®

HIVE
AL.HONEYCOMB PANEL
- Specification & Technical Data-

PT INDO CITRA SELARAS SEJATI

DISTRIBUTOR TUNGGAL INDONESIA
Ruko medrisio 1 blok A 8 Paramount
Tangerang 021 29507151
Hp 081293545454
 CONTENTS

1. Introduction
2. Application
3. Specification
3.1.Sandwich Panel Structure
3.2.Properties of Facing Material
3.3.Properties of Honeycomb Core
3.4. Panel Coating Finish
3.5. Properties of Adhesive
3.6. Product Dimension & Tolerance
4. Technical Data
4.1. Structural Consideration
4.2. Sound Transmission
4.3. Thermal Expansion
4.4. Thermal Conductivity
5. Authorized Test Report

6. Major Project Reference

7. Basic Detail Drawings Introduction and

Application
1. Introduction
Since 1976, Dongshin has been produced pre-coated metal and honeycomb panel were developed for
new technologies and goods for construction material in 21C.

Especially, in case of AL. Honeycomb Panel, Dongshin is the only manufacturer in Korea
which can supply pre-coated aluminum sheet, aluminum honeycomb core material and
adhesive material by ourselves in one-stop basis.

This is frequently used as outstanding interior materials for buildings with high strength
flatness and durability. Especially, in 1983, it was introduced to American military and
acknowledged for its light weight and strength, and now is being used for a new building
exterior materials with superiority. “HIVE Panel” is composition of Aluminum
Honeycomb(Air97%+AL.3%) in core and surface AL. sheet, in a high density structure,
with the best flatness and strength

2. Application

Curtain Wall

We, Dongshin Provide Aluminium or Stainless Steel faced panels for exterior and interior
architectural applications. PVDF(Kynar 500) for exterior and High-durability polyester
finishings are available in standard and custom colors. Especially, newly developed stone
pattern and texture type patterns can extend client's color or pattern choice. Panels can be
configured for glazed-in and other common methods of installation.

Building Exterior Wall Panel Roofing

Displays & Exhibits

Aluminum Honeycomb panels can provide a lightweight, flat backing for client's graphics,
decorative partitions, or signage. They are light, sturdy, and easy to transport.

Interior Partition

Clean-room Walls & Ceilings

For the special usage for System Ceiling and Clean-room, which requires anti-static
treatment, we also provide aluminum honeycomb cored panels with conductive or antistatic
coated coatings. Panels can be of any thickness to suit your framing system. Custom

lengths are readily available.

Cleanroom Ceiling

Others

Stone Honeycomb for Floor and Table Furniture for Vessel

 Cloth Chest for Vessel Bedroom for Vessel

Honeycomb Application for Toilet Door & Partition

Furniture
Except above usage, the HIVE can be act as special purpose of Interior Furniture, partition of
Shipbuilding, Stone Composite Panel for Floor, Table, Elevator interior, Toilet Partition,

Machinery Components, Instrument, Science projects and Aerospace.

Specification
3. SPECIFICATION

3.1. STRUCTURE

It is a hexagonal structural type that is strongest and most safety structure among the all
structure, it is used in aircraft field for a recent 50 years and honeycomb sandwich panel
have applied in order to meet the demands of the time which light-weight and strong
material for an application of high rise building.

Face Sheet

Adhesive

Honeycomb core

Adhesive

Face Sheet
 3.2. Properties of facing materials

Ultimate Ultimate
Yield Modules of
Alloy & Tensile Shear
Strength Elasticity λ(1-μ2)
Temper Strength Strength
(N/mm2) (N/mm2)
(N/mm2) (N/mm2)
Aluminum
A3003 – H16 179 173 103 6.89 X 104 0.89

A5052 – H34 262 214 145 6.96 X 104 0.89

3.3. Chemical Composition Limits & Mechanical Properties

Composition Si Fe Cu M n Mg Cr Zn Ti other Al
A3003 Max. 0.60 0.70 0.20 1. 50 0.05 0.05 0.10 0.05 0.15 Rem
H16 Min. 0.05 1.0 97.919
Tensile Strength Yield Strength Elongation
Spec.
(kgf/mm2) (kgf/mm2) (%)
Max. 21 15 3
Min. 17 15.8 16.0
 KS D6701(Related to JIS H4000, ASTM B209)

3.4. Properties of Aluminum Honey-comb Core

Values
Properties
1/4” 3/8” 1/2” 3/4”
60 micron 70 46 35 23
65 micron 76 50 38 25
Density(kg/m3)
70 micron 81 54 41 27
75 micron 87 58 44 29
Flammability Non-Combustible
Alloy & Temper A3003 H18, A3104 H18
Chromated for anti-Corrosion
Foil Treatment
Perforated(Option)

3.5. Panel Coating Finish

Quality standards
Test Type Testing Conditions Remarks
High Durability P.E P.V.D.F

1.By eye O.K within range O.K within range

Color
2.Color difference-meter Δ E = 1.0 or less Δ E = 1.0 or less

Full light 70% or more Not Applicable

Half light 20~70% or less Not Applicable

GLOSS
Gloss METER(60)
No light 20% or less 30% or less
Pencil Hardness MITSUBISHI UNI – PENCIL H or harder H or harder

TOP SIDE 25±3 ㎛ 25±3 ㎛

Coating
ELCOMETER
Thickness BACK SIDE 5±2 ㎛ 5±2 ㎛

1st 1mm spacingxH100 CROSS- Forced/Natural Abrasion

ERICHSEN 100/100 100/100
CUTXERICHSEN 6mm (max score:100)
Adherence

Test IMPACT C 1/2”X1kgX50cm No abrasion of the coat No abrasion of the coat

2nd ERICHSEN 6mm after 1mm Forced/Natural Abrasion

ERICHSEN spacingxH100 CROSS-CUT 100/100 100/100
Adherence (max score:100)

IMPACT C 1/2”X1kgX50cm No abrasion of the coat No abrasion of the coat

Test
MEK Rubbing Rub twice with MEK Soaked piece of cloth 30 times or more 30 times or more

Heat R esistance 170℃x1hour Δ E = 1.5 or less Δ E = 1.5 or less

 Be nding 25±5℃x180˚ BENDING 6T NO CRACK 5T NO CRACK

Stain Monamioil BLACK Removed with acetone Easily removable Easily removable
with no traces. with no traces
Resistance Magicink BLUE after piece

RED 24hours exposure(20±2℃)

#300
LIPSTIC

5% CH3COO

5%HCL P/E:24hour
Washing and Drying after 20±2℃
Chemical 5%NAOH No changes to coat No changes to coat High Durability P.E:48hr
Resistance
X Spot Test
TOLUENE
P.V.D.F.:72hr
XYLENE

No blister at 2mm No blister at 2mm P/E:500hour

Corrosion Rosistance 35±2℃2x5% Nacl Continuous
Or deeper from the Or deeper from the High Durability P.E:1000hr
(Salt spray) Spray(Edge sealed)
Cross cut Cross cut P.V.D.F:1000hour

Weather Resistance Δ E = 3.0 or less Δ E = 5.0 or less P/E:500hr

DEW CYCLE (1CYCLE)
(Q-UV Test) (white color) (white color) High Durability P.E:1000hr
(UV-test(60℃)4hour+(50℃)4hour
condensation)x3 P.V.D.F:5000hr
Base Metal - AL AL

Usage - Construction material Construction material -

3.6. Properties of Adhesive

Adhesive Properties
Epoxies are the strongest and most versatile structural rigid adhesives.
They also offer superior electrical properties, very high heat and chemical resistance, dimensional
stability and durability.

They are unsurpassed for bonding metals, for laminating and filling fiberglass,
assembling circuit boards, composite structures, for maintenance repairs, patching
applications, etc.

Chemical and Water Resistance

Chemical and Water Resistance of Epoxies is among the widest ranging, as it includes
inertness to strong alkalis, acids, fuel oils, food chemicals, many solvents and agents
that attack other materials.

Lowest Shrinkage
Among plastics, this unique property is not only decisive in electrical applications, but
essential in exact reproductions of shapes, designs, sizes and details, in casting
 patterns, models, sculptures, scientific details, in analytical, geological, artistic and
other applications.

Properties

Typical cure Momo service

Features cycles Temp(c)
 1component Epoxy film type
 high compressive strength
 excellent elevated temperature 150℃/60min 150
 properties excellent hot/wet
properties

3.7. Product Dimension and Tolerance

* Panel thickness and weight
PANEL THICK WEIGHT(kg/m2)

1/4”(6.3mm) 3/8”(9.5Mmm) 1/2”(12.7mm)

6mm Front : 1.0t 4.95 4.84 4.80

Back : 0.5t
10mm Front : 1.0t 5.21 4.99 4.93
Back : 0.5t
15mm Front : 1.0t 5.53 5.19 5.09
Back : 0.5t
20mm Front : 1.0t 7.21 6.76 6.63
Back : 1.0t
 25mm Front : 1.0t 7.54 6.96 6.78
Back : 1.0t
30mm Front : 1.0t 7.85 7.16 6.93
Back : 1.0t
* Standard Panel Size * Tolerance
Width : 1250mm, 1,550mm Width : +/-2mm
Length : Max. 5,000mm Length : +/-4mm
Thickness : +/-0.2mm
3.8. General data on Perforated Aluminum Honeycomb Panel
3.8.1.Perforated Aluminum Honeycomb panel shall be composed of perforated
Aluminum honeycomb core of alloy A3104,H18, cell size 3/8” with Al.foil thickness
60micron/70micron duly anti-corrosion coated( chromated) and microperforated.
The honeycomb core is sandwiched between two skins of perforated Aluminum
sheets in 0.8mm thickness for the front skin and 0.4mm thickness for rear skin.
3.8.2. Basic Sandwich Composition
- Front Skin : 0.8/1.0mm thick Aluminum sheet ( A3003, H16 ), duly perforated.
The surface is PVDF coated
- Rear Skin : 0.4/0.5mm thick Aluminum sheet ( A3003, H16 ), duly perforated.
The surface is PVDF or Polyester or Primer coated
- AL. H/C Core : Aluminum Honeycomb Hexagonal & Hollow Core of 3.8mm
thickness, made of Alloy A3104, H18, cell size 3/8” with Al. foil
thickness 60~70micron duly anti-corrosion surface
coating(Chromated) should be perforated for breathing &
aircirculation.

Technical Data
4.1.Structural Considerations

Fatigue

Since fatigue failures are rare in bonded honeycomb sandwich system, general fatigue data
for honeycomb cores and specific core/facing combinations are not published. If fatigue
does become a consideration in a sandwich design the problems usually will occur around a
mechanical fastener or stress concentration area.

Stiffness
Sandwich structures are frequently used to maximize stiffness at very low weights. Because
of the relatively low shear modules of most core materials. However, the deflection
calculations must allow for shear deflection of the structure in addition to the bending
deflections usually considered.

Panel Deflection

Sandwich Honeycomb Panel Design

The following data are mechanical characteristics and type of stress on surface materials
and honeycomb core for HIVE PANEL design. Moreover, the example practice of design
is shown for more useful application.

W=48"

w ↕
L
↔

L=96"

P
↓ ↓ ↓ ↓ ↓ ↓ ↓ t1
Dtc

△ ○ t2
////////////////////////////////////////////////////////////////////
Simple supported all four edges
Check Facing Stress

C2 P W2 0.103x0.139x(48)2
FS = ------------- = --------------------------- = 2.324 ps= 38,000/2,324 = 16.35
d t1 0.364 x 0.039

Check Core Shear Stress

 C3 P W 0.37 x 0.139 x 48
CS = ------------- = ----------------------- = 6.78 psi
d 0.364

85(0.93)
F.S = --------------- = 11.66
6.78

4.2. Sound Transmission

Ex.) 10mm THK Hive Panel Sound Transmission

 1.0 THK – 1/4” Core – 0.5 THK
Sound Absorption Coefficients of Aluminum Honeycomb Panel
Sound absorption coefficient, αs
1/3 Octave Frequency(Hz) Type A mounting
Honeycomb Panel
100 0.03 ± 0.00
125 0.01 ± 0.00
160 0.01 ± 0.00
200 0.01 ± 0.00
250 0.01 ± 0.00
315 0.02 ± 0.00
400 0.03 ± 0.00
500 0.06 ± 0.00
630 0.10 ± 0.01
800 0.15 ± 0.01
1000 0.13 ± 0.01
1250 0.11 ± 0.01
1600 0.09 ± 0.00
2000 0.05 ± 0.00
2500 0.04 ± 0.00
3150 0.02 ± 0.00
4000 0.01 ± 0.00
5000 0.02 ± 0.00
Noise Reduction Coefficient, NRC 0.06
Sound Absorption Average, SAA 0.07

W/L = 48/96 = 0.5

L = Longside Panel Length
W = Shorter side Panel Length
Δ = Deflection
 P = Pressure E = Facing Modulus λ
= 1 - μ2(μ=Facing Poisson's Ratio)

Fs = Facing Stress
Cs = Core Shear Stress

Check Panel Deflection

2K1PW4λ 2(0.0105)(0.139)(48)4(0.89)
Δ = ------------------ = ----------------------------------- = 0.27" E
t1 d2 (10 x 106)(0.039)(0.364)2

* W/L = 48/96 = 0.5

R = Gw / GL = 70,000 / 38,000 = 1,842

π2E t1 d2 (3.14)2(10x106)(0.039)(0.364)2 V = -----------------

- = ------------------------------------------- = 0.009
2 W2d Gw λ 2(48)2(0.364)(38,000)(0.89)

Thk Defl
ectio
Pressure 6 mm 10 mm 15 mm 20 mm 30 mm n Vs
10 psf(488 pa) 0.41"(10.41mm) 0.13"(3.3mm) 0.056"(1.42mm) 0.03"(0.76mm) 0.013"(0.33mm) Load
20 psf(976 pa) 0.82"(20.82mm) 0.27"(6.85mm) 0.112"(2.85mm) 0.06"(1.52mm) 0.027"(0.68mm) ▶
Cell
30 psf(1464 pa) 1.236"(31.39mm) 0.403"(10.23mm) 0.169"(4.29mm) 0.092"(2.34mm) 0.04"(1.01mm)
Size
40 psf(1952 pa) 1.644"(41.75mm) 0.536"(13.61mm) 0.225"(5.72mm) 0.123"(3.12mm) 0.053"(1.35mm) :
50 psf(2,440 pa) 2.05”(52.0mm) 0.67”(17.0mm) 0.281”(7.14mm) 0.153”(3.8mm) 0.066”(1.6mm) 1/4”
Cell
60 psf(2,928 pa) 2.46”(62.4mm) 0.804”(20.4mm) 0.337”(8.56mm) 0.184”(4.6mm) 0.079”(2.0mm) Hex
70 psf(3,416 pa) 2.87”(72.8mm) 0.938”(23.8mm) 0.393”(9.98mm) 0.215”(5.4mm) 0.092”(2.3mm) agon
al
80 psf(3,904 pa) 3.28”(83.3mm) 1.072”(27.2mm) 0.449”(11.4mm) 0.246”(6.2mm) 0.106”(2.7mm)
type
90 psf(4,392 pa) 3.69”(97.7mm) 1.206”(30.6mm) 0.506”(12.9mm) 0.276”(7.0mm) 0.119”(3.0mm)
▶
100psf(4,880 pa) 4.1”(104.1mm) 1.34”(34.0mm) 0.562”(14.3mm) 0.3”(7.6mm) 0.13”(3.3mm) Upp
er
Skin : 0.039” thick(1mm) Aluminum Sheet
▶ Lower Skin : 0.02” thick(0.5mm) Aluminum Sheet
▶ Panel Size : 48” x 96”
▶ 4 Side Supported, Edges fixed.
4.3.Thermal Expansion

Ex.)10mm THK Hive Panel Thermal Expansion

The condensations of Hive Panel under the Temperature and humidity condition are as follow;

ΔL 10 15 20 25 30 40 50

(ΔL) 0.235 0.355 0.471 0.590 0.709 0.945 1.180 L=1000mm

10 T Hive basis

(ΔL) 0.385 0.58 0.77 0.965 1.159 1.545 1.929 L=1635mm

10 T Hive basis

* Above mentioned table was calculated as below ;

ΔL = L X ΔL X CE
L=Panel Length
 2
1.5 W/m k for Hive

ΔL = A gap of the Temperature

CE = Rate of Thermal Expansion(AL = 23.60 X 10-6)

4.4. 10mm THK Hive Panel Thermal Conductivity

Required ability of insulation will be decided according to the rate of the insulation material.
Therefore, thermal conductivity of Hive panel has not priority

Authorized Test Report

1) ISO 9001 Certificate // ISO 14001 Certificate

2) PSB Test Report ( BS 476 Part 4 – Non-Combustibility Test for Materials )

3) PSB Test Report ( BS 476 Part 6 – Method of test for fire propagation
for Products )

4) PSB Test Report ( BS 476 Part 7 – Method of test for Spread of Flame )

5) PSB Test Report (ASTM C 393-00 – Test Method for Flexural

Properties of sandwich Construction )

6) PSB Test Report( EN 485-2 – Mechanical Properties on Aluminum Honey-

comb Panel )

7) PSB Test Report ( ASTM C423-02- Test Method for Sound

Absorption )
8) Test for Surface Flammability of HIVE Panel ( ASTM E162 )
 Test Report No. S09MEC05157/3/GZJ dated
17 Aug 2009

Note: This report is issued subject to TÜV SÜD PSB's "Terms and Conditions Governing Technical Services".

The terms and conditions governing the issue of this report are set out as attached within this report.

Non-combustibility test on ―DongShin – HIVE Panel‖ Aluminium honeycomb core

material submitted by DEC Engineering Corporation on 16 Jul 2009.

TESTED FOR:

DEC Engineering Corporation

( DongShin Composites Co., Ltd)
5FL. Hana Building
118-5, Nonhyun-Dong
Kangnam-Ku, Seoul
Korea 135-010

Attn: Mr Kyoung-Do, Chung

DATE OF TEST:

29 Jul 2009

PURPOSE OF TEST:

To determine whether the material is non-combustible when it is exposed to the

conditions of the test specified in British Standard 476: Part 4: 1970 ―Fire Test on
Building Materials and Structures - Non-combustibility Test for Materials‖.

The test was conducted at TÜV SÜD PSB fire test laboratory located at No. 10 Tuas
Avenue 10, Singapore 639134.

SUBJECT:
 LA-2007-0380-A
The results reported herein have been performedin
LA-2007-0380-A-1
LA-2007-0381-F accordancewith the laboratory’sterms of accreditation
LA-2007-0382-B under the SingaporeAccreditationCouncil- Singapore
LA-2007-0383-G Laboratory Accreditation Scheme. Tests/Calibrations marked
LA-2007-0384-G "Not SAC-SINGLAS Accredited"in this Reportare not
LA-2007-0385-E includedin the SAC-SINGLAS Accreditation
Schedulefor
LA-2007-0386-C our laboratory.

Phone : +65
-6885 1333 Regional Head Office:

Laboratory: Fax : +65-6776 8670 TÜV SÜD Asia Pacific

TÜV SÜD PSB Pte. E-mail: testing@tuv-sud-psb.sg Pte. Ltd. 3 Science Park
Ltd. Testing www.tuv-sud-psb.sg Drive, #04-01/ 05
Services The Franklin, Singapore
No.1 Science Park 118223
Drive Singapore
118221
Co. Reg : 199002667R Page 1 of 3
Test Report No. S09MEC05157/3/GZJ dated 17 Aug 2009

DESCRIPTION OF SPECIMENS:

Four thousand two hundred and eighty-four pieces of specimen said to be ―DongShin
– HIVE Panel‖ (Approximately 54kg/m3) Aluminium honeycomb core material
comprising of A3000 series aluminium alloy foil of approximately 70 micron thickness,
each of nominal size of 40mm x 40mm were submitted. Six blocks of specimen, each
of nominal test size of 40mm x 40mm x 50mm thickness were prepared. The bulk
density of the specimen was found to be approximately 2411kg/m 3.

TEST PROCEDURE:

Specimens were exposed to the specified heating conditions (750 r 10qC) in a furnace
conforming to Clause 6 and illustrated in Figure 1, 2 and 3 of the Standard.
The furnace was heated and its temperature stabilized at 750 r 10qC for more than
10 minutes. One specimen was then inserted in the furnace, the whole operation
was performed in less than 5 seconds. The temperature of the specimens and the
furnace were measured by two separate Chromel/Alumel thermocouples
continuously for 20 minutes on the chart of a recorder. The flaming time of the
specimen was determined by a stop watch. The procedure was repeated twice for
two other specimens, one at each time.

RESULTS:

CONCLUSION:
 Specimen 1 Specimen 2 Specimen 3 Requirements
Description
Time of continuous 0 0 0 <10
flaming (sec.)
Temperature rise of 0 0 0A <50
furnace (qC) n
Temperature rise of 0 0 0 <50 o
sample (qC) n-
Classification Noncombustible Noncombustible Noncombustible - c
o
m
bustibility test for materials in accordance with British Standard 476 Part 4 : 1970
has been performed on the material as described in this report and the classification
of the sample is non-combustible.

_______________ _____________
Ong Kian Huat Chan Lung Toa
Associate Engineer Product Manager
( Fire Safety & Security Products )
Mechanical Centre

Page 2 of 3
Test Report No. S09MEC05157/3/GZJ
dated 17 Aug 2009

This Report is issued under the following conditions:

1. Results of the testing/calibration in the form of a report will be issued immediately after the service has been
completed or terminated.

2. Unless otherwise requested, a report shall contain only technical results. Analysis and interpretation of the results
and professional opinion and recommendations expressed thereupon, if required, shall be clearly indicated and
additional fee paid for, by the Client.

3. This report applies to the sample of the specific product/equipment given at the time of its testing/calibration. The
results are not used to indicate or imply that they are applicable to other similar items. In addition, such results must
not be used to indicate or imply that TÜV SÜD PSB approves, recommends or endorses the manufacturer, supplier
or user of such product/equipment, or that TÜV SÜD PSB in any way ―guarantees‖ the later performance of the
product/equipment.

4. The sample/s mentioned in this report is/are submitted/supplied/manufactured by the Client. TÜV SÜD PSB
therefore assumes no responsibility for the accuracy of information on the brand name, model number, origin of
manufacture, consignment or any information supplied.

5. Additional copies of the report are available to the Client at an additional fee. No third party can obtain a copy of this
report through TÜV SÜD PSB, unless the Client has authorised TÜV SÜD PSB in writing to do so.

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subject to the terms and conditions herein, provided always that TÜV SÜD PSB may at its absolute discretion be
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8. Nothing in this report shall be interpreted to mean that TÜV SÜD PSB has verified or ascertained
any endorsement or marks from any other testing authority or bodies that may be found on that
sample.

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promotion.

10. Unless otherwise stated, the tests are carried out in TÜV SÜD PSB Pte Ltd, No.1 Science Park Drive Singapore

118221. March 2009

Page 3 of 3
 Test Report No. S09MEC05157/2/YWA dated 17 Aug 2009

Note: This report is issued subject to TÜV SÜD PSB's "Terms and Conditions Governing Technical Services".

The terms and conditions governing the issue of this report are set out as attached within this report.

Fire propagation test on ―DongShin – HIVE Panel‖ Aluminium Composite Panel

material submitted by DEC Engineering Corporation on 16 Jul 2009.

TESTED FOR:

DEC Engineering Corporation

( DongShin Composites Co., Ltd)
5FL. Hana Building
118-5, Nonhyun-Dong
Kangnam-Ku, Seoul
Korea 135-010

Attn: Mr Kyoung-Do, Chung

DATE OF TEST:

14 Aug 2009

PURPOSE OF TEST:

To determine the Index of Performance of the material when it is exposed to the

conditions of the test specified in British Standard 476 : Part 6 : 1989 ―Method of test
for fire propagation for products‖.

The test was conducted at TÜV SÜD PSB fire test laboratory located at No. 10 Tuas

SUBJECT:

Avenue 10, Singapore 639134.

Page 1 of 6
Test Report No. S09MEC05157/2/YWA dated 17 Aug 2009

LA-2007-0380-A
The results reported herein have been performedin
LA-2007-0380-A-1
accordancewith the laboratory’sterms of accreditation
LA-2007-0381-F
under the SingaporeAccreditationCouncil- Singapore
LA-2007-0382-B
LA-2007-0383-G Laboratory Accreditation Scheme. Tests/Calibrations marked
"Not SAC-SINGLAS Accredited"in this Reportare not
LA-2007-0384-G
includedin the SAC-SINGLAS Accreditation
Schedulefor
LA-2007-0385-E
LA-2007-0386-C our laboratory.

Phone : +65
-6885 1333 Regional Head Office:
Laboratory:
TÜV SÜD PSB Pte. Ltd. Testing Services
No.1 Science Park Drive Singapore 118221
Fax : +65-6776 8670 TÜV SÜD Asia Pacific
E-mail: testing@tuv-sud-psb.sg Pte. Ltd. 3 Science Park
www.tuv-sud-psb.sg Drive, #04-01/ 05
The Franklin, Singapore
118223
Co. Reg : 199002667R

DESCRIPTION OF SPECIMENS:

Six pieces of specimen, said to be ―DongShin – HIVE Panel‖ (10mm thick x

Approximately 530kg/m3) Aluminium Composite Panel material comprising of 1.0mm
thick (Pvdf Kynar 500 resin coated) aluminium (alloy A3000 series) / 8.5mm thick
aluminium honeycomb core (Cell size - 3/8‖) / 0.5mm thick epoxy primer coated
aluminium (alloy A3000 series), each of nominal size of 225mm x 225mm were
submitted. The adhesive used was said to be Epoxy type adhesive.

TEST PROCEDURE:

Three specimens, backed with calcium silicate board, were tested with the Pvdf
coated face exposed to the specified heating conditions, in an apparatus conforming
to paragraph 5 and illustrated in Figures 1 to 3 of the Standard.

The calibration and test procedures were as defined in paragraphs 8 and 9 ,

respectively, of the specification. The apparatus was calibrated prior to test and the
actual calibration curve obtained is shown in Figure 1 of this report.

The mean temperature rise above ambient obtained from three specimens is also
shown in Figure 1 (i.e. with the actual calibration curve). The mean temperature
readings for the material and the calibration curve were obtained at the following
intervals from the start of the test: at 1/2 minute intervals up to 3 minutes, at 1
minute intervals from 4 to 10 minutes, and at 2 minutes intervals from 12 to 20
minutes.
From these readings, the index of performance for the material was determined as
follows:

Page 2 of 6
Test Report No. S09MEC05157/2/YWA dated 17 Aug 2009

s1 = 6 ———; s2 = 6 ———
t = 0.5 10t t=4 10t

t = 20 4s -4c
and s3 = 6 ———;
t = 12 10t

S = s1 + s2 + s3

where S = Index of performance for each of the specimens tested and 1s, s2
and s3 are sub-indices

t = Time in minutes from the origin at which readings are taken.

4s = Temperature rise in deg. C for the specimen at time, t

4c = Temperature rise in deg. C for the calibration sheet at time, t

4s -4c
In computations only the positive value of ——— was used.
10t

t = 3 4s - 4c t = 10 4s - 4c
RESULTS OF TEST:

Page 3 of 6
Test Report No. S09MEC05157/2/YWA dated 17 Aug 2009

Specimen Sub-Indices Index of Performance

s1 s2 s3 S

A 0.0 0.0 0.0 0.0

B 0.0 0.0 0.0 0.0

C 0.0 0.0 0.0 0.0

CONCLUSION:

The test results obtained, as an average of the 3 samples tested are as follows:

Index of overall performance, I = 0.0

(Fire propagation index)

Sub-index, i1 = 0.0

Sub-index, i2 = 0.0

Sub-index, i3 = 0.0

REMARKS:

The test results relate only to the behaviour of the test specimens of the product under
the particular conditions of test; they are not intended to be the sole criterion for
assessing the potential fire hazard of the product in use.

The following test results were obtained for each specimen tested:

________________ _____________
Ong Kian Huat Chan Lung Toa
Associate Engineer Product Manager
( Fire Safety & Security Products )
Mechanical Centre
Page 4 of 6
Test Report No. S09MEC05157/2/YWA dated 17 Aug 2009

Page 5 of 6
Test Report No. S09MEC05157/2/YWA dated 17 Aug 2009
This Report is issued under the following conditions:

1. Results of the testing/calibration in the form of a report will be issued immediately after the
service has been completed or terminated.

2. Unless otherwise requested, a report shall contain only technical results. Analysis and interpretation of the results
and professional opinion and recommendations expressed thereupon, if required, shall be clearly indicated and
additional fee paid for, by the Client.

3. This report applies to the sample of the specific product/equipment given at the time of its testing/calibration. The
results are not used to indicate or imply that they are applicable to other similar items. In addition, such results must
not be used to indicate or imply that TÜV SÜD PSB approves, recommends or endorses the manufacturer, supplier
or user of such product/equipment, or that TÜV SÜD PSB in any way ―guarantees‖ the later performance of the
product/equipment.

4. The sample/s mentioned in this report is/are submitted/supplied/manufactured by the Client. TÜV SÜD PSB therefore
assumes no responsibility for the accuracy of information on the brand name, model number, origin of manufacture,
consignment or any information supplied.

5. Additional copies of the report are available to the Client at an additional fee. No third party can obtain a copy of this
report through TÜV SÜD PSB, unless the Client has authorised TÜV SÜD PSB in writing to do so.

6. TÜV SÜD PSB may at its sole discretion add to or amend the conditions of the report at the time of issue of the report
and such report and such additions or amendments shall be binding on the Client.

7. All copyright in the report shall remain with TÜV SÜD PSB and the Client shall, upon payment of TÜV SÜD PSB’s
fees for the carrying out of the tests/calibrations, be granted a license to use or publish the report to the third parties
subject to the terms and conditions herein, provided always that TÜV SÜD PSB may at its absolute discretion be
entitled to impose such conditions on the license as it sees fit.

8. Nothing in this report shall be interpreted to mean that TÜV SÜD PSB has verified or ascertained any endorsement
or marks from any other testing authority or bodies that may be found on that sample.

9. This report shall not be reproduced wholly or in parts and no reference shall be made by the Client to TÜV SÜD PSB
or to the report or results furnished by TÜV SÜD PSB in any advertisements or sales promotion.

10. Unless otherwise stated, the tests are carried out in TÜV SÜD PSB Pte Ltd, No.1 Science Park Drive Singapore

118221. March 2009

 Page 6 of 6
Test Report No. S09MEC05157/1/YWA dated 17 Aug 2009

Note: This report is issued subject to TÜV SÜD PSB's "Terms and Conditions Governing Technical Services".

The terms and conditions governing the issue of this report are set out as attached within this report.

Large scale surface spread of flame test on ―DongShin – HIVE Panel‖ Aluminium
Composite Panel material submitted by DEC Engineering Corporation on 16 Jul
2009.

TESTED FOR:

DEC Engineering Corporation

( DongShin Composites Co., Ltd)
5FL. Hana Building
118-5, Nonhyun-Dong
Kangnam-Ku, Seoul
Korea 135-010

Attn: Mr Kyoung-Do, Chung

DATE OF TEST:

06 Aug 2009

PURPOSE OF TEST:

To determine the tendency of the surface of a material or a combination of materials to

support the spread of flame across its surface and to classify the surface according to
the test given in British Standard 476 : Part 7 : 1997.

The test was conducted at TÜV SÜD PSB fire test laboratory located at No. 10 Tuas

SUBJECT:

Avenue 10, Singapore 639134.

Page 1 of 5
Test Report No. S09MEC05157/1/YWA dated 17 Aug 2009

LA-2007-0380-A
The results reported herein have been performedin
LA-2007-0380-A-1
accordancewith the laboratory’sterms of accreditation
LA-2007-0381-F
LA-2007-0382-B under the SingaporeAccreditationCouncil- Singapore
LA-2007-0383-G Laboratory Accreditation Scheme. Tests/Calibrations marked
"Not SAC-SINGLAS Accredited"in this Reportare not
LA-2007-0384-G
includedin the SAC-SINGLAS Accreditation
Schedulefor
LA-2007-0385-E
LA-2007-0386-C our laboratory.

Phone : +65
-6885 1333 Regional Head Office:
Laboratory:
TÜV SÜD PSB Pte. Ltd. Testing Services
No.1 Science Park Drive Singapore 118221
Fax : +65-6776 8670 TÜV SÜD Asia Pacific
E-mail: testing@tuv-sud-psb.sg Pte. Ltd. 3 Science Park
www.tuv-sud-psb.sg Drive, #04-01/ 05
The Franklin, Singapore
118223
Co. Reg : 199002667R

DESCRIPTION OF SPECIMENS:

Nine pieces of specimen, said to be ―DongShin – HIVE Panel‖ (10mm thick x

Approximately 530kg/m3) Aluminium Composite Panel material comprising of
1.0mm thick (Pvdf Kynar 500 resin coated) aluminium (alloy A3000 series) / 8.5mm
thick aluminium honeycomb core (Cell size - 3/8‖) / 0.5mm thick epoxy primer coated
aluminium (alloy A3000 series), each of nominal size of 885mm x 270mm were
submitted. The adhesive used was said to be Epoxy type adhesive.

TEST PROCEDURE:

Prior to test, the specimens were prepared and conditioned in accordance with
paragraphs 5.3 to 5.6 of the standard and secured to a specimen holder as
described in paragraph 6.3.

Six specimens, backed with calcium silicate board, were tested with the Pvdf coated
face exposed to the specified thermal radiation from the apparatus described in
paragraph 6.1 of the standard. The intensity of the radiated heat incident on the
specimen varies with distance from the hotter end, so that when the specified
calibration panel is mounted in the place to be occupied by the specimen, the
irradiance of the radiometer is as given in Table 1. The test was terminated when
the flame front reached the 825mm reference line, or after 10 minutes has elapsed,
whichever is the shorter.

Table 1 : Irradiance Along Horizontal Reference Line on the Calibration Board

2
Distance along reference line Irradiance kW/m
from inside edge of specimen
holder

mm specified min. max.

Page 2 of 5
75 32.5 32.0 33.0
225 21.0 20.5 21.5
375 14.5 14.0 15.0
525 10.0 9.5 10.5
675 7.0 6.5 7.5
825 5.0 4.5 5.5

Page 3 of 5
Test Report No. S09MEC05157/1/YWA dated 17 Aug 2009

Specimen No. 1 2 3 4 5 6
Spread of flame at
0 0 0 0 0 0
first 1½ minutes (mm)
Distance (mm) Time of spread of flame to indicateddistance
(minutes x seconds)
Start of flaming nil nil nil nil nil nil
75
165
190
215
240
265
290
375
455
500
525
600
675
710
750
785
825
865
Time of maximum
spread of flame 0 0 0 0 0 0
(minutes x seconds)
Distance of maximum
spread of flame (mm)
Comments None

RESULTS OF TEST:

Classification Spread of flame at 1.5 min. Final spread of flame

Limit Limit for one specimen Limit Limit for one specimen
(mm) in sample (mm) (mm) in sample (mm)
Class 1 165 165 + 25 165 165 + 25

Class 2 215 215 + 25 455 455 + 45

Class 3 265 265 + 25 710 710 + 75

Page 4 of 5
Test Report No. S09MEC05157/1/YWA dated 17 Aug 2009

Class 4 Exceeding the limits for class 3 lassif

ication of Surface Spread of Flame

This Report is issued under the following conditions:

CONCLUSION:

In accordance with the class definitions specified in the Standard, the test results show
that the sample tested has aClass One Surface Spread of Flame.

REMARKS:

The test results relate only to the behaviour of the test specimens of the product under
the particular conditions of test; they are not intended to be the sole criterion for
assessing the potential fire hazard of the product in use.

______________ _____________
Ong Kian Huat Chan Lung Toa
Associate Engineer Product Manager
(Fire Safety & Security Products)
Mechanical Centre
1. Results of the testing/calibration in the form of a report will be issued immediately after the service has been
completed or terminated.

2. Unless otherwise requested, a report shall contain only technical results. Analysis and interpretation of the results
and professional opinion and recommendations expressed thereupon, if required, shall be clearly indicated and
additional fee paid for, by the Client.

3. This report applies to the sample of the specific product/equipment given at the time of its testing/calibration. The
results are not used to indicate or imply that they are applicable to other similar items. In addition, such results must
not be used to indicate or imply that TÜV SÜD PSB approves, recommends or endorses the manufacturer, supplier
Test Report No. S09MEC05157/1/YWA dated 17 Aug 2009

or user of such product/equipment, or that TÜV SÜD PSB in any way ―guarantees‖ the later performance of the
product/equipment.

4. The sample/s mentioned in this report is/are submitted/supplied/manufactured by the Client. TÜV SÜD PSB
therefore assumes no responsibility for the accuracy of information on the brand name, model number, origin of
manufacture, consignment or any information supplied.

5. Additional copies of the report are available to the Client at an additional fee. No third party can obtain a copy of this
report through TÜV SÜD PSB, unless the Client has authorised TÜV SÜD PSB in writing to do so.

6. TÜV SÜD PSB may at its sole discretion add to or amend the conditions of the report at the time of issue of the
report and such report and such additions or amendments shall be binding on the Client.

7. All copyright in the report shall remain with TÜV SÜD PSB and the Client shall, upon payment of TÜV SÜD PSB’s
fees for the carrying out of the tests/calibrations, be granted a license to use or publish the report to the third parties
subject to the terms and conditions herein, provided always that TÜV SÜD PSB may at its absolute discretion be
entitled to impose such conditions on the license as it sees fit.

8. Nothing in this report shall be interpreted to mean that TÜV SÜD PSB has verified or ascertained any endorsement
or marks from any other testing authority or bodies that may be found on that sample.

9. This report shall not be reproduced wholly or in parts and no reference shall be made by the Client to TÜV SÜD PSB
or to the report or results furnished by TÜV SÜD PSB in any advertisements or sales promotion.

10. Unless otherwise stated, the tests are carried out in TÜV SÜD PSB Pte Ltd, No.1 Science Park Drive Singapore

118221. March 2009

Page 5 of 5

Page 6 of 5
 Job Experience

◈ JOB EXPERIENCE FOR HONEYCOMB PANEL

OVERSEAS

Item Project & Site Client Quantity(m2) Year

Al.Hive Philippiens DS Philippines HQ DS Philippines HQ 2,545 1996

Al.Hive Philippiens Huy Shubng Oil Co. HQ Huy Shubng Oil Co 1,400 1997

SUS Philippiens Dole Philippines Ceiling 954 2004

Hive Living'@sense
SUS Philippiens Dole Philippines Ceiling
Hive Dole Philippines 4,250 2004
SUS Philippiens Dole Philippines Ceiling
Hive Dole Philippines 3,500 2005

Al.Hive Singapore HDB Block Decoration(Rotol) ROTOL 5,000 1994

Al.Hive Singapore Labrado Sub-Station(L&E) L&E 10,751 1995

Al.Hive Singapore HDB Carpark Roof Covering Venturecorp 5,000 1998-99

Al.Hive Singapore Bedok Industrial Park Sunshade Lea Hin Metal 1,500 1999

Al.Hive Singapore Toa Payoh Linkway Roof LeaHin Metal 2,000 1999

Al.Hive Singapore Toshiba Factory CST Corp. 11,531 2000

Al.Hive Singapore Summerset Linkway Roofing ICE Pte Ltd. 4,000 2000

Al.Hive Singapore MRT NEL C705 Ceiling ICE Pte Ltd. 2,602 2001

Al.Hive Singapore Dex Building PTE Hive(Al.Hive) ICE Pte Ltd. 650 2004

Al.Hive Singapore AMK ICE Pte Ltd.

1,000 2002
Al.Hive Singapore Novena ICE Pte Ltd.
600 2002
Al.Hive Singapore AMK ICE Pte Ltd.
120 2002
Al.Hive Singapore HOUGANG BRANCH ICE Pte Ltd.
260 2002
Al.Hive Singapore Summerset ICE Pte Ltd.
344 2002
Singapore Linkway ICE Pte Ltd.
Al.Hive 80 2005
Singapore Chang I Airport Ceiling EMC Pte Ltd.
Al.Hive 200 2005
Singapore Kallang Paya Expressway Building D LHL International
Al.Hive 11,200 2005
Singapore Kallang Paya Expressway Building C LHL International
Al.Hive 7,000 2006

Thailand Chulaporn Research Center BFM

Al.Hive 7,000 2007

Item Project & Site Client Quantity(m2) Year

Al.Hive Taiwan C.P 263 MRT Station Taiwan MRT 238 1997

Al.Hive Taiwan Kaohsiung Post Office Building(Al.Panel) Chingkwang Al. 2,500 1998

Al.Hive Taiwan Taichung SOGO Department Store Building Tritant 7,800 1998

Al.Hive Taiwan Bari Parking Tower Frontiersman Ent 2,675 1998

Al.Hive Taiwan Chang Hua Bank in Tainan Frontiersman Ent 1,975 2000

SUS Taiwan Kaohsiung Stainelss Steel H/C Panel Tritant 300 2001

Al.Hive Taiwan JSS Shipbuilding MK Corporation 1,998 2001

SUS Taiwan HwaLien Stadium Tritant 1,846 2001

Hive
Al.Hive Taiwan Taipei HisaoPitan Station Roofing Fushen Industry 6,800 2002

Al.Hive Taiwan Kaohsiung Shipbuilding MK Corporation 2,340 2003

Al.Hive Taiwan F & D Ship Building partition 268 2004

F&D
Al.Hive Taiwan Shinju Tax Bureau Building 3,700 2004

Al.Hive Taiwan Maje Hospital Tritant 1,420 2006

Al.Hive Taiwan Chungtai Temple external wall cladding Full Structure 2,500 2008
SUS China Pudong POSCO Eyinguan Great Building 2 2,000 1998
Hive POSCO
Al.Hive China Wuhan Transportation Twin Tower Building Xi Fei Co., Ltd. 42,000 1999

Al.Hive China Shanghai Financial Building SH Financial Bureau 2,170 1999

Al.Hive China HeBei Insurance Building HeBei Insurance Co. 4,500 2000

Al.Hive China Shangai GuanShin Honeycomb Sheet(Stock) Shanghai Guanxin 4,570 2000

Al.Hive China Shangai Guanxin Honeycomb Sheet(Stock) Shanghai Guanxin 5,386 2001

Al.Hive Hongkong Quarry Bay park Pantech 1,200 1999

Al.Hive Hongkong Castle Peak Road Building Pantech 2,500 2000

Al.Hive Hongkong Castle Peak Hospital Ph1 Pantech 2,002 2003

Al.Hive Hongkong Castle Peak HospitalPh2 Pantech 863 2003

Al.Hive Hongkong Castle Peak Hospital Ph3 Pantech 223 2004

Al.Hive Hongkong University, Space College Pantech 7,060 2006

Al.Hive Saudi Arabia Grain Silo Head quarter Feature Kroea 6,000 2003

Al.Hive Qatar- Commercial Building External Wall World Mechtech 295 2005

Item Project & Site Client Quantity(m2) Year

Al.Hive Middle East Shipbuilding Furniture STACO 430 2005

Al.Hive Syria Electro Train Body Heungil Ind. 403 2006

Al.Hive Syria Electro Train Body Dongyang l 2006

Internationa 691
Al.Hive Israel Building Access Flooring Ceralum 400 2007
Al.Hive Israel Building Bus Floor Ceralum 500 2008

Al.Hive Switzerland Solar Panel Megasol 60 2004

 Al.Hive Switzerland Solar Panel Megasol 62 2005

Al.Hive Switzerland Solar Panel Megasol 191 2005

Al.Hive Japan Mabutchi Motor K&J 37 2004

Al.Hive Japan Hisashi Seyang 12 2005

Al.Hive India ISLO GAGAN Building Airport Authority of 2,100 2005

India
Al.Hive India Calicut Airport Passenger terminal Airport Authority of 6,200 2005
India
Al.Hive India Ahmedabad Airport Passenger terminal Airport Authority of 3,745 2007
India
Al.Hive India Trichy Airport Passenger terminal Airport Authority of 1,000 2008
India

Zincal Hive Australia Millennium Art Center SGI 4,300 2005

Al. Hive Slovakia PRESS nachine Plate Dream Metal Global 470 2005

Basic detail drawing