Press machine system

Pascal pump X63

2
Clamping
Clamp the workpiece

Clamp the die

Clamp the tool

Changing
Change the workpiece

Change the die

Change the tool

Control
Control them

3
 Delivery record

40,000 Pascal traveling clamp

units
A die clamping system which has changed considerably
the stamping style in the world.

30,000kN(3,000tonf ) Transfer press Traveling clamp

4
 Pascal traveling clamp model TRA

Sprocket

Roller chain

34,000kN(3,400tonf ) Transfer press Hydraulic hose

Air cylinder

Base block

23,000kN(2,300tonf ) Transfer press

Backward end detection

proximity switches

Die detection proximity switch Clamp plate

Hydraulic clamp
6,000kN(600tonf ) Transfer press

5
 Stamping die clamping system

Pascal clamp TXA

Pascal clamp TYA

4,000kN(400tonf ) Press Pascal clamp TXA ＆ TYA

6
Clamping stroke

Safety stroke

model
m el TX
odel
od
del
d TXAA model TYA

Clamping stroke
Return spring
Lever
Piston Lever pin

Hydraulic connection port

Piston
Cylinder
Cylinder

Die Die
Hydraulic

Safety stroke
connection port

Bolster Clamp rod

Return spring

Bolster

model TXA model TYA

Manual slide, piston type of clmap. Manual slide type of clamp
It is suitable for the die with a with lever. It is suitable for
U-cut. the die without U-cut.

model TXC

Automatic slidable clamp

with air cylinder.
（ TXA＋Automatic slidable function ） model TYC
Automatic slidable clamp
with air cylinder.
（ TYA＋Automatic slidable function ）

model TXE
Automatic slidable clamp
which utilizes the entire
lower surface.

7
 Swing clamp THB
A specially designed swing clamp that is suitable
for the application with a die changer
Swing clamp THB Swing clamp THB

Die-lifter

2,000kN(200tonf ) Press Swing clamp THB & Die-lifter （ Clamp position ）

（ Unclamp position ）

8
 C la mp po s i t i o n Un c l am p p os i ti on（at Di e c h an gi n g）

Rod

Die Die

Bolster Bolster

The rod is folded

inside the bolster,
and does not interfere
with the die.

Hydraulic connection port Hydraulic connection port

Cylinder Cylinder

9
 Pre-roller & Die-lifter
Pascal clamp TXA Die-lifter

3,000kN(300tonf ) Press Horizontally fold type Pre-roller PRS PRT & Die-lifter

Pre-roller PRT Pre-roller PRS

10
 Pre-roller model PR（ Extension arm rollers ）

Removable & fold type Vertically fold type

model model model
PRA PRF PRH
One-touch operation One-touch operation

Mounting block

Mounting block
Screw-lock pin
Hook

Horizontally fold type Heavy load type Horizontally fold, heavy load type
model model model model model
PRS ／ PRT PRC PRU ／ PRV
Hinge

PRU
PRS Pillar

PRV
Hinge Mounting block
PRT
Pillar
Pillar
（Fixed in the floor The pillar is assembled with
with anchor bolts） PRV/PRU and it is foldable
with the pillar.

Die-lifter model DLF Die-roller model DRA

With DLF series, heavy dies are lifted by hydraulic force. A spring lifting roller that does not need hydraulic source.
The rollers enable operator to move the die easily and The compact design allows an easy installation just to slot
smoothly. it in the machine T-slots.

11
 Pre-roller stand PAT. P

model PRM

With excellent rigidity better than existing Pre-roller and less displacement
against the load, smoother and safer die change is achievable.

Pre-roller stand model PRM

Place the die on the stand
by means of forklift or
overhead crane

6,000kN（600tonf）Press Pre-roller stand

At installation At removal

Pre-roller stand Pre-roller stand

model PRM model PRM

Bolster Bolster

Mounting block Base

model PRM-A model PRM-B Mounting block Base Special designed model
PRM-A
model model PRM-B
12,000kN（1,200tonf）Press Pre-roller stand

12
Roller frame distance Die Travel 1250ｍｍ
Model PRM1-1250 PRM2-1250 PRM3-1250 PRM4-1250

Roller frame distance mm 1000 1200 1400 1600

Overall length mm 1300

Weight kg 430 470 500 530

Allowable load ton 8

Overall length Die Travel 1600ｍｍ

Die Travel Model PRM1-1600 PRM2-1600 PRM3-1600 PRM4-1600

Roller frame distance mm 1000 1200 1400 1600

Overall length mm 1650

Weight kg 520 550 590 630

Allowable load ton 8

Easy to p
or pull
ush
Die Travel 2000ｍｍ
Model PRM1-2000 PRM2-2000 PRM3-2000 PRM4-2000

Roller frame distance mm 1000 1200 1400 1600

Overall length mm 2050

Weight kg 680 730 780 820

Allowable load ton 8

The value in Weight does not include the mounting block and base.

13
 Pascal pump X63

New series of Pascal pump model X63

which pursues more reliability.

14
 Air-driven, Compact, High performance hydraulic pump

High cycle, reliable reciprocation of air and hydraulic piston ensures a repetitive suction and discharge oil process. As discharge
pressure hikes up to the circuit set pressure, reciprocation goes slow eventually. Pascal pump stops at the time the discharge
pressure reaches the set pressure then keeps balancing air and oil discharge pressure. At the balanced condition, Pascal pump
never consumes air and there is no power loss or oil temperature rise unlike an ordinary electric motor pump.
In the event of pressure drop (oil leakage) in the circuit, the pump immediately reacts to start pumping for recovering the pressure
loss. When leaking oil, the pump restarts pumping and the sound of pumping is like an alarm for leakage to call operator for
servicing.

Air muffler

Air filter
Master valve

IN Air

Air piston

Air cylinder
Hydraulic piston

Seal

Check valve (suction)

Check valve (discharge)

IN

Hydraulic

15
 Pascal control unit HCS
A new, easy-to-maintain hydraulic control unit

Returning oil to
the tank at air bleeding
Adopiting transparent
pipe to return the oil from Equipped with filter
air bleeding valve to the regulator as standard
tank, air bleeding can be
done without draining
the oil.

Adoption of steel tank

which is strong against
impact and heat

Only one piping from

Visible oil level gauge the pump to the valve for
with red ball easier servicing of the pump.
The pipe can be
installed or removed
easily when exchanging
the pump and valve.

The check valve inside

the oil tank.
The valve can block the
1 block-type valve unit oil flow out of the tank
Independent circuit valves have been configured even if the valve unit is
as a block valve, improving maintainability. demounted when
servicing.

16
 Example of hydraulic circuit D D F Circuits（ Solenoid operated ）

Press machine
Operation Control unit HCS□-H2DDF
panel
Control
box

Air 0.47MPa

D Circuit

D Circuit

F Circuit
Hydraulic 24.5MPa

Slide

Upper die

Lower die
Pascal clamp TXA

Bolster
Pascal clamp TYA

Die-lifter

17
 P a s cal contr ol system

HUT & Non-leak valve unit VHA

Manual
operated Power unit

Power unit Non-leak valve unit

HUT VHA

Example of hydraulic circuit

Press machine
mach
A C Circuits （ Manual operated ） Operation
on
n
panel Control
box
Non-leak valve unit Power unit
VHA-AC HUT-2

Slide

Air
Pascal clamp TXA 0.47MPa
Upper die

Lower die Return

pipe

Bolster Hydraulic
Pascal clamp TYA 24.5MPa

Die-lifter

18
 Pa s cal contr ol system

HUT & Non-leak valve unit VSB

Solenoid
operated Power unit

Power unit Non-leak valve unit

HUT VSB

Example of hydraulic circuit

Press machine
mach
D D F Circuits（Solenoid operated） Operation
on
n
panel Control
box
Non-leak valve unit Power unit
VSB□-H2DDF HUT-2

Slide

Pascal clamp TXA Upper die Air

0.47MPa

Lower die

Return
Bolster pipe

Pascal clamp TYA Hydraulic

24.5MPa

Die-lifter

19
 Press mag clamp MGP

The magnet clamp enables the die change in one minute.

Pascal mag clamp is a die clamping system which absorbs and fixes the die with strong everlasting magnets ( Neodymium magnet
and Alnico magnet ).
It is unnecessary to unify the die size and it can clamp instantly at one touch operation. Applying current is only when switching
on and off. The electric power is not consumed during clamping and the die will not be fall down due to the power blackout.
The clamping force works against the entire die surface, so it prevents the deflection and improves the quality of machined parts.

Press mag clamp（ Lower ） Die-lifter

2,000kN（200tonf）Press Press mag clamp & Die-lifter

20
 C l amp（ M ag n e t i z e d ） Un c l am p （Dem agn eti z e）

Neodymium magnet Alnico magnet Electromagnetic coil Magnet core

Super strong Polarity is inverted by Inverts the polarity Powerfully
permanent magnet electromagnetic coil of alnico magnet adheres mold

Clamp plate

S N N S
N S S N
S N N N S S S N S N N S S N

Effective height of
Mold magnetic flux :
Approx 20mm Mold

Lines of
magnetic flux

1 Electromagnetic coil is energized for 0.5 sec. 1 Electromagnetic coil is energized for 0.5 sec.

2 Polarity of alnico magnet is inverted. 2 Polarity of alnico magnet is inverted.

3 Neodymium magnet and alnico magnet become homopolar. 3 Magnetic flux of neodymium magnet and alnico
magnet is not emitted from the surface of the
4 Magnet core becomes strong magnet to adhere the mold.
magnet core so that the mold can be unclamped.

2,000kN（200tonf）High velocity press machine 800kN（80tonf）Press Press mag clamp 4,000kN（400tonf）Transfer press
Press mag clamp Press mag clamp & TXA

21
 1,000
For space The Proposal instead
and
unit sales cost saving of moving bolster

Stamping Die changer

3,000kN press 5 ton × 2 dies
Roller table with swing arm,
independent pusher

Guide

Roller arm Roller table

Stopper pin

Cableveyor Pusher head

Die stopper Pusher stand

22
 Stamping Die changer
3,000kN press 4 ton × 2 dies
Roller table
With roller table and independent pusher

Pusher head

Pusher stand Operation control panel

Die stage
6,300kN press 10 ton × 1 dies
With pusher and swing roller arm
Roller arm

Pusher head

Fixed roller table

23
 Pascal coupling system

Pacal coupling system for the hot press and hydroforming press

Fluid Hydraulic , Water , Air / Connector

Piping size 3/8  1/2  3/4  1  1 1/4  1 1/2  2

12,000kN(1,200tonf ) Hot press Coupling System

24
 Coupler（Slide）

Coupler
（Bolster non operation side） Coupler（Bolster operation side）

12,000kN(1,200tonf ) Hot press Coupling System

25
 12,000kN(1,200tonf ) Hot press coupling system example

Air cylinder ① Slide ② Bolster operation side

Air cylinder
Non-contact
connector Water 1 1/2
thermocouple
Proximity switch

Aligning part
Aligning part

Lock guide socket

Lock guide pin Lock guide socket

Proximity switch

Non-contact connector
Thermocouple Die side Water 1 1/2 Die side

26
 Mounting position

① Coupler
Slide
② Coupler
Upper
Operation Non operation
side side
Lower

Moving bolster ③ Coupler

③ Bolster non operation side

Water 1 Air cylinder Water 1 1/2

Non-contact
connector
Thermocouple

Non-contact
connector signal
Aligning part

Lock guide pin Lock guide socket

Air 3/8

Water 1 1/2

Non-contact
connector
thermocouple

Non-contact
Water 1 Lock guide pin Die side connector signal

27
 Pascal hydraulic die cushion
Pascal die cushion system follows with a high response to the press force which is pressurized at a high speed and
can get a stable cushion force of very small surge pressure. It can perform the high-value added fine blanking
machine with excellent productivity, without depending on fine blanking machines.

Cupped gear prototype produced by 4,000kN press Part for car air conditioner produced by 2,500kN press

Transmission parts produced by 4,000kN press Paul parking produced by 5,000kN , 2,000kN , 1,500kN press

Driving parts Automotive gearbox produced by 800kN press

28
 400
Delivery record
Systems

Sprocket prototype (addendum processed Sprocket prototype with no burr on teeth produced by 4,000kN press
on both sides) produced by 4,000kN press

Engine parts produced by 4,000kN press Seat belt parts produced by 5,000kN , 2,000kN , 1,500kN press

Automotive parts produced by 3,000kN press Parking lock pawl produced by 5,000kN , 2,000kN , 1,500kN press

29
 mini N2 gas springs

Compact and durable N 2 mini gas spring

Mini N2 gas spring

4,000kN (400tonf ) Progressive press upper 4,000kN (400tonf ) Progressive press lower
Mini N2 gas spring adopted example Mini N2 gas spring adopted example

30
 New proposal of N 2 gas spring in place of coil springs
Pascal N2 gas spring contains a stronger force rather than an ordinary coil spring and exhibits
excellent characteristics and durability on the application that requires a large load and stroke.

Initial deflection Initial force Stroke Durability Maintenance Space-saving

Gas springs ○（Not required） ○ ○ ○ ○（Easy） ○

Coil springs ×（Required） × × × ×（It takes effort） ×

Mini N2 gas spring Coil springs

DSD38-20 ×1 unit ø40×150 ×10 units

150
VS
Stroke

95
20

ø38 ø40

Load comparison between model DSD and coil spring

40.0

35.0 Coil springs 10units

30.0
Loading（kN）

25.0

20.0
Mini N2 gas spring
Coil springs DSD38-20 1unit
15.0
Initial deflection
10.0

5.0 Coil spring 1unit

0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
Stroke（mm）

31
 Mini N 2 gas spring in the upper die Mini N 2 gas spring in the lower die

Mini N2 gas spring Upper Upper

Workpiece

Workpiece

Lower Lower Mini N2 gas spring

Mini N 2 gas spring in the upper and lower die

Mini N2 gas spring

Upper

Workpiece

Mini N2 gas spring

Lower

32
 Mode l DSD DSA DSC

Cylinder diameter mm ø32 ø38 ø50 ø19 ø25 ø32 ø38 ø50 ø32 ø38 ø50

Initial force kN 6.6 10.3 20.2 1.06 2.38 5.34 7.98 16.9 3.82 7.98 14.8

Stroke mm 10 ∼ 50 10 ∼ 50 10 ∼ 50

model DSD model DSA model DSC

Large diameter rod High durability against side-load Compact body
High initial force
Rod seal, sleeve-less construction Rod seal, sleeve-less construction Rod seal, sleeve-less construction

Model DSC is weaker against the

side-load compared with model DSA
ø25 ø22
due to the guide-less structure.

Piston rod Piston rod

ø22
25

25
Dust seal Dust seal
Piston rod

25
A guide which Dust seal
is durable against
High durability
105

105
Rod guide the eccentric load.
rod seal
High durability High durability

85
rod seal rod seal

Check valve
Oil
Check valve
Check valve Oil

ø38 ø38 ø38

model DSD38-25 model DSA38-25 model DSC38-25

Initial force 10.3 kN（1051 kgf） 7.98 kN（814 kgf） 7.98 kN（814 kgf）

Max. 0.52/100 mm 0.52/100 mm ─

side-load （Allowable eccentric angle 0 .3°
） （Allowable eccentric angle 0. 3°
）

33
Slide lock PAT.

The electric slide-fall protection system

which eliminates the risk of physical
injury accident or damages on the dies.

Slide lock

34
 Pin Cam Gear Nut

Limit switch for

lock confirmation

Oil Tank
Drive Motor
with brake
A
Distance to the
slide at T.D.C with
position upper limit

Hydraulic Cylinder

Proximity switch
for 90°rotation

Proximity switch
for rod overstroke

Slide at T.D.C with position Slide

adjusted upper limit

Proximity switch
for unlocking position

Lock stroke Screw rod

(trapezoidal thread)

Stopper for rod overstroke

Stroke for
head rotation

Head VIEW : A

35
 mold rotator

Roller gear driven type model SMR

Model SMR rotates the table with high rigidity roller gear and large sized sprocket, which enables
excellent in durability and safety by introducing roller gear driven type（ PAT.）.

High rigidity roller gear

Large sized sprocket Electric motor

Roller gear driven ( electric motor ) type

Max. rotation weight ton 1, 3, 5, 10, 15, 20, 30, 50

36
 Flat type model SMF

Model SMF is embrddable and flattable.

The table is rigid enough to be passed over by a forklift or a truck.

Roller gear driven ( electric motor ) type Hydraulic cylinder driven type
Max. rotation weight ton 1, 3, 5 10, 15, 20, 30

37
 180° die rotator for upper die

model SMP PAT. P

To avoid fatal accidents caused by a damage or removal of sling wire.

Magnetic clamp

Upper die

The photo shows a prototype. The protection covers are removed for a photo.

180°die rotator for upper die

Model SMP10 SMP16 SMP20

Frame diameter mm ø1200 ø1800 ø2200

Die size (F-B) mm 1000 1600 2000

Die size (L-R) mm 1600, 2000 2000, 2500 4000

Magnetic
Upper die weight ton 2 3 6 clamp

Die
Max rotateable die weight is determined by the drive motor capacity.

38
 robot tool changer

Max payload 5 10 20 40 60 100 150 200 kg

In the welding line For sheetmetal stamping

39
 DOMESTIC LOCATIONS

Yamagata

Kumagaya

Nagoya
Atsugi

Head office
Oita （Itami, Hyogo）

JAPAN

Head office / R & D center Sales office

Itami, Hyogo Osaka, Hyogo

Kumagaya, Saitama
Atsugi, Kanagawa
Plant
Nagoya, Aichi
Oita Oita plant Yamagata plant
Yamagata

40
 GLOBAL NETWORK

Stuttgart Torino
（Germany） （Italy）

Paris
（France）
Changchun
Dalian

Changwon
Barcelona （Korea）
（Spain） Tianjin Chicago
Chongqing Shanghai （U.S.A.）
Taichung
Mumbai （Taiwan）
（India） Guangzhou Queretaro,León
（Mexico）
Bangkok
（Thailand）
Kuala Lumpur
（Malaysia）
Deltamas
（Indonesia） Sao Paulo
（Brazil）
Melbourne
（Australia）

ASIA AMERICA

Dalian［China］ Bangkok［Thailand］ Chicago［U.S.A.］ Sao Paulo［Brazil］

Shanghai［China］ Changwon［Korea］ Queretaro, Leon［Mexico］

Changchun［China］ Deltamas［Indonesia］

Tianjin［China］ Kuala Lumpur［Malaysia］ EUROPE

Chongqing［China］ Mumbai［India］ Stuttgart［Germany］ Paris［France］

Guangzhou［China］ Melbourne［Australia］ Torino［Italy］ Barcelona［Spain］

Taichung［Taiwan］

Plant Sales office Liaison office Agent

Dalian plant

41
 Pascal products are supporting

Connector Instrument Body

panel

Bumper Door Wheel

For die and mold

Press machine:
B o d y, R o o f, D o o r
etc...
Molding machine:
B u m p e r,
For sheetmetal stamping For plastic molding Instrument panel
etc...

Traveling clamp Stamping die clamp Mag clamp Mold die Auto coupler N2 gas springs
clamping system

42
automotive production lines in the world.

Engine

Transmission Axle

For die cast machine For metal cut ting machine line

Die-clamping C-plate mag clamp Work clamp Pallet clamp Index table N2 gas balancer
system

43
 CERTIFICATE OF APPROVAL ISO9001

PA-395E-62020.02 Specifications are subject to change without prior notice.