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BEUMER Systems Solid Alternative Fuels
BEUMER Systems Solid Alternative Fuels
CONVEYING TECHNOLOGY
Pneumatic conveying line to the main burner Solid Recovered Fuel (SRF) for the Main Burner
• Grain size: <15 – 30 mm
• Heat value: 20 up to 26 MJ/kg
• Bulk density: 0.1 – 0.3 t/m3
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Reception
bin
Storage box 1 Storage box 2 Storage box 3 Agitator
M
Delivery vehicle Material
unloading
pit
Calciner
Scenario for the RDF feeding system for calciner with crane storage hall Intermediate bin with agitator and screw prefeeders
Different combustion processes EVERYTHING YOU NEED SYSTEMS FOR SMALL TO LARGE
require different fuels, which The BEUMER AFR portfolio comprises APPLICATION
BEUMER SOLUTION RANGE BEUMER QUALITY
means that the conveying tech- the entire logistics chain, from discharg- The solid alternative fuel will be delivered Even in the initial stage a feasibility study
nology also has to meet special ing the delivery vehicle to storing, con- ›› Large facilities for achieving and stored directly on the cement plant for can be executed by BEUMER specialists ›› Proven in several of applications in
requirements. The BEUMER veying and feeding the alternative fuels, highest TSR application. However, in some cases direct who are able to identify and evaluate all continuous operation under the
Group has therefore developed which ensures a continuous replenish- firing may become an alternative solution. possible solutions from direct application toughest, and in some cases
special solutions for using ment of the process. ›› Small devices for initial testing of For both scenarios, we can analyse and to storage capacities of thousands of extreme conditions
alternative fuels, their quality,
alternative fuels based on draw up the user friendliest option. cubic meters.
behavior in the pyroprocess and ›› Based on nearly 80 years’
extensively tried and tested If you intend to enter the field of addition-
emission control experience in the development of
components. al co-processing of alternative fuels, the
Moving floor trailer tailored system solutions
BEUMER Group offers you reliable small ›› Safe and spillage-free mechanical Docking
systems with low equipment and instal- transport and storage, as well as station
›› Fulfilment of strictest specifications
Hydraulic
lation costs and a rapid payback period. reliable pneumatic transport lines unit by using the best materials and
Such equipment, with a minimal stored latest technologies
volume, can also be used for initial testing ›› Customised and easy to maintain
of the suitability of that requested fuel.
M
M
›› To achieve high reliability, BEUMER
only uses top-quality materials and
Chain belt conveyor
M components
Star screen
›› Designs used by BEUMER achieve
a long service life
Bin for
oversized
material
Weigh belt feeder
Rotary
Pneumatic pipeline valve
M Blower
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BEUMER pipe conveyor BEUMER high-performance belt bucket elevator BEUMER system technology for the warehouse
With 80 years of experience BEUMER PIPE CONVEYORS BEUMER SCREW AND CHAIN-BELT BEUMER TECHNOLOGY FOR THE BEUMER BELT BUCKET ELEVATOR
developing system solutions and Alternative fuels can be transported CONVEYORS WAREHOUSE BEUMER belt bucket elevator have prov-
30 years of experience specifically safely, quickly and efficiently over long In the case of shorter distances of up to Alternative fuels with widely different ma- en their value hundreds of times in verti-
in handling alternative fuels, the distances by BEUMER pipe conveyors – 15 meters, rugged BEUMER screw con- terial properties and volumes from 2,000 cal transport applications. Belt bucket el-
BEUMER Group offers you a for example, up to the feeding points high veyors offer reliable transportation for to 10,000 m3 can be safely handled and evator are ideal for the vertical conveying
complete service package that on the burner or calciner. The enclosed alternative fuels at rates of up to 500 m3/h. optimised with BEUMER system technol- of different types of alternative fuels, for
includes our expertise, plant and design protects the environment from the The high resistance of this conveying ogy for discharging, homogenisation or example into silo type storage or for feed-
system technology, turnkey transported material and prevents mate- technology to abrasion and foreign ob- storage. It is used for unloading all kinds ing the calciner in the preheater tower.
delivery, engineering services, and rial losses on the conveyor route.The jects ensures a long service life. BEUMER of different vehicles quickly and reliably.
servicing if you require it. rugged, low-maintenance BEUMER pipe screw conveyors are available with a Cranes or wheel loaders then transport The heavy-duty belt bucket elevator is
conveyor handles delivery volumes of choice of classic or shaftless screws. the alternative fuels to the nearest pro- recommended for transporting lumpy,
up to 1,500 m3/h and can provide small cessing station. highly abrasive materials with particle
curve radii as well as large gradient an- For conveying distances in the range of sizes of up to 300 mm, which may be fed
gles – while totally eliminating transfer 10 to 70 m a chain-belt conveyor is de- Proven lowest storage costs per cubic into a combustion chamber.
towers. signed. BEUMER’s solution meets both meter and high flexibility – these are the
Шнековый транспортер BEUMER the requirements of resistance to aggres- reasons why customers have recently
sive and abrasive conveyed material and prioritised the crane hall concept.
dust-free operation.
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A flat belt conveyor with corrugated side walls lifts whole tires from the ground level to the point of feeding at the preheater. A hook lifter separates the whole tires for a controlled and continuous feeding. Whole tires can be fed easily by a wheel loader.
Scrap tires that cannot be recycled CO-PROCESSING TIRES SYSTEMS THAT RUN SMOOTHLY FROM DELIVERY TO CO-PROCESSING
are best for co-processing: Natural A continuously running kiln process is The BEUMER Group has developed a After the scrap tires are unloaded, they The whole tires can be fed through a
HIGHLIGHTS
rubber and textile carcass can be necessary to produce a constant cement special system technology for co-pro- are handled primarily by a wheel loader swivel valve or triple flap. The upper and
used as a fuel, whilst the steel clinker quality, which requires a continu- cessing scrap tires, which covers the en- or gantry crane with a polygon gripper central steps open and close in order to ›› Cost-effective co-processing
carcass donates iron to the required ous feeding of scrap tires as well as tire tire process from tire supply, separation, for storage and discharge. The size of the protect the pyroprocess against heat loss of whole or chipped tires
clinker composition. BEUMER chips. An automatic handling system is and discharging of improper tires to feed- stock area has to be adapted to the kiln and unwanted air entry. The lower step
Group has many years of expertise recommended, due to the large quantities ing the kiln. It ensures safe, controlled consumption and works as a compensa- acts as a shutoff device for malfunctions. ›› Precisely dispensed, continuous
combustion processes
and sophisticated technologies for to be burnt without peak load. and automatic operation under the strain tion between discontinuous supply and The metallic parts are protected by a
feeding whole tires as well as of daily operation. continuous consumption. highly heat-resistant coating. ›› Flexible system for changing
chipped tires as tire derived fuel The electrical control is equipped with type of fuels
(TDF). a PLC. All storage and supply functions The construction and function of the ma- Official permission must be obtained for CHIPPED TIRES AS TIRE DERIVED FUEL
are controlled by means of photocells chine components are designed for all setting up and operating the storage as (TDF)
and sensors insensitive to dirt, dust and tires poured on a heap, which means that well as for building the tire handling sys- The BEUMER system technology is flex-
temperature. The drives are furnished they can handle tires of different sizes, tem, and the corresponding local regula- ible and also designed for conveying and
with inspection switches so that in case shapes, weights and amounts of impuri- tions regarding fire-fighting and water feeding TDF for a continuous and smooth
of disturbances a single segment can be ties like dirt and water content. management should be followed. kiln operation. TDF can constantly be fed
handled manually. The control cabinet is on the same path as RDF and biomass,
weatherproof and air conditioned and any Damaged tires and tires with wheel rims Once the tires have passed the stor- when the longer retention time of tire
errors are indicated at the control room to are rejected by means of a control device age and separating line, control station chips is taken into account for proper co-
ensure fast troubleshooting. automatically. During transport, the tires and weighing system, steeply inclined processing. All modules and system com-
are turned to get rid of that dirt and conveyors transport them from ground ponents, as well as each entire project,
water. level to the defined inlet height at the are planned individually according to the
preheater. The capacity and size of the specific process requirements.
incline conveyor are specifically de-
signed in accordance with each particu-
lar project.
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BEUMER Group is known CUSTOMER CARE TRAINING AND QUALIFICATION HOTLINE SUPPORT
worldwide for its individually BEUMER GROUP – EVERYTHING
Our customer care programme We offer standard and tailored Our hotline support is manned
tailored customer support. FROM ONE SINGLE SOURCE
entitles you to multiple service customer training programmes to 24/7 by highly trained, multi-
This is based on a global network options, such as maintenance and repair make sure your teams are fully qualified skilled engineers who all have at least
of regional service centres. We also act as the main contractor on site through our field service engineers to operate your systems. With hands-on four years of direct field experience. Most
Our support solutions will keep on behalf of our customers providing or regular safety checks according to guidance, conducted either on-site or at cases are solved remotely, however,
your systems operating – comprehensive, highly customised statutory rights. If hardware replacements BEUMER Group locations, your teams can should the problem require more special-
24 hours a day, 365 days a year. concepts from product filling to are needed, our comprehensive warranty maintain optimal operational performance. ised attention, a BEUMER Group engineer
palletising and packaging. service ensures you are always covered. will be quickly sent out.
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