LG Adjustment and Spare Part Instruction

Adjustment and spare part instruction
Length sensor FSG for tele-cylinder
General information:
In booms with one cylinder system, there is a length sensor for this tele-cylinder. This sensor is from
FSG. Now there are two types of this sensor available.
1. Differences between the two sensor types
· Old model:
Adjustment of the sensor with screws. Potentiometric encoder system, output 4 – 20mA.
· New model:
Adjustment of the sensor with buttons. Magnetic encoder system, output 4 – 20mA.
2. Assembly list (factory and spare part case)
Faun-No.: 99707007695
Model-Name: SL3010-PK1023MU/GS130
Cranes: ATF 80-4 (FA020/FA043)
Remark: 10m, old model
Faun-No.: 99707008198
Cranes: ATF230-6; ATF110G-5; ATF160G-5J; ATF220G-5J
Remark: 15m, old model, replaced by 99707031876
Faun-No.: 99707008198
Cranes: ATF230-6; ATF110G-5; ATF160G-5J; ATF220G-5J
Remark: 15m, old model, with outlet port screws, replacement for 99707008198
Faun-No.: 99707030195
Model-Name: SL3010-MR1023/GS130/G/S
Cranes: ATF65G-4; ATF90G-4; HK70
Remark: 10m, new model
Faun-No.: 99707030196
Model-Name: SL3015-MR1023/GS130/G/S
Cranes: ATF130G-5; ATF130G-5J; ATF160G-5; ATF220G-5
Remark: 15m, new model
DAT NAME SCHUTZVERMERK NACH DIN 34 BEACHTEN

GEZ/DR 24.03.2010 Brummer ATTENTION TO PROTECTION MARK DIN 34
KON/DE 24.03.2010 Henglein BENENNUNG/TITLE
FTG/MA Adjustment & Spare Part Instruction
NOR/ST Length Sensor FSG
ZEICHNUNGS/DRAWING-NR FORMAT CODE BLATT /SHE
99707797443 4 9540.50 1
VON/OF 6
IND X ÄND / CHANG DAT NAME URSPR/ORIGIN ERSETZT/REPL
8432-818 / 03-96
3. Adjustment of length sensor in case of spare part
Check on list above if you have the right sensor with you.
Before you remove old length sensor, fill out the following form:
a) General description of malfunction, reaction of the crane.
b) Which error codes are shown in the LMB-System?
c) External damages on the length detector visible and reasons for.
d) Is there some water, ice or dirt in the sensor case? Pull out the wire from the drum. Are there
some noticeable problems?
e) Is the rope ok? Is there some dirt or ice on it? Is the rope torn off and if, why and where?
f) Check the electronic connection of the length sensor. Is the plug ok (not over winded, no
corrosion, no water or dirt in it). Is the installation of the cable strainless or is there some
damage?

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g) If possible, note the sensor data on zero point and max. point of the length detector. Check if the
run of the signal is continuous.
Zero point Max point

AML-System (Ai-C in Volt)
I-Flex/PDC-System (Length in m)
h) If possible, make a new adjustment on LMB-System (AML) and/or on length sensor (I-Flex and
AML) like description on the following pages. Does this new adjustment eliminate the error? Note
the sensor data on zero point and max. point of the length detector.
Zero point Max point

AML-System (Ai-C in Volt)
I-Flex/PDC-System (Length in m)
i) Environmental conditions of the crane location.
j) Further noticeable problems and notes.
Important:
Send these two sites back to TFG and QS-Department (Mr. Anwand).
Take some pictures of the visible damages and attach these.

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3.1. Adjustment of old model of length sensor
AML-B System: Normally adjustment only with AML-B (see chap. 3.2.1). Only if this procedure
doesn’
t work, continue with this chapter
I-Flex, PDC System: Adjustment possible only at the length sensor.
§ Fully retract boom. Connect C-pin at 0% position of Tele 1. Do retract operation and eliminate
pin gap.
§ Adjust the length on your LMB-Display with the 0%-screw on the length sensor to 0.00 m.
§ Then connect C-pin at 100% position of your outer boom section. Do retract operation and
eliminate pin gap.
§ Adjust the length on your LMB-Display with the 100%-screw on the length sensor to your
crane dependent value (see table below).
§ Confirm 0% position and readjust if needed, then confirm 100% position and readjust if
needed.
Crane Tele-No. Position Adjustment

FA020 5 100% 8.50 m
FA035 4 100% 10.66 m
FA043 5 100% 8.50 m

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3.2. Adjustment of new model of length sensor
AML-B System: The adjustment is possible with AML-B and on the length sensor. Usually the
adjustment is only done with the AML-B. Only if this way doesn’
t work, adjust the length sensor.
I-Flex, PDC System: No adjustment possible at this time.
3.2.1. Adjustment with AML-B
When possible do the following workings in automatic telescope mode. When not, use the manual
mode, be carefully.
pin gap.
§ Do the adjustment on AML-B. Go to menu sensor adjustment and choose with the cursor the
tele cylinder length zero point adjustment. Set the value to 0.00m
§ Then connect C-pin to your outer boom section and telescope out until 100% position and
lock boom pin. Do retract operation and eliminate pin gap.
§ In AML-B set your cursor to the tele cylinder length span point adjustment. Adjust this value
dependent on your crane type (see table below).
Crane Tele-No. Position Adjustment

FA029 / J 5 100% 10.56 m
FA031 / FA055 4 100% 9.00 m
FA036 / J 6 100% 10.30 m
FA045 5 100% 8.80 m
FA046 / J 5 100% 10.52 m
If this adjustment isn’

t possible, you can control the analog input of the length sensor on the AML-B.
For this go in Maintenance Mode on AI Check. Here look at AI C tele cylinder length on the voltage
level. Compare this value with the reference values in the table below.
Crane Tele-No. Position Voltage Tele-No. Position Voltage

FA029 / J 1 0% 0.880 V 5 100% 4,39 V
FA031 / FA055 1 0% 0.880 V 4 100% 4.56 V
FA036 / J 1 0% 0.880 V 6 100% 4.30 V
FA045 1 0% 0.880 V 5 100% 4.48 V
FA046 1 0% 0.880 V 5 100% 4.37 V
If the values of your crane are completely out of range or wrong in the direction of rotation then you
must adjust the length sensor (next chapter).

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3.2.2. Adjustment at length sensor (only if 3.2.1 doesn’t work)
If voltage values of your crane are out of range:
pin gap.
§ Press quickly 2x the red button (program mode on)
§ Press 1x the green button 0% (initial transmitter position)
§ Connect C-pin to your outer boom section and telescope out until 100% position and lock boom
pin. Do retract operation and eliminate pin gap.
§ Press 1x the green button 100% (final transmitter position)
§ Press quickly 2x the red button (program mode off)
If the direction of rotation is wrong:
§ Press quickly 2x the red button (program mode on)

§ Wait some seconds
§ Press 1x the red button (change direction of rotation)
§ Wait some seconds
§ Press quickly 2x the red button (program mode off)
Remark:
If the length sensor is in program mode, the LED is on.
For the programming of the length sensor you have 3 minutes, before the program modus is getting
automatically off (Timeout if no button is pressed). If this is the case, you have to start over.
After the adjustment of the length sensor, do the AML-B adjustment (chap. 3.2.1) again.

99707797443 4 9540.50 6
VON/OF 6
8432-818 / 03-96

LG Adjustment and Spare Part Instruction

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Adjustment and spare part instruction

Length sensor FSG for tele-cylinder

1. Differences between the two sensor types

2. Assembly list (factory and spare part case)

DAT NAME SCHUTZVERMERK NACH DIN 34 BEACHTEN

a) General description of malfunction, reaction of the crane.

b) Which error codes are shown in the LMB-System?

c) External damages on the length detector visible and reasons for.

DAT NAME SCHUTZVERMERK NACH DIN 34 BEACHTEN

Zero point Max point

Zero point Max point

i) Environmental conditions of the crane location.

j) Further noticeable problems and notes.

DAT NAME SCHUTZVERMERK NACH DIN 34 BEACHTEN

I-Flex, PDC System: Adjustment possible only at the length sensor.

Crane Tele-No. Position Adjustment

DAT NAME SCHUTZVERMERK NACH DIN 34 BEACHTEN

I-Flex, PDC System: No adjustment possible at this time.

3.2.1. Adjustment with AML-B

Crane Tele-No. Position Adjustment

If this adjustment isn’

Crane Tele-No. Position Voltage Tele-No. Position Voltage

DAT NAME SCHUTZVERMERK NACH DIN 34 BEACHTEN

If voltage values of your crane are out of range:

If the direction of rotation is wrong:

§ Press quickly 2x the red button (program mode on)

DAT NAME SCHUTZVERMERK NACH DIN 34 BEACHTEN

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