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Course File: Avn Institute of Technology Ibrahimpatnam
Course File: Avn Institute of Technology Ibrahimpatnam
Course File: Avn Institute of Technology Ibrahimpatnam
COURSE FILE
Class Semester Branch : : : IIIB.Tech. I Semester. Mechanical Engineering. Beulah Mechanical Engineering. Asst. Professor. Machine Tools
Course File Contents Time Table Copy Syllabus Copy Academic Calendar Copy for Semester Lesson Plan Sheet Course Notes Previous Question Papersi) ii) Internal Unit Test Papers University External Examination Papers
Jig Boring machine. Deep hole drilling machine. Kinematics scheme of the drilling and boring machines UNIT V Milling machine Principles of working specifications classifications of milling machines Principal features of horizontal, vertical and universal milling machines machining operations Types geometry of milling cutters milling cutters methods of indexing Accessories to milling machines, kinematic scheme of milling cutters milling cutters methods of indexing. UNIT VI Grinding machine Fundamentals Theory of grinding classification of grinding machine cylindrical and surface grinding machine Tool and cutter grinding machine special types of grinding machines Different types of abrasives bonds specification of a grinding wheel and selection of a grinding wheel Kinematic scheme of grinding machines. UNIT VII Lapping, honing and broaching machines comparison to grinding lapping and honing. Kinematics scheme of Lapping, Honing and Broaching machines. Constructional features of speed and feed Units, machining time calculations UNIT VIII Principles of design of Jigs and fixtures and uses. Classification of Jigs & Fixtures Principles of location and clamping Types of clamping & work holding devices. Typical examples of jigs and fixtures. TEXT BOOKS: 1. Production Technology by R.K. Jain and S.C. Gupta. 2. Production Technology by H.M.T. (Hindustan Machine Tools). REFERENCES: 1. Machine Tools C.Elanchezhian and M. Vijayan / Anuradha Agencies Publishers. 2. Workshop Technology B.S.Raghu Vamshi Vol II 6 6 7 8 9
Unit-I
Unit-II
Unit-III
Shaping slotting and planning machines Drilling and Boring Machines Milling machine
Unit-IV
Unit-V
Unit-VI
Grinding machine
Unit-VII
Lapping, honing and broaching machines Principles of design of Jigs and fixtures
Unit-VIII
Unit title: Elementary treatement of metal cutting theory S.No. Subject Topics Periods 1 2. 3 4 5 Elementary treatement of metal cutting theory Element of cutting process Geometry of single point tool and angles chip formation and types of chips built up edge and its effects chip breakers. Mechanics of orthogonal cutting Merchants Force diagram, cutting forces cutting speeds, feed, depth of cut, tool life, coolants, machinability Tool materials. Kinematic schemes of machine tools Constructional features of speed gear box and feed gear box. 2 1 2
Suggested references Name of the book, authors, publishers, year of publication: 1. Production Technology by R.K. Jain and S.C. Gupta. 2. Production Technology by H.M.T. (Hindustan Machine Tools).
Unit title: Constitution of Alloys S.No. Subject Topics 1. 2. 3. 4. Engine lathe Principle of working, specification of lathe types of lathe work holders tool holders Box tools Taper turning thread turning for Lathes and attachments. Turret and capstan lathes collet chucks other work holders tool holding devices box and tool layout. Principal features of automatic lathes classification Single spindle and multi-spindle automatic lathes tool layout and cam design.
Periods 2 2 2 3
Suggested references Name of the book, authors, publishers, year of publication: 1. Production Technology by R.K. Jain and S.C. Gupta. 2. Production Technology by H.M.T. (Hindustan Machine Tools).
S.No. 1&2
Unit title: Equilibrium of Diagrams S.No. Subject Topics 1. 2. 3. 4 Shaping slotting and planning machines Principles of workingPrincipalparts specification performed. Kinematic scheme of the shaping slotting and planning machines, Machining time calculations. classification, operations
Suggested references Name of the book, authors, publishers, year of publication: 1. Production Technology by R.K. Jain and S.C. Gupta. 2. Production Technology by H.M.T. (Hindustan Machine Tools).
S.No. 1
S.No. 1 2 Nil
Semester : ISemester
Unit Number : IV Branch : MECHANICAL Unit title: Cast Irons and Steels S.No. Subject Topics 1. Drilling and Boring Machines Principles of working, specifications, types, operations performed tool holding devices twist drill Boring m/cs Fine boring m/c jig Boring m/c deep hole drilling machine. Kinematics scheme of the drilling & boring machines 2. Cast Irons and Steels: Structure and properties of White Cast iron, Malleable Cast iron, grey cast iron, Spheriodal graphite cast iron, Alloy cast irons. 3. Classification of steels, structure and properties of plain carbon steels, Low alloy steels, Hadfield manganese steels, tool and die steels.
1&2
Suggested references Name of the book, authors, publishers, year of publication: 1. Production Technology by R.K. Jain and S.C. Gupta.
Production Technology by H.M.T. (Hindustan Machine Tools). Teaching aids: 1. O.H.P 2. P.P.T 3. Simulation by Computer
Unit title: Heat treatment of Alloys S.No. Subject Topics 1. Milling machine Principles of working specifications machines 2. Principal features of horizontal, vertical and universal operations 3. Types geometry of milling cutters milling cutters methods of indexing Accessories to milling machines, kinematic scheme of milling cutters milling cutters methods of indexing. Suggested references Name of the book, authors, publishers, year of publication: 1. Production Technology by R.K. Jain and S.C. Gupta. milling machines machining classifications of milling
1&2
Unit title:Non-ferrous Metals and Alloys S.No. Subject Topics 1. Grinding machine Fundamentals Theory of grinding classification of grinding machine cylindrical and surface grinding machine Tool and cutter grinding machine special types of grinding machines Different types of abrasives bonds specification of a grinding wheel and selection of a grinding wheel Kinematic scheme of grinding machines.
Periods 2
2.
2&3
Suggested references Name of the book, authors, publishers, year of publication: 1. Production Technology by R.K. Jain and S.C. Gupta. 2. Production Technology by H.M.T. (Hindustan Machine Tools).
S.No.
Unit title: Ceramic materials S.No. Subject Topics 1. Lapping, honing and broaching machines comparison to grinding lapping and honing. Kinematics scheme of Lapping, 2. 3. Honing and Broaching machines. Constructional features of speed and feed Units, machining time calculations
Periods 2
1 3
2&3 3
Suggested references Name of the book, authors, publishers, year of publication: 1. Production Technology by R.K. Jain and S.C. Gupta. 2. Production Technology by H.M.T. (Hindustan Machine Tools).
S.No.
1&2 1,2&3
Unit title: Composite materials S.No. 1. 2. 3. Subject Topics Principles of design of Jigs and fixtures and uses. Classification of Jigs & Fixtures Principles of location and clamping Types of clamping & work holding devices. Typical examples of jigs and fixtures Periods 2 2 3 Reference Material 2&3 2&3 2&3
Suggested references Name of the book, authors, publishers, year of publication: 1. Production Technology by R.K. Jain and S.C. Gupta. 2. Production Technology by H.M.T. (Hindustan Machine Tools).
S.No.
8 UNIT V Heat treatment of Alloys: Effect of alloying elements on Fe-Fe3C system, Annealing, normalizing, Hardening, TTT diagrams, tempering, Hardenability, surface - hardening methods, Age hardening treatment, Cryogenic treatment of alloys. UNIT VI Non-ferrous Metals and Alloys: Structure and properties of copper and its alloys, Aluminium and its alloys, Titanium and its alloys. UNIT VII Ceramic materials: Crystalline ceramics, glasses, cermaets, abrasive materials, nanomaterials definition, properties and applications of the above. UNIT VIII Composite materials: Classification of composites, various methods of component anufacture of composites, particle reinforced materials, fiber reinforced materials, metal ceramic mixtures, metal matrix composites and C C composites. TEXT BOOKS: 1. Introduction to Physical Metallurgy / Sidney H. Avener. 2. Essential of Materials science and engineering/ Donald R.Askeland/Thomson. REFERENCES: 1. Material Science and Metallurgy/kodgire. 2. Science of Engineering Materials / Agarwal 3. Materials Science and engineering / William and collister. 4. Elements of Material science / V. Rahghavan 5. An introduction to material science / W.g.vinas & HL Mancini 6. Material science & material / C.D.Yesudian & harris Samuel 7. Engineering Materials and Their Applications R. A Flinn and P K Trojan / Jaico Books. 10 5 6 8
Unit-I
Structure of Metals
Unit-II
Constitution of Alloys
Unit-III
Equilibrium of Diagrams
10
Unit-IV
Unit-V
Unit-VI
Unit-VII
Unit-VIII
Composite materials
10
Periods 2
Suggested references Name of the book, authors, publishers, year of publication: 1 Material Science and Metallurgy/kodgire. 2. Science of Engineering Materials / Agarwal
Unit title: Constitution of Alloys S.No. Subject Topics 1. 2. 3. 4. Constitution of Alloys: Necessity of alloying types of solid solutions Hume Rotherys rules Intermediate alloy phases electron compounds
Periods 2 1 1 1
Suggested references Name of the book, authors, publishers, year of publication: 1. Material Science and Metallurgy/kodgire. 2. Science of Engineering Materials / Agarwal
S.No. 1&2
Unit title: Equilibrium of Diagrams S.No. Subject Topics 1. 2. 3. 4 5 Equilibrium of Diagrams : Experimental methods of construction of equilibrium diagrams, Isomorphous alloy systems, equilibrium cooling and heating of alloys, Lever rule, coring miscibility gaps, eutectic systems, congruent melting intermediate phases, peritectic reaction. Transformations in the solid state allotropy, eutectoid, peritectoid reactions, phase rule, Relationship between equilibrium diagrams and properties of alloys. Study of important binary phase diagrams of Cu-Ni-, Al-Cu, Bi-Cd, CuAn, Cus-Sn and Fe-Fe3C.
Periods 2 2
Reference Material 2
2 2 2&3 2 2
Suggested references Name of the book, authors, publishers, year of publication: 1. Material Science and Metallurgy/kodgire. 2. Science of Engineering Materials / Agarwal
S.No. 1
S.No. 1 2 Nil
Unit title: Cast Irons and Steels S.No. Subject Topics 1. 2. 3. 4 Cast Irons and Steels: Structure and properties of White Cast iron, Malleable Cast iron, grey cast iron, Spheriodal graphite cast iron, Alloy cast irons. Classification of steels, structure and properties of plain carbon steels, Low alloy steels, Hadfield manganese steels, tool and die steels.
Periods 2 2
2 2
Suggested references Name of the book, authors, publishers, year of publication: 1. Material Science and Metallurgy/kodgire. 2. Science of Engineering Materials / Agarwal
S.No. 1 2 Nil
Unit title: Heat treatment of Alloys S.No. Subject Topics 1. 2. 3. 4. Heat treatment of Alloys: Effect of alloying elements on Fe-Fe3C system, Annealing, normalizing, Hardening, TTT diagrams, tempering, Hardenability, surface - hardening methods, Age hardening treatment, Cryogenic treatment of alloys
Periods 2 2
2 1&2 2
Suggested references Name of the book, authors, publishers, year of publication: 1. Material Science and Metallurgy/kodgire. 2. Science of Engineering Materials / Agarwal
Unit title:Non-ferrous Metals and Alloys S.No. Subject Topics 1. Non-ferrous Metals and Alloys: Structure and properties of copper and its alloys 2. Aluminium and its alloys, Titanium and its alloys.
Periods 2
2 2
2&3 3
Suggested references Name of the book, authors, publishers, year of publication: 1. Material Science and Metallurgy/kodgire. 2. Science of Engineering Materials / Agarwal
S.No.
Unit title: Ceramic materials S.No. Subject Topics 1. Ceramic materials: Crystalline ceramics glasses,cermaets,abrasivematerials 2. nanomaterialsdefinition, properties Applications of the above.
Periods 2
1 2
2&3 3
3.
Suggested references Name of the book, authors, publishers, year of publication: 1. Material Science and Metallurgy/kodgire. 2. Science of Engineering Materials / Agarwal
S.No.
Lesson Plan Class : II - B.Tech Subject Title: Metallurgy and material science Unit Number : VIII
Subject code: 54015 Page number: 8/8 Name of Faculty: P.Beulah Department: Mechanical Designation: Asst Prof.
Unit title: Composite materials S.No. 1. 2. 3. 4 5 Subject Topics Composite materials: Classification of composites, various methods of component manufacture of composites, particle reinforced materials, fiber reinforced materials, metal ceramic mixtures, metal matrix composites and C C composites Periods 2 2 2 2 2 Reference Material 2&3 2&3 2&3
Suggested references Name of the book, authors, publishers, year of publication: 1. Material Science and Metallurgy/kodgire. 2. Science of Engineering Materials / Agarwal
S.No.