6-7
Interrupt timing diagram:
Rising edge active

t ≥ T1 t ≥ T2
Falling edge active
IT Masking time
The UC SII CPU is a 32-bit 68020 microprocessor-based card.

The UC SII CPU manages:
- the other CNC cards via the system bus
- the input/output cards via the serial bus
- the analogue input or output modules via the analogue I/O connector.
The UC SII CPU can communicate with peripherals or a host computer (DNC) via RS 232 serial lines (adaptable to
RS 485) COMM1 and COMM2.
The UC SII CPU can receive an interrupt signal on the analogue I/O connector.
PLC Function
The UC SII CPU manages the machine environment (inputs/outputs).
CNC Function
The UC SII CPU controls the CNC software to manage part programmes and machining data, computes tool paths
and feed rates and controls axis movements.
Panel Management Function

The UC SII CPU controls the CRT and keyboard.
Mass Memory Function

The UC SII CPU stores the operating system and applications in REPROM, and the machine processor programmes
and user files in RAM with backup.
File backup in the RAM is provided by a battery with an operating time of 18 months.
! CAUTION
The battery must mandatorily be replaced after 18 months of use (connected).
Other Functions
The UC SII CPU also performs system initialisation and system bus arbitration functions.
6-8 en-938816/4
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6.2.1.2 UC SII CPU Connection Diagram
1 Halt
Analogue inputs: Def
spindle speed C 2
and feed rate O
M
potentiometers, M
1
temperature
probe
C
O
M
M ou Computer
Analogue 2
process control:
spindle, or
6
A
flow control E
N
A
/
L
S
O
G
L
I
Interrupt A
I
S
O
N
P
U
P
I
T
R
E
Peripherals
UC SII
1 - Analogue I/O cable - interrupt (see 7.3.1)

2 - RS 232 serial interface cable (see 7.1.1)
REMARK The serial lines must be configured using the serial line parameter setting utility
(see Operator Manual).
en-938816/5 6-9
6.2.2 Biprocessor CPU
Halt Halt
Def Def
I
T
.
E
X
T
C
A
N
/
C
N
A
RS 232
422/485
S
E
R
I
E
RS 232
L
I
A
I
S
O
S N
E
R P
I U
P
E I
T
R
E
Mém
1,5M/2M Proc Mach Proc CN/Gr
1 2 3
1 - Memory card (see 6.4.3)

2 - Machine processor (see 6.4.4)
3 - CNC/graphic processor (see 6.4.1)
PLC Function
The CPU manages the machine environment (machine processor).
CNC Function
The CPU uses the CNC software for management of part programmes and machining data, computation of the paths
and feed rates and monitoring of axis movements (CNC/graphic processor).

The CPU controls the CRT and keyboard (CNC/graphic processor).

The CPU provides the memory function (memory card).
Other Functions
The CPU also performs system initialisation and system bus arbitration functions (CNC/graphic processor).
6 - 10 en-938816/5
Cards
6.3 1060 Series I Processor
Halt Halt Halt

Def Def Def
RS 232
I
S T
E .
R E
I X
E T
C
RS 232 A
422/485
N
/
S C
E N
R A
I
E RS 232
422/485
S
E
R
I
E
L
H
D L
RS 232
I
A
I
S
O
S N
E
6
R P
U
I P
E I
T
R
E
Mém
1,5M/2M Proc CN Proc Mach Proc Graph
1 2 3 4
1- Memory card (see 6.4.3)

2- CNC processor (see 6.4.5)
3- Machine processor (see 6.4.4)
4- CNC/graphic processor (see 6.4.2)
PLC Function
The CPU manages the machine environment (machine processor).
CNC Function
The CPU uses the CNC software to management of part programmes and machining data, computation of the paths
and feed rates and monitoring of axis movements (CNC processor).

The CPU controls the CRT and keyboard (graphic processor).

The CPU provides the memory function (memory card).
Other Functions
The CPU also performs system initialisation and system bus arbitration functions (graphic processor).
en-938816/5 6 - 11
6.4 CPU Cards
6.4.1 CNC/Graphic Processor Card
Power consumption 10.2 W (including the operator panel card)

Location CNC card No. 0 (see 4.1.1)
The CNC/graphic processor card is a 32-bit processor card built around a 68020
Halt
Def
microprocessor.
The CNC/graphic processor card can communicate with:
- the other CNC cards via the system bus
- the operator panel via the video cable.
The CNC/graphic processor card uses the CNC software for management of part
programmes and machining data, computation of the paths and feed rate and
monitoring of axis movements.
The CNC/graphic processor card manages the display and the keyboard.
The CNC/graphic processor card also performs system initialisation and system bus
arbitration functions.
L
I
A
I
S
O
N
P
U
P
I
T
R
E
Proc CN/Gr
6 - 12 en-938816/4
Cards
6.4.2 Graphic Processor Card
Power consumption 10.2 W (including the operator panel card)

The graphic processor card is a 32-bit processor card built around a 68020
Halt
microprocessor.
Def
The graphic processor card manages the display unit and keyboard.
The graphic processor card also provides system reset and system bus access
conflict arbitration functions.
The graphic processor card can communicate with:
- the other CNC cards via the system bus,
- the operator panel via the video link.
L
I
A
I
S
O
N
P
U
P
I
T
R
E
Proc Graph
en-938816/4 6 - 13
6.4.3 Memory Card
Power consumption 1.27 W

Location in the continuity of the CNC cards (see 4.1.1)
The memory card is a passive CNC card.

On it are stored the operation and application software packages (REPROM),
machine processor programmes and user files (RAM backup).
The memory card communicates with the processor cards via the system bus.
Mém
1,5M/2M
6 - 14 en-938816/4
Cards
6.4.4 Machine Processor Card

6.4.4.1 Version 2 Machine Processor Card

Analogue inputs 4 8-bit inputs, 0 / 10 V, nondifferential
typical potentiometer rating 10 kΩ
Halt Analogue outputs 2 12-bit outputs + sign, - 10 / + 10 V
Def minimum load 2 kΩ
External reference output + 10 V, 100 mA
External interrupts 4 x 5 V (2.5 to 5 V) or 24 V (15 to 30 V) inputs
I
T
.
E
The machine processor card is a 32-bit processor card built around a 68020
X microprocessor.
T
The machine processor card manages the machine environment (inputs/outputs).
The machine processor card can communicate with:
C
A
N
- the input/output cards via the serial bus,
6
/
C - a peripheral via an RS 232 serial line,
N
A - a customer application peripheral or host computer (DNC) via a serial line
RS 232
configurable as RS 232E, RS 422A or RS 485,
422/485
- analogue input/output modules via the CAN/CNA (ADC/DAC) connector.
S
E
The machine processor card can also receive interrupts on the interrupt input
R connector.
I
E
RS 232
S
E
R
I
E
Proc Mach
en-938816/5 6 - 15
V2 Machine Processor Card Connection Diagram
1 2
Feed rate Switch

potentiometer interrupts
Halt
Def
Spindle
potentiometer I
T
.
E
Control of X
T
analogue
processes: C
A
spindle, N
/
flow control C
N
A
RS 232
422/485
Computer
S
E
R
3
I
E
or
4
RS 232
UNI-TELWAY
S
E
R
I
E
5
Peripherals Proc Mach
1 - Analogue I/O cable (see 7.3.2)

2 - Interrupt input cable (see 7.3.4)
3 - Serial interface cable
- RS 232E (see 7.1.1)
- RS 422A (see 7.1.2)
- RS 485 (see 7.1.3)
4 - UNI-TELWAY bus link (see UNI-TELWAY Integration Manual)
5 - RS 232 serial link cable (see 7.1.1)
6 - 16 en-938816/5
Cards
6.4.4.2 Version 1 Machine Processor Card
General

Analogue inputs 4 8-bit inputs, 0 / 10 V, nondifferential
typical potentiometer rating 10 kΩ
Halt
Analogue outputs 2 12-bit outputs + sign, - 10 / + 10 V
Def minimum load 2 kΩ
External reference output + 10 V, 100 mA
I
One timer input and one timer output
T External interrupts 4 x 5 V (2.5 to 5 V) or 24 V (15 to 30 V) inputs
.
E
X The machine processor card is a 32-bit processor card built around a 68020
T
microprocessor.
The machine processor card manages the machine environment (inputs/outputs).
C
A
N
The machine processor card can communicate with:
6
/
C - the input/output cards via the serial bus,
N
A - a peripheral via an RS 232 serial line,
- a customer application peripheral or host computer (DNC) via a TTL output
TIMER
configurable as RS 232, RS 485 or fibre-optic link,
S - analogue input/output modules and external clocks via the CAN/CNA/TIMER
E connector (ADC/DAC/TIMER).
R
I
E The machine processor card can also receive interrupts via the interrupt input
connector.
TTL
RS 232C
Proc Mach
en-938816/5 6 - 17
V1 Machine Processor Card Connection Diagram
1 2
Feed rate
Switch
potentiometer
interrupts
Spindle
potentiometer Halt
Def
Control of
analogue I
T
.
processes: E
X
spindle, T
flow control
C
A
N
Timer input
/
C Computer
N
A
6
TIMER
Computer
S
Timer output E
R
I
E 3
TTL or
4
UNI-TELWAY
5
RS 232C
7
Proc Mach
Peripherals
1 - Analogue timer cable (see 7.3.3)

3 - Adapter RS232 (see 7.1.5) or adapter RS485 (see 7.1.6) serial
link cable
4 - UNI-TELWAY bus link (see UNI-TELWAY Integration Manual)
5 Adapter:
- TTL/RS 232 (P/N 205 201 338)
- TTL/RS 485 (P/N 205 201 339)
6 - TTL output/adapter connecting cable (see 7.1.4)
6 - 18 en-938816/5
Cards
6.4.5 CNC Processor

6.4.5.1 Version 2 CNC Processor
General
Power consumption 5W
Halt
The CNC processor card is a 32-bit processor card built around a 68030
Def microprocessor.
RS 232
The CNC processor card uses the CNC software to manage part programmes and
machining data, compute paths and speeds and control axis movements.
S
E
The CNC processor card can communicate with:
R - the axis cards and other CNC cards via the system bus,
I
E - a peripheral device via the RS 232 serial line,
- a peripheral device or host computer (DNC) via a multistandard serial interface
configurable as RS 232E, RS 422A or RS 485. 6
RS 232
422/485 Optional High-Speed Line (LHD)
S
An optional high-speed line daughterboard can be used with the version 2 CNC
E processor. This RS 422 line supports data rates up to 115 kbit/s.
R
I
E
Power consumption 5W
L
H
D
Proc CN
en-938816/5 6 - 19
V2 CNC Processor Card Connection Diagram
1 2
Halt
Def
RS 232
S
E
R
I
E
RS 232
422/485
S
E
R
I
E
Peripherals
Computer
L
H
D
Proc CN

2 - Serial link cable:
- RS 232E (see 7.1.1)
- RS 422A (see 7.1.2)
- RS 485 (see 7.1.3)
6 - 20 en-938816/5
Cards
High-Speed Line Card Connection Diagram
Halt
Def
RS 232
S
E
R
I
E
RS 232
422/485
1
S
E
R
I
E
6
L
H
D
Computer
Proc CN
1 - High-speed line cable (see 7.1.2)
en-938816/5 6 - 21
6.4.4.2 Version 1 CNC Processor Card
General

The CNC processor card is a 32-bit processor card built around a 68020
Halt
microprocessor.
Def
The CNC processor card uses the CNC software to manage part programmes and
machining data, compute paths and speeds and control axis movements.
The CNC processor card can communicate with:
- the axis cards and other CNC cards via the system bus,
- a peripheral device via the RS 232 serial line,
- a host computer (DNC) by a TTL output configurable as RS 232 or RS 485 or a
fibre-optic link.
D
N
C
P
E
R
I
P
H
Proc CN
6 - 22 en-938816/5
Cards
V1 CNC Processor Card Connection Diagram
Halt
Def
1 2
6
D
N
C
Computer
P
E
R
I
P
H
4 3
Proc CN
Peripherals
1 - TTL output/adapter connecting cable (see 7.1.4)

2 - Adapter:
- TTL/RS 232 (P/N 205 201 338)
- TTL/RS 485 (P/N 205 201 339)
3 - Adapter RS 232 (see 7.1.5) or adapter RS 485 (see 7.1.6) serial
link cable
en-938816/5 6 - 23
6.5 Incremental and Absolute Axis Measurement Card
6.5.1 General
Power consumption 6.85 W (4-axis card)

Servo-drive analogue output 1 14- or 15-bit output, - 10 / + 10 V per axis
Switch contact 1 x 24 V input per axis (19.2 to 30 V including
a 5% ripple)
Switch input impedance 2.15 kilohms ∗ (2 to 2.4 kilohms)
11 mA minimum ∗ (7.5 mA on old card models)
1
Switch input current
∗ Cards P/N 204 203 000, dash number ≥ E, P/N 204 203 001, dash number ≥ E
and P/N 204 203 002, dash number ≥ D.
The axis encoder cards provide the interface between the CNC processor card and
the axes: control of the servo-drives and processing of the sensor data.
The axis encoder cards can communicate with:
- the processor providing the CNC function via the system bus,
2 - the servo-drives and axis sensors via the axis connectors.
There are three types of axis measurements:
- incremental measurement,
- absolute measurement by SSI (Serial Synchronous Interface),
- measurement by rules with distance-coded reference marks.
Axes
6 - 24 en-938816/5
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6.5.2 Data Concerning the Sensors and Their Power Supply

Position Sensors Approved by NUM
Incremental sensors: ROD 428B (HEIDENHAIN), DG 60L (STEGMANN), ENH 2E7C55 (CODECHAMP) and
C3158-05 (MCB).
Incremental rules with distance-coded reference marks: LS 706C + EXE 612 (HEIDENHAIN).
Single- or multi-turn SSI (Serial Synchronous Interface) absolute sensors: ROC 424 (HEIDENHAIN), AG 66 and
AG 661 (STEGMANN), GM400 and GM401 (IVO).
Combined sensors (SSI + incremental): ECN 1313 + IBV 610, EQN 1325 + IBV 650, ROC 412 + IBV 610 and RCN 619
(HEIDENHAIN).
Requirements for the Sensors and Their Power Supply

The location of a sensor is subject to several constraints:
- minimum sensor power supply voltage (see 6.5.2.1),
- maximum frequency above which the signals output by the sensor are no longer accurately counted by the system
(incremental channels, see 6.5.2.2),
- maximum current available per card for power supply of the sensors (see 6.5.2.5).
These constraints determine:
6
- the minimum size of the power cables to be used,
- the maximum cable lengths,
- the possible requirement for an external power supply.
In the case of incremental or semiabsolute sensors, it is necessary to set the origin switch after installation (see 6.5.2.6
or 6.5.2.7).
Consumption of the Axis Interface Module

The axis interface module consumption to be taken into account is:
- 14 mA maximum on the sensor power supply ("PRESENCE TENSION" (POWER ON) LED),
- 7 mA maximum on the switch power supply ("/BUTEE" (/SWITCH) LED).
6.5.2.1 Voltage Across the Sensor

When installing a position sensor, make sure it is provided with the minimum power supply voltage for that type of
sensor.
5 VDC Sensors
When the NUM power supply is used, the voltage across the sensor is given by the equation:
Uc = 4.95 - (0.45 + 36.8 x 10-3 x L/S) x I
where:
- Uc (V) is the voltage across the sensor,
- L (m) is the cable length (one way),
- S (mm2) is the cross-sectional area of the power conductor,
- I (A) is the current flow through the sensor.
The minimum wire size of the power supply conductors is calculated from the maximum current through the sensor,
the minimum voltage across the sensor and the required wire length.
It is recommended not to use wires with a cross-sectional area above 2.624 mm2. If a larger size is required, the use
of an external power supply located near the sensor can reduce the required wire size.
en-938816/5 6 - 25
Example of a 5 V + 5 percent sensor, current rating 220 mA
The computed voltage (Uc) must not be less than 4.75 V.
The table below gives the calculation results obtained for different cable lengths using the NUM power supply.
Cable length Minimum cross-sectional Voltage across the sensor

area
20 m 1.65 mm2 4.753 V
30 m 2.624 mm2 4.758 V
Above 30 m, the required wire size would exceed 2.624 mm2. In this case, use an external power supply whose
characteristics provide a minimum voltage of 4.75 V across the sensor while preserving a reasonable cable size.
Sensors Requiring a Power Supply Voltage Above 5 VDC

The use of an external power supply is mandatory.
6.5.2.2 Maximum Sensor Channel Output Frequency

The diagram below shows the signal waveform on sensor channels A and B:
Te
Channel A
a
Channel B
Pulses
Te : signal period of one of the channels.

a : time between two edges
The sensor channel output frequency is equal to: fe = 1 / Te
Extreme values allowing correct detection of the signals by the system:
- maximum frequency : fe max = 1.8 MHz,
- minimum time between two edges: a min = 138 ns.
The minimum time between two edges allowing correct signal detection by the system depends on the length and type
of cable used. The table below summarises the results of tests conducted with shielded cables [4 x (2 x 0.14 mm2)]
connecting the sensor to the axis encoder card and using an external power supply:
Cable length Minimum time between two edges

10 m 147 ns
20 m 156 ns
50 m 250 ns
6 - 26 en-938816/5
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6.5.2.3 Setting the Reference Signal (Rulers with Distance-Coded Reference Marks)
The reference signal (Z pulse) must be set for an electrical angle of 90 degrees. This setting can be made on the EXE
or IBV units.
6.5.2.4 Synchronous Serial Interface (SSI) Timing Diagram
Sensor clock
Data channel
Tv Availability of new
sensor data 6
fclock = 1/T: minimum 100 kHz, maximum 2 MHz
Tv: minimum 50 ns, maximum T
synchronisation and data bits: maximum 32 bits
status bits: maximum 4 bits
parity bit: maximum 1 bit.
REMARK The synchronisation bits consist of a sequence of 0’s at the beginning of the frame
(not present on most encoders).
Depending on the clock frequency and sensor cable length L, the clock output is connected to the clock input on the
card connector or on the sensor:
Sensor clock frequency Connection to card Connection to sensor

100 kHz L < 400 m L < 400 m
200 kHz L < 200 m L < 250 m
400 kHz L < 60 m L < 150 m
500 kHz L < 50 m L < 100 m
800 kHz L < 30 m L < 85 m
1 MHz L < 20 m L < 75 m
1.6 MHz L<5m L < 60 m
2 MHz ---- L < 50 m
6.5.2.5 Maximum Current Available per Axis Encoder Card

An axis encoder card can provide a maximum output of 1 A for all the sensors connected.
The current draw of a sensor cannot exceed 350 mA.
Above this value, an external power supply is required.
en-938816/5 6 - 27
6.5.2.6 Datum Switch Setting (Incremental Sensors)
The datum is set on the zero pulse following opening of the datum switch contact:
Datum setting
Om
Contact closed Contact open
Sensor zero pulse

1/4 Useful area 1/4
1 encoder revolution
The switch must be set so that the contact opens between one-quarter and three-quarters of the distance separating
two zero pulses in order to prevent the switch from coinciding with the zero pulse, which (through hysterisis) would
cause a random shift of a distance equal to the distance separating two zero pulses.
The datum switch must be set so that the contact is open before detection of the zero pulse and remains open until
the axis stops after detection of the zero pulse.
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6.5.2.7 Setting the Origin Switch (SSI or Combined Sensor with Semiabsolute Measurement)
The axis travel exceeds the sensor measurement travel. Homing is carried out on opening of the origin switch. It is
used to identify the sensor revolution on which the switch operates:
Homing direction
Contact closed Contact open
Sensor zero
pulse
Sensor zero pulse 6

1/4 Useful area 1/4
1 sensor revolution
The electrical contact opening signal must be clean, without bounce.

The switch must be set so that the contact opens between one-quarter and three-quarters of the distance separating
two zero pulses. This is to avoid coincidence between the switch and zero pulse, which could cause a random shift
by a distance equal to that separating two zero pulses.
The switch size should be such that the contact opens before detection of the sensor zero pulse and remains open
until the axis stops after detection of the open contact on the switch input.
6.5.2.8 Homing of SSI or Combined Sensors with Absolute Measurement

The axis travel is less than the sensor measurement travel. Homing is made at any point of the axis travel at power
on or after a reset of the CNC.
The axis connector switch input should not be wired.
REMARK The sensor zero pulse must occur outside the axis travel.
en-938816/5 6 - 29
6.5.3 Axis Card Connection Diagram
2 External
power supply Servo-drive
3
Origin
Origin switch
switch
Sensor
External
4
power supply
Servo-drive
Axes Sensor
Connection of an axis to an axis interface

1 - Axis cable (see table)
Connection of an axis with interface module

2 - Axis cables (see table)
3 - Axis interface module (P/N 263 900 000) and cable 1.5 m long
(P/N 260 900 000)
Axis type Power supply Cable alone Cable with interface

(see) module (see)
Encoded supplied by the card 7.2.1.1 7.2.1.2 et 7.2.7
external 7.2.1.1 and 7.2.6 same as above
Absolute SSI measurement supplied by the card 7.2.2.1 7.2.2.2 and 7.2.7
external 7.2.2.1 and 7.2.6 same as above
Semiabsolute SSI supplied by the card 7.2.3.1 7.2.3.2 and 7.2.7
measurement external 7.2.3.1 and 7.2.6 same as above
Combined: SSI + incremental supplied by the card 7.2.4.1 7.2.4.2 and 7.2.7
(sinusoidal pulses) external 7.2.4.1 and 7.2.6 same as above
Combined: SSI + incremental supplied by the card 7.2.5.1 7.2.5.2 and 7.2.7
(square pulses) external 7.2.5.1 and 7.2.6 same as above
6 - 30 en-938816/5
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6.5.4 Handwheel Connection Diagram
6
3
Handwheel
Axes
1 - Handwheel cable
- with non-differential outputs (see 7.2.8)
- with differential outputs (see 7.2.9)
en-938816/5 6 - 31
6.6 IT/Serial Line Card
6.6.1 General

External interrupts 4 5 V inputs (2.5 to 5 V) or 24 V inputs (15 to
30 V)
The IT/serial line card is a slave card that can be controlled by the CPU cards.
I The IT/serial line card is dedicated to:
T
- reception of external interrupt inputs
or
- data transfers over the serial lines (RS 232, RS 422 or RS 485: programmed by
software).
L
I
G The IT/serial line card communicates with the CPU via the system bus.
N
E
1
L
I
G
N
E
2
L
I
G
N
E
3
L
I
G
N
E
4
IT/L.SERIES
6 - 32 en-938816/5
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6.6.2 IT/Serial Line Connection Diagram
1
I
T
L
I
G
N
2 E
1
Switch
interrupts
L
I
G
N
E
2
6
L
I
G
N
E
3
L
I
G
N
E
4
Peripheral
IT/L.SERIES

2 - Serial link cable:
- RS 232 (see 7.1.1)
- RS 422 (see 7.1.2)
- RS 485 (see 7.1.3)
en-938816/5 6 - 33
6.7 Analogue Input/Output Card
6.7.1 General

Location in the continuity of the NC cards (see 4.1.1)
Protection Very fast-blow (FF) 10 A, 5x20 fuses.
Spare fuses are provided on the card.
8S Inputs
Réf.±10V
8 (or 1) differential high-impedance inputs
Typical potentiometer rating 10 kΩ
Voltage measurement range ± 10 V
Gain of 1 or 10 for each programmable input
Conversion to 12 bits + sign, resolution (LSB): 2.44 mV
Read of the 8 inputs every 1.36 ms or of the first input every 0.17 ms (not
synchronised with the sampling period)
Outputs
8 analogue outputs
Output voltage range ± 10 V
No gain control
Conversion to 12 bits + sign, resolution (LSB): 2.44 mV
Fan-out: 5 mA
Output conversion completed in 20 µs (not synchronised with the sampling
period)
8E
Reference Voltages
Two reference voltages (+10 V and -10 V) available on the output connector can
supply a current of 100 mA
The analogue input/output card is a slave card controlled by the CPU cards.
The analogue input/output card performs the following functions:
- analogue-to-digital conversion (input),
- digital-to-analogue conversion (output),
- reference voltage generation.
The analogue input/output card communicates with the CPU cards via the system
bus.
8E/8S
The analogue input/output card can be configured by a machine processor instruction
ANALOG. (see Automatic Control Function Programming Manual):
- 8 inputs or 1 input,
- gain of 1 or 10 for each input.
The default configuration is 8 inputs with a gain of 1 per input.
6 - 34 en-938816/5
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6.7.2 Analogue Input/Output Connection Diagram
8S
Réf.±10V
8 loads on
analogue
2 outputs
6
8E
8 references
on analogue
inputs
2 loads on
reference
1
voltages
8E/8S
ANALOG.
1 - Analogue output/reference voltage cable (see 7.3.7)

2 - Analogue input cable (see 7.3.6)
! CAUTION
Use only very fast-blow fuses (FF) to replace the fuses on the board.
en-938816/5 6 - 35
6.8 32-24 I/O and 64-48 I/O Cards
The input/output cards are used for logic signal transfers between the machine and its environment and the machine
processor card.
The input/output cards can:
- communicate with the machine processor card via the serial bus,
- receive input signals via front panel connector 64 I (or 32 I),
- send output signals via front panel connector 48 O (or 24 O).
6.8.1 Characteristics of the 32-24 I/O and 64-48 I/O Cards
24.O 48.O
Outputs
O 03.0 to O 03.7
O 04.0 to O 04.7
O 05.0 to O 05.7
Outputs
O 00.0 to O 00.7 O 00.0 to O 00.7

O 01.0 to O 01.7 O 01.0 to O 01.7
O 02.0 to O 02.7 O 02.0 to O 02.7
32.I 64.I Inputs
I 04.0 to I 04.7
I 05.0 to I 05.7
I 06.0 to I 06.7
Inputs I 07.0 to I 07.7
I 00.0 to I 00.7 I 00.0 to I 00.7

I 01.0 to I 01.7 I 01.0 to I 01.7
I 02.0 to I 02.7 I 02.0 to I 02.7
I 03.0 to I 03.7 I 03.0 to I 03.7
32.I / 24.O 64.I / 48.O
32-24 I/O card 64-48 I/O card
The characteristics below are those of the cards alone (for the characteristics of the inputs and outputs with interface
and relay modules, see 6.10 and 6.11 respectively).
Power consumption Maximum 4 W

Location in the continuation of the input/output cards (see 4.1.1 and 4.1.2)
Protection Very fast-blow (FF) 10 A, 5x20 fuses. Spare fuses are provided on the card.
6 - 36 en-938816/5
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Inputs
Inputs discrete, as per IEC 1131, type 1

32-24 I/O card 32 inputs I 00.0 to I 03.7
64-48 I/O card 64 inputs I 00.0 to I 07.7
Input interface
Voltage limits 15-30 VDC
Consumption maximum 30 mA
Input ratings
Nominal voltage 24 VDC
Current rating 8 mA per input
Operating ranges low level: 0-9 V (current ≤ 2 mA)
high level: 12-30 V (current > 4 mA)
Input impedance 4.7 kΩ
Reverse voltage withstand 30 VDC continuous
Response time 4.7 ms
Scanning time 2.6 ms
Sensor common positive power supply terminal
Logic positive (current sink)
6
Outputs
Open-collector discrete outputs

32-24 I/O card 24 outputs O 00.0 to O 02.7
64-48 I/O card 48 outputs O 00.0 to O 05.7
Output interface
Voltage limits 15-30 VDC
Consumption maximum 30 mA
Output ratings
Current rating 250 mA per output
Limits
Voltage 15-30 VDC
Current 3 A for t < 10 ms (per output)
Response time 300 µs
High level overshoot voltage maximum 0.5 V
Low level leakage current maximum 0.3 mA
Protection
Overload and short-circuit thermal with trip per group of 16 outputs
Inductive overvoltage limiter and discharge diode
Pole reversal reverse-mounted parallel diode
Isolation voltage at 50 Hz 2500 Vrms between groups of channels and internal bus
Load C load: C < 2 mF
L load: t < 2.4 ms
R load: 50 Ω < R < 10 kΩ
Sensor common negative power supply terminal
Logic positive (current source)
! CAUTION
en-938816/5 6 - 37
6.8.2 32-24 I/O Card Connection
6.8.2.1 32-24 I/O Card Connection Diagram with Remote Modules
1 2 24.O
MOD. RELAYAGE 24 S
3
32.I
MOD. INTERFACE 32 E
32.I / 24.O
5 4
1 - 24-output relay module (P/N 263 900 002 or 263 202 931)
See 6.11.2 or 6.11.3 for connection of the relay modules
2 - Card/relay module connecting cable:
- Length 1 m (P/N 263 203 079)
- Length 2 m (P/N 263 203 080)
- Length 5 m (P/N 263 203 612)
See Sec 7.4.3 for customising the cables
3 - Leave the protection in place on the unused part of the connectors
4 - Card/interface module connecting cable:
- Length 1 m (P/N 263 203 077)
- Length 2 m (P/N 263 203 078)
- Length 5 m (P/N 263 203 611)
See 7.4.3 for customising the cables
5 - 32-input interface module (P/N 263 900 001 or 263 202 926)
See 6.10.2 or 6.10.3 for connection of the interface modules
6 - 38 en-938816/5
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24.O
1 2 3
Outputs
Inputs 6
32.I
External
24 VDC
power supply
External
24 VDC
power supply
32.I / 24.O
1 - I/O card 32-input cable (see 7.4.1 and 7.4.3)

2 - Leave the protection in place on the unused part of the connectors
3 - I/O card 24-output cables (see 7.4.2 and 7.4.3)
en-938816/5 6 - 39
6.8.3 64-48 I/O Card Connection
6.8.3.1 64-48 I/O Card Connection Diagram with Remote Modules
1 2 3 4
48.O
MOD. RELAYAGE 24 S
MOD. RELAYAGE 24 S
64.I
MOD. INTERFACE 32 E
MOD. INTERFACE 32 E
64.I / 48.O
6 5
1 - Power supply common to the two interface modules

2 - Power supply common to the two relay modules
3 - 24-output relay modules (P/N 263 900 002 or 263 202 931)
4 - Card/relay module connecting cable:
- Length 1 m (P/N 263 203 079)
- Length 2 m (P/N 263 203 080)
- Length 5 m (P/N 263 203 612)
5 - Card/interface module connecting cable:
- Length 1 m (P/N 263 203 077)
- Length 2 m (P/N 263 203 078)
- Length 5 m (P/N 263 203 611)
6 - 32-input interface modules (P/N 263 900 001 or 263 202 926)
6 - 40 en-938816/5
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1 2
24.O
Outputs
Inputs External
24 VDC
6
32.I
power supply
Outputs
External
24 VDC
power supply
32.I / 24.O
Inputs
1 - Two I/O card 32-input cables (see 7.4.1 and 7.4.3)

2 - Two I/O card 24-output cables (see 7.4.2 and 7.4.3)
en-938816/5 6 - 41
6.9 32-Input/24-Output Card
6.9.1 General

Location in the continuity of the input/output cards
(see 4.1.1 and 4.1.2)
Protection Very fast-blow (FF) 10 A, 5x20 fuses.
Spare fuses are provided on the card.
Outputs Inputs
32 discrete inputs
Input interface
O 00.0 to O 00.7 Nominal voltage 24 VDC (external power supply)
Limit values 15-30 VDC
24 S O 01.0 to O 01.7 Consumption 30 mA maximum
O 02.0 to O 02.7 Input values
Maximum current rating 12.8 mA per input
Encoder power supply 19.4-30 VDC
Operating ranges low level: 0-5 V (current ≤ 2,4 mA)
high level: 11-30 V (current > 5,3 mA)
Input impedance low level: 2060 Ω
high level: 1800 - 2060 Ω
Reverse voltage capability 30 VDC continuous
Response time 4.7 ms
24 VEE
0VE
Scanning time 2.6 ms
Sensor common positive power conductor
Logic positive (current draw)
Inputs
Outputs
24 open-collector group 1: 16 outputs O 00.0 to O 01.7
I 00.0 to I 00.7 discrete outputs group 2: 8 outputs O 02.0 to O 02.7
32 E I 01.0 to I 01.7 Output interface
I 02.0 to I 02.7 Nominal voltage 24 VDC (external power supply)
Limit values 15-30 VDC
I 03.0 to I 03.7 Consumption 30 mA maximum per group of outputs
Nominal values
Rated current 250 mA per output
Limit values
Voltage 15-30 VDC
Current 3 A for t < 10 µs (per output)
Response time 300 µs
32 E / 24 S Residual high level voltage 0.5 V max
Low level leakage current 0.3 mA max
Protection
Overload and short-circuit thermal with trip
Inductive overvoltages clipping and discharge diode
Polarity reversal reverse-biased parallel diode
Dielectric strength at 50 Hz 2500 Vrms between channel groups and
internal bus
Load C load: C < 2 µF
L load: t < 2.4 ms
R load: 50 Ω < R < 10 kΩ
Common negative power supply wire
Logic positive (current source)
6 - 42 en-938816/5
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REMARK When the watchdog (see 4.4.2) is assigned to the 32 I/24 O card, it corresponds to
output OUT.0 of this card.
The 32-input/24-output cards handle logic signal transfers between the machine and its environment and the machine
processor card.
The 32-input/24-output cards can:
- communicate with the machine processor via the serial bus,
- receive input signals via the 32-input connector on the front panel,
- send output signals via the 24-output connector on the front panel.
! CAUTION
en-938816/5 6 - 43
6.9.2 32-Input/24-Output Card Connection Diagram with Remote Modules
1 2
24 S
MOD. RELAYAGE 24 S
24 VEE
0VE
32 E
MOD. INTERFACE 32 E
32 E / 24 S
3
1 - 24-output relay modules (P/N 263 900 002 or 263 202 931)
2 - Card/remote module connecting cable:
- Length 1 m (P/N 263 202 928)
- Length 2 m (P/N 263 202 929)
3 - 32-input interface module (P/N 263 900 001 or 263 202 926)
6 - 44 en-938816/5
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6.9.3 32-Input/24-Output Card Connection Diagram
24 VDC
external
power supply
24 S M
Inputs
Group 1
M outputs
24 VDC
external
power supply
24 VEE
0VE
for group 1 6
24 VDC
external
power supply
for group 2
24 VDC
external 32 E
M
power supply
M Group 2
outputs
2 32 E / 24 S
1
1 - 24-output cable for 32 I / 24 O card (see 7.4.5)

2 - 32-input cable with or without general power supply of the inputs
(see 7.4.4)
3 - Power cable (only when cable 2 does not provide the general
input power supply: see 7.5.2)
en-938816/5 6 - 45
6.10 32-Input Interface Modules
The 32-input interface module is available in two models:
- old model (P/N 263 202 926),
- new model (P/N 263 900 001).
6.10.1 Characteristics of the Interface Modules
MOD. INTERFACE 32 E
Interface Module P/N 263 900 001
Interface module P/N 263 202 926 P/N 263 900 001
Location remote remote
32 discrete inputs complying with IEC 1131 type 2
Power consumption maximum 24 W maximum 30 W
(all inputs switched) (all inputs switched)
Input ratings
Nominal voltage 24 VDC 24 VDC
Maximum current rating 19.2 mA per input 30 mA per input
Operating ranges low level: 0 to 5 V low level: 0 to 5 V
high level: 11 to 30 V high level: 11 to 30 V
Timeout 5 ms ± 10 % 5 ms ± 10 %
Wire size 0.2 to 2.5 mm2 multistrand or 0.2 to 4 mm2 single strand
Display 32 LEDs (LED lit for high level) 32 LEDs (LED lit for high level)
The 32-input interface modules handle logical signal transfers between the machine and its environment, and the
machine processor via the following cards:
- 32 inputs/24 outputs (see 6.9.2),
- 32/24 I/O (see 6.8.2.1),
- 64/48 I/O (see 6.8.3.1).
6 - 46 en-938816/5
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6.10.2 Wiring and Customising of Interface Module P/N 263 900 001
24 VDC
Power supply wiring
AL- AL+ AL- AL+
MOD. INTERFACE 32 E
0 1 2 ... ... 30 31
6
- + - + - + - + - + - + - + - + - + - + - + - + - + - + - +
- + Ladder marking area
3-wire PNP
Input
type sensor
Power supply
Common
Wiring of inputs E0 to E31
6.10.2.1 Wiring of the Inputs and Power Supply

Three-wire sensors are wired to one of the 32 inputs (E00 to E31) and to the power supply wire (+) and common wire
(-) closest to this input. Two-wire sensors are wired to one of the 32 inputs and to the power supply wire (+) closest
to this input. All the power supply wires (+) are interconnected. All the commons (-) are interconnected.
The interface module is supplied with 24 VDC on terminals AL- and AL+ of one of the two power supply terminal blocks.
en-938816/5 6 - 47
6.10.2.2 Customising the Interface Module - Correspondence with Ladder Notation
An interface module can be connected to the input connector (32-input/24-output card), to the low part of the input
connector (32-24 I/O card or first 32 inputs of the 64-48 I/O card) or to the high part of the connector (next 32 inputs,
only with a 64-48 I/O card). The table below gives the correspondence between the marking of the interface module
terminals and Ladder notation:
Input Exx E00 to E07 E08 to E15 E16 to E23 E24 to E31
First 32 inputs I 00.0 to I 00.7 I 01.0 to I 01.7 I 02.0 to I 02.7 I 03.0 to I 03.7
Next 32 inputs I 04.0 to I 04.7 I 05.0 to I 05.7 I 06.0 to I 06.7 I 07.0 to I 07.7
(64-48 I/O card)
The interface module includes a marking area for Ladder notation. Detail of the marking area:
01234567012345670123456701234567
White space for writing with felt pen
The numbers to be written in the marking area are:

- 0, 1, 2 and 3 when the interface module is connected to the low part of the input connector or to the 32-input/
24-output card connector,
- 4, 5, 6 and 7 when the interface module is connected to the high part of the input connector.
6 - 48 en-938816/5
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6.10.3 Wiring of Interface Module P/N 263 202 926
24 VDC
Power supply wiring
MOD. INTERFACE 32 E
COM +AL
E1F
E00
3-wire PNP
Input wiring Input = Exx
type sensor
Power supply = Lxx
Common = Cxx
xx = input number (00 to 1F)
6.10.3.1 Wiring of the Inputs and Power Supply

Three-wire sensors are connected to one of inputs E00 to E1F, and to the power supply and corresponding common
wire (L00 to L1F and C00 to C1F) as shown in the diagram above. Two-wire sensors are wired only to one of the inputs
and the corresponding power supply wire.
The interface module is supplied with 24 VDC on terminals COM and +AL.
6.10.3.2 Correspondence with Ladder Notation

An interface module can be connected to the input connector (32-input/24-output card), to the low part of the input
connector (32-24 I/O card or first 32 inputs of the 64-48 I/O card) or to the high part of the connector (next 32 inputs,
only with a 64-48 I/O card). The table below gives the correspondence between the marking of the interface module
Input Exx E00 to E07 E08 to E0F E10 to E17 E18 to E1F
First 32 inputs I 00.0 to I 00.7 I 01.0 to I 01.7 I 02.0 to I 02.7 I 03.0 to I 03.7
Next 32 inputs I 04.0 to I 04.7 I 05.0 to I 05.7 I 06.0 to I 06.7 I 07.0 to I 07.7
(64-48 I/O card)
en-938816/5 6 - 49
6.11 24-Output Relay Modules
The 24-output relay modules are available in two models:
- old model (P/N 263 202 931),
- new model (P/N 263 900 002).
6.11.1 Relay Module Characteristics
MOD. RELAYAGE 24 S
Relay module P/N 263 900 002
Relay module P/N 263 202 931 P/N 263 900 002
Location remote remote
24 outputs via relays outputs and complemented outputs outputs and complemented outputs
Output power supply group 1: S00 to S0F (16 outputs) power supply common to all outputs
supplied by AL00
group 2: S10 to S17 (8 outputs)
supplied by AL03
Power consumption group 1: maximum 12.8 W maximum 24 W
group 2: maximum 6.4 W (all outputs switched)
(all outputs switched)
Power supply current group 1: 533 mA 1.1 A
group 2: 267 mA
Isolation voltage between 4 kV 4 kV
inputs (Sub.D) and outputs
Isolation with respect to the rail 2.5 kV 2.5 kV
Wire sizes 0.2 to 2.5 mm2 multistrand or 0.2 to 4 mm2 single strand
Display 24 LEDs (LED lit for high level) 24 LEDs (LED lit for high level)
6 - 50 en-938816/5
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6.11.1.1 Characteristics of the Relays
Maximum output current 8A

Thermal current see derating curve
Operating voltages 24 VDC or 48 VDC
24, 48, 110 or 220 VAC
Maximum voltages 125 VDC
250 VAC
Mechanical life 30,000,000 operations
Electrical endurance see endurance tables
Response time at 20˚C and at nominal voltage operating: 10 ms
release: 5 ms
bounce: 10 ms
Relays approved by NUM: SCHRACK RP418024 and OMRON GR21-24V.
6.11.1.2 Electrical Endurance According to the Load

The numbers of operations are statistical values supplied only for reference.
AC voltage, resistive load (category AC1)

6
Voltage Current Number of operations
24-250 VAC 5A 200,000
24-250 VAC 2A 1,000,000
AC voltage, inductive load, 0.3 < power factor < 0.7 (category AC11)

24-250 VAC 2A 500,000
24-250 VAC 1A 2,000,000
24-250 VAC 0.4 A 5,000,000
DC voltage, resistive load (category DC1)

24 VDC 1A 1,000,000
DC voltage, inductive load, L/R = 40 ms (category DC11)

24 VDC 1A 250,000
48 VDC 0.4 A 250,000
en-938816/5 6 - 51
6.11.1.3 Derating Curve
Load current
per contact (A)
5
Switching
3 Continuous
1
Ambient
temperature (°C)
10 20 30 40 50 60
6.11.2 Wiring and Customising of Relay Module P/N 263 900 002
24 VDC
Power supply wiring
AL- AL+ AL- AL+

MOD. RELAYAGE 24 S
00 01 02 ... xx ... 22 23
Ladder marking area
Output wiring
xx1 xx2 xx3
Output Sxx
Complement /Sxx
Common xx
xx = output number (00 to 23)
6 - 52 en-938816/5
Cards
6.11.2.1 Wiring of the Outputs and Power Supply

The 24 outputs S00 to S23 (and their complements) are available on the relay module output terminals.
The relay module is supplied with 24 VDC on terminals AL- and AL+ of one of the two power supply terminal blocks.
6.11.2.2 Customising the Relay Module - Correspondence with Ladder Notation

A relay module can be connected to the output connector (32-input/24-output card), to the low part of the output
connector (32-24 I/O card or first 24 outputs of the 64-48 I/O card) or to the high part of the connector (next 24 outputs,
only with a 64-48 I/O card). The table below gives the correspondence between the marking of the relay module
Output Sxx S00 to S07 S08 to S15 S16 to S23

First 24 outputs O 00.0 to O 00.7 O 01.0 to O 01.7 O 02.0 to O 02.7
Next 24 outputs (64-48 I/O card) O 03.0 to O 03.7 O 04.0 to O 04.7 O 05.0 to O 05.7
The relay module includes a marking area for Ladder notation. Detail of the marking area:
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7
6
White space for writing with felt pen
The numbers to be written in the marking area are:

- 0, 1 and 2 when the relay module is connected to the low part of the output connector or to the 32-input/24-output
card connector,
- 3, 4, and 5 when the relay module is connected to the high part of the output connector.
en-938816/5 6 - 53
6.11.3 Wiring of Relay Module P/N 263 202 931
6.11.3.1 Wiring of the Outputs and Power Supply
The 24 outputs S00 to S17 (and their complements) are available on the relay module output terminals:
MOD. RELAYAGE 24 S
X17 X18 X19
S00
S17
Output wiring
xx4 xx2
Complemented output /Sxx
Output Sxx
xx1 xx1
Common xx
xx = output number (00 to 17)
6.11.3.2 Power Supply Wiring and Positioning of the Straps

The relay module can be supplied by one or two power supply sources.
Single Power Supply
24 VDC
COM +AL00 +AL01 +AL02 +AL03

X17 X18 X19
+AL01 +AL02
+AL00 +AL02 +AL03
OFF
OFF
OFF
24-OUTPUT RELAY MODULE
6 - 54 en-938816/5
Cards
Two Power Supplies
24 VDC
24 VDC
COM +AL00 +AL01 +AL02 +AL03

X17 X18 X19
+AL01 +AL02
+AL00 +AL02 +AL03
OFF
OFF
OFF
6
24-OUTPUT RELAY MODULE
The double power supply can be used, for instance, when part of the outputs are to be supplied with 24 VDC UPS (case
of safety daisy chain).
6.11.3.3 Correspondence with Ladder Notation

A relay module can be connected to the output connector (32-input/24-output card), to the low part of the output
connector (32-24 I/O card or first 24 outputs of the 64-48 I/O card) or to the high part of the connector (next 24 outputs,
only with a 64-48 I/O card). The table below gives the correspondence between the marking of the relay module
Output Sxx S00 to S07 S08 to S0F S10 to S17

First 24 outputs O 00.0 to O 00.7 O 01.0 to O 01.7 O 02.0 to O 02.7
Next 24 outputs (64-48 I/O card) O 03.0 to O 03.7 O 04.0 to O 04.7 O 05.0 to O 05.7
en-938816/5 6 - 55
6.12 32-Input Card
6.12.1 32-Input Card with Trelec Connectors
Power consumption 8.44 W maximum (all inputs switched)

(see 4.1.1 and 4.1.2).
32 discrete inputs divided into four groups
Input values
Maximum current rating 8 mA per input
Encoder power supply 19.4-30 VDC
COM 0 Reverse voltage 30 V continuous
00.0 capability
00.1 Operating ranges Low level: 0-5 V (current ≤ 1 mA)
00.2 High level: 13.2 - 30 V (current > 4 mA)
00.3
00.4 Input impedances Low level: 5000 ohms
00.5 High level: 2700 to 3750 ohms
00.6 Reverse voltage 30 VDC continuous
00.7
Response time 10 ms
01.0 Dielectric strength at 50 Hz 1500 Vrms between groups of channels
01.1
01.2
1500 Vrms between channel group and
01.3 internal bus
01.4 Impedance of external lines < 500 ohms
01.5
01.6 Connection capacity 1x2.5 mm2 wire, 2x1.5 mm2 wire or 3x1 mm2 wire
01.7 Display 32 LEDs on the top of the front pane
COM 1 LED lit: high level
COM 2
02.0 Sensor common positive power supply conductor
02.1 Logic positive (current draw)
02.2
02.3 The 32-input cards receive logic signals from the machine and its environment and
02.4
02.5 transmit them to the machine processor card.
02.6
02.7 The 32-input cards can:
03.0
03.1 - receive input signals via the front panel connectors.
03.2
03.3
03.4
03.5
03.6
03.7
COM 3
32 E
REMARK Two versions of the 32-input card of Trelec connectors are available with different
silk-screening on the front (see 6.12.3).
6 - 56 en-938816/5
Cards
6.12.2 32-Input Card with LMI Connectors
Power consumption maximum 8.44 W (all inputs switched)

Location in the continuation of the input/output cards
(see 4.1.1 and 4.1.2).
32 discrete inputs in four groups
Input ratings
nominal voltage 24 VDC
,,
current rating 8 mA per input
,,
sensor power supply 19.4 to 30 VDC
,,
COM 0
,,
00.0
Reverse voltage withstand 30 VDC continuous
,,
00.1 Operating ranges low level: 0-5 V (current ≤ 1 mA)
,,
00.2 high level: 13.2-30 V (current > 4 mA)
,,
00.3
,,
00.4 Input impedances low level: 5000 ohms
,,
00.5 high level: 2700 to 3750 ohms
,,
00.6 Reverse voltage withstand 30 VDC continuous
,,
00.7
,,
01.0 Response time 10 ms
,,
01.1 50 Hz isolation voltage 1500 Vrms between groups of channels
,,
01.2 1500 Vrms between groups of channels and
,, 6
01.3 internal bus
,,
01.4
< 500 Ω
,,
01.5 External line impedance
,,
01.6 Wire sizes 1 x 2.5 mm2 wire or 2 x 1.5 mm2 wires
,,
01.7
COM 1 Display 32 LEDs at the top of the front panel
LED lit: high level
,,
COM 2 Sensor common positive power supply terminal
02.0
,,
02.1 Logic positive (current sink)
02.2
,,
02.3 The 32-input cards receive logic signals from the machine and its environment and
02.4 send them to the machine processor card.
,,
02.5
02.6 The 32-input cards can:
,,
02.7
03.0 - communicate with the machine processor card via the serial bus,
,,
03.1 - receive input signals via front panel connectors.
03.2
,,
03.3
03.4
,,
03.5
03.6
03.7
COM 3
32 E
en-938816/5 6 - 57
6.12.3 32-Input Card Connection Diagram
Card with LMI connectors Card with Trelec connectors

Old silk screening New silk screening
1
,,
,,
,,
COM 0
,,
COM 0 COM 0
00.0 0 Inputs
,,
00.0
00.1 1
,,
00.1
00.2 2
,,
00.2
00.3 3
,,
00.3
00.4 4
,,
00.4
00.5 5
,,
00.5
00.6 6
,,
00.6
00.7 7 00.7
,,
01.0
,,
01.1 8 01.0
,,
01.2 9 01.1
,,
01.3 A 01.2
,,
01.4 B 01.3
,,
01.5 C 01.4
,,
01.6 D 01.5
,,
01.7 E 01.6
COM 1 F 01.7
COM 1
,,
COM 1
COM 2 COM 2
02.0 COM 2
,,
02.0
02.1 0 02.1
02.2 1
,,
02.2
02.3 2 02.3
02.4 3
,,
02.4
02.5 4 02.5
02.6 5 02.6
,,
02.7 6 02.7 +24VI +24VE
03.0 7
,,
+15V -15V
03.1 03.0
03.2 8 03.1 +5V Pw Fail
,,
03.3 9 03.2 Em
03.4 A 03.3 RaZ
,,
03.5 B 03.4
FO
03.6 C 03.5
03.7 D 03.6
COM 3 24 VE
E 03.7
F COM 3 0 VE Rec
COM 3
ADR
32 E 32 E 32 E Alim
1 - 32-input cable:
- with Trelec connector (see 7.4.7)
- with LMI connector (see 7.4.8)
6 - 58 en-938816/5
Cards
6.13 32-Output Card

6.13.1 General
Power consumption 6.4 W maximum (all outputs switched)

(see 4.1.1 and 4.1.2).
32 relay outputs group 1: one output O 00.0 (WD)
group 2: one output O 00.1
group 3: 14 outputs O 00.2 to O 01.7
Operating voltages 24 or 48 VDC
00.0:WD 24-30 VAC
COM 0 Electrical characteristics see 6.13.3.1
00.1
COM 1 Electrical endurance see 6.13.3.2
00.2 Maximum current rating 5 A continuous on the common
00.3 per output group
00.4
00.5 Leakage current per output < 1 mA at 110 VAC
00.6 in the open state < 2 mA at 230 VAC
Response times at 20 °C closing: 10 ms
00.7
01.0
01.1
at nominal voltage release: 5 ms
bounce: 2 ms 6
01.2 AC protection
01.3 overloads and short-circuits 1 fuse per group of channels
01.4 inductive overloads varistor 275 V + RC circuit: R = 10 ohms,
01.5 C = 22 nF
01.6
01.7 DC protection
COM 2 overloads and short-circuits 1 fuse per group of channels
02.0 inductive overloads none (provide an external discharge diode)
02.1 Fuses 2 (+ 1 spare): 250 V - 5 A - Radial Reference type
02.2 172.908 Cehess Technologia
02.3 4 or 2 standards: 20 x 5 - 250 V - 5 A - type F1T
02.4
02.5 Dielectric strength at 50 Hz 1500 Vrms between channels
02.6 1500 Vrms between channel groups
02.7 1500 Vrms between channel groups and
internal bus
03.0
03.1 Connection capacity 1 x 2.5 mm2 wire, 2 x 1.5 mm2 wire or
03.2 3 x 1 mm2 wires
03.3 Display 32 LEDs at the top of the front panel
03.4
03.5
LED lit: high level
03.6
03.7 The 32-output cards send the machine the logic control signals from the machine
COM 3 processor card.
The 32-output cards can:
- communicate with the machine processor via the serial bus,
- send output signals via the front panel connectors.
32 S
Two versions of the 32-output card of Trelec connectors are available with different
silk-screening on the front (see 6.13.4.1).
en-938816/5 6 - 59
6.13.2 32-Output Card with LMI Connectors
Power consumption maximum 6.4 W (all outputs switched)

Location in the continuation of the input/output cards
(see 4.1.1 and 4.1.2).
32 relay outputs group 1: one output O 00.0 (WD)
,,
,,
Operating voltages 24 VDC or 48 VDC
,,
24 VAC to 230 VAC
00.0:WD
,,
Operating characteristics see 6.13.3.1
,,
COM _WD
00.1
,,
Electric endurance see 6.13.3.2
00.2
,,
00.3 Maximum current per 10 A continuous on the common wire
,,
00.4 group of outputs
,,
00.5 Leakage current per output < 1 mA at 110 VAC
,,
00.6
,,
00.7
in open state < 2 mA at 230 VAC
,,
01.0 Response time at 20°C rise time: 10 ms
,,
01.1 at nominal voltage cutoff: 5 ms
,,
01.2 bounce: 2 ms
,,
01.3
AC protection
,,
01.4
,,
01.5 overloads and short-circuit 1 fuse per group of channels
,,
01.6 inductive overvoltages GMOV 275 V + RC circuit: R = 10 ohms, C = 22 nF
01.7 DC protection
,,
,,
overloads and short-circuit 1 fuse per group of channels
COM A
,,
inductive overvoltages none (provide an external discharge diode)
02.0
,,
02.1 Fuses 2 (+ 1 spare): 250 V, 5A, radial lead type
,,
02.2 Cehess Technologie P/N 172.908
,,
02.3 4 standards: 20 x 5, 250 V, 5A, type F1T
,,
02.4 50 Hz isolation voltage 1500 Vrms between channels
,,
02.5
,,
1500 Vrms between groups of channels
02.6
,,
02.7
1500 Vrms between groups of channels and
,,
COMB
internal bus
,,
03.0 Wire size 1 x 2.5 mm2 wire or 2 x 1.5 mm2 wires
,,
03.1
Display 32 LEDs at the top of the front edge
,,
03.2
,,
03.3 LED lit: high level
,,
03.4
The 32-output cards send logic control signals from the machine processor card to
,,
03.5
,,
03.6 the machine.
,,
03.7
COM B The 32-output cards can:
- send output signals via the front panel connectors.
32 S
6 - 60 en-938816/5
Cards
6.13.3 Output Characteristics

6.13.3.1 Electrical Characteristics
AC Voltage
50 Hz, one million cycles, maximum rate: 1800 cycles/hour.
Voltage Current into resistive load Current into inductive load
(category AC1) (category AC11)
24 V 0.8 A 0.8 A
48 V 0.6 A 0.6 A
110 V 0.5 A 0.5 A
230 V 0.25 A 0.2 A
Provide an interference suppression RC circuit across the load coils (R > 50 ohms, 47 nF < C < 1 mF according to the
load)
DC Voltage
One million cycles, maximum rate: 1800 cycles/hour
Voltage Current into resistive load Current into inductive load
6
(category DC1) (category DC11 with L/R = 10 ms)
24 V 0.8 A 0.4 A
48 V 0.5 A /
6.13.3.2 Electrical Endurance According to the Load

The numbers of cycles are statistical values given only for guidance.
AC Voltage, Resistive Load (category AC1)

Voltage Current Number of cycles
24 V 2A 200 000
24 / 48 V 1A 500 000
110 / 230 V 3A 10 000
110 / 230 V 1A 200 000
110 / 230 V 0.5 A 2 000 000
AC Voltage, Inductive Load (category AC11)

24 V 1.04 A 200 000
24 V 0.38 A 3 000 000
48 V 0.52 A 200 000
48 V 0.19 A 10 000 000
230 V 0.23 A 2 000 000
230 V 0.04 A 10 000 000
DC Voltage, Resistive Load (category DC1)

24 V 1A 200 000
48 V 1A 50 000
en-938816/5 6 - 61
6.13.4 32-Output Card Connection Diagram
6.13.4.1 Wiring of the 32-Output Card with Trelec Connector
Old silk screening New silk screening
Loads
00.0:WD
0:WD
COM 0 COM 0
M Group 1 power supply
1 00.1 M
COM 1 COM 1 Group 2 power supply
2 00.2 M
3 00.3
4 00.4 M
5 00.5
6 00.6 M
7
00.7
8 01.0
9 01.1
A 01.2
B 01.3
C 01.4
D 01.5
E 01.6
F 01.7 M Group 3 power supply
COM 2
COM 2 02.0 M
0 02.1
1 02.2 M
2 02.3
3 02.4
02.5
M
4
5 02.6
6 02.7
7
03.0
8 03.1
9 03.2
A 03.3
B 03.4
C 03.5
D 03.6
E 03.7 M
F COM 3 Group 4 power supply
COM 3
ADR
32 S 32 S
1 - 32-output cable with Trelec connector (see 7.4.9)
6 - 62 en-938816/5
Cards
6.13.4.2 Wiring of the 32-Output Card with LMI Connector
,,
Loads
,,
,,
00.0:WD M Group 1 power supply
,,
,,
COM _WD
00.1 M
,,
00.2
,,
00.3 M
,,
00.4
,,
00.5 M
,,
00.6
,,
00.7 M
,,
01.0
,,
01.1
,,
01.2
,,
01.3
,,
01.4
,,
01.5
,,
01.6
01.7
6
,, M Group 2 power supply
,,
COM A
,,
02.0 M
,,
02.1
,,
02.2 M
,,
02.3
,,
02.4 M
,,
02.5
,,
02.6
,,
02.7
,,
COMB
,,
03.0
,,
03.1
,,
03.2
,,
03.3
,,
03.4
,,
03.5
,,
03.6
03.7
COM B
M Group 3 power supply
32 S
1 - 32-output cable with LMI connector (see 7.4.10)
REMARK The COMB common lines are interconnected.
en-938816/5 6 - 63
6 - 64 en-938816/5
Cables
7 Cables
7.1 Communication Cables 7-5

7.1.1 RS 232 Serial Interface Cable 7-5
7.1.2 RS 422 Serial Interface and High-Speed
Line Cable 7-6
7.1.3 RS 485 Serial Interface Cable 7-7
7.1.4 TTL Output/Adapter Connecting Cable 7-8
7.1.5 RS 232 Adapter serial Link Cable 7-9
7.1.6 RS 485 Adapter Serial Link Cable 7 - 10
7.1.7 Serial Line Relay Cable Connected to
Compact Panel 7 - 11
7.1.7.1 RS 232 Line Relay Cable Connected to
Compact Panel 7 - 11
7.1.7.2 RS 422 or RS 485 Line Relay Cable
Connected to Compact Panel 7 - 12
7.1.8 Serial Line Relay Cable Connected to
Machine Panel 7 - 13
7.1.8.1 RS 232 Line Relay Cable Connected to
Machine Panel 7 - 13
7.1.8.2 RS 422 or RS 485 Line Relay Cable
Connected to Machine Panel 7 - 14
7.1.9 RS 232 Serial Interface Cable for NUM
Diskette Drive 7 - 15
7.1.10 RS 422 Serial Interface Cable for NUM
Diskette Drive 7 - 16
7
7.2 Axis Cables 7 - 17
7.2.1 Axis Encoder Cable - Power Supply
Provided by the Card 7 - 17
7.2.1.1 Incremental Axis Encoder Cable
Connected to the Axis Card,
Power Supply Provided by the Card 7 - 17
7.2.1.2 Incremental Axis Encoder Cable
Connected to an Axis Interface Module 7 - 19
7.2.2 Absolute SSI Axis Encoder Cable 7 - 21
7.2.2.1 Absolute SSI Axis Encoder Cable
Connected to the Axis Card, Power
Supply Provided by the Card 7 - 21
7.2.2.2 Absolute SSI Axis Encoder Cable
7.2.3 Semiabsolute SSI Axis Encoder Cable 7 - 25
7.2.3.1 Semiabsolute SSI Axis Encoder Cable
Connected to the Axis Card, Power
Supply Provided by the Card 7 - 25
7.2.3.2 Semiabsolute SSI Axis Encoder
7.2.4 Combined Axis Encoder Cable: SSI +
Incremental - Sinusoidal Pulses 7 - 29
7.2.4.1 Combined Axis Encoder Cable: SSI +
Incremental - Sinusoidal Pulses -
Connected to the Axis Card,
Power Supply Provided by the Card 7 - 29
en-938816/5 7-1
Incremental - Sinusoidal Pulses -
7.2.5 Combined Axis Encoder Cable: SSI +
Incremental - Square Pulses 7 - 33
Incremental - Square Pulses - Connected
to the Axis Card, Power Supply Provided
by the Card 7 - 33
7.2.5.2 Combined Axis Encoder Cable : SSI +
Incremental - Square Pulses -
7.2.6 Axes With External Power Supply 7 - 37
7.2.7 Settings on an Axis Interface Module 7 - 38
7.2.8 Handwheel Cables with Nondifferential
Outputs 7 - 40
7.2.9 Handwheel Cable with Differential Outputs 7 - 41
7.2.10 General Information on Axis Cables 7 - 42
7.2.10.1 Alternate Wiring With Power Supply
Provided by the Card 7 - 42
7.2.10.2 Physical Addresses of the Axes 7 - 42
7.3 Analogue I/O, Interrupt and Timer Cables 7 - 44
7.3.1 Analogue I/O and Interrupt Cable for
UC SII Processor 7 - 44
7.3.2 Analogue I/O Cable for Version 2 Machine
Processor 7 - 46
7.3.3 Analogue I/O-Timer Cable for Version 1
Machine Processor 7 - 47
7.3.4 Machine Processor Interrupt Input Cable 7 - 48
7.3.5 IT/Serial Line Card Interrupt Input Cable 7 - 49
7.3.6 8 Analogue Input Cable 7 - 50
7.3.7 8 Analogue Output/Reference Voltage
Cable 7 - 52
7.3.8 Wiring of the Analogue Inputs 7 - 54
7.3.8.1 Recommended Wiring of the Analogue
Inputs 7 - 54
7.3.8.2 Alternative Analogue Input Wiring 7 - 55
7.4 Input and Output Cables 7 - 56
7.4.1 32-Input Cable of the 64-48 I/O and
32-24 I/O Cards 7 - 56
7.4.2 24-Output Cable of the 64-48 I/O and
32-24 I/O Cards 7 - 58
7.4.3 Polarising and Customising the Cables
of the 64-48 I/O and 32-24 I/O Cards 7 - 60
7.4.3.1 Polarising the Input and Output Cables 7 - 60
7.4.3.2 Customising the Cables of the High or
Low Part 7 - 60
7.4.3.3 Installing and Locking the Cables 7 - 61
7-2 en-938816/5
Cables
7.4.4 32-Input Cable (with or without general

power supply of the inputs) for 32 I/24 O
Card and Machine Panel Extension 7 - 62
7.4.5 32 I / 24 O Card 24-Output Cable 7 - 64
7.4.6 Machine Panel Extension 24-Output Cable
(with or without external power supply) 7 - 66
7.4.7 32-Input Cable with Trelec Connector 7 - 68
7.4.8 32-Input Cable with LMI Connector 7 - 69
7.4.9 32-Output Cable with Trelec Connector 7 - 70
7.4.10 32-Output Cable with LMI Connector 7 - 71
7.5 Power Cables 7 - 72
7.5.1 Power Cable 7 - 72
7.5.2 32-Input/24-Output Card Input External
Power Cable 7 - 73
7.5.3 Machine Panel and Extension Power Cable 7 - 73
7.5.4 NUM Diskette Drive Power Cable 7 - 74
7.5.5 50-Key LCD Panel Power Cable 7 - 75
7.6 Video Cable 7 - 76
en-938816/5 7-3
7-4 en-938816/4
Cables
7.1 Communication Cables

7.1.1 RS 232 Serial Interface Cable
This cable can be adapted to suit the peripheral device by not wiring the signals that are not going to be used and by
using an appropriate connector (see peripheral manual).
Solder side 1 2 3
13
25
8
15
5
9
6 1
9
1
14
1
9 contacts 15 contacts 25 contacts
1 - Male Sub.D connector plug:

- 25 contacts on machine processor, CNC processor and UC SII CPU
- 15 contacts on IT/serial line card
- 9 contacts on the V2 machine processor, V2 CNC processor and
UC SII CPU
7
2 - Shielded cable depending on the peripheral device (2 twisted pairs and 4
conductors for complete connection, minimum size 0.2 mm2)
3 - Connector plug depending on the peripheral device
15 contacts
25 contacts
9 contacts
Sub.D
Sub.D
Sub.D
TD 3 1 2 RD
GND 5 7 7 GND
RD 2 3 3 TD
RTS 7 12 4 CTS
CTS 8 5 5 RTS
DTR 4∗ 14 20 DSR
DSR 6∗ 6 6 DTR
DCD 1∗ 13 8 DCD
PROTECTIVE CONNECTOR CONNEC- PROTECTIVE

EARTH SHELL TOR EARTH
SHELL
∗ Contacts 1, 4 and 6 are not wired on 9-contact connectors of the V2 machine processor and V2 CNC processor.
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed in
accordance with the instructions of Sec. 1.4.4.2.
en-938816/5 7-5
7.1.2 RS 422 Serial Interface and High-Speed Line Cable
1 2 3
Solder side
8
15
5
9
6 1
9
1
9 contacts 15 contacts
1 - Male Sub.D connector:

- 15 contacts on IT/serial line card and high-speed
line of V2 CNC processor
- 9 contacts on the V2 machine processor and
V2 CNC processor
2 - Shielding twisted 2-pairs and one isolated wire
3 - Sub.D connector plug depending on the application
15 contacts
9 contacts
Sub.D
Sub.D
T(A) + 9 2 R(A) +
T(B) - 4 9 R(B) -
R(A) + 6 4 T(A) +
R(B) - 1 11 T(B) -
0V 5 7 0V

SHELL
! CAUTION
7-6 en-938816/5
Cables
7.1.3 RS 485 Serial Interface Cable
1 2 3
Solder side
8
15
5
9
6 1
9
1

- 9 contacts on the V2 machine processor and
V2 CNC processor
2 - Shielding twisted 2-pairs and one isolated wire
3 - Sub.D connector plug depending on the application
15 contacts
9 contacts
7
Sub.D
Sub.D
T(A) + 9 2 R(A) / T(A) +

T(B) - 4 9 R(B) / T(B) -
R(A) + 6 4
R(B) - 1 11
0V 5 7 0V

SHELL
! CAUTION
en-938816/5 7-7
7.1.4 TTL Output/Adapter Connecting Cable
Solder side 1 2 3 4 Solder side
5 5
9 9
6 1 1 6
10 cm
1- 9-contact male Sub.D connector plug

2- Shielded 6-wire cable (6x0.22 mm2), maximum length 1 m
3- Wire and terminal for M3 screw (only for adapters at index A or B)
4- 9-contact female Sub.D connector plug
TD TTL 2 2 RD TTL
RD TTL 4 4 TD TTL
RTS TTL 3 3 CTS TTL
CTS TTL 6 6 RTS TTL
∗ The resistors are required
4,7 kΩ 1/4 W ∗
4,7 kΩ 1/4 W ∗
or 0 V
DTR TTL 8
for cable lengths between
DCD TTL 7
DSR TTL 9
0.3 m and 1 m
0V 5 5 0V
5V 1 1 5V
PROTECTIVE CONNEC- ADAPTER CONNEC- PROTECTIVE

EARTH TOR COVER TOR EARTH
SHELL SHELL
The link standard (RS232 or RS485) must be specified:

- in the PLC programme if the line is used by the automatic control function (see Automatic Control Function
Programming Manual), or
- by the "serial line parameter setting" utility if the line is used by the CNC function (see Operator Manual).
Modification of the Wiring for Use of Standard RS485 (Software Index Below F)
When the line is used to standard 485 and the CNC software index is below F, the wiring must be modified as follows:
RTS TTL 3 3 CTS TTL

CTS TTL 6 6 0V
! CAUTION
7-8 en-938816/4
Cables
7.1.5 RS 232 Adapter serial Link Cable

This cable can be adapted to suit the peripheral device by not wiring the signals that are not going to be used and by
using an appropriate connector (see peripheral manual).
Solder side 1 2 3
25 13
14 1
1 - 25-contact male Sub.D connector plug

2 - Shielding cable depending on the peripheral device (2 twisted pairs and 3
conductors for complete connection, minimum size 0.2 mm2)
3 - Plug depending on the peripheral device
7
TD 2 RD
GND 7 GND
RD 3 TD
RTS 4 CTS
CTS 5 RTS
DTR 20 DSR
PROTECTIVE CONNEC- CONNEC- PROTECTIVE

EARTH TOR TOR EARTH
SHELL SHELL
! CAUTION
en-938816/4 7-9
7.1.6 RS 485 Adapter Serial Link Cable
1 2 3
Solder side
8
15
9
1

2 - Shielding twisted 2-pair cable
3 - Sub.D connector plug depending on station
5 V isolated
T(A) / R(A) + 14 R(A) / T(A) +
T(B) / R(B) - 7 R(B) / T(B) -
0 V isolated 15 0V
0 V isolated 8 0V

EARTH TOR TOR EARTH
SHELL SHELL
! CAUTION
7 - 10 en-938816/4
Cables
7.1.7 Serial Line Relay Cable Connected to Compact Panel

7.1.7.1 RS 232 Line Relay Cable Connected to Compact Panel
1 2 3 4 Solder side
Solder side
,,,,,,,,,,,,,,,,,,,
,,,,,,,,,,,,,,,,,,,
,,,,,,,,,,,,,,
,,,,, ,, ,, ,,
,,,,,,,,,,,,,,
, ,, ,, ,, ,,
, , , , ,
,
13
25
8
15
5 1
9 6
6 1 9 5
9
1
,,,,,,,,,,,,,,,,,,,
,,,,,,,,,,,,,,,,,,,
,,,,,,,,,,,,,,
,,,,,,,,,,,,,,
, ,, , , ,
, ,, ,, ,, ,,
, ,, ,, ,, ,,
,
14
1
9 contacts 15 contacts 25 contacts 24 VDC
1 - Male Sub.D connector (see 7.1.1 for RS232 serial interface cable)
2 - Shielded cable with 2 twisted pairs and 5 isolated conductors
(minimum wire size 0.14 m2)
3 - 2-wire cable (optional, for power supply of the NUM diskette drive)
4 - Remote 9-contact female Sub.D connector on the compact panel
7
15 contacts
25 contacts
9 contacts
Sub.D
Sub.D
Sub.D
TD 3 1 2 3 TD
0V 5 7 7 5 0V
9 24 VDC
24 VDC
RD 2 3 3 2 RD
RTS 7 12 4 7 RTS
CTS 8 5 5 8 CTS
DTR 4∗ 14 20 4 DTR
DSR 6∗ 6 6 6 DSR
DCD 1∗ 13 8 1 DCD
PROTECTIVE CONNECTOR CONNEC-

EARTH SHELL TOR PROTECTIVE
SHELL EARTH
∗ Contacts 1, 4 and 6 must not be wired on the 9-contact connector of the V2 machine processor.
! CAUTION
If the 24 VDC conductor is wired (for occasional connection of the NUM diskette drive),
do not connect the peripheral for which contact 9 is used (e.g. signal RI of the PC standard).
en-938816/4 7 - 11
7.1.7.2 RS 422 or RS 485 Line Relay Cable Connected to Compact Panel
1 2 3 4
Solder side Solder side
,,,,,,,,,,,,,,,,,,,
,,,,,,,,,,,,,,,,,,,
,,,,,,,,,,,,,,
, ,,, ,, ,, ,,
, ,, ,, ,, ,,
, ,, ,, ,, ,,
,
, ,, ,, ,, ,,
,, , , ,
8
15
5 1
9 6
6 1 9 5
9
1
,,,,,,,,,,,,,,,,,,,
, ,,,,,,,,,,,,,
,,,,,,,,,,,,,,,,,,
,,,,,,,,,,,,,,,,,,
, ,, , , ,
, ,, , , ,
,
, , , , ,
,, , , ,
24 VDC

- 9 contacts on V2 machine processor and UC SII CPU
2 - Shielded cable with 2 twisted pairs and 1 isolated conductor
4 - Remote 9-contact female Sub.D connector on compact panel
15 contacts
9 contacts
Sub.D
Sub.D
T(A) + 9 2 9 T(A) +
T(B) - 4 9 4 T(B) -
R(A) + 6 4 6 R(A) +
R(B) - 1 11 1 R(B) -
0V 5 7 5 0V
7 24 VDC
24 VDC CONNEC-
PROTECTIVE CONNECTOR PROTECTIVE
EARTH SHELL TOR
SHELL EARTH
! CAUTION
7 - 12 en-938816/4
Cables
7.1.8 Serial Line Relay Cable Connected to Machine Panel

7.1.8.1 RS 232 Line Relay Cable Connected to Machine Panel
This cable is a wire-to-wire cable between an RS 232 port and the 25-contact connector on the machine panel.
1 2 3 4 Solder side
Solder side
13
13 25
25
8
15
5
9
6 1
9
1
14 14
1 1
9 contacts 15 contacts 25 contacts 24 VDC
1 - Male Sub.D connector (see 7.1.1 for RS232 serial interface cable)
4 - Remote 25-contact female Sub.D connector on machine panel
7
15 contacts
25 contacts
9 contacts
Sub.D
Sub.D
Sub.D
TD 3 1 2 2 TD
0V 5 7 7 7 0V
24 24 VDC
24 VDC
RD 2 3 3 3 RD
RTS 7 12 4 4 RTS
CTS 8 5 5 5 CTS
DTR 4∗ 14 20 20 DTR
DSR 6∗ 6 6 6 DSR
DCD 1∗ 13 8 8 DCD

SHELL
∗ Contacts 1, 4 and 6 must not be wired on the 9-contact connector of the V2 machine processor.
! CAUTION
Wiring of the machine panel connector risks interfering with installation of the key labels.
It is therefore recommended to install the labels (see 4.3.4) before wiring the connector.
en-938816/4 7 - 13
7.1.8.2 RS 422 or RS 485 Line Relay Cable Connected to Machine Panel
1 2 3 4 Solder side
Solder side
13
25
8
15
5
9
6 1
9
1
14
1
24 VDC

- 9 contacts on V2 machine processor and UC SII CPU
2 - Shielded cable with 2 twisted pairs and 1 isolated conductor
4 - Remote 25-contact female Sub.D connector
15 contacts
9 contacts
Sub.D
Sub.D
T(A) + 9 2 12 T(A) +
T(B) - 4 9 13 T(B) -
R(A) + 6 4 10 R(A) +
R(B) - 1 11 11 R(B) -
0V 5 7 7 0V
24 24 VDC
24 VDC
TOR PROTECTIVE
EARTH SHELL
SHELL EARTH
! CAUTION
Wiring of the machine panel connector risks interfering with installation of the key labels.
It is therefore recommended to install the labels (see 4.3.4) before wiring the connector.
7 - 14 en-938816/4
Cables
7.1.9 RS 232 Serial Interface Cable for NUM Diskette Drive
1 2 3
13 13
25 25
8
15
5
9
6 1
9
1
14 14
1 1
9 contacts 15 contacts 25 contacts 25 contacts

- 25 contacts on machine processor, CNC processor and UC SII CPU or
remote on machine panel
- 9 contacts on V2 machine processor and UC SII CPU or remote on
compact panel
(minimum wire size 0.14 mm2)
3 - 25-contact female Sub.D connector on NUM drive side 7
15 contacts
25 contacts
9 contacts
Sub.D
Sub.D
Sub.D
TD 3 1 2 2 RD
0V 5 7 7 7 0V
24 VDC ∗ 9 24 24 24 VDC
RD 2 3 3 3 TD
RTS 7 12 4 4 CTS
CTS 8 5 5 5 RTS
DSR 6# 6 6 6 DTR
DCD 1# 13 8 8 DCD

EARTH SHELL TOR PROTECTIVE
SHELL EARTH
∗ Connection with twisted pair used only when the remote connector provides the 24 VDC power supply for the NUM
diskette drive.
# Contacts 1 and 6 are not wired on the V2 machine processor 9-contact connector.
! CAUTION
en-938816/4 7 - 15
7.1.10 RS 422 Serial Interface Cable for NUM Diskette Drive
1 2 3
13 13
25 25
8
15
5
9
6 1
9
1
14 14
1 1
9 contacts 15 contacts 25 contacts 25 contacts

- 25 contacts remote on machine panel
- 9 contacts on V2 machine processor or remote on compact panel
2 - Shielded cable with 3 twisted pairs (minimum wire size 0.14 mm2)
3 - 25-contact female Sub.D connector on NUM drive side
15 contacts
25 contacts
9 contacts
Sub.D
Sub.D
Sub.D
4
5
T(A) + 9 2 12 12 R(A) +
T(B) - 4 9 13 13 R(B) -
R(A) + 6 4 10 10 T(A) +
R(B) - 1 11 11 11 T(B) -
0V 5 7 7 7 0V
24 VDC ∗ 7 24 24 24 VDC

EARTH SHELL PROTECTIVE
TOR
EARTH
SHELL
∗ Connection with twisted pair used only when the remote connector provides the 24 VDC power supply for the NUM
diskette drive.
! CAUTION
7 - 16 en-938816/4
7.2 Axis Cables
7.2.1 Axis Encoder Cable - Power Supply Provided by the Card
7.2.1.1 Incremental Axis Encoder Cable Connected to the Axis Card, Power Supply Provided by
the Card
Solder side 1 2 3
25 13 Incremental
sensor or
EXE, IVB
unit
Protective
14 earth
1
To
servo-drive
4 5
7
To switch and
24 V power supply

2- Shielded cable [4 x (2 x 0.14 mm2) + 2 x 0.5 mm2]
3- Connector
4- Twisted pair cable with double shielding (2 x 0.22 mm2)
5- Shielded twisted pair cable (2 x 0.22 mm2)
When the wire size is not suitable for installing the wires in the Sub.D connector, the cable can be made using the
alternate arrangement described in Sec. 7.2.10.1.
! CAUTION
fr-938816/4 7 - 17
CHANNEL A 6 A
CHANNEL A 5 A
CHANNEL B 10 B
CHANNEL B 9 B
CHANNEL Z 19 Z
CHANNEL Z 18 Z
0.5 mm2 +5V
+5V 22
0.5 mm2 0V
0V 21
0 V RETURN
CHANNEL S 7 S
5 V RETURN
PROTECTIVE
EARTH
PROTECTIVE CONNEC-
Screen not compulsory
EARTH TOR
SHELL See remark
PROTECTIVE
EARTH
PCH SPEED REF 16 PCH DRIVE
PFD SPEED REF 15 PFD DRIVE
SWITCH + Y 3
+ Switch contact
SWITCH 0 V 2 - 24 V RETURN
24 V
PROTECTIVE
Physical address of the axis: contacts 11, 12, 13, 23, 24 and 25 EARTH
The physical address of the axis is obtained by the wiring of contacts 11, 12, 13, 23, 24 and 25 (see 7.2.10.2).
The wiring of channels A, B, A, B and S allows detection of a wiring or encoder fault. This requires enabling the poor
signal and/or encoder channel complementarity check (parameters P25 and P26 - refer to the Parameter Manual).
REMARKS If the interference level is low, the cable with double shielding (servo-drive cable)
can be replaced by a cable with single shielding connected at both ends to the
protective earth.
Contact S is present on sensors with poor signal errors. When the sensor does
not include this signal, contact 7 on the CNC side must be connected to the sensor
5 V return (5V sensors only).
7 - 18 en-938816/5
Cables
7.2.1.2 Incremental Axis Encoder Cable Connected to an Axis Interface Module
To axis connector (cable length 1.5 m)

1
AXE
N
Protective
earth
External
power supply
2
5
3
4
7
Incremental
sensor or To switch and
EXE, IVB To 24 V power supply
Protective unit servo-drive
earth
1 - Axis interface module

2 - 1 twisted pair shielded cable (2 x 0.22 mm2)
3 - 1 twisted pair cable with double shielding (2 x 0.22 mm2)
4 - Connector
5 - Shielded cable [4 x (2 x 0.14 mm2) + 2 x 0.5 mm2]
! CAUTION
en-938816/4 7 - 19
CHANNEL A A+ A
CHANNEL A A- A
CHANNEL B B+ B
ENCODER
CHANNEL B B- B
CHANNEL Z Z.DATA + Z
CHANNEL Z Z.DATA - Z
ENCODER 0.5 mm2 Encoder power
Power supply P.S supply
0.5 mm2
0V 0V 0V
0 V RETURN
CHANNEL S S- S
PROTECTIVE 5 V RETURN
EARTH Screen not compulsory PROTECTIVE
See remark EARTH
PCH SPEED REF

SPEED REF.
SPEED + PCH DRIVE

PFD SPEED REF SPEED - PFD DRIVE
PROTECTIVE PROTECTIVE
EARTH EARTH
+
HOME SWITCH
SWITCH + Y Switch contact

SW.IN
- 24 V RETURN
SWITCH 0 V SW.OUT
24 V
EARTH EARTH
The physical address of the axis is obtained by switches (see 7.2.7).

protective earth.
Contact S is present on sensors with poor signal errors. When the sensor does
not include this signal, contact 7 on the CNC side must be connected to the sensor
5 V return (5V sensors only).
7 - 20 en-938816/5
Cables
7.2.2 Absolute SSI Axis Encoder Cable

7.2.2.1 Absolute SSI Axis Encoder Cable Connected to the Axis Card, Power Supply Provided by
the Card
Solder side 1 2 3
25 13
SSI
encoder
Protective
14 1 earth
To
servo-drive
4

or [4 x (2 x 0.14 mm2) + 2 x 0.5 mm2]
3 - Connector
7
! CAUTION
en-938816/4 7 - 21
CHANNEL A 6
CHANNEL A 5
CHANNEL B 10
CHANNEL B 9
CHANNEL RCLK 17
CHANNEL RCLK 4
CHANNEL ECLK 1 CLK
CHANNEL ECLK 14 CLK
DATA CHANNEL 19 DATA
0.5 mm2 +5V
+5V 22
0V 21 0.5 mm2 0V
0 V RETURN
CHANNEL S 7 5 V RETURN
PROTECTIVE
EARTH
PROTECTIVE CONNEC-
EARTH TOR
SHELL Screen not compulsory
See remark
PROTECTIVE
EARTH
Physical address of the axis: contacts 11, 12, 13, 23, 24 and 25
protective earth.
Depending on the frequency and the cable length, the connection of RCLK to
ECLK is made on the axis connector or on the encoder (see 6.5.2.4).
7 - 22 en-938816/5
Cables
7.2.2.2 Absolute SSI Axis Encoder Cable Connected to an Axis Interface Module

1
AXE
N
Protective
earth
External
power supply
3
7
2
SSI
encoder To
Protective servo-drive
earth
1- Axis interface module

2- 1 twisted pair cable with double shielding (2 x 0.22 mm2)
3- Connector
or [4 x (2 x 0.14 mm2) + 2 x 0.5 mm2]
! CAUTION
en-938816/4 7 - 23
CHANNEL A A+
CHANNEL A A-
CHANNEL B B+
CHANNEL B B-
CHANNEL RCLK RCLK +
CHANNEL RCLK RCLK -
CHANNEL ECLK ECLK + CLK
ENCODER
CHANNEL ECLK ECLK - CLK

DATA CHANNEL Z.DATA + DATA
DATA CHANNEL Z.DATA - DATA
0.5 mm2
0V 0V 0V
0 V RETURN ∗
CHANNEL S S- 5 V RETURN ∗
EARTH See remark EARTH
PCH SPEED REF PCH DRIVE

SPEED REF.
SPEED +
EARTH EARTH
∗ 5 V encoders only.
protective earth.
7 - 24 en-938816/5
Cables
7.2.3 Semiabsolute SSI Axis Encoder Cable

7.2.3.1 Semiabsolute SSI Axis Encoder Cable Connected to the Axis Card, Power Supply Provided
by the Card
1 2 3
Solder side
25 13
SSI axis
encoder
Protective
14 1 earth
To
servo-drive
4 5
To switch and
24 V power supply
7
or [4 x (2 x 0.14 mm2) + 2 x 0.5 mm2]
3 - Connector
5 - 1 twisted pair shielded cable (2 x 0.22 mm2)
! CAUTION
en-938816/4 7 - 25
CHANNEL A 6
CHANNEL A 5
CHANNEL B 10
CHANNEL B 9
CHANNEL RCLK 17
CHANNEL RCLK 4
CHANNEL ECLK 1 CLK
CHANNEL ECLK 14 CLK
+5V 22 0.5 mm2
2 +5V
0V 21 0.5 mm
0V
0 V RETURN
PROTECTIVE
EARTH
PROTECTIVE CONNEC-
EARTH TOR
SHELL
See remark PROTECTIVE
EARTH
SWITCH + Y 3 + Switch contact

24 V
PROTECTIVE
Physical address of the axis: contacts 11, 12, 13, 23, 24 and 25 EARTH
protective earth.
7 - 26 en-938816/5
Cables
7.2.3.2 Semiabsolute SSI Axis Encoder Connected to an Axis Interface Module

1
AXE
N
Protective
earth
External
power supply
2
5
3
4
7
SSI axis To switch and

encoder To 24 V power supply
earth

2- 1 twisted pair shielded cable (2 x 0.22 mm2)
4- Connector
or [4 x (2 x 0.14 mm2) + 2 x 0.5 mm2]
! CAUTION
en-938816/4 7 - 27
CHANNEL A A+
CHANNEL A A-
CHANNEL B B+
CHANNEL B B-
CHANNEL RCLK RCLK +
CHANNEL RCLK RCLK -
ENCODER

2
ENCODER 0.5 mm Encoder power
Power supply P.S 2 supply
0.5 mm
0V 0V 0V
0 V RETURN ∗
EARTH Screen not compulsory EARTH
See remark
PCH SPEED REF

SPEED REF.
SPEED + PCH DRIVE

EARTH EARTH
HOME SWITCH
SWITCH + Y SW.IN + Switch contact

SWITCH 0 V SW.OUT
- 24 V RETURN
24 V
EARTH EARTH
protective earth.
7 - 28 en-938816/5
Cables
7.2.4 Combined Axis Encoder Cable: SSI + Incremental - Sinusoidal Pulses

7.2.4.1 Combined Axis Encoder Cable: SSI + Incremental - Sinusoidal Pulses - Connected to the
Axis Card, Power Supply Provided by the Card
1 2 3 4
Solder side
25 13
Combined
encoder
Protective
14 1 earth
To
servo-drive
5 6 7
To switch and
24 V power supply 7
3- Interpolation and shaping unit with associated cable
4- Connector
or [4 x (2 x 0.14 mm2) + 2 x 0.5 mm2]
7 - 1 twisted pair shielded cable (2 x 0.22 mm2) ∗
∗ The switch and cable (7) are only used with semiabsolute axis encoders.
! CAUTION
en-938816/4 7 - 29
CHANNEL A 6 Ua+ A+
CHANNEL A 5 Ua- A-
CHANNEL B 10 Ub+ B+
CHANNEL B 9 Ub- B-
0.5
5V 0V
0.5
0V
PROTECTIVE
EARTH
0.5 mm2 +5V

+5V 22
21
0.5 mm2 0V
0V
0 V RETURN
CHANNEL RCLK 17
CHANNEL RCLK 4
CHANNEL ECLK 1 CLK
CHANNEL ECLK 14 CLK
PROTECTIVE
CONNEC- EARTH
PROTECTIVE Screen not compulsory
TOR
EARTH SHELL
See remark
PROTECTIVE
EARTH
Wiring of the switch only with

semiabsolute axis encoder
SWITCH + Y 3
+ Switch contact
24 V
PROTECTIVE
EARTH
protective earth.
7 - 30 en-938816/5
Cables
7.2.4.2 Combined Axis Encoder Cable: SSI + Incremental - Sinusoidal Pulses - Connected to an
Axis Interface Module
1
7 AXE
N
Protective
earth
External
power supply
6 2
5 7
4 To switch and
To 24 V power supply
servo-drive
Combined
encoder
Protective
earth

2- 1 twisted pair shielded cable (2 x 0.22 mm2) ∗
4- Connector
or [4 x (2 x 0.14 mm2) + 2 x 0.5 mm2]
6 - Interpolation and shaping unit with associated cable
! CAUTION
en-938816/4 7 - 31
CHANNEL A A+ Ua+ A+
CHANNEL A A- Ua- A-
CHANNEL B B+ Ub+ B+
CHANNEL B B- Ub- B-
0.5
Power supply 0V
0.5
0V
PROTECTIVE
EARTH

Power supply P.S
supply
0.5 mm2
ENCODER
0V 0V 0V
0 V RETURN ∗
CHANNEL RCLK RCLK +
CHANNEL RCLK RCLK -
PROTECTIVE Screen not compulsory PROTECTIVE

EARTH See remark EARTH
PCH SPEED REF SPEED + PCH DRIVE

SPEED REF.
EARTH EARTH
+ Switch contact
HOME SWITCH
SWITCH + Y SW.IN
SWITCH 0 V SW.OUT - 24 V RETURN

Wiring of the switch only with 24 V
PROTECTIVE
PROTECTIVE semiabsolute axis encoder EARTH
EARTH
protective earth.
7 - 32 en-938816/5
Cables
7.2.5 Combined Axis Encoder Cable: SSI + Incremental - Square Pulses

7.2.5.1 Combined Axis Encoder Cable: SSI + Incremental - Square Pulses - Connected to the Axis
Card, Power Supply Provided by the Card
1 2 3
Solder side
25 13
Combined
encoder
Protective
14 1 earth
To
servo-drive
4 5
To switch and
24 V power supply 7
or [6 x (2 x 0.14 mm2) + 2 x 0.5 mm2]
3 - Connector
5 - 1 twisted pair shielded cable (2 x 0.22 mm2) ∗
! CAUTION
en-938816/4 7 - 33
CHANNEL A 6 A+
CHANNEL A 5 A-
CHANNEL B 10 B+
CHANNEL B 9 B-
22
0.5 mm2 +5V
+5V
21 0.5 mm2 0V
0V
0 V RETURN
CHANNEL RCLK 17
CHANNEL RCLK 4
CHANNEL ECLK 1 CLK
CHANNEL ECLK 14 CLK
PROTECTIVE
EARTH
PROTECTIVE CONNEC-
EARTH TOR Screen not compulsory
SHELL
See remark
PROTECTIVE
EARTH
Wiring of the switch only with

semiabsolute axis encoder
SWITCH + Y 3
+ Switch contact
24 V
PROTECTIVE
EARTH
protective earth.
7 - 34 en-938816/5
Cables
7.2.5.2 Combined Axis Encoder Cable : SSI + Incremental - Square Pulses - Connected to an Axis
Interface Module

1
AXE
N
Protective
earth
External
power supply
2
5
3
7
4
Combined To switch and

encoder To 24 V power supply
earth

2- 1 twisted pair shielded cable (2 x 0.22 mm2) ∗
4- Connector
or [6 x (2 x 0.14 mm2) + 2 x 0.5 mm2]
! CAUTION
en-938816/4 7 - 35
CHANNEL A A+ A+
CHANNEL A A- A-
CHANNEL B B+ B+
CHANNEL B B- B-
0.5 mm2
0V 0V 0V
0 V RETURN ∗
ENCODER
CHANNEL RCLK RCLK +
CHANNEL RCLK RCLK -
PROTECTIVE Screen not compulsory PROTECTIVE

EARTH EARTH
See remark
PCH SPEED REF PCH DRIVE

SPEED REF.
SPEED +
EARTH EARTH
+ Switch contact
HOME SWITCH
SWITCH + Y SW.IN
SWITCH 0 V SW.OUT
- 24 V RETURN
Wiring of the switch only with 24 V
PROTECTIVE
PROTECTIVE semiabsolute axis encoder EARTH
EARTH
protective earth.
7 - 36 en-938816/5
Cables
7.2.6 Axes With External Power Supply

When an external power supply is used (case of sensors > 5 V or 5 V sensors for which the axis interface cannot supply
sufficient voltage because of the distance, for instance), the cables must be adapted to take this power supply into
account. Only the differences from the cables for encoders supplied by the card are described below.
2 To external 3
1 power supply
Solder side
25 13
14 1

2 - Sensor cable
3 - Connector
7
The following wiring is different from that of a sensor supplied by the axis card:
External
power supply
+ Ref 5 V RETURN ∗
- Ref 0 V RETURN ∗
+ Sensor power
- supply
+5V 22 2
0.5 mm
0V 21 0V
CHANNEL S 7 S
PROTECTIVE
EARTH
∗ On 5 V encoders only.
REMARK This section does not concern axes wired via an axis interface module and
requiring an external power supply (see 7.2.7 and axis wiring).
en-938816/4 7 - 37
7.2.7 Settings on an Axis Interface Module
1 2 3
700/800 1000 0 1
INT.5V ADDRESS
SPINDLE 2
SPINDLE 1
HANDWHEEL
SPINDLE
SPINDLE
SPINDLE
SPINDLE
HWHEEL
HWHEEL
HWHEEL
HWHEEL
2
700/800 1000
ENCODER
! POWER SUPPLY
1
EXT. POWER
SUPPLY ON
HOME SW
EXT.SUPPLY
AXIS
N ENCODER SPEED REF. HOME SWITCH
ANALOG.AXIS
263900000
Protective
earth
To sensor, servo-drive and External

switch (see wiring diagrams) power supply
Write the axis number here
Selecting the System (1)

The NUM 1060 Series I and Series II CNCs are part of the 1000 range. The switch must therefore be set as follows:
700/800 1000
Selecting the Power Supply (2)
5 VDC Power Supply

The choice of supplying a 5 VDC encoder by the axis card or by an external power supply depends on the encoder
current draw:
Encoder current draw Power supply Switch setting
INT.5V
2
!
≤ 250 mA Internal
1
EXT.
INT.5V
2
!
2
1
> 250 mA External (0.5 to 2.5 mm wires) EXT.
The selection of an internal or external power supply also depends on the distance to the encoder (see 6.5.2.1).
7 - 38 en-938816/5
Cables
Power Supply Above 5 VDC

Since the axis card cannot supply a voltage above 5 VDC, the supply must be external in this case (0.5 to 2.5 mm2
wires). The switch must therefore be set as follows:
INT.5V
2
!
1
EXT.
Setting the Physical Address of the Axis (3)

The physical address of the axis is set on 5 switches using the code given in the address table below:
Switches Address table
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1
0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1
0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1
0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
0
1
2
3
4
5
6
7
8
9
0 1
ADDRESS
7
For instance, the following switch setting corresponds to address 10:
0
1
0
1
0
0 1
10
REMARKS Two axes cannot have the same address. The system ignores axes with identical
addresses.
The addresses assigned to the PLC axes must be the highest addresses.
Physical addresses 24 to 27 are reserved for spindles 1 to 4.
Physical addresses 28 to 31 are reserved for handwheels 1 to 4.
en-938816/5 7 - 39
7.2.8 Handwheel Cables with Nondifferential Outputs
1 2 3 Rear view
Solder side
25 13
5V 0V
A B
14 1

2 - Shielded cable with 3 twisted pairs surrounding one pair
[3 x (2 x 0.14 mm2) + 2 x 0.5 mm2)]
3 - Handwheel with nondifferential outputs
CHANNEL A 6 A CHANNEL A
CHANNEL A 5
CHANNEL B 10 B CHANNEL B
CHANNEL B 9
CHANNEL S 7
0.5 mm2
+5V 22 5V +5V
0.5 mm2
0V 21 0V 0V
+2V 8
CONNEC- PROTECTIVE
PROTECTIVE TOR
EARTH SHELL
EARTH
Physical address of the handweel: contacts 11, 12 and 24
The physical address of the handwheel is determined by the wiring of contacts 11, 12 and 24 (see 7.2.10.2).
REMARK Physical addresses 28 to 31 are reserved for handwheels 1 to 4.
! CAUTION
7 - 40 en-938816/4
Cables
7.2.9 Handwheel Cable with Differential Outputs
Rear view
Solder side 1 2 3
25 13
5V 0V A
A' B B'
14 1

2 - Shielded cable with 3 twisted pairs surrounding one pair
[3 x (2 x 0.14 mm2) + 2 x 0.5 mm2)]
3 - Handwheel with nondifferential outputs
CHANNEL B 10 B CHANNEL B
CHANNEL B
CHANNEL S 7
9 B CHANNEL B 7
0.5 mm2
+5V 22 5V +5V
0.5 mm2
0V 21 0V 0V
+2V 8
PROTECTIVE
CONNEC- PROTECTIVE
TOR EARTH
EARTH SHELL
Physical address of the handweel: contacts 11, 12 and 24
The physical address of the handwheel is determined by the wiring of contacts 11, 12 and 24 (see 7.2.10.2).
REMARK Physical addresses 28 to 31 are reserved for handwheels 1 to 4.
! CAUTION
en-938816/4 7 - 41
7.2.10 General Information on Axis Cables
7.2.10.1 Alternate Wiring With Power Supply Provided by the Card
When the power supply wire size is not suitable for installing the wires in the Sub.D connector, the wiring can be carried
out as follows:
Encoder
connector
Directly connected components
Power supply wires:

shielded cable with
2 large twisted wires
Sub.D connector
Axis encoder card
Small size lead

as short as possible
(a few cm)
7.2.10.2 Physical Addresses of the Axes

Each axis must have an address in order to be recognised by the system.
The physical address of an axis is determined by the wiring of pins 11, 12, 13, 23, 24 and 25.
Pin 13 (weight 8)
Pin 25 (weight 4)
Pin 12 (address common)
View of solder side Pin 24 (weight 2)
Pin 11 (weight 1)
Pin 23 (weight 16)
The physical address of an axis is given by the sum of the binary values of the remaining pins NOT shorted out to pin
12: not connected = high level.
REMARKS Two axes cannot have the same address. The system ignores axes with the same
address.
The addresses assigned to the PLC axes must be the highest addresses.
Physical addresses 24 to 27 are reserved for spindles 1 to 4.
Physical addresses 28 to 31 are reserved for handwheels 1 to 4.
7 - 42 en-938816/4
Cables
Wiring of the Axis Addresses
13 13 13 13 13 13 13 13
25 25 25 25 25 25 25 25
12 12 12 12 12 12 12 12
24 24 24 24 24 24 24 24
11 11 11 11 11 11 11 11
23 23 23 23 23 23 23 23
0 1 2 3 4 5 6 7
13 13 13 13 13 13 13 13
25 25 25 25 25 25 25 25
12 12 12 12 12 12 12 12
24 24 24 24 24 24 24 24
11 11 11 11 11 11 11 11
23 23 23 23 23 23 23 23
8 9 10 11 12 13 14 15
13 13 13 13 13 13 13 13
25 25 25 25 25 25 25 25
12 12 12 12 12 12 12 12
24 24 24 24 24 24 24 24
23
11
23
11
23
11
23
11
23
11
23
11
23
11
23
11
7
16 17 18 19 20 21 22 23
13 13 13 13 13 13 13 13
25 25 25 25 25 25 25 25
12 12 12 12 12 12 12 12
24 24 24 24 24 24 24 24
11 11 11 11 11 11 11 11
23 23 23 23 23 23 23 23
24 25 26 27 28 29 30 31
en-938816/4 7 - 43
7.3 Analogue I/O, Interrupt and Timer Cables
7.3.1 Analogue I/O and Interrupt Cable for UC SII Processor
1 2
Solder side
3
5
9
1 6
1- 9-contact female Sub.D connector plug

2- Shielded 2-wire (2 x 0.22 mm2) cable
3- Interrupt and analogue output connector plugs
4- Cable for analogue inputs (see 7.3.8)
7 - 44 en-938816/4
Cables
INPUT ANA. BR 3
AGND 7 For wiring of analogue inputs ∗
VCC 5 V 8
INPUT ANA. AV 4
IT 5 V 6
or
IT 24 V 1 IT Signal
COM IT 2 IT Common
Screen not compulsory CONNEC- PROTECTIVE

TOR
See remark SHELL
EARTH
S-A 5 Analogue output

AGND 9 Analogue common
CONNEC- CONNEC-
PROTECTIVE TOR PROTECTIVE
TOR
EARTH SHELL SHELL
EARTH
∗ See 7.3.8
REMARK If the interference level is low, the analogue output cable with double shielding can
be replaced by a cable with single shielding connected at both ends to the
protective earth.
! CAUTION 7
Inputs ANA BR (spindle speed) and ANA AV (feed rate) are 0/5 V type. The reference
voltage supplied by the module (contact 8) is 5 V, and therefore corresponds to the full-scale
value of the 8-bit ADC.
en-938816/5 7 - 45
7.3.2 Analogue I/O Cable for Version 2 Machine Processor
1 2
Solder side
8
15
9
1
1 - 15-contact female Sub.D connector plug

2 - Analogue input cable (see 7.3.8)
3 - Two 1-pair cables with double shielding for analogue outputs
(2 x 0.22 mm2)
INPUT ANA. 2 7
INPUT ANA. 0 8
ANA. GND 12 For wiring of analogue inputs ∗
EXT. REF. OUTPUT 13
INPUT ANA. 3 14
INPUT ANA. 1 15
OUTPUT ANA. 1 4 2 kΩ min.
ANA. GND 6
2 kΩ min.
OUTPUT ANA. 0 5
PROTECTIVE CONNEC- Screen not compulsory

EARTH TOR
SHELL
See remark Protective earth
∗ See 7.3.8
protective earth.
! CAUTION
7 - 46 en-938816/5
Cables
7.3.3 Analogue I/O-Timer Cable for Version 1 Machine Processor
1 2
Solder side
8
15
9
1
3
5 4
1 - 15-contact female Sub.D connector plug 4 - Timer output cable (wire size 0.22 mm2)
2 - Cables for analogue inputs (see 7.3.8) 5 - Two twisted-pair cables with double shielding
3 - One shielded twisted-pair cable: (2 x 0.22 mm2)
timer input (2 x 0.22 mm2)
Load
TIMER OUTPUT 2
- +
TIMER OUTPUT COMMON
TIMER POWER SUPPLY
9
10
24 V 7
INPUT ANA. 2 7
INPUT ANA. 0 8
For wiring analogue inputs ∗

ANA. GND 12
EXTERNAL REF. OUTPUT 13
INPUT ANA. 3 14 Screening not compulsory
See remark
INPUT ANA. 1 15
OUTPUT ANA. 1 4 2 kΩ min.
ANA. GND 6
2 kΩ min.
OUTPUT ANA. 0 5
TIMER INPUT - +
COMMON 3
24 V
TIMER INPUT 11
PROTECTIVE CONNEC-
TOR
EARTH Protective earth
SHELL
∗ See 7.3.8
protective earth.
! CAUTION
en-938816/5 7 - 47
7.3.4 Machine Processor Interrupt Input Cable
1 2
Solder side
8
15
9
1

2 - Four shielded twisted pair cables (cross-sectional area 0.22 mm2)
INPUT 0 : 5 V 1
INPUT 0 : 24 V 2
24 V 5V
COMMON 0 9
Protective earth
INPUT 1 : 5 V 10
INPUT 1 : 24 V 11
24 V 5V
COMMON 1 3
Protective earth
INPUT 2 : 5 V 4
INPUT 2 : 24 V 5
24 V 5V
COMMON 2 12
Protective earth
INPUT 3 : 5 V 13
INPUT 3 : 24 V 14
24 V 5V
COMMON 3 6
Protective earth
PROTECTIVE CONNEC-
TOR
EARTH SHELL
! CAUTION
7 - 48 en-938816/4
Cables
7.3.5 IT/Serial Line Card Interrupt Input Cable
1 2
Solder side
5
9
6 1

2 - Four shielded twisted pair cables (cross-sectional area 0.22 mm2)
INPUT 0 : 5 V 1
INPUT 0 : 24 V 2
24 V 5V
Protective earth 7
INPUT 1 : 5 V 3
INPUT 1 : 24 V 4
24 V 5V
COMMON 5
Protective earth
INPUT 2 : 5 V 6
INPUT 2 : 24 V 7
24 V 5V
Protective earth
INPUT 3 : 5 V 8
INPUT 3 : 24 V 9
24 V 5V
Protective earth
PROTECTIVE CONNEC-
TOR
EARTH SHELL
! CAUTION
en-938816/4 7 - 49
7.3.6 8 Analogue Input Cable
1
Solder side
13
25
14
1

2 - 8 shielded cables with 1 twisted pair (2 x 0.22 mm2)
7 - 50 en-938816/4
Cables
E1- 1
REFERENCE
E1+ 2
EARTH 3
E2- 15
REFERENCE
E2+ 16
EARTH 14
E3- 4
REFERENCE
E3+ 5
EARTH 6
E4- 18
REFERENCE
E4+ 19
EARTH 17
E5- 7
REFERENCE
E5+ 8
EARTH 9
E6- 21
REFERENCE
E6+ 22
EARTH 20
E7- 10
E7+ 11
REFERENCE
EARTH 12
E8- 24
E8+ 25 REFERENCE
EARTH
EARTH CONNECTED
23
13
7
TO THE COVER
! CAUTION
en-938816/4 7 - 51
7.3.7 8 Analogue Output/Reference Voltage Cable
1 2
Solder side
13
25
14
1

2 - 8 shielded cables with 1 twisted pair with double shielding (2 x 0.22 mm2)
3 - 2 cables with 1 twisted pair (2 x 0.22 mm2)
7 - 52 en-938816/4
Cables
AGND 2 MAXIMUM
SOR6 3 LOAD 2 kΩ
AGND 4 MAXIMUM
SOR5 5 LOAD 2 kΩ
AGND 6 MAXIMUM
SOR4 7 LOAD 2 kΩ
AGND 8 MAXIMUM
SOR3 9 LOAD 2 kΩ
AGND 10 MAXIMUM
SOR2 11 LOAD 2 kΩ
AGND 12 MAXIMUM
SOR1 13 LOAD 2 kΩ
AGND 15 MAXIMUM
SOR7 16 LOAD 2 kΩ
AGND 17 MAXIMUM
SOR8 18 LOAD 2 kΩ
EARTH
CONNECTED
20
Screening not compulsory
7
TO THE COVER PROTECTIVE EARTH
See remark
AGND 21 MAXIMUM
- 10 V 22 LOAD 100 Ω
AGND 23 MAXIMUM
+ 10 V 24 LOAD 100 Ω
REMARK If the interference level is low, the cables with double shielding can be replaced
by cables with single shielding, with the shielding connected to the protective earth
at both ends.
! CAUTION
en-938816/4 7 - 53
7.3.8 Wiring of the Analogue Inputs
NUM recommends wiring each analogue input to a different cable (see 7.3.8.1), but this is not always possible due
to a lack of space inside the connector cover. In this case, the second solution proposed consists of connecting all
the inputs via the same cable (see 7.3.8.2).
The wiring examples below are based on wiring two analogue inputs (feed rate and spindle potentiometers) but can
also be extended to three or four inputs (on the machine processor ADC/DAC connector) applying the same wiring
principles.
7.3.8.1 Recommended Wiring of the Analogue Inputs
1 2
1 - Two twisted 3-wire cables with double shielding (3 x 0.22 mm2)

2 - Spindle speed and feed rate potentiometers
Blue Feed rate

INPUT ANA. X potentiometer
Red
1 kΩ
ANA. GND White
EXTERNAL REF.
OUTPUT White
Red
1 kΩ
INPUT ANA. Y Blue Spindle
potentiometer
PROTECTIVE CONNEC-
EARTH TOR
SHELL Screening not compulsory Protective earth
See remark
REMARK If the interference level is low, the cables with double shielding can be replaced
at both ends.
! CAUTION
7 - 54 en-938816/4
Cables
7.3.8.2 Alternative Analogue Input Wiring
1 2
,,,,,
,,,,,
,,,,,
1 - 4-wire cables with double shielding (4 x 0.22 mm2)

2 - Bonding braid connected to the machine frame
3 - Spindle and feed rate potentiometers
INPUT ANA. X
Feed rate
potentiometer
7
1 kΩ
ANA. GND
EXTERNAL REF.
OUTPUT
1 kΩ
INPUT ANA. Y Spindle
potentiometer
PROTECTIVE CONNEC-
EARTH TOR
SHELL Screening not compulsory Protective earth
See remark
REMARK: If the interference level is low, the cables with double shielding can be replaced
at both ends.
! CAUTION
en-938816/4 7 - 55
7.4 Input and Output Cables
7.4.1 32-Input Cable of the 64-48 I/O and 32-24 I/O Cards
a b c 1
15
14
13
12
11
10
9
7
6
5
4
3
2 2
1
Solder side
1 - Connector (see 7.4.3 for cable customisation)

2 - Input and external power supply wires
REMARK Hole C7 is capped on the input cable connector.
7 - 56 en-938816/4
Cables
Low part High part Contact
P24VE P24VE a12

I 00.0 I 04.0 a1
I 00.1 I 04.1 c1
I 00.2 I 04.2 b1
I 00.3 I 04.3 c2
I 00.4 I 04.4 b2
I 00.5 I 04.5 c3
I 00.6 I 04.6 b3
I 00.7 I 04.7 c4
GND GND a2
I 01.0 I 05.0 b4
I 01.1 I 05.1 c5
I 01.2 I 05.2 b5
I 01.3 I 05.3 c6
I 01.4 I 05.4 b6
I 01.5 I 05.5 b7 +
I 01.6 I 05.6 a6 24 VDC
I 01.7 I 05.7 a7 -
GND GND a3
I 02.0 I 06.0 a9
I 02.1
I 02.2
I 06.1
I 06.2
c9
b9
7
I 02.3 I 06.3 c10
I 02.4 I 06.4 b10
I 02.5 I 06.5 c11
I 02.6 I 06.6 b11
I 02.7 I 06.7 c12
GND GND a4
I 03.0 I 07.0 b12
I 03.1 I 07.1 c13
I 03.2 I 07.2 b13
I 03.3 I 07.3 c14
I 03.4 I 07.4 b14
I 03.5 I 07.5 c15
I 03.6 I 07.6 b15
I 03.7 I 07.7 a15
GND GND a5
REMARK All the commons are interconnected on the card.
en-938816/4 7 - 57
7.4.2 24-Output Cable of the 64-48 I/O and 32-24 I/O Cards
a b c 1
15
14
13
12
11
10
9
7
6
5
4
3
2 2
1
Solder side
1 - Connector (see 7.4.3 for cable customisation)

2 - Output and external power supply wires
REMARK Hole C15 is capped on the output cable connector.
7 - 58 en-938816/4
Cables
Low part High part Contact
P24VS P24VS a2
O 00.0 O 03.0 a1
O 00.1 O 03.1 c1
O 00.2 O 03.2 b1
O 00.3 O 03.3 c2
O 00.4 O 03.4 b2
O 00.5 O 03.5 c3
O 00.6 O 03.6 b3
O 00.7 O 03.7 c4
GND GND a9
P24VS P24VS a3
O 01.0 O 04.0 b4
O 01.1 O 04.1 c5
O 01.2 O 04.2 b5
O 01.3 O 04.3 c6
O 01.4 O 04.4 b6 +
O 01.5 O 04.5 c7 24 VDC
O 01.6 O 04.6 b7 -
O 01.7 O 04.7 a7
GND GND a10
P24VS
O 02.0
P24VS
O 05.0
a4
c9
7
O 02.1 O 05.1 b9
O 02.2 O 05.2 c10
O 02.3 O 05.3 b10
O 02.4 O 05.4 c11
O 02.5 O 05.5 b11
O 02.6 O 05.6 c12
O 02.7 O 05.7 b12
GND GND a11
GND GND a12
P24VS P24VS a5
REMARK All the common wires are interconnected on the card as are all the P24VS power
supply wires.
en-938816/4 7 - 59
7.4.3 Polarising and Customising the Cables of the 64-48 I/O and 32-24 I/O Cards
7.4.3.1 Polarising the Input and Output Cables
The input and output cables are differentiated:
- by marking with the words "ENTREES" (inputs) or "SORTIES" (outputs),
- by polarising:
Hole capped Hole capped
Input Output
polarising polarising
7.4.3.2 Customising the Cables of the High or Low Part

The cables must be customised according as they occupy the high or low part of the connector:
Protection
High part
Low part
To customise the cables, break off the tabs shown in black.
7 - 60 en-938816/5
Cables
7.4.3.3 Installing and Locking the Cables

Insert the connectors plugs in the receptacles taking the input/output polarising and top/bottom part into account:
Lock the connectors in place with the tabs provided, inserting them until they snap into place:
Removing a Connector
Slightly separate the two tabs and pull out the connector, taking care not to break the tabs.
Reinstalling a Connector
Slightly separate the two tabs and push the connector home, taking care not to break the tabs.
en-938816/5 7 - 61
7.4.4 32-Input Cable (with or without general power supply of the inputs) for 32 I/24 O
Card and Machine Panel Extension
Solder side
1
19
37
20 2
1
1 - Input and external power supply wires

7 - 62 en-938816/5
Cables
I 00.0 1
I 00.1 20
I 00.2 2
I 00.3 21
I 00.4 3
I 00.5 22
I 00.6 4
I 00.7 23
COMMON 5
I 01.0 24
I 01.1 6
I 01.2 25
I 01.3 7
I 01.4 26
I 01.5 8
I 01.6 27 + -
I 01.7 9
COMMON 28
I 02.0 29 24 VDC
I 02.1 11
I 02.2 30
I 02.3 12
I 02.4 31
I 02.5
I 02.6
13
32 7
I 02.7 14
COMMON 33
I 03.0 15
I 03.1 34
I 03.2 16
I 03.3 35
I 03.4 17
I 03.5 36
I 03.6 18
I 03.7 37
COMMON 19
24 VE 10
REMARKS Contact 10 is only connected when the 32-input cable provides the general power
supply for the inputs (or machine panel extension).
All the common wires are interconnected in the card.
en-938816/5 7 - 63
7.4.5 32 I / 24 O Card 24-Output Cable
Solder side
1 2
19
37
20
1

2 - Output wires and external power supply
7 - 64 en-938816/5
Cables
24 VS.0 19
O 00.0 37
O 00.1 18
O 00.2 36
O 00.3 17
O 00.4 35
O 00.5 16
COMMON 34 +
O 00.6 33 24 VDC
-
COMMON 14
O 00.7 32
O 01.0 13
O 01.1 31
O 01.2 12
O 01.3 30
O 01.4 28
COMMON 9
O 01.5 8
O 01.6 5
O 01.7 7
O 02.0 4
O 02.1 25
O 02.2 24 7
O 02.3 20
O 02.4 21
O 02.5 22
O 02.6 23
O 02.7 1
24 VS.1 2 +
24 VDC -
COMMON 3
REMARK The common wires of the first group of outputs (contacts 9, 14 and 34) are
interconnected in the card.
en-938816/5 7 - 65
7.4.6 Machine Panel Extension 24-Output Cable (with or without external power
supply)
Solder side
1 2
19
37
20
1
1 - 37-contact female Sub.D connector

2 - Output (and external power supply) wires
7 - 66 en-938816/5
Cables
24 VS.0 19
O 00.0 37
O 00.1 18
O 00.2 36
O 00.3 17
O 00.4 35
O 00.5 16
COMMON 34 +
O 00.6 33 24 VDC
-
COMMON 14
O 00.7 32
O 01.0 13
O 01.1 31
O 01.2 12
O 01.3 30
O 01.4 28
COMMON 9
O 01.5 8
O 01.6 5
O 01.7 7
O 02.0 4
O 02.1 25
O 02.2 24
O 02.3
O 02.4
20
21
7
O 02.5 22
O 02.6 23
O 02.7 1
24 VS.1 2
COMMON 3
REMARKS The power supply wire is only connected when the 24-output cable provides the
general power supply for the machine panel extension.
In this case, the 24 VDC is connected to only one of pins 2 or 19.
All the common wires are interconnected inside the machine panel extension.
en-938816/5 7 - 67
7.4.7 32-Input Cable with Trelec Connector
Old notation New notation

COM 0 COM 0 1
IN 0 I 00.0 2
IN 1 I 00.1 3
IN 2 I 00.2 4 -
24 VDC
IN 3 I 00.3 5 +
IN 4 I 00.4 6
IN 5 I 00.5 7
IN 6 I 00.6 8
IN 7 I 00.7 9
LOCK LOCK 10
IN 8 I 01.0 11
IN 9 I 01.1 12
IN A I 01.2 13
IN B I 01.3 14 +
IN C I 01.4 15 24 VDC
-
IN D I 01.5 16
IN E I 01.6 17
IN F I 01.7 18
COM 1 COM 1 19
COM 2 COM 2 1
IN 10 I 02.0 2
IN 11 I 02.1 3
IN 12 I 02.2 4 -
24 VDC
IN 13 I 02.3 5 +
IN 14 I 02.4 6
IN 15 I 02.5 7
IN 16 I 02.6 8
IN 17 I 02.7 9
LOCK LOCK 10
IN 18 I 03.0 11
IN 19 I 03.1 12
IN 1A I 03.2 13
IN 1B I 03.3 14 +
IN 1C I 03.4 15 24 VDC
-
IN 1D I 03.5 16
IN 1E I 03.6 17
IN 1F I 03.7 18
COM 3 COM 3 19
Trelec 18-contact
connectors
+ locking system
and polarising pins
7 - 68 en-938816/5
Cables
,,,
7.4.8 32-Input Cable with LMI Connector
,,,
,,,
,,,
COM 0 1
I 00.0 2
,,,
I 00.1 3
I 00.2 4 -
24 VDC
,,,
I 00.3 5 +
I 00.4 6
,,,
I 00.5 7
I 00.6 8
,,,
I 00.7 9
I 01.0 10
,,,
I 01.1 11
I 01.2 12
,,,
I 01.3 13
+
I 01.4 14 24 VDC
-
,,,
I 01.5 15
I 01.6 16
,,,
I 01.7 17
COM 1 18 7
,,,
,,,
COM 2 1
I 02.0 2
,,,
I 02.1 3
I 02.2 4 -
24 VDC
,,,
I 02.3 5 +
I 02.4 6
,,,
I 02.5 7
I 02.6 8
,,,
I 02.7 9
I 03.0 10
,,,
I 03.1 11
I 03.2 12
,,,
I 03.3 13 +
I 03.4 14 24 VDC
-
I 03.5 15
I 03.6 16
I 03.7 17
COM 3 18
LMI type connector plugs
en-938816/5 7 - 69
7.4.9 32-Output Cable with Trelec Connector
Old notation New notation

M
OUT 0 O 00.0 1
COM 0 COM 0 2
M
OUT 1 O 00.1 3
COM 1 COM 1 4
OUT 2 O 00.2 5 M
OUT 3 O 00.3 6
For use with AC voltage

OUT 4 O 00.4 7
OUT 5 O 00.5 8
OUT 6 O 00.6 9
LOCK LOCK 10
OUT 7 O 00.7 11
OUT 8 O 01.0 12 24 VAC
OUT 9 O 01.1 13 48 VAC
110 VAC
OUT A O 01.2 14 230 VAC
OUT B O 01.3 15
OUT C O 01.4 16
OUT D O 01.5 17
OUT E O 01.6 18
OUT F O 01.7 19
COM 2 COM 2 1
OUT 10 O 02.0 2 M
OUT 11 O 02.1 3
OUT 12 O 02.2 4
OUT 13 O 02.3 5
OUT 14 O 02.4 6
For use with DC voltage

OUT 15 O 02.5 7
OUT 16 O 02.6 8
OUT 17 O 02.7 9 -
24 VDC
LOCK LOCK 10 48 VDC +
OUT 18 O 03.0 11
OUT 19 O 03.1 12
OUT 1A O 03.2 13
OUT 1B O 03.3 14
OUT 1C O 03.4 15
OUT 1D O 03.5 16
OUT 1E O 03.6 17
OUT 1F O 03.7 18
COM 3 COM 3 19
Trelec 18-contact
connectors
+ locking system
7 - 70 en-938816/5
Cables
7.4.10 32-Output Cable with LMI Connector
,,
,,
,,
M
O 00.0 1
,,
COM 0 2
O 00.1 3 M
,,
O 00.2 4
O 00.3 5
,,
For use with AC voltage
O 00.4 6
O 00.5 7
,,
O 00.6 8
O 00.7 9
,,
O 01.0 10
O 01.1 11
,,
O 01.2 12
24 VAC
O 01.3 13 48 VAC
110 VAC
,,
O 01.4 14 230 VAC
O 01.5 15
,,
O 01.6 16
O 01.7 17 7
,,
COM A 18
,,
O 02.0 1 M
,,
O 02.1 2
O 02.2 3
,,
O 02.3 4
O 02.4 5
,,
For use with DC voltage
O 02.5 6
O 02.6 7
,,
O 02.7 8
COM B 9 24 VDC -
,,
O 03.0 10 48 VDC +
O 03.1 11
,,
O 03.2 12
O 03.3 13
,,
O 03.4 14
O 03.5 15
O 03.6 16
O 03.7 17
COM B 18
LMI type connector plugs
en-938816/5 7 - 71
7.5 Power Cables
7.5.1 Power Cable
1 2
A B
M 1- Female mains plug

2- 2 x 1.3 mm2 shielded cable
220 V B 220 V
PROTECTIVE M PROTECTIVE
EARTH EARTH
! CAUTION
7 - 72 en-938816/5
Cables
7.5.2 32-Input/24-Output Card Input External Power Cable
1 2
0V
24 V
1 - 2-contact Trelec cable

2 - External power supply wires
7.5.3 Machine Panel and Extension Power Cable

Principle of connection of the two power cable wires:
Terminal block
7
,
,
2
,,
,

Card
Wiring instructions:
- open the terminal with screwdriver (1),
- insert the wire (2),
- release the screwdriver to clamp the wire.
en-938816/5 7 - 73
7.5.4 NUM Diskette Drive Power Cable
A B C 1
4 3 2
1- 2-wire cable
2- 24 VDC power supply (limit values: 19.2-30 V), polarity unimportant
3- Jack insulator
4- Jack connector
Wiring instructions:
- Solder a wire to each of jack conductors (A)
- Fold back the tabs onto the cable (B)
- Insert the insulator up to the connector collar (C)
REMARK The drive must not be supplied via the jack when the remote serial line provides
the power supply.
7 - 74 en-938816/5
Cables
7.5.5 50-Key LCD Panel Power Cable
1 2
A B
1 - 3-contact connector with 2 male contacts to be crimped 7

2 - Twisted-pair cable (2 x 1 mm2)
+ A 24 VDC
24 VDC
- B 0V
en-938816/5-E1 7 - 75
7.6 Video Cable

1 2 3
19 19
37 37
20 20
1 1

2 - Video cable
7 - 76 en-938816/5
Cables
Red (white wire) Red Red (white wire)

7 7
Red earth Red earth
(black wire) 8 8 (black wire)
Green (white wire) Green Green (white wire)
27 27
Green earth Green earth
Blue
Blue (white wire) 10 10 Blue (white wire)
Blue earth Blue earth
H sync (white wire) White H sync (white wire)
30 30
H sync earth H sync earth
V syn (white wire) Black V syn (white wire)
13 13
V sync earth V sync earth
Blue (0.6)
Vcc 1 1 Vcc
Red (0.6)
Vcc 2 2 Vcc
White (0.6)
GND 20 20 GND
Black (0.6)
GND 21 21 GND
Red (0.22) Red (0.22)
TRANS 1 19 37 RECEP 1
TRANS 2 White (0.22) White (0.22) RECEP 2
18 36
Black (0.22) Black (0.22)
RECEP 1 37 19 TRANS 1
36 Blue (0.22) Blue (0.22) 18

RECEP 2 TRANS 2
7
EARTH TOR TOR EARTH
SHELL SHELL
Recommendations:
- clamp the cable on a half-cover,
- solder the pins opposite the half-cover,
- clamp the other side of the cable on a half-cover,
- solder the pins opposite the half-cover.
! CAUTION
For correct interference suppression in the system, the cable shielding must be earthed
(on 360 degrees) in accordance with the instructions of Sec. 1.4.4.2.
The two clamps must be used to clamp the cable onto the cover.
en-938816/5 7 - 77
7 - 78 en-938816/5
Part Two
COMMISSIONING
Initial operation
8 Initial Operation
Initial Conditions
- Power components turned off.

- Mains voltage 230 VAC.
Actions
Turn on the general power supply..
Turn on the CNC (a reset is automatically executed).

The current point page and the following status window are displayed on the main display page:
Flashing
HOME INS
CONT M02 CAPS
The "Halt" and "Def" LEDs on the processor cards are extinguished ("Halt" is lit to indicate a system fault and "Def"
is lit to indicate a fault on the card).
All the display pages must be accessible from the operator panel.
Problems
In the event of a malfunction:
Reset the system (press the "RaZ" pushbutton on the power supply card
of the main rack).
8
en-938816/4 8-1
8-2 en-938816/4
Load and Check of the PLC Programme
9 Load and Check of the PLC Programme
9.1 Load Procedures

Ladder language is used to programme the automatic control function (see Automatic Control Function Programming
Manual in Ladder Language).
Programming and programme loading are carried out with PLCTOOL running on a PC or compatible.
The programme coherence and consistency with the system configuration is checked using CNC utility 7 (UT7).
9.2 Checking the PLC Programme: Test of the Safety Systems

The safety systems and PLC programme are checked off load before turning on the power components.
en-938816/5 9-1
9-2 en-938816/5
Integration of the machine parameters (by UT5)
10 Integration of the Machine Parameters (by UT5)
See Parameter Manual.
10
en-938816/4 10 - 1
10 - 2 en-938816/4
Axis Calibration (by UT2)
11 Axis Calibration (by UT2)
11.1 General 11 - 3
11.2 Record of Corrections to Be Made 11 - 5
11.3 Operations on Axis Measurement Correction Tables 11 - 6
11.3.1 Entering the Measurement Correction
Table 11 - 7
11.3.2 Saving the Measurement Correction Table 11 - 8
11.3.3 Checking the Measurement Correction
Table 11 - 9
11.3.4 Loading a Measurement Correction
Table 11 - 10
11.3.5 Exit from the Utility Confirming the
Changes Made 11 - 11
11
en-938816/4 11 - 1
11 - 2 en-938816/4
11.1 General
Axis calibration allows the system to add a correction depending on the real axis position to the measurement made
by the coupler.
- +Xm
XR + +
INTERPOLATOR + COUPLER
+ +
ε
- Interaxis P
calibration CR
- Dynamic Cm
D.A.C. Axis corrections
operators
Motor
Axis calibration is carried out on both linear and rotary axes.

The corrections are entered for a limited number of points per axis. The system computes the corrections between
two points by linear interpolation.
Correction
Interpolation
Point 26
. . . . .Point 25 Point 27. . . . . Axis measurement
11
en-938816/4 11 - 3
It is recommended to correct the measurements of the minimum and maximum travel points (defined by machine
parameter P17). Otherwise, the value of the last correction is applied to these points:
Minimum and maximum travel points not corrected
Correction
0
Axis
Minimum Maximum measurement
travel travel
Minimum and maximum travel points corrected
Correction
0 Axis measurement
Minimum Maximum
travel travel
A maximum number of approximately 2600 points can be corrected for all the axes combined. There are no restrictions
on how the points are distributed on the axes.
11 - 4 en-938816/4
11.2 Record of Corrections to Be Made

The real axis position is taken for a series of points to determine the corrections required:
P1
POSIT/MACH TO GO ERROR
X + 299.164 + 0. 0
Y + 399.712 + 0. 0
P2
Z - 142.125 + 0. 0
OM
The corrections are in the internal system unit or ten-thousandths of a degree

Axis number: Unit:
Measured position
(P1)
Real position
(P2)
Correction
(P2 - P1)
The measured values and corresponding corrections are recorded in the correction tables (see 11.3.1).
REMARKS A correction table must have at least three points.
The correction range is between -32768 and +32768 units.
For a rotary axis, the corrections must be identical for the 0 and 360 degree points.
11
en-938816/4 11 - 5
11.3 Operations on Axis Measurement Correction Tables
Select the CN UTILITY menu. ☞ EXIT
Display of the "CN UTILITY" menu.
Select the "UTILITIES PRESENT" menu. ☞ )

0
Display of the "UTILITIES PRESENT" menu.
Select the axis calibration utility. ☞ @

2
Display of the menu:

AXIS CABLIBRATION VALUES
>0 DISPLAY - CHANGE

1 LOAD
2 UNLOAD
3 VERIFY
Select the operation to be performed:

- enter a measurement correction table (see 11.3.1),
- load a measurement correction table (see 11.3.4),
- save a measurement correction table (see 11.3.2),
- check the measurement correction table (see 11.3.3),
- exit from the utility, confirming the data modified (see 11.3.5).
11 - 6 en-938816/4
11.3.1 Entering the Measurement Correction Table

Initial Conditions
Record made of required corrections (see 11.2).
"AXIS CALIBRATION VALUES" menu displayed.
Actions
Choose "DISPLAY - CHANGE" ☞ )

0
Display of the question:

AXIS ?
Enter the number of the axis to be corrected (corresponds to the axis ☞

position in machine parameter P9).
Display of the measurement correction table for the axis considered, e.g.:
AXIS CALIBRATION AXIS: 2
>M- 10000 C- 3
M- 9000 C+ 6
M- 8000 C- 9
...
Interpretation of the measurement correction table:
- the header gives the axis number selected,
- the next number, "M", is the measurement of the point (in microns or ten-thousandths of a degree),
- the following number, "C", is the correction to be made (in microns or ten-thousandths of a degree).
The table is in increasing order of measurements.
When the table is empty, only the header is displayed.
Modifying or Adding a Correction

The corrections can be entered in any order.
Enter the correction: "M±[measurement] C±[correction]". ☞

Modification of the correction line concerned or display of the new line.
11
Deleting a Correction
☞
➞
Select the correction to be deleted.
Delete the correction. ☞ _

-
Return to the "AXIS CALIBRATION VALUES" menu (to enter the corrections for another axis)
Exit from the measurement correction table. ☞ EXIT
Return to the "AXIS CALIBRATION VALUES" menu.
en-938816/4 11 - 7
11.3.2 Saving the Measurement Correction Table
Initial conditions
Peripheral device (PC + communication tool, diskette drive or tape reader/punch) connected and ready to receive data.
Actions
Select "UNLOAD". ☞ @
2

READY (Y/N)?
Initiate the save. ☞ Y
Display of :
%[CNC job reference]
Keep the job reference Change the job reference

Possibly add a comment Enter another job reference
(possibly with comment)
Reinitiate the save. ☞

The correction tables are saved then the following message is displayed:
UPLOADING COMPLETE!
Acknowledge the message. ☞ EXIT
Structure of the data transmitted

The data saved are in the following format:
%00084001 ;0A
AXIS: 0;08
M- 10000 C- 3;17
M- 9000 C- 10;17
...
AXIS: 1;08
M- 10000 C+ 25;17
M- 9000 C- 5;17
...
!!
Interpretation of the data transmitted:
- the first line gives the CNC job reference (which may be followed by a comment, e.g.:."%00084001
14 november 1995"),
- each of the axes (AXIS: [No.]= is followed by the corrections assigned to it,
- the number after "M" is the measurement of the point (in microns or ten-thousandths of a degree),
- the number after "C" is the correction of the point (in microns or ten-thousandths of a degree),
- the two digits after ";" on each line are the hexadecimal number of characters in the line.
11 - 8 en-938816/4
11.3.3 Checking the Measurement Correction Table

The measurement correction table can be checked to make sure that it was saved or loaded correctly.
Initial Conditions
Peripheral (PC + communication tool, diskette drive or tape reader/punch) connected and ready to transmit the table
to be checked.
Actions
Choose "VERIFY". ☞ #
3

READY (Y/N)?
Initiate the check. ☞ Y
Initiate transmission by the peripheral.

The measurement correction table is checked followed by display of the message:
OK!
Possible Problems
The job reference is different from the CNC job reference

Loading stops and the incorrect job reference is displayed.
Enter the correct job reference. ☞

The check is then resumed and continues normally.
The data saved do not correspond to the correction table

Display of the message:
ERROR
11
Resume save (see 11.3.2) or load (see 11.3.4).
The changes made to the measurement correction table were not confirmed before the check
WARNING - CHANGES MAY BE LOST
(EXIT TO SAVE)
en-938816/4 11 - 9
Confirm the modifications (see 11.3.5).
Resume the check.
11.3.4 Loading a Measurement Correction Table

The measurement correction tables to be loaded can have two possible origins:
- table saved earlier,
- table entered on a peripheral device (complying with the structure shown in 11.3.2; the spaces before the numerical
data can be omitted and the two digits after the ";" on each line are the number of characters in the line).
Initial Conditions
Peripheral device (PC + communication tool, diskette drive or tape reader/punch) connected and ready to transmit
data.
Actions
Choose "LOAD". ☞ !
1

READY (Y/N)?
Initiate the load. ☞ Y

Load of the correction table.
Possible Problems


Loading is then resumed and continues normally.
11 - 10 en-938816/4
11.3.5 Exit from the Utility Confirming the Changes Made
Exit from the utility. ☞ CTRL + S

X OFF
Changes were made

WRITING IN PROGRESS
After confirmation, display of the message:
WARNING ! LOADING REQUIRES TO STOP
MACHINE CONTROL OK? (Y/N) :
It is necessary to reset the system to take the changes made into account. ☞ Y
Reset the system.
No changes
Return to the menu "UTILITIES PRESENT".
11
en-938816/4 11 - 11
11 - 12 en-938816/4
Interaxis Calibration
12 Interaxis Calibration
12.1 General Description of Interaxis Calibration 12 - 3

12.1.1 General 12 - 3
12.1.2 Examples of Interaxis Calibration 12 - 4
12.1.3 Tools Used for Interaxis Calibration 12 - 6
12.1.4 Measurement of the Corrections on the
Axes 12 - 6
12.2 Interaxis Calibration by Utility 20 12 - 7
12.2.1 Entering the Measurement Correction
Table for an Axis 12 - 8
12.2.2 Saving the Measurement Correction Table 12 - 9
12.2.3 Checking the Measurement Correction
Table 12 - 10
12.2.4 Loading a Measurement Correction Table 12 - 11
12.2.5 Exit from the Utility Confirming the
Changes Made 12 - 12
12.3 Dynamic Interaxis Calibration 12 - 13
12.3.1 Addresses of the Correction Parameters 12 - 13
12.3.2 Correction Tables 12 - 13
12.3.3 Writing and Enabling the Correction
Tables 12 - 15
12.3.3.1 Conditions for Writing Parameters E81xxx
and E82xxx 12 - 15
12.3.3.2 Conditions for Writing Parameters E940xx 12 - 15
12.3.3.3 Procedure for Writing and Enabling the
Correction Tables 12 - 15
12
en-938816/4 12 - 1
12 - 2 en-938816/4
12.1 General Description of Interaxis Calibration

12.1.1 General
Interaxis calibration allows the system to add an offset to the normal reference of an interpolator depending on the
position of another axis.
The control axis is called the master axis and the corrected axis is the slave axis.
Interaxis calibration
by utility 20
XR + + - +Xm
INTERPOLATOR + COUPLER
+ +
εp
- Dynamic interaxis
CR
calibration Cm Axis corrections
- Dynamic operators D.A.C.
Motor
The corrections concern both linear and rotary axes.

They are entered for a limited number of points per axis. The system computes the corrections between two points
by linear interpolation.
Beyond the end points, the corrections are constant.
Correction on the salve axis
First point Last point Master axis

corrected corrected
Special case: Correction in a single point 12

Correction on the slave axis
Single point Master axis

corrected
en-938816/4 12 - 3
12.1.2 Examples of Interaxis Calibration
REMARK The deformations are exaggerated for clarity in the examples below.
Correction of a perpendicular alignment fault
Theoretical X
Real X
Z corrected according to the position on the X axis.
Correction of bending of a boring bar

X
X corrected according to extension of the boring bar
12 - 4 en-938816/4
Correction of sag of the cross member of a gantry machine
Z
X
Sag in Z corrected according to the position on the X axis. 12

Expansion take-up on an axis
An axis can be self-corrected (only with dynamic calibration, master axis aligned with slave axis) to cater for thermal
expansion.
The correction tables can be written by the PLC programme according to the measured temperatures then used by
the system.
The use of these corrections may prove difficult because of the thermal inertia of the machines.
en-938816/4 12 - 5
12.1.3 Tools Used for Interaxis Calibration
Two tools can be used for interaxis calibration:
- calibration by utility 20 (see 12.2) to make unvariable corrections to take into account deformations of the machine,
- dynamic calibration by parameters E81xxx and E82xxx (see 12.3) that can be modified at any time (by the PLC
programme or the part programme). These corrections are suited to variables that change over time such as
thermal expansion.
12.1.4 Measurement of the Corrections on the Axes

The corrections to be made to the slave axis are measured for a series of reference positions on the master axis.
Slave axis
Master axis
The corrections are made in the internal system unit or one-thousandths of a degree.
Master axis No.: Slave axis No.:
Master axis position
Unit:
Slave axis correction
Unit:
The values measured are recorded in the correction tables (see 12.2.1 and 12.3.3).
REMARKS For interaxis calibration by utility 20, the maximum corrections are + 9999 units.
For dynamic interaxis calibration, the maximum difference between two consecutive
corrections is + 65,000 units.
12 - 6 en-938816/4
12.2 Interaxis Calibration by Utility 20

A slave axis can have only one master axis.
A master axis can have several slave axes.
An axis cannot be its own slave (contrary to dynamic calibration).
Actions
Select the "CN UTILITY" menu. ☞ EXIT
Display of the "CN UTILITY" menu.
Select the "UTILITIES PRESENT" menu. ☞ )

0
Display of the "UTILITIES PRESENT" menu.
Select the interaxis calibration utility. ☞ @

2
)
0
Display of the menu:

INTER-AXIS CALIBRATION VALUES
>0 DISPLAY- CHANGE

1 LOAD
2 UNLOAD
3 VERIFY
Select the operation to be performed:

- enter a measurement correction table (see 12.2.1),
- load a measurement correction table (see 12.2.4),
- save a measurement correction table (see 12.2.2),
- check the measurement correction table (see 12.2.3),
- exit from the utility, confirming the data modified (see 12.2.5).
12
en-938816/4 12 - 7
12.2.1 Entering the Measurement Correction Table for an Axis
Initial Conditions
Record made of required corrections (see 12.1.4).
"INTER-AXIS CALIBRATION VALUES" menu displayed.
Actions
Choose "DISPLAY - CHANGE" ☞ )

0

AXIS ?
Enter "[slave axis No.], [master axis No.]" (the numbers correspond ☞
to the axis positions in machine parameter P9).
Display of the measurement correction table for the axis considered, e.g.:
SLAVE AXIS: 0, MASTER AXIS: 2
>M- 10000 C- 1
M- 9000 C+ 1
M- 8000 C+ 4
...
Interpretation of the measurement correction table:
- the header gives the slave axis number followed by the master axis number,
- the next number, "M", is the measurement of a point on the master axis (en micromètre ou dix millième de degré),
- the following number, "C", is the correction made to the slave axis (en micromètre ou dix millième de degré).
The table is in increasing order of measurements.
When the table is empty, only the header is displayed.
Modifying or Adding a Correction

The corrections can be entered in any order.
Enter the correction: "M±[measurement] C±[correction]". ☞

Modification of the correction line concerned or display of the new line.
Deleting a Correction
☞
➞
Select the correction to be deleted.
Delete the correction. ☞ _

-
Return to the "INTER-AXIS CALIBRATION VALUES" menu (to enter the corrections for another axis)
Exit from the measurement correction table for axis pair. ☞ EXIT
Return to the "INTER-AXIS CALIBRATION VALUES" menu.
12 - 8 en-938816/4
12.2.2 Saving the Measurement Correction Table

Initial conditions
Peripheral device (PC + communication tool, diskette drive or tape reader/punch) connected and ready to receive data.
Actions
Select "UNLOAD". ☞ @
2

READY (Y/N)?
Initiate the save. ☞ Y
Display of :
%[CNC job reference]
Keep the job reference Change the job reference

Possibly add a comment Enter another job reference
(possibly with comment)
Reinitiate the save. ☞

The correction tables are saved then the following message is displayed:
UPLOADING COMPLETE!
Structure of the data transmitted

The data saved are in the following format:
%00084001 ;0A
AXIS: 0, 1;0B
M- 10000 C- 2;17
M- 9000 C+ 1;17
...
AXIS: 2, 1;0B
M- 10000 C+ 8;17
M- 9000 C+ 5;17
... 12
!!
Interpretation of the data transmitted:
- the first line gives the CNC job reference (which may be followed by a comment, e.g.:."%00084001
18 May 1994"),
- each of the axis pairs (AXIS: [slave], [master]) is followed by the corrections assigned to it,
- the next number, "M", is the dimension of a point on the master axis (in microns or ten-thousandths of a degree),
- the following number, "C", is the correction made to the slave axis (in microns or ten-thousandths of a degree),
- the two digits after ";" on each line are the hexadecimal number of characters in the line.
en-938816/4 12 - 9
12.2.3 Checking the Measurement Correction Table
The measurement correction table can be checked to make sure that it was saved or loaded correctly.
Initial Conditions
Peripheral (PC + communication tool, diskette drive or tape reader/punch) connected and ready to transmit the table
to be checked.
Actions
Choose "CHECK". ☞ #
3

READY (Y/N)?
Initiate the check. ☞ Y

The measurement correction table is checked followed by display of the message:
OK
Possible Problems


The check is then resumed and continues normally.
The data saved do not correspond to the correction table

INCORRECT TAPE
Resume save (see 12.2.2) or load (see 12.2.4).
The changes made to the measurement correction table were not confirmed before the check
WARNING - CHANGES MAY BE LOST
(EXIT TO SAVE)
12 - 10 en-938816/4
Confirm the modifications (see 12.2.5).
Resume the check.
12.2.4 Loading a Measurement Correction Table

The measurement correction tables to be loaded can have two possible origins:
- table saved earlier,
- table entered on a peripheral device (complying with the structure shown in 12.2.2; the spaces before the numerical
data can be omitted and the two digits after the ";" on each line are the number of characters in the line).
Initial Conditions
Peripheral device (PC + communication tool, diskette drive or tape reader/punch) connected and ready to transmit
data.
Actions
Choose "LOAD". ☞ !
1

READY (Y/N)?
Initiate the load. ☞ Y

Read of the correction table.
Possible Problems


Loading is then resumed and continues normally.
12
en-938816/4 12 - 11
12.2.5 Exit from the Utility Confirming the Changes Made
Exit from the utility. ☞ CTRL + S

X OFF
Changes were made

WRITING IN PROGRESS
After confirmation, display of the message:
WARNING ! LOADING REQUIRES TO STOP
MACHINE CONTROL OK? (Y/N) :
It is necessary to reset the system to take the changes made into account. ☞ Y
Reset the system.
No changes
Return to the menu "UTILITIES PRESENT".
12 - 12 en-938816/4
12.3 Dynamic Interaxis Calibration

12.3.1 Addresses of the Correction Parameters
The corrections are made using parameters E81xxx, E82xxx and E94xxx:
- parameters E81xxx address the master axis reference positions,
- parameters E82xxx address the corresponding corrections on the slave axes,
- parameters E94xxx assign a master axis to a slave axis.
The current slave axis correction is accessible in read-only parameters E950xx.
12.3.2 Correction Tables

The size of the correction tables (number of parameters E81xxx and parameters E82xxx) is defined by machine
parameter P58 (See Parameters Manual). The maximum size of the correction tables is 1000 parameters E81xxx
and 1000 parameters E82xxx.
The correction tables can be schematically represented as follows:
E81000 a b
1 0-n: SLAVE AXIS
2 c d NUMBERS
3
E81a E82a
AXIS 0 CORRECTIONS
E81b E82b
E81c E82c
AXIS 2 CORRECTIONS
E81d E82d
12
The first 32 parameters E81xxx and E82xxx are each assigned to the axis with the same number: E81003 and E82003
are assigned to axis 3. They define the limits of the correction table assigned to the axis.
The following parameters included in the table of corrections assigned to an axis define:
- the reference position on the master axis (parameters E81xxx),
- the corresponding correction applied to the slave axis (parameters E82xxx).
en-938816/4 12 - 13
The reference positions and slave axis corrections are signed values in internal system units.
A master axis is assigned to a slave axis by E940xx = yy where:
- xx is the slave axis number,
- yy is the corresponding master axis number.
E940xx = -1 means that no master axis is assigned to slave axis xx.
Specifically
For a corrected axis, the reference positions on the master axis must be defined in increasing order.
Any unused location in the correction table can be used as extra E80xxx parameters (local data written and read by
the CNC).
Example
E94003 = 1
E81000 E82000
" "
E81003 110 E82003 150
E81004 E82004
" "
" "
E81110 -300000 E82110 100
" -200000 " 500
" -100000 " 1200
" 0 " 3500
E81150 E82150
E94003 = 1 means that master axis 1 is assigned to slave axis 3.

E81003 = 110 and E82003 = 150 mean that the parameters defining the corrections of axis 3 are between E81110
and E81150 for the reference positions on master axis 1 and between E82110 and E82150 for the corresponding
corrections made to slave axis 3.
E81110 = -300000 and E82110 = 100 means that the first reference position on master axis 1 is located at -300000 µm,
i.e. -300 mm and that the corresponding correction on slave axis 3 is 100 µm (if the internal system unit is micrometres).
12 - 14 en-938816/4
12.3.3 Writing and Enabling the Correction Tables

Parameters E81xxx, E82xxx and E940xx can be written by the PLC programme or a part programme.
12.3.3.1 Conditions for Writing Parameters E81xxx and E82xxx
At least one E940xx parameter is different from -1

This means that there is at least one master axis.
The parameters defining the limits of the correction tables cannot be modified.
The parameters defining the reference points cannot be modified.
The corrections can be modified providing the difference between the two values is less than 100 mm.
All E940xx parameters are equal to -1

This means that no correction table is enabled.
All E81xxx and E82xxx parameters can be modified without restriction.
12.3.3.2 Conditions for Writing Parameters E940xx

To change the master axis, it is first necessary to disable the correction linkage (parameter = -1). For instance, the
following steps are necessary to change from master axis 3 to master axis 1 for slave axis 2:
- E94002 = -1,
- E94002 = 1.
An axis can be slaved to its own reference, e.g. E94002 = 2.
Checks are made on the correction table when writing parameter E94000: table limits, master axis reference points
in increasing order, maximum difference between two consecutive corrections. The parameter is not enabled if the
checks are not satisfied.
12.3.3.3 Procedure for Writing and Enabling the Correction Tables

The conditions for writing parameters E81xxx, E82xxx and E940xx determine the logical order for writing the correction
tables:
- cancel enabling of all the correction tables: E940xx = -1,
- modify parameters E81xxx and E82xxx,
- assign master axes to the slave axes: E940xx = yy.
Writing of the Correction Tables by a Processor

The parameters can be written:
- during the timeout on a reset (data S_RAZ = 1),
- during execution of a program, while a character string is being transmitted to the processor (logical address 12
$0430).
In a multiple axis group system, the enabled axis groups other than the one making the transfer must be on wait
(G78 Pxx).
Writing of the Correction Tables by a Part Programme

The possibility of writing of the correction tables by a part programme is conditioned by machine parameter P7 (see
Parameters Manual):
- bit 5 of word 0 of P7 = 0: write by part programme enabled,
- bit 5 of word 0 of P7 = 1: write by part programme inhibited.
en-938816/4 12 - 15
12 - 16 en-938816/4
13 Final Inspection
A final inspection is made by machining a reference part (e.g. NASA part) to check that the CNC has been correctly
configured for the machine (in particular by making the corrections on the axes).
13
en-938816/4 13 - 1
13 - 2 en-938816/4

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NUM 1060

© Copyright NUM 1997.

© Copyright NUM 1997 software CNC NUM 1060.

Part One: Installation

Part Two: Commissioning

Revisions of the Documentation

Date Index Description

Inclusion of new components:

03 - 94 2 Inclusion of the analogue 8-input/8-output card

04 - 96 4 Inclusion of new components:

Inclusion of axes with absolute measurement

04 - 97 5 Inclusion of new components:

Improvement of existing components

Miscellaneous corrections and additional information.

10 - 97 5 - E1 Additional information on operating conditions

Modified cable shielding connection to connector plug covers

Modified multiplexer module mounting recommendations

Modified 50-key LCD panel power cable

NUM 1060 Documentation Structure

NUM NUM NUM NUM

OPERATOR OPERATOR PROGRAMMING PROGRAMMING

938821 938822 938819 938820

NUM 1060 NUM NUM

938816 938818 938846

Utility Name Manual Chapter

Installation and Commissioning Manual

Part One: Installation

General requirements concerning the CNC environment:

Detailed explanation of the various possible configurations.

Overview of the system architecture.

Data used for installation of the components:

Card layout in racks.

General data and connections:

General data and interconnection of the cards comprising the system.

Wiring diagrams for the following cables:

Part Two: Commissioning

Reference to the PLC Function Programming Manual and checking instructions.

Specific features of the compact panel.

Load and Check

Reference to the Parameter manual.

Recommended inspection by machining of a reference part.

Use of the Installation and Commissioning Manual

Reset the system. ☞ Y

Square keys: correspond to keys on the operator panel.

1 General Installation Instructions

1.1 Operating Conditions 1-3

1.1 Operating Conditions

NUM equipment complies with the following standards:

Reference standard Level

Component Power consumption

1.3 System Cooling

Determining the Air Flow Rate

REMARK This calculation should be confirmed by temperature measurements.

1.4.3 Functional Earth

Voltage generated (U = ZI)

Right: star connection of earth and common wires

NUM operator panel made

Pendant Metal ducts

Cabinet mounting points

Metal power cabinet

1.4.4.1 Reduction at the Source (interference suppression)

Low power AC contactor

Medium and high power AC contactor