Detroit Diesel Series 60 Technical Construction File

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Technical Construction File

IMPORTANT INFORMATION
To the Manufacturer:
This Technical File is a very important document. It is required to
accompany the engine installed on this rig/platform throughout the
engine's life.

To the Owner:
It is very important that this Technical File be kept in a safe place that
is easily accessible. You or a member of your crew may be required to
produce this Technical File, without notice, upon demand at any time.

HAZARDOUS ENVIRONMENT
Engine Model: 6063MK74 and 6063HK74

P/N: 23531512
CONTENTS

Tab 1 Hazardous Environment Series 60® Description - Brochures,


Performance Curves, Installation Drawings

Tab 2 System Diagrams

Tab 3 Test Report

Tab 4 Standards and Certificates Issued, Required Engine Labels

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SERIES 60 TECHNICAL CONSTRUCTION FILE

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
HAZARDOUS ENVIRONMENT SERIES 60 DESCRIPTION

1 HAZARDOUS ENVIRONMENT SERIES 60


DESCRIPTION

Brochures

Series 60 Engines Petroleum Offshore Applications


DDEC Offshore

Performance Curves

400 bhp @ 2100 rpm


450 bhp @ 2100 rpm
500 bhp @ 2100 rpm
550 bhp @ 2100 rpm
600 bhp @ 2100 rpm

Installation Drawing

Model 6063MK74

Model 6063HK74

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SERIES 60 TECHNICAL CONSTRUCTION FILE

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
Series 60
Offshore Power
General Specifications
Basic Engine 4 cycle 4 cycle
Number of Cylinders 6 6
Bore x Stroke in (mm) 5.1 in x 6.3 in 5.24 in x 6.61 in
(130 mm x 160 mm) (133 mm x 168 mm)
Control DDEC® DDEC®
Displacement 12.7L 14.0L
Dimensions: (approx.)
Length in (mm) 67.46 (1713.5) 67.46 (1713.5)
Width, in (mm) 34.79 (883.7) 34.79 (883.7)
Height, in (mm) 55.63 (1412.9) 55.63 (1412.9)
Weight, lbs, (dry) 2765 6063MK74 2765 6063MK74
2750 6063MK73 2750 6063MK73

Rated Power Output and Peak Torque Series 60 – Best Selling Heavy-Duty
Engine 10 Years In A Row–Now
400 BHP (298 kW) @ 1800 / 2100 RPM
1550 lb-ft (2102 N•m) @ 1350 RPM Available In The Offshore Markets.
Detroit Diesel is the first heavy-duty diesel engine
450 BHP (336 kW) @ 1800 / 2100 RPM manufacturer to offer a fully integrated electronic
1550 lb-ft (2102 N•m) @ 1350 RPM engine package certified for hazardous environ-
ments. The Offshore Series 60 engine package is
500 BHP (373 kW) @ 1800 / 2100 RPM prepared to withstand the harsh, corrosive, petrole-
1650 lb-ft (2237 N•m) @ 1350 RPM um offshore environment. With over 15 years of
experience in heavy-duty diesel engine electronics,
550 BHP (410 kW) @ 2100 RPM Detroit Diesel has over 600,000 DDEC engines
1750 lb-ft (2373 N•m) @ 1350 RPM operating worldwide and in a variety of markets.
600 BHP (448 kW) @ 2100 RPM DDEC’s reduced maintenance, fuel consumption
1900 lb-ft (2576 N•m) @ 1350 RPM & emissions, engine protection, self diagnostics,
DDEC reports, reliability and proven technology is
Detroit Diesel Offers Four Petroleum why Detroit Diesel has taken electronic controls fur-
Offshore Models ther than anyone in the industry.
The Offshore Series 60 engine is certified to the
6063MK73 (12.7L) = Water-Cooled Turbo & Exhaust following standards EPA Nonroad, Euro Nonroad,
and IMO. Also, the DDEC components are certified
6063HK73 (14.0L) = Water-Cooled Turbo & Exhaust
by the following agencies: NEMKO, & UL. In addi-
6063MK74 (12.7L) = Water-Cooled Turbo, Exhaust & tion, the entire engine package has DNV design
DDEC Offshore* approval & DDEC is CE labeled.

6063HK74 (14.0L) = Water-Cooled Turbo, Exhaust &


DDEC Offshore*
*(Used For Division 2/Zone 2 Applications)

Photograph illustrates a typical petroleum offshore engine


Performance Curves 34.8 in 67.5 in
Series 60 @ 600 BHP (884 mm) (1713.5 mm)

55.6 in
(1412.9 mm)

Series 60
6063MK74
All dimensions are approximate. For complete dimensional
information, refer to installation drawing provided by your
authorized Detroit Diesel Corporation representative.

Rating Explanation
Consult your authorized Detroit Diesel Corporation representa-
tive for the rating that will apply to your application.

Standard Equipment Optional Equipment 6063MK73 6063MK74


■ Detroit Diesel Electronic Controls 12/24V* ■ Air Compressor 13, 16, 28 CFM X X
■ DDEC Data ■ Alternator 12/24V X
■ Unit Injectors ■ Starter 12/24V X
■ Overhead Camshaft ■ Air Starter X
■ Articulated Pistons ■ Front Mount X X
■ Wet-Type Cylinder Liners ■ SAE #0 cast iron Flywheel Housing X X
■ SAE #1 Cast Iron Flywheel Housing ■ Remote Oil Filters X X
■ Spin-On Full Flow Oil Filters ■ Hydraulic Pump Drive X X
■ Coolant Conditioner ■ Aluminum Oil Pan X X
■ Composite Oil Pan ■ Aluminum Rocker Cover X X
■ Composite Rocker Cover ■ Engine Brakes X
■ Air To Air Charge Cooling ■ Front PTO X X
■ Turbocharged
■ Water-Cooled Exhaust Manifold & Turbocharger
■ OEM Harness For Additional Technical Information, Ratings, or Performance
Data, Consult your local DDC Distributor.
*DDEC is a complete engine control and protection system.
Over 600,000 DDEC engines are in service.
EPA & Euro nonroad certified.
IMO certified.

MTU Motoren- und Turbinen-Union 13400 Outer Drive, West


Friedrichshafen GmbH Detroit, Michigan 48239-4001
88040 Friedrichshafen Telephone 313-592-5000
Germany www.detroitdiesel.com
www.mtu-friedrichshafen.com
© Copyright 2002 Detroit Diesel Corporation. All rights reserved. Detroit Diesel®, DDEC® and spinning arrows design are registered trademarks of Detroit Diesel
Corporation. Series 60™ is a trademark of Detroit Diesel Corporation.
3SA551 0207 As technical advancements continue, specifications may change. Printed in U.S.A.
The First Integrated Electronic Control System Designed for
Hazardous Environments
• Emissions Credentials. Certifications Include: EPA Non-road, Euro Non-road, IMO
• Agency Certifications. Tested and Certified by the following agencies:
– Underwriters Laboratories Compliance with the Following Standard(s) for Safety in
Class I Division 2, Groups A, B, C & D: UL 508, UL 1604; CSA C22.2 No. 14, CSA
C22.2 No. 213
– NEMKO Compliance with the Following Standard(s) for Safety for Group II Zone 2,
Groups A, B & C: EN 50014, EN 50019, EN 50021, EN 50028, EN 60529, IP66
• Standard Package. DDEC Offshore System Features a Common Design Package for
Easy Installation with All the Certifications and Agencies Listed Above.
• Det Norske Veritas. Approved Design for All Electronic and Mechanical Systems.
• CE Labeled: To EMC Directives Under DNV Notified Body Services. Undergoing
Conformity Assessment by DNV to Meet ATEX Directives.
• Low Skin Temperature. DDEC Offshore and the Series 60 Skin Surface Temperatures
are Below 200° C.
• Fourth Generation Electronics. Over 600,000 in Operation Worldwide, the Most
Powerful, User-friendly, Engine Electronic Control System Available.
• Field Support. Fifteen Years of Proven DDEC Field Support with Service, Tools,
Inventory and Training in Place Worldwide.
• Low Cost of Operation. No Mixed Electronics Systems for a Low Cost, “Single
Footprint: Installation Across the Entire Detroit Diesel Family ( Series 50 / 60 / 2000 /
4000). Less OEM and Field Support Inventory to Purchase and Maintain, Along with
Common Training and Reduced Special Tool Requirements.
• Benefits Package. The Same Benefits Enjoyed in other DDEC Applications Apply to
DDEC Offshore: Engine Protection, Self Diagnostics, Fast Troubleshooting, Easy to Work
On, Variety of Shutdown Options, Management Reports and much more.

For more information about Offshore DDEC contact Duane Warden at duane.warden@detroitdiesel.com
For more information about Detroit Diesel Corporation see our website at www.detroitdiesel.com
And The Series 60 Engine

Taking Electronics Farther Than Anyone


Construction & Industrial Power & Torque Data
Series 60 (12.7L) - 6063MK74 06N04M7381

Rated Power: 400 bhp @ 2100 r/min


IMO MARPOL 73/78 Annex VI Compliant. US Nonroad (Tier 2) & EURO Nonroad
(Stage II) certified - DDEC IV.
Engine Speed Power Torque
r/min bhp (kW) lb-ft (N-m)

600
750
900
1050 265 (198) 1326 (1797)
1200 343 (256) 1501 (2036)
1350 398 (297) 1550 (2102)
1500 406 (303) 1422 (1928)
1650 407 (304) 1295 (1757)
1800 400 (298) 1167 (1583)
1950 400 (298) 1077 (1461)
2100 400 (298) 1000 (1357)

Power output guaranteed within 5% at SAE J1995 conditions:


77°F (25°C) air inlet temperature
100°F (38°C) fuel inlet temperature
.838 specific fuel gravity at 100°F (38°C)
29.31 in. Hg (99 kPa) dry barometer

Performance shown includes:


Air intake restriction: 10 in. H2O (2.5kPa)
Exhaust back pressure: 15 in. H2O (3.7kPa)
Charge air cooler system pressure drop: 16 in. H 2O (4kPa)
Charge air cooler system temperature out: 97°F (36°C)

UNCONTROLLED COPY
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Date Last Updated: 1/3/01
Printed on: 9/17/02 The user is advised to check the PowerEvolution Network for latest information. Page 1 of 9
©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Fuel Data
Series 60 (12.7L) - 6063MK74 06N04M7381

Rated Power: 400 bhp @ 2100 r/min

IMO MARPOL 73/78 Annex VI Compliant. US Nonroad (Tier 2) &


EURO Nonroad (Stage II) certified - DDEC IV.

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Fuel density: 6.99 lb/gal


.838 kg/L

Power output guaranteed within 5% at SAE J1995 conditions:


77°F (25°C) air inlet temperature
100°F (38°C) fuel inlet temperature
.838 specific fuel gravity at 100°F (38°C)
29.31 in. Hg (99 kPa) dry barometer

Performance shown includes:


Air intake restriction: 10 in. H2O (2.5kPa)
Exhaust back pressure: 15 in. H2O (3.7kPa)
Charge air cooler system pressure drop: 16 in. H 2O (4kPa)
Charge air cooler system temperature out: 97°F (36°C)

UNCONTROLLED COPY
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Date Last Updated: 1/3/01
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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Technical Data
Series 60 (12.7L) - 6063MK74 06N04M7381

Calibration Details Rated Power: 400 bhp @ 2100 r/min


Rated Power 400 bhp
Rated Power Speed 2100 r/min Exhaust System
Peak Torque 1,550 lb-ft
Exhaust Temperature 551 °F
Peak Torque Engine Speed 1350 r/min
Exhaust Temperature at Peak Torque Engine Speed 786 °F
High Idle Speed 2250 r/min
Exhaust Flow 1,990 ft³/min
Low Idle Speed 600 r/min
Exhaust Flow at Peak Torque Engine Speed 1,722 ft³/min

Cooling System Fuel System


Engine Heat Rejection to Coolant in the Engine Circuit 11,700 Btu/min
Fuel Injector / Pump EUI
Engine Heat Rejection to Coolant in the Engine Circuit at Peak Torque Engine Speed 11,400 Btu/min
Injection Timing Height 81 mm
Engine Heat Rejection to Air in the Charge Air Cooler 3,700 Btu/min
Fuel Consumption, Mass 136.6 lb/hr
Engine Heat Rejection to Air in the Charge Air Cooler at Peak Torque Engine Speed 2,300 Btu/min
Fuel Consumption, Volume 19.5 gal/hr
Engine Radiated Heat Rejection 2,500 Btu/min
Fuel Spill Mass 484.2 lb/hr
Engine Radiated Heat Rejection at Peak Torque Engine Speed 2,450 Btu/min
Fuel Spill, Volume 69.3 gal/hr
Total Engine Coolant Capacity
Total Fuel Flow, Mass 620.8 lb/hr
Engine Circuit Coolant Flow 139 gal/min
Total Fuel Flow, Volume 88.8 gal/hr
Engine Circuit Coolant Flow at Peak Torque Engine Speed 88 gal/min
Heat Rejection to Fuel
Minimum Engine Circuit Coolant Flow 125 gal/min
Minimum Engine Circuit Coolant Flow at Peak Torque Engine Speed 79 gal/min
Maximum Engine Coolant Circuit External Restriction 5.1 lb/in.² Intake System
Maximum Engine Coolant Circuit External Restriction at Peak Torque Engine Speed 2.3 lb/in.²
Engine Air Flow 1,022 ft³/min
Maximum Engine Water Pump Discharge Pressure without Pressure Cap 19.0 lb/in.²
Engine Air Flow at Peak Torque Engine Speed 672 ft³/min
Maximum Engine Water Pump Discharge Pressure without Pressure Cap at Peak Torque
7 lb/in.² Turbocharger Compressor Out Temperature 306.5 °F
Engine Speed
Intake Manifold Pressure 46.3 in. Hg

All values shown are at rated engine speed, rated power, and SAE 1995 conditions, unless otherwise noted.
Lubrication System
Oil Consumption, Mass 0.14 lb/hr
Oil Consumption, Volume 0.07 qt/hr
Oil Flow 36 gal/min
Oil Flow at Peak Torque Engine Speed
Oil Pressure 50.0 lb/in.²
Oil Pressure at Low Idle Engine Speed 12 lb/in.²

Other Information
Compression Ratio 16.5 : 1
Mean Piston Speed 2,205 ft/min
Brake Mean Effective Pressure (BMEP) 194 lb/in.²
Turbocharger H20 cooled
Torque Available at 800 r/min 950 lb-ft
Altitude Capability
Friction Power 68 hp
Friction Power at Peak Torque Engine Speed 29 hp

UNCONTROLLED COPY
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Date Last Updated: 1/3/01
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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Installation Requirements
Series 60 (12.7L) - 6063MK74 06N04M7381

Cooling System Rated Power: 400 bhp @ 2100 r/min


Minimum Water Pump Inlet Pressure with a Rapid Warm-up Radiator
Minimum Water Pump Inlet Pressure with a Conventional Radiator Fuel System
Secondary Fuel Filter Size
Maximum Engine Water Pump Pressure Static Head
Maximum Fuel Inlet Temperature 140 °F
Minimum Top Tank Coolant Temperature 160 °F
Maximum Fuel Pump Suction for Clean System 6.0 in. Hg
Maximum Engine Coolant Out Temperature 210 °F
Maximum Fuel Pump Suction for Dirty System 12.0 in. Hg
Minimum Coolant Fill Rate 3 gal/min
Recommended Primary Fuel Filter Size
Minimum Drawdown Requirements 10 %
Maximum Deaeration Time 30 min
Maximum System Pressure (Exclusive of Pressure Cap) Intake System
Maximum Ambient to Turbocharger Compressor Inlet Temperature Rise 30 °F
Minimum Pressure Cap
Maximum Air Intake Restriction for a Clean Air Cleaner 12 in. H2O
Maximum Air Intake Restriction for a Dirty Air Cleaner 20 in. H2O
Electrical System
Maximum Intake Manifold Pressure
Maximum Resistance of Starting Circuit for a 12 Volt System
Maximum Charge Air Cooler System Total Pressure Drop
Maximum Resistance of Starting Circuit for a 24 Volt System
Maximum Intake Manifold Temperature 151 °F
Recommended Battery Capacity for a 12 Volt System
Maximum Ambient to Intake Manifold Temperature Differential 45 °F
Recommended Battery Capacity for a 24 Volt System
Maximum Crankcase Pressure 3 in. H 2O
Recommended Single Intake Pipe Diameter
Exhaust System
Recommended Dual Intake Pipe Diameter
Maximum Back Pressure 3.0 in. Hg
Recommended Single Exhaust Pipe Diameter
Recommended Dual Exhaust Pipe Diameter Lubrication System
Remote Mounted Filters: Maximum Change in Oil Pressure from Engine Out to Oil
Cooler Inlet

UNCONTROLLED COPY
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Date Last Updated: 7/11/00
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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Emission Data
Series 60 (12.7L) - 6063MK74 06N04M7381

Rated Power: 400 bhp @ 2100 r/min


Summary Steady-state Emission Summary, g/hr
Rated Engine Speed, r/min 2100 NO x 1,780
CO 345
Peak Torque Engine Speed, r/min 1350 HC 14.0
Certification Code (CWC) 5187 SO2 - with .5% sulfur content fuel 310
US Nonroad Certification Yes SO2 - with .05% sulfur content fuel 31.0
Particulates 48.16
EURO Nonroad (Stage 1) Certification Yes
MSHA Certification
CANMET Certification
TA LUFT Compliance C1 Cycle Emission Summary, g/bhp-hr
IMO MARPOL 73/78 Annex VI Compliance NO x 4.222
CO 1.996
US Nonroad (Tier 2) and EURO Nonroad (Stage II) HC 0.058
Comments
certified. IMO compliant. Particulates 0.132

Test Conditions: Smoke, % Opacity


Acceleration
Inquiries should be sent to: George.Polson@Detroitdiesel.com Lug
Peak

Smoke Summary, Bosch No.


Smoke 0.5
Smoke at Peak Torque Engine Speed 1.0

Inquiries for certification information should be sent to: Joanna.Vardas@Detroitdiesel.com UNCONTROLLED COPY
Inquiries for emission data should be sent to: James.Plastow@Detroitdiesel.com Date Last Updated: 3/9/02
Printed on: 9/17/02 The user is advised to check the PowerEvolution Network for latest information. Page 5 of 9
©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Noise Data
Series 60 (12.7L) - 6063MK74 06N04M7381

Rated Power: 400 bhp @ 2100 r/min

Noise conditions are not known.

UNCONTROLLED COPY
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Date Last Updated: 1/3/01
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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Mechanical Data
Series 60 (12.7L) - 6063MK74

Camshaft Crankshaft
Type One-piece, gear driven Type One-piece
Material Bar Stock (SAE 1513) Material Forged Steel (SAE 1548)
Journal Surface Journal Surface Induction Hardened
Injector & Exhaust: Thielenhaus Honed; Intake Type of Balance Dynamic
Lobe Surface
Ground Vertical Load Limit on Crankshaft at Rear
Location In Cylinder Head Face of Flywheel (The weight of the
2,000 lb
flywheel must be included with the OEM
components.)
Camshaft Bearing
Type
Bearing Material
Trimetal (Steel Backed Bronze with Lead Crankshaft Main Bearing
Overlay) Type Precision Half Shell
Mean Journal Diameter 2.56 in. Number (per journal) 2
Mean Effective Length 1.49 in. Trimetal (Steel Backed Bronze with Lead
Lower Bearing Material
Projected Area 3.80 in.² Overlay)
Trimetal (Steel Backed Bronze with Lead
Upper Bearing Material
Overlay)
Connecting Rod Mean Journal Diameter 4.92 in.
Type I Section Mean Effective Length 1.55 in.
Material Forged Steel (SAE 4140 or C38mod) Projected Area 7.61 in.²

Connecting Rod Cap Crankshaft Thrust Bearing


Type Type
Material Forged Steel (SAE 4140 or C38mod) Number
Mean Journal Diameter
Mean Effective Length
Connecting Rod Crank Pin Bearing Projected Area
Type Precision Half Shell Load Limit Continuous 899 lb
Number (per journal) 2 Load Limit Intermittent 1,798 lb
Trimetal (Steel Backed Bronze with Lead
Lower Bearing Material
Overlay)
Upper Bearing Material
Trimetal (Steel Backed Bronze with Lead Cylinder Block
Overlay) Type One-piece, In-line
Mean Journal Diameter 3.35 in. Material Cast Iron
Mean Effective Length 1.70 in. Maximum Static Bending Moment at Rear
1,000 ft-lb
Projected Area 5.70 in.² Face of Block

UNCONTROLLED COPY
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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Mechanical Data
Series 60 (12.7L) - 6063MK74

Cylinder Head Liner


Type Slab, 4-Valve Type Wet
Material Cast Iron Material Cast Iron
Arrangement
Piston
Exhaust Valve Type Articulated
Type Poppet Crown Material Steel
Number (per cylinder) 2 Skirt Material Aluminum
Arrangement Positive Rotation Overhead Valve Cooling Oil-Cocktail shaker
Material
Location In Cylinder Head
Operating Mechanism Mechanical Rocker Arm Piston Pin
Type of Lifter Roller Follower Type Polished and Hardened
Number of Valve Springs (per Material
1 Wrist Pin Keepers
valve)

Exhaust Valve Insert Piston Pin Bearing


Type Type
Material Nickel-based (GM3550M) Trimetal (Steel Backed Bronze with Lead
Material
Overlay)

Intake Valve
Type Poppet Piston Ring Compression
Number (per cylinder) 2 Top Ring Type Keystone - Chrome Barrel Faced
Arrangement Positive Rotation Overhead Valve Second Ring Type Chrome Barrel Tapered Faced
Material Number (per piston) 1
Location In Cylinder Head
Operating Mechanism Mechanical Rocker Arm
Type of Lifter Roller Follower Piston Ring Oil
Number of Valve Springs (per Type Conformable Double Rail with Expander
1 Number (per piston) 1
valve)
Location Bottom Piston Dome

Intake Valve Insert


Type
Material Iron-based (GM76135)

UNCONTROLLED COPY
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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Model Configuration
Series 60 (12.7L) - 6063MK74

Description Size
Number of Cylinders 6 Overall Length 63.35 in.
Bore 5.12 in. Overall Width 32.49 in.
Stroke 6.30 in. Overall Height 59.59 in.
Displacement 778 in.³
Description Petroleum Engine
with DDEC IV Electronics for Hazardous Environments. Weight
Emission levels comply with IMO MARPOL 73/78 Annex VI NOx Approximate Dry Weight 2795 lb
Certification
Limits. US Nonroad (Tier 2) & EURO Nonroad (Stage II) certified. Approximate Wet Weight 2935 lb
This model has air-to-air charge air cooling, and includes a
Comments water-cooled exhaust manifold & turbocharger. For use in Division
2/Zone II applications. Center of Gravity Location for a Dry Engine
Combustion System Direct Injection Distance from Rear Face of Block: x-axis 26.88 in.
Charge Air Cooling System Air-to-air Distance above Crankshaft: y-axis 17.20 in.
Engine Type Inline, 4-cycle Distance to the Right of the Crankshaft: z-axis -1.10 in.
Aspiration Type Turbocharged
Vent System Open Engine Crankcase
Status Available
Availability Date 1/1/01
Discontinued Date

UNCONTROLLED COPY
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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Power & Torque Data
Series 60 (12.7L) - 6063MK74 06N04M7380

Rated Power: 450 bhp @ 2100 r/min


IMO MARPOL 73/78 Annex VI Compliant. US Nonroad (Tier 2) & EURO Nonroad
(Stage II) certified - DDEC IV.
Engine Speed Power Torque
r/min bhp (kW) lb-ft (N-m)

600
750
900
1050 265 (198) 1326 (1797)
1200 343 (256) 1501 (2036)
1350 398 (297) 1550 (2102)
1500 420 (313) 1471 (1994)
1650 437 (326) 1391 (1886)
1800 450 (336) 1313 (1780)
1950 450 (336) 1212 (1643)
2100 450 (336) 1125 (1526)

Power output guaranteed within 5% at SAE J1995 conditions:


77°F (25°C) air inlet temperature
100°F (38°C) fuel inlet temperature
.838 specific fuel gravity at 100°F (38°C)
29.31 in. Hg (99 kPa) dry barometer

Performance shown includes:


Air intake restriction: 10 in. H2O (2.5kPa)
Exhaust back pressure: 15 in. H2O (3.7kPa)
Charge air cooler system pressure drop: 16 in. H 2O (4kPa)
Charge air cooler system temperature out: 97°F (36°C)

UNCONTROLLED COPY
Inquiries should be sent to: James.Plastow@Detroitdiesel.com
Date Last Updated: 1/3/01
Printed on: 9/17/02 The user is advised to check the PowerEvolution Network for latest information. Page 1 of 9
©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Fuel Data
Series 60 (12.7L) - 6063MK74 06N04M7380

Rated Power: 450 bhp @ 2100 r/min

IMO MARPOL 73/78 Annex VI Compliant. US Nonroad (Tier 2) &


EURO Nonroad (Stage II) certified - DDEC IV.

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#! $%&(
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#"! $%%'
&# $%'&

Fuel density: 6.99 lb/gal


.838 kg/L

Power output guaranteed within 5% at SAE J1995 conditions:


77°F (25°C) air inlet temperature
100°F (38°C) fuel inlet temperature
.838 specific fuel gravity at 100°F (38°C)
29.31 in. Hg (99 kPa) dry barometer

Performance shown includes:


Air intake restriction: 10 in. H2O (2.5kPa)
Exhaust back pressure: 15 in. H2O (3.7kPa)
Charge air cooler system pressure drop: 16 in. H 2O (4kPa)
Charge air cooler system temperature out: 97°F (36°C)

UNCONTROLLED COPY
Inquiries should be sent to: James.Plastow@Detroitdiesel.com
Date Last Updated: 1/3/01
Printed on: 9/17/02 The user is advised to check the PowerEvolution Network for latest information. Page 2 of 9
©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Technical Data
Series 60 (12.7L) - 6063MK74 06N04M7380

Calibration Details Rated Power: 450 bhp @ 2100 r/min


Rated Power 450 bhp
Rated Power Speed 2100 r/min Exhaust System
Peak Torque 1,550 lb-ft
Exhaust Temperature 577 °F
Peak Torque Engine Speed 1350 r/min
Exhaust Temperature at Peak Torque Engine Speed 789 °F
High Idle Speed 2250 r/min
Exhaust Flow 2,202 ft³/min
Low Idle Speed 600 r/min
Exhaust Flow at Peak Torque Engine Speed 1,704 ft³/min

Cooling System Fuel System


Engine Heat Rejection to Coolant in the Engine Circuit 13,200 Btu/min
Fuel Injector / Pump EUI
Engine Heat Rejection to Coolant in the Engine Circuit at Peak Torque Engine Speed 11,300 Btu/min
Injection Timing Height 81 mm
Engine Heat Rejection to Air in the Charge Air Cooler 4,400 Btu/min
Fuel Consumption, Mass 154.0 lb/hr
Engine Heat Rejection to Air in the Charge Air Cooler at Peak Torque Engine Speed 2,200 Btu/min
Fuel Consumption, Volume 22.0 gal/hr
Engine Radiated Heat Rejection 2,800 Btu/min
Fuel Spill Mass 466.7 lb/hr
Engine Radiated Heat Rejection at Peak Torque Engine Speed 2,400 Btu/min
Fuel Spill, Volume 66.8 gal/hr
Total Engine Coolant Capacity
Total Fuel Flow, Mass 620.8 lb/hr
Engine Circuit Coolant Flow 139 gal/min
Total Fuel Flow, Volume 88.8 gal/hr
Engine Circuit Coolant Flow at Peak Torque Engine Speed 88 gal/min
Heat Rejection to Fuel
Minimum Engine Circuit Coolant Flow 125 gal/min
Minimum Engine Circuit Coolant Flow at Peak Torque Engine Speed 79 gal/min
Maximum Engine Coolant Circuit External Restriction 5.1 lb/in.² Intake System
Maximum Engine Coolant Circuit External Restriction at Peak Torque Engine Speed 2.3 lb/in.²
Engine Air Flow 1,102 ft³/min
Maximum Engine Water Pump Discharge Pressure without Pressure Cap 19.0 lb/in.²
Engine Air Flow at Peak Torque Engine Speed 664 ft³/min
Maximum Engine Water Pump Discharge Pressure without Pressure Cap at Peak Torque
7 lb/in.² Turbocharger Compressor Out Temperature 336.2 °F
Engine Speed
Intake Manifold Pressure 53.7 in. Hg

All values shown are at rated engine speed, rated power, and SAE 1995 conditions, unless otherwise noted.
Lubrication System
Oil Consumption, Mass 0.15 lb/hr
Oil Consumption, Volume 0.08 qt/hr
Oil Flow 36 gal/min
Oil Flow at Peak Torque Engine Speed
Oil Pressure 50.0 lb/in.²
Oil Pressure at Low Idle Engine Speed 12 lb/in.²

Other Information
Compression Ratio 16.5 : 1
Mean Piston Speed 2,205 ft/min
Brake Mean Effective Pressure (BMEP) 218 lb/in.²
Turbocharger H20 cooled
Torque Available at 800 r/min 950 lb-ft
Altitude Capability
Friction Power 68 hp
Friction Power at Peak Torque Engine Speed 29 hp

UNCONTROLLED COPY
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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Installation Requirements
Series 60 (12.7L) - 6063MK74 06N04M7380

Cooling System Rated Power: 450 bhp @ 2100 r/min


Minimum Water Pump Inlet Pressure with a Rapid Warm-up Radiator
Minimum Water Pump Inlet Pressure with a Conventional Radiator Fuel System
Secondary Fuel Filter Size
Maximum Engine Water Pump Pressure Static Head
Maximum Fuel Inlet Temperature 140 °F
Minimum Top Tank Coolant Temperature 160 °F
Maximum Fuel Pump Suction for Clean System 6.0 in. Hg
Maximum Engine Coolant Out Temperature 210 °F
Maximum Fuel Pump Suction for Dirty System 12.0 in. Hg
Minimum Coolant Fill Rate 3 gal/min
Recommended Primary Fuel Filter Size
Minimum Drawdown Requirements 10 %
Maximum Deaeration Time 30 min
Maximum System Pressure (Exclusive of Pressure Cap) Intake System
Maximum Ambient to Turbocharger Compressor Inlet Temperature Rise 30 °F
Minimum Pressure Cap
Maximum Air Intake Restriction for a Clean Air Cleaner 12 in. H2O
Maximum Air Intake Restriction for a Dirty Air Cleaner 20 in. H2O
Electrical System
Maximum Intake Manifold Pressure
Maximum Resistance of Starting Circuit for a 12 Volt System
Maximum Charge Air Cooler System Total Pressure Drop
Maximum Resistance of Starting Circuit for a 24 Volt System
Maximum Intake Manifold Temperature 151 °F
Recommended Battery Capacity for a 12 Volt System
Maximum Ambient to Intake Manifold Temperature Differential 45 °F
Recommended Battery Capacity for a 24 Volt System
Maximum Crankcase Pressure 3 in. H 2O
Recommended Single Intake Pipe Diameter
Exhaust System
Recommended Dual Intake Pipe Diameter
Maximum Back Pressure 3.0 in. Hg
Recommended Single Exhaust Pipe Diameter
Recommended Dual Exhaust Pipe Diameter Lubrication System
Remote Mounted Filters: Maximum Change in Oil Pressure from Engine Out to Oil
Cooler Inlet

UNCONTROLLED COPY
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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Emission Data
Series 60 (12.7L) - 6063MK74 06N04M7380

Rated Power: 450 bhp @ 2100 r/min


Summary Steady-state Emission Summary, g/hr
Rated Engine Speed, r/min 2100 NO x 2,085
CO 385
Peak Torque Engine Speed, r/min 1350 HC 13.8
Certification Code (CWC) 5186 SO2 - with .5% sulfur content fuel 349
US Nonroad Certification Yes SO2 - with .05% sulfur content fuel 34.9
Particulates 45.3
EURO Nonroad (Stage 1) Certification Yes
MSHA Certification
CANMET Certification
TA LUFT Compliance C1 Cycle Emission Summary, g/bhp-hr
IMO MARPOL 73/78 Annex VI Compliance NO x 4.370
CO 1.920
US Nonroad (Tier 2) and EURO Nonroad (Stage II) HC 0.048
Comments
certified. IMO compliant. Particulates 0.118

Test Conditions: Smoke, % Opacity


Acceleration
Inquiries should be sent to: George.Polson@Detroitdiesel.com Lug
Peak

Smoke Summary, Bosch No.


Smoke 0.5
Smoke at Peak Torque Engine Speed 1.0

Inquiries for certification information should be sent to: Joanna.Vardas@Detroitdiesel.com UNCONTROLLED COPY
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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Noise Data
Series 60 (12.7L) - 6063MK74 06N04M7380

Rated Power: 450 bhp @ 2100 r/min

Noise conditions are not known.

UNCONTROLLED COPY
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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Mechanical Data
Series 60 (12.7L) - 6063MK74

Camshaft Crankshaft
Type One-piece, gear driven Type One-piece
Material Bar Stock (SAE 1513) Material Forged Steel (SAE 1548)
Journal Surface Journal Surface Induction Hardened
Injector & Exhaust: Thielenhaus Honed; Intake Type of Balance Dynamic
Lobe Surface
Ground Vertical Load Limit on Crankshaft at Rear
Location In Cylinder Head Face of Flywheel (The weight of the
2,000 lb
flywheel must be included with the OEM
components.)
Camshaft Bearing
Type
Bearing Material
Trimetal (Steel Backed Bronze with Lead Crankshaft Main Bearing
Overlay) Type Precision Half Shell
Mean Journal Diameter 2.56 in. Number (per journal) 2
Mean Effective Length 1.49 in. Trimetal (Steel Backed Bronze with Lead
Lower Bearing Material
Projected Area 3.80 in.² Overlay)
Trimetal (Steel Backed Bronze with Lead
Upper Bearing Material
Overlay)
Connecting Rod Mean Journal Diameter 4.92 in.
Type I Section Mean Effective Length 1.55 in.
Material Forged Steel (SAE 4140 or C38mod) Projected Area 7.61 in.²

Connecting Rod Cap Crankshaft Thrust Bearing


Type Type
Material Forged Steel (SAE 4140 or C38mod) Number
Mean Journal Diameter
Mean Effective Length
Connecting Rod Crank Pin Bearing Projected Area
Type Precision Half Shell Load Limit Continuous 899 lb
Number (per journal) 2 Load Limit Intermittent 1,798 lb
Trimetal (Steel Backed Bronze with Lead
Lower Bearing Material
Overlay)
Upper Bearing Material
Trimetal (Steel Backed Bronze with Lead Cylinder Block
Overlay) Type One-piece, In-line
Mean Journal Diameter 3.35 in. Material Cast Iron
Mean Effective Length 1.70 in. Maximum Static Bending Moment at Rear
1,000 ft-lb
Projected Area 5.70 in.² Face of Block

UNCONTROLLED COPY
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Construction & Industrial Mechanical Data
Series 60 (12.7L) - 6063MK74

Cylinder Head Liner


Type Slab, 4-Valve Type Wet
Material Cast Iron Material Cast Iron
Arrangement
Piston
Exhaust Valve Type Articulated
Type Poppet Crown Material Steel
Number (per cylinder) 2 Skirt Material Aluminum
Arrangement Positive Rotation Overhead Valve Cooling Oil-Cocktail shaker
Material
Location In Cylinder Head
Operating Mechanism Mechanical Rocker Arm Piston Pin
Type of Lifter Roller Follower Type Polished and Hardened
Number of Valve Springs (per Material
1 Wrist Pin Keepers
valve)

Exhaust Valve Insert Piston Pin Bearing


Type Type
Material Nickel-based (GM3550M) Trimetal (Steel Backed Bronze with Lead
Material
Overlay)

Intake Valve
Type Poppet Piston Ring Compression
Number (per cylinder) 2 Top Ring Type Keystone - Chrome Barrel Faced
Arrangement Positive Rotation Overhead Valve Second Ring Type Chrome Barrel Tapered Faced
Material Number (per piston) 1
Location In Cylinder Head
Operating Mechanism Mechanical Rocker Arm
Type of Lifter Roller Follower Piston Ring Oil
Number of Valve Springs (per Type Conformable Double Rail with Expander
1 Number (per piston) 1
valve)
Location Bottom Piston Dome

Intake Valve Insert


Type
Material Iron-based (GM76135)

UNCONTROLLED COPY
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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Model Configuration
Series 60 (12.7L) - 6063MK74

Description Size
Number of Cylinders 6 Overall Length 63.35 in.
Bore 5.12 in. Overall Width 32.49 in.
Stroke 6.30 in. Overall Height 59.59 in.
Displacement 778 in.³
Description Petroleum Engine
with DDEC IV Electronics for Hazardous Environments. Weight
Emission levels comply with IMO MARPOL 73/78 Annex VI NOx Approximate Dry Weight 2795 lb
Certification
Limits. US Nonroad (Tier 2) & EURO Nonroad (Stage II) certified. Approximate Wet Weight 2935 lb
This model has air-to-air charge air cooling, and includes a
Comments water-cooled exhaust manifold & turbocharger. For use in Division
2/Zone II applications. Center of Gravity Location for a Dry Engine
Combustion System Direct Injection Distance from Rear Face of Block: x-axis 26.88 in.
Charge Air Cooling System Air-to-air Distance above Crankshaft: y-axis 17.20 in.
Engine Type Inline, 4-cycle Distance to the Right of the Crankshaft: z-axis -1.10 in.
Aspiration Type Turbocharged
Vent System Open Engine Crankcase
Status Available
Availability Date 1/1/01
Discontinued Date

UNCONTROLLED COPY
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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Power & Torque Data
Series 60 (12.7L) - 6063MK74 06N04M7379

Rated Power: 500 bhp @ 2100 r/min


IMO MARPOL 73/78 Annex VI Compliant. US Nonroad (Tier 2) & EURO Nonroad
(Stage II) certified - DDEC IV.
Engine Speed Power Torque
r/min bhp (kW) lb-ft (N-m)

600
750
900
1050 280 (209) 1401 (1899)
1200 366 (273) 1602 (2172)
1350 424 (316) 1650 (2237)
1500 453 (338) 1586 (2151)
1650 478 (357) 1521 (2063)
1800 500 (373) 1459 (1978)
1950 500 (373) 1347 (1826)
2100 500 (373) 1250 (1696)

Power output guaranteed within 5% at SAE J1995 conditions:


77°F (25°C) air inlet temperature
100°F (38°C) fuel inlet temperature
.838 specific fuel gravity at 100°F (38°C)
29.31 in. Hg (99 kPa) dry barometer

Performance shown includes:


Air intake restriction: 10 in. H2O (2.5kPa)
Exhaust back pressure: 15 in. H2O (3.7kPa)
Charge air cooler system pressure drop: 16 in. H 2O (4kPa)
Charge air cooler system temperature out: 97°F (36°C)

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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Fuel Data
Series 60 (12.7L) - 6063MK74 06N04M7379

Rated Power: 500 bhp @ 2100 r/min

IMO MARPOL 73/78 Annex VI Compliant. US Nonroad (Tier 2) &


EURO Nonroad (Stage II) certified - DDEC IV.

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Fuel density: 6.99 lb/gal


.838 kg/L

Power output guaranteed within 5% at SAE J1995 conditions:


77°F (25°C) air inlet temperature
100°F (38°C) fuel inlet temperature
.838 specific fuel gravity at 100°F (38°C)
29.31 in. Hg (99 kPa) dry barometer

Performance shown includes:


Air intake restriction: 10 in. H2O (2.5kPa)
Exhaust back pressure: 15 in. H2O (3.7kPa)
Charge air cooler system pressure drop: 16 in. H 2O (4kPa)
Charge air cooler system temperature out: 97°F (36°C)

UNCONTROLLED COPY
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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Technical Data
Series 60 (12.7L) - 6063MK74 06N04M7379

Calibration Details Rated Power: 500 bhp @ 2100 r/min


Rated Power 500 bhp
Rated Power Speed 2100 r/min Exhaust System
Peak Torque 1,650 lb-ft
Exhaust Temperature 574 °F
Peak Torque Engine Speed 1350 r/min
Exhaust Temperature at Peak Torque Engine Speed 786 °F
High Idle Speed 2250 r/min
Exhaust Flow 2,456 ft³/min
Low Idle Speed 600 r/min
Exhaust Flow at Peak Torque Engine Speed 1,764 ft³/min

Cooling System Fuel System


Engine Heat Rejection to Coolant in the Engine Circuit 14,600 Btu/min
Fuel Injector / Pump EUI
Engine Heat Rejection to Coolant in the Engine Circuit at Peak Torque Engine Speed 11,800 Btu/min
Injection Timing Height 82 mm
Engine Heat Rejection to Air in the Charge Air Cooler 5,750 Btu/min
Fuel Consumption, Mass 171.5 lb/hr
Engine Heat Rejection to Air in the Charge Air Cooler at Peak Torque Engine Speed 2,900 Btu/min
Fuel Consumption, Volume 24.5 gal/hr
Engine Radiated Heat Rejection 3,150 Btu/min
Fuel Spill Mass 449.2 lb/hr
Engine Radiated Heat Rejection at Peak Torque Engine Speed 2,550 Btu/min
Fuel Spill, Volume 64.3 gal/hr
Total Engine Coolant Capacity
Total Fuel Flow, Mass 620.7 lb/hr
Engine Circuit Coolant Flow 139 gal/min
Total Fuel Flow, Volume 88.8 gal/hr
Engine Circuit Coolant Flow at Peak Torque Engine Speed 88 gal/min
Heat Rejection to Fuel 220 Btu/min
Minimum Engine Circuit Coolant Flow 125 gal/min
Minimum Engine Circuit Coolant Flow at Peak Torque Engine Speed 79 gal/min
Maximum Engine Coolant Circuit External Restriction 5.1 lb/in.² Intake System
Maximum Engine Coolant Circuit External Restriction at Peak Torque Engine Speed 2.3 lb/in.²
Engine Air Flow 1,232 ft³/min
Maximum Engine Water Pump Discharge Pressure without Pressure Cap 19.0 lb/in.²
Engine Air Flow at Peak Torque Engine Speed 687 ft³/min
Maximum Engine Water Pump Discharge Pressure without Pressure Cap at Peak Torque
7 lb/in.² Turbocharger Compressor Out Temperature 352.4 °F
Engine Speed
Intake Manifold Pressure 57.5 in. Hg

All values shown are at rated engine speed, rated power, and SAE 1995 conditions, unless otherwise noted.
Lubrication System
Oil Consumption, Mass 0.17 lb/hr
Oil Consumption, Volume 0.09 qt/hr
Oil Flow 36 gal/min
Oil Flow at Peak Torque Engine Speed
Oil Pressure 50.0 lb/in.²
Oil Pressure at Low Idle Engine Speed 12 lb/in.²

Other Information
Compression Ratio 16.5 : 1
Mean Piston Speed 2,205 ft/min
Brake Mean Effective Pressure (BMEP) 242 lb/in.²
Turbocharger H20 cooled
Torque Available at 800 r/min 983 lb-ft
Altitude Capability
Friction Power 68 hp
Friction Power at Peak Torque Engine Speed 29 hp

UNCONTROLLED COPY
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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Installation Requirements
Series 60 (12.7L) - 6063MK74 06N04M7379

Cooling System Rated Power: 500 bhp @ 2100 r/min


Minimum Water Pump Inlet Pressure with a Rapid Warm-up Radiator
Minimum Water Pump Inlet Pressure with a Conventional Radiator Fuel System
Secondary Fuel Filter Size
Maximum Engine Water Pump Pressure Static Head
Maximum Fuel Inlet Temperature 140 °F
Minimum Top Tank Coolant Temperature 160 °F
Maximum Fuel Pump Suction for Clean System 6.0 in. Hg
Maximum Engine Coolant Out Temperature 210 °F
Maximum Fuel Pump Suction for Dirty System 12.0 in. Hg
Minimum Coolant Fill Rate 3 gal/min
Recommended Primary Fuel Filter Size
Minimum Drawdown Requirements 10 %
Maximum Deaeration Time 30 min
Maximum System Pressure (Exclusive of Pressure Cap) Intake System
Maximum Ambient to Turbocharger Compressor Inlet Temperature Rise 30 °F
Minimum Pressure Cap
Maximum Air Intake Restriction for a Clean Air Cleaner 12 in. H2O
Maximum Air Intake Restriction for a Dirty Air Cleaner 20 in. H2O
Electrical System
Maximum Intake Manifold Pressure
Maximum Resistance of Starting Circuit for a 12 Volt System
Maximum Charge Air Cooler System Total Pressure Drop
Maximum Resistance of Starting Circuit for a 24 Volt System
Maximum Intake Manifold Temperature 151 °F
Recommended Battery Capacity for a 12 Volt System
Maximum Ambient to Intake Manifold Temperature Differential 45 °F
Recommended Battery Capacity for a 24 Volt System
Maximum Crankcase Pressure 3 in. H 2O
Recommended Single Intake Pipe Diameter
Exhaust System
Recommended Dual Intake Pipe Diameter
Maximum Back Pressure 3.0 in. Hg
Recommended Single Exhaust Pipe Diameter
Recommended Dual Exhaust Pipe Diameter Lubrication System
Remote Mounted Filters: Maximum Change in Oil Pressure from Engine Out to Oil
Cooler Inlet

UNCONTROLLED COPY
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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Emission Data
Series 60 (12.7L) - 6063MK74 06N04M7379

Rated Power: 500 bhp @ 2100 r/min


Summary Steady-state Emission Summary, g/hr
Rated Engine Speed, r/min 2100 NO x 2,325
CO 431
Peak Torque Engine Speed, r/min 1350 HC 17.8
Certification Code (CWC) 5185 SO2 - with .5% sulfur content fuel 389
US Nonroad Certification Yes SO2 - with .05% sulfur content fuel 38.9
Particulates 46.7
EURO Nonroad (Stage 1) Certification Yes
MSHA Certification
CANMET Certification
TA LUFT Compliance C1 Cycle Emission Summary, g/bhp-hr
IMO MARPOL 73/78 Annex VI Compliance NO x 4.460
CO 1.950
US Nonroad (Tier 2) and EURO Nonroad (Stage II) HC 0.052
Comments
certified. IMO compliant. Particulates 0.115

Test Conditions: Smoke, % Opacity


Acceleration
Inquiries should be sent to: George.Polson@Detroitdiesel.com Lug
Peak

Smoke Summary, Bosch No.


Smoke 0.5
Smoke at Peak Torque Engine Speed 1.0

Inquiries for certification information should be sent to: Joanna.Vardas@Detroitdiesel.com UNCONTROLLED COPY
Inquiries for emission data should be sent to: James.Plastow@Detroitdiesel.com Date Last Updated: 3/9/02
Printed on: 9/17/02 The user is advised to check the PowerEvolution Network for latest information. Page 5 of 9
©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Noise Data
Series 60 (12.7L) - 6063MK74 06N04M7379

Rated Power: 500 bhp @ 2100 r/min

Noise conditions are not known.

UNCONTROLLED COPY
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Date Last Updated: 1/3/01
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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Mechanical Data
Series 60 (12.7L) - 6063MK74

Camshaft Crankshaft
Type One-piece, gear driven Type One-piece
Material Bar Stock (SAE 1513) Material Forged Steel (SAE 1548)
Journal Surface Journal Surface Induction Hardened
Injector & Exhaust: Thielenhaus Honed; Intake Type of Balance Dynamic
Lobe Surface
Ground Vertical Load Limit on Crankshaft at Rear
Location In Cylinder Head Face of Flywheel (The weight of the
2,000 lb
flywheel must be included with the OEM
components.)
Camshaft Bearing
Type
Bearing Material
Trimetal (Steel Backed Bronze with Lead Crankshaft Main Bearing
Overlay) Type Precision Half Shell
Mean Journal Diameter 2.56 in. Number (per journal) 2
Mean Effective Length 1.49 in. Trimetal (Steel Backed Bronze with Lead
Lower Bearing Material
Projected Area 3.80 in.² Overlay)
Trimetal (Steel Backed Bronze with Lead
Upper Bearing Material
Overlay)
Connecting Rod Mean Journal Diameter 4.92 in.
Type I Section Mean Effective Length 1.55 in.
Material Forged Steel (SAE 4140 or C38mod) Projected Area 7.61 in.²

Connecting Rod Cap Crankshaft Thrust Bearing


Type Type
Material Forged Steel (SAE 4140 or C38mod) Number
Mean Journal Diameter
Mean Effective Length
Connecting Rod Crank Pin Bearing Projected Area
Type Precision Half Shell Load Limit Continuous 899 lb
Number (per journal) 2 Load Limit Intermittent 1,798 lb
Trimetal (Steel Backed Bronze with Lead
Lower Bearing Material
Overlay)
Upper Bearing Material
Trimetal (Steel Backed Bronze with Lead Cylinder Block
Overlay) Type One-piece, In-line
Mean Journal Diameter 3.35 in. Material Cast Iron
Mean Effective Length 1.70 in. Maximum Static Bending Moment at Rear
1,000 ft-lb
Projected Area 5.70 in.² Face of Block

UNCONTROLLED COPY
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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Mechanical Data
Series 60 (12.7L) - 6063MK74

Cylinder Head Liner


Type Slab, 4-Valve Type Wet
Material Cast Iron Material Cast Iron
Arrangement
Piston
Exhaust Valve Type Articulated
Type Poppet Crown Material Steel
Number (per cylinder) 2 Skirt Material Aluminum
Arrangement Positive Rotation Overhead Valve Cooling Oil-Cocktail shaker
Material
Location In Cylinder Head
Operating Mechanism Mechanical Rocker Arm Piston Pin
Type of Lifter Roller Follower Type Polished and Hardened
Number of Valve Springs (per Material
1 Wrist Pin Keepers
valve)

Exhaust Valve Insert Piston Pin Bearing


Type Type
Material Nickel-based (GM3550M) Trimetal (Steel Backed Bronze with Lead
Material
Overlay)

Intake Valve
Type Poppet Piston Ring Compression
Number (per cylinder) 2 Top Ring Type Keystone - Chrome Barrel Faced
Arrangement Positive Rotation Overhead Valve Second Ring Type Chrome Barrel Tapered Faced
Material Number (per piston) 1
Location In Cylinder Head
Operating Mechanism Mechanical Rocker Arm
Type of Lifter Roller Follower Piston Ring Oil
Number of Valve Springs (per Type Conformable Double Rail with Expander
1 Number (per piston) 1
valve)
Location Bottom Piston Dome

Intake Valve Insert


Type
Material Iron-based (GM76135)

UNCONTROLLED COPY
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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Model Configuration
Series 60 (12.7L) - 6063MK74

Description Size
Number of Cylinders 6 Overall Length 63.35 in.
Bore 5.12 in. Overall Width 32.49 in.
Stroke 6.30 in. Overall Height 59.59 in.
Displacement 778 in.³
Description Petroleum Engine
with DDEC IV Electronics for Hazardous Environments. Weight
Emission levels comply with IMO MARPOL 73/78 Annex VI NOx Approximate Dry Weight 2795 lb
Certification
Limits. US Nonroad (Tier 2) & EURO Nonroad (Stage II) certified. Approximate Wet Weight 2935 lb
This model has air-to-air charge air cooling, and includes a
Comments water-cooled exhaust manifold & turbocharger. For use in Division
2/Zone II applications. Center of Gravity Location for a Dry Engine
Combustion System Direct Injection Distance from Rear Face of Block: x-axis 26.88 in.
Charge Air Cooling System Air-to-air Distance above Crankshaft: y-axis 17.20 in.
Engine Type Inline, 4-cycle Distance to the Right of the Crankshaft: z-axis -1.10 in.
Aspiration Type Turbocharged
Vent System Open Engine Crankcase
Status Available
Availability Date 1/1/01
Discontinued Date

UNCONTROLLED COPY
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C&I Engine Configuration
Series 60 (12.7L) - 6063MK74 Bill of Material

UPC Group Description UPC Group Description

Cylinder Block with Piston Cooling Nozzles for use with water-cooled engines and
06A01 6034 06K01BNONE No Fan Belt (SHOWN)
pull-type Clutches

06A02 6011 Cylinder Head with GM3550 & 76135 Inserts 06K02 6022 Engine Water Pump - Gearcase-mounted with 45-degree water inlet

06A05 6014 Lifter Brackets - 2 Front, 1 Rear includes Fan Support (NOT SHOWN) 06K02A6032 Engine Water Connections for use with water-cooled Turbocharger & Manifold

06A05 6017 Lifter Brackets - 2 Front, 1 Rear without Fan Support 06K03A6010 Engine Water Bypass Tube

Flywheel Housing - SAE No. 1 (cast iron) Dry for use with high-mount Starter with Thermostat Housing - 180-degrees for use with water-cooled Turbocharger &
06B00 6036 06K03B6009
4-bolt mounting pad Manifold
Exhaust Manifold - One-piece, water-cooled (stainless steel outer shell), includes
06C01 6027 Crankshaft - light weight version 06L00 6050
Fuel Filter Bracket
Turbocharger Compressor Outlet Elbow & Connections for use with a
06C02 6002 Vibration Damper - 13.5 inch diameter 06M03 6000
Turbocharger that has a Marmon Flange on the Compressor

06C03 6002 SAE No. 1 Flywheel with 118-tooth Ring Gear 06M04 6022 Fuel Pump - Gearcase Driven

Turbocharger with Marmon Flange - UTW7503 (1.03 A/R) with water-cooled


06E00 6042 Oil Pan - SMC Vinyl, 1 drain 06M07C6381
Housing, high-mount with the exhaust scroll toward the left
Primary & Secondary Fuel Filters & Connections on left side for use in use in
06G01 6007 Oil Distribution System (SHOWN) 06M09 6240
Class I, Division 2, Zone II Applications
Oil Fill and Breather - left side front, Gearcase-mounted, includes Oil Fill Cover on
06G02 6003 06M10 6018 Intake Manifold with Horizontal Inlet
Block
DDEC IV Electronic Controls with shield - UL & NEMKO Certified for use in Class
06G03 6038 Oil Cooler, Housing, & Filter Adapter - 11 plates 06N04 6184
I, Division 2, Zone II Applications
One Dipstick - snaplock type on left side rear of block with the Handle near the 06Q00 6004 Front Engine Mount
06G04 6041 Starter for use with Oil Pan 23522283 & installation angles of 0 degrees rear-
down & 0 degrees side-to-side 06T00 NONE No Air Compressor or Drive (SHOWN)

06G05 6011 Two Oil Filters - engine-mounted on right side 06X01A6005 Gear Train (SHOWN)

06J00 6018 Gearcase Cover & Housing 06X03A6039 Rocker Cover without Breather - One-piece (vinyl)

Accessory Drive - 2 vee grooves, 120 mm diameter Pulley with Unitized Teflon
06K01 6014 Gearcase Cover without Fan & Spindle 06X04 6040
Seal

06K01A6001 Crankshaft Pulley - 4 Vee Grooves .50 in. wide - 188.0 mm diameter for Fan Drive 06Y01 NONE No Battery Charging Alternator (SHOWN)

06Y02ANONE No Electric Motor Starter (SHOWN)


Black: This group is available.
Gray: This group has been discontinued.
Green: This group is under development. Last Updated: 28 JUN 2001
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C&I Engine Configuration
Series 60 (12.7L) - 6063MK74 Front View

Data Last Updated: 19 JUN 2001


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C&I Engine Configuration
Series 60 (12.7L) - 6063MK74 Left View

Data Last Updated: 19 JUN 2001


All non-bracketed dimensions are millimeters. All bracketed dimensions are inches. UNCONTROLLED COPY
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C&I Engine Configuration
Series 60 (12.7L) - 6063MK74 Rear View

Data Last Updated: 19 JUN 2001


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C&I Engine Configuration
Series 60 (12.7L) - 6063MK74 Right View

Center of Gravity Data Last Updated: 19 JUN 2001


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C&I Engine Configuration
Series 60 (12.7L) - 6063MK74 Top View

Data Last Updated: 19 JUN 2001


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C&I Engine Configuration
Series 60 (12.7L) - 6063MK74 Customer Connect Points
Page Callout Description Size Comments
SAE 12.7 mm (.50 in.) x 36 degree x 120.0 mm (4.72
2 AD7 Accessory pulley groove drive, 1 2 Grooves.
in.) O.D.
10 AI1 Air inlet 152.4 mm (6.00 in.) O.D. x 32.0 mm (1.26 in.) Long
6 CA1 Air inlet from charge air cooler 102.4 mm (4.03 in.) O.D. x 48.0 mm (1.89 in.) Long
2 CA2 Air outlet to charge air cooler 103.0 mm (4.06 in.) O.D. x 53.0 mm (2.09 in.) Long

6 AI6 Air pressure and temperature measurement location, 1 1/4 in. NPTF

Charge air cooler pressure drop measurement location,


6 AI3 1/4 in. NPTF Can be used as an ether injection port.
1
5 VT3 Crankcase breather vent 29.0 mm (1.14 in.) O.D. x 25.0 mm (.98 in.) Long
SAE 12.7 mm (.50 in.) x 36 degree x 188.0 mm (7.40
2 AD3 Crankshaft pulley groove drive 4 Grooves.
in.) O.D.
Helically wound galvanized steel core with copper
20 mm EExe/EExd straight Kopex HCM0404 conduit
3 EL3 Electronic control module to power harness packing and a PVC covering. 6.1 m (20 ft) Long
brass fitting
Harness shipped loose with 12H00 6001.
6.1 m (20 ft) Long Harness shipped loose with
3 EL3 Electronic control module to VIH
12H00 6001.
5 CO1 Engine coolant inlet 77.0 mm (3.03 in.) O.D. x 32.0 mm (1.26 in.) Long
2 CO2 Engine coolant outlet 65.0 mm (2.56 in.) O.D. x 32.0 mm (1.26 in.) Long
5 CO7 Engine coolant return to engine, 1 1/4 in. NPTF From coolant filter.
5 CO4 Engine coolant supply from engine, 1 1 in. NPTF 2 Places.
3 CO6 Engine coolant supply from engine, 2 1/2 in. NPTF
5 CO5 Engine coolant supply to aux. heater, 1 3/4 in. NPTF 2 Places.
6 VT4 Engine coolant vent, 1 1/4 in. NPTF In thermostat housing.
4 VT5 Engine coolant vent, 2 3/4 in. NPTF In turbocharger.
10 VT6 Engine coolant vent, 3 1/8 in. NPTF In exhaust manifold.
5 LU7 Engine oil return, 1 3/4 in. NPTF Both Sides.

Data Last Updated: 19 JUN 2001


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C&I Engine Configuration
Series 60 (12.7L) - 6063MK74 Customer Connect Points
Page Callout Description Size Comments

3 LU8 Engine oil return, 2 3/4 in. NPTF


5 LU3 Engine oil supply, 1 3/8 in. NPTF
5 LU4 Engine oil supply, 2 1/4 in. NPTF 3 Places.
Can be used for charge air cooler pressure drop
6 AI3 Ether injection port 1/4 in. NPTF
measurement.
130.2 mm (5.13 in.) O.D.; 3/8 in. - 16 UNC THD x 14.2 4 holes equally spaced on a 182.9 mm (7.20 in.)
10 EX2 Exhaust outlet
mm (.56 in.) DEEP Bolt Circle.
SAE 1. 12 holes equally spaced on a 530.23 mm
4 FH3 Flywheel housing 7/16 in. - 14 UNC THD x 28.0 mm (1.10 in.) DEEP
(20.875 in.) Bolt Circle.
SAE 1. 12 holes equally spaced on a 393.7 mm
4 FW3 Flywheel/flexplate 3/8 in. - 16 UNC THD x 50.8 mm (2.00 in.) DEEP
(15.50 in.) Bolt Circle.
3 FL1 Fuel inlet 3/8 in. NPTF
4 FL2 Fuel outlet 3/4 in. - 16 UNF THD Male. Restrictive fitting.
2 BR3 Lifter bracket, 1 50.0 mm (1.97 in.) DIA hole Front. 2 Places.
4 BR5 Lifter bracket, 2 50.0 mm (1.97 in.) DIA hole Rear.
4 HO3 Magnetic pick-up 3/4 in. - 16 UNF THD
3 MO8 Mounting location, customer location 1 M12 x 1.75 THD x 24.0 mm (.94 in.) DEEP 2 Places. On both sides of cylinder block.
3 MO9 Mounting location, customer location 2 M12 x 1.75 THD x 24.0 mm (.94 in.) DEEP 2 Places. On both sides of cylinder block.
3 MO10 Mounting location, customer location 3 M12 x 1.75 THD x 24.0 mm (.94 in.) DEEP On gear case. 2 Places.
3 MO11 Mounting location, customer location 4 M10 x 1.5 THD x 20.0 mm (.79 in.) DEEP On cylinder head. 5 Places.
6 MO12 Mounting location, customer location 5 M8 x 1.25 THD x 16.0 mm (.63 in.) DEEP On cylinder head. 3 Places.
5 MO13 Mounting location, customer location 6 M8 x 1.25 THD x 16.0 mm (.63 in.) DEEP On engine oil cooler.
For starter. 3 hole equally spaced on a 146.05 mm
10 MO14 Mounting location, customer location 7 5/8 in. - 11 UNC THD x 40.0 mm (1.57 in.) DEEP
(5.750 in.) Bolt Circle.
10 MO3 Mounting pad, front engine mount 22.0 mm (.87 in.) x 47.7 mm (1.88 in.) 2 slotted holes.
3 MO4 Mounting pad, rear engine mount, 1 5/8 in. - 11 UNC THD x 39.5 mm (1.56 in.) DEEP 6 Places. Both sides.
4 HO4 Torque convertor access 1-1/4 in. NPTF
Data Last Updated: 19 JUN 2001
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Series
C & I 60 (12.7L) - C & I Engine
Engine Configuration
Configuration
Series 60 (12.7L) - 6063MK74
6063MK74 MaintenancePoints
Maintenance Points

Page Callout Description Size Comments


5 1-1 Engine Coolant Drain, 1 1/4 in. NPTF In cylinder block.
5 1-2 Engine Coolant Drain, 2 1/4 in. NPTF In oil cooler.
5 1-3 Engine Coolant Drain, 3 Drain cock.
2 2-2 Engine Oil Dipstick, 1 Right Side.
5 2-4 Engine Oil Drain, 1 3/4 in. NPTF In oil pan.
2 2-3 Engine Oil Fill
5 2-1 Engine Oil Filter 2 required.
4 3-1 Flywheel Housing Drain 1 in. NPTF
3 4-1 Fuel Filter, primary With separator. 1 required.
3 4-2 Fuel Filter, secondary 1 required.

Note: Customer Maintenance Points are shown within rectangles. For example, the primary fuel
filter would be called out as: 4-1

Data Last Updated: 19 JUN 2001


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C&I Engine Configuration
Series 60 (12.7L) - 6063MK74 Enlarged Views

Data Last Updated: 19 JUN 2001


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C&I Engine Configuration
Series 60 (12.7L) - 6063MK74 Summary
Description
Model Number 6063MK74
Number of Cylinders 6
Bore 5.12 in. ( 130.0 mm )
Stroke 6.30 in. ( 160.0 mm )
Displacement 778 in.3 ( 12.7 L )
Combustion System Direct Injection
Charge Air Cooling System Air-to-air
Engine Type Inline, 4-cycle
Aspiration Turbocharged
Vent System Open Engine Crankcase

Size
Overall Length 63.35 in. ( 1609.0 mm )
Overall Width 32.49 in. ( 825.2 mm )
Overall Height 59.59 in. ( 1513.7 mm )

Weight
Approximate Dry Weight 2795 lb ( 1268 kg )
Approximate Wet Weight 2935 lb ( 1331 kg )

Center of Gravity Location for a Dry Engine


Distance from Rear Face of Block: x-axis 26.88 in. ( 682.8 mm )
Distance above Crankshaft: y-axis 17.20 in. ( 436.9 mm )
Distance to the Right of the Crankshaft : z-axis -1.10 in. -( 27.9 mm )

Data Last Updated: 19 JUN 2001


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Construction & Industrial Power & Torque Data
Series 60 (14L) - 6063HK74 06N04M7703

Rated Power: 550 bhp @ 2100 r/min

Engine Speed Power Torque


r/min bhp (kW) lb-ft (N-m)

600
750
900
1050 320 (239) 1601 (2170)
1200 388 (289) 1698 (2303)
1350 450 (336) 1750 (2373)
1500 486 (363) 1702 (2307)
1650 519 (387) 1652 (2240)
1800 550 (410) 1605 (2176)
1950 550 (410) 1481 (2009)
2100 550 (410) 1376 (1865)

Power output guaranteed within 5% at SAE J1995 conditions:


77°F (25°C) air inlet temperature
100°F (38°C) fuel inlet temperature
.838 specific fuel gravity at 100°F (38°C)
29.31 in. Hg (99 kPa) dry barometer

Performance shown includes:


Air intake restriction: 10 in. H2O (2.5kPa)
Exhaust back pressure: 15 in. H2O (3.7kPa)
Charge air cooler system pressure drop: 16 in. H 2O (4kPa)
Charge air cooler system temperature out: 97°F (36°C)

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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Fuel Data
Series 60 (14L) - 6063HK74 06N04M7703

Rated Power: 550 bhp @ 2100 r/min

Engine Speed Brake Specific Fuel Consumption


(r/min) (lb/bhp-hr)

600
750
900
1050 0.366
1200 0.351
1350 0.338
1500 0.334
1650 0.336
1800 0.342
1950 0.349
2100 0.357

Fuel density: 6.99 lb/gal


.838 kg/L

Power output guaranteed within 5% at SAE J1995 conditions:


77°F (25°C) air inlet temperature
100°F (38°C) fuel inlet temperature
.838 specific fuel gravity at 100°F (38°C)
29.31 in. Hg (99 kPa) dry barometer

Performance shown includes:


Air intake restriction: 10 in. H2O (2.5kPa)
Exhaust back pressure: 15 in. H2O (3.7kPa)
Charge air cooler system pressure drop: 16 in. H 2O (4kPa)
Charge air cooler system temperature out: 97°F (36°C)

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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Technical Data
Series 60 (14L) - 6063HK74 06N04M7703

Calibration Details Rated Power: 550 bhp @ 2100 r/min


Rated Power 550 bhp
Rated Power Speed 2100 r/min Exhaust System
Peak Torque 1,750 lb-ft
Exhaust Temperature 676 °F
Peak Torque Engine Speed 1350 r/min
Exhaust Temperature at Peak Torque Engine Speed 819 °F
High Idle Speed 2250 r/min
Exhaust Flow 2,944 ft³/min
Low Idle Speed 600 r/min
Exhaust Flow at Peak Torque Engine Speed 2,123 ft³/min

Cooling System Fuel System


Engine Heat Rejection to Coolant in the Engine Circuit 17,450 Btu/min
Fuel Injector / Pump EUI
Engine Heat Rejection to Coolant in the Engine Circuit at Peak Torque Engine Speed 14,300 Btu/min
Injection Timing Height 82 mm
Engine Heat Rejection to Air in the Charge Air Cooler 6,100 Btu/min
Fuel Consumption, Mass 196.4 lb/hr
Engine Heat Rejection to Air in the Charge Air Cooler at Peak Torque Engine Speed 3,050 Btu/min
Fuel Consumption, Volume 28.1 gal/hr
Engine Radiated Heat Rejection 3,600 Btu/min
Fuel Spill Mass 423.3 lb/hr
Engine Radiated Heat Rejection at Peak Torque Engine Speed 2,850 Btu/min
Fuel Spill, Volume 60.6 gal/hr
Total Engine Coolant Capacity 28 qt
Total Fuel Flow, Mass 619.6 lb/hr
Engine Circuit Coolant Flow 139 gal/min
Total Fuel Flow, Volume 88.6 gal/hr
Engine Circuit Coolant Flow at Peak Torque Engine Speed 88 gal/min
Heat Rejection to Fuel 188 Btu/min
Minimum Engine Circuit Coolant Flow 125 gal/min
Minimum Engine Circuit Coolant Flow at Peak Torque Engine Speed 79 gal/min
Maximum Engine Coolant Circuit External Restriction 5.1 lb/in.² Intake System
Maximum Engine Coolant Circuit External Restriction at Peak Torque Engine Speed
Engine Air Flow 1,342 ft³/min
Maximum Engine Water Pump Discharge Pressure without Pressure Cap 19.0 lb/in.²
Engine Air Flow at Peak Torque Engine Speed 812 ft³/min
Maximum Engine Water Pump Discharge Pressure without Pressure Cap at Peak Torque
Turbocharger Compressor Out Temperature 379.4 °F
Engine Speed
Intake Manifold Pressure 63.2 in. Hg

All values shown are at rated engine speed, rated power, and SAE 1995 conditions, unless otherwise noted.
Lubrication System
Oil Consumption, Mass 0.20 lb/hr
Oil Consumption, Volume 0.10 qt/hr
Oil Flow 36 gal/min
Oil Flow at Peak Torque Engine Speed
Oil Pressure 50.0 lb/in.²
Oil Pressure at Low Idle Engine Speed 12 lb/in.²

Other Information
Compression Ratio 16 : 1
Mean Piston Speed 2,315 ft/min
Brake Mean Effective Pressure (BMEP) 243 lb/in.²
Turbocharger Water Cooled
Torque Available at 800 r/min 1,099 lb-ft
Altitude Capability 7,500 ft
Friction Power 103 hp
Friction Power at Peak Torque Engine Speed

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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Installation Requirements
Series 60 (14L) - 6063HK74 06N04M7703

Cooling System Rated Power: 550 bhp @ 2100 r/min


Minimum Water Pump Inlet Pressure with a Rapid Warm-up Radiator 0.0 lb/in.²
Minimum Water Pump Inlet Pressure with a Conventional Radiator 1.5 lb/in.² Fuel System
Secondary Fuel Filter Size 8 microns
Maximum Engine Water Pump Pressure Static Head
Maximum Fuel Inlet Temperature 140 °F
Minimum Top Tank Coolant Temperature 160 °F
Maximum Fuel Pump Suction for Clean System 6.0 in. Hg
Maximum Engine Coolant Out Temperature 210 °F
Maximum Fuel Pump Suction for Dirty System 12.1 in. Hg
Minimum Coolant Fill Rate 3 gal/min
Recommended Primary Fuel Filter Size 25 microns
Minimum Drawdown Requirements 10 %
Maximum Deaeration Time 30 min
Maximum System Pressure (Exclusive of Pressure Cap) 21.0 lb/in.² Intake System
Maximum Ambient to Turbocharger Compressor Inlet Temperature Rise 30 °F
Minimum Pressure Cap 7.0 lb/in.²
Maximum Air Intake Restriction for a Clean Air Cleaner 12 in. H2O
Maximum Air Intake Restriction for a Dirty Air Cleaner 20 in. H2O
Electrical System
Maximum Intake Manifold Pressure
Maximum Resistance of Starting Circuit for a 12 Volt System 0.0012 ohms
Maximum Charge Air Cooler System Total Pressure Drop 4.0 in. Hg
Maximum Resistance of Starting Circuit for a 24 Volt System 0.0020 ohms
Maximum Intake Manifold Temperature 151 °F
Recommended Battery Capacity for a 12 Volt System 1,875 CCA
Maximum Ambient to Intake Manifold Temperature Differential 45 °F
Recommended Battery Capacity for a 24 Volt System 950 CCA
Maximum Crankcase Pressure 3 in. H 2O
Recommended Single Intake Pipe Diameter 6 in.
Exhaust System
Recommended Dual Intake Pipe Diameter
Maximum Back Pressure 3.0 in. Hg
Recommended Single Exhaust Pipe Diameter
Recommended Dual Exhaust Pipe Diameter Lubrication System
Remote Mounted Filters: Maximum Change in Oil Pressure from Engine Out to Oil
Cooler Inlet

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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Emission Data
Series 60 (14L) - 6063HK74 06N04M7703

Rated Power: 550 bhp @ 2100 r/min


Summary Steady-state Emission Summary, g/hr
Rated Engine Speed, r/min 2100 NO x 2,400
CO 207
Peak Torque Engine Speed, r/min 1350 HC 18.7
Certification Code (CWC) SO2 - with .5% sulfur content fuel 445
US Nonroad Certification SO2 - with .05% sulfur content fuel 44.5
Particulates 31.63
EURO Nonroad (Stage 1) Certification
MSHA Certification
CANMET Certification
TA LUFT Compliance C1 Cycle Emission Summary, g/bhp-hr
IMO MARPOL 73/78 Annex VI Compliance NO x 4.150
CO 1.280
Comments HC 0.051
Particulates 0.121

Test Conditions:
Inquiries should be sent to: George.Polson@Detroitdiesel.com
Smoke, % Opacity
Acceleration
Lug
Peak

Smoke Summary, Bosch No.


Smoke 0.1
Smoke at Peak Torque Engine Speed 0.1

Inquiries for certification information should be sent to: Joanna.Vardas@Detroitdiesel.com UNCONTROLLED COPY
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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Noise Data
Series 60 (14L) - 6063HK74 06N04M7703

Rated Power: 550 bhp @ 2100 r/min

Noise conditions are not known.

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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Mechanical Data
Series 60 (14L) - 6063HK74

Camshaft Crankshaft
Type One-piece, gear-driven Type One-piece
Material Bar Stock (SAE 1513) Material Forged Steel (SAE 1548)
Journal Surface Journal Surface Induction Hardened
Injector & Exhaust: Thielenhaus Honed, Type of Balance Dynamic
Lobe Surface
Intake: Ground Vertical Load Limit on Crankshaft at Rear
Location In Cylinder Head Face of Flywheel (The weight of the
2,000 lb
flywheel must be included with the OEM
components.)
Camshaft Bearing
Type
Bearing Material
Trimetal (Steel Backed Bronze with Lead Crankshaft Main Bearing
Overlay) Type Precision Half Shell
Mean Journal Diameter 2.56 in. Number (per journal) 2
Mean Effective Length 1.49 in. Trimetal (Steel Backed Bronze with Lead
Lower Bearing Material
Projected Area 3.80 in.² Overlay)
Trimetal (Steel Backed Bronze with Lead
Upper Bearing Material
Overlay)
Connecting Rod Mean Journal Diameter 4.92 in.
Type I Section Mean Effective Length 1.55 in.
Material Forged Steel (SAE 4140) Projected Area 7.61 in.²

Connecting Rod Cap Crankshaft Thrust Bearing


Type Type
Material Number
Mean Journal Diameter
Mean Effective Length
Connecting Rod Crank Pin Bearing Projected Area
Type Precision Half Shell Load Limit Continuous 899 lb
Number (per journal) 2 Load Limit Intermittent 1,798 lb
Trimetal (Steel Backed Bronze with Lead
Lower Bearing Material
Overlay)
Upper Bearing Material
Trimetal (Steel Backed Bronze with Lead Cylinder Block
Overlay) Type One-piece; In-line
Mean Journal Diameter 3.35 in. Material Cast Iron
Mean Effective Length 1.70 in. Maximum Static Bending Moment at Rear
1,000 ft-lb
Projected Area 5.70 in.² Face of Block

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Construction & Industrial Mechanical Data
Series 60 (14L) - 6063HK74

Cylinder Head Liner


Type Slab, 4-Valve Type Wet
Material Cast Iron Material Cast Iron
Arrangement
Piston
Exhaust Valve Type Articulated
Type Poppet Crown Material Steel
Number (per cylinder) 2 Skirt Material Aluminum
Arrangement Positive Rotation Overhead Valve Cooling Oil-Cocktail Shaker
Material
Location In Cylinder Head
Operating Mechanism Mechanical Rocker Arm Piston Pin
Type of Lifter Roller Follower Type Polished and Hardened
Number of Valve Springs (per Material
1 Wrist Pin Keepers
valve)

Exhaust Valve Insert Piston Pin Bearing


Type Type
Material Nickel-based (GM3550M) Material Solid Brass

Intake Valve Piston Ring Compression


Type Poppet Top Ring Type Keystone - Chrome Barrel Faced
Number (per cylinder) 2 Second Ring Type Chrome Barrel Tapered Faced
Arrangement Positive Rotation Overhead Valve Number (per piston)
Material
Location In Cylinder Head
Operating Mechanism Mechanical Rocker Arm Piston Ring Oil
Type of Lifter Roller Follower Type Conformable Double Rail with Expander
Number of Valve Springs (per Number (per piston) 1
1 Location Bottom Piston Dome
valve)

Intake Valve Insert


Type
Material Iron-based (GM76135)

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Construction & Industrial Model Configuration
Series 60 (14L) - 6063HK74

Description Size
Number of Cylinders 6 Overall Length 63.35 in.
Bore 5.24 in. Overall Width 32.49 in.
Stroke 6.61 in. Overall Height 59.59 in.
Displacement 855 in.³
Description Petroleum Engine
with DDEC IV Electronics for Hazardous Environments. Weight
Emission levels comply with IMO MARPOL 73/78 Annex VI NOx Approximate Dry Weight 2795 lb
Certification
Limits. US Nonroad (Tier 2) & EURO Nonroad (Stage II) certified. Approximate Wet Weight 2935 lb
This model has air-to-air charge air cooling, and includes a
Comments water-cooled exhaust manifold & turbocharger. For use in Division
2/Zone II applications. Center of Gravity Location for a Dry Engine
Combustion System Direct Injection Distance from Rear Face of Block: x-axis
Charge Air Cooling System Air-to-air Distance above Crankshaft: y-axis
Engine Type Inline, 4-cycle Distance to the Right of the Crankshaft: z-axis
Aspiration Type Turbocharged
Vent System Open Engine Crankcase
Status Available
Availability Date 8/15/01
Discontinued Date

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Construction & Industrial Power & Torque Data
Series 60 (14L) - 6063HK74 06N04M7702

Rated Power: 600 bhp @ 2100 r/min

Engine Speed Power Torque


r/min bhp (kW) lb-ft (N-m)

600
750
900
1050 342 (255) 1711 (2320)
1200 423 (316) 1851 (2510)
1350 488 (364) 1900 (2576)
1500 528 (394) 1849 (2507)
1650 566 (422) 1802 (2443)
1800 600 (448) 1751 (2374)
1950 600 (448) 1616 (2191)
2100 600 (448) 1501 (2035)

Power output guaranteed within 5% at SAE J1995 conditions:


77°F (25°C) air inlet temperature
100°F (38°C) fuel inlet temperature
.838 specific fuel gravity at 100°F (38°C)
29.31 in. Hg (99 kPa) dry barometer

Performance shown includes:


Air intake restriction: 10 in. H2O (2.5kPa)
Exhaust back pressure: 15 in. H2O (3.7kPa)
Charge air cooler system pressure drop: 16 in. H 2O (4kPa)
Charge air cooler system temperature out: 97°F (36°C)

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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Fuel Data
Series 60 (14L) - 6063HK74 06N04M7702

Rated Power: 600 bhp @ 2100 r/min

!
"
# ! $%
#& $%'"
#%! $%''
#! $%'
# ! $%'%
#( $%!
#"! $%!!
&# $% &

Fuel density: 6.99 lb/gal


.838 kg/L

Power output guaranteed within 5% at SAE J1995 conditions:


77°F (25°C) air inlet temperature
100°F (38°C) fuel inlet temperature
.838 specific fuel gravity at 100°F (38°C)
29.31 in. Hg (99 kPa) dry barometer

Performance shown includes:


Air intake restriction: 10 in. H2O (2.5kPa)
Exhaust back pressure: 15 in. H2O (3.7kPa)
Charge air cooler system pressure drop: 16 in. H 2O (4kPa)
Charge air cooler system temperature out: 97°F (36°C)

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Construction & Industrial Technical Data
Series 60 (14L) - 6063HK74 06N04M7702

Calibration Details Rated Power: 600 bhp @ 2100 r/min


Rated Power 600 bhp
Rated Power Speed 2100 r/min Exhaust System
Peak Torque 1,900 lb-ft
Exhaust Temperature 725 °F
Peak Torque Engine Speed 1350 r/min
Exhaust Temperature at Peak Torque Engine Speed 806 °F
High Idle Speed 2250 r/min
Exhaust Flow 3,159 ft³/min
Low Idle Speed 600 r/min
Exhaust Flow at Peak Torque Engine Speed 2,289 ft³/min

Cooling System Fuel System


Engine Heat Rejection to Coolant in the Engine Circuit 19,450 Btu/min
Fuel Injector / Pump EUI
Engine Heat Rejection to Coolant in the Engine Circuit at Peak Torque Engine Speed 15,400 Btu/min
Injection Timing Height 82 mm
Engine Heat Rejection to Air in the Charge Air Cooler 7,100 Btu/min
Fuel Consumption, Mass 217.2 lb/hr
Engine Heat Rejection to Air in the Charge Air Cooler at Peak Torque Engine Speed 4,000 Btu/min
Fuel Consumption, Volume 31.1 gal/hr
Engine Radiated Heat Rejection 4,000 Btu/min
Fuel Spill Mass 403.4 lb/hr
Engine Radiated Heat Rejection at Peak Torque Engine Speed 3,050 Btu/min
Fuel Spill, Volume 57.7 gal/hr
Total Engine Coolant Capacity 28 qt
Total Fuel Flow, Mass 620.6 lb/hr
Engine Circuit Coolant Flow 139 gal/min
Total Fuel Flow, Volume 88.8 gal/hr
Engine Circuit Coolant Flow at Peak Torque Engine Speed 88 gal/min
Heat Rejection to Fuel 188 Btu/min
Minimum Engine Circuit Coolant Flow 125 gal/min
Minimum Engine Circuit Coolant Flow at Peak Torque Engine Speed 79 gal/min
Maximum Engine Coolant Circuit External Restriction 5.1 lb/in.² Intake System
Maximum Engine Coolant Circuit External Restriction at Peak Torque Engine Speed
Engine Air Flow 1,377 ft³/min
Maximum Engine Water Pump Discharge Pressure without Pressure Cap 19.0 lb/in.²
Engine Air Flow at Peak Torque Engine Speed 883 ft³/min
Maximum Engine Water Pump Discharge Pressure without Pressure Cap at Peak Torque
Turbocharger Compressor Out Temperature 399.2 °F
Engine Speed
Intake Manifold Pressure 66.4 in. Hg

All values shown are at rated engine speed, rated power, and SAE 1995 conditions, unless otherwise noted.
Lubrication System
Oil Consumption, Mass 0.22 lb/hr
Oil Consumption, Volume 0.12 qt/hr
Oil Flow 36 gal/min
Oil Flow at Peak Torque Engine Speed
Oil Pressure 50.0 lb/in.²
Oil Pressure at Low Idle Engine Speed 12 lb/in.²

Other Information
Compression Ratio 16 : 1
Mean Piston Speed 2,315 ft/min
Brake Mean Effective Pressure (BMEP) 265 lb/in.²
Turbocharger Water Cooled
Torque Available at 800 r/min 1,099 lb-ft
Altitude Capability 7,500 ft
Friction Power 103 hp
Friction Power at Peak Torque Engine Speed

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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Installation Requirements
Series 60 (14L) - 6063HK74 06N04M7702

Cooling System Rated Power: 600 bhp @ 2100 r/min


Minimum Water Pump Inlet Pressure with a Rapid Warm-up Radiator 0.0 lb/in.²
Minimum Water Pump Inlet Pressure with a Conventional Radiator 1.5 lb/in.² Fuel System
Secondary Fuel Filter Size 8 microns
Maximum Engine Water Pump Pressure Static Head
Maximum Fuel Inlet Temperature 140 °F
Minimum Top Tank Coolant Temperature 160 °F
Maximum Fuel Pump Suction for Clean System 6.0 in. Hg
Maximum Engine Coolant Out Temperature 210 °F
Maximum Fuel Pump Suction for Dirty System 12.1 in. Hg
Minimum Coolant Fill Rate 3 gal/min
Recommended Primary Fuel Filter Size 25 microns
Minimum Drawdown Requirements 10 %
Maximum Deaeration Time 30 min
Maximum System Pressure (Exclusive of Pressure Cap) 21.0 lb/in.² Intake System
Maximum Ambient to Turbocharger Compressor Inlet Temperature Rise 30 °F
Minimum Pressure Cap 7.0 lb/in.²
Maximum Air Intake Restriction for a Clean Air Cleaner 12 in. H2O
Maximum Air Intake Restriction for a Dirty Air Cleaner 20 in. H2O
Electrical System
Maximum Intake Manifold Pressure
Maximum Resistance of Starting Circuit for a 12 Volt System 0.0012 ohms
Maximum Charge Air Cooler System Total Pressure Drop 4.0 in. Hg
Maximum Resistance of Starting Circuit for a 24 Volt System 0.0020 ohms
Maximum Intake Manifold Temperature 151 °F
Recommended Battery Capacity for a 12 Volt System 1,875 CCA
Maximum Ambient to Intake Manifold Temperature Differential 45 °F
Recommended Battery Capacity for a 24 Volt System 950 CCA
Maximum Crankcase Pressure 3 in. H 2O
Recommended Single Intake Pipe Diameter 6 in.
Exhaust System
Recommended Dual Intake Pipe Diameter
Maximum Back Pressure 3.0 in. Hg
Recommended Single Exhaust Pipe Diameter
Recommended Dual Exhaust Pipe Diameter Lubrication System
Remote Mounted Filters: Maximum Change in Oil Pressure from Engine Out to Oil
Cooler Inlet

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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Emission Data
Series 60 (14L) - 6063HK74 06N04M7702

Rated Power: 600 bhp @ 2100 r/min


Summary Steady-state Emission Summary, g/hr
Rated Engine Speed, r/min 2100 NO x 2,485
CO 186
Peak Torque Engine Speed, r/min 1350 HC 49.9
Certification Code (CWC) SO2 - with .5% sulfur content fuel 493
US Nonroad Certification SO2 - with .05% sulfur content fuel 49.3
Particulates 34.81
EURO Nonroad (Stage 1) Certification
MSHA Certification
CANMET Certification
TA LUFT Compliance C1 Cycle Emission Summary, g/bhp-hr
IMO MARPOL 73/78 Annex VI Compliance NO x 4.173
CO 1.069
Comments HC 0.064
Particulates 0.103

Test Conditions:
Inquiries should be sent to: George.Polson@Detroitdiesel.com
Smoke, % Opacity
Acceleration
Lug
Peak

Smoke Summary, Bosch No.


Smoke 0.1
Smoke at Peak Torque Engine Speed 0.1

Inquiries for certification information should be sent to: Joanna.Vardas@Detroitdiesel.com UNCONTROLLED COPY
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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Noise Data
Series 60 (14L) - 6063HK74 06N04M7702

Rated Power: 600 bhp @ 2100 r/min

Noise conditions are not known.

UNCONTROLLED COPY
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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Mechanical Data
Series 60 (14L) - 6063HK74

Camshaft Crankshaft
Type One-piece, gear-driven Type One-piece
Material Bar Stock (SAE 1513) Material Forged Steel (SAE 1548)
Journal Surface Journal Surface Induction Hardened
Injector & Exhaust: Thielenhaus Honed, Type of Balance Dynamic
Lobe Surface
Intake: Ground Vertical Load Limit on Crankshaft at Rear
Location In Cylinder Head Face of Flywheel (The weight of the
2,000 lb
flywheel must be included with the OEM
components.)
Camshaft Bearing
Type
Bearing Material
Trimetal (Steel Backed Bronze with Lead Crankshaft Main Bearing
Overlay) Type Precision Half Shell
Mean Journal Diameter 2.56 in. Number (per journal) 2
Mean Effective Length 1.49 in. Trimetal (Steel Backed Bronze with Lead
Lower Bearing Material
Projected Area 3.80 in.² Overlay)
Trimetal (Steel Backed Bronze with Lead
Upper Bearing Material
Overlay)
Connecting Rod Mean Journal Diameter 4.92 in.
Type I Section Mean Effective Length 1.55 in.
Material Forged Steel (SAE 4140) Projected Area 7.61 in.²

Connecting Rod Cap Crankshaft Thrust Bearing


Type Type
Material Number
Mean Journal Diameter
Mean Effective Length
Connecting Rod Crank Pin Bearing Projected Area
Type Precision Half Shell Load Limit Continuous 899 lb
Number (per journal) 2 Load Limit Intermittent 1,798 lb
Trimetal (Steel Backed Bronze with Lead
Lower Bearing Material
Overlay)
Upper Bearing Material
Trimetal (Steel Backed Bronze with Lead Cylinder Block
Overlay) Type One-piece; In-line
Mean Journal Diameter 3.35 in. Material Cast Iron
Mean Effective Length 1.70 in. Maximum Static Bending Moment at Rear
1,000 ft-lb
Projected Area 5.70 in.² Face of Block

UNCONTROLLED COPY
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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Mechanical Data
Series 60 (14L) - 6063HK74

Cylinder Head Liner


Type Slab, 4-Valve Type Wet
Material Cast Iron Material Cast Iron
Arrangement
Piston
Exhaust Valve Type Articulated
Type Poppet Crown Material Steel
Number (per cylinder) 2 Skirt Material Aluminum
Arrangement Positive Rotation Overhead Valve Cooling Oil-Cocktail Shaker
Material
Location In Cylinder Head
Operating Mechanism Mechanical Rocker Arm Piston Pin
Type of Lifter Roller Follower Type Polished and Hardened
Number of Valve Springs (per Material
1 Wrist Pin Keepers
valve)

Exhaust Valve Insert Piston Pin Bearing


Type Type
Material Nickel-based (GM3550M) Material Solid Brass

Intake Valve Piston Ring Compression


Type Poppet Top Ring Type Keystone - Chrome Barrel Faced
Number (per cylinder) 2 Second Ring Type Chrome Barrel Tapered Faced
Arrangement Positive Rotation Overhead Valve Number (per piston)
Material
Location In Cylinder Head
Operating Mechanism Mechanical Rocker Arm Piston Ring Oil
Type of Lifter Roller Follower Type Conformable Double Rail with Expander
Number of Valve Springs (per Number (per piston) 1
1 Location Bottom Piston Dome
valve)

Intake Valve Insert


Type
Material Iron-based (GM76135)

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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Model Configuration
Series 60 (14L) - 6063HK74

Description Size
Number of Cylinders 6 Overall Length 63.35 in.
Bore 5.24 in. Overall Width 32.49 in.
Stroke 6.61 in. Overall Height 59.59 in.
Displacement 855 in.³
Description Petroleum Engine
with DDEC IV Electronics for Hazardous Environments. Weight
Emission levels comply with IMO MARPOL 73/78 Annex VI NOx Approximate Dry Weight 2795 lb
Certification
Limits. US Nonroad (Tier 2) & EURO Nonroad (Stage II) certified. Approximate Wet Weight 2935 lb
This model has air-to-air charge air cooling, and includes a
Comments water-cooled exhaust manifold & turbocharger. For use in Division
2/Zone II applications. Center of Gravity Location for a Dry Engine
Combustion System Direct Injection Distance from Rear Face of Block: x-axis
Charge Air Cooling System Air-to-air Distance above Crankshaft: y-axis
Engine Type Inline, 4-cycle Distance to the Right of the Crankshaft: z-axis
Aspiration Type Turbocharged
Vent System Open Engine Crankcase
Status Available
Availability Date 8/15/01
Discontinued Date

UNCONTROLLED COPY
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©1999-2002 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved.
Construction & Industrial Engine Configuration
Series 60 (14.0L) - 6063HK74 Bill of Material

UPC Group Description UPC Group Description

06A01 6019 Cylinder Block with Piston Cooling Nozzles for use with pull-type Clutches 06K01BNONE No Fan Belt (SHOWN)

Cylinder Head with GM3550 & 76135 Inserts with Powder Metal Valve Guides
06A02 6015 06K02 6022 Engine Water Pump - Gearcase-mounted with 45-degree water inlet
(SHOWN)

06A02 6026 Cylinder Head with Powder Metal Valve Guides (SHOWN) 06K02A6032 Engine Water Connections for use with water-cooled Turbocharger & Manifold

06A05 6015 Lifter Brackets - 2 Front, 1 Rear includes Fan Support 06K03A6010 Engine Water Bypass Tube

Flywheel Housing - SAE No. 1 (cast iron) Dry for use with high-mount Starter with Thermostat Housing - 180-degrees for use with water-cooled Turbocharger &
06B00 6036 06K03B6009
4-bolt mounting pad Manifold
Exhaust Manifold - One-piece, water-cooled (stainless steel outer shell), includes
06C01 6023 Crankshaft 06L00 6050
Fuel Filter Bracket
Turbocharger Compressor Outlet Elbow & Connections for use with a
06C02 6002 Vibration Damper - 13.5 inch diameter (CTVD) 06M03 6000
Turbocharger that has a Marmon Flange on the Compressor

06C03 6006 SAE No. 1 Flywheel with 118-tooth Ring Gear 06M04 6022 Fuel Pump - Gearcase Driven

06E00 6042 Oil Pan - SMC Vinyl, 1 drain Turbocharger with Marmon Flange - UTW7801 (1.03 A/R) with water-cooled
06M07C6382 Housing, high-mount with the exhaust scroll toward the left, includes thermal
06G01 6007 Oil Distribution System (SHOWN) wrapping
Oil Fill and Breather - left side front, Gearcase-mounted, includes Oil Fill Cover on Primary & Secondary Fuel Filters & Connections on left side for use in Class I,
06G02 6003 06M09 6240
Block Division 2, Zone II Applications

06G03 6038 Oil Cooler, Housing, & Filter Adapter - 11 plates 06M10 6018 Intake Manifold with Horizontal Inlet

One Dipstick - snaplock type on left side rear of block with the Handle near the DDEC IV Electronic Controls with shield - UL & NEMKO Certified for use in Class
06N04 6184
06G04 6041 Starter for use with Oil Pan 23522283 & installation angles of 0 degrees rear- I, Division 2, Zone II Applications
down & 0 degrees side-to-side 06Q00 6004 Front Engine Mount

06G05 6011 Two Oil Filters - engine-mounted on right side 06T00 NONE No Air Compressor or Drive (SHOWN)

06H00 NONE No Engine Breather, Tubes, or Ventilating System 06X01A6005 Gear Train (SHOWN)

06J00 6018 Gearcase Cover & Housing 06X03A6039 Rocker Cover without Breather - One-piece (vinyl)

Accessory Drive - 2 vee grooves, 120 mm diameter Pulley with Unitized Teflon
06K01 6014 Gearcase Cover without Fan & Spindle 06X04 6040
Seal

06K01A6001 Crankshaft Pulley - 4 Vee Grooves .50 in. wide - 188.0 mm diameter for Fan Drive 06Y01 NONE No Battery Charging Alternator (SHOWN)

Black: This group is available. 06Y02ANONE No Electric Motor Starter (SHOWN)


Gray: This group has been discontinued.
Green: This group is under development.
Data Last Updated: 27 SEP 2001
Inquiries should be sent to: Roman.Gawlowski@Detroitdiesel.com
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c 1999-2001 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved. Page: 1 of 11
Construction & Industrial Engine Configuration
Series 60 (14.0L) - 6063HK74 Front View

Nonbracketed dimensions are millimeters. Bracketed dimensions are inches.


Data Last Updated: 17 AUG 2001
Inquiries should be sent to: Roman.Gawlowski@Detroitdiesel.com
The user is advised to check the PowerEvolution Network for the latest information
c 1999-2001 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved. Page: 2 of 11
Construction & Industrial Engine Configuration
Series 60 (14.0L) - 6063HK74 Left View

Nonbracketed dimensions are millimeters. Bracketed dimensions are inches.


Data Last Updated: 17 AUG 2001
Inquiries should be sent to: Roman.Gawlowski@Detroitdiesel.com
The user is advised to check the PowerEvolution Network for the latest information
c 1999-2001 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved. Page: 3 of 11
Construction & Industrial Engine Configuration
Series 60 (14.0L) - 6063HK74 Rear View

Nonbracketed dimensions are millimeters. Bracketed dimensions are inches.


Data Last Updated: 17 AUG 2001
Inquiries should be sent to: Roman.Gawlowski@Detroitdiesel.com
The user is advised to check the PowerEvolution Network for the latest information
c 1999-2001 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved. Page: 4 of 11
Construction & Industrial Engine Configuration
Series 60 (14.0L) - 6063HK74 Right View

Nonbracketed dimensions are millimeters. Bracketed dimensions are inches.


Data Last Updated: 17 AUG 2001
Inquiries should be sent to: Roman.Gawlowski@Detroitdiesel.com
The user is advised to check the PowerEvolution Network for the latest information
c 1999-2001 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved. Page: 5 of 11
Construction & Industrial Engine Configuration
Series 60 (14.0L) - 6063HK74 Top View

Nonbracketed dimensions are millimeters. Bracketed dimensions are inches.


Data Last Updated: 17 AUG 2001
Inquiries should be sent to: Roman.Gawlowski@Detroitdiesel.com
The user is advised to check the PowerEvolution Network for the latest information
c 1999-2001 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved. Page: 6 of 11
Construction & Industrial Engine Configuration
Series 60 (14.0L) - 6063HK74 Customer Connect Points

Page Callout Description Size Comments


SAE 12.7 mm (.50 in.) x 36 degree x 120.0 mm (4.72
2 AD7 Accessory pulley groove drive, 1 2 Grooves.
in.) O.D.
10 AI1 Air inlet 152.4 mm (6.00 in.) O.D. x 32.0 mm (1.26 in.) Long
6 CA1 Air inlet from charge air cooler 102.4 mm (4.03 in.) O.D. x 48.0 mm (1.89 in.) Long
2 CA2 Air outlet to charge air cooler 103.0 mm (4.06 in.) O.D. x 53.0 mm (2.09 in.) Long

6 AI6 Air pressure and temperature measurement location, 1 1/4 in. NPTF

Charge air cooler pressure drop measurement location,


6 AI3 1/4 in. NPTF Can be used as an ether injection port.
1
3 VT3 Crankcase breather vent 29.0 mm (1.14 in.) O.D. x 25.0 mm (.98 in.) Long
SAE 12.7 mm (.50 in.) x 36 degree x 188.0 mm (7.40
2 AD3 Crankshaft pulley groove drive 4 Grooves.
in.) O.D.
Helically wound galvanized steel core with copper
20 mm EExe/EExd straight Kopex HCM0404 conduit
3 EL3 Electronic control module to power harness packing and a PVC covering. 6.1 m (20 ft) Long
brass fitting
Harness shipped loose with 12H00 6001.
6.1 m (20 ft) Long Harness shipped loose with
3 EL3 Electronic control module to VIH
12H00 6001.
5 CO1 Engine coolant inlet 77.0 mm (3.03 in.) O.D. x 32.0 mm (1.26 in.) Long
2 CO2 Engine coolant outlet 65.0 mm (2.56 in.) O.D. x 32.0 mm (1.26 in.) Long
5 CO7 Engine coolant return to engine, 1 1/4 in. NPTF From coolant filter.
5 CO4 Engine coolant supply from engine, 1 1 in. NPTF 2 Places.
3 CO6 Engine coolant supply from engine, 2 1/2 in. NPTF
5 CO5 Engine coolant supply to aux. heater, 1 3/4 in. NPTF 2 Places.
6 VT4 Engine coolant vent, 1 1/4 in. NPTF In thermostat housing.
4 VT5 Engine coolant vent, 2 3/4 in. NPTF In turbocharger.
10 VT6 Engine coolant vent, 3 1/8 in. NPTF In exhaust manifold.
5 LU7 Engine oil return, 1 3/4 in. NPTF Both Sides.

Data Last Updated: 17 AUG 2001


Inquiries should be sent to: Roman.Gawlowski@Detroitdiesel.com
The user is advised to check the PowerEvolution Network for the latest information
c 1999-2001 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved. Page: 7 of 11
Construction & Industrial Engine Configuration
Series 60 (14.0L) - 6063HK74 Customer Connect Points
Page Callout Description Size Comments

3 LU8 Engine oil return, 2 3/4 in. NPTF


5 LU3 Engine oil supply, 1 3/8 in. NPTF
5 LU4 Engine oil supply, 2 1/4 in. NPTF 3 Places.
Can be used for charge air cooler pressure drop
6 AI3 Ether injection port 1/4 in. NPTF
measurement.
130.2 mm (5.13 in.) I.D.; 3/8 in. - 16 UNC THD x 14.2 4 holes equally spaced on a 182.9 mm (7.20 in.)
10 EX2 Exhaust outlet
mm (.56 in.) DEEP Bolt Circle.
SAE 1. 12 holes equally spaced on a 530.23 mm
4 FH3 Flywheel housing 7/16 in. - 14 UNC THD x 28.0 mm (1.10 in.) DEEP
(20.875 in.) Bolt Circle.
SAE 1. 12 holes equally spaced on a 393.7 mm
4 FW3 Flywheel/flexplate 3/8 in. - 16 UNC THD x 50.8 mm (2.00 in.) DEEP
(15.50 in.) Bolt Circle.
3 FL1 Fuel inlet 3/8 in. NPTF
4 FL2 Fuel outlet 3/4 in. - 16 UNF THD Male. Restrictive fitting.
2 BR3 Lifter bracket, 1 50.0 mm (1.97 in.) DIA hole Front. 2 Places.
4 BR5 Lifter bracket, 2 50.0 mm (1.97 in.) DIA hole Rear.
4 HO3 Magnetic pick-up 3/4 in. - 16 UNF THD
3 MO8 Mounting location, customer location 1 M12 x 1.75 THD x 24.0 mm (.94 in.) DEEP 2 Places. On both sides of cylinder block.
3 MO9 Mounting location, customer location 2 M12 x 1.75 THD x 24.0 mm (.94 in.) DEEP 2 Places. On both sides of cylinder block.
3 MO10 Mounting location, customer location 3 M12 x 1.75 THD x 24.0 mm (.94 in.) DEEP 2 Places. On gear case.
3 MO11 Mounting location, customer location 4 M10 x 1.5 THD x 20.0 mm (.79 in.) DEEP 5 Places. On cylinder head.
6 MO12 Mounting location, customer location 5 M8 x 1.25 THD x 16.0 mm (.63 in.) DEEP 3 Places. On cylinder head.
5 MO13 Mounting location, customer location 6 M8 x 1.25 THD x 16.0 mm (.63 in.) DEEP On engine oil cooler.
For starter. 3 hole equally spaced on a 146.05 mm
10 MO14 Mounting location, customer location 7 5/8 in. - 11 UNC THD x 40.0 mm (1.57 in.) DEEP
(5.750 in.) Bolt Circle.
10 MO3 Mounting pad, front engine mount 22.0 mm (.87 in.) x 47.7 mm (1.88 in.) 2 slotted holes.
3 MO4 Mounting pad, rear engine mount, 1 5/8 in. - 11 UNC THD x 39.5 mm (1.56 in.) DEEP 6 Places. Both sides.
4 HO4 Torque convertor access 1-1/4 in. NPTF
Data Last Updated: 17 AUG 2001
Data Last Updated: 17 AUG 2001
Inquiries should be sent to: Roman.Gawlowski@Detroitdiesel.com
The user is advised to check the PowerEvolution Network for the latest information
c 1999-2001 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved. Page: 8 of 11
Construction & Industrial Engine Configuration
Series 60 (14.0L) - 6063HK74 Maintenance Points

Page Callout Description Size Comments


5 1-1 Engine Coolant Drain, 1 1/4 in. NPTF In cylinder block.
5 1-2 Engine Coolant Drain, 2 1/4 in. NPTF In oil cooler.
5 1-3 Engine Coolant Drain, 3 Drain cock.
2 2-2 Engine Oil Dipstick, 1 Right Side.
5 2-4 Engine Oil Drain, 1 3/4 in. NPTF In oil pan.
2 2-3 Engine Oil Fill
5 2-1 Engine Oil Filter 2 required.
4 3-1 Flywheel Housing Drain 1 in. NPTF
3 4-1 Fuel Filter, primary With separator. 1 required.
3 4-2 Fuel Filter, secondary 1 required.

Note: Customer Maintenance Points are shown within rectangles. For example, the primary fuel
filter would be called out as: 4-1

Data Last Updated: 17 AUG 2001


Inquiries should be sent to: Roman.Gawlowski@Detroitdiesel.com
The user is advised to check the PowerEvolution Network for the latest information
c 1999-2001 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved. Page: 9 of 11
Construction & Industrial Engine Configuration
Series 60 (14.0L) - 6063HK74 Enlarged Views

Nonbracketed dimensions are millimeters. Bracketed dimensions are inches.


Data Last Updated: 17 AUG 2001
Inquiries should be sent to: Roman.Gawlowski@Detroitdiesel.com
The user is advised to check the PowerEvolution Network for the latest information
c 1999-2001 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved. Page: 10 of 11
Construction & Industrial Engine Configuration
Series 60 (14.0L) - 6063HK74 Summary
Description
Model Number 6063HK74
Number of Cylinders 6
Bore 5.24 in. ( 133.0 mm )
Stroke 6.61 in. ( 168.0 mm )
Displacement 855 in.3 ( 14.0 L )
Combustion System Direct Injection
Charge Air Cooling System Air-to-air
Engine Type Inline, 4-cycle
Aspiration Turbocharged
Vent System Open Engine Crankcase

Size
Overall Length 63.35 in. ( 1609.0 mm )
Overall Width 32.49 in. ( 825.2 mm )
Overall Height 59.59 in. ( 1513.7 mm )

Weight
Approximate Dry Weight 2795 lb ( 1268 kg )
Approximate Wet Weight 2935 lb ( 1331 kg )

Center of Gravity Location for a Dry Engine


Distance from Rear Face of Block: x-axis
Distance above Crankshaft: y-axis
Distance to the Right of the Crankshaft : z-axis

Data Last Updated: 27 SEP 2001


Inquiries should be sent to: Quntin.Wilson@Detroitdiesel.com
The user is advised to check the PowerEvolution Network for the latest information
c 1999-2001 Detroit Diesel Corporation - A DaimlerChrysler Powersystems Company. All Rights Reserved. Page: 11 of 11
SYSTEM DIAGRAMS

2 SYSTEM DIAGRAMS

System Schematic

Engine Side Connectors, Cables, and ECM Connector Shield

Equipment Side Connectors, Cables, and ECM Connector Shield

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SERIES 60 TECHNICAL CONSTRUCTION FILE

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SYSTEM DIAGRAMS

SYSTEM WITH ENGINE--MOUNTED ECM

System Schematic

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SERIES 60 TECHNICAL CONSTRUCTION FILE

ENGINE SIDE OF ECM

Engine Side Connectors, Cables, and ECM Connector Shield

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SYSTEM DIAGRAMS

EQUIPMENT SIDE OF ECM

Equipment Side Connectors, Cables, and ECM Connector Shield

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SERIES 60 TECHNICAL CONSTRUCTION FILE

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
Test Report

3 TEST REPORT

Underwriters Laboratories Report – File Number E202737

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SERIES 60 TECHNICAL CONSTRUCTION FILE

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
TEST REPORT

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SERIES 60 TECHNICAL CONSTRUCTION FILE

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
TEST REPORT

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SERIES 60 TECHNICAL CONSTRUCTION FILE

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
TEST REPORT

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SERIES 60 TECHNICAL CONSTRUCTION FILE

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
STANDARDS AND CERTIFICATES ISSUED, REQUIRED ENGINE LABELS

4 STANDARDS AND CERTIFICATES ISSUED,


REQUIRED ENGINE LABELS

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SERIES 60 TECHNICAL CONSTRUCTION FILE

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
STANDARDS AND CERTIFICATES ISSUED, REQUIRED ENGINE LABELS

DDEC IV SYSTEM CERTIFICATION

Detroit Diesel has been awarded Class I Division 2 and Group II Zone 2 (Category 3)
certification for the DDEC IV System.

APPLICABLE STANDARDS
The following standards are applicable to Division 2 and to Zone 2.

Class I Division 2
UL 508----Industrial Control Equipment
UL 1604 ---- Electrical Equipment for Use in Class I and II, Division 2, and Class III
Hazardous
(Classified) Locations
CSA C22.2 No. 14
CSA C22.2 No. 213

Group II Zone 2 (Category 3)


CENELEC EN 50014; 1997 + A1:1999 + A2:1999 Electrical apparatus for potentially
explosive atmospheres – General Requirements
CENELEC EN 50021; 1999 Electrical apparatus for potentially explosive atmospheres
–TYPE N
CENELEC EN 50019; 1994 Electrical apparatus for potentially explosive atmospheres
Increased safety ‘e’
CENELEC EN 50028; 1987 Electrical apparatus for potentially explosive atmospheres
Part 8. Encapsulation ‘m’

TEMPERATURES
Ambient Temperature rating for DDEC System: --40_C ± Ta ± +55_C
DDEC engines shall not be installed in environments requiring temperature
classifications exceeding T4 (i.e. T5 or T6).

Class I Division 2 Certification


The DDEC IV System has been investigated by Underwriters Laboratories Inc. in
accordance with the following standards for safety as indicated on the certificate of
compliance (see UL Certificate 99.14939):
-- UL 508
-- UL 1604
-- CSA C22.2 No. 14
-- CSA C22.2 No. 213
A copy of these standards can be obtained from Underwriters Laboratories Inc.

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SERIES 60 TECHNICAL CONSTRUCTION FILE

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
STANDARDS AND CERTIFICATES ISSUED, REQUIRED ENGINE LABELS

Figure 4-- 1 Certificate of Compliance from Underwriters Laboratories Inc.

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SERIES 60 TECHNICAL CONSTRUCTION FILE

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
STANDARDS AND CERTIFICATES ISSUED, REQUIRED ENGINE LABELS

Group II Zone 2 (Category 3) Certification


Detroit Diesel has been awarded the product conformity certificates for the DDEC IV
System by Nemko, the Test Laboratory accredited by the Norwegian Metrology and
Accreditation Service, for compliance with the following harmonized European
Standard(s):
-- CENELEC EN 50021: 1999 for the DDEC IV Electronic Control Module
(see Nemko Certificate Ex 00.118, Annex, and Supplement 1)
-- CENELEC EN 50019; 1994 and CENELEC EN 50014; 1997 + A1:1999 +
A2:1999 for the top of the cylinder head with rocker cover (see Nemko Certificate Ex
00E119, Annex, and Supplement 1)
-- CENELEC EN 50014; 1997 + A1:1999 + A2:1999 and CENELEC EN
50019; 1994 and CENELEC EN 50028; 1987 for the Electronic Unit
Injector (EUI) and the Electronic Unit Pump (EUP) (see Nemko Certificate Ex 99E385U
and Annex)

The DDEC IV System and electronic components have been certified for the Group II
Zone 2 (Category 3) T4, and Groups A, B, and C hazardous environments.

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SERIES 60 TECHNICAL CONSTRUCTION FILE

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
STANDARDS AND CERTIFICATES ISSUED, REQUIRED ENGINE LABELS

Figure 4-- 2 Nemko Component Certificate for ECM

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SERIES 60 TECHNICAL CONSTRUCTION FILE

Figure 4--3 Annex for Nemko Component Certificate for ECM

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
STANDARDS AND CERTIFICATES ISSUED, REQUIRED ENGINE LABELS

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SERIES 60 TECHNICAL CONSTRUCTION FILE

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
STANDARDS AND CERTIFICATES ISSUED, REQUIRED ENGINE LABELS

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SERIES 60 TECHNICAL CONSTRUCTION FILE

Figure 4--4 Supplement 1 to Product Conformity Certificate

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
STANDARDS AND CERTIFICATES ISSUED, REQUIRED ENGINE LABELS

Figure 4--5 Nemko Component Certificate for Diesel Engine Top of Cylinder
Head with Rocker Cover

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SERIES 60 TECHNICAL CONSTRUCTION FILE

Figure 4--6 Annex for Nemko Component Certificate for Diesel Engine Top of
Cylinder Head with Rocker Cover

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
STANDARDS AND CERTIFICATES ISSUED, REQUIRED ENGINE LABELS

Figure 4--7 Supplement 1 for Nemko Component Certificate for Diesel Engine
Top of Cylinder Head with Rocker Cover

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SERIES 60 TECHNICAL CONSTRUCTION FILE

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
STANDARDS AND CERTIFICATES ISSUED, REQUIRED ENGINE LABELS

Figure 4-- 8 Nemko Component Certificate for EUI and EUP Solenoids

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SERIES 60 TECHNICAL CONSTRUCTION FILE

Figure 4--9 Annex for Nemko Component Certificate for EUI and EUP Sole-
noids

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
STANDARDS AND CERTIFICATES ISSUED, REQUIRED ENGINE LABELS

Additional Certificates
Detroit Diesel has been awarded type approval certificates by Det Norske Veritas
(DNV):
-- Det Norske Veritas Rules for Classification of Ships and Mobile Offshore Units for the
12.7 and 14 L Series 60 Diesel Engine (see DNV Certificate M--9465)
-- Det Norske Veritas Rules for Classification of Ships and Mobile Offshore Units for the
DDEC IV Electronic Control Module (see DNV Certificate A--7287)

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SERIES 60 TECHNICAL CONSTRUCTION FILE

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
STANDARDS AND CERTIFICATES ISSUED, REQUIRED ENGINE LABELS

Figure 4-- 10 Det Norske Veritas Approval Certificate for Series 60 Diesel Engine,
Page 1 of 3

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SERIES 60 TECHNICAL CONSTRUCTION FILE

Figure 4-- 11 Det Norske Veritas Approval Certificate for Series 60 Diesel Engine,
Page 2 of 3

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
STANDARDS AND CERTIFICATES ISSUED, REQUIRED ENGINE LABELS

Figure 4-- 12 Det Norske Veritas Approval Certificate for Series 60 Diesel Engine,
Page 3 of 3

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SERIES 60 TECHNICAL CONSTRUCTION FILE

Figure 4-- 13 Det Norske Veritas Approval Certificate for DDEC for Diesel Engine,
Page 1 of 6

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
STANDARDS AND CERTIFICATES ISSUED, REQUIRED ENGINE LABELS

Figure 4-- 14 Det Norske Veritas Approval Certificate for DDEC for Diesel Engine,
Page 2 of 6

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SERIES 60 TECHNICAL CONSTRUCTION FILE

Figure 4-- 15 Det Norske Veritas Approval Certificate for DDEC for Diesel Engine,
Page 3 of 6

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
STANDARDS AND CERTIFICATES ISSUED, REQUIRED ENGINE LABELS

Figure 4-- 16 Det Norske Veritas Approval Certificate for DDEC for Diesel Engine,
Page 4 of 6

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SERIES 60 TECHNICAL CONSTRUCTION FILE

Figure 4-- 17 Det Norske Veritas Approval Certificate for DDEC for Diesel Engine,
Page 5 of 6

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
STANDARDS AND CERTIFICATES ISSUED, REQUIRED ENGINE LABELS

Figure 4-- 18 Det Norske Veritas Approval Certificate for DDEC for Diesel Engine,
Page 6 of 6

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SERIES 60 TECHNICAL CONSTRUCTION FILE

PRODUCT MARKINGS
The certified system and/or components must have labels that identify the
system/components as certified.

Class I Division 2
This label has a UL Recognized Component marking for the U.S. and Canada which
includes the “C” and “US” identifiers, UL Recognized Component symbol, and Detroit
Diesel’s product designation “Detroit Diesel Electronic Control System (DDEC IV).

Class 1 Division 2 Label

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
STANDARDS AND CERTIFICATES ISSUED, REQUIRED ENGINE LABELS

Group II Zone 2 (Category 3)


There are five Group II Zone 2 labels with specific codes to be placed on the following
components:
-- DDEC IV ECM: EEx nAL IIC T4
-- Diesel Engine Top of the Cylinder Head with Aluminum Rocker Cover
(Series 60): EEx em II T4
-- Diesel Engine Top of the Cylinder Head with Vinyl Rocker Cover (Series
60): EEx em II T4
-- DDEC IV ECM Warning
-- Diesel Engine Top of Cylinder Head with Vinyl Rocker Cover (Series 60)
Warning

DDEC IV ECM Group II Zone 2 (Category 3) Label

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
SERIES 60 TECHNICAL CONSTRUCTION FILE

Top of Cylinder Head with Aluminum Rocker Cover Group II Zone 2


(Category 3) Label

Top of Cylinder Head with Vinyl Rocker Cover Group II Zone 2


(Category 3) Label

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
STANDARDS AND CERTIFICATES ISSUED, REQUIRED ENGINE LABELS

DDEC IV ECM Warning Label

Top of Cylinder Head with Vinyl Rocker Cover Warning Label

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION
Off-highway Sales Technical Information
CE Statement

The Machinery Directive 89/392/EEC, as amended by 91/368/EEC, defines machinery to be an assembly


of parts used for a specific application. This assembly of parts must include all appropriate actuators,
power circuits, and controls. Since diesel engines cannot function independently, they are not considered
to be "machinery" and the Machinery Directive does not directly apply.

Operator information in local languages, proper shielding and labeling, etc. is not required to be included
with or installed on bare engines. As an engine manufacturer, DDC must be able to supply engines that
may be incorporated into a machine that meets the Machinery Directive requirements. This includes
providing written notice of the potential dangers of engine usage and operating instructions in local EU
languages. The Engine Operator's Guides are appropriate and complete for warning and instruction
information. DDC must only be able to support a manufacturer of machinery in completing appropriate
warning labels and instructions for the complete machine.

Also, the EMC directive for Electro-Magnetic Compatibility 89/336/EC does not require EC labeling by a
component. The DDEC group has letters for both the DDEC III and IV systems that explain the EMC
directive requirements and provide detailed test data regarding the full spectrum of radiated and
conducted emissions. Machine manufacturers can use the information to determine if their complete
electrical systems will meet the directive requirements.

Bare engines do not require an EC label or other special certification relating to EC Directives.

UNCONTROLLED COPY
Data Last Updated: 03 OCT 2001
The user is advised to check the PowerEvolution
Inquiries should be sent to: George.Polson@Detroitdiesel.com Network for the latest information.
SERIES 60 TECHNICAL CONSTRUCTION FILE

All information subject to change without notice.


P/N: 23531512 0902 Copyright E 2002 DETROIT DIESEL CORPORATION

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