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Geotech Geol Eng

https://doi.org/10.1007/s10706-021-01993-8 (0123456789().,-volV)
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89().,-volV)

ORIGINAL PAPER

Stability Analysis and Optimal Design of Ultimate Slope


of an Open Pit Mine: A Case Study
Ali Naghi Dehghan . Meysam Khodaei

Received: 30 May 2021 / Accepted: 22 August 2021


Ó The Author(s), under exclusive licence to Springer Nature Switzerland AG 2021

Abstract To avoid over-tailing and limit the risk of Keywords Slope stability  Ultimate pit slope  Open
failure in open-pit mines, choosing an ideal and pit  Factor of safety  Finite difference method  Shear
stable slope is critical. The major goal of this study strength reduction technique
was to provide a stable and optimal design for the
ultimate slope of the Shadan Open Pit Mine using
numerical modeling to calculate the minimum factor
of safety equal to 1.20 under various situations of the 1 Introduction
slope’s geometric specifications. In FLAC3D pro-
gram, the finite difference method (FDM) was used Many engineering activities cut rock masses. In civil
according to the shear strength reduction (SSR) engineering, we can mention projects such as trans-
approach to determine the factor of safety (FOS) by portation systems including subways and railways,
reducing the shear strength. As a result, by adjusting dams for electricity generation and water and indus-
the geometric parameters of the ultimate pit slope, a trial services, and in mining we can mention projects
set of three-dimensional (3D) numerical models were such as open pit mining which is a major part of
examined and evaluated in various scenarios. More- mineral production of the world. Today, with the
over, Shear strain and horizontal displacement in the growth of global demand for minerals and advances in
model are the most affected by changes in the factor of technology, the depth of open pit mines has increased
safety, with the maximum shear strain and horizontal significantly. This has created several design chal-
displacement being associated with Scenario 5 with lenges in slope engineering and increased the likeli-
the minimum factor of safety. Furthermore, the model hood of large slopes breaking (He et al. 2008; Yang
of Scenario 1 with the maximum slope height had the et al. 2012). In an open pit mine, slope fracture not
highest vertical displacement, indicating the least only delays production but may also damages and
effect of the factor of safety. destroys equipment. The overall angle of slope in the
open pit mines also varies from close to vertical for
high quality rock masses up to 30° for moderate rock
A. N. Dehghan (&)
Department of Mining Engineering, Science and Research masses. The slope of open pit mines is usually
Branch, Islamic Azad University, Tehran, Iran designed based on a factor of safety of 1.2–1.4, and
e-mail: a.dehghan@srbiau.ac.ir the possible displacement of slopes and surface
collapse in some regions during extraction is some-
M. Khodaei
Department of Petroleum Engineering, Science and what acceptable (Wyllie and Mah 2004a; Zhang et al.
Research Branch, Islamic Azad University, Tehran, Iran 2016).

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There is a small amount of flexibility in the slope (including continuum, discrete and hybrid methods)
design to adjust its orientation to the geological have been widely used in recent years as robust tools
conditions of the region. According to the design of for the simulation and stability analysis of open pit
open pit mines, the location of the pit should be mines. The issue has led to the presentation of ideal
designed in the body of virgin rock and the design of solutions closer to the real conditions of the project
the mine should be in a way that is compatible with the (Abderrahmane and Abdelmadjid 2016; Azarfar et al.
geological conditions prevailing in the region. The 2019, 2018; You et al. 2017).
excavation pattern of the mine should also be such as The factor of safety (FOS) is a common approach to
to provide the maximum safety by excavation at the evaluating slope stability. Bishop defined the factor of
maximum height and suitable slope. In general, a good safety as the ratio of the actual shear strength to the
design is a contrast between sustainability and minimum shear strength required to maintain equilib-
economic issues. This is because excavation with rium (Fig. 1) (Abderrahmane and Abdelmadjid 2016;
higher slope mines usually costs less than excavation Azarfar et al. 2018). Hence, FOS = 1 indicates that
with lower slope mines because less waste is removed. slope fracture is imminent. Mohr–Coulomb strength
However, steep slopes require the installation of more reduction (SRM) method for calculating FOS is
expensive stabilization equipment, such as rock bolts widely used in slope stability studies and numerical
and shotcrete, to reduce the risk of overall slope modeling. In SRM, the shear strength properties of the
instability and rock fracture during the project (Hoek rock mass (cohesion and internal friction angle) are
and Bray 1989; Kliche 1999; Wyllie and Mah 2004a; reduced by a factor of one until a fracture occurs
Zhang et al. 2013; Li et al. 2014; Liu et al. 2017; (Fig. 1). The strength reduction factor (SRF) is defined
Kalehsar et al. 2021; Najafi et al. 2021). by Eq. (1) as follows (Dawson et al. 1999):
One of the most basic issues in rock engineering is C0 tan u0
the analysis and determination of the stability of FOS ¼ SRF ¼ ¼ ð1Þ
Cr tan ur
sloping surfaces in order to determine the stability or
instability of the slope to strengthen it in order to where C0 and u0 are the initial cohesive strength and
increase its factor of safety. The preliminary stability the initial internal friction angle, respectively, and Cr
analysis is often performed to determine critical and ur are the cohesive strength and internal friction
parameters affecting stability. The evaluation of angle, respectively.
geometric and physical parameters in slope stability The factor of safety in Eq. (1) is equivalent to the
and determining the role of each of them require more strength reduction factor. In the present study, this
detailed analysis. There are different methods to method has been used using the strength reduction
investigate the stability of rock slopes, in other words, method by FLAC3D program. In order to calculate the
the slopes of open pit mines. Among these methods, factor of safety for each method, the strength reduction
we can mention experimental, limit equilibrium and method is used by FLAC3D program, which uses finite
numerical methods (Jing 2003; Jing and Hudson 2002; difference method (FDM) for analysis (Itasca 2017).
Wyllie and Mah 2004a). In experimental methods The most important objective of this study is to
based on the classification system, the stability of evaluate the geometric parameters affecting the
slopes is investigated. The experimental methods are determination of the optimal slope of the ultimate
the easiest and fastest methods for stability analysis. wall of the mine based on the calculation of the factor
Limit equilibrium methods are among the most widely of safety (FOS). Hence, three-dimensional analysis of
used methods in the analysis of slope stability. These the slope stability of the ultimate wall of Shadan Mine
methods can be used to determine the factor of safety was done by finite difference method (FDM) by
of different types of possible instabilities in soil and considering the geometric parameters of the pit
rock slopes. Numerical analysis methods have been (including the bench width, height and angle, and
more advanced than limit equilibrium methods for height and overall slope angle), in order to achieve the
evaluating slope stability and calculating the factor of slope angle optimally.
safety (FOS). So that the numerical methods

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Fig. 1 Schematic representation of shear strength reduction method (Azarfar et al. 2018)

2 Specifications of Shadan Open Pit Mine rocks, potassic alteration is observed along with stock
works and quartz-sulfide veins.
2.1 Introducing the Project In the area of Shadan Open Pit Mine (Block D), a
series of surface and subsurface studies have been
Shadan porphyry deposit is located 65 km southwest conducted to estimate the geomechanical parameters
of Birjand (South Khorasan Province, Iran) The range of intact rock and rock mass (including 14 exploratory
is located between latitudes 588560 43‘‘–598000 00’’ boreholes with a total length of 1767 m). According to
west and latitudes 328200 50‘‘–328250 4’’ north and the studies (field studies and exploratory boreholes), in
covers an area of about 35 square kilometers. In this general, 8 different types of lithology have been
range, four anomalies are identified in the form of formed in this area, of which two types of granodiorite
mineral blocks (A to D), which are shown in Fig. 2, an and andesite lithology with a share of 82%, are the
overview of the region and area of each block. Among dominant geological units in the region. Next, three
the four blocks identified in the area of the mine, types of lithology of andesitic tuff (with a share of
engineering geotechnical (geomechanical) geological 6%), breccia (with a share of 5%) and lithic tuff (with a
studies have been conducted only to design share of 5%) are important types of lithology in the
stable slopes of Block D (Fig. 2) (Engineers 2017). region and ultimately monzodiorite lithology with a
share of 2% is one of the geological units of the region.
2.2 Geological and Geomechanical Properties In order to evaluate and estimate the geomechanical
parameters of intact rock and rock mass, a set of
Stratigraphically, the study area has diorite and various laboratory and field tests in accordance with
granodiorite porphyry intrusive masses into Eocene the methods proposed by the International Society of
andesitic volcanic rocks as guest rocks (Richards et al. Rock Mechanics (ISRM) (ISRM 1981) and the
2012). Also, in terms of tectonics, Shadan is located in standards of the American America for Test and
an arc-shaped uplift fault block of Eocene volcanic- Materials (ASTM) (Astm 2001) has been provided.
polotonic rocks, in the northern border of which there According to the ISRM classification, the lithological
is an inverted fault with a slope to the north. In exposed compressive strength of the region is often in the
‘‘medium’’ range, except for the breccia, which is in

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Fig. 2 Overview of the region and the area of four mineral blocks (BKM consultant engineers 2017)

the ‘‘moderate’’ range. The reason for the low excavation and mineral extraction by numerical
compressive strength values compared to the data modeling (finite difference method) and FLAC3D
reported for igneous rocks in rock mechanics refer- program. For this purpose, during the process of
ences is probably due to the potassic alteration of the making numerical models, geomechanical specifica-
region, which has affected the strength properties of tions related to the four main geological layers in the
these rocks. eastern slope of the mine including andesite, lithic tuff,
In order to numerically model the stability evalu- andesitic tuff and monzodiorite were used (Table 1).
ation and design the ultimate pit slope, physical and In numerical modeling, the rock environment was
mechanical parameters related to rock masses in the considered as heterogeneous, anisotropic with elasto-
eastern slope of the mine were used (Table 1). plastic behavior and Mohr–Coulomb criterion.
The dimensions of the model are considered in such
a way as to prevent the increase in the volume and time
3 Stability Analysis and Optimal Slope Design of calculations while preventing the effect of the
model boundaries on the obtained results and creating
3.1 Numerical Modeling Process errors. The dimensions of the model along x, y and z
axes are determined as a function of the dimensions of
The geometric parameters affecting the stability of the the slope height (H), the horizontal distance between
ultimate slope of the eastern wall of the mine were the toe and the crown (crest) of the slope (W), etc.
evaluated in order to achieve an optimal design of according to Fig. 3 (Wyllie and Mah 2004b). The

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W >W

Internal friction angle


H

31.5
33.5

41.5
α
(°)

34
Cohesion

>H/2
(MPa)

0.210
0.195
0.180

0.410
Fig. 3 Recommendations for far field boundaries in slope
Poisson’s

stability analysis (Wyllie and Mah 2004b)


ratio

0.32
0.34
0.34

0.30

radius of curvature of the slope (the distance between


the axis of rotation and the toe of the slope) is about
100 m based on the geometric shape of the ultimate pit
Shear modulus

of the mine.
In order to create boundary conditions, the nodes
(GPa)

around the model in horizontal directions (X and Y)


0.93
0.81
0.87

1.87

were fixed on X-Z and Y-Z planes, while the nodes of


the model bottom, in addition to the horizontal
direction, were fixed in the vertical direction (Z) and
modulus
(GPa)

on X-Z and Y-Z planes. Therefore, there is no


Bulk

2.28
2.28
2.43

4.05
Table 1 Geomechanical properties of the rock masses (BKM consultant engineers 2017)

horizontal displacement in X-Z and Y-Z planes and


no vertical displacement in X-Y plane at the model
Deformation

boundaries.
modulus

According to the subsurface studies, groundwater


(GPa)

in the study area (eastern slope of the mine) behind the


2.47
2.19
2.34

4.87

slope (at a distance of about more than 150 m) is at a


height of about 80 to 85 m from the bottom of the pit
strength
Tensile

that reduced with a gentle slope of about 58 and at a


(MPa)

0.041
0.063
0.048

0.138

height of about 60 m from the mine bottom, it hits the


slope surface and causes an exposure in the pit slope.
Hence, in numerical modeling and using Fish codes in
Compressive

FLAC3D program, the groundwater level was modeled


strength

under existing conditions and without considering


(MPa)

1.59
1.51
1.41

3.73

water drainage status. Since there is no study (includ-


ing hydraulic fracture tests, flat jacks, over-core
extraction method, etc.) at the mine site to estimate
(gr/cm3)
Density

the level and direction of local stresses, including


2.59
2.45
2.58

2.57

minimum horizontal stresses, in the present study, the


value of horizontal stress coefficient (k) is considered
Monzodiorite

as a unit based on the assumption of hydrostatic


Lithic tuff
Rock type

Andesitic
Andesite

stresses in the study area.


tuff
No

1
2
3

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Table 2 Geometric specifications of the pit slope and numerical model dimensions for different scenarios
Scenario Model Bench height Bench width Bench angle Overall slope angle Slope curvature Pit height
dimensions (m) (m) (°) (°) (m) (m)
x y z

1 570 570 334 10 6.8 70 43 100 219


2 510 510 319 10 5 70 48 100 209
3 510 510 314 12 6.8 73 48 100 204
4 430 430 314 12 5 73 52 100 204
5 430 430 321 12 5 73 52 100 211

3.2 Evaluation of Geometric Parameters of Slope 3.2.1 Scenario 1

In this section, the effect of geometric specifications of This scenario is based on the initial design provided by
the pit bench such as height, width and slope on the consulting engineers for mineral extraction in the
stability of the ultimate slope of the mine was eastern slope of the mine.. The geometric specifica-
investigated. In order to achieve the optimal slope of tions of the initial design of the eastern slope of the
the ultimate wall of the mine, a factor of safety of 1.20 mine are presented in Fig. 4. The eastern slope of the
was considered as the minimum basis for the slope mine in the initial design has about 20 benches and 2
stability of the mine. Hence, in order to achieve this, ramps. The height and angle of the ultimate slope are
five scenarios (Table 2) of different geometric spec- about 219 m and 438, respectively. The height and
ifications of the pit bench were analyzed and width of ramps 1 and 2 are different from each other.
evaluated: So that the height and width of ramp 1 is about 5 and

Pit crest
5m

67°

10.5 m
219 m

70°
Ramp 1
10 m

6.8 m

Bench
70°
10 m

Ramp 2

Toe of slope 43°


12 m

Fig. 4 Details of the geometric dimensions of different parts of the slope

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The construction of the geometric dimensions of


the slope of the eastern wall of the mine in Scenario 1
along with its bedding planes in order to estimate the
factor of safety of the slope is presented in Fig. 5. As
shown in Fig. 5, the three-dimensional geometric
dimensions of the eastern slope of the mine are exactly
the same as the geometric specifications of the initial
design of the pit (Fig. 4). The geometric dimensions of
the numerical model are also considered according to
the boundary conditions and in accordance with what
was stated in Sect. 3.1. So that the dimensions of the
model in the horizontal direction of x and y axes are
Fig. 5 Simulation of the geometric dimensions of the slope equal to 570 m and in the vertical direction of z axis
with bedding planes are equal to 334 m (Fig. 6). The horizontal distance
above the slope of the pit (crest of the pit) in the
10.50 m, respectively, and also the height and width of direction of x axis from the crest of the slope to the
ramp 2 are about 10 and 12 m, respectively (ramp model boundary is 240 m, the height of the slope toe in
height 2 is equal to the height of the bench). Also, the the direction of z axis is 115 m and the radius of
slope angle of ramp numbers 1 and 2 is 67 and 708, curvature is 100 m (Fig. 6). The three-dimensional
respectively. The geometric specifications of the geometric model of Scenario 1, in addition to the
benches designed for the entire pit slope are the same. meshing conditions, shows bedding planes of all four
So that the height, width and angle of the benches are types of rock masses in the eastern slope of the mine
equal to 10, 6.8 and 708m, respectively (Fig. 4). with different physical and mechanical properties
In the present study, considering the number of (Fig. 6). Also in the numerical model, the state of
benches and their importance in determining the slope groundwater flow and through it the pore pressure
of the ultimate wall of the mine, hence, an attempt was created in the rock mass of the eastern slope of the pit
made to evaluate the pit slope stability only by is simulated (Fig. 7). As shown in Fig. 7, groundwater
changing the geometry specifications of the existing level behind the pit slope (according to Fig. 4) is
benches. The geometric specifications related to the applied in the numerical model and its effect on the
design of the ultimate slope of the pit as well as the slope stability of the ultimate wall of the mine is
geometric dimensions of the numerical model are investigated.
presented in Table 2.

Fig. 6 Geometric dimensions of the three-dimensional model in Scenario 1

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The results of numerical analysis of the slope


stability of the ultimate wall of the mine based on the
evaluation of factor of safety values, shear strain and
horizontal and vertical displacements in different parts
of the pit slope including the upper, middle and lower
parts were investigated. The results of numerical
modeling of Scenario 1 are presented in Figs. 8, 9, 10.
As shown in the above figures, the factor of safety
obtained from the ultimate slope stability analysis is
1.39. The shear strain created in the model increases
by increasing the horizontal and vertical stresses
(Fig. 11a, b), from the crest of the slope to the bottom
of the pit, and its maximum value is equal to 1.02 e-2.
As the maximum shear strain increased in the lower
part and in the toe of the pit slope, the values of
horizontal and vertical displacements also increased
subsequently (Figs. 9 and 10). As shown in Fig. 9, the
values of maximum horizontal displacement along x
and y axes are equal to - 22.2 cm (displacement to
the inside of the mine slope). The vertical displace-
ments created in the model are observed as both
settlement and uplift (Fig. 10). So that in the upper
part and behind the pit slope, the displacements are in
the form of settlement and gradually by increasing the
depth, these displacements are manifested in the form
of uplift which their values increase by increasing the
pit depth and due to increasing the vertical stress at the
Fig. 7 a. groundwater level and b. water pore pressure contour toe the slope has reached its maximum value of
in the ultimate slope of the pit

Fig. 8 Contour of the maximum shear strain in the model of Scenario 1

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Fig. 9 Horizontal displacement contours; a. along x axis, and b. along y axis

29.60 cm (Fig. 10). The contour (parallel lines) of the horizontal displacement in the upper part of the mine
horizontal stresses (along x-z axis) and the vertical slope is positive (3.7 mm) and indicates the wall
stresses in the model of Scenario 1 are shown in moving outwards or behind the pit slope. As men-
Fig. 11a, b. As expected, near the pit slope, horizontal tioned earlier, due to the settlement created in the
or vertical stresses (as the maximum main stresses) are upper part of the pit and behind the slope, the
less than the level of intact stresses due to low normal horizontal displacement created tends to move in the
stress, the possibility of joint opening and shear failure direction of settlement (the vertical displacement) in
along discontinuities in the rock mass can increase. the pit crest. The horizontal displacement in the
Figures 12 and 13 show the horizontal and vertical middle and lower part of the pit tends to move
displacements (on x-z plane) for the upper, middle, negatively inward toward the pit slope (Fig. 12b, c).
and lower parts of the ultimate pit slope, respectively The values of horizontal displacement recorded in the
(according to the model symmetry along x and y axes, middle and lower part of the pit are - 6.9 and - 22
only displacement values are shown on x-z plane). So cm, respectively. The values of vertical displacement
that the values of horizontal and vertical displacement also increased significantly by increasing the depth of
have increased by increasing the pit depth (due to the pit from the crest to the bottom of the pit,
increasing horizontal and vertical stresses and shear depending on the increase in vertical stress. So that the
strain) (Figs. 12 and 13). As shown in Fig. 12a, the vertical displacement in the upper part of the slope in

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Fig. 10 Vertical displacement contour created in the model of Scenario 1

the form of settlement is - 2.5 cm (due to the


settlement created behind the pit slope) and in the
middle and lower parts of the pit in the form of uplift
increased by 10 and 23 cm, respectively (Fig. 13).

3.2.2 Scenario 2

In this scenario, only the width of the slope bench of


the pit was reduced from 6.8 to 5 m. Due to the
reduction in the width of the benches, the slope angle
of the pit has also increased from 43 to 478. By
increasing the ultimate slope angle of the pit and due to
the uneven topography on the upper surface of the
slope (pit crest), the height of the slope has reduced
from 219 m to about 209 m. The slope angle of the
surface of the benches also remains constant in this
scenario because the slope angle of the benches is
determined based on the height of the benches and the
degree of deviation of the slope of the surface of the
benches from the vertical state. The geometric spec-
ifications related to the design of the ultimate slope of
the pit along with the geometric dimensions of the
numerical model are presented in Table 2.
The geometry of the numerical model made for
Scenario 2 is shown in Fig. 14a. Due to the change in
the height of the pit slope (H) as well as the horizontal
Fig. 11 Contour of a. horizontal and b. vertical stresses in the distance between the toe and the crest of the ultimate
model of Scenario 1 pit slope (W), the dimensions of the numerical model
made for Scenario 2 are different from Scenario 1

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Fig. 12 Horizontal displacement (on x–z plane); a. in the upper, b. middle and c. lower parts of the pit slope

Fig. 13 Vertical displacement (on x–z plane); a. in the upper, b. middle and c. lower parts of the pit slope

(Fig. 14a). Hence, the dimensions of the model in the displacement (on x–z plane) has not changed and is
direction of the horizontal axes x and y are equal to equal to - 22.2 cm (Fig. 14c). The maximum vertical
510 m and in the vertical direction are equal to 319 m. displacement in the model was reduced to 27.3 cm
The results of the ultimate slope stability analysis (Fig. 14d). It seems that despite the reduction in the
designed for the pit are presented in Fig. 14b–f. The factor of safety of slope stability, with a reduction of
factor of safety obtained from this scenario has about 10 m in the height of the open pit and
reduced from 1.39 in Scenario 1 to 1.28 due to the consequently the reduction in horizontal and vertical
reduction in the width of the benches and the increase stresses in the slope, the horizontal deformations were
in the overall slope angle. Also, due to the reduction in relatively constant and vertical deformations also
the factor of safety of the ultimate slope, the maximum reduced. The measured values of horizontal and
shear strain values increased slightly and is equal to vertical displacements (on x–z plane) in the upper,
1.08 e-2 (Fig. 14b). The maximum horizontal middle and lower parts of the pit slope are also

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(a) (b)

(c) (d)

(e) (f)
Upper part Lower part

Middle part

Middle part

Lower part Upper part

Fig. 14 Model geometry and results of numerical modeling in d. Vertical displacement contour, e. Horizontal displacement,
Scenario 2; a. Dimensions of the geometric model, b. Maximum and f. Vertical displacement in the upper, middle and lower parts
shear strain contour, c. Horizontal displacement contour, of the pit

indicative of the same problem in comparison with due to the increase in the horizontal and vertical
Scenario 1 (Fig. 14e, f). As shown in Fig. 14b–e, by stresses. The process of deformation and horizontal
increasing the pit depth, the shear stress values and and vertical displacements created in the slope of the
horizontal and vertical displacements also increased ultimate pit in Scenario 2 is in accordance with the

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(a) (b)

(c) (d)

(e) (f)
Upper part Lower part

Middle part

Middle part

Lower part Upper part

Fig. 15 Model geometry and results of numerical modeling in d. Vertical displacement contour, e. Horizontal displacement,
Scenario 3; a. Dimensions of the geometric model, b. Maximum and f. Vertical displacement in the upper, middle and lower parts
shear strain contour, c. Horizontal displacement contour, of the pit

process of deformations created in Scenario 1. Since displacement contour of the model (Fig. 14d) is
the maximum deformation (vertical displacement) in greater than the maximum vertical displacement
the pit bottom is higher than other parts such as the pit (Fig. 14f) related to the lower part of the pit slope.
slope, so the maximum deformation/vertical

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3.2.3 Scenario 3 (- 21.1 cm, Fig. 15c) and vertical (26 cm, Fig. 15d)
displacements in the model also reduced. The values
In this scenario, unlike Scenario 2, only the height of of the horizontal and vertical deformations of the
the benches has increased from 10 to 12 m. Subse- different sections of the ultimate slope of the pit are
quently, by increasing the height of the benches, in shown in Fig. 15e–f, respectively.
addition to increasing the bench angle from 70 to 738,
the overall slope angle of the pit has increased from 3.2.4 Scenario 4
438 compared to the initial design to 488 (equal to the
angle of the ultimate slope in Scenario 2). In fact, in This scenario is a combination of Scenario 2 (reducing
order to investigate the effect of slope height on the the width of the benches) and Scenario 3 (increasing
factor of safety and the stability of the ultimate pit the height and slope of the benches). As the width of
slope, the pit height in this scenario is 5 m higher than the benches reduces and the height of the benches
Scenario 2 (with maintaining the same conditions to increases along with the slope angle of their surface,
the ultimate slope angle). The geometric specifications the angle of the ultimate pit slope increases by about
related to the design of the ultimate slope of the pit as 528. According to the prevailing conditions, the height
well as the geometric dimensions of the numerical of the pit slope is considered 204 m (Fig. 16a). The
model are presented in Table 2. The results of geometric specifications related to the design of the
numerical modeling of Scenario 3 are shown in ultimate slope of the pit as well as the geometric
Fig. 15. The factor of safety obtained from this dimensions of the numerical model are presented in
scenario is higher and is 1.32 according to the ultimate Table 2. The results of the ultimate slope stability
slope angle which is equal to Scenario 2 (488). At this analysis of the mine are presented in Fig. 15b-f. Due to
stage of the study, it seems that the role of increasing the combination of models of Scenario 2 and 3, the
the height of the benches from 10 to 12 m (which has factor of safety of the pit slope was reduced by 1.23.
increased the angle of the benches by about 38) The maximum shear strain values in this model are
compared to reducing the width of the benches (from equal to 1.04 e-2 (Fig. 16b). Also, the maximum
6.8 to 5 m in Scenario 2 and without changing the horizontal and vertical displacement values in the
angle of the benches) in determining the factor of model are -24 and 25.8 cm, respectively (Fig. 16c and
safety was less so that the stability of the ultimate pit d, respectively). The values of the horizontal displace-
slope in Scenario 3 (FOS = 1.32) compared to ments (on x–z plane) and the vertical displacements
Scenario 2 (FOS = 1.28) the overall slope angle created in the upper, middle, and lower parts of the pit
(48°) is greater by maintaining the same conditions. slope are given in Fig. 16e, f, respectively. As shown
However, the effect of reducing the height of the in Fig. 16b-f, by increasing the values of horizontal
ultimate pit slope by about 5 m cannot be ignored in and vertical stresses from the surface to the bottom of
reducing the factor of safety for Scenario 3 less than the pit, the values of shear strain and horizontal and
Scenario 2 (this issue was investigated more closely in vertical displacements also increase. As mentioned
Scenario 5 to achieve a minimum factor of safety of earlier, the maximum vertical displacement in the
1.2). model is related to the pit bottom, which is observed as
The values of the maximum shear strain and uplift (Fig. 16d). Due to the reduction in the factor of
horizontal and vertical displacements in the whole safety in the model of Scenario 4 compared to
model as well as in different parts of the ultimate pit Scenarios 2 and 3, the values of horizontal displace-
slope are shown in Fig. 15b-f. The values of shear ment (which has the greatest effect on shear strain and
strain and displacements (horizontal and vertical) vertical displacement, respectively, against the change
obtained from this scenario are also a function of the in factor of safety) reached the maximum approxi-
values of horizontal and vertical stresses created along mately - 24 cm at the bottom of the pit slope
the slope of the pit, which increased from the surface (Fig. 16c, e). Due to the constant height of the pit
to the bottom of the pit. Considering the increase in slope compared to the model of Scenario 3, the values
factor of safety from 1.28 in Scenario 2 to 1.32 in of maximum vertical displacement in the model as
Scenario 3, the values of the maximum shear strain well as in different parts of the slope of the pit, has
(9.77 e-3, Fig. 15b), and maximum horizontal changed slightly (Fig. 15d, f).

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(a) (b)

(c) (d)

(e) (f)
Upper part Lower part

Middle part

Middle part

Lower part Upper part

Fig. 16 Model geometry and results of numerical modeling in d. Vertical displacement contour, e. Horizontal displacement,
Scenario 4; a. Dimensions of the geometric model, b. Maximum and f. Vertical displacement in the upper, middle and lower parts
shear strain contour, c. Horizontal displacement contour, of the pit

3.2.5 Scenario 5 mine based on the minimum factor of safety of slope


stability (1.2). The geometric specifications related to
The purpose of implementing this scenario is to the design of the ultimate slope of the pit as well as the
achieve the optimal slope of the ultimate wall of the geometric dimensions of the numerical model are

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(a) (b)

(c) (d)

(e) (f)

Upper part Lower part

Middle part

Middle part

Lower part Upper part

Fig. 17 Model geometry and results of numerical modeling in Vertical displacement contour, e. Horizontal displacement, and
Scenario 5; a. Dimensions of the geometric model, b. Maximum f. Vertical displacement in the upper, middle and lower parts of
shear strain contour, c. Horizontal displacement contour, d. the pit

presented in Table 2. According to various studies and geometric specifications of this scenario were consid-
analyzes associated with trial and error, the most ered exactly the same as Scenario 4, which is a
suitable geometric specifications of the pit to achieve combination of Scenarios 2 and 3. Since the minimum
factor of safety of 1.2 were obtained. In fact, the factor of safety obtained from numerical models is the

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result of Scenario 4 and is equal to 1.23, in this (a) 1.4


scenario, an attempt was made to minimize factor of

Factor of safety (FOS)


1.35
safety by 1.2 to achieve the most technically appro-
priate design providing stability to the ultimate slope 1.3

of the eastern wall of the pit.


1.25
In other words, since during the analyzes performed
in the previous scenarios, the importance of the pit 1.2

slope height on factor of safety was determined to


1.15
some extent, hence, an attempt was made to keep the 9.50E-03 1.00E-02 1.05E-02 1.10E-02 1.15E-02

slope geometric specifications of the pit slope similar Maximum shear strain (m)
to that in Scenario 4. With changing the slope height, (b) 1.4

the minimum factor of safety of the ultimate pit slope

Factor of safety (FOS)


1.35
is obtained. The numerical modeling conditions for
Scenario 5 as well as the results are presented in 1.3

Fig. 17. 1.25


According to analyzes performed, by increasing the
height of the pit slope from 204 m in Scenario 4 with a 1.2

factor of safety of 1.23 (Fig. 15), to 211 m (Fig. 17a), 1.15


the factor of safety reached the minimum value 1.2 -27 -26 -25 -24 -23 -22 -21 -20
Maximum horizontal displacement (m)
(Fig. 17b–f). As the factor of safety reduced, the
(c) 1.4
maximum shear strain in the model (Fig. 17b) as well
Factor of safety (FOS)

as the horizontal displacements in the model 1.35


(Fig. 17c) and the pit slope (Fig. 17e) increased by
1.3
increasing the horizontal stresses. So that the maxi-
mum shear strain and the maximum displacement 1.25
created in the model are equal to 1.12 e-2 and - 25.7
1.2
cm, respectively, and are related to the lower part of
the pit slope. As mentioned earlier, by increasing the 1.15
25 26 27 28 29 30
depth and vertical stress, the value of vertical
Maximum vertical displacement (m)
displacement in the slope increases. Moreover, the
factor of safety of the ultimate slope stability has a Fig. 18 Changes a. in maximum shear strain, b. maximum
little effect on the value of vertical displacement horizontal displacement, and c. maximum vertical displacement
(Fig. 17d, f). relative to factor of safety values in different scenarios

Table 3 Summary of the results of numerical modeling for different scenarios


Scenario Maximum Maximum horizontal Maximum vertical Pit slope displacement (cm) FOS
shear strain displacement (cm) displacement (cm)
Upper part Middle part Lower part
x z x z x z

1 1.02 e-2 - 22.24 29.63 0.37 - 3.50 - 6.90 10.45 - 22.20 23.29 1.39
2 1.00 e-2 - 22.22 27.30 0.50 - 3.30 - 6.40 8.18 - 22.11 20.49 1.28
3 9.77 e-3 - 21.16 26.00 0.25 - 1.92 - 5.10 7.72 - 21.10 17.97 1.32
4 1.04 e-2 - 24.00 25.82 0.48 - 2.00 - 5.00 6.89 - 23.98 17.42 1.23
5 1.12 e-2 - 25.75 27.16 0.52 - 2.50 - 5.70 7.16 - 25.68 18.25 1.20

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3.3 Results and Discussions changes in the values of the maximum vertical
displacement (as uplift in the pit bottom) with the
The results of modeling and stability analysis of the values of the factor of safety, do not have a clear trend
ultimate slope of the pit from Scenario 1 based on the and in fact changes in the maximum values of vertical
initial design to achieve an optimal excavation and displacement in different scenarios based the maxi-
mineral extraction design in Scenario 5 are summa- mum height of the pit slope has a well-defined trend
rized in Table 3. Figure 18 shows changes in maxi- (Fig. 19). So that Scenario 1 with a height of about
mum shear strain and maximum horizontal and 219 m has the highest vertical displacement and
vertical displacements relative to the values of the Scenarios 3 and 4 with a height of about 204 m have
factor of safety in different models. the lowest vertical displacement. In other words, by
In general, the values of maximum shear strain and increasing the height of the ultimate pit slope and also
maximum horizontal displacement in Scenarios 2–5 increasing the vertical stress (from the surface to the
(with factor of safety of 1.32 to 1.20), by reducing the bottom of the pit), vertical deformation increases in
factor of safety, show a relatively specific increasing the form of settlement or uplift in the slope and bottom
trend (Fig. 18a, b), while the values of maximum shear of the pit.
strain and maximum horizontal displacement in Sce- Due to the relatively small changes in factor of
nario 1 (FOS = 1.39) did not follow this general trend safety from Scenario 1 (1.39) to Scenario 5 (1.20), the
and the values are higher than the values of Scenarios 2 maximum values of shear strain and horizontal and
and 3. In other words, in Scenario 1, considering the vertical deformations in the ultimate pit slope do not
estimation of the highest factor of safety (1.39) and have many changes and are in a relatively close range.
despite expecting less deformation in the model than According to the studies and evaluations at this
other models, it is observed that the values of shear stage of the study, the model of Scenario 5 with a
strain and horizontal displacement created in this minimum factor of safety of 1.20 is introduced as an
model not only have been less, but they are also higher optimal and proposed design for implementation at
than Scenarios 2 and 3 (with the factor of safety of 1.32 Shadan Open Pit Mine site. As shown in Table 3, the
and 1.28, respectively). It seems that due to the higher maximum values of horizontal and vertical deforma-
height of the pit slope in this model (219 m), and tions that occur in the lower part and bottom of the
consequently the increase in maximum horizontal open pit slope due to the implementation of the model
stress compared to other models (especially Scenarios of Scenario 5 (about - 25 and 27 cm, respectively)
2 and 3), the maximum shear strain and maximum are less than 30 cm.
horizontal displacement in this model had less impact
than factor of safety of slope stability, which is based
on strength reduction method (dependent on factors c 4 Conclusions
and phi). It is also observed (Table 3 and Fig. 18c) that
The most important results of the present study are as
follows:
Maximum vertical displacement (m)

30 1. The process of numerical modeling to achieve an


y = 0.2425x - 23.604
29.5 optimal design for the slope of the ultimate wall of
R² = 0.9732
29
Shadan Open Pit Mine was conducted in five scenarios
28.5
with different geometric specifications of the slope.
28
Ultimately, Scenario 5 (Table 2) according to the
27.5
minimum factor of safety of 1.20 was proposed as the
27

26.5
most suitable executive plan for the mine.
26
2. The initial design of the ultimate slope of the
25.5 eastern wall of the mine (Scenario 1) with an overall
200 205 210 215 220
slope angle of 438 and a height of 219 m had the factor
Slope height (m)
of safety of 1.39, which with changing the geometric
Fig. 19 Changes in the maximum values of vertical displace- specifications of the benches and the pit slope (height,
ment with respect to the height of the pit slope width and angle), the factor of safety was reduced to

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the minimum and desired value (1.20) in Scenario 5. In 7. The greatest effect due to changes (reduction
other words, in Scenario 5 (which is a combination of and/or increase) in the factor of safety was related to
Scenarios 2, 3 and 4), by reducing the width of the shear strain and horizontal displacement in the model,
benches from 6.8 to 5 m and increasing the height of so that in Scenario 5 (proposed model) by reducing the
the benches (from 10 to 12 m) and the angle of its factor of safety to 1.20, shear strain reached its
surface (from 70 to 738) the factor of safety of the maximum value equivalent to 1.12 e-2 and conse-
ultimate slope of the mine was reduced from 1.39 in quently the horizontal displacement in the model was
the initial design to 1.20. increased to a maximum value of - 25.75 cm. The
3. According to the results obtained from Scenarios highest vertical displacement (29.63 cm) recorded in
2 and 3 and similar geometric specifications of the models was related to the model of Scenario 1 with
benches, ramps and overall slope of the pit, the effect the highest slope height of about 219 m, which
of reducing the width of the benches to increase the showed the least effect of the factor of safety.
height and angle of the surface was clear on the factor 8. The maximum horizontal and vertical displace-
of safety reduction. In Scenario 2, only by reducing the ment in the model of Scenario 5 (proposed model) (in
width of the benches from 6.8 to 5 m, and in Scenario terms of hydrostatic stress and horizontal stress
3, only by increasing the height and angle of the coefficient) was related to the lower part of the slope
benches to 12 m and 738, respectively, the factor of and bottom of the pit, respectively, which was less
safety was reduced from 1.39 in Scenario 1 to 1.28 in than 30 mm and within the acceptable limit.
Scenario 2 and 1.32 in Scenario 3.
4. According to the results obtained from Scenarios Acknowledgements The authors of this article would like to
thank Behinegostar Kavoshgaran Maaden (BKM) Consultant
4 and 5 under similar geometric specifications, a slight
Engineers for its cooperation in providing the required data and
increase in the height of the ultimate pit slope (about information.
7 m) can also be effective on adjusting and reducing
the factor of safety. So that in Scenario 5, without
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Publisher’s Note Springer Nature remains neutral with
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regard to jurisdictional claims in published maps and
High Sr/Y magmas reflect arc maturity, high magmatic
institutional affiliations.
water content, and porphyry Cu±Mo±Au potential:

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