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Contents
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Your Satisfaction Is Our Goal
For more than 70 years BUEHLER has remained the world leader in
developing and supplying quality products to the Material Scientist.
Each product is developed with the highest quality standards and
inspected to assure consistency.
BUEHLER provides a wide range of products and services in support
of microstructural analysis within manufacturing, service sectors
and academia. Customers engaged in the preparation, examination
and analysis of materials, will see the benefits of product availability
and customer services from Buehler.
Buehler products fall into three broad categories:
Sample preparation equipment for cutting, thin sectioning, grinding
and polishing specimen material, prior to microstructural inspection;
testing equipment, including optical microspcopes, image analysers
and hardness testers, related instruments and consumables.
The wide range of equipment is designed to need the demands of
diverse applications and is backed by the resources and experience
of product specialists, laboratory technicians and engineers who are
responsible for technical support, configuring, calibration testing,
commissioning and on-site field servicing.
The organisation is dedicated to all aspects of materials science, as well
as being totally committed to quality, through registration to ISO 9001.
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specific preparation methods.
If you are looking for specific preparation methods, simply click on the Element with The proven “Buehler Sum-Met” Preparation Methods reflect the “Sum of our
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On Buehler e-Club you will find the “Buehler Sum-Met” A Guide to Materials Prepa- A separate chapter describes reproducible methods on how to prepare samples for
ration and Analysis. It explains the science behind materials preparation including a EBSD (Electron Back Scattered Detection). Mechanical vibration polishing is an easy
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Contents
Sectioning
1. Cut-off Wheels for Precision Cutters ...................................................................................... 8
1.1. Abrasive Cut-off Wheels for Precision Cutters ........................................................................ 8
1.2. Diamond Wafering Blades for Precision Cutters..................................................................... 8
1.3. IsoCut-CBN-Wafering Blades for Precision Cutters ................................................................. 9
2. Cut-off Wheels for Abrasive Cutters..................................................................................... 11
2.1. Abrasive Cut-off Wheels ...................................................................................................... 11
2.2. AcuThin Cut-off Wheels....................................................................................................... 13
2.3. Orbital Cut-off Wheels ......................................................................................................... 14
2.4. Diamond and CBN Cut-off Blades Ø 200 mm to 450 mm ..................................................... 15
2.5. Diamond Cut-off Blades for Lapro slab saw .......................................................................... 15
2.6. Sectioning Accessories ........................................................................................................ 16
2.7. Accessories for Petro-Line.................................................................................................... 16
2.8. Grinding Cups for IsoMet 5000 ............................................................................................ 16
Mounting
3. Compression Mounting ....................................................................................................... 17
3.1 Compression Mounting Compounds ................................................................................... 18
3.2. Premoulds ........................................................................................................................... 18
4. Castable (Cold) Mounting Compounds............................................................................................19
4.1. Acrylics ................................................................................................................................ 19
4.2. Epoxies ................................................................................................................................ 20
4.3. Castable (Cold) Mounting Moulds........................................................................................ 22
4.4. Filler and Contrast Materials for Cold Mounting ................................................................... 23
4.5. Accessories for Cold and Hot Mounts................................................................................... 23
4.6. Electroless Nickel for Coating............................................................................................... 23
1. Cut-off Wheels for Precision Cutters
Precision saws are commonly used in metallographic preparation to
section materials that are small, delicate, friable, extremely hard, where
the cut must be made as close as possible to a feature of interest, or
where the cut width and material loss must be minimal. Blades for the
precision saws are much thinner than the abrasive wheels and the load
applied during cutting is much less.
Abrasive cut-off wheels, for tough materials and general use, coarse-grained
150 x 1.0 x 12.7mm Alumina coarse grained 1015998E 10 93.00
200 x 1.5 x 12.7mm Alumina coarse grained 1020998E 10 154.00
Standard Quality Wafering Blades for hard metals, tungsten carbide, glass and ceramics
100 x 0.6 x 12.7mm Diamond resin bonded 10 10 56 1 216.00
125 x 0.8 x 12.7mm Diamond resin bonded 10 12 56 1 244.00
150 x 0.8 x 12.7mm Diamond resin bonded 10 15 56 1 281.00
200 x 0.8 x 12.7mm Diamond resin bonded 10 20 56 1 329.00
High Quality Wafering Blades for aggressive general sectioning of ferrous and non-ferrous materials
127 x 0.40 x 12.7mm Series 20 HC metal bonded 11-4215 1 257.00
178 x 0.60 x 12.7mm Series 20 HC metal bonded 11-4237 1 384.00
203 x 0.90 x 12.7mm Series 20 HC metal bonded 11-4238 1 584.00
1.2. Buehler Diamond Wafering Blades with Ø 12.7 mm arbor (continued)
For all Precision Saws of the IsoMet-Series etc.
High Quality Wafering Blades for routine use, metal matrix composites, PC boards, bone, titanium, thermal spray coatings
SECTIONING
76 x 0.15 x 12.7mm Series 15 HC metal bonded 11-4243 1 184.00
102 x 0.30 x 12.7mm Series 15 HC metal bonded 11-4244 1 215.00
127 x 0.40 x 12.7mm Series 15 HC metal bonded 11-4245 1 257.00
152 x 0.50 x 12.7mm Series 15 HC metal bonded 11-4246 1 326.00
178 x 0.60 x 12.7mm Series 15 HC metal bonded 11-4247 1 384.00
203 x 0.90 x 12.7mm Series 15 HC metal bonded 11-4248 1 573.00
High Quality Wafering Blades for use with hard and brittle materials, structural ceramics, glass, electronic substrates,
alumina, zirconia, concrete
76 x 0.15 x 12.7mm Series 15 LC metal bonded 11-4253 1 184.00
102 x 0.30 x 12.7mm Series 15 LC metal bonded 11-4254 1 215.00
127 x 0.40 x 12.7mm Series 15 LC metal bonded 11-4255 1 257.00
152 x 0.50 x 12.7mm Series 15 LC metal bonded 11-4276 1 326.00
178 x 0.60 x 12.7mm Series 15 LC metal bonded 11-4277 1 384.00
203 x 0.90 x 12.7mm Series 15 LC metal bonded 11-4279 1 560.00
High Quality Wafering Blades for use with medium to soft ceramics, electronic components, electronic packages,
GaAs, AIN, glass fibre reinforced composites
76 x 0.15 x 12.7mm Series 10 LC metal bonded 11-4283 1 184.00
127 x 0.40 x 12.7mm Series 10 LC metal bonded 11-4285 1 257.00
178 x 0.50 x 12.7mm Series 10 LC metal bonded 11-4287 1 384.00
203 x 0.60 x 12.7mm Series 10 LC metal bonded 11-4288 1 569.00
High Quality Wafering Blades for use with hard tough materials, structural ceramics, boron nitride, silicon nitride
127 x 0.50 x 12.7mm Series 20 LC metal bonded 11-4225 1 257.00
178 x 0.60 x 12.7mm Series 20 LC metal bonded 11-4227 1 384.00
203 x 0.90 x 12.7mm Series 20 LC metal bonded 11-4228 1 573.00
High Quality Wafering Blades for use with soft friable ceramics, composites with fine reinforcing media, etc
76 x 0.15 x 12.7mm Series 5 LC metal bonded 11-4298 1 184.00
127 x 0.40 x 12.7mm Series 5 LC metal bonded 11-4295 1 257.00
High Quality Wafering Blades for use with polymers, rubber and other soft gummy materials
127 x 0.80 x 12.7mm Series 30 HC metal bonded 11-4239 1 257.00
178 x 0.80 x 12.7mm Series 30 HC metal bonded 11-4241 1 384.00
203 x 0.90 x 12.7mm Series 30 HC metal bonded 11-4242 1 578.00
Sectioning accessories:
Coolant, clear view paste, dressing sticks see section 2.6
Grinding cups for IsoMet 5000 see section 2.8.
Cut-off Wheels for Abrasive Cutters
Order-No. Type Size Application
10 23 01 230x0.8x32 mm
General use blade
10 25 01 01 254x1.0x32 mm
for delicate cutting, provides thin cuts
10 30 01 R/Al2O3 305x1.0x32 mm
(Rubber bonded)
10 35 01 356x1.6x32 mm
10 23 02 230x1.6x32 mm Tool steels
10 25 02 02 250x1.6x32 mm Carburised steels
10 30 02 R/Al2O3 300x1.6x32 mm Stainless steel
10 35 02 350x2.7x32 mm (Rubber bonded, fine abrasives)
High Speed steel
10 23 08 230x0.8x32 mm
08 Carburised steels
10 25 08 250x1.6x32 mm
RR/Al2O3 Stainless steel
10 30 08 300x1.6x32 mm
(Resin bonded, large abrasives)
102309N 235x1.5x32 mm
102509N 09N 250x1.5x32 mm Steel and hard materials
103009N RR/Al2O3 300x2.0x32 mm HRC60 and above
103509N 350x3.0x32 mm
102310N 235x1.5x32 mm
General use
102510N 10N 250x1.5x32 mm
Medium hard steel
103010N RR/Al2O3 300x2.0x32 mm
Non ferrous medium hard material
103510N 350x3.0x32 mm
102311N 235x1.5x32 mm Soft to medium hard steels
102511N 11N 250x1.5x32 mm Non ferrous soft to
103011N RR/Al2O3 300x2.0x32 mm medium hard material
103511N 350x3.0x32 mm Polymers
95-B2101 229x1.7x32 mm
95-B2201 Typ HHH 254x1.8x32 mm Extremely hard ferrous material and steel
95-B2301 RR/Al2O3 305x1.8x32 mm HRC > 60
95-B2401 356x2.3x32 mm
95-B2102 229x1.7x32 mm
95-B2202 Typ HH 254x1.8x32 mm Hard ferrous material and steel
95-B2302 RR/Al2O 305x1.8x32 mm HRC 50-60
95-B2402 356x2.3x32 mm
95-B2103 229x1.7x32 mm
95-B2203 Typ H 254x1.8x32 mm Ferrous material and steel
95-B2303 RR/Al2O 305x1.8x32 mm HRC 35-50
95-B2403 356x2.3x32 mm
95-B2104 229x1.7x32 mm
95-B2204 Typ FS 254x1.8x32 mm General Cutting of
95-B2304 RR/Al2O 305x1.8x32 mm soft ferrous materials
95-B2404 356x2.3x32 mm
95-B2105 229x1.7x32 mm
95-B2205 Typ NF 254x1.8x32 mm General Cutting of
95-B2305 RR/SiC 305x1.8x32 mm non ferrous materials
95-B2405 356x2.3x32 mm
95-B2111 229x1.7x32 mm
95-B2211 Typ 6HS 254x1.8x32 mm Titanium
95-B2311 RR/SiC 305x1.8x32 mm Titanium Alloys
95-B2411 356x2.3x32 mm
95-B2112 229x1.6x32 mm
95-B2212 Typ HHA 254x1.8x32 mm Ductile and tough materials
95-B2312 RR/Al2O 305x1.8x32 mm Super Alloys
95-B2412 356x2.3x32 mm
RR - Resin Rubber
R - Rubber
10
2. Cut-off Wheels for Abrasive Cutters
Abrasive cutting is the most widely used method of material
sectioning for microscopic examination. Good cutting means
SECTIONING
freedom from burn, distortion and disturbed material. It is
essential, therefore, to select the correct wheel for the specific
application and to provide adequate specimen cooling while
using the correct cutting technique.
Silicon carbide is preferred for non-ferrous metals and non-
metallics while aluminium oxide is best for ferrous metals. Coarse
grits usually cut heavier sections faster and cooler while fine grits
produce better surfaces and less burning on delicate pieces. Hard
wheels break down more slowly, wear longer and are generally
recommended for the softer materials. Soft wheels break down
faster, exposing new cutting surfaces more rapidly, and are
preferred for hard materials.
Buehler offers selected abrasive wheels particularly developed for different groups of materials. They result in
a smooth-cut, clean surface that is to a large extent free from surface deformation.
Our abrasive discs have been developed especially for the materialography cutters.
Metallographic Cutting
Abrasive Cutters are an integral part of the modern
metallographic laboratory and are preferred over dry
cutting and other more damaging techniques. A heat-
damaged zone can alter the structure of the sample
and is avoided by the use of a suitable cutting fluid.
This cooling helps to prevent sample deformation and
also washes away the swarf; surface roughness is
reduced and wheel life extended. The optimal cut will
allow the specimen to be prepared in a fewer number
of steps and in a shorter time. The abrasive cut is
therefore of fundamental importance to ensure high
quality in the final preparation.
Abrasive cut-off wheels
Abrasive cut-off wheels are frequently classified
according to their degree of hardness. Wheels with a
hard bond wear out more slowly, have a higher life and
thus are mainly used for softer materials. Wheels with
a softer bond wear out faster, revealing new sharp
abrasives and are recommended for cutting harder
materials.
11
2.1. 2. Abrasive Cut-off Wheels Ø 250mm
Ø 250 mm and Ø 254 mm for Cuto 20, Delta AbrasiMet, AbrasiMet 2, AbrasiMatic etc
254 x 1.0 x 32 01 General use and delicate cutting (thin blade) (rubber bonded) 10 25 01 10 118.00
254 x 1.6 x 32 02 Tool steels, carburised steels, stainless steel (rubber bonded) 10 25 02 10 118.00
250 x 1.6 x 32 08 High speed steel, stainless steel, carburised steel (resin bonded) 10 25 08 10 88.00
250 x 1.5 x 32 09 Steel and hard materials HRC 60 and above (resin bonded) 102509N 10 72.00
250 x 1.5 x 32 10 General use, medium hard steel, non-ferrous materials (resin bonded) 102510N 10 72.00
250 x 1.5 x 32 11 Soft to medium hard steel, non-ferrous materials, plastics (resin bonded) 102511N 10 72.00
250 x 1.8 x 32 HHH Extremely hard ferrous materials and steel HRC > 60 95-B2201 10 61.00
250 x 1.8 x 32 HH Hard ferrous materials and steel HRC 50-60 95-B2202 10 61.00
250 x 1.8 x 32 H Ferrous materials and steel HRC 35-50 95-B2203 10 61.00
250 x 1.8 x 32 FS General cutting of soft materials 95-B2204 10 61.00
250 x 1.8 x 32 NF General cutting of non ferrous materials 95-B2205 10 61.00
250 x 1.8 x 32 6HS Titanium and titanium alloys 95-B2211 10 93.00
250 x 1.8 x 32 HHA Ductile and tough materials, super alloys 95-B2212 10 61.00
The sample must be firmly and evenly clamped, in Following is a general guideline:
order to prevent breaking the wheel and damage Metal bonded diamond discs:
to the sample. The cutting force should be applied Aggressive sectioning of metals, general sectioning
with care and in relation to the material. The table of composites materials with hard phases, PCB’s,
on the next page highlights the main problems that ceramic coatings, glass and electronic packages
can occur during the cutting process, and the Resin bonded diamond discs:
actions required to remedy these. Hard metals, tungsten carbide, gentle cutting of
hard brittle materials (ceramic(s), glass etc.)
Diamond and Boron Nitride (CBN)
Cut-Off blades CBN discs:
Hard ductile materials (highly alloyed steel, cobalt
As the development and use of modern and nickel based alloys, lead alloys)
engineering materials increases, so does the
demands placed on the technology required to
12
2.1. 4. Abrasive Cut-off Wheels Ø 350 mm
Ø 350 mm and Ø 356 mm for PowerMet 2000, PowerMet 3000 etc
356 x 1.6 x 32 01 General use and delicate cutting (thin blade) (rubber bonded) 10 35 01 10 187.00
SECTIONING
356 x 2.7 x 32 02 Tool steels, carburised steels, stainless steel (rubber bonded) 10 35 02 10 187.00
350 x 3.0 x 32 09 Steel and hard materials HRC 60 and above (resin bonded) 103509N 10 123.00
350 x 3.0 x 32 10 General use, medium hard steel, non-ferrous materials (resin bonded) 103510N 10 123.00
350 x 3.0 x 32 11 Soft to medium hard steel, non-ferrous materials, plastics (resin bonded) 103511N 10 123.00
350 x 2,3 x 32 HHH Extremely hard ferrous materials and steel HRC > 60 95-B2401 10 111.00
350 x 2.3 x 32 HH Hard ferrous materials and steel HRC 50-60 95-B2402 10 111.00
350 x 2.3 x 32 H Ferrous materials and steel HRC 35-50 95-B2403 10 111.00
350 x 2.3 x 32 FS General cutting of soft materials 95-B2404 10 111.00
350 x 2.3 x 32 NF General cutting of non ferrous materials 95-B2405 10 111.00
350 x 2.3 x 32 6HS Titanium and titanium alloys 95-B2411 10 148.00
350 x 2.3 x 32 HHA Ductile materials and super-alloys 95-B2412 10 111.00
13
2.3. Delta Orbital Cut-off Wheels, Ø 254 mm to 455 mm
Delta Orbital Abrasive Cut-off Wheels are specially designed to maximize the technological advantages of the
Delta Orbital Cutters. This family of wheels will produce minimal deformation without sacrificing efficient
cutting rates. These wheels are formulated to give no burn, minimal deformation and a fast cut.
14
2.4. Diamond and CBN Cut-off Blades, Ø 200 mm to 450 mm
Ø 200 mm or 230 mm for Cuto 10, SamplMet etc
200 x 1.1 x 32 Diamond cut-off blade, resin bonded, general use 11-4608 1 324.00
SECTIONING
200 x 1.2 x 32 Diamond cut-off blade, resin bonded, hard metals 11-4808E 1 335.00
230 x 1.2 x 32 Diamond cut-off blade, bronze bonded
ceramics and petrographic samples 11-4709E 1 383.00
200 x 1.1 x 32 CBN cut-off blade hardened steel >55 HRC and general use 10 20 50 1 330.00
Ø 350 mm for PowerMet 2000, PowerMet 3000, Delta-Cutter, Cuto 75A etc
350 x 1.5 x 32 Diamond cut-off blade, resin bonded, hard metals and general use 11-4814E 1 746.00
350 x 1.5 x 32 Diamond cut-off blade, bronze bonded
ceramics and petrographic samples 11-4714E 1 593.00
350 x 2.0 x 32 CBN cut-off blade hardened steel >55 HRC and general use 10 35 51 1 837.00
15
2.6. Sectioning Accessories
Cutting fluid anti-corrosive. For Abrasive Cutters and Precision Cutters
IsoCut Fluid* Cutting fluid, oil-based 11-1193-032 950 mL 27.60
IsoCut Fluid* Cutting fluid, oil-based 11-1193-128 3.8 L 79.00
IsoCut Plus Cutting fluid, water-soluble, mineral oil-free (1:9) 11-2293-016 470 mL 21.60
Mixing ratio nine parts water to one part IsoCut Plus.
Mineral Spirit Cutting fluid, water free 40-8140-032 950 mL 18.00
Mineral Spirit Cutting fluid, water free 40-8140-128 3.8 L 65.00
* Only to be used with low speed IsoMet saws.
To maximize the cutting efficiency of the Buehler Diamond Wafering Blades, proper dressing of the blade is
required. Buehler’s Dressing Sticks are formulated to have the proper texture and composition to quickly
restore wafering blade cutting efficiency. When dressing Buehler Wafering Blades, use the dressing stick with
the same series classification as on the blade.
Dressing Stick Series 30, 20 and 15 25.4 x 12.7 x 76 mm 11-2490 1 19.60
Dressing Stick Series 10 and 5 25.4 x 12.7 x 76 mm 11-2495 1 22.60
Dressing Stick Series 30, 20, 15 and IsoCut 12.7 x 12.7 x 76 mm 11-1190 1 12.60
Dressing Stick Series 10 and 5 12.7 x 12.7 x 76 mm 11-1290 1 12.60
Dressing Stick for Abrasive Cutter’s Wheels 25.4 x 25.4 x 76 mm 10-4000 1 16.00
Chuck Padding
Chuck Padding for IsoMet Chucks 25.4 x 152 mm 11-2496 1 34.00
16
3. Compression Mounting
Overview Compression Mounting
Designation Material Properties Application
PhenoCure Phenolic mounting compound black/red/green Routine work
Bakelite with wood flour filler Small contraction, Recognition of samples with
black, red, green Thermosetting Medium hardness colour coded identification
Epoxy mounting compound black
Edge investigations
Epovit with filler (glass and mineral Very low contraction
Embedding hard materials flatness
materials) Thermosetting High Hardness
Epoxy mounting compound
black
with filler Edge investigations
EpoMet No contraction
(mineral) Embedding hard materials flatness
High Hardness
Thermosetting
Transparent Embedding
fine grained Transparent
TransOptic Targeted preparation
Thermoplastic Average hardness
Embedding sensitive samples
Phenolic mounting compound
black SEM-applications,
KonductoMet I Filler: Graphite
Conductive Electrolytic polishing
Thermosetting
Epoxy mounting compound
MOUNTING
Copper Colour SEM-applications,
ProbeMet Filler: Copper
Conductive Electrolytic polishing
Thermosetting
Phenolic mounting compound black/green Routine work
PreMolds with wood flour filler Small contraction, Recognition of samples with
Thermosetting Average hardness identification colours
Compression Mounting
During compression mounting the sample is
embedded under temperature and pressure. One
advantage of compression mounting is in the very
high hardness of our thermosetting polymers,
which is not achievable with cold mounting
materials. A further advantage is the ease of
handling. With all hot compression mounts, cooling
the sample under pressure is recommended, and is
essential with thermoplastics in order to prevent the
"cotton ball" effect. Buehler mounting presses are
designed with an efficient linear cooling cycle. With
the hot compression mounts, we differentiate
between thermosetting polymers and
thermoplastics:
Thermosetting polymers are powders, and fuse
under simultaneous pressure and heating. Fillers can under pressure, therefore requiring longer cooling
improve hardness and shrinkage. Different powder times. Thermoplastics, unlike thermosetting
sizes affect the flow characteristics. For ease of use polymers, can be melted after hardening.
and rapid handling, the Phenocure phenolic Thermoplastic curing is reversible and the mount
compound is available in a tablet form called can be melted again at any time. They are very
Premoulds. They are available in different diameters suitable as embedding compounds for pressure-
and suitable to mount samples not sensitive to sensitive samples. Here the acrylic powder is melted
pressure. Premoulds are handy and shorten the without pressure and then subjected to pressure
embedding cycle. when the final temperature is reached and during
Thermoplastics are acrylic mounting materials that cooling.
melt when heated, then polymerise when cooled
17
3.1. Compression Mounting Compounds
Thermosetting, Phenolic Hot mounting compound with wood flour filler, medium hardness, general use
PhenoCure (Bakelite) black 11 20 31 3.0 kg 23.40
PhenoCure (Bakelite) black 11 20 04 8.0 kg 52.00
PhenoCure (Bakelite) black 11 20 07 25.0 kg 106.00
PhenoCure (Bakelite) R red 11 20 32 3.0 kg 30.60
PhenoCure (Bakelite) R red 11 20 05 8.0 kg 59.00
PhenoCure (Bakelite) R red 11 20 08 25.0 kg 145.00
PhenoCure (Bakelite) G green 11 20 33 3.0 kg 30.60
PhenoCure (Bakelite) G green 11 20 06 8.0 kg 59.00
PhenoCure (Bakelite) G green 11 20 09 25.0 kg 145.00
Thermosetting, Epoxy Hot mounting compound, high hardness, good edge retention, filler: glass fibres and mineral
Epovit black 11 20 13 3.0 kg 86.00
Epovit black 11 20 16 8.0 kg 198.00
Epovit black 11 20 19 25.0 kg 433.00
Thermosetting, Epoxy Hot mounting compound, high hardness, good edge retention, filler: mineral
EpoMet G black regular grainsize 20-3380-064 1.84 kg 74.00
EpoMet G black regular grainsize 20-3380-400 11.25 kg 356.00
EpoMet F black fine grained! 20-3381-070 1.84 kg 74.00
EpoMet F black fine grained! 20-3381-400 11.25 kg 356.00
Thermosetting, conductive for SEM-analysis, fine grained Epoxy Hot mounting compound filled with copper,
high hardness, good edge retention
ProbeMet copper colour 20-3385-064 1.84 kg 88.00
3.2. PreMolds
Thermosetting-Premolds, Phenolic Hot mounting compound with wood flour filler, medium hardness, for faster embedding
PreMolds black 25.4 mm, 1" 20-3111-500 500 78.00
PreMolds black 31.8 mm, 1 ¼ " 20-3112-500 500 98.00
PreMolds black 38.1 mm, 1½" 20-3113-500 500 118.00
18
4. Castable (Cold) Mounting Compounds
Overview Castable Mounting
Curing Shore D
Designation Material Colour Viscosity Shrinkage
max. Temp. Hardness
VariDur 10 Semi transparent 6-8 min
Acrylic High Small
Powder & hardener low odour max. 100°C
VariDur 200 Acrylic Opaque (blue) 6-8 min
High Small
Powder & hardener with Filler low odour max. 100°C
VariKleer Crystal clear 6-8 min
Acrylic 84 Medium Small
Powder & hardener under pressure max. 100°C
VariDur 3000 Acrylic + 20-25 min
Light blue opaque 90 Medium None
Powder & hardener Styrene max. 90°C
SamplKwick Acrylic Semi transparent 5-8 min
80 High Medium
Powder & hardener low odour max. 80°C
VariKwick 5 min
Acrylic Blue Medium Medium
Powder & hardener max. 85°C
MOUNTING
EpoxiCure 6h Medium-
Epoxide Transparent 82 Small
Resin & hardener max. 28°C low
EpoxiCure NC 5h Medium-
Epoxide Transparent Small
Resin & hardener max. 116°C low
EpoKwick 90 min Medium-
Epoxide Transparent 82 Small
Resin & hardener max. 85°C Low
EpoHeat Transparent
Epoxide 90 min @ 55° C 85 Very low Very small
Resin & hardener golden
EpoThin 9h
Epoxide Transparent 78 Very low Very small
Resin & hardener max. 27°C
EpoColor 90 min Medium-
Epoxide Red 82 Very small
Resin & hardener max. 80°C low
Technovit 5000 Acrylic 7 min
Copper-coloured High Medium
Powder & hardener with copper max. 125°C
4.1. Acrylics
Acrylic, fast curing, curing time 8 min, reduced odour
VariDur 10 Kit with 1 kg powder / 500 mL hardener 11 10 37 1 Set 71.00
VariDur 10 Powder, semi transparent 11 10 27 1 kg 49.00
VariDur Hardener 11 10 29 500 mL 22.60
VariDur 200 Kit with 1 kg powder / 500 mL hardener 11 10 39 1 Set 71.00
VariDur 200 Powder with filler, blue opaque 11 10 30 1 kg 49.00
VariDur Hardener 11 10 29 500 mL 22.60
VariDur 10 Large size, semi transparent, powder 11 10 31 10 kg 417.00
VariDur 200 Large size, blue opaque, powder with filler 11 10 34 10 kg 417.00
VariDur Large size, hardener 11 10 33 5x1L 209.00
VariDur 3000, Light blue opaque, acrylic + styrene, shrink-free, hard, curing time approx. 15 min
VariDur 3000 Kit with 1 kg powder / 500 mL hardener 20-3580 1 Set 65.00
VariDur 3000 Powder, light blue opaque 20-3581 1 kg 40.80
VariDur 3000 Hardener 20-3582 500 mL 24.40
VariDur 3000 Large size, powder, light blue opaque 20-3583 10 kg 367.00
VariDur 3000 Large size, hardener 20-3584 5x1L 199.00
Acrylic, fast curing, curing time 5 - 15 min
VariKleer* Kit with 1 kg powder / 500 mL hardener 20-3590 1 Set 54.00
VariKleer* Powder 20-3591 1 kg 36.80
VariKleer* Liquid 20-3592 500 mL 17.80
VariKleer* Powder 20-3591-002 2 x 1 kg 71.00
VariKleer* Liquid 20-3592-001 1L 34.60
VariKleer* Large size, powder 20-3591-010 10 kg 338.00
VariKleer* Large size, liquid 20-3592-005 5x1L 163.00
*Transparent when cured under pressure, e.g. with pressure vessel
19
4.1. Acrylics (continued)
SamplKwick, acrylic cold mounting compound, fast curing, curing time 5-8 min
SamplKwick Kit with 0.45 kg powder / 0.36 L hardener 20-3560 1 Pk 64.00
SamplKwick Powder 20-3562 450 g 51.00
SamplKwick Hardener 20-3564 360 mL 20.00
SamplKwick Powder 20-3566 2300 g 207.00
SamplKwick Hardener 20-3568 1920 mL 64.00
SamplKwick Powder 20-3562-025 11.5 kg 803.00
SamplKwick Hardener 20-3564-320 9.6 L 228.00
SamplKwick Powder 20-3562-100 45 kg 2,952.00
SamplKwick Hardener 20-3564-640 19.2 L 430.00
Technovit 5000, conductive embedding compound with Cu-filler for SEM investigations, curing time approx. 7 min
Technovit 5000 Powder with Cu-filler 11 10 13 1 kg 59.00
Technovit 5000 Hardener 11 10 14 500 mL 24.00
4.2. Epoxies
EpoxiCure, low shrinkage, low heating during curing, curing time 6 h
EpoxiCure Resin 20-8130-032 950 mL 44.20
EpoxiCure Hardener 20-8132-008 240 mL 26.00
EpoxiCure Resin 20-8130-128 3.8 L 109.00
EpoxiCure Hardener 20-8132-032 950 mL 50.00
EpoxiCure NC, low shrinkage, curing time 5 h (NC: Non Corrosive, no hazmat shipping)
EpoxiCure NC Resin 20-8150-032 950 mL 36.00
EpoxiCure NC Hardener 20-8152-008 240 mL 26.60
EpoHeat, excellent clarity (golden colour), ultra-low viscosity, very low shrinkage, curing time approx. 90 min at 55° C
EpoHeat Resin 20-8120-032 950 ml 70.00
EpoHeat Hardener 20-8122-016 470 ml 39.40
EpoThin, very low viscosity epoxy, no heating during curing process, very low shrinkage, curing time 9 h
EpoThin Resin 20-8140-032 950 mL 68.00
EpoThin Hardener 20-8142-016 470 mL 38.00
EpoThin Resin 20-8140-128 3.8 L 196.00
EpoThin Hardener 20-8142-064 1.9 L 89.00
EpoKwick, fast curing epoxy cold mounting compound, curing time 90 min
EpoKwick Kit complete 950 mL resin / 240 mL hardener 20-8128 1 Pk 129.00
EpoKwick Kit complete 3.8 L resin / 950 mL hardener 20-8129 1 Pk 202.00
EpoKwick Resin 20-8136-128 3.8 L 146.00
EpoKwick Hardener 20-8138-032 950 mL 93.00
EpoColor, red pigmented epoxy cold mounting compound, low shrinkage, curing time 90 min
suitable for highlighting cracks and pores in darkfield or crossed polars illumination
EpoColor Resin 20-8143-032 950 mL 93.00
EpoColor Hardener 20-8144-008 240 mL 30.20
20
4. Castable (Cold) Mounting Compounds (continued)
MOUNTING
EpoKwick <1h Transparent z z < HV400 Quick cure
Cold Mounting
The main advantage of cold mounting is the ability to mount specimens of
irregular shape and size. It is often favoured for embedding individual
samples, when the acquisition of a mounting press is not economically
justifiable. Conversely, it is helpful for mounting large numbers of samples
as quickly as possible.
Cold mounting products fall into one of three categories: acrylics,
polyesters and epoxies. They may consist of two or more components that
need to be mixed together to make a solid cured specimen. Epoxide
compounds exhibit the lowest contraction. The long curing time gives
outstanding edge retention and very low shrinkage, and is chemically
resistant. Acrylics have a short curing time and have a small amount of
contraction that can be improved with fillers and curing under pressure e.g.
Technomat. With polyester resins the curing times are relatively short, but
often produce a poor quality mount and are only used due to low cost.
After mixing the components, the hardening process takes place via an
exothermic reaction. During curing, particularly with acrylics, this
hardening process can generate over 80ºC, and one must be careful when
working with temperature-sensitive materials, e.g. plastics, where the
structure of the sample can be affected.
Vacuum Impregnation:
Porous materials, e.g. ceramic(s) or sprayed coatings should be vacuum
impregnated with epoxy resin prior to sectioning. The porous or friable
ceramic is strengthened and protected by the epoxy resin. Cavities, pores
and cracks that are open to the surface are filled with the embedding
material. For high contrast definition of pores and cracks, we offer Epo-
Color resin which, under dark field lighting, appears a vivid red colour and
thus makes the interpretation of the structure easier.
21
4.3. Castable (Cold) Mounting Moulds
Mounting Moulds for castable (cold) resins, polyethylene, reusable
SamplKup Ø 25 mm blue 20-9177 12 24.00
SamplKup Ø 30 mm blue 20-9179 12 24.00
SamplKup Ø 40 mm blue 20-9182 12 24.00
SamplKup Ø 50 mm blue 20-9183 12 24.00
SamplKup Ø 1" (25,4 mm) blue 20-9178 12 24.00
SamplKup Ø 1¼" (31.8 mm) blue 20-8180 12 24.00
SamplKup Ø 1½" (38.2 mm) blue 20-9181 12 24.00
SamplKup Ø 2" (50,8 mm) blue 20-9184 12 24.00
22
4.3. Castable (Cold) Mounting Moulds (continued)
Circuit Board Holders (to be used with phenolic ring forms 20-8152-010)
Circuit Board Holders Ø 29 mm 20-8200-010 10 19.00
Angle Polishing Inserts (to be used with phenolic ring forms 20-8152-010)
Angle Polishing Inserts Ø 29 mm 20-8205-010 10 24.80
Conductive Filler (nickel base) for cold mounting comp. (spec. epoxy) to be used for SEM investigations /electrolytic
polishing
ConductiveFiller 20-8500 0.9 kg 74.00
MOUNTING
Dyes for epoxy castable (cold) mounting compounds
Blue Pigment Liquid 20-8501 30 mL 17.40
Black Pigment Liquid 20-8502 30 mL 17.40
Brown Pigment Liquid 20-8503 30 mL 17.40
Red Pigment Liquid 20-8504 30 mL 17.40
23
MagnoSys fact that, between the individual grinding and
MagnoSys fact that, between the individual grinding and
polishing stages, the disc can easily be lifted
polishing stages, the disc can easily be lifted
MagnoSys Magnetic System is a magnetic- and exchanged. The magnetic platen remains
MagnoSys Magnetic System is a magnetic- and exchanged. The magnetic platen remains
based system used in conjunction with both in the grinder/polisher throughout the entire
based system used in conjunction with both in the grinder/polisher throughout the entire
abrasive papers and polishing cloths. preparation process.
abrasive papers and polishing cloths. preparation process.
MagnoSys consists of two components. Its MagnoPad has a special coating that allows
MagnoSys consists of two components. Its MagnoPad has a special coating that allows
cost effectiveness and easy handling renders easy removal of the cloth or paper.
cost effectiveness and easy handling renders easy removal of the cloth or paper.
the magnetic system an ideal component in
the magnetic system an ideal component in Apex
your preparation process. The acquisition is
your preparation process. The acquisition is ApexMagnetic
MagneticSystem
System
worthwhile even when you already possess a
worthwhile even when you already possess a Apex Quick-Change Magnetic System is a
number of platens. Simply add these thinly
number of platens. Simply add these thinly Apex Quick-Change Magnetic System is a
designed components to your current platens new magnetic-based system used in
designed components to your current platens new magnetic-based system used in
without incurring additional platen costs. You conjunction with both abrasive papers and
without incurring additional platen costs. You conjunction with both abrasive papers and
will also gain additional space in your polishing cloths. Apex consists of two
will also gain additional space in your polishing cloths. Apex consists of two
laboratory, as in the ideal case, only one components. The first is ApexM reusable, long-
laboratory, as in the ideal case, only one components. The first is ApexM reusable, long-
magnetic platen will be required per life magnetic discs. With a self-adhesive
magnetic platen will be required per life magnetic discs. With a self-adhesive
preparation unit. backing on one side, the ApexM disc can be
preparation unit. backing on one side, the ApexM disc can be
Furthermore, the reusability and used on any conventional platen. The second
Furthermore, the reusability and used on any conventional platen. The second
environmentally friendly design of MagnoMet component is the ApexB bimetallic plate and is
environmentally friendly design of MagnoMet component is the ApexB bimetallic plate and is
discs helps to reduce waste. used between the ApexM disc and any self-
discs helps to reduce waste. used between the ApexM disc and any self-
MagnoFix is a magnetic substrate which adhesive backed abrasive paper, polishing
MagnoFix is a magnetic substrate which adhesive backed abrasive paper, polishing
enables you to turn existing platens without cloth or any consumable of choice.
enables you to turn existing platens without cloth or any consumable of choice.
any effort into magnetic platens. It does not
any effort into magnetic platens. It does not
make any difference whether your platens are
make any difference whether your platens are
made from aluminium or PVC. As MagnoFix
made from aluminium or PVC. As MagnoFix
has been fitted with a self-adhesive PSA-
has been fitted with a self-adhesive PSA-
backing, it can easily be attached to any
backing, it can easily be attached to any
existing platen. Platens coated with MagnoFix
existing platen. Platens coated with MagnoFix
serve as a carrier for special ferromagnetic
serve as a carrier for special ferromagnetic
discs onto which you can glue conventional
discs onto which you can glue conventional
abrasive paper or polishing cloths. This
abrasive paper or polishing cloths. This
principle allows you to change the abrasive
principle allows you to change the abrasive
paper or the polishing cloths between the
paper or the polishing cloths between the
individual preparation stages in no time.
individual preparation stages in no time.
MagnoPad and MagnoMet serve as a carrier for
MagnoPad and MagonMet serve as a carrier for
customary abrasive papers, grinding discs or
customary abrasive papers, grinding discs or
polishing cloths. While paper is fixed to the
polishing cloths. While paper is fixed to the
disc with a double-sided adhesive tape or
disc with a double-sided adhesive tape or
sprayed glue, cloths can be glued directly onto ApexHercules fine grinding discs are used
sprayed glue, cloths can be glued directly onto ApexHercules fine grinding discs are used
the carrier. There is no need for special together with 9μm or 6 μm diamond
the carrier. There is no need for special together with 9µm or 6 µm diamond
consumables. Depending on the adhesive suspensions to achieve a fine grinding step
consumables. Depending on the adhesive suspensions to achieve a fine grinding step
strength of the PSA-backing, this economic that replaces up to five steps of Silicon Carbide
strength of the PSA-backing, this economic that replaces up to five steps of Silicon Carbide
solution allows you to detach dirty or unusable paper after the initial planar grinding stage.
solution allows you to detach dirty or unusable paper after the initial planar grinding stage.
polishing cloths, or worn out paper from the Together with a larger micron diamonds, the
polishing cloths, or worn out paper from the Together with a larger micron diamonds, the
disc, and to fit the carrier with a new cloth. disc can be used also directly for planar
disc, and to fit the carrier with a new cloth. disc can be used also directly for planar
One MagnoPad or MagnoMet disc is required grinding.
One MagnoPad or MagnoMet disc is required grinding.
for each preparation step. Together with paper Your advantage: High abrasion rate reduces
for each preparation step. Together with paper Your advantage: High abrasion rate reduces
or cloth, MagnoPad or MagnoMet is put onto the number of preparation steps; excellent
or cloth, MagnoPad or MagnoMet is put onto the number of preparation steps; excellent
the magnetic platen, enabling you to grind or flatness and edge retention.
the magnetic platen, enabling you to grind or flatness and edge retention.
polish as usual. The disc is secure on the platen
polish as usual. The disc is secure on the platen
thanks to the magnetic force of the MagnoFix
thanks to the magnetic force of the MagnoFix
base. A further advantage of the system is the
base. A further advantage of the system is the
4 Paper or Cloth
3 MagnoMet or MagnoPad
2 MagnoFix
1 Platen
24
24
5. MagnoSys and Apex Magnetic Systems
5.1. MagnoPad
MagnoPad – Ferromagnetic carrier sheet with non-stick coating
MagnoPad 200 Coated Ferromagnetic carrier sheet for P/C Ø 203 mm 16 20 73 5 80.00
MagnoPad 250 Coated Ferromagnetic carrier sheet for P/C Ø 254 mm 16 25 73 5 115.00
MagnoPad 300 Coated Ferromagnetic carrier sheet for P/C Ø 305 mm 16 30 73 5 135.00
MagnoPad 350 Coated Ferromagnetic carrier sheet for P/C Ø 356 mm 16 35 73 5 164.00
5.2. MagnoMet
MagnoMet – Ferromagnetic carrier sheet
MagnoMet 200 Ferromagnetic carrier sheet for paper/cloths Ø 203 mm 16 20 72 5 28.00
MagnoMet 250 Ferromagnetic carrier sheet for paper/cloths Ø 254 mm 16 25 72 5 36.80
MagnoMet 300 Ferromagnetic carrier sheet for paper/cloths Ø 305 mm 16 30 72 5 43.60
MagnoMet 350 Ferromagnetic carrier sheet for paper/cloths Ø 356 mm 16 35 72 5 53.00
5.3. MagnoFix
MagnoFix – Magnetic substrate disc to attach to any conventional platen, self-adhesive backing, easy to handle
MagnoFix 200 Magnetic substrate for platen Ø 203 mm (8") 16 20 70 1 15.40
MagnoFix 250 Magnetic substrate for platen Ø 254 mm (10") 16 25 70 1 20.40
MagnoFix 300 Magnetic substrate for platen Ø 305 mm (12") 16 30 70 1 24.80
Magnetic substates with Ø 356 mm (14") is listed under section 5.6 Apex M.
5.4. MagnoDisc
MagnoDisc – Magnetic platen
MagnoDisc 200 Aluminium platen with magnetic substrate Ø 203 mm 16 20 71 1 170.00
MagnoDisc 250 Aluminium platen with magnetic substrate Ø 254 mm 16 25 71 1 285.00
MagnoDisc 300 Aluminium platen with magnetic substrate Ø 305 mm 16 30 71 1 290.00
5.5. ApexB
5.6. ApexM
ApexM – Magnetic substrate disc to attach on any conventional platen, self adhesive backing, easy to handle
ApexM 200 Magnetic disc Ø 203 mm (8") 41-2739-608 1 24.60
ApexM 250 Magnetic disc Ø 254 mm (10") 41-2739-610 1 26.60
ApexM 300 Magnetic disc Ø 305 mm (12") 41-2739-612 1 29.40
ApexM 350 Magnetic disc Ø 356 mm (14") 41-2739-614 1 38.80
5.7. ApexHercules H
Fine grinding disc for hard ferrous and non-ferrous material (> HRC 20 / HV 236)
ApexHercules H 200 Fine Grinding Disc Ø 203 mm 41-2740-308-001 1 40.20
ApexHercules H 250 Fine Grinding Disc Ø 254 mm 41-2740-310-001 1 53.00
ApexHercules H 300 Fine Grinding Disc Ø 305 mm 41-2740-312-001 1 68.00
5.8. ApexHercules S
Fine Grinding Disc for soft ferrous and non-ferrous material (< HRC 20 / HV 236)
ApexHercules S 200 Fine Grinding Disc Ø 203 mm 41-2740-408-001 1 40.20
ApexHercules S 250 Fine Grinding Disc Ø 254 mm 41-2740-410-001 1 53.00
ApexHercules S 300 Fine Grinding Disc Ø 305 mm 41-2740-412-001 1 68.00
25
5.9 ApexDGD DiamondGrindingDiscs
ApexDGD DiamondGrindingDisc 203 mm (8"), with self-adhesive back, for a quick and effective material removal
ApexDGD DiamondGrindingDisc, PSA 165 μm 41-5008 1 73.00
ApexDGD DiamondGrindingDisc, PSA 125 μm 41-5108 1 73.00
ApexDGD DiamondGrindingDisc, PSA 70 μm 41-5208 1 73.00
ApexDGD DiamondGrindingDisc, PSA 45 μm 41-5308 1 73.00
ApexDGD DiamondGrindingDisc, PSA 30 μm 41-5408 1 73.00
ApexDGD DiamondGrindingDisc, PSA 15 μm 41-5508 1 73.00
ApexDGD DiamondGrindingDisc, PSA 9 μm 41-5608 1 73.00
ApexDGD DiamondGrindingDisc, PSA 6 μm 41-5708 1 73.00
ApexDGD DiamondGrindingDisc, PSA 3 μm 41-5808 1 73.00
ApexDGD DiamondGrindingDisc, PSA 0.5 μm 41-5908 1 73.00
ApexDGD DiamondGrindingDisc 254 mm (10"), with self-adhesive back, for a quick and effective material removal
ApexDGD DiamondGrindingDisc, PSA 165 μm 41-5010 1 79.00
ApexDGD DiamondGrindingDisc, PSA 125 μm 41-5110 1 79.00
ApexDGD DiamondGrindingDisc, PSA 70 μm 41-5210 1 79.00
ApexDGD DiamondGrindingDisc, PSA 45 μm 41-5310 1 79.00
ApexDGD DiamondGrindingDisc, PSA 30 μm 41-5410 1 79.00
ApexDGD DiamondGrindingDisc, PSA 15 μm 41-5510 1 79.00
ApexDGD DiamondGrindingDisc, PSA 9 μm 41-5610 1 79.00
ApexDGD DiamondGrindingDisc, PSA 6 μm 41-5710 1 79.00
ApexDGD DiamondGrindingDisc, PSA 3 μm 41-5810 1 79.00
ApexDGD DiamondGrindingDisc, PSA 0.5 μm 41-5910 1 79.00
ApexDGD DiamondGrindingDisc 305 mm (12"), with self-adhesive back, for a quick and effective material removal
ApexDGD DiamondGrindingDisc, PSA 165 μm 41-5012 1 127.00
ApexDGD DiamondGrindingDisc, PSA 125 μm 41-5112 1 127.00
ApexDGD DiamondGrindingDisc, PSA 70 μm 41-5212 1 127.00
ApexDGD DiamondGrindingDisc, PSA 45 μm 41-5312 1 127.00
ApexDGD DiamondGrindingDisc, PSA 30 μm 41-5412 1 127.00
ApexDGD DiamondGrindingDisc, PSA 15 μm 41-5512 1 127.00
ApexDGD DiamondGrindingDisc, PSA 9 μm 41-5612 1 127.00
ApexDGD DiamondGrindingDisc, PSA 6 μm 41-5712 1 127.00
ApexDGD DiamondGrindingDisc, PSA 3 μm 41-5812 1 127.00
ApexDGD DiamondGrindingDisc, PSA 0.5 μm 41-5912 1 127.00
ApexDGD DiamondGrindingDiscs
ApexDGD DiamondGrindingDiscs are ideally
used as a substitute for SiC paper or other
grinding media. Long-life, fixed abrasive
provides high removal rates with superb edge
retention and flatness. This versatile system
works on a wide range of materials such as hard
materials, ferrous materials, aluminium,
ceramics, glass, thermal spray coatings and
more. The surface is durable enough for
unmounted specimens. Like your Silicon
Carbide papers, just add water for the
perparation process.
26
5.10 ApexDGD DiamondGrindingDiscs on MagnoMet carrier
ApexDGD DiamondGrindingDisc 203 mm (8"), on MagnoMet, for a quick and effective material removal
ApexDGD-M DiamondGrindingDisc, on MagnoMet 165 μm 41-6008D 1 80.00
ApexDGD-M DiamondGrindingDisc, on MagnoMet 125 μm 41-6108D 1 80.00
ApexDGD-M DiamondGrindingDisc, on MagnoMet 70 μm 41-6208D 1 80.00
ApexDGD-M DiamondGrindingDisc, on MagnoMet 45 μm 41-6308D 1 80.00
ApexDGD-M DiamondGrindingDisc, on MagnoMet 30 μm 41-6408D 1 80.00
ApexDGD-M DiamondGrindingDisc, on MagnoMet 15 μm 41-6508D 1 80.00
ApexDGD-M DiamondGrindingDisc, on MagnoMet 9 μm 41-6608D 1 80.00
ApexDGD-M DiamondGrindingDisc, on MagnoMet 6 μm 41-6708D 1 80.00
ApexDGD-M DiamondGrindingDisc, on MagnoMet 3 μm 41-6808D 1 80.00
ApexDGD-M DiamondGrindingDisc, on MagnoMet 0.5 μm 41-6908D 1 80.00
ApexDGD DiamondGrindingDisc 254 mm (10"), on MagnoMet, for a quick and effective material removal
ApexDGD-M DiamondGrindingDisc, on MagnoMet 165 μm 41-6010D 1 88.00
ApexDGD-M DiamondGrindingDisc, on MagnoMet 125 μm 41-6110D 1 88.00
ApexDGD-M DiamondGrindingDisc, on MagnoMet 70 μm 41-6210D 1 88.00
ApexDGD-M DiamondGrindingDisc, on MagnoMet 45 μm 41-6310D 1 88.00
ApexDGD-M DiamondGrindingDisc, on MagnoMet 30 μm 41-6410D 1 88.00
ApexDGD-M DiamondGrindingDisc, on MagnoMet 15 μm 41-6510D 1 88.00
ApexDGD-M DiamondGrindingDisc, on MagnoMet 9 μm 41-6610D 1 88.00
ApexDGD-M DiamondGrindingDisc, on MagnoMet 6 μm 41-6710D 1 88.00
ApexDGD-M DiamondGrindingDisc, on MagnoMet 3 μm 41-6810D 1 88.00
ApexDGD-M DiamondGrindingDisc, on MagnoMet 0.5 μm 41-6910D 1 88.00
ApexDGD DiamondGrindingDisc 305 mm (12"), on MagnoMet, for a quick and effective material removal
ApexDGD-M DiamondGrindingDisc, on MagnoMet 165 μm 41-6012D 1 138.00
ApexDGD-M DiamondGrindingDisc, on MagnoMet 125 μm 41-6112D 1 138.00
ApexDGD-M DiamondGrindingDisc, on MagnoMet 70 μm 41-6212D 1 138.00
ApexDGD-M DiamondGrindingDisc, on MagnoMet 45 μm 41-6312D 1 138.00
ApexDGD-M DiamondGrindingDisc, on MagnoMet 30 μm 41-6412D 1 138.00
ApexDGD-M DiamondGrindingDisc, on MagnoMet 15 μm 41-6512D 1 138.00
27
5.11 ApexDGD Color DiamondGrindingDiscs (continued)
ApexDGD Color DiamondGrindingDisc 356 mm (14"), with self-adhesive backing, general usage, including soft and delicate materials
ApexDGD green DiamondGrindingDisc, PSA 240 μm 41-3514 1 288.00
ApexDGD black DiamondGrindingDisc, PSA 125 μm 41-3614 1 288.00
ApexDGD red DiamondGrindingDisc, PSA 75 μm 41-3514 1 288.00
ApexDGD purple DiamondGrindingDisc, PSA 55 μm 41-3614 1 288.00
ApexDGD yellow DiamondGrindingDisc, PSA 35 μm 41-3714 1 288.00
ApexDGD white DiamondGrindingDisc, PSA 15 μm 41-3814 1 288.00
ApexDGD blue DiamondGrindingDisc, PSA 8 μm 41-3914 1 288.00
28
6. Grinding, Polishing and Lapping
The goal of sample preparation for microstructural analysis is to reveal the true
material structure. In order to achieve this goal, one must use methods and products
that produce a specimen that has, as much as possible, no deformation or smearing of
the sample, good edge retention and planarity, and freedom from scratches, which
could confuse microstructural interpretation. All preparation steps, from the initial cut
to the final polish must be carefully performed. All steps are equally important and the
deformation from one stage must be removed in the subsequent step.
Grain size following ANSI/CAMI with self-adhesive back, for platen with Ø 250 mm
80 Ø 250 mm 201 μm 13 25 21 25 79.00
120 Ø 250 mm 106 μm 13 25 23 25 79.00
180 Ø 250 mm 75 μm 13 25 25 25 79.00
Grain size following ANSI/CAMI with self-adhesive back, for platen with Ø 300 mm
60 Ø 300 mm 250 μm 15-5132-060 25 144.00
120 Ø 300 mm 106 μm 15-5132-120 25 144.00
29
6.4. Silicon Carbide Abrasive Paper
The BuehlerMet line of Silicon Carbide abrasive discs have been developed for laboratory grinding of metallographic and
petrographic samples. These papers utilize a uniformly graded abrasive coating for consistent rapid material removal and
uniform finish. BuehlerMet discs can be used wet or dry and the uniformity and consistency of these discs make them an
excellent choice for manual or automated grinding applications. The tightly held abrasive grain sizing gives BuehlerMet
abrasive papers the ability to reduce subsequent grinding and polishing times.
30
6.4.3. BuehlerMet Silicon Carbide Abrasive Paper Ø 230 mm (9")
Ø 230 mm Standard quality, plain, grit size FEPA
P 60 Silicon Carbide 269 μm 30-5223-060 100 45.20
P 80 Silicon Carbide 201 μm 30-5223-080 100 38.80
P 120 Silicon Carbide 127 μm 30-5223-120 100 33.60
P 180 Silicon Carbide 78 μm 30-5223-180 100 30.60
P 240 Silicon Carbide 58 μm 30-5223-240 100 30.60
P 320 Silicon Carbide 46 μm 30-5223-320 100 30.60
P 400 Silicon Carbide 35 μm 30-5223-400 100 30.60
P 600 Silicon Carbide 26 μm 30-5223-600 100 30.60
P 800 Silicon Carbide 22 μm 30-5223-800 100 30.60
P 1000 Silicon Carbide 18 μm 30-5223-010 100 30.60
P 1200 Silicon Carbide 15 μm 30-5223-012 100 30.60
P 2500 Silicon Carbide 10 μm 30-5223-025 100 46.60
P 4000 Silicon Carbide 5 μm 30-5223-040 100 81.00
P 60 Silicon Carbide 269 μm 30-5223-060-025 25 11.80
P 80 Silicon Carbide 201 μm 30-5223-080-050 50 20.40
P 120 Silicon Carbide 127 μm 30-5223-120-050 50 17.20
Papers of Ø 230 mm are only available with plain backing!
Please use our Metgrip Liners or spray adhesive to create a self-adhesive version.
31
6.4.4. BuehlerMet Silicon Carbide Abrasive Paper Ø 250 mm (10")
Ø 250 mm Standard quality, plain, grit size FEPA
P 60 Silicon Carbide 269 μm 30-5228-060 100 56.00
P 80 Silicon Carbide 201 μm 30-5228-080 100 51.00
P 120 Silicon Carbide 127 μm 30-5228-120 100 40.80
P 180 Silicon Carbide 78 μm 30-5228-180 100 36.80
P 240 Silicon Carbide 58 μm 30-5228-240 100 36.80
P 320 Silicon Carbide 46 μm 30-5228-320 100 36.80
P 400 Silicon Carbide 35 μm 30-5228-400 100 36.80
P 600 Silicon Carbide 26 μm 30-5228-600 100 36.80
P 800 Silicon Carbide 22 μm 30-5228-800 100 36.80
P 1000 Silicon Carbide 18 μm 30-5228-010 100 36.80
P 1200 Silicon Carbide 15 μm 30-5228-012 100 36.80
P 2500 Silicon Carbide 10 μm 30-5228-025 100 51.00
P 4000 Silicon Carbide 5 μm 30-5228-040 100 108.00
P 60 Silicon Carbide 269 μm 30-5228-060-025 25 14.40
P 80 Silicon Carbide 201 μm 30-5228-080-050 50 26.60
P 120 Silicon Carbide 127 μm 30-5228-120-050 50 21.20
32
6.4.6. BuehlerMet Silicon Carbide Abrasive Paper Ø 305 mm (12")
Ø 305 mm Standard quality, plain, grit size FEPA
P 60 Silicon Carbide ca 269 μm 30-5232-060 100 74.00
P 80 Silicon Carbide ca 201 μm 30-5232-080 100 59.00
P 120 Silicon Carbide ca 127 μm 30-5232-120 100 51.00
P 180 Silicon Carbide 78 μm 30-5232-180 100 46.60
P 240 Silicon Carbide 58 μm 30-5232-240 100 46.60
P 320 Silicon Carbide 46 μm 30-5232-320 100 46.60
P 400 Silicon Carbide 35 μm 30-5232-400 100 46.60
P 600 Silicon Carbide 26 μm 30-5232-600 100 46.60
P 800 Silicon Carbide 22 μm 30-5232-800 100 46.60
P 1000 Silicon Carbide 18 μm 30-5232-010 100 46.60
P 1200 Silicon Carbide 15 μm 30-5232-012 100 46.60
P 2500 Silicon Carbide 10 μm 30-5232-025 100 75.00
P 4000 Silicon Carbide 5 μm 30-5232-040 100 152.00
P 60 Silicon Carbide ca 269 μm 30-5232-060-025 25 19.60
P 80 Silicon Carbide ca 201 μm 30-5232-080-050 50 30.40
P 120 Silicon Carbide ca 127 μm 30-5232-120-050 50 26.80
33
6.4.9. CarbiMet 2 Silicon Carbide Abrasive Paper Ø 203 mm (8")
Ø 203 mm (8") high quality CarbiMet 2, plain, grit size ANSI/CAMI
60 (P60) Silicon Carbide 268 μm 30-5108-060-102 100 97.00
120 (P120) Silicon Carbide 116 μm 30-5108-120-102 100 64.00
180 (P180) Silicon Carbide 75 μm 30-5108-180-102 100 60.00
240 (P280) Silicon Carbide 52 μm 30-5108-240-102 100 60.00
320 (P400) Silicon Carbide 35 μm 30-5108-320-102 100 60.00
400 (P800) Silicon Carbide 22 μm 30-5108-400-102 100 60.00
600 (P1200) Silicon Carbide 15 μm 30-5108-600-102 100 60.00
800 (P1500) Silicon Carbide 12 μm 30-5538-800-100 100 93.00
1200 (P2500) Silicon Carbide 5 μm 30-5538-012-100 100 93.00
Ø 203 mm (8") high quality CarbiMet 2, self-adhesive backed, grit size ANSI/CAMI
120 (P120) Silicon Carbide 116 μm 30-5118-120-102 100 114.00
180 (P180) Silicon Carbide 75 μm 30-5118-180-102 100 99.00
240 (P280) Silicon Carbide 52 μm 30-5118-240-102 100 99.00
320 (P400) Silicon Carbide 35 μm 30-5118-320-102 100 99.00
400 (P800) Silicon Carbide 22 μm 30-5118-400-102 100 99.00
600 (P1200) Silicon Carbide 15 μm 30-5118-600-102 100 99.00
800 (P1500) Silicon Carbide 12 μm 30-5528-800-100 100 127.00
1200 (P2500) Silicon Carbide 5 μm 30-5528-012-100 100 127.00
Ø 305 mm (12") high quality CarbiMet 2, self-adhesive backed, grit size ANSI/CAMI
60 (P60) Silicon Carbide 268 μm 30-5112-060-102 100 282.00
120 (P120) Silicon Carbide 116 μm 30-5112-120-102 100 261.00
180 (P180) Silicon Carbide 75 μm 30-5112-180-102 100 235.00
240 (P280) Silicon Carbide 52 μm 30-5112-240-102 100 235.00
320 (P400) Silicon Carbide 35 μm 30-5112-320-102 100 235.00
400 (P800) Silicon Carbide 22 μm 30-5112-400-102 100 235.00
600 (P1200) Silicon Carbide 15 μm 30-5112-600-102 100 235.00
800 (P1500) Silicon Carbide 12 μm 30-5532-800-100 100 241.00
1200 (P2500) Silicon Carbide 5 μm 30-5532-012-100 100 241.00
Ø 73 mm high quality CarbiMet 2, self-adhesive backed for MiniMet, see section 10.1.
34
6.4.12. MetGrip Liners and Spray Adhesive
MetGrip Liners, double-sided adhesive disc for plain backed grinding paper, reusable
MetGrip Liners Ø 203 mm 30-7508D 10 20.60
MetGrip Liners Ø 230 mm 30-7509D 10 24.00
MetGrip Liners Ø 254 mm 30-7510D 10 26.00
MetGrip Liners Ø 305 mm 30-7512D 10 33.00
MetGrip Liners Ø 350 mm 30-7514D 10 38.00
Wet and dry use, grit size FEPA, for SurfMet, DuoMet, BS Belt Grinders
P80 Silicon Carbide 100 x 915 mm 13 51 01 10 33.60
P120 Silicon Carbide 100 x 915 mm 13 51 03 10 27.80
P180 Silicon Carbide 100 x 915 mm 13 51 05 10 27.80
P240 Silicon Carbide 100 x 915 mm 13 51 07 10 27.80
P400 Silicon Carbide 100 x 915 mm 13 51 10 10 27.80
35
6.6. Abrasive Powders
Silicon carbide and alumina abrasives are available in various abrasive sizes. These may, at times, be preferred for fine
lapping or grinding of samples on various surfaces such as cast iron, tin, lead, or cloth covered wheels. The powders are
generally dispersed in distilled water and can vary in consistency from a thin liquid to a paste – like slurry depending upon
the powder-to-water ratio.
Grain size
25.0 μm Alumina Powder 40-6625-250-080 2.3 kg 60.00
22.5 μm Alumina Powder 40-6622-225-080 2.3 kg 60.00
20.0 μm Alumina Powder 40-6620-200-080 2.3 kg 61.00
17.5 μm Alumina Powder 40-6617-175-080 2.3 kg 61.00
14.5 μm Alumina Powder 40-6614-145-080 2.3 kg 61.00
12.5 μm Alumina Powder 40-6612-125-080 2.3 kg 63.00
9.5 μm Alumina Powder 40-6609-095-080 2.3 kg 63.00
5.0 μm Alumina Powder 40-6605-050-080 2.3 kg 71.00
3.0 μm Alumina Powder 40-6603-030-080 2.3 kg 71.00
MetaDi mono
Supreme
36
7. Diamond Polishing Products
7.1. MetaDi Supreme Diamond Suspension, polycrystalline
Water-based, free of solvents, high diamond concentration, tight distribution of diamond grain size, very high removal rate
37
7.3. MetaDi Diamond Suspension, monocrystalline
Water-based, free of solvents, high diamond concentration, tight distribution of diamond grain size
The oil-based products are used if higher amounts of lubrication are required,
particularly with very soft materials such as lead, tin etc. Beyond that they are
suitable for the preparation of water-sensitive materials such as magnesium,
crystals such as NaCl or NaBr etc. Oil-based products need more care when
cleaning.
39
8. Final Polishing Powders and Suspensions
8.1. Aluminium Oxide Suspensions
Topol, pH neutral
Topol 1 1.0 μm 15 11 01 1000 mL 20.40
Topol 2 0.7 μm 15 11 02 1000 mL 33.60
Topol 3 0.25 μm 15 11 03 1000 mL 49.00
Topol 1 1.0 μm 15 11 01-A 20 L 308.00
Topol 2 0.7 μm 15 11 02-A 20 L 521.00
MicroPolish II deagglomerated concentrate, can be mixed with distilled water pH: neutral
MicroPolish II alpha 5.0 μm 40-6360-006 180 mL 19.60
MicroPolish II (C) alpha 1.0 μm 40-6361-006 180 mL 24.80
MicroPolish II (A) alpha 0.3 μm 40-6363-006 180 mL 24.80
MicroPolish II (A) alpha 0.3 μm 40-6363-128 3.8 L 183.00
MicroPolish II (B) gamma 0.05 μm 40-6365-006 180 mL 24.60
MicroPolish II (B) gamma 0.05 μm 40-6365-128 3.8 L 244.00
MicroPolish II (A) Alpha-alumina powder deagglomerated, can be mixed with distilled water
MicroPolish II (A) 0.3 μm 40-6323-008 228 g 46.20
MicroPolish II (A) 0.3 μm 40-6323-016 454 g 72.00
MicroPolish II (A) 0.3 μm 40-6323-080 2270 g 288.00
MicroPolish II (B) Gamma-alumina powder deagglomerated, can be mixed with distilled water
MicroPolish II (B) 0.05 μm 40-6325-008 228 g 53.00
MicroPolish II (B) 0.05 μm 40-6325-016 454 g 78.00
MicroPolish II (B) 0.05 μm 40-6325-080 2270 g 344.00
40
8.5. Mixed Oxides Polishing Suspensions
MasterPolish Alumina+SiO2-mixed oxides suspension, pH 9.0
MasterPolish 0.05 μm 40-6375-032 950 mL 84.00
Application: ferrous materials, ceramics, composites
41
Polishing Cloths
Buehler offers a wide range of cloths and pads for VerduTex
the polishing process. Medium hard woven silkcloth
Premium performance cloths for all materials Steel, composite,polymers, aluminium
applications. General use for pre- and endpolishing
Select from quality cloths engineered for high Used to maximize flatness and retain phases while
removal rates, long life and superior surface providing an excellent surface finish
finishes. Diamond 9 μm to 1 μm
Economical solutions to virtually any specimen Durable cloth with high lifetime
preparation task. TriDent
Medium hard, woven synthetic, no nap
Ferrous and non-ferrous metals, microelectronics, coatings
Used to maximize flatness and retain phases while
providing an excellent surface finish
Diamond 9 μm to 1 μm
VelTex
Soft, dense short napped synthetic cloth
Soft ferrous and non-ferrous materials
Soft final polishing cloth used to maximize flatness and
surface finish
Diamond 9 μm to1 μm
MicroFloc
Medium hard, napped rayon cloth
Steel and non-ferrous materials
General use for pre- and end-polishing
Diamond 6 μm to 1 μm
Good results with samples that are not embedded
Robust and durable quality
PoliCloth
Medium hard, woven wool cloth
Cast iron (retaining graphite), copper and aluminium
alloys, coal, soft materials
General use
Diamond 6 μm to 1 μm
G-Cloth
Soft synthetic velvet with low nap
TexMet P All technical alloys and material, soft to medium hard
Harder, perforated version of the TexMet non- Final polishing cloth,
woven pads; recommended for hard, brittle or Diamond 3 μm to 0.25 μm and oxide polishing
ceramic materials during intermediate steps or for
fine grinding process MicroCloth
Diamond 45 μm to3 μm Synthetic cloth, medium nap
All technical alloys and material, soft to medium hard
TexMet General use, final polishing cloth
Medium hard TexMet non-woven pad Diamond 3 μm to 0.25 μm and oxide polishing
Ferrous and non-ferrous metals, ceramics,
electronic packages, PWB's, thermal spray MasterTex
coatings, cast iron, cermets, minerals, composites, Soft synthetic velvet with low nap
plastics All technical alloys and material, soft to medium hard
Pre- and final polishing with Final polishing cloth
Diamond 15 μm to 3 μm Diamond 3 μm to 0.25 μm and oxide polishing
UltraPad ChemoMet
Hard, woven cloth, no nap with high material Porous, soft synthetic pad, micro-nap
removal Titanium, stainless steels, lead/tin solders, electronic
Ferrous materials and thermal spray coatings packages, soft non-ferrous metals, plastics
fine grinding and prepolishing with General use pad that prevents smearing during chemo-
Diamond 45 μm to 3 μm mechanical polishing
WhiteFelt
Soft and durable matted wool cloth
Ferrous and non-ferrous metals
General use for intermediate to fine steps
Oxide polishing
42
9. Polishing Cloths
9.1. Polishing Cloths Ø 200 mm (8")
Ø 200 mm (8") self-adhesive backed
UltraPad Hard woven napless cloth, high removal rate 40-7118 10 71.00
TexMet P Hard non-woven fibre resin, perforated 40-7638 5 74.00
TexMet Medium hard non-woven fibre resin 40-1008 10 48.80
UltraPol Hard, fine-weave silk 40-7448 10 53.00
VerduTex Medium hard to soft synthetic silk, very robust 40-8018 10 60.00
TriDent Medium hard to soft synthetic silk 40-7518 10 59.00
Nylon Medium hard woven nylon 40-7068 10 65.00
MicroFloc Medium hard, flocked rayon 40-8318 10 59.00
VelTex Soft, short-napped velvet 40-8218 10 80.00
PoliCloth Medium hard, woven wool with barrier 40-8418 10 61.00
G-Cloth Final polishing, oxide, fine fibre synthetic 16 20 58 5 28.00
MicroCloth Final polishing, soft, versatile, medium-napped synthetic 40-7218 10 48.40
MasterTex Final polishing, soft, short-napped synthetic velvet 40-7738 10 46.00
ChemoMet Final polishing, porous, chemical-resistant synthetic pad 40-7918 10 71.00
WhiteFelt Alumina-polishing, soft, durable wool-felt 16 20 02 5 28.40
43
9.4. Polishing Cloths Ø 350 mm (14")
Ø 350 mm (14") self-adhesive backed
UltraPad Hard woven napless cloth, high removal rate 40-7124 10 147.00
TexMet P Hard non-woven fibre resin, perforated 40-7643 5 172.00
TexMet Medium hard non-woven fibre resin 40-1014 10 149.00
UltraPol Hard, fine-weave silk 40-7454 10 99.00
VerduTex Medium hard to soft synthetic silk cloth, very robust 40-8024 10 194.00
TriDent Medium hard to soft synthetic silk 40-7524 10 110.00
Nylon Medium hard woven nylon 40-7074 10 119.00
MicroFloc Medium hard, flocked rayon 40-8324 10 152.00
VelTex Soft, short-napped velvet 40-8224 10 155.00
PoliCloth Medium hard, woven wool with barrier 40-8424 10 164.00
G-Cloth Final polishing, oxide, fine fibre synthetic 16 35 58 5 62.00
MicroCloth Final polishing, soft, versatile, medium-napped synthetic cloth 40-7224 10 80.00
ChemoMet Final polishing, porous, chemical-resistant synthetic pad 40-7924 10 218.00
WhiteFelt Alumina-polishing, soft, durable wool-felt 16 35 02 5 71.00
44
10.4. Diamond Grinding Discs for MiniMet
for TEM-Insert MiniMet, self-adhesive backed
45 μm metal bonded Ø 54 mm (21/8") 69-1593 1 142.00
30 μm metal bonded Ø 54 mm (21/8") 69-1592 1 142.00
15 μm metal bonded Ø 54 mm (21/8") 69-1591 1 142.00
6 μm metal bonded Ø 54 mm (21/8") 69-1594 1 142.00
11.2. Grinding and Polishing Brushes for Electer, PortaPol and other
Spanner for straight handle, arbor-Ø 6 mm, to be used with grinding brushes
Spanner for straight handle 13 10 05 1 7.40
Grinding brushes for straight handles to be used with spanner 13 10 05, quick lock
Grit 80 Ø 63x32 mm 13 10 02 1 18.00
Grit 120 Ø 63x32 mm 13 10 04 1 18.00
Grit 180 Ø 63x32 mm 13 10 06 1 18.00
Fine Ø 63x32 mm 13 10 08 1 16.60
45
12. Fibre optics and Microelectronics
12.1. FibrMet Abrasive Discs
FibrMet Abrasive Discs are PSA (polyester backed) films, approx. 0.1 mm
thick, coated with either an aluminium oxide or silicon carbide abrasive. These
discs and sheets can be used wet or dry and are most suitable for fine grinding
and polishing application, such as optical fibre and microelectronics where
resultant surface flatness is essential.
46
12.2. UltraPrep Diamond Grinding Film Type A
UltraPrep Diamond Film Products are designed for various material
applications including microelectronic devices, wafers, ceramics, optical
fibres, petrographic, and other metallographic materials. The Type A film
is ideal for preparation applications where surface flatness and minimal
deformation are critical.
Plain UltraPrep grinding films normally are fixed via adhesion with some drops
of water on a plain glass platen.
The glass is supported by a standard platen for use with all grinder polishers
from Buehler.
47
13. Various Aids and Laboratory Accessories
13.1. Cleaning and Etching
Cleaning accessories
Plastic bottle with spray nozzle 0.5 L 15 51 01 1 5.60
Plastic bottle with spray tube 0.5 L 15 20 01 1 3.40
Plastic bottle with spray tube 1.0 L 15 20 02 1 4.00
PlasticBox for Cotton Wool,to be wall-mounted, supplied with cotton wool 17 20 14 1 26.60
Pure Cotton Wool 200 g 17 20 05 200g 2.40
Gloves (disposable), small (size 6-7), nitrile 11 30 35 100 11.00
Gloves (disposable), medium (size 7-8), nitrile 11 30 36 100 11.00
Gloves (disposable), large (size 8-9), nitrile 11 30 37 100 11.00
At www.buehler.com you will find the latest information about equipment, consumables, MSDS safety data sheets, helpful links and
other interesting information.
48
13.3. Bonding Material
Thermoplastic for mounting thin sections on sample holders
Lakeside Cement L 70 C 12 bars, approx. 250 g 40-8100 1 72.00
used at 120-140°C, solid after cooling, soluble in alcohol and acetone
Crystalbond Nr. 509 1 bar, approx. 100 g 40-8150 1 37.00
used at 120-130°C, solid after cooling, soluble in alcohol and acetone
Crystalbond LT 1 stick, 178 x 25.4 x 12.7 mm 40-8145 1 37.00
used at 52-54 °C, solid after cooling, soluble in alcohol and acetone
Buehler Balsam neutral 40-8110-004 114 g 61.00
BuehlerBalsam neutral 40-8110-016 454 g 163.00
heat to 120°C for 10-15 min, solid after cooling, soluble in alcohol and acetone
13.4. Storing
Storage cabinet for abrasive papers, polishing cloths, platen, MagnoDiscs, stackable
Storage cabinet for consumables and accessories Ø 250 mm, outer dimensions: 300x320x365 mm
3 Shelves 260 x 90 x 346 mm (WxHxD, inner dimension) 19 06 05 1 88.00
6 Shelves 260 x 40 x 346 mm (WxHxD, inner dimension) 19 06 06 1 105.00
12 Shelves 260 x 16 x 346 mm (WxHxD, inner dimension) 19 06 07 1 114.00
Storage cabinet, PVC light grey with plexiglas door, removable inserts, lockable
Storage cabinet for consumables and accessories Ø 300 mm
6 shelves, 335 x 320 x 330 mm (WxDxH), outer diameter 19 06 09 1 218.00
Additional Inserts (4 pieces) for storage cabinet19 06 09
Ideal for MagnoMet or MagnoPad-discs 19 06 10 1 63.00
Dessicator storage cabinet for prepared specimens (with silica gel drying material), lockable
Storage cabinet with 10 drawers
400 x 420 x 500 mm (WxDxH) 22.5 kg 20-1445 1 764.00
Inserts for storage cabinet 20-1445
for 50 samples with Ø 25 mm (1") 20-1446 1 22.00
for 50 samples with Ø 32 mm (1¼") 20-1447 1 22.00
for 38 samples with Ø 40 mm (1½") 20-1448 1 22.60
VARIOUS ACCESSORIES
Cover Slips 20 x 20 mm 19 05 02 100 12.80
Glass Slides 46 x 27 mm (1,2-1,4 mm thick) L312 100 33.20
Glass Slides 76 x 26 mm (1,2-1,4 mm thick) L316 100 13.00
Glass Slides 76 x 51 mm (1,2-1,4 mm thick) L318 100 23.40
49
Index F N
A FibrMet abrasive discs _________46 Nylon cloth__________________ 43
Abrasive cut-off wheels _____ 8, 11 Field metallography ___________45 O
Abrasive papers _____________ 30 Final polishing suspension ______40 Oxide polishing compounds ____ 40
Abrasive powders ____________ 36 Final polishing materials _______40
Accessories for cold mounting __ 23 FlatEdgeFiller ________________23 P
Accessories for microscopY ____ 49 PetroThin consumables _______ 16
G Pigments for epoxies __________ 23
AcuThin Blades ______________ 13 G-Cloth _____________________43
Adhesive discs double sided ____ 35 PhenoCure __________________ 18
Glossy, clear view paste ________16 Planar grinding papers ________ 29
Alumina cut-off blades ______ 8, 11 Gloves _____________________48
Alumina polishing (cloth for) ___ 43 PlanarMet __________________ 29
Grinding belts _______________35 Plasticine ___________________ 49
Alumina suspension __________ 40 Grinding cups ________________16
AutoMet Lapping Oil __________ 39 PoliCloth ___________________ 43
Grinding papers ______________30 Polishing cloths ______________ 42
Apex ______________________ 25 Grinding powders ____________36
Apex DGD __________________ 26 Powder alumina _____________ 36
Grinding rolls ________________35 Powder silicon carbide _________ 36
ApexHercules H & S___________ 25
H Premolds ___________________ 18
B Hercules fine grinding discs _____25 ProbeMet ___________________ 18
Bakelite ____________________ 18
Buehler Balsam ______________ 49 I R
IsoCut CBN-cut-off blades _______9 ReleaseAgent _______________ 23
C IsoCut coolant _______________16 Replicating Media ____________ 45
CarbiMet 2 grinding papers ____ 34 IsoCut Plus coolant ___________16 Ring forms __________________ 22
CBN-blades for precision cutters _ 9
CBN-Blades for abrasive cutters _ 15 J S
Cerium oxide suspension ______ 41 Josef-Paper __________________49 SamplKlip __________________ 23
ChemoMet cloth _____________ 43 K SamplKup __________________ 22
Chromium oxide suspension ___ 41 KonductoMet I _______________18 SamplKwick _________________ 20
Cleaning solutions ___________ 48 Silica gel ____________________ 49
L Silcon carbide papers _________ 30
Cold mounting compound _____ 19 Laboratory accessories ________48
Cool coolant ________________ 16 Silicone spray ________________ 23
Lakeside Cement L70C ________49 Spray bottles (plastic) _________ 48
Compression mounting compounds 17 Literature ___________________49
Conductive Filler _____________ 23 Slides (glass) ________________ 49
Lubricant ___________________39 Slides (metal) _______________ 49
Cotton wool ________________ 48
Crystalbond ________________ 49 M Spray adhesive _______________ 35
Cutting materials _____________ 8 MagnoDisc __________________25 Stirrers _____________________ 23
Cut-off blades ________________ 8 MagnoFix ___________________25 Storage cabinet ______________ 49
MagnoMet __________________25 T
D MagnoPad __________________25
Dessicator __________________ 49 Technovit __________________ 20
MagoMet ___________________41 TexMet cloth ________________ 43
Diamond grinding discs _______ 26 MasterMet __________________40
Diamond lubricant ___________ 39 Topol ______________________ 40
MasterPolish ________________41 TransOptic powder ___________ 18
Diamond paste ______________ 39 MasterPrep __________________40
Diamond polishing compounds _ 37 TriDent ____________________ 43
MasterTex __________________43 Tweezers ___________________ 48
Diamond suspension__________ 37 MetaDi diamond products ______38
Diamond cut-off blades _____ 8, 15 MetaDi Fluid _________________39 U
Drying agent silica gel _________ 49 MetCoat protection lacquer ____49 UltraPad ____________________ 43
E MetGrip Liners, adhesive foils ___35 UltraPol ____________________ 43
EdgeMet Kit ________________ 23 MetPolish chromium oxide _____41 UltraPrep ___________________ 29
EpoBlue ____________________ 23 MetSet mounting moulds ______22 Ultrasonic cleaning sloution ____ 48
EpoColor ___________________ 20 MicroCloth __________________43 UniClip _____________________ 23
EpoHeat ___________________ 20 MicroFloc ___________________43 V
EpoKwick __________________ 20 MicroPolish _________________40 VariDur cold mounting compound_ 19
EpoMet ____________________ 18 MiniMet consumables _________44 VerduTex cloth_______________ 43
EpoMix ____________________ 20 Mineral Spirit ________________16 VelTex cloth _________________ 43
EpoPlast ___________________ 20 MiroMet cerium oxide _________41 W
EpoThin ____________________ 20 Mixed oxides polishing compounds 41 White Felt __________________ 43
Epovit _____________________ 18 Mounting aids _______________23
Epoxy cold mounting compounds _ 20 Mounting compounds _________17 Z
EpoxiCure __________________ 20 Mounting moulds ____________22 Zirconia grinding papers _______ 29
Etching beakers (polyproplyene) 48 MultiClamp _________________23 ZirMet planar grinding paper ___ 29
50
Sectioning
Mounting
Equipment
Grinding
Polishing
Analysis
Documentation
1
2
2
Contents
Cutting
1. Low Speed Saw and Precision Cutters ...................................................... 4
IsoMet, IsoMet 1000................................................................................ 4
IsoMet 4000, IsoMet 5000 ....................................................................... 5
2. Abrasive Cutters ...................................................................................... 7
Delta AbrasiMet....................................................................................... 7
PowerMet 3000 ....................................................................................... 7
Delta Cutters ........................................................................................... 8
Mounting
3.1. Mounting Presses .................................................................................. 12
SimpliMet 2, SimpliMet 1000 and SimpliMet 3000 ................................ 12
3.2. Equipment for Cold Mounting ............................................................... 13
3
1. Low Speed Saw and Precision Cutters
IsoMet ................................................................................................................................................... 11-1280-250
Low speed saw, 0-300 rpm
35 mm cutting capacity, gravity feed weight system
complete with 4 chucks (11-1184 to 11-1187)
one set of flanges (1180-S48)
one diamond cutting wheel (11-4244)
ready for use; including manual
Flanges for IsoMet
Set of flanges (2 pieces) with Ø 44 mm (1 ¾") to be used with 11-1181 ....................................................... 11-1191
Set of flanges (2 pieces) with Ø 35mm (1 3/8")
to be used with 11-1188 and 11-1189 holders and for larger cutting depth. ................................................ 11-1192
Accessories for IsoMet
Device for angular cutting suited for all IsoMet holders, please use flange set 11-1191 ............................... 11-1181
Double saddle chuck..................................................................................................................................... 11-1183
Chuck for rod and tubes to 3/8" (10 mm)...................................................................................................... 11-1184
Chuck for irregular-shaped samples.............................................................................................................. 11-1185
Chuck for thin sheets, single crystals and thin-sections ................................................................................ 11-1186
Vice clamping holder for long samples ......................................................................................................... 11-1187
Vacuum holder for petrographic and ceramographic thin-sections, flange 11-1192 must be used.............. 11-1188
Chuck for mounted samples of Ø 1" (25.4 mm) or Ø 1 ¼" (31.8 mm), flange 11-1192 must be used ........... 11-1189
Chuck for bones and other irregular material (max. 55 x 38 mm) ................................................................. 11-1194
Guide plate ................................................................................................................................................... 11-1195
Holder for dressing stick ............................................................................................................................... 11-1196
Transparent splash guard.............................................................................................................................. 11-1199
Goniometer holder for precise cutting to a prescribed angle and to defined depths .................................... 11-2381
4
1. Precision Cutters (continued)
IsoMet 4000................................................................................................................................................. 11-2680
Precision cutter with blade feed system, linear cut, the blade goes through the sample
SECTIONING
Variable speed from 200 to 5000 rpm, constant feed rate
Cutting capacity up to Ø 50 mm, microprocessor controlled
Cutting table with 10mm T-slots
Complete with 3 chucks (11-2683, 11-2684, 11-2686), micropositioning system (11-2699)
Automatic dressing system (11-2696), 1 set of flanges (11-2689)
1 piece IsoCut blade Ø178 mm (11-4267), ready for use; including manual
IsoMet 4000 incl. ERS .................................................................................................................................. 11-2675
Same specifications as above, but with external recirculating system 11-2711
IsoMet 4000................................................................................................................................................. 11-2681
Same specifications as above, but without accessories*
5
Clamping Devices for the IsoMet-Series
6
2. Abrasive Cutters
2.1. Cutters with manual chop cut
SECTIONING
The Delta AbrasiMet Abrasive Cutter Is a manually operated bench top cutter used for a wide
variety of materials and laboratory applications. It provides the operator the ability to
manually control the cutting operation, producing burn free cuts up to Ø 95 mm quickly and
consitently.
Delta AbrasiMet ................................................................................................................................... 10-2155-400
Table model, 3 kW, 380 V/50 Hz/3-phase, chop cutting action
Cut-off wheel: Ø 250 mm/ 10", cutting capacity: Ø 95 mm
Mechanical brake
Cutting table with 12mm T-slots
Without cooling system and accessories
Accessories, other clampings vises and spare parts
Base cabinet (steel) for Delta AbrasiMet, dimensions 920 x 740 x 900 mm (WxDxH) ................................... 55 00 20
Recirculating cooling with filter, 60 L, dimensions 600 x 400 x 325 mm (WxDxH)........................................ 56 00 23
Recirculating cooling, 27 L including pump, without trolley .................................................................. 10-2165-400
Trolley for recirculting system 10-2165-400 ................................................................................................. 16-1497
Sliding Vise, left hand.................................................................................................................................... 10-2170
Sliding Vise, right hand ................................................................................................................................. 10-2171
MetKlamp Quick clamping device, left ....................................................................................................... 95-C1821
MetKlamp Quick clamping device, right ..................................................................................................... 95-C1822
Fastener Vise for gripping fasteners or other small parts ............................................................................ 95-C1702
7
2.3. Delta Abrasive Cutters with orbital technology
Chop cutter using Orbital Technology. Orbital cutting technology offers advantages in
comparison to the traditional chop cut in that the contact area between abrasive wheel and
the sample is kept as small as possible (MACC = Minimal Area of Contact Cutting). This is
achieved by the eccentric rotation of the wheel. Thus the wheel continuously changes its
position and has only a small point of contact with the sample. With the orbital cutting
technology you receive fast and deformation-free cuts, and can cut large samples and/or
samples which are difficult to cut with the normal chop cut. Another advantage with orbital
cutting technology is the cooling agent can flow directly into the cutting area, increasing the
cooling efficiency and preventing unwanted overheating.
Delta 2319 ............................................................................................................................................ 10-2319-400
11 kW (15 HP) 380 V/50 Hz/3-phase, 32A, 1900 rpm
Cutting table with 3 T-slot beds 10-2326, 14mm T-slots
Cutting table dimensions: 600 x 435 mm (WxD)
complete with two-door cabinet
without recirculating system
Cut-Off wheels: Ø 460 mm / 18", cutting capacity: Ø 170 mm
Delta 2319B ........................................................................................................................................ 10-2319B-400
Same specification as Delta 2319, but with electronic brake
Delta-Cutter with MetKlamp vices Delta-Cutter with speed vice Delta-Cutter with angle cutting attachment
8
2.4. Delta Abrasive Cutter with automatic chop cut
All Delta Cutters of the A-series are equipped with automatic feed. The SMARTCUT System
automatically adjusts the feed rate of the motor and prevents damage to the sample or the
SECTIONING
equipment. The result is outstanding cutting results for a wide-variety of materials and
applications, independent of the operator or of the selected parameters.
9
Clamping Vises for Abrasive Cutters
10
2.6. Accessories for Delta Cutter and other Abrasive Cutters
Accessories and spare parts
Steel base cabinet with 1 door for Delta 22xx ............................................................................................... 10-2228
SECTIONING
Steel base cabinet with 2 doors for Delta 22xx.............................................................................................. 10-2230
Large Recirculating cooling system for Delta 23xx, 160 Litre ........................................................................ 56 00 24
Recirculating cooling system for all Delta Models, 80 Litre .................................................................... 10-2332-400
Filter conveyor for all Delta Cutters, 250 Litre ........................................................................................ 10-2333-400
Delta Fume extractor ............................................................................................................................. 10-2342-400
Smoke filter kit for fume extractor 10-2342-400 ................................................................................... 10-2342-030
Fume filter kit for fume extractor 10-2342-400 ..................................................................................... 10-2342-031
Vent Kit (Wall) for fume extractor 10-2342-400 .................................................................................... 10-2342-032
Activated charcoal filter for fume extractor 10-2342-400...................................................................... 10-3350-001
Serial cutting table (Delta 23xx), 100 mm movement* ................................................................................ 10-2341
Serial cutting table (Delta 22xx), 75 mm movement* .................................................................................. 10-2241
*Reduces the radial cutting capacity by 18 mm
T-slot bed with 3 T-slots in x-direction (for Delta 23xx), 200 x 435 mm (WxD).............................................. 10-2325
T-slot bed with 3 T-slots in x- and y-directions (for Delta 23xx), 200 x 435 mm (WxD).................................. 10-2326
T-slot bed with 3 T-slots in x-direction (for Delta 22xx), 200 x 320 mm (WxD).............................................. 10-2225
T-slot bed with 3 T-slots in x- and y-directions (for Delta 22xx) , 200 x 320 mm (WxD)................................. 10-2226
11
3. Mounting
3.1. Mounting Presses
SimpliMet 1000 ........................................................................................................................................... 20-1415
Automatic Mounting press, 84-264V/50-60Hz/1-phase
with electro-hydraulic operation (compressed air is not required)
for moulds up to Ø 50.8 mm (2"), user’s manual included
Without mould, select from below.
SimpliMet 3000 ........................................................................................................................................... 20-1435
Automatic, programmable mounting press, 84-264V/50-60Hz/1-phase
with electro-hydraulic operation (compressed air is not required)
for moulds up toØ 50.8 mm (2"), user’s manual included
Without mould, select from below.
Moulds for SimpliMet 1000, 2000 and 3000
consisting of cylinder, upper and lower ram as well as an intermediate ram for duplex mounts
Mould with duplex spacer Ø 25 mm.............................................................................................................. 20-2405
Mould with duplex spacer Ø 30 mm.............................................................................................................. 20-2406
Mould with duplex spacer Ø 40 mm.............................................................................................................. 20-2407
Mould with duplex spacer Ø 50 mm.............................................................................................................. 20-2408
Mould with duplex spacer Ø 1" (25.4 mm) .................................................................................................... 20-2401
Mould with duplex spacer Ø 1¼" (31.8 mm) ................................................................................................. 20-2402
Mould with duplex spacer Ø 1½" (38.2 mm) ................................................................................................. 20-2403
Mould with duplex spacer Ø 2" (50.8 mm) .................................................................................................... 20-2404
Accessories
Filter and regulator for compressed air ......................................................................................................... 89 10 90
Fine filter for water connections ................................................................................................................... 89 10 61
12
3.2. Equipment for Cold Mounting
Cast n' Vac 1000................................................................................................................................. 20-1382-250 E
Vacuum impregnation with vacuum pump
For impregnation of multiple specimens
230 V/50 Hz/1-phase motor for rotation of the moulds in the impregnation chamber
for impregnating porous and friable materials with Epoxides, such as
EpoHeat, EpoThin, EpoCure, EpoPlast, EpoColor etc.
including: 100 measuring cups (20-8177-100)
Silica gel for drying (83 43 01), 100 pieces insert papers (20-2845)
1 Vacuum grease, syringe (83 43 02)
Cast n' Vac 1000 without vacuum pump.......................................................................................... 20-1384-220 E
As above, but without vacuum pump
MOUNTING
Recessed plastic disc for ringforms Ø 1½" (38.1 mm) ................................................................................... 20-3514
Recessed plastic disc for ringforms Ø 40 mm................................................................................................ 20-3515
Recessed plastic disc for ringforms Ø 50 mm................................................................................................ 20-3516
Recessed plastic disc for ringforms Ø 2" (50.8 mm) ...................................................................................... 20-3517
Silicone Stopper............................................................................................................................................ 20-3518
Hose Clamp .................................................................................................................................................. 20-3519
Epoxy Supply Tubes (100 pieces) ........................................................................................................... 20-3520-100
Technomat................................................................................................................................................... 19 02 00
Pressure chamber for pore-free curing
of VariKleer, VariDur and other acrylic resins
Requires compressed air (2 bar) depending on supply
Dimensions: 340 x 340 x 255 mm (WxDxH)
Filter and regulator for compressed air ......................................................................................................... 89 10 62
Heating Oven............................................................................................................................................... 19 03 04
For keeping samples at moderate temperatures
for faster curing time of epoxies (e.g. EpoHeat)
also suitable as drying chamber
Temperature range 20-220°C
Stainless steel housing, timer 0-24 h
Dimensions: 470 x 520 x 325 mm (WxDxH), 220V/50Hz, 600 W
13
4. Grinder-Polishers
4.1. PowerPro Family
The Buehler Family of PowerPro Systems are high performance, powerful, and extremely
versatile variable speed grinder-polishers. Each machine is designed with innovative features
that will enhance the performance and production of any laboratory environment.
PowerPro 5000 single platen, 50-400 rpm .................................................................................................. 49-6000
12" grinder-polisher with macro material removal system (Zaxis-System)
Fully programmable grinder-polisher with Zaxis macro material removal
in addition to conventional time based preparation. 25 preprogrammed preparation methods
from "Sum-Met, The Buehler Guide to Materials Preparation"
Single and central mode preparation, dual head speed (60 and 150 rpm)
Platen-Ø 254 and 305 mm, variable base speeds 40-500 rpm
Water on/off, variable force, large motors, built-in splash ring
Lubricant dispensing system, water filtration kit and operating instructions
Large 1800 Watts base motor and 774 Watts head motor
Universal voltage: 170-264 V / 50-60 Hz, 1 phase
requires 4.8 bar compressed air
Connection to Buehler dispensing systems
Dimensions: 603 x 618 x 700 mm (WxHxD)
(requires 50mm depth for head swing clearance in addition to the machine depth)
PowerPro 5000 single platen, 50-400 rpm .................................................................................................. 49-6001
as above but without Zaxis macro material removal system
14
4.1. PowerPro Family Accessories
Platens and Accessories
Ø 254 mm MagnoDisc 250 aluminium platen with magnetic substrate ....................................................... 16 25 71
Ø 305 mm MagnoDisc 300 aluminium platen with magnetic substrate ....................................................... 16 30 71
Ø 254 mm Universal platen in aluminium ..................................................................................................... 38 53 25
Ø 305 mm Universal platen in aluminium ..................................................................................................... 38 53 30
Recirculating system with wheeled cart, 90 L, incl. pump and roller carriage................................................ 49-6111
Air filter kit with regulator............................................................................................................................. 20-1364
Water filter kit............................................................................................................................................... 49-2105
Spare parts
Lubricant dispenser bottle 250 mL for PowerPro models .............................................................................. 40-3825
15
4.2. Phoenix 4000
Phoenix 4000 models are members of the Buehler family of semi-automatic grinder-polishers.
They offer both single and central force application. Their mineral casting bases are corrosion
proof, non-conductive, chemically inert and dimensionally stable. Its high density and sound
absorbing properties virtually eliminate unwanted vibration. Use of mineral casting for the
base structure of the Phoenix models help to produce equipment that is literally "rock solid".
Phoenix 4000/1 single platen, 150 / 300 rpm ....................................................................................... 49-4001-400
Phoenix 4000/2 twin platen, 150 / 300 rpm ......................................................................................... 49-4002-400
Phoenix 4000V/1 single platen, 50-600 rpm variable ........................................................................... 49-4101-400
Phoenix 4000V/2 twin platen, 50-600 rpm variable.............................................................................. 49-4102-400
Semi-automatic grinder-polishers with automatic head
Central or Individual Load, platen-Ø 250 to 300 mm
Semi-automatic grinding and polishing machine, consisting of base and automatic power head
For each platen one drive plate, splash guard, cover, water in- and outlet and lubricator
For grinding and polishing of 1-6 individual samples WITH INDIVIDUAL LOAD
and from 3-12 samples clamped in a specimen holder WITH CENTRAL LOAD
Head speed: 150 rpm, pneumatic pressure, Start/Stop-automatic timing
Time display, LED and touchpad
380 V / 50-60 Hz/3-phase, 6 bar pressure
Can be connected to Buehler dispensors via cable
Dimensions: base and automatic power head
Dimensions, single platen unit: 600 x 650 x 575 mm (WxHxD)
Dimensions, twin platen unit: 978 x 650 x 575 mm (WxHxD)
without platens, specimen holder(s) and distance rings, including installation package
Platens and Accessories:
Ø 254 mm MagnoDisc 250 aluminium platen with magnetic substrate ....................................................... 16 25 71
Ø 305 mm MagnoDisc 300 aluminium platen with magnetic substrate ....................................................... 16 30 71
Ø 254 mm Universal platen in aluminium ..................................................................................................... 38 53 25
Ø 305 mm Universal platen in aluminium ..................................................................................................... 38 53 30
Splash guard Phoenix (high) for platen Ø 300 mm........................................................................................ 81 40 09
16
4.2.2. Central Force Specimen Holders Phoenix 4000
Specimen holders for fixed specimens and central force for Phoenix 4000
Specimen holders for use in combination with 254 mm platen
include necessary tools and screws, without drive adapter*
Specimen holder Ø 160 mm made of stainless steel for all types of specimens, without drive adapter*
- for 5 specimens Ø 18-51 mm, teardrop–shaped........................................................................................ 60-8240
- for 6 specimens Ø 12-40 mm, teardrop–shaped........................................................................................ 60-8210
- for 12 specimens Ø 10-25 mm, teardrop–shaped....................................................................................... 60-8262
Specimen holder Ø 160 mm made of stainless steel for rectangular specimens, without drive adapter*
- for 5 specimens 55 x 30 mm ....................................................................................................................... 60-8254
- for 3 specimens 70 x 40 mm ....................................................................................................................... 60-8255
- blank, for glueing sample(s) to the backside of holder, holder made of aluminium .................................... 60-8250
Specimen holder Ø 181 mm, made from anodised aluminium for hot and cold mounted specimens,
for use together with Phoenix 4000 in combination with 305 mm platen, without drive adapter*
Specimen holder 60-5281 to 60-5298, see section 4.1.2.*
Drive adapter for specimen holder, to be used with Phoenix 4000/PowerPro............................................... 49-8002
*Drive adapter must be purchased with each holder 60-82xx and 60-5281 to 60-5298.
Suitable loading fixtures and loading plates for central force specimen holders: see section 4.11.
17
4.4. Alpha and Beta Grinder-Polishers
Alpha/Beta-models are members of the Buehler family of manual grinder-polishers. In
addition with Vector or Vector LC power head they can be upgraded to semi-automatic
operation. Alpha/Beta feature heavy duty mineral casting bases for long-lasting service, even
under harsh working conditions. They are ideal for the laboratory or quality assurance
departments with manual sample preparation requirements.
18
4.5.1. Specimen Holder for Vector and Vector LC, single force
Vector and Vector LC-Specimen holder single force
including holder adapter and rubber retaining rings
Specimen holder for single force 4 x Ø 1" (25.4 mm) .................................................................................... 60-3001
Specimen holder for single force 4 x Ø 1¼" (32 mm) .................................................................................... 60-3002
Specimen holder for single force 4 x Ø 1½" (38 mm) .................................................................................... 60-3003
Specimen holder for single force 4 x Ø 25 mm.............................................................................................. 60-3004
Specimen holder for single force 4 x Ø 30 mm.............................................................................................. 60-3005
Specimen holder for single force 4 x Ø 40 mm.............................................................................................. 60-3006
Petrographic/Histolic single force specimen holder for 4 x 69-1584 inserts.................................................. 60-3000
Petrographic/Histolic thin section holders, set of 4....................................................................................... 69-1584
Insert for slides 48 x 25 mm, requires 60-3006 sample holder .................................................................. 1485-S040
Accessories and Spare parts:
Rubber-rings for single specimens to hold the specimens in the specimen holder
when lifting it up, 1 kit of 12 pieces:
4 rings for Ø 25 mm and 1",4 rings for Ø 30 mm, 1¼" and 32 mm
4 rings for Ø 38 mm, 1½" and 40 mm, as accessories for 60-3001 up to 60-3006......................................... 60-3007
Thin sectioning specimen holders for Vector or Vector LC can be found under Section 12.
40 07 00 / 60-2100 40 20 xx 89 80 xx 60-3024
40 80 10 40 80 55 40 80 50 49-8002
* The use of paper holding band and cloth clamp is only recommended
during manual preparation.
22
4.12. Drive Platens and Adapting Pins
To retro-fit on older Wirtz equipment
Universal drive platen WBS* 200 mm Ø for platen up to Ø 254 mm............................................................. 89 10 78
Universal drive platen WBS* 250 mm Ø for platen up to Ø 305 mm............................................................. 89 10 79
*WBS = Drive platen allowing the use of either Wirtz, Buehler or Struers platens
Adapting pins for all Platens
3 pins, for adapting platen on Wirtz-machines ............................................................................................. 38 53 01
3 pins, for adapting platen on Struers-machines........................................................................................... 38 53 02
6. Belt Surfacers
SurfMet 1 .............................................................................................................................................. 16-1270-250
Belt grinder for wet grinding with one belt (102 x 914 mm)
Wash sink and spigot
230V/50Hz/1-phase
Dimensions: 460 x 530 x 280 mm (WxDxH)
Requires assembly kit 16-3170
DuoMet 2 .............................................................................................................................................. 16-1290-250
Belt grinder for wet grinding with two belts (102 x 914 mm)
Wash sink and spigot
230V/50 Hz/1-phase
7. Vibratory Polisher
Vibratory polishing offers a cost effective means of preparing high quality polished surfaces
on a wide variety of materials. VibroMet 2 utilizes a powerful drive mechanism that produces
nearly 100% horizontal vibratory motion with virtually no vertical motion. This motion of
7200 cycles per second produces a gentle yet very effective polishing action with superior
quality results and exceptional flatness.
VibroMet 2............................................................................................................................................ 67-1635-250
Automatic vibratory polisher, 7200 Hz
with sensors, switches and variable vibration amplitudes shown on LED
230 V/50 Hz/1-phase; dimensions: 460 x 570 x 360 mm (WxDxH)
12" (Ø 305 mm) polishing bowl/platen for max.18 specimens simultaneously
Manual included. Without specimen holders and sample weights
Choose from the following:
Accessories
Specimen holder for specimens Ø 50.8 mm (2"), 3 pieces ............................................................................ 67-1525
Specimen holder for specimens Ø 25.4 mm (1"), 3 pieces ............................................................................ 67-1526
Specimen holder for specimens Ø 31.8 mm (1¼"), 3 pieces ......................................................................... 67-1527
Specimen holder for specimens Ø 38.2 mm (1½"), 3 pieces ......................................................................... 67-1528
Specimen weights suitable for all types of specimen holders, 9 pieces ......................................................... 67-1529
Vibromet Loading Fixture 1"-1½" .................................................................................................................. 67-1540
Vibromet Loading Fixture 2".......................................................................................................................... 67-1541
Spare parts
Insert and clamping ring for VibroMet 2 ....................................................................................................... 67-4652
23
8. MiniMet – The small preparation system
MiniMet 1000 is designed for a low volume laboratory preparing single specimens. This semi-
automatic grinder-polisher prepares a wide varitey of materials using three self contained
preparation bowls and easy-to-use touch panel controls. Its space saving design employs a
patented geometric action that combines the advantage of hand-lapping as well as
mechanical polishing. This motion provides a random polishing action, eliminating any
induced polishing artifacts.
MiniMet 1000 .............................................................................................................................................. 69-1100
Microprocessor controlled grinding and polishing
equipment with LED display and controls for time
speed and pressure. Soft start and stop function
Complete with 3 grinding/polishing bowls, 3 glass plates
and samples of grinding and polishing media
85-265V/50-60 Hz/1-phase
Dimensions: 180 x 400 x 200 mm (WxDxH)
Accessories
Caged specimen holder for specimens with Ø 25.4 mm (1") or 31.8 mm (1¼") ............................................ 69-1111
Caged specimen holder for specimens with Ø 38.2 mm (1½")...................................................................... 69-1112
Bowls (3 pieces in colours black, white and blue) for Ø 73 mm glass plates .................................................. 69-1500
Bowls (3 pieces in colours yellow, green and red) for Ø 73 mm glass plates.................................................. 69-1501
Storage boxes (3 pieces) ............................................................................................................................... 69-1502
Glass plates, 73 mm Ø; (3 pieces) ................................................................................................................. 69-1510
Sample drilling device with 3 drills ................................................................................................................ 69-1550
Extra drillbits (3 pieces) ................................................................................................................................. 69-1552
24
9. Fully Automated Preparation of Specimens
The BuehlerVanguard is a fully-automatic grinding and polishing system for sample
preparation. After the specimens have been fixed in the specimen holder, the operator
chooses the preparation parameters for up to six processing steps, which continue without
further operator handling. The platen exchange and cleaning procedure between the
preparation stages is microprocessor-controlled. The programming is done via user- friendly
software and can be entered or modified via easy-to-use controls on the touch panel. The
BuehlerVanguard system offers the possibility to use the central or individual load specimen
holders. A robotic arm transports the platen into the grinding polishing base. The abrasive
suspensions, such as diamond suspensions, are sprayed with an integrated dispensing system
onto the platen. In the cleaning station, the entire specimen holder is cleaned in an ultra-sonic
tank where it is cold or warm air-dried.
The compact size of BuehlerVanguard allows its use in the metallography laboratory without
large expenditure. The installation requires only about 1m on your table. A water inlet and
outlet is needed; as is a compressed air supply.
25
10. Manual Grinding Fixtures
Flat cross-sections with hand preparation is achievable with manual specimen holders. After
completion, the sample can be easily removed. For grinding, the sample is inserted into the
holder and locked with a screw. The sample can then be prepared until it reaches a ceramic
ring that has been set with the thickness of material that has to be removed. The ceramic ring
on the specimen holder prevents grinding beyond the preset measurement. The thin-section
hand specimen holder is particularly suitable for grinding thin-sections fixed on glass slides.
With both types of holder, the accuracy reaches the μm-range.
26
12. Thin Sections and Petrography
Making a thin section normally requires special techniques for cutting the samples. Delta
PetroCut is an abrasive cutter, specially designed for cutting of rocks, minerals, stone, glass,
concrete or similar materials. PetroThin is an easy to use thin sectioningsystem. A built-in
vacuum pump provides a strong positive vacuum to the universal chuck to ensure all
petrographic slides will be held in place during resectioning and grinding. In the fist step, the
sample is resectioned with a blade. The next step is grinding the sample to desired thickness
with a cup grinder. Besides PetroCut and PetroThin, IsoMet precision cutters can also be used
for cutting specimens. We offer a wide variety of vises. IsoMet 5000 together with cup
grinders can be used for grinding samples.
The preparation of thin sections can be done on most of our regular Grinder-Polishers (see
previous sections). Preparation can be done manually on manual Grinder-Polishers or semi-
automatic with a Power Head utilizing single force specimen holders.
For semi-automatic sample preparation automatic head Vector LC can be used, utilizing single
force sample preparation.
MiniMet 1000 also offers special accessories for thin section sample preparation.
27
12. Thin Sections and Petrography (continued)
PetroBond.................................................................................................................................................... 38-1490
Pressure system to facilitate bonding samples to slides
Suitable for up to max. 12 thin sections, 2" x 3", spring load mechanism
Dimensions: 305 x 225 x 305 mm (WxDxH), 9 kg
PetroVue............................................................................................................................................... 30-8050-250
Viewer for inspecting the quality and thickness of a thin-section without microscope
Polarized light, 100 W, Power supply: 220-240V/50 Hz/1-phase
Dimensions: 150 x 405 x 305 mm (WxDxH), 4.5 kg
Other accessories
Storage box for slides.................................................................................................................................... 38-8005
Use thins section slide holder 30-8000 to grind the slides down to a thickness of 1,2 mm. Then glue the specimen onto the
slide and use glass slide holder 30-8001 to grind the specimen (object plus glue) down to a thicknes of 75 μm. Both hand-
held holders utilize a slide-width of 27-34 mm.
28
13. PWB Preparation Equipment
NelsonZimmer 2000 System................................................................................................................ 49-1792-250
Consisting of grinder-polisher EcoMet 4000 (49-1780)
and semi-automatic head AutoMet 2000 (60-1970)
plus PC Met Precision specimen holder (60-5090) for reproducible cross-sections
of through-holes down to 0.008" (200 μm)
100-250 V / 50-60 Hz
Dimensions: 470 x 640 x 720 mm (WxDxH), shipping weight 114 kg
Platen for EcoMet 4000 see section 6.11.
PC Met 2000 Precision High Volume PWB Accessory................................................................................ 60-5090
Specimen holder for PWB-preparation, mounts on Buehler 12" grinder-polishers
for reproducible cross-sections of through-holes down to 0.008" (200 μm)
Up to 6 coupons 1" (25.4 mm) in one of the 6 cavities
Tungsten carbide and diamond stops
Accessories and spare parts
Cup, upper mold plate, 6 pieces.................................................................................................................... 60-5061
Cup, lower mold plate, 6 pieces .................................................................................................................... 60-5062
Alignment hole drill fixture for 60-5090 and PC Met JR. ................................................................................ 60-5069
Tungsten carbide stops (set of 3, brass holders are not included)................................................................. 60-5091
Diamond stops (set of 3, brass holders are not included).............................................................................. 60-5092
PC Met Precision Holder................................................................................................................................ 60-5095
NelsonZimmer 3000 System....................................................................................................................... 49-1794
Consisting of grinder-polisher EcoMet 4000 (49-1780)
and semi-automatic head AutoMet 2000 (60-1970)
plus PWB Met small hole accessory (60-5175) for reproducible cross-sections
of through-holes down to 0.004" (100 μm)
100-250 V / 50-60 Hz
Dimensions: 470 x 640 x 720 mm (WxDxH), shipping weight 114 kg
Platen for EcoMet 4000 see section 6.11.
PWB Met Small Hole Accessory .................................................................................................................. 60-5175
Precision specimen holder for PWB-preparation, mounts on Buehler 12" grinder-polishers
Provides accuracy for through-holes down to 0.004" (100 μm)
Up to 3 separate coupons 1" (25.4 mm), 3.2 mm tick, in 6 cavities
29
14. Preparation of Chips and IC’s
MPC 2000.............................................................................................................................................. 49-3001-250
Low-speed grinder-polisher base (1-50 rpm), 8" (203 mm) platen
for automatic precision grinding of IC’s
including precision-lapped stainless steel platen
Applicator roller for abrasive film UltraPrep
220V/50 Hz, 572 x 715 x 572 mm (WxDxH), 91 kg
Accessories
Precision-lapped stainless steel platen 8" diameter....................................................................................... 40-4064
Ø 203 mm Universal grinding platen in aluminium....................................................................................... 38 53 20
Tilt alignment microscope with 200x mag. for precise positioning of the samples ...................................... 60-5152
Large micrometer display ............................................................................................................................. 60-5153
MicroPrecise TriPoint.................................................................................................................................. 60-5300
TriPoint Polisher for precise hand preparation of small specimens
Kit complete with 2 standard micrometer screws
2 replaceable micrometer feet, wedge mount assembly, adjustable support leg
diverse accessories
MicroPrecise TriPoint.................................................................................................................................. 60-5301
TriPoint Polisher Kit, as 60-5300, but with 2 rotating stainless steel micrometers
Accessories, Spare parts and consumables
Standard steel precision micrometer screw .................................................................................................. 60-5306
Stainless steel precision micrometer screw................................................................................................... 60-5307
Wedge mount assembly ............................................................................................................................... 60-5310
Polymer micrometer feet, replacement (2 pieces)........................................................................................ 60-5311
Glass inserts for wedge polishing (2 pieces).................................................................................................. 60-5312
SEM cross-sectioning paddle, 1/8" (3.2 mm) Ø arbor .................................................................................... 60-5313
Polymer inserts for wedge polishing (2 pieces) ............................................................................................. 60-5314
Glass platen to affix UltraPrep lapping films
Glass platen Ø 203 mm (8")........................................................................................................................... 60-5103
Glass platen Ø 305 mm (12") ........................................................................................................................ 60-5116
For precise preparation, it is recommended that the grinding and polishing equipment
operates at low rpm. Low speed EcoMet 3000 with 1-50 rpm is the ideal equipment for these applications
(see below). Usually chips, IC.s and other microelectronic components are prepared with
UltraPrep lapping films. These are fixed on the glass platen with some drops of water.
30
16. Portable Equipment
Electer-Set 1001 Portable grinding and polishing .................................................................................... 53 00 15
to attach up to 2 grinding/polishing units (1 included)
Dimensions: 95 x 180 x 190 mm (WxDxH), 230 V/50-60 Hz, weight 2,0 kg
Including: power supply E-max, mains cable
one micro-motor NK-261 (1.000-27.000 rpm; 72W) with cable
reduction gear RG-01 for above micro-motor
angled handle IC-300 (90°) for above micro-motor NK-260
Electer-Set 1002 Portable grinding and polishing .................................................................................... 53 00 18
as above (Electer-Set 1001), but additionally:
Micro-motor NK-151 (1.000-13.000 rpm, 97W) with cable
straight handle HG-200 for 6 mm adapters with clamping pin 13 10 05
Accessories
Transportation case for Electer-Set ............................................................................................................... 53 00 19
Angled handle IC-300 (90°) for micro-motor NK-260 with 3 rubber carriers Ø 30 mm (52 02 00)................. 53 20 01
Angled handle KC-300 (45°) for micro-motor NK-260 with 3 rubber carriers Ø 30 mm (52 02 00)
for easier access in corners and angles.......................................................................................................... 53 20 02
Straight handle HG-200 for 6 mm adapters .................................................................................................. 53 10 01
Micromotor NK-261 (1.000-27.000 rpm, 72W) with cable ........................................................................... 53 00 11
Reduction gear RG-01 for micro-motor ........................................................................................................ 53 00 02
Micromotor NK-151 (high torque, 1.000-13.000 rpm, 97W) with cable....................................................... 53 00 13
31
17. Miscellaneous Accessories
17.1. Laboratory Furniture
Table/Furniture for all table-top equipment
Universal table cabinet, stable construction, grey
1030 x 900 x 850 mm (WxDxH)
2 doors; 1 shelf for recirculating tank, 1 compartment with 2 trays ........................................................... 48-9999/1
Universal table cabinet, stable construction, grey
1030 x 900 x 850 mm (WxDxH)
2 doors; 1 shelf for recirculating tank, 1 compartment with 1 tray
1 drawer 150 mm high............................................................................................................................... 48-9999/2
Universal table cabinet, stable construction, grey
1030 x 900 x 850 mm (WxDxH)
2 doors; 1 drawer 150 mm high ................................................................................................................. 48-9999/3
32
17.3. Compressors
Compressor, 15 L....................................................................................................................................40 41 00-15
with compressed air regulating valve and quick-coupler
can be used with all equipment that operates with compressed air
Compressor, 25 L....................................................................................................................................40 41 00-25
with compressed air regulating valve and quick-coupler
ideal for when several machines have to be supplied with compressed air
Oil for compressor, 0.5 L .........................................................................................................................40 41 00-OIL
Air distribution device, 3 x .......................................................................................................................... 82 41 13
to connect with the compressor
33
18. Hardness Testers
We supply Micro, Semi-Macro and Macro Hardness Testers (Vickers and Knoop)
as well as Testers for Rockwell Hardness Testing
Buehler hardness testers fulfill all demands that are placed against modern hardness testers:
accurate determination of the hardness values and simple operation, with digital models that
feature an LCD screen, uniform menu guidance, available for MicroMet, MacroMet or
MacroVickers models, standard measuring procedures according to DIN EN ISO 6507 (DIN
50133) for Vickers devices and DIN EN 10109 with the Rockwell models.
34
18.3. Rockwell Testers
MacroMet 5100R................................................................................................................................... 1800-5100R
Rockwell Tester
Digital tester with deadweight loading system
Minor load: 10 kgf, major load: 60/100/150 kgf
Flat anvil: Ø 60 mm and Ø 30 mm V-anvil
max. specimen height: 140 mm, specimen depth: 122 mm
Indenters: Rockwell cone for HRC, HRA and HRD-scale
and 1/16" ball for HRB, HRF and HRG-scale
MacroMet 5100T ................................................................................................................................... 1800-5100T
Twin Tester: Rockwell and Superficial Rockwell
Digital tester with deadweight loading system
Minor load: 3/10 kgf, major load:10/30/45/60/100/150 kgf
Flat anvil: Ø 60 mm and Ø 30 mm V-anvil
max. specimen height: 140 mm, specimen depth: 122 mm
Indenters: Rockwell cone for HRC, HRA HRD and HRN-scale
and 1/16" ball for HRB, HRF HRG and HRT-scale
Overview Rockwell-Scales
Rockwell Scale Indenter Load
HRA Diamond 60 kg
HRB 1/16" Ball 100 kg
HRC Diamond 150 kg
35
18.4. IndentaMet Vickers/Knoop Testers
18.4.1. IndentaMet Micro-Indentation Hardness Testers
IndentaMet 1104..................................................................................................................................... 1600-1104
Micro-Indentation Hardness Tester: Digital Tester
with manual revolver turret and photo port
8 testloads: 10 / 25 / 50 / 100 / 200 / 300 / 500 / 1000 gf
Two objectives: 10x/40x and one indenter mounted (Vickers or Knoop Indenter)
Max. specimen height: 90 mm, max. specimen depth: 110 mm
Manual xy-stage 25 x 25mm with analog screws
IndentaMet 1105*................................................................................................................................... 1600-1105
Micro-Indentation Hardness Tester: Digital Tester
with automatic revolver turret and photo port
8 testloads: 10 / 25 / 50 / 100 / 200 / 300 / 500 / 1000 gf
Two objectives: 10x/40x and one indenter mounted (Vickers or Knoop Indenter)
Max. specimen height: 90 mm, max. specimen depth: 110 mm
Manual xy-stage 25 x 25mm with analog screws
IndentaMet 1106*................................................................................................................................... 1600-1106
Micro-Indentation Hardness Tester: Digital Tester
with automatic revolver turret, auto D1/D2 turret and photo port
8 testloads: 10 / 25 / 50 / 100 / 200 / 300 / 500 / 1000 gf
Two objectives: 10x/40x and one indenter mounted (Vickers or Knoop Indenter)
Max. specimen height: 90 mm, max. specimen depth: 110 mm
Manual xy-stage 25 x 25mm with analog screws
* Also available as dual indernter (Vickers and Knoop) models /1600-1105D and 1600-1106D).
IndentaMet 1104 / 1105 / 1106 can be equipped with up to two more objectives. This option has to be factory installed and
ordered together with the tester. Only one objective (normally 40x) can be used for measuring with the eyepiece.
If other objectives are needed for measuring, OmniMet MHT-M should be ordered together with the tester.
Only one objective can be used for measuring with the eyepiece. If the other objective is needed for measuring,
OmniMet MHT-M should be ordered together with the tester.
IndentaMet 1124 / 1126 can be equipped with another objective. This option has to be factory installed and
ordered together with the tester. Only one objective can be used for measuring with the eyepiece. If the other
objective is needed for measuring, OmniMet MHT-M should be ordered together with the tester.
Accessory
XY-stage, 25 x 25 mm travel distance for 1100-series with analogue micrometers .................................. 1600-1165
36
18.5. OmniMet MHT Computer-assisted Test Systems
(Vickers and Knoop)
The computer-controlled hardness test systems from the OmniMet MHT series allow you to
accomplish hardness tests with computer control and less user involvement.
For producing of a series of measurements, you must define only the desired test and/or load
sequence and then position the sample. For this you move the sample with the joystick on the
control console to the zero point of the series of measurements (Sample edge or arbitrary
starting position). You can observe and find the position comfortably from the live image of
the video camera on the computer monitor. Afterwards you give the measuring direction, by
turning an arrow on the screen in the desired direction. Setting the indents takes place
afterwards fully automatically with the help of the stepping motor-driven scanning stage. The
accurate determination of the hardness values takes place afterwards either fully
automatically via the image analysis program or interactively via the use of measuring tools
with the mouse. The report and graphic evaluation of the measurements is done simply via
one click on an icon.
Calculation of the Case Hardness Depth according to DIN EN ISO 2639, statistical data
calculation. Warning message, when the measured diagonals differ by more than 5% (or a
user defined value). Conversion of the measurement data according to Rockwell scales.
Display of more than one hardness profile in one diagram. 8 fixed and 19 free definable
datafields for entry of specimen identification information, free definition of the report
format. Data can be exported to MS-Access, MS-Excel or MS-Word.
Database for settings and measurements (long term storage, ability to “sign off” cases, search
for results, quick view of diagrams etc).
Free "Sample Viewer" software for reviewing measurements within a network environment.
OmniMet MHT fully automatic system, basic configuration.................................................................... 88-7000
delivered with:
Computer, software, digital camera (monochrome)
3-axis controller board with joystick
AF-Kit for microindentation hardness testers
System has to be completed with:
- Hardnesstester MicroMet 5104, other testers on request
- Scanning stage, choose from the list below.
OmniMet MHT semi automatic system, basic configuration ................................................................... 88-7500
delivered with:
Computer, software, digital camera (monochrome)
2-axis controller board with joystick
System has to be completed with:
- Hardnesstester MicroMet 5103, SemiMacroVickers 5112, MacroVickers 5114,
other testers on request
- Scanning stage, choose from the list below.
37
18.6. OmniMet MHT-M Indentation Measuring System
OmniMet MHT-M is a user-friendly program for hardness indentation measurement from the
monitor of your computer. Measurement and documentation of Vickers and Knoop
indentations can be done automatically by image analysis, or by the operator moving the
measuring lines with the mouse. Along with individual measurement of single indents,
profiles can be generated. The fully-automatic measurement guarantees reproducable and
operator-independent measurement results. Fatigue-free operation and reproducibility of
measurement results.
A pre-condition for installing the system is the connection of a video camera to the hardness
tester. Set-up and administration of the operation and report writing can be done with a few
mouse-clicks. Graphic display of the hardness values, results diagram displayed during the
measurement. Free definition of the measurement profile (line, zig-zag or irregular)
Calculation of the Case Hardness Depth according to DIN EN ISO 2639, statistical data
calculation. Warning message, when the measured diagonals differ by more than 5% (or a
user defined value). Conversion of the measurement data according to Rockwell scales.
Display of more than one hardness profile in one diagram. 8 fixed and 19 free definable
datafields for entry of specimen identification information, free definition of the report
format. Data can be exported to MS-Access, MS-Excel or MS-Word.
Database for settings and measurements (long term storage, ability to “sign off” cases, search
for results, quick view of diagrams etc).
Free "Sample Viewer" software for reviewing measurements within a network environment.
Optional: Position of the stage can be included in the report (requires digital micrometers).
OmniMet MHT-M ........................................................................................................................................ 88-7600
Hardness Indentation Measuring Software consists of
Software on CD incl. MIL 7.5 Lite
Minimum computer specification:
min. P4 processor(or equivalent), 512 MB RAM, better 1 GB
AGP or PCIe graphic-card
26 MB free space on the hard disk
USB 2.0 port for UI digital camera
One free COM-Port in case of using a Buehler 5100 digital hardness tester
Operating System: Windows 2000 / Windows XP
38
18.7. Accessories for Hardness Testers
Vises and clamping devices
Self Levelling Vise for round mounted samples, without insert..................................................................... 88-6168
4x Self Levelling Vise for round mounted samples, without insert ................................................................ 88-6169
Insert Ø 25mm/1" for above mentioned self levelling vise ............................................................................ 88-6170
Insert Ø 30mm for above mentioned self levelling vise................................................................................. 88-6171
Insert Ø 40mm for above mentioned self levelling vise................................................................................. 88-6172
Insert Ø 1¼" for above mentioned self levelling vise ..................................................................................... 88-6173
Insert Ø 1½" for above mentioned self levelling vise ..................................................................................... 88-6174
4x Self Levelling Vise for round mounted samples Ø 50 mm......................................................................... 88-6175
Self Levelling Vise (finger style)................................................................................................................. 1600-2396
Clamping Device for thin materials (up to 5 mm) ..................................................................................... 1600-2251
Universal Precision Vise (max 50 mm capacity) ........................................................................................ 1600-2253
Universal Precision Vise (max 45 mm capacity) ............................................................................................ 810-016
Universal Precision Vise (max 100 mm capacity) ...................................................................................... 1600-2255
Vertical Wire Vise...................................................................................................................................... 1600-2257
Horizontal Wire Vise (0,1-4 mm) .............................................................................................................. 1600-2259
Rotary Vise Adapter (to be used with vises) .............................................................................................. 1600-2261
Universal Inclining Holder with tilt control ................................................................................................ 1600-1151
Accessories and spare parts for Semi- and MacroVickers 5100 series and IndentaMet
Bulb 12V/50W Spare Bulb for Model-Series MicroMet/MacroVickers 5100 .............................................. 0718-0116
Fototube, without c-mont(19BAA134) for 5100 series ............................................................................... 99-40197
Serial cable for datatransfer from testers 5100-series to PC...................................................................... 1600-6503
Various accessories
Vibrationdamping support for microhardness-testers.................................................................................. 88-6340
Black polymer with rubber elements for reducing vibration
330 x 440 x 50 mm (WxDxH)
Vibration isolated table, massive artificial stone, 900 x 600 x 750 mm (WxDxH) ..........................................JU-TWKII
Dot-Matrix printer for hardness-testers, Centronix ................................................................................... 1600-2571
Printer cable Dot-Matrix printer Centronix-Centronix ............................................................................... 1600-3007
39
18.7. Accessories for Hardness testers (continued)
Accessories and Spare parts for Semi- and MacroVickers 2100 series
Vickers Indenter for MacroVickers 2100 Series and before ....................................................................... 1927-0100
Knoop Indenter for MacroVickers 2100 Series and before ........................................................................ 1927-0101
Bulb 12 V/18W, Spare Bulb for Model-Series MacroVickers 2100 and earlier models ............................. 1700-1052E
Objective for MicroMet 2100- and 2000-series or MacroVickers 2100
Objective M 10x, Achromatic.................................................................................................................... 1600-2331
Objective M 20x, Achromatic.................................................................................................................... 1600-2332
Objective M 40x, Achromatic.................................................................................................................... 1600-2333
Objective M Plan100x (dry), Achromatic................................................................................................... 1600-2334
Eyepiece 15x ............................................................................................................................................. 1615-0100
41
19.2. OmniMet 9.x Image Analysis and Image Storage
OmniMet Enterprise and OmniMet Express are Image analysis systems designed for the needs
of modern materials research and quality control laboratories. Both systems can be used for
grey- and color image analysis. OmniMet Epress provides simple "push button" access to
standard metallographic analysis applications. Choose out of a range of ready made
application routines. Within a few mouse clicks (load image - open routine - start routine -
transfer results to Word) you can generate a report with quatitative measurements. OmniMet
Enterprise allows to create your own routines with a powerful and easy-to-use routine-
builder.OmniMet Enterprise provides a powerful library of funtions for Image processing and
binary operations as well as numerous measureing parameters for object- and field-
measurement. Both systems have Integrated Image databaseing and manual measurement
capabilities.
OmniMet 9.x Enterprise Image analysis system........................................................................................ 87-1002
For quantitative investigation of material structure:
Metallic and non-metallic materials
System complete with PC-Unit and software-package
Monitor and video camera to be ordered separately
OmniMet 9.x Express Push Button image analysis system....................................................................... 87-3005
Image analysis system for user-specific routines
The routine(s) must be ordered separately
System complete with PC-Unit and software-package
Monitor and video camera to be ordered separately
Express-Modules OmniMet Express or OmniMet Enterprise image analysis system:
One Buehler-built routine customized to client's specifications.................................................................... 86-3010
Manual Interactive Line Draw with Length Measure Lines. .......................................................................... *86-3050
Grain Sizing to ASTM E112, ASTM E930, ASTM E1181 ................................................................................ *86-3100
Phase Area and Area Percent to ASTM E562................................................................................................ *86-3200
Coating Layer Thickness to ASTM B487....................................................................................................... *86-3300
Decarburization Depth ................................................................................................................................. 86-3350
Nodularity in Cast Iron ................................................................................................................................ *86-3400
Particle Size Analysis ................................................................................................................................... *86-3500
Porosity Assessment ................................................................................................................................... *86-3550
Microhardness Testing following ASTM E384 ............................................................................................... 86-3600
Banding in Structure ..................................................................................................................................... 86-3700
Dendritic Arm Spacing ............................................................................................................................... *86-3750
Inclusion Rating to ASTM E1245 ................................................................................................................... 86-3850
Package of 8 common metallographic applications (marked with *)............................................................ 86-3900
(already included in OmniMet Enterprise-System)
All of these systems can be supplied as software only or as complete workstations. The workstations are supplied with
operating system WindowsXP and MS-Office. The current specification of the computer hardware as well as the software
can be modifed on request. Changes of the hardware equipment also on request. All systems can be equipped with digital
or conventional video cameras. Hardware options such as printers or mass storage are available on request.
Optional on OmniMet Enterprise and OmniMet Express:
Automatic stage and Stage-Controller with microscope adapters
42
19.3. OmniMet - Modules (continued)
OmniMet Weld............................................................................................................................................ 86-4115
Interactive weld measurement tool
OmniMet Hardness ..................................................................................................................................... 86-4120
Interactive hardness measurement tool (Vickers und Knoop)
OmniMet Grain Size .................................................................................................................................... 86-4125
Interactive grain size measurement tool to ASTM E112
OmniMet Multifocus 3D ............................................................................................................................. 86-4130
Reconstruction of a sharp picture from several image planes.
OmniMet PWB............................................................................................................................................. 86-4135
Interactive measurement of printed circuit boards,
with the number of measuring points and evaluation method programmable
OmniMet Montage...................................................................................................................................... 86-4140
Join several images together into a montage , for the overview of large areas
43
21. Digital Cameras
21.1. Digital Cameras
USB 2.0 Digital cameras (for OmniMet 8.x and higher or as stand-alone solution)
UI-1545LE-M USB 2.0 camera, monochrome, DirectShow (WDM) ............................................................ 58 11 13
1/1.8" CMOS, 1.3 Megapixels (1280 x 1024 pixels), 25 fps @ 1280 x 1024
Mini USB 2.0-cable and drivers for Windows 98 / 2000 / XP
UI-1545LE-C USB 2.0 camera, color, DirectShow (WDM)............................................................................ 58 11 14
1/1.8" CMOS, 1.3 Megapixels (1280 x 1024 pixels), 25 fps @ 1280 x 1024
Mini USB 2.0-cable and drivers for Windows 98 / 2000 / XP
UI-1465LE-C USB 2.0 camera, color, DirectShow (WDM)............................................................................ 58 11 25
½" CMOS, 3.1 Megapixels (2048 x 1536 pixels), 10 fps @ 2048 x 1536
Mini USB 2.0-cable and drivers for für Windows 98 / 2000 / XP
UI-1485LE-C USB 2.0 camera, color, DirectShow (WDM)............................................................................ 58 11 30
½" CMOS, 5 Megapixels (2560 x 1920 pixels), 6 fps @ 2560 x 1920
Mini USB 2.0-cable and drivers for für Windows 98 / 2000 / XP
UI-2220-C USB 2.0 camera, monochrome, DirectShow (WDM) ................................................................. 58 11 11
½" CCD, 768 x 582 pixels, 50 fps @ 768 x 582
Mini USB 2.0-cable and drivers for für Windows 98 / 2000 / XP
44
22. Buehler Microscopes
22.1. Buehler ViewMet, Inverted Laboratory Metallograph
ViewMet .................................................................................................................................................. 0760-0100
Inverted metallograph
complete with trinocular head and c-mount-adapter 1x
Coaxial XY mechanical stage 180 x 180 mm with two inserts, travel 15 x 15 mm
2x10x WF-ocular (20 mm field of view) and 5x, 10x, 20x, 50x plan achromat objectives
Diffusion filter, geen filter, yellow filter and blue filter
6V/30W Tungsten halogen
Cover
Power supply: built in, 110V/220V selectable
5x Plan Achromat Objective Lens, N.A. 0,12; AA 18,3 mm ........................................................................ 0750-0005
10x Plan Achromat Objective Lens, N.A. 0,25; AA 8,9 mm........................................................................ 0750-0010
20x Plan Achromat Objective Lens, N.A. 0,40; AA 8,7 mm........................................................................ 0750-0020
50x Plan Achromat Objective Lens, N.A. 0,70; AA 2,0 mm........................................................................ 0750-0050
80x Plan Achromat Objective Lens, N.A. 0,80; AA 0,96 mm...................................................................... 0750-0080
100x Plan Achromat Objective Lens, N.A. 1,25 oil; AA 0,36 mm ............................................................... 0750-0100
Micrometer eyepiece recticle, 10 μm/10 mm ........................................................................................... 0755-0025
Grain size recticle ...................................................................................................................................... 0755-0030
Eyepiece 10x, diopteradjustable (will be needed together with 0755-0025 or 0755-0030)...................... 0755-0011
Blue filter (conversion).............................................................................................................................. 0755-0165
Green filter................................................................................................................................................ 0755-0155
Yellow filter............................................................................................................................................... 0755-0160
Diffusion filter ........................................................................................................................................... 0755-0150
45
INDEX MetaServ 3000 __________________________________________ 21
MicroPrecise ____________________________________________ 30
MicroMet ______________________________________________ 34
A MiniMet 1000 ___________________________________________ 24
AbrasiMet _______________________________________________ 7 Moulds for mounting presses _______________________________ 12
Abrasive belt grinders _____________________________________ 23 Mounting Presses ________________________________________ 12
Abrasive cutters ___________________________________________ 7 MPC 2000 ______________________________________________ 30
Air compressors _________________________________________ 33 N
Alpha & Beta grinder/polishers ______________________________ 18 NelsonZimmer System ____________________________________ 29
Analysis & Documentation _________________________________ 41 O
B OmniMet Capture ________________________________________ 41
Belt grinder _____________________________________________ 23 OmniMet Enterprise ______________________________________ 42
Beta grinder/polisher ______________________________________ 18 OmniMet Express ________________________________________ 42
BuehlerVanguard 2000 ____________________________________ 25 OmniMet MHT __________________________________________ 37
C OmniMet MHT-M ________________________________________ 38
Cast n' Vac ______________________________________________ 13 P
Clamping Devices and accessories for abrasive cutters ____________ 10 PC Met Precision _________________________________________ 29
Clamping and accessories for IsoMet precision cutters _____________ 6 PetroBond ______________________________________________ 28
Compression mounting equipment __________________________ 12 Petrographic Sample preparation ____________________________ 27
Compressor _____________________________________________ 33 PetroThin ______________________________________________ 27
D PetroVue _______________________________________________ 28
Delta Abrasimet __________________________________________ 7 Phoenix 1000/2000/3000__________________________________ 17
Delta Cutters (Automatic chop cut) ___________________________ 9 Phoenix 4000 ___________________________________________ 16
Delta Cutters (Orbital) ______________________________________ 8 PortaMet _______________________________________________ 31
Dispensing system _______________________________________ 19 PoliMat 2 _______________________________________________ 26
Digital Imaging __________________________________________ 41 Polishing platen __________________________________________ 22
Digital Camera __________________________________________ 44 Portable metallography ___________________________________ 31
DuoMet II ______________________________________________ 23 PowerPro Family _________________________________________ 14
Dryers__________________________________________________ 33 Precision Cutting Machines __________________________________ 4
E PriMet Dispensing system __________________________________ 19
EcoMet ________________________________________________ 30 PowerMet 3000 __________________________________________ 7
Electer-Set ______________________________________________ 31 PWB Preparation systems __________________________________ 29
Electrolytic Etching and Polishing ____________________________ 26 R
F Rockwell-Hardness Testers _________________________________ 35
FibrMet ________________________________________________ 30 S
Field metallography ______________________________________ 31 Sectioning Equipment _____________________________________ 4
Furniture _______________________________________________ 32 Semi-automatic Grinder/Polishers ___________________________ 14
G SimpliMet 2 _____________________________________________ 12
Grinder/Polishers _________________________________________ 14 SimpliMet 1000 and 3000 _________________________________ 12
H SurfMet I _______________________________________________ 23
HandiMet 2 _____________________________________________ 23 T
Hardness Testers _________________________________________ 34 Technomat _____________________________________________ 13
Hardness Testing Systems _________________________________ 37 TriPoint-Polisher _________________________________________ 28
I U
Image Analysis System ____________________________________ 42 Re-circulating tanks (UKE) __________________________________ 32
Image Archiving System ___________________________________ 41 V
IsoMet precision cutters ____________________________________ 4 Vacuum impregnation systems _____________________________ 13
J Vanguard 2000 __________________________________________ 25
K Vector _________________________________________________ 18
L Vector LC _______________________________________________ 18
Laboratory furniture ______________________________________ 32 VibroMet 2 vibratory polishing equipment _____________________ 23
Laboratory accessories ____________________________________ 32 ViewMet _______________________________________________ 45
Levelling devices _________________________________________ 22 W
Levelling plate ___________________________________________ 22 Y-Z
Levelling press ___________________________________________ 43
M
MacroMet ______________________________________________ 35 NOTE: The index for consumables can be found in the consumables-
MacroVickers ____________________________________________ 34 part of this buyers guide on page 50.
Manual mounting press ___________________________________ 12
46