ETP-295 SISTEMAS DE RECUBRIMIENTOS ANTICORROSIVOS E IDENTIFICACIÓN PARA INSTALACIONES SUPERFICIALES - English

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TECHNICAL SPECIFICATION
ANTICORROSIVE COATING SYSTEMS doc no ETP-295
AND IDENTIFICATION FOR SURFACE FACILITIES OF Rev.
PEMEX EXPLORATION AND PRODUCTION MARINE Date:
PLATFORMS.
Sheet.1 of 25
TECHNICAL SPECIFICATION 295
ANTICORROSIVE COATING AND IDENTIFICATION

SYSTEMS FOR SURFACE INSTALLATIONS OF MARINE
PLATFORMS OF PEMEX EXPLORATION AND
PRODUCTION.
PLATFORMS.
Sheet.2 of 25
CONTENTS
1. ANTICORROSIVE COATING SYSTEMS .................................................... .....................3
2. SPECIFICATIONS OF COATING SYSTEMS............................................................... ....5
3. SPECIFICATION ACCORDING TO THE MAXIMUM OPERATING TEMPERATURE...................6
4. CHARACTERISTICS AND APPLICATION METHODS ........................................... ............................7
5. SURFACE PREPARATION ................................................ ........................................................... ...10
6. DEGREES OF SURFACE CLEANLINESS ................................................ ..............................................eleven
7. PREPARATION OF THE SURFACE BEFORE THE APPLICATION OF THE COATING

SYSTEM .................................... ........................................................... ........................................................... ...12
8. APPLICATION.............................................. ........................................................... ...........................................14
9. INSPECTION.............................................. ........................................................... ...........................................fifteen
10. TESTS ................................................ ........................................................... ............................................16
11. IDENTIFICATION, STORAGE AND TRANSPORTATION............................................... .............19

12. DOCUMENTATION TO BE SUBMITTED BY THE SUPPLIER OR CONTRACTOR....................19
13. COLOR AND IDENTIFICATION OF PIPES AND DUCTS ........................................... ..................twenty-one
14. STRUCTURES................................................... ........................................................... ................................22
15. Color catalog.............................................. ........................................................... ............................2. 3

PLATFORMS.
Sheet.3 of 25
The objective of this specification is to establish the technical requirements for the application of anticorrosive
coating systems and identification in the surface installations of Marine Infrastructures of PEMEX-Exploration and
Production (PEP).
Categories and degrees of corrosivity
Anticorrosive coating systems must be used according to the categories and degrees of corrosivity indicated in
table 1 of this specification, in compliance with the requirements of ISO 12944-2, ISO 9223 and ISO 149713-1.
Category Corrosivity degrees
C5-M Very high (navy)

Im2 Immersion in sea water for tidal and wave zone
Table 1. Categories and degrees of corrosivity in atmospheric environments.
Table 2 of this specification indicates the anticorrosive coating systems, their applications, among others, and the
type of work, which must be used for the protection of surface installations of marine infrastructure.
1. ANTICORROSIVE COATING SYSTEMS
Table 2. Anticorrosive coating systems for surface installations on offshore platforms.
Type of work
No. Systems Maintenance Application
new construction
Elastomeric + Acrylic encapsulator

For encapsulation of flanges, studs and
1. (water-based for dry surfaces) or APPLY APPLY valves and annular spaces of tank bases.
epoxy (for wet surfaces) +
Polyurethane finish
In pipes and high temperature process
Hybrid polymer for high temperature
two. APPLY APPLY equipment, boilers, burners, chimneys
surfaces.
and exhausts.
In process pipes in operation with the
3. Epoxy for application on wet APPLY APPLY presence of external condensation (wet pipes),
surfaces. gas regulation packages and well downpipes.
High build multifunctional In pipes and process equipment, metal structures,

Four.
self-priming epoxy + Acrylic APPLY APPLY railings and stairs and lower structures of
polysiloxane. heliports, including edges and edges, outer
High build multifunctional shells and floating domes of 5 storage tanks
5. self-priming epoxy + Polyurethane. APPLY APPLY
6. Fully polymeric tapes APPLY APPLY Offshore platform docks, pipelines

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Type of work
new construction
amorphous, viscoelastic wet under external condensation and

self-repairing (with white dry pipes, gas regulation packages and well
mechanical protection). downpipes, metal structures in tidal and
wave areas and immersion in seawater.
Encapsulation of flanged joints, nuts and

fastening studs, as well as in spacers,
7. Zinc strips (Cold rolling). APPLY APPLY metallic structures, pipes, connections,
accessories, edges and edges of structures.
8. Zinc rich epoxy + High solids epoxy APPLY APPLY

+ Polysiloxane. Exterior of containers, structural steel and
Zinc rich epoxy + High solids epoxy pipes on deck.
9. APPLY APPLY
+ Polyurethane.
10. Quartz reinforced epoxy + APPLY APPLY Flight control room floors
Polyurethane.
Epoxy + Flexible elastomer +-
eleven. APPLY APPLY Helipad deck area
Non-Slip Epoxy + Polyurethane Epoxy
Primer + Epoxy + Aluminum Oxide
Surface of the deck of heliports that do not
Reinforced Polyurethane + Epoxy Seal
12. APPLY APPLY have clearance times for repairs, since it
+ Non-Slip Coat + Polyurethane
allows landings during the realization
Finish
process.
For encapsulating flanges, stud bolts,

Solvent-free, corrosion-inhibiting
valves, pipes of existing installations in
13. thermoplastic resin with mineral oil APPLY APPLY environments without humidity. As well as
(strippable and reusable).
for the protection of machinery and stored
components.
Structures, steel floors, offshore platform
docks, bridges, wet pipes under
14. Two component self-priming epoxy condensation, gas regulation packages and
APPLY APPLY
resin. well downpipes, metal structures in tidal
and wave zones and immersion in seawater.
Inorganic Zinc + Epoxy with

For the bottom, dome and inner shell of
phenalcamide resins + Epoxy with
APPLY APPLY storage tanks for sour crude oil, recovered
fifteen. glass reinforcement (in the form of
oil with traces of water, diesel and other
fiber or flakes or mesh) + Two-
petroleum derivatives.
component Phenolic
For the bottom and inner shell of crude oil,
16. Inorganic Zinc + Phenolic Epoxy with APPLY APPLY recovered oil and diesel storage tanks.
amines
Paste-grade metal polymer, based For pipes and process equipment,

17. on silicon steel alloy or APPLY APPLY metal structures, railings and stairs,
phosphorous with reactive oligomers. docks, including edges and edges.
For pipes and process equipment,
18. Liquid rubber polymer. APPLY APPLY metal structures, railings and stairs,
docks, including edges and edges.
PLATFORMS.
Sheet.5 of 25
Type of work
new construction
100% solids epoxy, two or three

19. APPLY APPLY For protection between pipe and support,
components for tidal and wave areas.
welding areas (seams).
For protection of the annular space

malleable solid rubber polymer between flange faces, tank bases between
twenty. APPLY APPLY
pasta the junction of the shell and the concrete base
and wet process lines.
100% Solids Epoxy for Potable Water For protection of the interior of Potable
twenty-one. APPLY APPLY
Immersion Service water tanks.
1.1. Coating systems for tidal and wave zones comprising -3,048 m (-10 ft) in immersion and +4,572 m (15 ft) in the aerial
zone, from the MSL in immersion, as well as in the atmospheric part of said zone , maintenance work in both areas
must be applied and cured in immersion.
1.2. The service expectancy of anticorrosive coating systems must be greater than 10 years
according to the atmospheric environment C5M or Im2, according to the classification of the corrosion categories
established in ISO 12944-2 2017.
1.3. Zinc-rich primers must have a minimum of 85% zinc in dry film.
1.4. The minimum content 85% of zinc in dry film must be determined with the evaluation method
ASTM D6580 00 (2017).
2. SPECIFICATIONS OF COATING SYSTEMS
2.1. Parameters
Anticorrosive coating systems for maintenance and new construction activities must provide anticorrosive protection in the
conditions of exposure to the following parameters when applicable:
2.1.1. For maintenance
to). Type of environment.

b). Maximum operating temperature of the equipment, piping systems and storage tanks.
c). Physical accessibility to structure, equipment, or piping systems.
d). Ambient temperature during application.
and). Physical and geographical location.
F). Type and condition of existing coating.
g). Degree of cleanliness and anchor profile, required in surface preparation.
h). Application time of the different layers of the coating system.
i). High and low surface temperatures on wet pipes and equipment and thermal cycling of the process.
i). Complexity of the application equipment and availability of trained personnel.
k). Physicochemical compatibility between the existing coatings and the new one to be applied in the transition or
overlapping areas.
PLATFORMS.
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i). Surface temperature of the pipe (wet pipes, high and low temperatures, among others).
m). Movement of the pipe due to expansion, contraction, water hammer or vibration, among others.
n). Pipe diameter.
or). Toxicity of anticorrosive coatings.
p). Resistance to ultraviolet light (UV) and weathering in the interface areas.
q). Length or area to be covered.
r). Environmental compatibility regarding the content of volatile organic compounds based formulations
of heavy metals.
2.1.2. For new construction
to). Type of environment.

b). Maximum operating temperature of the equipment, piping systems and thermal cycle.
c). Physical and geographical location.
d). Accessibility.
and). Methods of installation of the structure, equipment or piping systems.
F). Method of repairing damage to the corrosion protection system during handling, shipping, storage, installation and
commissioning.
g). Degree of cleanliness and anchor profile, required in surface preparation.
h). Procedures for manufacturing and installation and coating of joints and repairs in the field.
i). Moisture permeability and its relationship with temperature.
i). Adhesion required between the coating and the base metal.
k). Susceptibility to mechanical detachment or deterioration of the coating system, when applicable.
i). Resistance to aging, brittleness and cracking.
m). Method for repairing the coating system, when applicable.
n). Environmental compatibility, damage to health in its application, manufacturing/installation and operation.
or). Application of the coating (in plant or field).
3. SPECIFICATION ACCORDING TO THE MAXIMUM OPERATING TEMPERATURE.
They must be specified according to the maximum operating temperature they must resist, as established in table 3 of this
specification.
Likewise, coating systems for maintenance that need to be applied when the equipment or pipes are in operation must be
applied at the operating temperatures established in table 4 of this specification.
Table 3. Operating temperature ranges.
Temperature ranges (ºC) Systems
-50 to 120 1 or 3 or 4 or 5 or 6 or 7 or 8 or 12
121 to 400 9 or 10 or 11 or 13 or 14 or 15 or 16 or 17 or 18 or 19 or 20 or 21
Over 400 two

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4. CHARACTERISTICS AND APPLICATION METHODS
Table 4. Characteristics and application methods.

Drying time Thickness Total film
Percentage temperature temperature
thickness of
Profile of solid in range of range of
No Between Application dry system ÿm
System anchor volume
. Layers Method by (mil) ISO
ÿm (mil) (minimum) operation application
minimum and cap 12944-5
ISO3233 (°C) (°C)
maximum: @ 25° C µm (thousand) (C5M and Im2)
Elastomeric +
Acrylic
encapsulant
100% + 60
(water based) 2500 –
37.5- %
for 0 – 3 days + 6000
62.5 (acrylic
dry surfaces) 15 min – 7 (100 - 2500-6450
1. (1.5-2.5) encapsulator) Handbook -29° to 82° 5° to 50°
or epoxy days + 6 hours 236) + (100-284)
when or 100%
(for wet surfaces) - Extended 375 (15)
apply (epoxy) + 55%
+ + 75 (3)
finish of
polyurethane
Polymer 37.5- Handbook,
hybrid for 62.5 Aspersion 100 –
15 minutes - 100 – 200 (4 - -10° to 600 4°C to 316
two. surfaces with high (1.5-2.5) 57% - 100% Convention 200 (4 -
Extended 8) °C °C
when al o Airless 8)
temperature apply equipment
37.5-
Epoxy for
62.5 Handbook, 150 –
application on 150 – 1000 -20ºC to -7°C to 50°
3. (1.5-2.5) 1 hr – 7 days 85% - 100% spray 1000 (6
wet surfaces. (6 - 40) 120°C C
when equipment - 40)
apply
High
37.5- 250 –
Build Self- Handbook,
62.5 5 hours – 85% - 90% + 1000 (10
Priming sprinkling or 300 – 1100 -4°C to 2°C to
Four.
(1.5-2.5) 7 days + 4 hours 72% - – 40) +
Multifunctional Epoxy spray (12 – 44) 120°C 50°C
when Extended 100% 50 – 100
+ Polysiloxane equipment
apply (2-4)
acrylic.
Aspersion
High build 37.5- 250 –
2 hours – 5 Convention
multifunctional 62.5 80%-100% + 1000 (10
days + 30 al/ Airless 290-1075 -20°C to 2°C to 50
5. self-priming epoxy (1.5-2.5) 65%- - 40) +
min- equipment, (11.5-43) 120°C °C
+ Polyurethane. when 100% 40-75
Extended brush or
apply (1.5-3)
Roller
ribbons
completely
amorphous
1800-2200
polymeric, self-
(71-87) 2300-2755 -45°C to 5°C to
6. healing N/A N/A 100% Handbook
+ 500- (91-109) 90°C 70°C
viscoelastic (with
555 (20-22)
mechanical
protection color
White).
Zinc strips (Cold 80
sticker 48 -50°C to 8°C to
7. rolling). N/A 100% Handbook (3.15) 105 (4.15)
hours to 96 hours 80°C 30°C
and 25 (1)
PLATFORMS.
Sheet.8 of 25
Time of Thickness Thickness

Percentage Rank of Rank of
drying film total of
Profile of solid in temperature temperature
No Between Layers Method of dry ISO ÿm (mil)
System anchorage volume ra of ure of
. minimum and application by system
µm (thousand) (minimum) operation application
maximum: @ cap 12944-5
ISO3233 (°C) n (°C)
25°C µm (thousand) (C5M and Im2)
(adhesiv
or)
4 hours –3
37.5- 75-100
epoxy rich in months + 5 Aspersion
62.5 65%-70% + (3-4) +
Zinc + High hours – with or without 225-375 (9- -20°C to 10°C to
8. (1.5-2.5) 72%-100% 150-200
Solids Epoxy Extended + air, roller and fifteen) 120°C 50°C
when + 70%-90% (6-8) +
+ Polysiloxane 6 hours – 2 brush
apply 75 (3)
years
3 hours – 75 – 100
37.5- Aspersion
epoxy rich in Extended + (3 - 4) +
62.5 65%-70% + Convention
Zinc + High 5 hours – 150–300 265-500 -20°C to 2°C to
9. (1.5-2.5) 72%-100% to the team
Solids Epoxy Extended + (6-12) + (10.5-20) 170°C 52°C
when + 65%-90% airless/Broc
+ Polyurethane. 30 min 40-100
apply has /roll
Extended (1.5-4)
3000 –
37.5- Handbook/
epoxy 6000
62.5 1 hour – 30 Aspersion
reinforced with 71%-100% (120 - 3075 -6250 -20°C to 5°C to
10. (1.5-2.5) days + 2 hours Convention
quartz + + 65%-76% 240) + (123 -250) 400°C 50°C
when -Extended to the team
Polyurethane 75-250
apply airless
(3-10)
62.5-125
(2.5-5) +
Epoxy +
37.5-50 4 hours – 72 71%-100% Handbook, 1100 –
elastomer
(1.5- hours + 8 hours – + 70% - Aspersion 3000 (43 1237.5-
flexible + -29°C to -4°C to
eleven.
2.0), 24 hours + 6 100% + 70% - Convention - 120) + 5037 (48.5-
epoxy 400°C 54°C
when hours - 100% + to the team 75() - 200))
non-slip
apply Extended 65%-70% airless 1837 (3-
+ Polyurethane.
72) + 75
(3)
150-200
4-12 noon 78%-82% Roller
(6-8)
Epoxy 100-150
1-2 hours 95%-100% Roller
primer + (4-6)
Epoxy + squeegee with
Intermediate of scantling 3,000-4,000
37.5- 3-6 hours 95%-100%
polyurethane with s , trowel (120-
rust booster 62.5 toothed 160) 4 500-6650 10°C to 60°C 10°C to
12. (1.5-2.5)
175-200 (180-266) 50°C
aluminum + when 4h-7 days 64%-68% Roller
(7-8)
Epoxy Seal + apply
Cap 1000-2
non-slip 6 hours–7 days 64%-68% Roller 000 (40-
+ Finishing
80)
polyurethane
75-100
6-12 noon 65%-70% Roller
(3-4)
Resin 37.5-50 2000
with gun
thermoplastic (1.5- (80) 1st.
(application -15°C to 160°C to
13. with oil 2.0), 2 minutes 100% cloak + 4000 (160)
liquid in 180°C 175°C
mineral when 2000
hot)
inhibitor of apply (80) 2nd
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Time of Thickness Thickness

Percentage Rank of Rank of
drying film total of
Profile of solid in temperature temperature
No Between Layers Method of dry ISO ÿm (mil)
System anchorage volume ra of ure of
. minimum and application by system
µm (thousand) (minimum) operation application
maximum: @ cap 12944-5
ISO3233 (°C) n (°C)
25°C µm (thousand) (C5M and Im2)
corrosion cap
and free of
solvents
(strippable and
reusable).
37.5-50 Handbook,
epoxy resin 200-400
(1.5- Roller,
self-priming (8-16) + 400-800 (16- 10°C to 10°C to
14. 2.0), 15 - 90 100% brush
fingers 200-400 32) 200°C 20°C
when underwater
components (8-16)
apply and arless
62.5-100
(2.5-4) +
inorganic strip
2 hours – 100 –
Zinc + Epoxy with
Extended 200 (4 -
resins 37.5-50 62%-65% +
+12 – 28 8) or
phenalcamide + (1.5- 80%-100% Equipment 1462.5-
days + 12 Calafate -10°C to 10°C to
fifteen. Fiberglass 2.0), + 80%- airless and 2300 (58.5-
hours – 28 or + 400°C 50°C
epoxy + when 100% + Handbook 92)
days + 12 1000-
phenolic apply 80%-100%
hours – 28 1400 (40
two
days to 56) +
components
300-600
(12-24)
37.5-50 By 62.5-100
inorganic strip 0°C to
(1.5- 4 hours – 62%- aspersion (2.5-4) +
Zinc + Phenolic 262.5-2100 400°C + 10°C to
16. 2.0), Extended+1 65%+60%- conventional 250-
epoxy with (12.5-84) 10°C to 52°C
when hr – 24hrs 100% the airless and 2000
amines 150°C
apply Handbook (10-80)
Polymer
metallic grade
37.5- By
paste, alloy-
62.5 aspersion 75-
based 75 –12000 41°C to 5°C to
17. (1.5-2.5) 0 – 2 hours 100% conventional 12000
silicon or phosphor (3 - 472) 175°C 50°C
when the airless and (3-472)
steel with
apply Handbook
reactive
oligomers
37.5-
Handbook
62.5
polymer 30 min w/brush, -60ºC to -60ºC to
18. (1.5-2.5) 70 ± 2% 100 (4) 400 (16)
liquid rubber. maximum roller or 180°C 120°C
when
gun
apply
100% epoxy
solid, two or three 37.5- Aspersion
62.5 conventional 250 –
3 hours – 120 250 – 6000 -20°C to 10°C to
19. components (1.5-2.5) 98%-100% I / Team 6000 (10
hours (10 - 240) 150°C 60°C
for area of when airless and - 240)
tides and apply Handbook
waves
37.5-
polymer
62.5 Does not apply
Solid Rubber Application No -60ºC to -60ºC to
twenty. (1.5-2.5) Always 100% Does not apply
malleable paste Handbook apply 180°C 120°C
when malleable
grade.
apply
PLATFORMS.
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Drying time film Overall

Percentage temperature temperature
thickness thickness of
Anchor solids by range of range of
No Between Application dry system ÿm
System profile volume
. Layers Method by (mil) ISO
ÿm (mil) (minimum) operation application
minimum and layer 12944-5
ISO3233 (°C) (°C)
maximum: @ 25° C ÿm (mil) (C5M and Im2)
100% solids 37.5-
epoxy for service 62.5 250 –
2 hours – 20 manual and 300 – 625 -10ºC to 5°C
twenty-one. of (1.5-2.5) 100% 625 (10
days Airless (12 – 25) 150ºC to 50°C
dip in when – 25)
drinking water. apply
Note: After applying the primer, in irregular areas where raw edges or edges may be left, a backing coat with
a coating compatible with the applied primer should be applied.
4.1. The primary, intermediate and finish for anticorrosive coating systems must be characterized and identified
by means of the infrared spectrum according to the method ASTM D2621 or equivalent, for its quality
control by comparison against the infrared spectrum of reference by component or mixture. manufacturer.
The initial spectrogram of the sample with certification must be compared against those obtained from the different
batches, declaring the type of solvents previously to avoid interference. To accept the new batch, the spectrograms
must have the same functional groups and the main peaks in the same wave number, otherwise the batch must
be rejected.
5. SURFACE PREPARATION
5.1.Pre-cleaning of the surface
Before the surface preparation process, it must be free of any oil or grease contamination, for which, if necessary,
a treatment with a biodegradable degreasing solution must be applied to eliminate existing contaminants, then the
removal of oxide scale, surface imperfections such as splinters, laminations, welding flux, among others and
immediately rinse with drinking water, according to what is established by SSPC SP 1 or equivalent.
5.2. Degrees of corrosion and oxidation conditions before surface preparation.
Before carrying out the cleaning and preparation of the metallic surface to be protected, the degree of corrosion of
the surface must be evaluated, according to the oxidation conditions listed in table 5, in accordance with
ISO-8501-1, SSPC- VIS 1, SSPC-VIS 2, SSPC-VIS 3 or equivalent and the selected anticorrosive coating system.
PLATFORMS.
Sheet.11 of 25
Table 5. Degrees of corrosion and oxidation conditions of metallic surfaces.
degrees of
oxidation conditions
corrosion
TO.
Metal surface largely covered by scale or “scale” of adhered mill, with little or no rust.
b. Metal surface with incipient rust, on which mill scale or "scale" has begun to exfoliate.
A metal surface whose scale or mill scale has been removed by rust, or can be scraped
c. off, but with some pitting visible to the naked eye.
d Steel surface whose scales or "scale" of rolling has disappeared by the action of rust
and in which numerous pits can be seen with the naked eye.
AND.
Steel surface with coating system, slightly discolored system applied on a surface
treated with abrasive pressure; almost intact system.
Steel surface with coating system, with application of zinc-based primer on a surface
F. treated with pressure abrasive; slightly aged system, most of it intact.
Coating system applied on a steel surface with small scales or "scale" but clean,
g. heavily weathered, blistered and discolored system.
Paint system applied on a steel surface, fully weathered, blistered, discolored and
h. peeling paint system
layers.
6. DEGREES OF SURFACE CLEANNESS
Table 6 establishes the degrees of abrasive blast cleaning that must be applied to the metal surface according to
the evaluation of the surface and the characteristics of each coating system.
Table 6. Cleaning degrees (with abrasive blasting).
Grade of ISO grade

8501-1 visual description
cleaning
Examined surface should be free of visible oil, grease, and contaminants,
burst Sa 1 as well as mill scale, rust, and paint coatings.
Examined the surface should be free of oil, grease and visible

Commercial Sa 2 contaminants, as well as most of the scale or "scale", rust and layers of
paint.
Close to Examined the surface, it should be free of oil, grease and visible
Sa 2½ contaminants, as well as scale or "scale", rust, layers of paint and foreign
white metal
matter.
to metal Sa 3 Examined the surface, it must be free of oil, grease and
PLATFORMS.
Sheet.12 of 25
Grade of ISO grade

visual description
cleaning 8501-1
White visible contaminants, as well as be free of scale or "scale", rust, layers of
paint and foreign matter. The surface should have a uniform metallic color.
Table 7 sets out the hand tool cleanliness grades to be applied to the metal surface based on visual assessment and the
selected anti-corrosion coating system.
Table 7. Degrees of cleaning (with manual tool).
Grade of ISO grade

visual description
cleaning 8501-1
manual or Examined the surface, it must be free of oil, grease and visible dirt, as
mechanic St 2 well as scale, rust, layers of paint and foreign matter that have poor
intense adhesion.
manual or Same as St 2 but the surface needs to be treated much more intensively
mechanic parts St 3 to provide a metallic sheen from the metal surface.
background
7. PREPARATION OF THE SURFACE BEFORE THE APPLICATION OF THE SYSTEM

COVERING
The degree of cleanliness required by PEP must be white metal or Sa3.
When, due to some difficulty due to operational restrictions in a particular area or facility, where it is not possible to obtain
white metal or Sa3 cleaning, an evaluation must be made to determine the degree of cleaning that can be carried out,
different from this, according to to the existing coating system, which must be established from the bases of the contracting
procedure.
Visual evaluation of surface cleanliness, tests for evaluation of surface cleanliness, blast cleaning surface roughness
characteristics of the metal substrate, and surface preparation methods shall comply with ISO 8501, ISO 8502, ISO 8503
and ISO 8504 respectively.
The cleaning methods that must be used are those established in table 7 of this specification, among other new methods,
which must be established in normative technical documents.
Table 8 establishes the degrees of preparation of the metal surface, which must be met before applying the coating
system, depending on the selected cleaning method.
PLATFORMS.
Sheet.13 of 25
Table 8. Degrees of surface preparation.
Degree
Method
ISO8501-1 SSPC BORN
Sa 3 SP5 #1
Sa 2½ SP10 #2
abrasive cleaning
Sa 2 SP2 #3
Sa 1 SP 7 #4
Solvent cleaning SP1
Power tool cleaning St 2 or 3 SP3
Bare Metal Power Tool Cleaning SP 11
High-pressure and ultra-high-pressure water jet: Sa 3 SP5 #1
-WJ-1 Clean to bare substrate SP10 #2
Sa 2½
-WJ-2 Very deep or considerable cleaning Sa 2 SP 6 #3
-WJ-3 Deep cleaning Sa 1 SP 7 #4
-WJ-4 Light cleaning
Sa 2½
Wet Abrasive Blast Cleaning Sa 2 TR 2 E6G198
Sa 1
Note: When the cleaning method is wet abrasive blasting and high and ultra high pressure water, before applying
the coating, the entire surface must be treated in accordance with the cleaning condition NACE/SSPCDWAB-10.SC-2
or the equivalent.
To produce the required anchor profile, the abrasives established in Table 9 must be selected, which must be dry,
clean, free of contamination and graduated in accordance with ISO 11124-
3 and corresponding ISO 11126.
Table 9. Types of abrasives
Guy Name Characteristics Rule

Metal steel shot 0.8 to 1.2% carbon ISO11124-3
olivine magnesium/iron silicate ISO11126-8
Natural, staurolite Iron/aluminum silicate ISO11126-9
mineral specular hematite crystalline Fe2O3
Garnet Calcium iron silicate ISO11126-10
Foundry slag Aluminum silicate ISO11126-4
Aluminum oxide crystalline corundum ISO11126-7
foundry slag
Synthetic, iron silicate ISO11126-3
Copper
mineral
Polyurethane elastomer Sponge type abrasive with aluminum
with mineral abrasive oxide granules as abrasive agent ISO11126-7
(sponge jet)
PLATFORMS.
Sheet.14 of 25
In areas where the operation of the dynamic equipment of PEP offshore facilities may be affected and it is required to
develop activities to prepare metallic surfaces for the application of the anticorrosive protection system, the use of silica
sand should be restricted.
8. APPLICATION
8.1. Staff qualification.
The application of the anticorrosive coating system must be carried out by an applicator designated by the contractor
and endorsed by the manufacturer of the anticorrosive coating, which must be supervised by an inspector designated
by the contractor.
8.2. Preparation of coating systems.
In accordance with each system for new construction work and maintenance work where cleaning requires Sa3,
primers, intermediates and/or finishes from the same manufacturer must be used and must be supplied in the original
containers, closed and labeled according to its content.
The manufacturer's technical data sheet must include all the necessary information for the preparation and application
of each coating of the anticorrosive protection systems.
Before preparing the coatings of the anticorrosive protection systems, the expiration date of the materials themselves
must be verified, that it is not expired.
During the application of coating systems, it must be verified that the temperature of the substrate is at least 3 °C (5
°F) above the dew point temperature, with the exception of immersion and tolerant systems. to humidity.
The maximum relative humidity for applying corrosion protection system coatings should be 85 percent.
In maintenance work, coating systems compatible with the existing coating must be used in accordance with ASTM
D5064 or equivalent.
Before and during application, the following should be verified:
• The preparation of the coatings must be carried out in accordance with the instructions in the technical data sheet.
of each of the components of the coating system issued by the manufacturer.
• The primary coating must completely cover the anchorage profile of the surface established in table 4 and the
entire metal surface.
• The film thickness must be measured according to the methods established in ISO 2808.
• The applicator must make periodic measurements of the wet film thickness to ensure that the
obtain the dry film thickness stated in this specification.
PLATFORMS.
Sheet.15 of 25
All coatings must be applied as specified in the technical data sheet.
8.3. Wet film thickness measurement
The contractor must measure and report the wet film thicknesses during the application of the
coatings for anticorrosive protection systems, in accordance with the requirements of ASTM D-4414-95 or equivalent.
9. INSPECTION
The inspection must be carried out during the following stages: surface preparation (anchorage profile and degree
of cleanliness) and application of each layer of the coating that make up the anticorrosive coating system (visual
inspection), thickness measurement, adherence and detection of flaws or pores by means of electrical conductivity
to the entire area where the anticorrosive coating was applied, likewise, the requirements and test methods of 10.1
of these recommendations must be met.
During the preparation and application of the coatings of the anticorrosive protection systems, all the layers that
make up the coating system must be inspected, as applied for primer, bond and finish. Said inspection must be
carried out by an inspector designated by the contractor and a witness sample must be requested at the beginning
of the applications under the supervision of the manufacturer.
9.1. Inspection equipment and instruments
The measurements for the inspection must be carried out following the instructions for use of the equipment. All
measuring instruments and test equipment must be calibrated and have a current calibration opinion or report,
issued by an accredited laboratory in terms of the LFMN.
9.2. Coating systems inspection result records
The contractor must submit inspection records at least once a week, providing details of environmental conditions,
metal surface temperature, cleanliness and preparation, thickness of
wet film, dry film thicknesses, areas inspected and accepted,
rejected or repaired, as well as the physical progress of the work program approved by PEP.
9.3. Coating Appearance
After application of a coating or system of coatings, they must be free from the defects set forth in Table 10, among
others, that may directly affect the performance of the system.
In the event of a defect, the coating or coating system in the affected area must be replaced.
PLATFORMS.
Sheet.16 of 25
Table 10. Typical application defects.
Description Cause
Gun too close to substrate, too much thinner, too much
Drained. Also called curtained, flow
excessive coating.
coating, or surface too smooth or shiny.
Coating too viscous, gun too close to surface, rapid

Orange peel, peaks and valleys on the surface,
solvent evaporation, low air pressure, improper atomization.
similar to an orange peel.
Fish eye. Separation or removal of the wet coating

Application on oil, powder, silicone or incompatible coating.
film, which exposes the lower film or substrate.
Insufficient and inadequate coating atomization, poorly

Pores (Pinholes). small deep holes
incorporated pigment or coating contamination.
exposing the substrate.
Half-dry coating particles deposited on the surface.

over sprinkling
10. TESTS
10.1. Requirements and test methods
Table 11 establishes the laboratory tests, test methods, requirements and performance that anticorrosive coating
systems must meet.
All the tests established in this specification must be carried out by an accredited laboratory in terms of the LFMN.
Table 11. Tests, test methods and requirements.
Cyclic test (ISO

20340) 4 200 hours of
exposure (Requirement flexibility to
Retention detachment
No. SYSTEM of Table 5 and Test low
edge cathodic
Method of Annex temperatures
A of ISO 20340)
C5M Im2
Elastomeric + Acrylic test
APPLY
encapsulator (water-based for methods
(except the NO test method
1. dry surfaces) or epoxy (for wet of the Sec. DOES NOT APPLY
test APPLY
surfaces) + 8 of NACE
accession) ASTM D
polyurethane finish TM0304 /
522/D -2136 or
Hybrid polymer for high Sect. 8 of
NO equiv.
two. temperature surfaces. DOES NOT APPLY BORN DOES NOT APPLY
APPLY
TM0404 or
PLATFORMS.
Sheet.17 of 25
Cyclic test (ISO

20340) 4 200 hours of
exposure (Requirement flexibility to
No. SYSTEM of Table 5 and Test low
edge cathodic
Method of Annex temperatures
A of ISO 20340)
C5M Im2
Test methods of Sec. 9 of NACE equiv.
TM304 / Sect. 9 of NACE TM404
or equiv.
Epoxy for application on wet
surfaces.
3. APPLY APPLY DOES NOT APPLY
Apply 20340 test, except for the
chalking test
High build multifunctional
NO
Four.
self-priming epoxy + APPLY DOES NOT APPLY
APPLY
Acrylic polysiloxane.
High build multifunctional
NO
5. self-priming epoxy + APPLY DOES NOT APPLY
APPLY
Polyurethane.
4 200 hours
ISO Table 5 exposure
Fully amorphous
polymeric tapes, self
20340:2009, Test
6. repairable viscoelastic (with APPLY APPLY
method of the
mechanical protection color
ISO Method A
White).
15711:2003 See note
2 at the bottom of the table
test
methods
of the Sec. Method of
8 of NACE test
Zinc strips (Cold rolling). NO
7. APPLY TM0304 / ASTM D DOES NOT APPLY
APPLY
Sect. 8 of 522/D -2136 or
NACE equiv.
TM0404 or
equiv.
Zinc rich epoxy + High solids NO
8. APPLY DOES NOT APPLY
epoxy + Polysiloxane APPLY
Epoxy Rich in Zinc + Epoxy NO
9. APPLY test DOES NOT APPLY
high solids + Polyurethane APPLY
methods
Quartz Reinforced Epoxy NO
10. APPLY of the Sec. test method DOES NOT APPLY
+ Polyurethane APPLY
8 of NACE
Epoxy + Flexible Elastomer TM0304 / ASTM D
NO
eleven. + Non-slip epoxy + APPLY DOES NOT APPLY
APPLY Sect. 8 of 522/D-2136 or
Polyurethane
BORN equiv.
Epoxy Primer + Epoxy + TM0404 or
Polyurethane with aluminum
equiv.
12. oxide reinforcement + Epoxy APPLY APPLY DOES NOT APPLY
seal + Non-slip coating

+ Polyurethane finish
AND IDENTIFICATION FOR SURFACE FACILITIES OF PEMEX Rev.
EXPLORATION AND PRODUCTION MARINE PLATFORMS. Date:
Sheet.18 of 25
Cyclic test (ISO 20340)

4 200 hours of exposure
(Requirement of Table 5 flexibility to
No. SYSTEM and Test Method of Annex low
edge cathodic
temperatures
A of ISO 20340)
C5M Im2
Thermoplastic resin with APPLY
inhibitor mineral oil (Except the NO
13. DOES NOT APPLY
corrosion and solvent free test APPLY
(strippable and reusable). accession)
4,200 hours
ISO Table 5 exposure
Two component
20340:2009, Test
14. self-priming epoxy resin APPLY APPLY
method of the
ISO Method A
15711:2003 See note 2
at the bottom of the table
Inorganic Zinc + Epoxy with
Methods
phenalcamide resins +
test
Fiberglass epoxy +
of the Sec. Method of
Two component phenolic
fifteen. DOES NOT APPLY APPLY 8 of NACE test of DOES NOT APPLY
Applies chemical resistance test
TM0304 / ASTMD
to oil and its
Sect. 8 of 522/D -2136 or
derivatives NACE TM0174
NACE equiv.
METHOD B
TM0404 or
Inorganic Zinc + Phenolic Epoxy
equiv.
with amines. Applies chemical
16. resistance test to oil and its DOES NOT APPLY APPLY DOES NOT APPLY
derivatives NACE TM0174

METHOD B
Paste-grade metallic polymer, based
on a silicon or phosphorous steel
17. APPLY APPLY DOES NOT APPLY
alloy with reactive oligomers
18. Liquid rubber polymer. APPLY APPLY DOES NOT APPLY
100% solids epoxy, two or three

19. components for tidal and wave DOES NOT APPLY APPLY DOES NOT APPLY
areas. Methods
solid rubber polymer test
twenty. APPLY APPLY DOES NOT APPLY
malleable in paste of the Sec. Method of
8 of NACE test of 4 200 hours
TM0304 / ASTMD ISO Table 5 exposure
100% solids epoxy for water Sect. 8 of 522/D -2136 or
immersion service NO NACE equiv. 20340:2009, ISO
twenty-one. DOES NOT APPLY
potable. Must comply with APPLY TM0404 or 15711:2003 Method
ANSI/NSF 61 or Equivalent equiv. A Test Method. See
note 2 at the bottom of
the table
Grades:
PLATFORMS.
Sheet.19 of 25
1- The weathering test must be applied to evaluate the performance of the ISO cyclic protocol
20340 as a complete system.
2- This test only applies when the duct, pipe, equipment or structure is buried or submerged and, not
have a cathodic protection system using sacrificial anodes.
11. IDENTIFICATION, STORAGE AND TRANSPORTATION.
11.1. ID
The supplier and/or contractor must ensure that the container(s) containing the components to be mixed
for each coating of the system is indicated with the following information.
• Trademark of the product.

• Name or generic denomination of the product
• Lot No.
• Quantity
• Commercial information-Declaration of quantity on the label-Specifications.

• Business name
• Tax residence
• Legend of origin of the product
• Risk warnings
• Instructions and guarantees
• Manufacturing date
• Expiration or preferential consumption date

• Barcode, for infrared spectrum
11.2. Storage
The containers of raw materials and solvents must remain sealed until the moment of their preparation to be
applied.
11.3. Transport
The materials must be transported and stored in accordance with the instructions of the Material Safety
Data Sheet issued by the Manufacturer, as well as the instructions of the Materials Technical Data Sheet.
12. DOCUMENTATION TO BE DELIVERED BY THE SUPPLIER OR CONTRACTOR
• Qualitative characterization by Infrared Spectroscopy (IR).

• Report laboratory test results, according to table 3 of this specification.
PLATFORMS.
Sheet.20 of 25
• Technical Sheet (File) of the components of the coating system, which must contain as
minimum the following information:
a) Name or generic denomination of the product
b) Description and number of components.
c) Content of Volatile Organic Compounds (VOC).
d) Percentage of solids by volume.
e) Minimum and maximum operating temperature that the coating system resists
f) Minimum surface preparation required.
g) Product application method and equipment.
h) Mixing ratio and pot life of the mix.
i) Type and amount of thinner required (when applicable).
j) Theoretical and practical performance.
k) Wet and dry film thickness per layer and total system.
l) Time to cover between layers of the system.
m) Surface temperature for the application, minimum and maximum.
n) Environmental conditions for the application of the product.
o) Time to cover.
p) Product appearance, color availability.
q) Expectation of durability or performance of the anticorrosive coating system, in
compliance with ISO 12944-5.
• Material health and safety sheet.
• Procedure for storage and handling of components.
Requirements for the signaling and identification of risks in off-shore facilities of the work centers of Petróleos Mexicanos
and Subsidiary Entities, by means of colors and safety and hygiene signs.
PLATFORMS.
Sheet.21 of 25
13. COLOR AND IDENTIFICATION OF PIPES AND DUCTS
13.1. All pipes and ducts must be identified with the safety color, complementary information and
indication of the flow direction and, where appropriate, with contrasting color, in compliance with NOM 026-
STPS-2008, in accordance with the following and Figures 01 and 02.
Figure 01, Typical for Identification of pipes and Ducts of DN 200 (NPS 8) and larger.
Figure 02, Typical for Identification of Pipes and Ducts from DN 25 (NPS 1) to DN 150 (NPS 6) or
equivalent.
13.2. Pipes and Ducts of stainless steel, high alloy, or non-metallic material, without coating
anticorrosive do not require a finish color.
13.3. The finish color of carbon, low alloy, or galvanized steel pipes and ducts,
without a thermal insulation system, it must be Pure White RAL 9010 or, if applicable:
a) Red Signal RAL 3001 for water services against fire or network against fire.
b) RAL 9005 Intense Black for services in which the fluid or substance must conserve Heat.
PLATFORMS.
Sheet.22 of 25
c) Aluminum for services with temperatures higher than 260 °C (500 °F), based on aluminum pigments
of the coating, otherwise Pure White RAL 9010 or Intense Black RAL 9005.
d) Safety Green (Signal Green RAL 6032) for Pipes and Ducts in service with non-hazardous Fluids
and that it should not conserve energy.
e) Safety yellow (Signal Yellow RAL 1003) for Pipes and Ducts in service with fuel gas
(“Fuel gas” / Gas fed for combustion as an energy source).
14. STRUCTURES
14.1. All steel structure of offshore platforms must have RAL yellow finish color
1018.
PLATFORMS.
Sheet.23 of 25
15. COLOR CATALOG

PLATFORMS.
Sheet.24 of 25
Table 4, RAL system color code

PLATFORMS.
Sheet.25 of 25
Note: The colors in this Table were selected according to the RAL K7 color catalog, they may vary, according to
the resolution of the computer or printing, however, in the case of its application it should be based on the optical
comparison of the original surface from the RAL K7 © catalog.

ETP-295 SISTEMAS DE RECUBRIMIENTOS ANTICORROSIVOS E IDENTIFICACIÓN PARA INSTALACIONES SUPERFICIALES - English

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TECHNICAL SPECIFICATION 295

ANTICORROSIVE COATING AND IDENTIFICATION

1. ANTICORROSIVE COATING SYSTEMS .................................................... .....................3

2. SPECIFICATIONS OF COATING SYSTEMS............................................................... ....5

3. SPECIFICATION ACCORDING TO THE MAXIMUM OPERATING TEMPERATURE...................6

4. CHARACTERISTICS AND APPLICATION METHODS ........................................... ............................7

5. SURFACE PREPARATION ................................................ ........................................................... ...10

6. DEGREES OF SURFACE CLEANLINESS ................................................ ..............................................eleven

7. PREPARATION OF THE SURFACE BEFORE THE APPLICATION OF THE COATING

8. APPLICATION.............................................. ........................................................... ...........................................14

9. INSPECTION.............................................. ........................................................... ...........................................fifteen

10. TESTS ................................................ ........................................................... ............................................16

11. IDENTIFICATION, STORAGE AND TRANSPORTATION............................................... .............19

13. COLOR AND IDENTIFICATION OF PIPES AND DUCTS ........................................... ..................twenty-one

14. STRUCTURES................................................... ........................................................... ................................22

15. Color catalog.............................................. ........................................................... ............................2. 3

Categories and degrees of corrosivity

Category Corrosivity degrees

C5-M Very high (navy)

1. ANTICORROSIVE COATING SYSTEMS

Table 2. Anticorrosive coating systems for surface installations on offshore platforms.

Elastomeric + Acrylic encapsulator

High build multifunctional In pipes and process equipment, metal structures,

6. Fully polymeric tapes APPLY APPLY Offshore platform docks, pipelines

amorphous, viscoelastic wet under external condensation and

Encapsulation of flanged joints, nuts and

8. Zinc rich epoxy + High solids epoxy APPLY APPLY

For encapsulating flanges, stud bolts,

Inorganic Zinc + Epoxy with

Paste-grade metal polymer, based For pipes and process equipment,

100% solids epoxy, two or three

For protection of the annular space

2. SPECIFICATIONS OF COATING SYSTEMS

2.1.1. For maintenance

to). Type of environment.

2.1.2. For new construction

to). Type of environment.

3. SPECIFICATION ACCORDING TO THE MAXIMUM OPERATING TEMPERATURE.

Table 3. Operating temperature ranges.

Temperature ranges (ºC) Systems

Over 400 two

4. CHARACTERISTICS AND APPLICATION METHODS

Table 4. Characteristics and application methods.

Time of Thickness Thickness

Time of Thickness Thickness

Drying time film Overall

5.1.Pre-cleaning of the surface

5.2. Degrees of corrosion and oxidation conditions before surface preparation.

Table 5. Degrees of corrosion and oxidation conditions of metallic surfaces.

6. DEGREES OF SURFACE CLEANNESS

Table 6. Cleaning degrees (with abrasive blasting).

Grade of ISO grade

Examined the surface should be free of oil, grease and visible

Grade of ISO grade

Table 7. Degrees of cleaning (with manual tool).

Grade of ISO grade

7. PREPARATION OF THE SURFACE BEFORE THE APPLICATION OF THE SYSTEM

The degree of cleanliness required by PEP must be white metal or Sa3.

Table 8. Degrees of surface preparation.

Table 9. Types of abrasives

Guy Name Characteristics Rule

8.1. Staff qualification.