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J Cattod 2020 06 035
J Cattod 2020 06 035
PII: S0920-5861(20)30421-1
DOI: https://doi.org/10.1016/j.cattod.2020.06.035
Reference: CATTOD 12953
Please cite this article as: da Silva Ruy AD, de Brito Alves RM, Reis Hewer TL, de Aguiar
Pontes D, Gomes Teixeira LS, Magalhães Pontes LA, Catalysts for glycerol hydrogenolysis to
1,3-propanediol: a review of chemical routes and market, Catalysis Today (2020),
doi: https://doi.org/10.1016/j.cattod.2020.06.035
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Alisson Dias da Silva Ruyab; Rita Maria de Brito Alvesb; Thiago Lewis Reis Hewerb;
Danilo de Aguiar Pontesa; Leonardo Sena Gomes Teixeiraa; Luiz Antônio Magalhães
Pontes1a.
a
Universidade Federal da Bahia. Escola Politécnica. Departamento de Engenharia
Química. Rua Prof. Aristides Novis, nº 02, 2nd floor, Federação, 40210-630, Salvador,
Bahia, Brazil.
b
Universidade de São Paulo. Escola Politécnica. Departamento de Engenharia Química.
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Av. Prof. Luciano Gualberto, nº 380, Tv. 3, 05508-010, São Paulo – SP, Brazil.
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Graphical abstract
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Highlights:
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1
Corresponding author at: Federal University of Bahia. Aristides Novis, nº 02, 2nd
floor, Federação, 40210-630, Salvador, Bahia, Brazil
E-mail address: uolpontes@uol.com.br
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ABSTRACT
of
evaluating process variables and, in particular, the influence of active acid and metallic
phases on the activity and selectivity to the desired product. Platinum, iridium, and
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copper were verified to be the most promising metals. Brønsted sites are responsible for
the higher selectivity to 1,3-PDO, while the reaction rate strongly depends on Lewis
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sites since glycerol adsorption takes place in these sites. Moreover, in order to decrease
operating costs, important parameters such as temperature, glycerol concentration in the
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feed stream and the reactor type must be optimized.
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1. INTRODUCTION
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acrylonitrile, 1,3-propanediol, 1,2-propanediol, glyceric acid, among others [4–6].
1,3-propanediol (1,3-PDO) is a three-carbon dialcohol and an important commercial
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chemical used as intermediates or solvents in pharmaceutical, food and textile
industries. It is also used in several applications, for example, consumer products such
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as cleaning products, cosmetics and personal care, as well as a fluid in heat exchangers
and coating. Its market value sits around US$ 4.000/t [7]. Polytrimethylene terephthalate
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(PTT) and polyurethane (PU) are the most dominant applications.
Researchers have thoroughly studied new heterogeneous catalysts [8,9] and
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In 2024, glycerol production is expected to reach 29% more than the largest
commercialized volume in 2018, 3.6 million tons [12]. The product commercial
competitiveness and the survival of existing plants depend on the economic and
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point and high hydrophilicity are the main factors for its expensiveness [13]. Several
studies have been performed to develop new efficient separation methods, such as
reactive extraction [14], extraction by aqueous two-phase systems (ATPS) [13],
distillation, pervaporation and their combination [15].
Considering the high availability of glycerol and great economic potential of its use
as feedstock in the production of 1,3-PDO, this paper evaluates the current 1,3-PDO
2
market and its growth perspectives within the next few years, the chemical production
routes, considering heterogeneous catalyst types, their functionalities and operating
conditions, aiming at designing a new economically competitive industrial process.
Polytrimethylene Terephthalate
6% 12% Polyuretane
30%
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Cosmetics & Personal Care
9%
Household
8%
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Engine Coolants
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Others
of coloring, and resilience, which open a new market for obtaining products used in the
textile and engineering plastics industries [18]. PTT is applied in the production of
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textiles for clothing, carpets, and upholstery [19]. Polyurethane is applied in the
production of elastomers, foam, and plasterwork [20].
1,3-PDO is also used for manufacturing cosmetics & personal care, hygiene and
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domestic cleaning, and heat transfer fluid [16]. In lower amounts, 1,3-PDO can be used
as an additive to foodstuffs, pharmaceuticals, fragrances, resins, and insect repellants
[19].
An optimistic market expectation for 1,3-PDO (Fig. 2) is of US$ 1,442.77 million in
2027, with a CAGR (Compound Annual Growth Rate) of 14.2% as of 2018, when
revenues reached US$ 437 million [21].
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Fig. 2. Global market of 1,3-PDO by region [22]
The market encompasses three main regions: the Americas, Asia-Pacific, Europe,
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Middle East and Africa. In 2018, the Americas represented the main 1,3-PDO market,
corresponding to 38%, followed by Asia-Pacific, with 33%, and Europe, Middle East
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and Africa totalizing 29% (Fig. 2). The expectation is that the Americas reach 40% in
2027, consolidating their leadership [22]. North America dominated the regional market
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in terms of both demand and market . The United States (USA) leads the current
production and consumption of 1,3-PDO and its derivatives, with DuPont and Shell
having plants within their territory. Asia, China and India have developed new
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technologies for 1,3-PDO synthesis, having a large consumer market. China has several
producing companies that use biological routes [23]. A great consumption growth is
expected for the whole region, particularly in applications for cosmetics, personal care,
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and cleaning products [16]. In Europe, countries such as France, United Kingdom (UK)
and Germany have increased the 1,3-PDO applications for the automotive industry,
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cosmetics and personal care [22]. A new production unit is expected to start up in
France, in 2020, driving the European market forward.
Emerging markets such as Asia-Pacific and Central and South America are expected
to have the highest growth rates over the forecast period. Emerging economies, such as
China, India, Brazil, and Argentina, are also expected to lead the growth of the regional
market. Countries such as China, Brazil, Russia, and Argentina are taking important
4
measures to reduce their dependence on fossil fuels and to promote the production of
biodiesel [24].
The main 1,3-PDO producers are DuPont Tate & Lyle, and Shell. The DuPont
process uses genetically modified Escherichia coli (E. coli) and corn syrup as feedstock
[25,26]. The product is then commercialized under the trademarks Susterra™, and
Zemea™, with varying degrees of purity according to their application. Susterra™ is a
1,3-PDO industrial grade, which is copolymerized with terephthalic acid to produce
polytrimethylene terephthalate (PTT), under the trade name Sorona® [27]. Zemea™ is
high purity 1,3-PDO, used in cosmetics, personal care, food, flavors, laundry, cleaning
products, and pharmaceuticals [28]. Shell produces and commercializes 1,3-PDO and,
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particularly, PTT, with the trade name Corterra®. The Shell Process uses a
heterogenous catalytic route [29], and its first plant is located in Geismar, Louisiana.
Several new companies have developed technologies mainly based on
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biotechnological processes. Metabolic-Explorer, METEX, is building a new plant in
France [30]. In Asia, there is a wide proliferation of new plants already in operation:
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Zhangjiagang Glory; Shangdong Mingxing; Chenneng; Henan Tianguan; and Shanghai
Demao [31].
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In this scenario of wide spreading, its use as a polymer and market growth, 1,3-PDO
may make the transition from a traditional specialty chemical to a commodity chemical,
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The biological conversion of glycerol into 1,3-PDO can be achieved through two
distinct routes. The first one is the DuPont Tate & Lyle BioProducts process, which
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uses a recombinant strain of E. coli from glucose. The commercial process is protected
by company-owned patents [32,33]. The second route stems from glycerol using natural
microorganisms, mutagenesis of strains or genetically modified strains [7].
The biological process of 1,3-PDO production is commercialized by DuPont Tate &
Lyle BioProducts, which operates a plant in London, Tennessee (USA), with capacity of
63.5 thousand tons/year. The E. coli strains convert glycerol into 1,3-PDO, using
glucose as a primary fermentation substrate. First, glucose from corn syrup is used to
5
produce glycerol. Then, the same microorganism converts glycerol into 3-HPA, which
is then reduced to 1,3-PDO [27,29]. The formation of byproducts such as butyrate,
ethanol, and ethyl acetate during the glycolysis reaction, the concentration of glycerol,
and the product itself may inhibit this process, reducing 1,3-PDO yield [34–36].
The chemical synthesis of 1,3-PDO is performed by the Degussa and Shell
petrochemical processes in two steps and produces 3-hydroxypropionaldehyde (3-HPA)
as an intermediate. The process developed by Degussa was acquired by Dupont in 1998,
and discontinued afterwards [17]. The process uses acrolein as feedstock, and occurs in
two steps. First, acrolein is hydrated in an aqueous solution at temperature ranging
between 50-70 ºC, in order to form 3-HPA, which is hydrogenated over nickel catalysts
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at pressure of 135 bar, and temperature of 75-145 ºC [29,37]. The Shell process uses
ethylene oxide and syngas, via the hydroformylation reaction, to form 3-HPA, which is
hydrogenated into 1,3-PDO in the presence of ruthenium, rhodium, or cobalt based
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catalysts at 100 atm and 100-150 ºC [29,38].
The literature presents several studies of new more active and selective
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heterogeneous catalysts for producing 1,3-PDO from glycerol hydrogenolysis. These
catalysts have a metallic function, responsible for hydrogenation, and an acid function,
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which promotes selective dehydration.
Fig. 3. General mechanism for the glycerol hydrogenolysis reaction. Adapted from Samudrala,
Kandasamy and Bhattacharya [8]
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The technological challenge for optimizing the glycerol hydrogenolysis reaction into
1,3-PDO lies in the study of selective and controlled cleavage of the C-O bond to
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remove the secondary hydroxyl, bonded to the central carbon [41]. The secondary
hydroxyl reactivity is sterically reduced due to the presence of the two primary
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hydroxyls, making it less accessible to the catalyst active sites. For this reason, the
removal of the secondary hydroxyl is kinetically and thermodynamically less favorable.
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Besides, the activation energy for dehydrating hydroxyls is similar, which hinders
selectively hydrolyzing the secondary hydroxyl [42,43].
Usually, the hydrogenolysis of glycerol to form 1,3-PDO occurs on Brønsted active
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sites at high hydrogen pressures (Route A). Although high temperatures may increase
the conversion of glycerol into 3-HPA, they also increase the production of acrolein and
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hydroxyl is necessary. Among the metallic components, platinum is the most widely
used on several supports, such as SiO2, ZrO2, Al2O3 [46]. However, the total acid sites
and the presence of Lewis sites are important for higher glycerol adsorption and
conversion.
The metallic sites activate the hydrogen molecule, while the acid sites strongly
interact with glycerol, considering that metallic oxides have affinities for trialcohol
hydroxyls [42,45]. Among the Brønsted acids, ReOx and WOx oxides demonstrate to
exert the best effect on the selective conversion of glycerol into 1,3-PDO [43,47].
From the literature analysis, three tables containing catalyst groups with their
characteristics were obtained, taking into account the active metallic site: platinum
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(Table 1), iridium and rhenium (Table 2), and other metals (Table 3). The information
regarding the process conditions presented in the tables is in the original units according
to the authors. Conversion, selectivity, and yield are presented in % molar. The defined
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catalyst was that of the best results in each publication.
Table 1 presents an evaluation of 43 articles from the literature considering studies
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with catalysts containing platinum as the main active metallic phase, supported on
several kinds of oxides, mainly SiO2, WO3, ZrO2, and Al2O3.
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Table 1.
Hydrogenolysis of glycerol into 1,3-PDO. Active metallic phase Pt, Pt-WOx; Pt (Au, Nb, and others)
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X S R
Catalysts Conditions Reactor References
(%) (%) (%)
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200°C, 3MPa, 6h, 1.74 M
15 Pt/WO3/ZrO2 Batch 65 36 22 [60]
glycerol / 5 mL H2O
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PtNPs- 473K, 4MPa, 15h, 0.1
16 Batch 61 33 23 [61]
HSiW/mAl2O3 M/15 mL H2O
180°C, 8MPa, 24h, 4 g
17 Pt/WO3/ZrO2 Batch 78 30 23 [62]
glycerol / 36 g H2O
18 Pt–LiSiW/ZrO2
180°C, 5MPa, 0.09h-1,
10wt% glycerol
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Fixed bed 44 54 23 [63]
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2Pt/WO3-Al2O3-
19 160°C, 6MPa, 12h, 3wt% Batch 48 56 27 [64]
SiO2
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glycerol / 3 mL H2O
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160°C, 5MPa, 0.09h-1,
36 Pt–10WOx/Al2O3 Fixed bed 64 66 42 [80]
10wt% glycerol
Pt–
150°C, 4MPa, 0.2h-1, -p
37 Li2B4O7/WOx/Zr Fixed bed 91 50 45 [81]
40wt% glycerol
O2
a
SAPO: silicoaluminophosphate; bSBA: mesoporous silica; cHM: modernite; MMT: montmorillonite;
d
NPs: Nanoparticles
Considering the process conditions and yield to 1,3-PDO over different catalysts, in
Table 1, important points of interest may be analyzed aiming at choosing a catalytic
process that can be developed for industrial applications. Most laboratory-scale
experiments are carried out using glycerol diluted in water solutions, at temperatures in
the range 273 K - 473 K, and high hydrogen pressure. High temperatures (> 453 K)
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One must have in mind that the physical-chemical characterizations of the catalysts
listed in Table 1, such as metallic dispersion, interaction among metals, surface area,
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crystallinity, strength and nature of the active support acid sites impact glycerol
conversion and yield to 1,3-PDO. However, many characterizations are performed ex-
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situ in dissimilar environments to reactional conditions. Particularly in aqueous phase
high-pressure glycerol conversion studies, attention must be paid to changes that may
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occur to the support crystalline form and catalyst acidic activity. Studies about glycerol
conversion on platinum catalysts supported on alumina or niobia report the role of the
Lewis and Brønsted acid sites using transmission FTIR spectroscopy with the aid of
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density functional theory (DFT) calculations. It is worth noting that, in aqueous media,
Brønsted sites are formed in substitution to Lewis sites, and that the aluminum oxide
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The studies listed in Table 1 show that platinum was introduced together with
tungsten oxide (WOx), being present in most bifunctional catalysts used in the selective
glycerol hydrogenolysis. The Brønsted acid sites, present in WOx, play a key role in the
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to 1,3-PDO. Acid strength is another important factor, because strong acid sites can lead
to consecutive reactions with the formation of alcohols, which decreases the product
selectivity [46,54].
WOx has been used as an active phase and as a support, despite usually having a
small surface area. According to Table 1, among the studies using WO3, only
PtAlOx/WO3 and AuPt/WOx catalysts present reasonable yields to 1,3-PDO, with 40%
and 42%, respectively [78,79].
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Aluminum, primarily in the form of Al2O3, has a larger surface area than WO3, and
acts as an “anchor” for fixating glycerol, due to the presence of hydroxyl groups on its
surface, being one of the best materials for catalyzing the hydrogenolysis reaction, and
leading to good yields to 1,3-PDO, reaching 40% with Pt-AlOx/WO3 [78], 42.4% with
Pt-WOx/Al2O3 [80], and 66% with Pt/WOx/AlOOH [86]. In a review study [44],
catalysts based on the combination of Pt, WO3, and Al2O3 were found to be the most
effective for glycerol hydrogenolysis into 1,3-PDO. These catalysts remain the most
promising in the evaluation performed in this review. It has also been verified that the
good catalyst stability is attributed to strong interactions between the boehmite surface
and active Pt and WOx species. However, according to Table 1, the best glycerol yield
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results were obtained for concentrations around 10 wt% glycerol in water, using fixed
bed reactors [8,84]. Testing these catalysts at higher glycerol concentrations for scale-
up purposes is a challenge.
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Moreover, other studies were performed considering iridium as active metallic phase
associated with rhenium metallic or its oxide. SiO2 was the most widely used support.
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The catalyst were listed in Table 2 in ascending order of yield .
Table 2.
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Hydrogenolysis of glycerol into 1,3-PDO. Active metallic phase Ir, Ir-ReOx.
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X S R
Catalysts Conditions Reactor References
(%) (%) (%)
393K,
8MPa, 4h,
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8MPa, 12h,
45 Ir–ReOx/SiO2 Batch 23 58 13 [90]
67wt%
glycerol
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453K,
8MPa, 12h,
46 IrOx/H-ZSM-5 Batch 22 70 15 [45]
10wt%
glycerol
403K,
8MPa,
Fixed
47 Ir–ReOx/SiO2 0.5h-1, 61 31 19 [91]
bed
80wt%
glycerol
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120°C,
8MPa, 12h,
48 Ir–Re/D-ASA-2.0a Batch 55 39 21 [92]
20wt%
glycerol
120°C,
8MPa, 12h,
49 Ir-Re/KIT-6-CRb Batch 63 35 22 [93]
20wt%
glycerol
393K,
8MPa, 24h,
50 Ir-ReOx/SiO2 Batch 69 47 32 [43]
67wt%
glycerol
393K,
Ir-ReOx/SiO2 + 8MPa, 36h,
51 Batch 75 44 33 [94]
H-ZSM-5 80wt%
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glycerol
413K,
1MPa, 1h- Fixed
52 0.1Re/Pt/WOx/Al2O3 1 68 49 33 [95]
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, 5wt% bed
glycerol
393K,
8MPa, 36h, -p
53 Ir–ReOx/SiO2 Batch 81 47 38 [96]
80wt%
glycerol
a
D-ASA: De-aluminated Amorphous Silica-Alumina; bKIT: ordered mesoporous silica
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The interest in new bifunctional catalysts for the hydrogenolysis reaction involving
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the association of a platinum group metal with oxophilic oxides includes Ir and Re
oxide, which represent an alternative to Pt and WOx. Just as platinum, iridium
decomposes hydrogen atoms, and acts as a metallic site. ReOx plays a similar role to
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WOx, which anchors the primary glycerol hydroxyl, and forms an alkoxyde strongly
bonded to the surface, and protonating the secondary hydroxyl. However, the
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combination of Pt and W is still more effective than Ir and Re, according to the
comparison of yields to 1,3-PDO as shown in Tables 1 and 2.
The catalysts containing iridium and rhenium were reported for the first time by
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Nakagawa et al. [96]. Ir-ReOx/SiO2 was the most effective for the hydrogenolysis of
glycerol. One may notice that, on average, they present lower conversion and equivalent
selectivity (Table 2) when compared to Pt, tungsten oxide, and aluminum-based
catalysts (Table 1). Wan et al. [45] obtained a selectivity of 70% to 1,3-PDO using IrOx
as acid site supported on an acidified zeolite (H-ZSM-5) as an alternative to ReOx. Such
high selectivity was reached due to the presence of Brønsted acid sites induced by
13
iridium on the catalyst interfaces at 8 MPa, 453 K and 12 h. The catalytic activity
strongly correlated to the total acidity regarding the Brønsted acid, which, for this
catalyst, was 46:26 mmol/g. This demonstrates that the concentration of total acids
when compared to Brønsted acids may be a factor that interferes with the selectivity to
1,3-PDO.
In Table 2, note that the best yields to 1,3-PDO occur in batch reactors at high
hydrogen pressures and high glycerol concentration in water (80 wt%) at mild
temperature (393 K) to avoid reactant degradation [94,96]. An outlier from these
references is the high glycerol concentration, which could have technical and economic
advantages in a future scale-up. Although glycerol conversion is relevant (> 75%), the
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selectivity to 1,3-PDO is still low, with considerable formation of 1-propanol and 1,2-
PDO. The catalytic test in continuous reactors could be a solution for increasing the
selectivity.
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Table 3 displays studies that considered other active metals (Cu, Ni, and Zr)
associated with an acid phase on different supports.
Table 3.
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Hydrogenolysis of glycerol into 1,3-PDO. Other active metallic phases.
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X S R
Catalysts Conditions Reactors References
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10wt%
glycerol
200°C,
600psi,
ur
210°C,
10Cu- Fixed
56 0.54MPa, 83 32 27 [99]
20H4SiW12O40/SiO2 bed
0.1h-1
393K,
57 NiRe(7)/MSa Batch 98 47 46 [100]
5MPa, 4h
a
MS: Mesoporous Saponite
Some studies tried to replace noble metals (Pt, Ir, and Re) with others of lower cost,
such as Cu, Ni, and Zr. Li et al. [97] used copper as a metal for activating the hydrogen
molecule. However, the selectivity to 1,3-PDO was low, producing considerable
14
amounts of 1,2-PDO. Huang et al. [99] used copper with a heteropolyacid containing
tungsten, with a high conversion rate, but low yield to 1,3-PDO.
Gebretsadik et al. [100] produced modified mono and bimetallic Ni catalysts, with
various types of oxides MOx (M = Mo, V, W, and Re), which were tested as an
alternative path to glycerol hydrogenolysis to obtain 1,3-PDO. Catalysts containing Ni-
Cu, Ni-V, and Ni-W with or without the presence of Re were observed to be more
selective to form 1,2-PDO. When Ni was added to rhenium and supported on
mesoporous saponite (Ni-Re/MS), high conversion and moderate selectivity to 1,3-PDO
were obtained. The addition of a new step, with the formation of glycidol, leads to high
conversions, although it is economically disadvantageous due to the increase in the
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process cost. The Ni-Re/MS catalyst presented the highest activity and high selectivity
to 1,3-PDO, with 98% conversion and 46.1% yield, at 393 K, 5 MPa H2 and 4 h in a
batch reactor.
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Considering the evaluation of Tables 1 to 3, it can be verified that the best process
conditions for scale-up take into account aqueous liquid phase systems, with high
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hydrogen pressure (5 to 8 MPa), medium-range temperatures (393 K to 473 K), and
preferably in continuous flow reactors. A challenge for scaling up from laboratory
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bench to process design is the development of more studies at relevant glycerol
concentrations (over 80 wt%), which would especially decrease recycling and energy
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costs. A more detailed analysis of reactor type and conditions used in laboratory studies
considering future process design is presented in item 4 herein.
Another important point to be analyzed is the possible leaching of one of the active
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phases when working with liquid phase systems. Supported heteropolyacids catalysts
were reported by Zhu et al., who used lithium in order to stabilize the support [52].
Other authors performed thermal treatment on Pt/W [65] and Ir/Re [43,94] catalyst
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Regarding the catalyst, an intense search should be carried out for selecting the best
active acid phase for the dehydration reaction. The attack of the glycerol secondary
hydroxyl and the simultaneous addition of hydrogen by the metallic site to preferably
form 1,3-PDO, may be evaluated. WO3 seems to be well established as an acidity
function provider, many times associated with other larger surface area oxide (Al2O3,
ZrO2, SiO2 among others), zeolite (mordenite) or clay (montmorillonite). Platinum is
the best metal for dissociating the hydrogen molecule, even though other metals (Ir
15
associated with ReOx among others) have been a target of research aiming at mitigating
consecutive hydrogenolysis reactions of 1,3-PDO to propanol, and reducing the catalyst
preparation costs (Cu, Ni).
Although comparing catalyst activity at different experimental conditions is
difficult, an approximate correlation analysis between the nature and quantity of
Brønsted and Lewis acid sites in the catalysts could be a way to evaluate the influence
of the acid site on glycerol conversion and selectivity to 1,3-PDO.
In order to avoid undesirable products in the conversion of glycerol and orientate the
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reactions pathway to increase selectivity to the 1,3-PDO, understanding the specific
active sites of the catalysts involved in each reaction step is fundamental. The strength
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and chemical nature (Lewis or Brønsted acid) of the acid site will determine which
glycerol hydroxyl groups will be attached onto the catalyst surface and consequently
affect the product formation. Fig. 4 presents total acidity, measured using TPD-NH3, as
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a function of glycerol conversion for several catalysts containing platinum on different
supports.
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Fig. 4. Total acidity (mmol g-1) as a function of conversion on different catalysts. Reaction conditions:
reaction temperature: 160-200 °C, pressure: 4.0-5.0 MPa; 10wt% glycerol aqueous solution; H2/glycerol=
137:1 (molar ratio); WHSV= 0.075-0.1 h-1, fixed bed [52,63,67,70,80].
All the results shown in Fig. 4 were obtained under similar experimental conditions,
a continuous flow fixed bed reactor system with glycerol aqueous solution and the same
16
H2/glycerol molar ratio. Platinum was the active metallic phase responsible for the
dissociation of hydrogen molecules for all catalysts. The support type was the main
difference among the catalysts. It is observed that it is not possible to establish a direct
correlation between the materials total acidity and its performance in the glycerol
conversion. The largest number of acid sites, 1.6 mmol NH3 g.cat.-1, determined by
TPD-NH3, was observed for the Pt-H4SiW12O40/SiO2 catalyst. The best glycerol
conversion, 64%, was obtained for the Pt–10WOx/Al2O3 catalyst and its total acidity
was only 0.41 mmol NH3 gcat.-1.
Therefore, the discussion about the effect of catalyst acidity on glycerol conversion
without considering quantity, distribution, and kind of noble metal element present is
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unreasonable. The difference in glycerol conversion is probably influenced by the
highest Pt dispersion. The Pt–10WOx/Al2O3 catalyst has 78% Pt dispersion, while Pt-
H4SiW12O40/SiO2 has only 19%. Furthermore, the conversion is greatly dependent on
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reaction temperature, space velocity, H2 pressure, and initial water content.
Tungsten oxides are traditionally used as co-catalysts for glycerol hydrogenolysis
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into 1,3-PDO due to the presence of the Brønsted sites on their surface. Zhu et al.
[52,63,70] prepared a series of catalysts with H4SiW12O40 Kegging-type heteropoly acid
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as co-catalysts. The results of 1,3-PDO selectivity for the catalysts are summarized in
Fig. 5.
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Fig. 5. Lewis/Brønsted acid site ratio as a function of 1,3-PDO selectivity on different catalysts
[52,63,70]
17
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that the reaction of glycerol would be initiated by the dehydration involving either the
central or terminal -OH, which results in two different enol intermediates:
hydroxyacetone and 3-HPA. Hydroxyacetone formation proceeds via the dehydration of
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the terminal -OH group to form the tautomers 2-propene-1,2-diol and hydroxyacetone
and their hydrogenation then leads to 1,2-PDO. The key intermediate for forming 1,3-
-p
PDO is 3-HPA, which can easily rise to further hydrogenation for producing the
desirable 1,3-PDO [87].
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Given the intermediaries importance in the selectivity of the glycerol hydrogenolysis
reaction, different studies have focused on the interaction of glycerol with the catalyst
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surface, specifically looking for a correlation between the role of Lewis and Brønsted
acid sites in the dehydration of glycerol using different spectroscopy techniques and
theoretical models [87,101–103].
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Foo et al. [87] investigated the glycerol dehydration over niobia catalysts using FTIR
spectroscopy and DFT calculations to determine the role of Lewis and Brønsted sites in
the reaction pathway The authors applied the ex-situ impregnation method to attach the
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glycerol molecules onto the catalysts surface and the Brønsted sites were blocked by
Na+ to ensure the elucidation of the role of different types of acid sites. When
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adsorption occurs on the Lewis site, glycerol forms a multidentate alkoxy species
through the terminal -OH, and favors dehydration to form hydroxyacetone and, finally,
1,2-PDO. Yet, the secondary alcohol group of glycerol is preferentially attached to the
Brønsted site and, in this position, the dehydration favors 3-HPA formation, and could
subsequently lead to 1,3-PDO by hydrogenation on the metallic particles [87,103]
The role of each type of acid site on the catalyst selectivity is reasonably understood
by the scientific community. Most of these studies use well-established techniques that
18
have been developed to characterize acid-base surface properties in the gas phase, such
as adsorption-desorption, calorimetry, and IR spectroscopy with probe molecules [104].
However, the acid-base properties of the catalyst surface are strongly affected by the
liquid medium in which it is immersed. Specifically, for reactions in polar solvents, e.g.
water in glycerol reactions, the superficial acid site could be strongly affected by the
chemisorption of water. These include the reaction between Lewis site with hydroxyl
ions from the water molecule (Lewis base) and the Brønsted site formation on the
catalyst surface [105]. Some authors reported the formation of Brønsted site generated
from Lewis acid sites in the presence of water vapor on niobium oxide catalysts
[87,106]. Gould et al. [104,107] reported the influence of the liquid phase - water,
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ethanol, and acetonitrile - on the quantification of Brønsted acidity for four different
zeolites. The measurements were conducted by determining the pyridine content in the
liquid phase with a FTIR flow cell in an attenuated total reflection (ATR) configuration.
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The comparison with the gas phase measurements confirms that the solvent choice
impacts the Brønsted acidity of zeolites quantification [107].
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Dehydration is crucial for 1,3-PDO production and this step is claimed to occur on
the Brønsted acid sites of the catalysts in the aqueous system. Thus, improved
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understanding of the liquid-solid interfaces could provide more accurate development
insights to design catalysts with better performance in glycerol conversion to 1,3-PDO.
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Process condition analysis is important for choosing the most promising catalysts to
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temperature on 1,3-PDO yields. It was verified that, in liquid phase batch reactors, the
highest conversion and selectivity (over 80% and 60%, respectively) were reached
within the temperature range from 120 ºC to 160 ºC [83,85,86]. The reaction pressure
varies along a wide range in the compiled experimental studies. Pressures over 5 MPa
may lead to better selectivity since they increase the solubility and hydrogen dispersion
in the aqueous medium, favoring the hydrogenation of 3-HPA at the moment it is
formed. As a disadvantage, high pressures increase initial investment costs due to more
resilient equipment specification requirements. Fan et al. [83] and Oh, Dash, Lee [85]
obtained yields over 48%, at pressures of 7 MPa or higher.
Glycerol at high concentrations is unstable at high temperatures (over 180 ºC),
of
forming oligomers. As can be verified in Tables 1 to 3, many bench scale studies use
diluted concentrations, most around 10% w/w glycerol in aqueous solutions. This
implies large energy expenditure in the process involved due to water recycling (or
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steam) at high temperatures. However, works such as those by Zhu et al. [81], and
Nakagawa et al. [96] achieved good conversion and selectivity using concentrations of
40% and 80%, respectively.
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Considering the studies listed in Tables 1 to 3 and aiming at the economics of the
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process to be designed, the catalysts with best yield or medium yields with high
selectivity both in continuous and batch reactors were analyzed. Therefore, studies were
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selected according to the reactor type used, taking into account that continuous reactors
lead to lower initial investment for the same production.
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the Pt-WOx/t-ZrO2 catalyst exhibited the highest yield (49.4%) and selectivity of 65%,
as well good stability after several reaction cycles. The superiority of the catalytic
performance of Pt-WOx/t-ZrO2, when compared to Pt-WOx/m-ZrO2 was due to higher
dispersion, interaction of Pt and WOx and generation of stronger Brønsted acid sites in
the presence of WOx, resulting in higher activity and selectivity to the desired product.
Both catalysts were tested in the same reaction conditions, 413 K and 8 MPa H2 for 24h.
The authors reaffirm the importance of using an appropriate crystallographic mold of
the catalyst support in a reaction that should be highly selective to the secondary
hydroxyl of glycerol.
Oh, Dash and Lee [85] studied the performance of a Pt-sulfated/ZrO2 catalyst for
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selectively converting glycerol into 1,3-PDO. Sulfated zirconia is obtained after
treatment with sulfuric acid, aiming at obtaining Brønsted acid sites. The sulfate and
platinum ions were stabler in the tetragonal zirconia phase. The reaction conditions of
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170 °C and 7.3 MPa H2 for 24 h resulted in a yield of 55.6%, which was the highest
reported value for zirconia-supported catalysts, using DMI (1,3-dimethyl-2-
-p
imidazolidinone) as a solvent, since the results were poor in aqueous solution.
Note that the best results (yield > 45%) for batch reactors were those of Fan et al.
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[83], Oh, Dash and Lee [85] and Arundhathi et al. [86]. However, these reactors are less
competitive for their use in industrial scale since, albeit versatile, they present
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disadvantages, such as the need for replacing the catalyst at every batch, as well as
loading and unloading procedures, decreasing the annual operation time and higher
initial investment due to the size of the equipment designed considering the same
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production.
The tested catalysts in fixed bed reactors were analyzed according to two criteria:
good yields (over 45%) and moderate yields (30-45%), yet with high selectivity to 1,3-
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PDO (over 70%). The second option considers that unreacted glycerol recycle
compensates the lower activity obtained by these catalysts. Priya et al. [82,84]
developed catalysts tested in continuous processes, containing mordenite, which is a
zeolite with many industrial applications, possesses acidic properties and can be used as
support, due to its thermal stability and good regeneration. The strong Brønsted acidity
of mordenite is responsible for the good performance in the hydrogenolysis of glycerol.
Priya et al. [82] impregnated Pt on mordenite (Pt/HM), while Priya et al. [84] developed
21
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operation. The reaction occurred in a fixed bed reactor with 40% w/w glycerol in water.
The reaction products were 1,3-PDO, 1,2-PDO, n-propanol and iso-propanol. A low
formation of 1,2-PDO (1.2% mol) and high formation of monoalcohols (44% mol) were
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observed. The greater mass percentage of glycerol in the reactor feed is a major
advantage of this study. The low reaction temperature is also a highlight for scaling up
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the process. The high production of monoalcohols as byproducts is a challenge to be
faced, aiming at producing a catalyst that decreases the undesirable consecutive reaction
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of 1,3-PDO hydrogenolysis.
Samudrala, Kandasamy and Bhattacharya [8] studied the use of montmorillonite clay
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activated with sulfuric acid, of low cost, as a support for platinum nanoparticles (Pt/S-
MMT). Montmorillonite is a clay mineral constituted of silica and alumina structures
and are adsorbents due to the existence of several active sites, such as surface exchange
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sites and ion exchange sites. The catalyst performance was investigated in a fixed bed
reactor, varying reaction parameters, such as temperature, hydrogen flow rate, glycerol
concentration, WHSV, and contact time, to verify the optimal reaction conditions. The
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best yield was obtained for atmospheric pressure, 200 ºC; 10% w/w glycerol in water,
0.5 g of catalyst, H2 flow rate of 70 mL/min and WHSV of 1.02 h-1, obtaining 62%
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selectivity to 1,3-PDO and 94% glycerol conversion. The resulting reaction products
were 1,3-PDO, 1,2-PDO, acrolein, hydroxyacetone, among others (1-propanol, 2-
propanol, acetone, and acetaldehyde). Although the dilution of glycerol in water is high
for an economically feasible process, the high selectivity to 1,3-PDO is one of the
greatest strengths of this study.
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5. CONCLUSIONS
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Pt, Re, and Cu as an active metallic phase for the hydrogenation reaction, while the total
amount of acid sites and the balanced ratio of Brønsted and Lewis sites are the key rule
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for greater selectivity to 1,3-PDO in the dehydration reactions.
6. ACKNOWLEDGMENTS
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The authors gratefully acknowledge the support of the RCGI – Research Centre for
Gas Innovation, hosted by the University of São Paulo (USP) and sponsored by
FAPESP – the State of São Paulo Research Foundation (2014/50279-4), and
Shell Brasil. The authors also acknowledge FAPESB – the State of Bahia Research
Foundation. This study was financed in part by the Coordenação de Aperfeiçoamento de
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