4/26/22, 10:22 AM SIS 2.

2020/12/03 Location Of Electrical Components (M0122672-00)

SMCS - 1400 i08272066 

Brake ECM
The "Brake" ECM and "Chassis" ECM are in a compartment behind the operator cab. The compartment is accessed by an exterior panel behind
the cab.

Illustration 1 g06622174
The Electronic Control modules are accessible by removing the panel on the driver side of the cab.
(1) Brake ECM

(2) Chassis ECM

Illustration 2 g00554751
"Brake" ECM J1 and J2 connectors

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Illustration 3 g00556522
"Brake" ECM J1 and J2 connector locations

The ECM determines outputs based on the information from ECM input and information from memory. After the ECM receives the information from
input and information from memory, the ECM will send a corresponding response through the outputs. The ECM input and outputs connect to the
machine harness by two 70-pin connectors (J1 and J2).

Table of J1 and J2 "Brake" ECM connector descriptions

Note: Refer to the Testing and Adjusting, "System Schematic" section of this manual for connector contact descriptions on the ECM.

Inputs
The machine has several input devices. The ECM receives information from components about machine operations. The machine utilizes switched
inputs and sensor inputs. Switches provide signals to the switched inputs of the ECM. The possible outputs of a switch are listed: an open signal, a
grounded signal, and a + battery signal. Sensors provide a signal to the ECM that can vary in a frequency cycle or a duty cycle.

Outputs
The ECM sends electrical signals through the outputs. The outputs can create an action or the outputs can provide information to other ECMs.

Input/Output
Each ECM uses the Cat Data Link to communicate with each other. The data link is bidirectional. The data link allows the ECM to receive
information. The data link allows the ECM to send information. The data link allows the sharing of information with other ECM modules.

Pin Locations
Contact Description
(For 777E models only) 

No.  Function  Type 

J1-1  Keyswitch ON  Keyswitch 
J1-2  Engine Speed Sensor +  Passive Timer 1+ 
J1-3  Engine Speed Sensor -  Active/Passive Timer 1- 
J1-10  Cat Data Link +  Cat Data Link + 
J1-20  Cat Data Link -  Cat Data Link - 
J1-27  ECM Location 1 (Ground)  Switch To Ground 

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J1-31  Battery+ (24V)  Power 

J1-32  ECM Location Enable (Ground)  Switch To Ground 
J1-33  Automatic Retarding Control (ARC) Switch  Switch To Ground 5 
J1-34  Compression Brake Enable Switch  Switch To Ground 6 
J1-38  Battery+ (24V)  Power 
J1-40  Automatic Retarding Control OFF Switch  Switch To Ground 8 
J1-43  Traction Control System (TCS) Test Switch  Switch To Ground 11 
J1-44  +8V Sensor Supply  Sensor Supply 
J1-45  +8V Sensor Supply Return  Sensor Supply Return 
J1-48  Traction Control System (TCS) Supply Solenoid  Proportional Driver 1 
J1-54  Two Wire Proportional Driver Return (11-12)  2 Wire Driver Return 
J1-56  Battery- (ground)  Power 
J1-57  Battery- (ground)  Power 
J1-58  Traction Control System (TCS) Prop Solenoid (LH)  Proportional Driver 5 
J1-60  Proportional Drivers 5- 8 Solenoid Return  Solenoid Return 
J1-61  Park Brake Solenoid  Proportional Driver 7 
J1-62  Traction Control System (TCS) Prop Solenoid (RH)  Proportional Driver 8 
J1-67  Automatic Retarding Control Solenoid  Prop Driver (2 wire) 11 
J1-68  Front Brake Solenoid  Prop Driver (2 wire) 12 

Table 1

Contact Description
(For 777E models only) 

No.  Function  Type 

J2-18  Secondary Brake Pedal  Active Timer 4 
J2-22  Ground  Sensor/Driver Return 
J2-24  Retarder Lever  Switch to Ground 
J2-27  RH Rear Oil Temperature Sensor  Active Timer 8 
J2-33  RH Rear Wheel Speed Sensor  Speed Sensor 
J2-34  LH Rear Wheel Speed Sensor  Speed Sensor 
J2-40  LH Rear Oil Temperature Sensor  Temp Sensor 
J2-41  LH Front Oil Temperature Sensor  Temp Sensor 
J2-42  RH Front Oil Temperature Sensor  Temp Sensor 
J2-50  SVC Brake Accumulator Pressure Sensor/Switch  Switch To Ground 
J2-51  Service Brake Sensor  Sensor 
J2-53  Brake Filter Bypass Switch  Switch 
J2-54  Front Brake :Lockout Switch  Switch 
J2-63  Ground  Sensor/Driver Return 
J2-67  CAN A Data Link (High)  CAN Data Link (High) 
J2-68  CAN A Data Link (Low)  CAN Data Link (Low) 

Table 2

Fuse Panel Diagram

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Illustration 4 g06603885
The fuse panel is located in the cab of the truck behind the operator seat. Refer to the Fuse Block tables, in this section for fuse location information.

Main Fuse and Relay Panel Information

Fuses protect the electrical components from damage caused by overloaded electrical circuits. Replace a fuse if the element separates. If the fuse
of a particular electrical system requires frequent replacement, check the electrical circuit. Repair the electrical circuit, if necessary.

Note: Always replace a fuse with the proper type and capacity of fuse. Otherwise, electrical damage could result.

The tables below identify the locations on the fuse panel.

Main Fuse Block - Switched 

Position  Description  Rating 
F1  Heat Mirror Fuse  15 Amp 
F2  Operator Seat Suspension Fuse  15 Amp 
F3  Power Window Breaker  15 Amp 
F4  HVAC Pre-cleaner Fuse  15 Amp 
F5  Empty Fuse  - - 
F6  Converter Fuse  10 Amp 
F7  DC to AC Conversion  10 Amp 
F8  "VIMS" System Fuse  10 AMP 
F9  Fuel Priming Pump Fuse  10 Amp 

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F10  Hoist Position Fuse  10 Amp 

F11  Reverse Indicator Lamp  10 Amp 
F12  Window Wiper Fuse  10 Amp 
F13  Dash Lamps Fuse  10 Amp 
F14  Autolube Fuse  15 Amp 
F15  HVAC Fan Fuse  10 Amp 
F16  Radar  10 Amp 
F17  Empty Fuse  - - 
F18  Empty Fuse  - - 
F19  Accessory Fuse  10 Amp 
F20  Accessory Fuse  15 Amp 

Table 3

Main Fuse Block - Unswitched 

Position  Description  Rating 
F21  Accessory Fuse  10 Amp 
F22  Converter Fuse  10 Amp 
F23  Retarding Fuse  15 Amp 
F24  Work Lamp Fuse  10 Amp 
F25  Keyswitch Fuse  10 Amp 
F26  Low Beam Headlamp Fuse  15 Amp 
F27  Cab Lamp Fuse  15 Amp 
F28  Stop Lamp Fuse  15 Amp 
F29  Empty Fuse  - - 
F30  Chassis ECM Fuse  10 Amp 
F31  Seat 12V Converter Fuse  10 Amp 
F32  Convenience Lighting Fuse  15 Amp 
F33  Video Camera  10 Amp 
F34  Horn Fuse  10 Amp 
F35  Low Beam Head Lamps - RH Fuse  15 Amp 
F36  High Beam Head Lamps - RH Fuse  15 Amp 
F37  High Beam Head Lamps - LH Fuse  10 Amp 
F38  Brake ECM Fuse  10 Amp 
24V Converter Fuse

F39 
Lamps Fuse  15 Amp 
Stop / Tail/ Turn / Dash
F40  Empty Fuse  - - 

Table 4

Main Fuse Block - Relays 

Position  Description 
R1  Window Wiper Relay 
R2  Brake Lamps Relay 
R3  Autolube Relay 
R4  Rear Signal Lamp 
R5  Low Beam Lights - LH Relay 
R6  Low Beam Lights - RH Relay 
R7  High Bream Lights - RH Relay 
R8  High Beam Head Lights - LH Relay 
R9  Not Used 
R10  High Beam Head Lights - RH Relay 

Table 5

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A relay is an electrical switch that opens and closes under the control of another electrical circuit.

For the location of "Brake" ECM-related components, refer to the Systems Operation, "Electrical Input Components" and Systems Operation,
"Electrical Output Components" sections of this manual.

The Electrical System Schematic of the machine is shown in the Service Manual. The schematic illustrates locations for all the electrical
components and harness connectors that are installed on the machine.

Ground-Level Access Box (Front Bumper)

Illustration 5 g06603567
A control box and communication panel are on the front bumper of the machine. The box includes the following connections and switches:
(1) Access Light Switch

(2) Engine Lockout Switch

(3) Machine Lockout Switch.

(4) Battery Disconnect Switch

Alternator - 145 Amp

Main - 80 Amp

Engine ECM - 15 Amp

Brake Accumulator Valve

Illustration 6 g06570613
The brake accumulator valve is on the left-outer frame of the machine and above the accumulators.

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Brake Accumulators

Illustration 7 g06570669
The brake accumulators are on the left-side of the machine behind the left front tire.

Hydraulic Pump

Illustration 8 g06588266
Both the brake cooling pump and the brake charge pump are in the left-side pump stack behind the engine.

Left-Front Brake (Wet)

Illustration 9 g06588724
Left-side front wet brake is part of the left wheel arrangement mounted with the left front suspension.

Right-Front Brake (Wet)

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Illustration 10 g06589009
The right front wet brake is part of the right wheel arrangement mounted to the right front suspension.

Rear Brakes

Illustration 11 g06589056
The rear brake assemblies are in the right and left-side rear inner wheel assemblies on the rear axle.

Rear Brake Valve (ARC/TCS)

Illustration 12 g06622381

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ARC/TCS solenoid locations

(1) ARC/TCS Enable Solenoid

(2) Left Brake ARC/TCS Solenoid

(3) Right Brake ARC/TCS Solenoid

The Rear Brake/ ARC/ TCS solenoid valves are on the rear inner left-side frame just above the rear axle.

Left-Front Dry Brakes (Optional)

Illustration 13 g06589218
The left-front dry brake is on left front wheel arrangement.

Right-Front Dry Brake (Optional)

Illustration 14 g06589245
The right-front dry brake is on the right front wheel arrangement.

Brake/ Hoist Cooler

Illustration 15 g06589253

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The brake/ hoist cooler is mounted to the front of the front frame plate.

Brake Oil Temperature Sensors

Left Front Brake Oil Temperature Sensor

Illustration 16 g06622200
The Left Front Temperature Sensor is located near the left front cylinder.

Right Front Brake Oil Temperature Sensor

Illustration 17 g06622207
The Right Front Brake Oil Temperature Sensor is located behind the service panel doors under the operator cab.

Right Rear Brake Oil Temperature Sensor

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Illustration 18 g06622233
The Right Rear Brake Oil Temperature Sensor is near the transmission.

Left Rear Brake Oil Temperature Sensor

Illustration 19 g06622257
The Left Rear Brake Oil Temperature Sensor is located near the front of the transmission.

Brake Filter Bypass Switch

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Illustration 20 g06622292
The Brake Filter Bypass Switch is on the left side of the machine between the hydraulic tank and the front left wheel.

Wheel Speed Sensors

Left Rear Wheel Speed Sensor

Illustration 21 g06622307
The Left Wheel Speed Sensor is on the top of the axle at about 10 degrees past the center point of the axle.

Right Rear Wheel Speed Sensor

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Illustration 22 g06622303
The Right Wheel Speed Sensor is on the top of the axle at about 10 degrees past the center point of the axle.

Front Service Brake Accumulator Pressure Sensor

Illustration 23 g06622320
The Front Service Brake Accumulator Pressure Sensor is located above the brake accumulators and is protected by a steel panel. The sensor and the accumulators are on the left
side of the machine.

Park Brake Solenoid

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Illustration 24 g06623261
The solenoid valve for the Parking Brake is mounted on the left-hand inner frame rail before the cross member (see arrow).

Front Brake Solenoid

Illustration 25 g06622363
The Front Brake Solenoid is located under the right side of the cab. The solenoid is protected by a steel plate located behind the right front tire.

Park Brake Pressure Switch

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Illustration 26 g06622405
The Park Brake Pressure Switch is accessible from the left side of the machine. The switch is protected by steel plating located behind and to the right of the accumulators.

To identify additional machine components, refer to Electrical Schematic, UENR7793 , "777E Prime Off-Highway Truck".

PSP-0006F1FB

2022/04/26

08:22:14+02:00

i08272066

© 2022 Caterpillar Inc.

Caterpillar:

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