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PQSine™ S Series Active Harmonic Filter

Installation and maintenance manual

Series/Type: PQSine S Series


Ordering code: B44066FxxxxSxxx
Date: April 2022
Version: Version V3.0

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Identification/Classification 1 PQSine™ S Series Active Harmonic Filter
(header 1 + top left bar):
Identification/Classification 2 Installation and maintenance manual
(header 2 + bottom left header bar):
Ordering code: (top right header bar) B44066FxxxxSxxx
Series/Type: (bottom right header bar) PQSine S Series
Preliminary data (optional):
(if necessary)
Department: CAP FILM PM PFC
Date: April 2022
Version: 1.5

©TDK Electronics AG 2020. Reproduction, publication and dissemination of this publication, enclosures hereto and the
information contained therein without EPCOS' prior express consent is prohibited.

TDK Electronics AG is a TDK Group Company.


PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series

Index of Contents
1 General Safety Instructions ........................................................................................... 8
1.1 About these instructions......................................................................................................... 8
1.2 Intended Use ......................................................................................................................... 9
1.3 Personal qualification............................................................................................................. 9
1.4 Environmental conditions ....................................................................................................... 9
1.5 Notes for use ....................................................................................................................... 10
1.6 Notes for storage ................................................................................................................. 10
1.7 Product standards................................................................................................................ 10

2 PQSine S Series Active Harmonic Filter ..................................................................... 12


2.1 Principle of operation ........................................................................................................... 12
2.2 Product Description ............................................................................................................. 14
2.2.1 Product features.............................................................................................................................14
2.2.2 Module description .........................................................................................................................15

3 Installation and Wiring .................................................................................................. 36


3.1 Confirmation before installation............................................................................................ 36
3.2 Module installation ............................................................................................................... 37
3.2.1 Installation of EPCOS 50A AHF ....................................................................................................37
3.2.2 Installation of EPCOS 150A rack mounted AHF ...........................................................................39
3.3 Electrical connection of single module ................................................................................. 40
3.3.1 Electrical connection of EPCOS 050A AHF ..................................................................................40
3.4 Electrical interconnection of LCD-displayed wall mounted parallel modules......................... 46
3.4.1 Electrical interconnection of EPCOS 050A AHF ...........................................................................46
3.4.2 Electrical Interconnection of EPCOS Wall Mounted AHF units .....................................................48
3.4.3 Electrical Interconnection of wall mounted modules of different capacity .....................................48
3.5 Electrical interconnection of rack mounted parallel modules ................................................ 49
3.5.1 Standard cabinet of rack mounted (LED) modules........................................................................49
3.5.2 Electrical interconnection of a rack mounted module (eg EPCOS 050A AHF) .............................49
3.5.3 Electrical interconnection of rack mounted modules of different capacity .....................................53
3.6 Installation of current transformer ........................................................................................ 54
3.6.1 CT installation at load side .............................................................................................................55
3.6.2 CT installation at source side .........................................................................................................57
3.6.3 CT installation under double bus power supply .............................................................................60

4 System Operation ......................................................................................................... 62


4.1 Monitoring and debugging of Wall mounted (4.3 inch) units ................................................. 62
4.1.1 4.3-inch LCD screen ......................................................................................................................62

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PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series
4.1.2 “Data” interface ..............................................................................................................................62
4.1.3 Parameter settings .........................................................................................................................64
4.1.4 “Record” interface ..........................................................................................................................66
4.1.5 Menu description ...........................................................................................................................67
4.2. System operation of wall mounted (LCD modules) in parallel .............................................. 71
4.2 Monitoring and debugging of rack mounted modules with centralized 7inch LCD screen..... 71
4.2.1 7-inch LCD screen .........................................................................................................................71
4.2.2 Real-time info display ....................................................................................................................72
4.2.3 Parameter settings .........................................................................................................................74
4.2.4 Other information ...........................................................................................................................75
4.2.5 Menu description ...........................................................................................................................76
4.3 System operation of rack mounted modules in parallel ........................................................ 79
4.4 Characteristic features of 7 inch HMI ................................................................................... 80
4.5 Power ON/OFF .................................................................................................................... 84
4.5.1 Confirmation before power on .......................................................................................................84
4.5.2 Steps for power on/off ....................................................................................................................84

5 Maintenance and Preservation .................................................................................... 86


5.1 Precautions.......................................................................................................................... 86
5.2 General maintenance .......................................................................................................... 86
5.3 Troubleshooting ................................................................................................................... 87

6 Product Parameter ........................................................................................................ 89

7 Appendix ........................................................................................................................ 95
7.1 Introduction of Modbus Protocol .......................................................................................... 95
7.2 Selection of Cable and Accessories ..................................................................................... 97
7.3 Hazardous/poisonous substances and elements ................................................................. 98
7.5 External Dimension of Models ............................................................................................. 99
7.5.1 External Dimension of 25A/35A .....................................................................................................99
7.5.2 External Dimension of 50A/60A ...................................................................................................101
7.5.3 External Dimension of 100A ........................................................................................................103
7.5.4 External Dimension f 150A ..........................................................................................................105
7.5.5 External Dimension of 400V Vertical Rack Modules 25A/35A/50A/60A .....................................107
7.5.6 External Dimension of 400V Vertical Rack Modules 100A /150A ...............................................108
7.5.7 External Dimension of 480V/600V/ 690V 50A/ 75A / 100A Rack Mounted ................................109
7.5.8 External Dimension of 480V/600V/ 690V 50A/ 75A / 100A Wall Mounted ..................................110
7.5.9 External Dimension of 75A / 90A .................................................................................................111
7.5.10 Cabinet dimensions .....................................................................................................................113
7.5.11 Reference Drawing for Multi-Cabinet Design for Higher Capacity ..............................................115

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PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series

Index of Tables
Table 1.1 Use of symbols, terms, and designations ............................................................................. 8
Table 2.1 EPCOS PQSine S Series 400V/200V* AHF ratings Rack and Wall Mounted Units ............ 18
Table 2.2 EPCOS PQSine S Series 400V/200V* Cabinet with Rack modules ratings. ....................... 21
Table 2.3 EPCOS PQSine S Series 400V/200V* Vertical Rack Modules. .......................................... 24
Table 2.4 EPCOS PQSine S Series 400V Cabinet with Vertical Rack Modules. ................................ 25
Table 2.5 EPCOS PQSine S Series 480V AHF ratings ...................................................................... 26
Table 2.6 EPCOS PQSine S Series 480V Cabinet with Horizontal Rack Modules. ............................ 28
Table 2.7 EPCOS PQSine S Series 480V / 600V / 690V AHF ratings (UL Based Design) ................. 30
Table 2.8 EPCOS PQSine S Series 480V / 600V / 690V AHF Cabinet ratings (UL Based Design) .... 32
Table 2.9 EPCOS PQSine S Series 480V/600V/690V AHF ratings 75A and 90A .............................. 34
Table 3.1 Definition of CT signal and communication signal .............................................................. 43
Table 3.2 Dial switch and module No. description .............................................................................. 44
Table 3.3 Definition of network interface and dry contact interface..................................................... 45
Table 4.1 Message window description of 4.3-inch LCD screen ........................................................ 67
Table 4.2 Menu description of 4.3-inch LCD screen ........................................................................... 67
Table 4.3 Menu description of 7-inch LCD screen.............................................................................. 76
Table 4.4 Technical data and specifications - TFT touchscreen color display .................................... 81
Table 4.5 Exterior description of centralized monitoring system ......................................................... 84
Table 5.1 Maintenance schedule under typical conditions ................................................................. 87
Table 5.2 Troubleshooting Guide ....................................................................................................... 88
Table 6.1 Technical data and specification 400V & 200V* .................................................................. 89
Table 6.2 Technical data and specification 480V/600V/690V ............................................................. 91
Table 6.3 Technical data and specification 480V/ 600V (Based on UL Design )* ............................... 93
Table 7.1 Selection of cable and accessories .................................................................................... 97
Table 7.2 Hazardous/poisonous substances or elements .................................................................. 98
Table 7.3 Hazardous substances ....................................................................................................... 98

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PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series

Index of Figures
Fig 2.1 Principle of operation of the active filter .................................................................................. 12
Fig 2.2 3-level inverter topological structure ....................................................................................... 13
Fig 2.3 EPCOS PQSine S Series AHF ordering code nomenclature .................................................. 15
Fig 2.4 External dimension description of rack-mounted modules ...................................................... 15
Fig 2.5 External dimension description of wall-mounted modules ...................................................... 16
Fig 2.6 External appearance of PQSine S Series module horizontal mounting variant ....................... 16
Fig 2.7 External appearance of PQSine S Series module vertical mounting variant ........................... 17
Fig 2.8 External appearance of PQSine S Series cabinet .................................................................. 17
Fig 3.1 Fixed size and installation sketch of rack-mounted module(EPCOS 50A AHF) ................. 37
Fig 3.2 Fixed size and installation sketch of wall-mounted module(EPCOS 50A AHF) .................. 38
Fig 3.3 Installation sketch of 150A rack (top) and wall (bottom) mounted module .............................. 39
Fig 3.4 Electrical connection of EPCOS 050A AHF (3-phase 4-wire system) ..................................... 40
Fig 3.5 Electrical connection of EPCOS AHF 150A power module(3phase 3wire system) ............... 41
Fig 3.6 Power and signal interface distribution ................................................................................... 41
Fig 3.7 Signal interface ...................................................................................................................... 42
Fig 3.8 Network interface and dry contact interface ........................................................................... 44
Fig 3.9 Electrical interconnection of LCD-displayed parallel modules (1~N) ....................................... 46
Fig 3.10 CT signal interface connected in series ................................................................................ 47
Fig 3.11 CT signal interface connected in parallel .............................................................................. 47
Fig 3.12 Parallel operation of EPCOS 25A AHF and EPCOS 50A AHF ............................................. 48
Fig 3.13 Electrical interconnection of rack mounted parallel modules (1~N) ...................................... 49
Fig 3.14 Signal interface connection of three rack mounted modules in parallel................................. 51
Fig 3.15 User terminal row ................................................................................................................. 52
Fig 3.16 Signal interface connection of N modules in parallel ............................................................ 53
Fig 3.17 Wiring of CT installed at load side ........................................................................................ 55
Fig 3.18 Wiring of CT installed at load side with large capacitance .................................................... 55
Fig 3.19 Wiring of CT installed at load side with large capacitance .................................................... 56
Fig 3.20 Wiring of CT installed at load side with large capacitance at source side ............................. 56
Fig 3.21 Wiring of CT installed at source side for one module/ wall mounted ..................................... 57
Fig 3.22 Wiring of CT installed at source side for multi-module .......................................................... 58
Fig 3.23 Wiring of CT installed at source side with capacitance for multi-module ............................... 58
Fig 3.24 Wiring of CT installed at source side with capacitance for multi-module ............................... 59

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PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series
Fig 3.25 Wiring of CT installed at source side with capacitance at load side for multi-module ............ 59
Fig 3.26 Wiring of CT under double bus power supply single AHF module ........................................ 60
Fig 3.27 Wiring of CT under double bus power supply for multi AHF modules ................................... 61
Fig 4.1 Main Interface after AHF Power On ....................................................................................... 62
Fig 4.2 Main Interface of Data ............................................................................................................ 63
Fig 4.3 Waveform of Grid Voltage ...................................................................................................... 63
Fig 4.4 Spectrum of Grid Voltage ....................................................................................................... 63
Fig 4.5 Main Interface of Current ....................................................................................................... 63
Fig 4.6 Information of Grid Current..................................................................................................... 63
Fig 4.7 Waveform of Grid and Load Current ...................................................................................... 63
Fig 4.8 Spectrum of Grid Current ....................................................................................................... 63
Fig 4.9 Power Analysis ...................................................................................................................... 63
Fig 4.10 IO Status, Node Temperature .............................................................................................. 64
Fig 4.11 Log In Interface of Settings .................................................................................................. 64
Fig 4.12 Main Interface of Parameter Settings ................................................................................... 65
Fig 4.13 Interface of System Parameter ............................................................................................. 65
Fig 4.14 Harmonic Comp. Setup (odd) ............................................................................................... 65
Fig 4.15 Harmonic Comp. Setup (even) ............................................................................................. 65
Fig 4.16 Power Saving Function ........................................................................................................ 65
Fig 4.17 Interface of Monitor Parameter ............................................................................................. 65
Fig 4.18 Interface of Record............................................................................................................... 66
Fig 4.19 Active Alarm ......................................................................................................................... 66
Fig 4.20 Alarm History ....................................................................................................................... 66
Fig 4.21 Interface of Operations ......................................................................................................... 66
Fig 4.22 Startup Interface of AHF 7inch Display................................................................................. 72
Fig 4.23 Real Time Info...................................................................................................................... 73
Fig 4.24 Temperature and Dry Contact Info ....................................................................................... 73
Fig 4.25 Harmonic Analysis Bar Diagram........................................................................................... 73
Fig 4.26 Power Information ................................................................................................................ 73
Fig 4.27 Gird Voltage and Current Waveform .................................................................................... 73
Fig 4.28 : System Settings Parameters .............................................................................................. 74
Fig 4.29 2nd-50th Harmonics Comp Setup ........................................................................................ 74
Fig 4.30 Interface of Communication Setup ....................................................................................... 74
Fig 4.31 Alarm Info ............................................................................................................................ 74
Fig 4.32 Alarm History ....................................................................................................................... 75

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PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series
Fig 4.33 Record of Operations ........................................................................................................... 75
Fig 4.34 Version information .............................................................................................................. 75
Fig 4.35 PQSine S Series TFT color control / display touch screen unit 7’’ ........................................ 80
Fig 4.36 Outside dimensional drawings ............................................................................................. 81
Fig 4.37 Connection wiring diagram ................................................................................................... 82
Fig 4.38 Centralized monitoring system ............................................................................................. 83
Fig 7.1 Method of 485 communication interface and USB interface of external equipment ................ 95
Fig 7.2 Wiring of 485 communication interface and serial port of external equipment ........................ 96
Fig 7.3 Wiring of 485 communication interface of monitor and USB interface of external equipment . 96
Fig 7.4 Wiring of 485 communication interface of monitor module and serial port of external
equipment .......................................................................................................................................... 96
Fig 7.5 External dimension of 25A/35A LED (Rack-mounted) ........................................................... 99
Fig 7.6 External dimension of 25A/35A LCD (wall-mounted) ........................................................... 100
Fig 7.7 External dimension of 50A/60A LED (Rack-mounted) ......................................................... 101
Fig 7.8 External dimension of 50A/60A LCD (wall-mounted) ............................................................ 102
Fig 7.9 External dimension of 100A LED (Rack-mounted) .............................................................. 103
Fig 7.10 External dimension of 100A LCD (wall-mounted) .............................................................. 104
Fig 7.11 External dimension of 150A LED (Rack-mounted) ............................................................ 105
Fig 7.12 External dimension of 150A LCD (Wall-mounted) ............................................................. 106
Fig 7.13 External dimension of 400V Vertical Rack Modules .......................................................... 107
Fig 7.14 External dimension of 400V Vertical Rack Modules .......................................................... 108
Fig 7.15 External dimension of 50A/ 75A / 100A LED (Rack-mounted) .......................................... 109
Fig 7.16 External dimension of 50A/ 75A / 100A LCD (wall-mounted) ............................................. 110
Fig 7.17 External dimension of 75A / 90A LED (Rack-mounted) ...................................................... 111
Fig 7.18 External dimension of 75A / 90A LCD (wall-mounted) ....................................................... 112
Fig 7.19 Cabinet dimensions for horizontal modules ........................................................................ 113
Fig 7.20 Cabinet dimensions for vertical modules ............................................................................ 114

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PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series

1 General Safety Instructions


1.1 About these instructions
The following symbols, terms and designations are used in these operating and installation instructions
as shown in the Table 1.1.
Table 1.1 Use of symbols, terms, and designations

Symbols Description

Caution
Follow these instructions to avoid damages to the unit or injuries of
CAUTION personnel.

Dangerous Voltage
Follow these instructions to avoid situations which cause severe or
DANGER deadly injuries due to dangerous electrical voltage.

Note
Note:
Note text Please observe these notes.

1. Operation steps
2. Complete the operation described respectively (multiple steps are
3. numbered, arrow indicates a single step).

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PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series

1.2 Intended Use


The PQSine S Series active harmonic filter (“AHF”) is used for active compensation of the following
issues:
• Reactive power
• Harmonic content and for
• Load balancing
The active harmonic filter (AHF) is applicable to industrial occasion, in parallel connection with harmonic
source in power grid and serving the purpose of harmonic suppression.
Please ensure that no power-factor compensation systems, which are not de-tuned, are connected to
the same grid. Otherwise interactions between the AHF and the compensation systems could occur.

Dangerous Voltage
Risk of death due to short circuits and electric shock if the active filter is
DANGER opened while connected to the ac mains or for up to 30 minutes after
being disconnected from the ac mains
 All interventions involving opening the device cover or removing or
installing the connection cable may only be performed by qualified
personnel.
 Make absolutely sure that the filter is grounded. Good grounding is
required to prevent any risk from leakage current.
 Do not set up the filter near liquids.
 Do not expose the filter to excessive humidity.
 Remove or open the covers/doors only if the power is switched off.

1.3 Personal qualification


Installation of the active filter, inspections for proper operation, and certain troubleshooting measures
may only be performed by qualified personnel. All other measures may be performed by people who
have read these instructions.

1.4 Environmental conditions


All AHF must be installed in a clean, dry location, e.g. in sufficiently ventilated or
air conditioned electric cabinets or closed electric rooms.

CAUTION Contaminants such as oils, liquids, corrosive vapors, abrasive debris, dust and
aggressive gases must be kept out of the filter enclosure.

WARNING: Conductive dust may cause damage to AHF. Ensure that installation
site of AHF is free of conductive dust.

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PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series
Please carefully read the provided information and check, if your application fulfills the required
specifications below. The manufacturer’s warranty shall lapse, if the active harmonic filters are
transported, stored, installed or operated outside their published specifications.
The environmental conditions are specified in Product Parameter.

1.5 Notes for use


The AHF is used to compensate power harmonic, so AHF capacity should be considered in accordance
with harmonic content in case that insufficient capacity affects the performance of compensation.
• For AHF to compensate, external CTs must be installed to detect the current.
• To ensure AHF has good reliability and to avoid overheating, do not block or cover the air
inlet/outlet.
• Make sure that no corrosive gas and conductive dust exist in work environment and that the
working temperature is ranged between -10°C and 40°C. AHF current will start to derate if
operated outside these temperature range. The device will be shutting down when the IGBT
temperature reaches 100℃, which can be equated roughly to an ambient temperature of 55℃.
• User needs to specify it particularly when grid voltage distortion rate is higher than 15% so that
the possibility of other alternate/add on solutions can be discussed.
• The ventilation clearance requirement varies from case to case , depending on the panel design,
no of units in the panel , horizontal / vertical/ wall mounting etc. So please make sure to seek
expert opinion on ventilation requirement needed for the selected solution. Sufficient ventilation
should be provided to the modules/wall mounted units /cabinets. For the standard enclosure
having horizontal modules mounted horizontally, a minimum clearance of 600mm should be
allowed on the front and rear side of the enclosure

1.6 Notes for storage


Seal the AHF in its original packing materials in order to avoid damage caused by rodent invasion. If
you don’t install AHF immediately after you receive it, do store it in a dry, well-ventilated indoor
environment. Make sure the temperature is between -40°C~70°C, and relative humidity between
5%~95%.

1.7 Product standards


The product complies with the following safety and electromagnetic compatibility standards:
1) IEEE519-1992: Recommended Practices and Requirements for Harmonic Control in Electrical Power
Systems.
2) GB 7251.1, GB/T 7251.8: Low-Voltage Switchgear and Control gear Assemblies--General
Technology Requirement for Intelligent Assemblies.
3) GB 15576-2008: The Specifications of Low-Voltage Reactive Power Steady Compensation
Equipment.
4) EMC: IEC61000-6-2: Electromagnetic Compatibility (EMC)-Part 6-2: Generic Standards-Immunity
for Industrial Environments.
5) EMC: IEC61000-6-4: Electromagnetic Compatibility (EMC) -- Part 6-4: Generic Standards --
Emission Standard for Industrial Environments (only for 50A model to pass).

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PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series
6) ESD: IEC61000-4-2: Electromagnetic Compatibility – Testing and Measurement Techniques –
Electrostatic Discharge Immunity Test.
7) RS: IEC61000-4-3: Electromagnetic Compatibility – Testing and Measurement Techniques –
Radiated, Radio-Frequency, Electromagnetic Field Radiation Immunity Test.
8) EFT: IEC61000-4-4: Electromagnetic Compatibility – Testing and Measurement Techniques –
Electrical Fast Transient/Burst Immunity Test.
9) SURGE: IEC61000-4-5: Electromagnetic Compatibility – Testing and Measurement Techniques –
Surge Immunity Test.
10) DIP: IEC61000-4-11: Electromagnetic Compatibility – Testing and Measurement Techniques –
Voltage Dips, Short Interruptions and Voltage Variations Immunity Test.
11) CS: IEC61000-4-6: Electromagnetic Compatibility – Testing and Measurement Techniques –
Immunity to Conducted Disturbances, Induced by Radio-Frequency Fields.
12) IEC60068-2-6: Environment Testing Part 2-6: Tests -- Test Fc: Vibration (Sinusoidal).
13) IEC60068-2-27: Environment Testing Part 2-27: Tests -- Test Ea and Guidance: Shock.
14) EN 50178:1998: Electronic Equipment for Use in Power Installations.
15)EN 61000-6-2:2005: Part 6-2: Generic standards – immunity for industrial environments.

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PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
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2 PQSine S Series Active Harmonic Filter


2.1 Principle of operation

The active filter enables:


• Reduction of the harmonic current content
• Compensation of reactive power
• Load balancing

The ac mains current, disturbed by a non-linear load, is measured by the active Filter either directly or
indirectly via external current transformers. The harmonic content and reactive power components are
detected and processed in a digital control structure.
The active filter continually generates a compensating current that compensates the harmonic content
and reactive current in the load, so the ac mains only has to provide only the active fundamental phase
current as is shown in Fig. 2.1.

Fig 2.1 Principle of operation of the active filter


The active filter instantly adapts to all changes in the load and the systems harmonic content spectrum,
in order to be able to optimally respond at any time.

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PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
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As shown in Fig 2.1 Principle of operation of the active filter, EPCOS AHF detects load current on a
real-time basis through external CT, and extracts the harmonic content of load current. After data
analysis, the controller of AHF drives internal IGBT by using PWM signals and makes the inverter
produce reverse current of the same magnitude of load harmonic, which is injected to the power grid to
compensate harmonic current.

As shown in Fig 2.2, EPCOS AHF adopts 3-level topological structure, and each phase leg consists of
four bidirectional switches and two clamping diodes. Take phase-A leg as example, when Tu1, Tu2 is
on and Tu3, Tu4 is off, the voltage between point A and point O (VAO) is Vd/2; when Tu2, Tu3 is on
and Tu1, Tu4 is off, point A is connected to point O, so VAO is equal to 0; when Tu3, Tu4 is on and
Tu1, Tu2 is off, VAO is equal to -Vd/2.

Therefore, each phase leg can output three states of voltage level. The output terminal of each phase
leg is connected to the power grid through inductor, which continuously charge and discharge to
compensate harmonic under the combined influence from tri-level inverter and grid voltage.

Fig 2.2 3-level inverter topological structure

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PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
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2.2 Product Description


The active harmonic filter PQSine™ S series is primarily designed to eliminate harmonic oscillations.
Additionally, it can also perform reactive power compensation and load balancing. AHF monitors the
current permanently and compensates the unwanted elements of the measured current.
EPCOS launched the innovative modular PQSine™ S series Active Harmonic Filter with 3 level
topology which can be used to perform Harmonic Compensation, Reactive power compensation and
load balancing in the 400V/480V/600V/690V low-voltage distribution network. Using advanced fully
digital control DSP technology. EPCOS AHF can suppress harmonic in a dynamic way and allow
reactive compensation and three-phase imbalance compensation at the same time, thereby improving
the power quality of the network. EPCOS AHF supports Modbus protocol. For relevant description and
wiring method of Modbus protocol, refer to Appendix 3 in chapter 8. The single module of EPCOS AHF
contains 6 capacity levels: 25A, 35A, 50A, 60A, 100A and 150A for 400V. For the remaining voltage
range of 480V, 600V and 690V there are 2 standard modules rating of 75A and 90A. The cabinet has
three common standard frame sizes available: 600 (W)*1000 (D)*2200 (H), 800 (W)*1000 (D)*2200 (H)
and 800 (W)*800 (D)*2200 (H). The detailed description of AHF modules, specification, wiring details
etc. has been provided in the following chapters.
2.2.1 Product features
✓ Multifunction: A filter allows harmonic suppression, reactive compensation and three-phase
imbalance compensation at the same time
✓ Wide range: 2nd ~ 50th harmonic simultaneous compensation, with designated compensation
frequency
✓ Excellent effect of reactive compensation: Allow fast (ms response), exact (-1.0<PF<1.0) and
two-way (both capacitive and inductive compensation) suppression
✓ Excellent effect of three-phase imbalance compensation: Correct active or reactive imbalance
and filter out neutral current (only for three-phase four-wire series)
✓ Wide range of input voltage and frequency, suitable for site of power supplied by diesel engine
or bad power site, upper voltage limit of 793V, and lower limit of 228V
✓ Simple and flexible application: Modular construction, easy installation, able to work together
with other power distribution systems
✓ Easy maintenance and expansion: Supporting easy modular change and expansion, fool-
proofing design ensuring maintenance without the assistance from professional personnel
✓ Wide capacity coverage: Modular systems of 25A, 35A, 50A, 60A, 75A, 90A,100A and 150A
extendable
✓ User-friendly English interface: auto failure warning, failure alarm and operation record
✓ Perfect function setup: parameter personalization setup, self-inspection start-up and EPO
(Emergency Power OFF)
✓ Easy installation and external CT connection
✓ Internal fuse protection
✓ Three level topology inverter
✓ Low electric power losses
✓ Harmonic compensation for 3-wire and 4-wire applications

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PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series
2.2.2 Module description
Description of EPCOS AHF is listed in Fig 2.3. Modules of capacities including 25A/35A, 50A/60A
100A and 150A for 400V network and 75A/90A for 480V, 600V and 690V network are listed in table
2.1 ,2.2 and 2.3.

Fig 2.3 EPCOS PQSine S Series AHF ordering code nomenclature

Power Quality Solutions


2200
190

PQSineTM S-Series
Active Harmonic Filter
& Power Optimizer

600

Fig 2.4 External dimension description of rack-mounted modules

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PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series

150
2-Ø10

PQSineTM S-Series
Active Harmonic Filter & Power Optimizer
470
446

420
Power Quality Solutions

12 10
360
440

Fig 2.5 External dimension description of wall-mounted modules

Fig 2.6 External appearance of PQSine S Series module horizontal mounting variant

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PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series

Fig 2.7 External appearance of PQSine S Series module vertical mounting variant

Fig 2.8 External appearance of PQSine S Series cabinet

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PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series

Table 2.1 EPCOS PQSine S Series 400V/200V* AHF ratings Rack and Wall Mounted Units

Description

Model Size
Capa Wiring Display Weight
Ordering Code Voltage Installation WxDxH, mm,
city system /kg

EPCOS 25A AHF


3-phase No Inbuilt
B44066F3025S300
/3-wire Display 484x470x150
B44066F3025S200 (Additional
400V/200V 25A Rack-mounted Fig 7.5 18
EPCOS 25A AHF External 7 inch
3-phase display needed) Page 99
B44066F4025S300
/4-wire
B44066F4025S200

EPCOS 25A AHF


3-phase
B44066F3025S344
/3-wire 440x150x490
B44066F3025S244 Inbuilt 4.3 inch
400V/200V 25A Wall-mounted Fig 7.6 18
EPCOS 25A AHF touch screen
3-phase Page 100
B44066F4025S344
/4-wire
B44066F4025S244

EPCOS 35A AHF


3-phase No Inbuilt
B44066F3035S300
/3-wire Display 484x470x150
B44066F3035S200 (Additional
400V/200V 35A Rack-mounted Fig 7.5 18
EPCOS 35A AHF External 7 inch
3-phase display needed) Page 99
B44066F4035S300
/4-wire
B44066F4035S200

EPCOS 35A AHF


3-phase
B44066F3035S344
/3-wire 440x150x490
B44066F3035S244 Inbuilt 4.3 inch
400V/200V 35A Wall-mounted Fig 7.6 18
EPCOS 35A AHF touch screen
3-phase Page 100
B44066F4035S344
/4-wire
B44066F4035S244

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PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series

Description

Model Size
Wiring Display Weight
Ordering Code Voltage Capacity Installation WxDxH, mm,
system /kg

EPCOS 50A AHF


3-phase No Inbuilt
B44066F3050S300
/3-wire Display 500x515x180
B44066F3050S200 (Additional
400V/200V 50A Rack-mounted Fig 7.7 23
EPCOS 50A AHF External 7 inch
3-phase display needed) Page 101
B44066F4050S300
/4-wire
B44066F4050S200

EPCOS 50A AHF


3-phase
B44066F3050S344
/3-wire 500x180x540
B44066F3050S244 Inbuilt 4.3 inch
400V/200V 50A Wall-mounted Fig 7.8 23
EPCOS 50A AHF touch screen
3-phase Page 102
B44066F4050S344
/4-wire
B44066F4050S244

EPCOS 60A AHF


3-phase No Inbuilt
B44066F3060S300
/3-wire Display 500x515x180
B44066F3060S200 (Additional
400V/200V 60A Rack-mounted Fig 7.7 23
EPCOS 60A AHF External 7 inch
3-phase display needed) Page101
B44066F4060S300
/4-wire
B44066F4060S200

EPCOS 60A AHF


3-phase
B44066F3060S344
/3-wire 500x180x540
B44066F3060S244 Inbuilt 4.3 inch
400V/200V 60A Wall-mounted Fig 7.8 23
EPCOS 60A AHF touch screen
3-phase Page 102
B44066F4060S344
/4-wire
B44066F4060S244

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PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series

Description

Model Size
Wiring Display Weight
Ordering Code Voltage Capacity Installation WxDxH, mm,
system /kg

EPCOS 100A AHF


3-phase No Inbuilt
B44066F3100S300
/3-wire Display 500x575x200
B44066F3100S200 (Additional
400V/200V 100A Rack-mounted Fig 7.9 35
EPCOS 100A AHF External 7 inch
3-phase display needed) Page 103
B44066F4100S300
/4-wire
B44066F4100S200

EPCOS 100A AHF


3-phase
B44066F3100S344
/3-wire 500x200x599
B44066F3100S244 Inbuilt 4.3 inch
400V/200V 100A Wall-mounted Fig 7.10 35
EPCOS 100A AHF touch screen
3-phase Page 104
B44066F4100S344
/4-wire
B44066F4100S244

EPCOS 150A AHF


3-phase No Inbuilt
B44066F3150S300
/3-wire Display 500x605x270
B44066F3150S200 (Additional
400V/200V 150A Rack-mounted Fig 7.11 44
EPCOS 150A AHF External 7 inch
3-phase display needed) Page105
B44066F4150S300
/4-wire
B44066F4150S200

EPCOS 150A AHF


3-phase
B44066F3150S344
/3-wire 500x273x638
B44066F3150S244 Inbuilt 4.3 inch
400V/200V 150A Wall-mounted Fig 7.12 44
EPCOS 150A AHF touch screen
3-phase Page 106
B44066F4150S344
/4-wire
B44066F4150S244

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PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series
Table 2.2 EPCOS PQSine S Series 400V/200V* Cabinet with Rack modules ratings.

Description

Model Size
Wiring Display Weight
Ordering Code Voltage Capacity Installation WxDxH, mm,
system /kg

EPCOS 100A AHF


3-phase
B44066F3100S315 600x1000 x
/3-wire Cabinet with Additional
B44066F3100S215 External 7 inch 2200
400V/200V 100A Horizontal 283
EPCOS 100A AHF display Included Fig 7.17
3-phase Rack module
B44066F4100S315 Page 113
/4-wire
B44066F4100S215

EPCOS 150A AHF


3-phase
B44066F3150S315 600x1000 x
/3-wire Cabinet with Additional
B44066F3150S215 2200
400V/200V 150A Horizontal External 7 inch 297
EPCOS 150A AHF Fig 7.17
3-phase Rack module display Included
B44066F4150S315 Page 113
/4-wire
B44066F4150S215

EPCOS 200A AHF


3-phase
B44066F3200S315 600x1000 x
/3-wire Cabinet with Additional
B44066F3200S215 External 7 inch 2200
400V/200V 200A Horizontal 331
EPCOS 200A AHF display Included Fig 7.17
3-phase Rack module
B44066F4200S315 Page 113
/4-wire
B44066F4200S215

EPCOS 250A AHF


3-phase
B44066F3250S315 600x1000 x
/3-wire Cabinet with Additional
B44066F3250S215 2200
400V/200V 250A Horizontal External 7 inch 345
EPCOS 250A AHF Fig 7.17
3-phase Rack module display Included
B44066F4250S315 Page 113
/4-wire
B44066F4250S215

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PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series

Description

Model Size
Wiring Display Weight
Ordering Code Voltage Capacity Installation WxDxH, mm,
system /kg

EPCOS 300A AHF


3-phase
B44066F3300S315 600x1000 x
/3-wire Cabinet with Additional
B44066F3300S215 External 7 inch 2200
400V/200V 300A Horizontal 359
EPCOS 300A AHF display Included Fig 7.17
3-phase Rack module
B44066F4300S315 Page 113
/4-wire
B44066F4300S215

EPCOS 350A AHF


3-phase
B44066F3350S315 600x1000 x
/3-wire Cabinet with Additional
B44066F3350S215 2200
400V/200V 350A Horizontal External 7 inch 394
EPCOS 350A AHF Fig 7.17
3-phase Rack module display Included
B44066F4350S315 Page 113
/4-wire
B44066F4350S215

EPCOS 400A AHF


3-phase
B44066F3400S315 600x1000 x
/3-wire Cabinet with Additional
B44066F3400S215 External 7 inch 2200
400V/200V 400A Horizontal 407
EPCOS 400A AHF display Included Fig 7.17
3-phase Rack module
B44066F4400S315 Page 113
/4-wire
B44066F4400S215

EPCOS 450A AHF


3-phase
B44066F3450S315 600x1000 x
/3-wire Cabinet with Additional
B44066F3450S215 2200
400V/200V 450A Horizontal External 7 inch 421
EPCOS 450A AHF Fig 7.17
3-phase Rack module display Included
B44066F4450S315 Page 113
/4-wire
B44066F4450S215

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PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series

Description

Model Size
Wiring Display Weight
Ordering Code Voltage Capacity Installation WxDxH, mm,
system /kg

EPCOS 500A AHF


3-phase
B44066F3500S315 600x1000 x
/3-wire Cabinet with Additional
B44066F3500S215 External 7 inch 2200
400V/200V 500A Horizontal 456
EPCOS 500A AHF display Included Fig 7.17
3-phase Rack module
B44066F4500S315 Page 113
/4-wire
B44066F4500S215

EPCOS 550A AHF


3-phase
B44066F3550S315 600x1000 x
/3-wire Cabinet with Additional
B44066F3550S215 2200
400V/200V 550A Horizontal External 7 inch 469
EPCOS 550A AHF Fig 7.17
3-phase Rack module display Included
B44066F4550S315 Page 113
/4-wire
B44066F4550S215

EPCOS 600A AHF


3-phase
B44066F3600S315 600x1000 x
/3-wire Cabinet with Additional
B44066F3600S215 External 7 inch 2200
400V/200V 600A Horizontal 483
EPCOS 600A AHF display Included Fig 7.17
3-phase Rack module
B44066F4600S315 Page 113
/4-wire
B44066F4600S215

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PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series

Table 2.3 EPCOS PQSine S Series 400V/200V* Vertical Rack Modules.

Description

Model Size
Wiring Display Weight
Ordering Code Voltage Capacity Installation WxDxH, mm,
system /kg

No Inbuilt
EPCOS 25A AHF 3-phase
Display 190x490x543
B44066F3025S303 /3-wire Vertical Rack- (Additional
400V 25A Fig 7.13 18
EPCOS 25A AHF 3-phase mounted External 7 inch
display needed) Page 107
B44066F4025S300 /4-wire
No Inbuilt
EPCOS 35A AHF 3-phase
Display 190x490x543
B44066F3035S303 /3-wire Vertical Rack- (Additional
400V 35A Fig 7.13 18
EPCOS 35A AHF 3-phase mounted External 7 inch
display needed) Page 107
B44066F4035S303 /4-wire
No Inbuilt
EPCOS 50A AHF 3-phase
Display 190x490x543
B44066F3050S303 /3-wire Vertical Rack- (Additional
400V 50A Fig 7.13 35
EPCOS 50A AHF 3-phase mounted External 7 inch
display needed) Page 107
B44066F4050S303 /4-wire
No Inbuilt
EPCOS 60A AHF 3-phase
Display 190x490x543
B44066F3060S303 /3-wire Vertical Rack- (Additional
400V 60A Fig 7.13 23
EPCOS 60A AHF 3-phase mounted External 7 inch
display needed) Page 107
B44066F4060S303 /4-wire
No Inbuilt
EPCOS 100A AHF 3-phase
Display 255x508x588
B44066F3100S303 /3-wire Vertical Rack- (Additional
400V 100A Fig 7.14 48
EPCOS 100A AHF 3-phase mounted External 7 inch
display needed) Page 108
B44066F4100S303 /4-wire
No Inbuilt
EPCOS 150A AHF 3-phase
Display 255x508x588
B44066F3150S303 /3-wire Vertical Rack- (Additional
400V 150A Fig 7.14 62
EPCOS 150A AHF 3-phase mounted External 7 inch
display needed) Page 108
B44066F4150S303 /4-wire

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PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series

Table 2.4 EPCOS PQSine S Series 400V Cabinet with Vertical Rack Modules.

Description

Model Size
Wiring Display Weight
Ordering Code Voltage Capacity Installation WxDxH, mm,
system /kg

Additional
Cabinet with 1000x600x2200
External 7 inch
EPCOS 100A AHF 3-phase
400V 100A Vertical Rack display Fig 7.18 308
B44066F3100S310 /3-wire
Modules Included Page 114
Additional
Cabinet with 1000x600x2200
External 7 inch
EPCOS 150A AHF 3-phase
400V 150A Vertical Rack display Fig 7.18 322
B44066F3150S310 /3-wire
Modules Included Page 114
Additional
Cabinet with 1000x600x2200
External 7 inch
EPCOS 200A AHF 3-phase
400V 200A Vertical Rack display Fig 7.18 356
B44066F3200S310 /3-wire
Modules Included Page 114
Additional
Cabinet with 1000x600x2200
External 7 inch
EPCOS 250A AHF 3-phase
400V 250A Vertical Rack display Fig 7.18 370
B44066F3250S310 /3-wire
Modules Included Page 114
Additional
Cabinet with 1000x600x2200
External 7 inch
EPCOS 300A AHF 3-phase
400V 300A Vertical Rack display Fig 7.18 384
B44066F3300S310 /3-wire
Modules Included Page 114

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PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series
Table 2.5 EPCOS PQSine S Series 480V AHF ratings
(Only available in 3P3W design based on standard 400V Module)

Description

Model Size
Wiring Display Weig
Ordering Code Voltage Capacity Installation WxDxH, mm,
system ht /kg

(Additional 484x470x150
EPCOS 25A AHF 3-phase External 7 inch
480V 25A Rack-mounted Fig 7.5 18
B44066F9025S400 /3-wire display needed)
Page 99

440x150x490
EPCOS 25A AHF 3-phase Inbuilt 4.3 inch
480V 25A Wall-mounted Fig 7.6 18
B44066F9025S344 /3-wire touch screen
Page 100

(Additional 484x470x150
EPCOS 35A AHF 3-phase
480V 35A Rack-mounted External 7 inch Fig 7.5 18
B44066F9035S400 /3-wire
display needed) Page 99

440x150x490
EPCOS 25A AHF 3-phase Inbuilt 4.3 inch
480V 25A Wall-mounted Fig 7.6 18
B44066F9025S344 /3-wire touch screen
Page 100

(Additional 500x515x180
EPCOS 50A AHF 3-phase
480V 50A Rack-mounted External 7 inch Fig 7.7 23
B44066F9050S400 /3-wire
display needed) Page 101

500x180x540
EPCOS 50A AHF 3-phase Inbuilt 4.3 inch
480V 50A Wall-mounted Fig 7.8 23
B44066F9050S344 /3-wire touch screen
Page 102

(Additional 500x515x180
EPCOS 60A AHF 3-phase
480V 60A Rack-mounted External 7 inch Fig 7.7 23
B44066F9060S400 /3-wire
display needed) Page 101

500x180x540
EPCOS 60A AHF 3-phase Inbuilt 4.3 inch
480V 60A Wall-mounted Fig 7.8 23
B44066F9060S344 /3-wire touch screen
Page 102

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PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series

(Additional 500x575x200
EPCOS 100A AHF 3-phase
480V 100A Rack-mounted External 7 inch Fig 7.9 35
B44066F9100S400 /3-wire
display needed) Page 103

500x200x599
EPCOS 100A AHF 3-phase Inbuilt 4.3 inch
480V 100A Wall-mounted Fig 7.10 35
B44066F9100S344 /3-wire touch screen
Page 104

(Additional 500x605x269
EPCOS 150A AHF 3-phase
480V 150A Rack-mounted External 7 inch Fig 7.11 44
B44066F9150S400 /3-wire
display needed) Page 105

500x605x270
EPCOS 150A AHF 3-phase Inbuilt 4.3 inch
480V 150A Wall-mounted Fig7.12 44
B44066F9150S344 /3-wire touch screen
Page 106

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PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series
Table 2.6 EPCOS PQSine S Series 480V Cabinet with Horizontal Rack Modules.
(Only available in 3P3W design based on standard 400V Module)

Description

Model Size
Wiring Display Weight
Ordering Code Voltage Capacity Installation WxDxH, mm,
system /kg

Additional
Cabinet with 600x1000x2200
External 7 inch
EPCOS 100A AHF 3-phase
480V 100A Horizontal display Fig 7.17 283
B44066F9100S415 /3-wire
Rack Modules Included Page 113
Additional
Cabinet with 600x1000x2200
External 7 inch
EPCOS 150A AHF 3-phase
480V 150A Horizontal display Fig 7.17 297
B44066F9150S415 /3-wire
Rack Modules Included Page 113
Additional
Cabinet with 600x1000x2200
External 7 inch
EPCOS 200A AHF 3-phase
480V 200A Horizontal display Fig 7.17 331
B44066F9200S415 /3-wire
Rack Modules Included Page 113
Additional
Cabinet with 600x1000x2200
External 7 inch
EPCOS 250A AHF 3-phase
480V 250A Horizontal display Fig 7.17 345
B44066F9250S415 /3-wire
Rack Modules Included Page 113
Additional
Cabinet with 600x1000x2200
External 7 inch
EPCOS 300A AHF 3-phase
480V 300A Horizontal display Fig 7.17 359
B44066F9300S415 /3-wire
Rack Modules Included Page 113
Additional
Cabinet with 600x1000x2200
External 7 inch
EPCOS 350A AHF 3-phase
480V 350A Horizontal display Fig 7.17 394
B44066F9350S415 /3-wire
Rack Modules Included Page 113
Additional
Cabinet with 600x1000x2200
External 7 inch
EPCOS 400A AHF 3-phase
480V 400A Horizontal display Fig 7.17 407
B44066F9400S415 /3-wire
Rack Modules Included Page 113
Additional
Cabinet with 600x1000x2200
External 7 inch
EPCOS 450A AHF 3-phase
480V 450A Horizontal display Fig 7.17 421
B44066F9450S415 /3-wire
Rack Modules Included Page 113

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Important notes at the end of this document.
PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series

Additional
Cabinet with 600x1000x2200
External 7 inch
EPCOS 500A AHF 3-phase
480V 500A Horizontal display Fig 7.17 456
B44066F9500S415 /3-wire
Rack Modules Included Page 113
Additional
Cabinet with 600x1000x2200
External 7 inch
EPCOS 550A AHF 3-phase
480V 550A Horizontal display Fig 7.17 469
B44066F9550S415 /3-wire
Rack Modules Included Page 113
Additional
Cabinet with 600x1000x2200
External 7 inch
EPCOS 600A AHF 3-phase
480V 600A Horizontal display Fig 7.17 483
B44066F9600S415 /3-wire
Rack Modules Included Page 113

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Important notes at the end of this document.
PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series

Table 2.7 EPCOS PQSine S Series 480V / 600V / 690V AHF ratings (UL Based Design)

Description

Model Size WxDxH,


Wiring Display Weight
Ordering Code Voltage Capacity Installation mm,
system /kg

B44066F3050S400 3P 3Wire
480V
B44066F4050S400 3P 4Wire
(Additional 500x540x180
B44066F3050S600 3P 3Wire External 7 inch
600V 50A Rack-mounted Fig 7.15 40
B44066F4050S600 3P 4Wire display needed)
Page 109
B44066F3050S700 3P 3Wire
690V
B44066F4050S700 3P 4Wire

B44066F3050S444 3P 3Wire
480V
B44066F4050S444 3P 4Wire
500x184x627
Inbuilt 4.3 inch
B44066F3050S644 3P 3Wire
600V 50A Wall-mounted touch screen Fig 7.16 40
B44066F4050S644 3P 4Wire
Page 110
B44066F3050S744 3P 3Wire
690V
B44066F4050S744 3P 4Wire

B44066F3075S400 3P 3Wire
480V
B44066F4075S400 3P 4Wire
(Additional 500x540x180
B44066F3075S600 3P 3Wire
600V 75A Rack-mounted External 7 inch Fig 7.15 70
B44066F4075S600 3P 4Wire
display needed) Page 109
B44066F3075S700 3P 3Wire
690V
B44066F4075S700 3P 4Wire

B44066F3075S444 3P 3Wire
480V
B44066F4075S444 3P 4Wire
500x184x627
Inbuilt 4.3 inch
B44066F3075S644 3P 3Wire
600V 75A Wall-mounted touch screen Fig 7.16 70
B44066F4075S644 3P 4Wire
Page 110
B44066F3075S744 3P 3Wire
690V
B44066F4075S744 3P 4Wire

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PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series

B44066F3100S400 3P 3Wire
480V
B44066F4100S400 3P 4Wire
(Additional 500x540x180
B44066F3100S600 3P 3Wire
600V 100A Rack-mounted External 7 inch Fig 7.15 70
B44066F4100S600 3P 4Wire
display needed) Page 109
B44066F3100S700 3P 3Wire
690V
B44066F4100S700 3P 4Wire

B44066F3100S444 3P 3Wire
480V
B44066F4100S444 3P 4Wire
500x184x627
Inbuilt 4.3 inch
B44066F3100S644 3P 3Wire
600V 100A Wall-mounted touch screen Fig 7.16 70
B44066F4100S644 3P 4Wire
Page 110
B44066F3100S744 3P 3Wire
690V
B44066F4100S744 3P 4Wire

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Important notes at the end of this document.
PQSine™ S Series Active Harmonic Filter B44066FxxxxSxxx
Installation and maintenance manual PQSine S Series

Table 2.8 EPCOS PQSine S Series 480V / 600V / 690V AHF Cabinet ratings (UL Based Design)

Description

Model Size WxDxH,


Capaci Wiring Display Weight
Ordering Code Voltage Installation mm,
ty system /kg

B44066F3100S405 3P 3Wire
480V
B44066F4100S405 3P 4Wire Additional
Cabinet with 800x1000x2200
External 7 inch
B44066F3100S605 3P 3Wire
600V 100A Horizontal display Fig 7.17 305
B44066F4100S605 3P 4Wire
Rack modules Included Page 113
B44066F3100S705 3P 3Wire
690V
B44066F4100S705 3P 4Wire

B44066F3150S405 3P 3Wire
480V
B44066F4150S405 3P 4Wire Additional
Cabinet with 800x1000x2200
External 7 inch
B44066F3150S605 3P 3Wire
600V 150A Horizontal display Fig 7.17 345
B44066F4150S605 3P 4Wire
Rack modules Included Page 113
B44066F3150S705 3P 3Wire
690V
B44066F4150S705 3P 4Wire

B44066F3200S405 3P 3Wire
480V
B44066F4200S405 3P 4Wire Additional
Cabinet with 800x1000x2200
External 7 inch
B44066F3200S605 3P 3Wire
600V 200A Horizontal display Fig 7.17 375
B44066F4200S605 3P 4Wire
Rack modules Included Page 113
B44066F3200S705 3P 3Wire
690V
B44066F4200S705 3P 4Wire

B44066F3250S405 3P 3Wire
480V
B44066F4250S405 3P 4Wire Additional
Cabinet with 800x1000x2200
External 7 inch
B44066F3250S605 3P 3Wire
600V 250A Horizontal display Fig 7.17 415
B44066F4250S605 3P 4Wire
Rack modules Included Page 113
B44066F3250S705 3P 3Wire
690V
B44066F4250S705 3P 4Wire

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B44066F3300S405 3P 3Wire
480V
B44066F4300S405 3P 4Wire Additional
Cabinet with 800x1000x2200
External 7 inch
B44066F3300S605 3P 3Wire
600V 300A Horizontal display Fig 7.17 445
B44066F4300S605 3P 4Wire
Rack modules Included Page 113
B44066F3300S705 3P 3Wire
690V
B44066F4300S705 3P 4Wire

B44066F3350S405 3P 3Wire
480V
B44066F4350S405 3P 4Wire Additional
Cabinet with 800x1000x2200
External 7 inch
B44066F3350S605 3P 3Wire
600V 350A Horizontal display Fig 7.17 485
B44066F4350S605 3P 4Wire
Rack modules Included Page 113
B44066F3350S705 3P 3Wire
690V
B44066F4350S705 3P 4Wire

B44066F3400S405 3P 3Wire
480V
B44066F4400S405 3P 4Wire Additional
Cabinet with 800x1000x2200
External 7 inch
B44066F3400S605 3P 3Wire
600V 400A Horizontal display Fig 7.17 515
B44066F4400S605 3P 4Wire
Rack modules Included Page 113
B44066F3400S705 3P 3Wire
690V
B44066F4400S705 3P 4Wire

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Table 2.9 EPCOS PQSine S Series 480V/600V/690V AHF ratings 75A and 90A

Description

Model Size WxDxH,


Wiring Display Weight
Ordering Code Voltage Capacity Installation mm,
system /kg

No Inbuilt
EPCOS 75A AHF 3-phase
Display 544x640x250
B44066F3075S408 /3-wire (Additional
480V 75A Rack-mounted Fig 7.19 66
EPCOS 75A AHF 3-phase External 7 inch
display needed) Page 111
B44066F4075S408 /4-wire

EPCOS 75A AHF 3-phase


504x253x725
B44066F3075S448 /3-wire Inbuilt 4.3 inch
480V 75A Wall-mounted Fig 7.20 66
EPCOS 75A AHF 3-phase touch screen
Page 112
B44066F4075S448 /4-wire
No Inbuilt
EPCOS 90A AHF 3-phase
Display 544x640x250
B44066F3090S408 /3-wire (Additional
480V 90A Rack-mounted Fig 7.19 66
EPCOS 90A AHF 3-phase External 7 inch
display needed) Page 111
B44066F4090S408 /4-wire

EPCOS 90A AHF 3-phase


504x253x725
B44066F3090S448 /3-wire Inbuilt 4.3 inch
480V 90A Wall-mounted Fig 7.20 66
EPCOS 90A AHF 3-phase touch screen
Page 112
B44066F4090S448 /4-wire
No Inbuilt
EPCOS 75A AHF 3-phase
Display 544x640x250
B44066F3075S608 /3-wire (Additional
600V 75A Rack-mounted Fig 7.19 66
EPCOS 75A AHF 3-phase External 7 inch
display needed) Page 111
B44066F4075S608 /4-wire

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EPCOS 75A AHF 3-phase


504x253x725
B44066F3075S648 /3-wire Inbuilt 4.3 inch
600V 75A Wall-mounted Fig 7.20 66
EPCOS 75A AHF 3-phase touch screen
Page 112
B44066F4075S648 /4-wire
No Inbuilt
EPCOS 90A AHF 3-phase
Display 544x640x250
B44066F3090S608 /3-wire (Additional
600V 90A Rack-mounted Fig 7.19 66
EPCOS 90A AHF 3-phase External 7 inch
display needed) Page 111
B44066F4090S608 /4-wire

EPCOS 90A AHF 3-phase


504x253x725
B44066F3090S648 /3-wire Inbuilt 4.3 inch
600V 90A Wall-mounted Fig 7.20 66
EPCOS 90A AHF 3-phase touch screen
Page 112
B44066F4090S648 /4-wire
No Inbuilt
EPCOS 75A AHF 3-phase
Display 544x640x250
B44066F3075S708 /3-wire (Additional
690V 75A Rack-mounted Fig 7.19 66
EPCOS 75A AHF 3-phase External 7 inch
display needed) Page 111
B44066F4075S708 /4-wire

EPCOS 75A AHF 3-phase


504x253x725
B44066F3075S748 /3-wire Inbuilt 4.3 inch
690V 75A Wall-mounted Fig 7.20 66
EPCOS 75A AHF 3-phase touch screen
Page 112
B44066F4075S748 /4-wire
No Inbuilt
EPCOS 90A AHF 3-phase
Display 544x640x250
B44066F3090S708 /3-wire (Additional
690V 90A Rack-mounted Fig 7.19 66
EPCOS 90A AHF 3-phase External 7 inch
display needed) Page 111
B44066F4090S708 /4-wire

EPCOS 90A AHF 3-phase


504x253x725
B44066F3090S748 /3-wire Inbuilt 4.3 inch
690V 90A Wall-mounted Fig 7.20 66
EPCOS 90A AHF 3-phase touch screen
Page 112
B44066F4090S748 /4-wire

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3 Installation and Wiring


Despite the variety of EPCOS AHF modules, the same-size chassis are applied for those with close
capacity level, e.g. models such as 25A and 35A use the same chassis, and so do 50A and 60A.
Similarly the 75A and 90A also share the same chassis. The purpose is to facilitate management,
installation and electrical connection. For different modules (25A, 35A, 50A, 60A and 100A),all the
power connections are identical, so do signal interfaces. Thus, we’ll introduce the installation, electrical
connection and connection in parallel operation of EPCOS AHF based on two examples EPCOS 050A
AHF and EPCOS 150 AHF.

3.1 Confirmation before installation

The PQSineTM S-Series active harmonic filter is used for Harmonic compensation, reactive power
compensation and load balancing. No other use is allowed. Ensure that you are using the right AHF
system for your application. Due to the difference of installation environment for each user, do read the
guide carefully before installation. The installation,assembly and starting up must be conducted by
qualified professional personnel. When stacking machine or other tools are used to transport the unit,
make sure whether its load-bearing capacity is enough. Check the weight of AHF in Table 2.1 and
Before proceeding with the installation, make sure that the power input terminals are disconnected.
Good grounding must be ensured to avoid any damage from leakage current. Maintain good and
effective grounding for AHF system. Provide the means to isolate any faulty units / modules in the
system in case of any accident. Please ensure that no power factor compensation systems, which are
not (de-tuned), are connected to the same grid. Confirm the cable mark of power input terminal and the
cable mark of external CT and make sure the size of wire, diameter and phase order of input power are
correct. Refer to Selection of Cable and Accessories page 97 for the input cable specification.

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Installation and maintenance manual PQSine S Series

3.2 Module installation


3.2.1 Installation of EPCOS 50A AHF

EPCOS 50A AHF can be classified into LED, 3-phase 3-wire & 3-phase 4-wire system, and rack-
mounted & wall-mounted. The LED module contains at its front panel two LED indicators at its front
panel and they are monitored and debugged in different ways. Because their chassis are almost of the
same-size, we only introduce the installation and electrical connection of one of the LED model of the
same capacity level.

As shown in Fig 3.1, rack-mounted module is fixed in the cabinet. The fixed hole for installation of a
single module is marked and the wall-mounted model is fixed on hardened wall or directly in the cabinet,
and the fixed size and fixed hole site for installation are marked in Fig 3.2.

Fig 3.1 Fixed size and installation sketch of rack-mounted module(EPCOS 50A AHF)

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Fixed hole

PQSineTM S-Series
Active Harmonic Filter & Power Optimizer
609.9

561
585
535

Power Quality Solutions

360 Fixed hole


440

Fig 3.2 Fixed size and installation sketch of wall-mounted module(EPCOS 50A AHF)

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3.2.2 Installation of EPCOS 150A rack mounted AHF

270
10

PQSineTM S-Series
Active Harmonic Filter & Power Optimizer

510
510
560
585

544

Power Quality Solutions

10
500

Fig 3.3 Installation sketch of 150A rack (top) and wall (bottom) mounted module

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3.3 Electrical connection of single module


3.3.1 Electrical connection of EPCOS 050A AHF

The electrical interfaces of rack-mounted module and wall-mounted module are the same, so we only
introduce the key points of electrical connection of rack-mounted module. For single module of 50A
AHF, 3-phase power cable, N cable, PE cable and external CT cable are required to install. The
electrical connection is illustrated in Fig 3.4 (applicable to 3-phase 4-wire system together with phase
N cable,and CT installed through phase A, phase B and phase C).

Grid
P1 P2
L1
P1 P2 L1
S1 S2
L2
P1 P2 L2 Non-Linear
S1 S2
L3 Loads
L3
S1 S2
N
N

A B C N PE +
CT-A Terminal-block with separable
-
short-circuit plugs
+
PQSine S-Series CT-B
-
AHF
+
CT-C
-

CT wiring terminals

Fig 3.4 Electrical connection of EPCOS 050A AHF (3-phase 4-wire system)

For single module of 150A AHF, 3-phase power cable, PE cable and external CT cable are required to
install. The electrical connection is illustrated in Fig 3.5 (applicable to 3-phase 3-wire system and CT
only installed through phase A and phase C).

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Grid
P1 P2
L1
L1
S1 S2
L2
P1 P2 L2 Non-Linear
L3 Loads
L3
S1 S2

A B C N PE +
CT-A Terminal-block with separable
-
short-circuit plugs
+
PQSine S-Series CT-B
-
AHF
+
CT-C
-

CT wiring terminals

Fig 3.5 Electrical connection of EPCOS AHF 150A power module(3phase 3wire system)

Signal Net interface and


interface dry contact interface Power terminals

PE terminal

Fig 3.6 Power and signal interface distribution

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The power and signal interface distribution of EPCOS 50A AHF is marked in Fig 3.6, with power
terminals of A, B, C and N.
• Input A –phase L1 power input terminal.
• Input B –phase L2 power input terminal.
• Input C –phase L3 power input terminal.
• N – access point of neutral line.
• PE–protective earth, at lower right corner behind the chassis. Because the shell of the chassis
is metal, it must be conformed that the terminal is connected to ground before the machine is
turned on so as to prevent any personal injury.

CT0 CT1 CT2 GND ON

Dial Switch Monitoring interface

EPO_A 485- 485- CAN_L CAN_L


EPO_B 485+ 485+ CAN_H CAN_H

1 2 3 4 5 6 7 8 9 10

CT_A_GND CT_B_GND CT_C_GND GND_ISO GND_ISO


CT_A CT_B CT_C EPO_A EPO_A

1 2 3 4 5 6 7 8 9 10

Fig 3.7 Signal interface

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Signal interface is listed in Fig 3.7. The monitoring interface in the figure is connected to the 7’’-inch
centralized monitor through communication wire. It is mainly used to monitor and debug LED machine.
CT and communication signal descriptions are listed in Table 3.1. The dial switch is used to number
each module (e.g. module 1, module 2 ……module n). When the rack mounted modules operate in
parallel, select “module 1” (or module 2……module n) on the 7-inch screen to check the operating state
of each module. The dial switch is 4-bit, but the available bit is 1~3, the 4th bit reserved for the
manufacturer. The relation between the dial switch and device No. is based on binary system, “1”
indicating “on” and “0” indicating “off”. Refer Table 3.2 for specific description.

Table 3.1 Definition of CT signal and communication signal

Serial
Mark Description
No.

1 CT_A Connected to S1 of phase A CT

2 CT_A_GND Connected to S2 of phase A CT

3 CT_B Connected to S1 of phase B CT

4 CT_B_GND Connected to S2 of phase B CT

5 CT_C Connected to S1 of phase C CT

6 CT_C_GND Connected to S2 of phase C CT

Connected to EPO button when not connected to centralized


7 EPO_A monitor /
To realize signal communication of EPO among modules

8 GND_ISO To realize signal communication of EPO among modules

Connected to EPO button when not connected to centralized


9 EPO_B
monitor

10 485+ Signal 485 used for connection between modules and monitoring

11 485- Signal 485 used for connection between modules and monitoring

12 485P+ Signal 485 used for connection between module and background

13 485P- Signal 485 used for connection between module and background

14 CAN_H Reserved channel (CAN signal)

15 CAN_L Reserved channel (CAN signal)

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Table 3.2 Dial switch and module No. description

CT2 CT1 CT0 Module No.

0 0 0 1

0 0 1 2

0 1 0 3

0 1 1 4

1 0 0 5

1 0 1 6

1 1 0 7

1 1 1 8

Network interface and dry contact interface are listed in Fig 3.8. Dry contact interface contain two input
and two output channels. EPCOS AHF only defines the first channel of output. User may self-define
the second channel of output and two input channels to expand the function, e.g. display status
information or alarm information. Such board is not installed on our standard AHF. Customers may
order the board separately if they need it. Definition of network interface and dry contact interface is
listed in Table 3.3. This dry contact interface is only inbuilt in certain module ratings, for other this dry
contact needs to be installed additionally as an external unit.

RJ_45 NC2 DO2 NO2 NC1 DO1 NO1 IN_1 IN_2


IN_1_GND IN_2_GND
:

Fig 3.8 Network interface and dry contact interface

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Table 3.3 Definition of network interface and dry contact interface

Serial No. Interface function

1 Network interface RJ45


NC1—normally-closed contact of relay of the first
2
output
3 DO1—intermediate point of relay of the first output
NO1—normally-open contact of relay of the first
4
dry contact interface of output
output NC2—normally-closed contact of relay of the second
5
output
6 DO2—intermediate point of relay of the second output
NO2—normally-open contact of relay of the second
7
output
8 IN_1—anode of the first input channel

9 IN_1_GND—cathode of the first input channel


dry contact interface of
input
10 IN_2—anode of the second input channel

11 IN_2_GND—cathode of the second input channel

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3.4 Electrical interconnection of LCD-displayed wall mounted


parallel modules
3.4.1 Electrical interconnection of EPCOS 050A AHF

The wall mounted modules comes with a fitted 4.3 inch LCD display on all individual units. So each
modules has got a display in order to feed the settings. The individual wall mounted capacity is entered
in the respective LCD display and the CT is connected in series between the individual wall mounted
units. The electrical interconnection of parallel wall mounted units are illustrated in Fig 3.9.

All modules for parallel operation are installed according to site condition.
In case of single module system, the CT location can be set up “Load” or “Grid”. For multi
module system, CT location can only be entered as load side. In case if the CTs can only be
physically connected at the grid side, a second set of CTs need to be connected in the AHF path
to calculate the effective load current and the settings should be entered as “Load” in the
display. In parallel operation, the power cables of all wall mounted units are connected exactly the
same way as that in single module system. Note the mode of connection of signal interface. The front
board of wall mounted module contains LCD monitor, each 4.3-inch screen monitoring and debugging
the operating state of local device. As 7-inch monitor is not used, there is no need to number every wall
mounted units (namely no need to set dial switch for every wall mounted units / rack mounted modules).
Thus, it is enough to connect CT signal interface in parallel operation instead of connecting 485+, 485-
, EPO_A and GND_ISO of all modules with each other. It is recommended that series mode be adopted
for connection of CT signal interface among all wall mounted units, as shown in Fig 3.10. Contact
EPCOS product engineer for details if you decide to adopt parallel mode for connection of CT signal
interface as shown in Fig 3.11 .

Fig 3.9 Electrical interconnection of LCD-displayed parallel modules (1~N)


Series connection of CT signal interface of two modules in parallel operation is illustrated in Fig 3.10,
S1 and S2 indicating the two interfaces of the CT of one of the phases. Parallel connection of CT in
parallel operation is illustrated in Fig 3.11. To ensure current sharing between the modules, such mode

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of connection requires the same Cable length from S1 and S2 to the two module signal interfaces.
Parallel connection of CT is more complicated in site installation and connection under different
environment. Therefore, we recommend that user should adopt series connection. Both Fig 3.10 and
Fig 3.11 show the parallel operation of two modules. You can refer to these two figures for details to
know parallel connection of more modules.

When CT signal interface needs to be connected in parallel, the cable length from external CT interface
to all single modules should be the exactly the same to achieve the effect of current sharing. Generally,
the parallel cable should be shorter than 15m. If the selected cable is longer than 30m, specific solution
should be provided (e.g. strengthen the effect of shielding or adopt cable with lower electrical resistivity).
Contact EPCOS product engineer in advance for parallel cable longer than 30m.
CT_A_GND CT_B_GND CT_C_GND GND_ISO GND_ISO
CT_A CT_B CT_C EPO_A EPO_A

1 2 3 4 5 6 7 8 9 10
Module 1 CT signal interface

External CT
S1 S2

1 2 3 4 5 6 7 8 9 10
CT_A CT_B CT_C EPO_A EPO_A
CT_A_GND CT_B_GND CT_C_GND GND_ISO GND_ISO
Module 2 CT signal interface

Fig 3.10 CT signal interface connected in series

CT_A_GND CT_B_GND CT_C_GND GND_ISO GND_ISO


CT_A CT_B CT_C EPO_A EPO_A

1 2 3 4 5 6 7 8 9 10
Module 1 CT signal interface

External CT
S1 S2

1 2 3 4 5 6 7 8 9 10
CT_A CT_B CT_C EPO_A EPO_A
CT_A_GND CT_B_GND CT_C_GND GND_ISO GND_ISO
Module 2 CT signal interface

Fig 3.11 CT signal interface connected in parallel

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Remark: Only the connections from the external CT at CT_A and CT_A_GND are displayed in Fig
3.10 and Fig 3.11. In order to complete the connection, CT_B, CT_B_GND, CT_C and CT_C_GND
need to be all connected depending on whether the unit is 3P3W or 3P4W.
3.4.2 Electrical Interconnection of EPCOS Wall Mounted AHF units

The rule adopted in parallel operation of EPCOS 050A AHF can be applied to all other wall mounted
AHF units. Refer the schematic structure in Fig 3.9. It is only required to connect CT signal interface in
parallel operation instead of connecting 485+, 485-, EPO_A and GND_ISO of all modules. We
recommend that series connection be adopted for CT signal interface. The mark on the back board of
chassis should be noted. The direction for the power terminal of EPCOS 150A AHF is A, B, C and N
from left to right, while the direction for wall mounted units of other capacity levels is N, C, B and A from
left to right.
3.4.3 Electrical Interconnection of wall mounted modules of different capacity
To cope with different work environments and satisfy different requirements for harmonic suppression,
user may combine wall mounted modules of different capacity levels in parallel. For example, EPCOS
025A AHF and EPCOS 050A AHF can be combined to compensate harmonic and output maximum
current of 75A.
When combining EPCOS 25A AHF and EPCOS 50A AHF, you may refer to section 3.3 (key information
about electrical connection of single unit) to know the electrical connection of their power terminals.
There is no need to connect 485+, 485-, EPO_A and GND_ISO of these two modules to each other
and series connection is adopted among CT signal interfaces. As shown in Fig 3.12, CT_A_GND of
25A AHF and CT_A of 50A AHF are connected, then CT_A of 25A AHF, CT_A_GND of 50A AHF
connected separately to S1 and S2 of external CT. The same way of connection must be applied
between CT_B, CT_B_GND, CT_C and CT_C_GND of 25A AHF and CT_B, CT_B_GND, CT_C and
CT_C_GND of 50A AHF.
CT_A_GND CT_B_GND CT_C_GND GND_ISO GND_ISO
CT_A CT_B CT_C EPO_A EPO_A

1 2 3 4 5 6 7 8 9 10
Sinexcel 25A AHF CT signal interface

External CT
S1 S2

1 2 3 4 5 6 7 8 9 10
CT_A CT_B CT_C EPO_A EPO_A
CT_A_GND CT_B_GND CT_C_GND GND_ISO GND_ISO
Sinexcel 50A AHF CT signal interface

Fig 3.12 Parallel operation of EPCOS 25A AHF and EPCOS 50A AHF

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3.5 Electrical interconnection of rack mounted parallel


modules
3.5.1 Standard cabinet of rack mounted (LED) modules
Rack mounted modules are installed in cabinet and provided with centralized monitor of 7 inch LCD
screen. Therefore, EPCOS designs AHF cabinet, which is described in Fig 3.13. In the design of
cabinet, EPCOS adopts structural shapes similar to low-voltage power distribution cabinet, cabinet size
is kept the same as the low-voltage power distribution cabinets at both sides. The purpose is to satisfy
the requirement of copper bar through top of cabinets and combined cabinet locked at both sides,
facilitating the combination with low-voltage power distribution cabinet.

Besides, EPCOS AHF cabinet can be independently used, namely no need to combine cabinet
(independent cabinet recommended, more convenient). EPCOS provides standard cabinets with three
sizes: 600 (W) x 1000 (D) x 2200 (H), 800 (W) x 1000 (D) x 2200 (H) and 800 (W) x 800 (D) x 2200 (H).
User may design cabinet according to his own need.

AHF 400V /600 A FM -4W 10: Single AHF cabinet with full capacity of 600A, used in 3-phase 4-wire
system of 400V, with centralized monitor, upper inlet wire, used independently (namely no combined
cabinet).
3.5.2 Electrical interconnection of a rack mounted module (eg EPCOS 050A AHF)

Fig 3.13 Electrical interconnection of rack mounted parallel modules (1~N)


The electrical interconnection of parallel rack mounted modules is illustrated in Fig 3.13. There is only
rack-mounted are also referred to as LED modules. The electrical interconnection of such model is
completed in cabinet, monitored by 7-inch screen, and device number of all modules determined by
dial switch on the back board of chassis. Compared with wall mounted modules which self-contains
monitoring screen, the rack mounted module interconnection adopts different methods to connect signal

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interface in parallel operation. Except CT signal interface, 485+, 485-, EPO_A and GND_ISO are also
required to be connected.

Take three parallel modules of EPCOS 50A AHF as example. As shown in Fig 3.14, the dial switch of
module 1 is set as CT2=CT1=CT0=0, dial switch of module 2 set as CT2=CT1=0, CT0=1, and dial
switch of module 3 set as CT2= 0, CT=1 and CT0=0. Refer Table 3.2 in Page 44
Series connection is adopted among module CT signal interfaces. Please refer Fig 3.14 for connection
details.
CT_A_GND, CT_B_GND and CT_C_GND of module 1 are separately connected to CT_A, CT_B and
CT_C of module 2.
CT_A_GND, CT_B_GND and CT_C_GND of module 2 are connected to CT_A, CT_B and CT_C of
module 3,
tCT_A of module 1 connected to S1 of external TAa (used as phase-A CT), CT_A_GND of module 3
connected to S2 of external TAa.
The same rule applied to TAb (used as phase-B CT) and TAc (used as phase-C CT).
Fig 3.15 shows one of the user terminals. For actual wiring of cabinet system, the interfaces of external
TAa, Tab and TAc are connected to one side of user terminal row, the other side of user terminal row
connected to CT_A, CT_B and CT_C of module 1 and CT_A_GND, CT_B_GND and CT_C_GND of
module 3.
485+, 485-, EPO_A and GND_ISO of module 1 are connected in parallel with 485+, 485-, EPO_A and
GND_ISO of module 2.
485+, 485-, EPO_A and GND_ISO of module 2 are connected in parallel with 485+, 485-, EPO_A and
GND_ISO of module 3.
In the rack mounted cabinet system, two 120-Ohm resistances are required, one put between 485+ and
485- of the first module and the other between 485+ and 485- of the last module.
Here, when three modules are in parallel connection, operation needs to be done to module 1 and 3.
The monitoring and debugging of centralized monitor to the three modules in parallel can be realized
when communication interface of 7-inch monitor is connected to the monitoring interface of module 1.

The same principle can be applied to parallel operation for any multi module system as indicated in Fig
3.16. The above-mentioned multi-device combination can be applied to the following modules: EPCOS
25A AHF 43L/RE, EPCOS 25A AHF 44L/RE, EPCOS 35A AHF 43L/RE, EPCOS 35A AHF 44L/RE,
EPCOS 50A AHF 43L/RE, EPCOS 50A AHF 44L/RE, EPCOS 60A AHF 43L/RE, EPCOS 60A AHF
44L/RE, EPCOS 75A AHF 43L/RE, EPCOS 75A AHF 44L/RE, EPCOS 90A AHF 43L/RE, EPCOS 90A
AHF 44L/RE, EPCOS 100A AHF 43L/RE and EPCOS 100A AHF 44L/RE.

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TAa:S1 1 CT_A EPO_B 1


2 CT_A_GND EPO_A 2
TAb:S1 3 CT_B 485+ 3
120Ω
4 CT_B_GND 485- 4
TAc:S1 5 CT_C 485+ 5
6 CT_C_GND 485- 6
7 EPO_A CAN_H 7
8 GND_ISO CAN_L 8
9 EPO_A 485P+ 9
10 GND_ISO 485P- 10
signal interface of module 1

1 CT_A EPO_B 1
2 CT_A_GND EPO_A 2
3 CT_B 485+ 3
4 CT_B_GND 485- 4
5 CT_C 485+ 5
6 CT_C_GND 485- 6
7 EPO_A CAN_H 7
8 GND_ISO CAN_L 8
9 EPO_A 485P+ 9
10 GND_ISO 485P- 10
signal interface of module 2

1 CT_A EPO_B 1
TAa:S2 2 CT_A_GND EPO_A 2
3 CT_B 485+ 3
TAb:S2 4 CT_B_GND 485- 4
5 CT_C 485+ 5
120Ω
TAc:S2 6 CT_C_GND 485- 6
7 EPO_A CAN_H 7
8 GND_ISO CAN_L 8
9 EPO_A 485P+ 9
10 GND_ISO 485P- 10
signal interface of module 3

Fig 3.14 Signal interface connection of three rack mounted modules in parallel

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NOTE:

TAa, Tab and TAc separately represent CTs detecting load current of phase
CAUTION A/B/C.
TAa: S1, TAb: S1 and TAc: S1 represent interface S1 of CT.
Similarly TAa: S2, Tab: S2 and TAc: S2 represent interface S2 of CT.
The connection diagram of signal interface given in this guide is just
schematic diagram of the actual wiring

Fig 3.15 User terminal row


The electrical interconnection of any other module rating is similar to that of the example shown with
the EPCOS 050A AHF. Fig 3.16 shows signal interconnection of N modules in parallel. In system of
parallel modules installed in cabinet, the number of each module needs to be determined through
setting dial switch. Series connection is still adopted for CT signal among parallel connected modules.
Signal interfaces including 485+, 485-, EPO_A and GND_ISO among modules need to be connected
in parallel manner.
CT_A of module 1 is connected to S1 of external TAa (used as phase-A CT) meanwhile, CT_A_GND
of module N is connected to S2 of external TAa. And the same rule apply to Tab (used as phase-B CT)
and Tac (used as phase-C CT).
A single 7inch monitor display can control and supervise and debug a maximum of 8 modules
simultaneously, so if the system has a requirement for more than 8 modules, additional 7 inch display
needs to be considered.

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3.5.3 Electrical interconnection of rack mounted modules of different capacity
Similar to wall mounted modules in parallel, EPCOS AHF also supports compensation of harmonic in
parallel through rack mounted modules with different capacity. Rack mounted modules of different
capacity levels are contained in cabinet, monitored by 7-inch screen, electrical interconnection between
the modules are illustrated in Fig 3.16, and the device number of all models determined by dial switch
on the back board of chassis Table 3.2. Series connection is adopted for CT signal interface among
modules Fig 3.10. Signal interfaces including 485+, 485-, EPO_A and GND_ISO between the modules
are connected in parallel manner. Refer to section 3.5.2 for detailed process of electrical
interconnection.

Fig 3.16 Signal interface connection of N modules in parallel

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3.6 Installation of current transformer

As one of external components of AHF, current transformer (CT) plays a key role in the normal operation
of AHF, so the selection of external CT is extremely important. In 3-phase 3-wire system, two CTs are
required, each installed on phase A and phase C, while in 3-phase 4-wire system three CTs are required
and each installed on phase A, phase B and phase C.

In AHF module, the minimum allowable ratio of external CT is 150:5, maximum is 10000:5. Ratio
can be selected between the two levels in accordance with actual load current. When selecting CT ratio,
the actual magnitude of load current should be taken into consideration so as to obtain more accurate
compensation.

Generally, a CT primary side ratio selection of 1.5 times of the maximum current during operation is
mandatory, and an appropriate level of margin is recommended to ensure more accurate harmonic
suppression. CT primary side ratio of more than 4 times the system current is not recommended.
Suppose the maximum of load current detected is 1000A, the best selection of CT primary current ratio
is between 1500:5~2000:5. The accuracy of external CT should be better than level 0.2 for
connection at the supply side (closed loop system) or better than level 0.5 for CT connection at
the load side (open loop system). Lower degree of accuracy may affect the compensation accuracy.
The CT cable used below a length of 15m is RVVSP 2*2.5 mm2. and between 15m-30m is RVVSP
2*4 mm2. For distance above 30m, please contact EPCOS. It is recommended to use twisted pair cable
and do not install in parallel with power cable in order to avoid EMI (Electromagnetic Interference).

CT can be installed in open or closed loop configuration. Open loop CT is more convenient to install.
Closed loop CT can be installed when the customer is having a power shutdown or by using split core
CTs. When selecting CT, customer needs to note CT ratio must be within the range mentioned in the
paragraph above. Before starting the device, customer must confirm if the “CT Ratio” setup in the
interface of monitor is identical with actual CT ratio .

CT can be installed at load side (most recommended), or source side. Refer to the following information
for details.

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3.6.1 CT installation at load side
As shown in Fig 3.17, the CT are installed at load side with reference to the point of installation AHF. In
3-phase 4-wire system, a total of 3 sets of CTs one in each of the phases is needed and in 3-phase 4-
wire system 2 sets of CTs one one is phase A and the second one phase C is only needed. The
installation direction of CT must be observed as in the figure and the phase order of detection signal
cannot be interchanged.
Isensed = Iload Igrid= Iload+ IAHF

Fig 3.17 Wiring of CT installed at load side


When large capacitance exists in the electrical installation, there are three options available for
installation of CT at load side, listed in Fig 3.18, Fig 3.19 and Fig 3.20. In Fig 3.18, the installation needs
2 groups of CTs (6CTs), each group connected in parallel. As shown in Fig 3.18, we obtain the load
current from the sum of currents collected by two CTs according to Kirchhoff's current law. There is an
extra group of CTs at the terminal of capacitance. The key intention behind using 2 sets of CTs is to
obtain load current. Please contact EPCOS in case any special instructions are needed.
Isensed = Igrid - IAHF- Icap Igrid = Iload + IAHF + Icap

Fig 3.18 Wiring of CT installed at load side with large capacitance

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Isensed = Iload Igrid = Iload + IAHF + Icap

Fig 3.19 Wiring of CT installed at load side with large capacitance

Isensed = Iload Igrid = Iload + IAHF + Icap

Fig 3.20 Wiring of CT installed at load side with large capacitance at source side

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3.6.2 CT installation at source side
For a single module/ wall mounted units, one set of CTs can be installed in the source side and in the
HMI settings the user needs to input the CT location to ‘Supply’. This CT installation at the source side
is only possible if there is only one module/ wall mounted unit Fig 3.21.
Isensed = Igrid Igrid = Iload + IAHF

Fig 3.21 Wiring of CT installed at source side for one module/ wall mounted
If there is a multi-module cabinet, for the source side CT installation, the user need to connect an
additional CT ( exactly identical to the CT connected at the source side ) in the AHF Path. The details
for this connection is shown in the Fig 3.22.

If it is not convenient for user to install CT at load side, it is required to adopt an equivalent method to
collect load current. We know from Kirchhoff's current law that the current flowing into circuit node at
any moment is equivalent to the current flowing out of this node. So, the same effect can be achieved
when CT is installed at source side. When CT is installed at source side for multi module units, user at
least needs to use two sets of CTs (4CTs, in 3-phase 3-wire system & 6CTs, in 3-phase 4-wire system).
Two groups of CTs are installed on phase cable at source side and power cable at AHF side and are
connected in parallel. In this case with the help of 2 sets of CTs since we are calculating the effective
load current, in the settings you should enter the CT location as ‘load side’ even though the main CT is
physically on the grid side.
The direction of CT terminals is really important and it should be followed exactly as shown in
the following diagrams. In all the following installations with multiple CTs the direction of CTs
are marked in such a way that the effective feedback to the AHF is the sum of the multiple CTs
connected . For eg if there are 2 sets of CTs, one set in Grid side and one set in AHF path then
S1 CT1 +S1 CT2 must be connected to the respective phase of S1 AHF
S2 CT1 +S2 CT2 must be connected to the respective phase of S2 AHF
The same strategy should be followed for all installations with multiple sets of CTs, provided
the direction of CT installation shown in the respective figures is followed.

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Isensed = Igrid- IAHF Igrid = Iload + IAHF

Fig 3.22 Wiring of CT installed at source side for multi-module


There are two options available for installation of CT at source side with large capacitance, shown in
Fig 3.23 and Fig 3.24. When CT is installed at source side, with large capacitance at load side, wiring
distribution of CT is listed in Fig 3.25.
Isensed = Igrid - Icap – IAHF Igrid = Iload + IAHF+ Icap

Fig 3.23 Wiring of CT installed at source side with capacitance for multi-module

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Isensed = Igrid- IAHF - Icap Igrid = Iload + IAHF+ Icap

Fig 3.24 Wiring of CT installed at source side with capacitance for multi-module

Isensed = Igrid- IAHF - Icap Igrid = Iload + IAHF+ Icap

Fig 3.25 Wiring of CT installed at source side with capacitance at load side for multi-module

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3.6.3 CT installation under double bus power supply
As shown in Fig 3.26, four groups of CTs are used to detect current at different areas under double
bus power supply, two groups installed at both sides of load, connected in parallel. The following Fig
3.26 applies for AHF in which each of the AHF is single modules.
For CT installation under double bus power supply with multi modules, please refer Fig 3.27.

Fig 3.26 Wiring of CT under double bus power supply single AHF module

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Fig 3.27 Wiring of CT under double bus power supply for multi AHF modules

NOTE:
1. If multi-group CTs in parallel CTs (more than one group) are required, it
must be ensured all CTs are identical.
CAUTION 2. When external CT is installed to detect load current, if multi-group CTs are
required, their interfaces should be connected in parallel manner.
The CT wiring between the parallel connected rack mounted/ wall mounted
units must be connected in either series or parallel. However we recommend
to connect CT wiring between the parallel connected modules to be
completed in series as shown in Fig 3.16

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4 System Operation
4.1 Monitoring and debugging of Wall mounted (4.3 inch)
units
4.1.1 4.3-inch LCD screen
The 4.3-inch screen at the front board of LCD models allows it to display information about voltage and
current on a real-time basis. It’s convenient to check the power state and to set the parameters of the
machine. This chapter mainly introduces the information and all parameters displayed by LCD, and the
operation and control through LCD man-machine interface.

LCD module has friendly operation interface and provides 4.3-inch colorful graphic display. User can
carry out all operating commands by means of clicking on the display interface, conveniently browsing
relevant parameter and waveform of grid side, output side and load side, and timely obtaining the
current status and alarm information of AHF. Inquiry of history alarm information is also available,
providing reliable evidence for troubleshooting. LCD can also display version information about system-
controlled software and internal monitoring software.

LCD display interface includes “power on”, “main”, “parameter setting”, “monitor parameter” and
“record”. After connection to power supply, AHF enters the startup interface first.

Fig 4.1 Main Interface after AHF Power On

After “Power ON”, you’ll enter the main interface (interface of AHF already in normal operation with
output compensation current). As shown in Fig 4.1, the main interface displays the THD and RMS of all
phases at grid side and load side. Besides, it also contains buttons “Data”, “Settings”, “Record”,
“Power On” and “Power Off”.

4.1.2 “Data” interface


• Click “Data” on the main menu and enter the main interface of data, as shown in Fig 4.2
• Click “Voltage” in Fig 4.3 to check the waveform and spectrum of grid voltage, displayed in Fig 4.4
and Fig 4.5.

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Fig 4.2 Main Interface of Data Fig 4.3 Waveform of Grid Voltage

Fig 4.4 Spectrum of Grid Voltage Fig 4.5 Main Interface of Current

• Click “Current” in Fig 4.2 and enter the main interface of current, as shown in Fig 4.5.
• Click “Grid Current” in Fig 4.5 to check the information of grid current, as shown in Fig 4.6.
• Click “Waveform” and “Spectrum” in Fig 4.6 to check the waveform and spectrum of grid current,
as shown in Fig 4.7 and Fig 4.8.
• Similarly, click “Load Current” and “Comp. Current” in Fig 4.5 to check data information about
load current and compensation current.
• Click “Power Analysis” in Fig 4.2 to check power data at grid side and load side, including
apparent power, active power and reactive power, as shown in Fig 4.9.
• Click “IO/Temp.” in Fig 4.2 to check IO status and node temperature, as shown in Fig 4.10.

Fig 4.6 Information of Grid Current Fig 4.7 Waveform of Grid and Load Current

Fig 4.8 Spectrum of Grid Current Fig 4.9 Power Analysis

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Fig 4.10 IO Status, Node Temperature Fig 4.11 Log In Interface of Settings
4.1.3 Parameter settings
• Click “Settings” to enter the login interface, as shown in Fig 4.11. User input password to login and
enter the main interface to set parameter, as shown in Fig 4.12.

• Click “System Parameter” in Fig 4.12 to enter the interface of system parameter, as shown in Fig
4.13. It includes Operation Mode, Power ON Mode, CT Location, Quantity, Total Capacity and
Comp. Rate.

When compensation rate needs to be set, click the number box at the right side of word “Comp. Rate”
and an interface for entering number pops up. After the number is input, click “OK” and you’ll see
word “Success” on the interface.

Remark: AHF has three main functions: harmonic compensation (H), reactive compensation (Q) and
three-phase imbalance compensation (B). However, EPCOS AHF provides different “Operation
Modes”: Harmonics Comp; H+Q; H+Q+B; Auto-ageing (not applicable to customer, only used before
AHF leaving factory); H+B+Q; H+B; Q+H; Q+H+B; Q+B+H; B+H; B+H+Q; B+Q+H; Constant Q. The
sequence of operation modes when selecting the combination of more than one operation modes
should be according to the priority of compensation.

Different function combinations represent different significances and have different priorities, e.g. the
combination of H+Q+B means preferential compensation of harmonic, then reactive power, and three-
phase imbalance; H+B+Q means preferential compensation of harmonic, then three-phase imbalance,
and reactive power; mode 0 means sole compensation of harmonic, Q+H means preferential
compensation of reactive power, and then harmonic compensation.

• Click repeatedly the “Page Down” button in Fig 4.13 to enter the “Harmonic Comp.” interface. Odd
harmonic compensation and even harmonic compensation are listed in Fig 4.14 and Fig 4.15
respectively.
• Click the “Page Down” button in Fig 4.15 to enter the “Power Saving Function” and “Rest day”
interface, as shown in Fig 4.16.
• In Fig 4.16, click the “Settings” on the main menu to return to the login interface (Fig 4.11). User
may click “log in” directly to enter the main interface of parameter settings (Fig 4.12).
• Click “Monitor Parameter” in Fig 4.12 to enter the interface of monitor parameter, as showed in
Fig 4.17. User may set language and time displayed.
• Click “Exit” in Fig 4.12, the “Settings” interface will exit. If you need to re-modify the options under
“Settings”, enter password to login again.
• After finishing setting parameter, click “Main” on the main menu to return to the interface of Fig 4.1.
Click “Power On” and words “Are you sure?” interface will pop up. Click “Enter”, and AHF will be
turned on and click “Cancel”, it will be still in standby status(status of “Stop”).

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Fig 4.12 Main Interface of Parameter Settings Fig 4.13 Interface of System Parameter

Fig 4.14 Harmonic Comp. Setup (odd) Fig 4.15 Harmonic Comp. Setup (even)

Fig 4.16 Power Saving Function Fig 4.17 Interface of Monitor Parameter

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4.1.4 “Record” interface
• Click “Record” on the main menu to enter the record interface, as shown in Fig 4.18.
• Click “Alarm” in Fig 4.18 to enter the alarm interface, as shown in Fig 4.19 click “Active” and
‘History” in Fig 4.20 to check information of active and history alarm.
• Click “Operations” in Fig 4.21 to enter the operations interface. As shown in Fig 4.21, the
name, start time, original and set value of history operations are displayed.

Remark: Usually it is not allowed to delete alarm information. This can erase the history of
alarm and records.

Fig 4.18 Interface of Record Fig 4.19 Active Alarm

Fig 4.20 Alarm History Fig 4.21 Interface of Operations

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4.1.5 Menu description

Table 4.1 Message window description of 4.3-inch LCD screen

Info displayed Description


EPCOS AHF series
2010-12-01 Current date (format: YY-MM-DD)
Current time (format: 24-hour time system,
09:00:00
h:m:s)
Normal: AHF normally started
Normal, Stop, Alarm Stop: AHF shut down
Alarm: system faulted, failing in starting up

Table 4.2 Menu description of 4.3-inch LCD screen

Menu Item Description


Total harmonic distortion of grid current of
THDI
Grid current phase A/B/C
RMS RMS of grid current of phase A/B/C

Main Total harmonic distortion of load current of


THDI
interface Load current phase A/B/C
RMS RMS of load current of phase A/B/C
Power ON Send “power on” command
Power OFF Send “power off” command
Voltage (V) phase voltage
Frequency (Hz) frequency of grid voltage
Voltage THDU(%) Total harmonic distortion of voltage
Waveform Waveform of grid voltage
Spectrum harmonic analysis of grid voltage

Data RMS of phase A/B/C grid


Current (A)
current
PF PF at grid side

Current Grid current THD of phase A/B/C grid


THDI (%)
current
Waveform of grid and
Waveform load current of phase
A/B/C

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harmonic analysis of grid
Spectrum
current
RMS of phase A/B/C load
Current (A)
current
PF PF at load side
THD of phase A/B/C load
THDI(%)
current
Load current
Waveform of grid and
Waveform load current of phase
A/B/C
harmonic analysis of load
Spectrum
current
current compensation of
Current (A)
phase A/B/C
the ratio of compensation
Load Rate
current and rated current
Comp. current (%)
of system
Waveform of AHF
Waveform compensation current of
phase A/B/C
apparent power of phase A/B/C at grid
side
Apparent power
apparent power of phase A/B/C at load
side
active power of phase A/B/C at grid side
Active power
active power of phase A/B/C at load side
Power analysis
reactive power of phase A/B/C at grid side
Reactive power
reactive power of phase A/B/C at load side
Cosine of angle between grid voltage and
fundamental current
cosφ
Cosine of angle between load voltage and
fundamental current
IO status status info of dry contact
Temperature (The temperature display of
Node 1, 2, 3
number of phase A/B/C Inverter
IO/temperature temperature node
varies with different
models. User local temperature of
Node 4, 5, 6
needs to depend inductance board
on specific module.
Debugging Analog address 1 Address of DSP variable

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Analog address 2 Address of DSP variable
Analog address 3 Address of DSP variable
Software version No. Version No. of monitor and controller

Version Display of AHF voltage level, rated


System model capacity and 3-phase 3-wire or 3-phase 4-
wire system
12 operation modes available,
H- Harmonic, Q- Reactive, B-Balancing,
operation mode and its combinations
mode 3 (auto-aging) not applicable to
user. See section 4.1.3 for details
Used to set AHF power-on mode. Under
the “auto ” mode, cut off the power first
and then turn on power again, AHF will
automatically compensate load harmonic.
power on mode Under the “manual” mode, cut off the
power first and then turn on power again,
AHF won’t work automatically. Under the
“manual” mode, only having received the
power-on command, AHF will work.
supply side or load side selectable based
CT location
on the actual CT location
Quantity Set the number of device in parallel

System Total capacity Set the total capacity of the system


Settings
parameter Intelligent mode, Sequential mode or All
Comp. Mode
mode
CT Ratio Set external CT Ratio, e.g. 600:5 etc.
Ext. passive Filter Reserve function
Selection of method of connection at CT
CT secondary
secondary side. Series connection is
connection
recommended.
Used to select compensation of inductive
Inductor current
or capacitive reactive power.
config.
Factory Set Value*.
Set the ratio of external transformer
PT Ratio The default value is set as 1
and the range is from 1 to 25.
Under “harmonic and reactive
Target Power Factor compensation” mode, set value of PF at
grid side. AHF adjusts the magnitude and
phase of reactive current according to its

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own load rate, so that grid PF approaches
target value
Parameter of internal control loop. The
larger the parameter, the better the
Controller parameter
stability. Conversely, the performance
increases. User not advised to change it.

variable 1 Check DSP internal variable.


Factory Set Value*.
variable 2 Check DSP internal variable.
Factory Set Value*.
Set harmonic compensation rate.
Comp. Rate 1.0 indicates 100%, 0.5 indicates 50% of
the total capacity and so on
Hybrid parameter Reserve function
Harmonics comp. Compensate harmonics ranged between
setup 2nd and 50th and their compensation rate
Power saving Turn on/off the device at a regular time to
function save power
Select weekday Set the working time of AHF during a week
Select holidays Set the rest time of AHF
Local address Address of each module in the system

Monitor Baud rate 9600bps or 19200bps


parameter Language Set the language
Time Set time and date
Used to clear the failure that cannot be
Clear fault
automatically recovered
Exit Exit the “Settings” interface
Serial No., name and start time of active
Active alarm
alarm
Serial No., name and start/end time of
Alarm History alarm
alarm
Record
History alarm Download history alarm information to
download USB storage device
Serial number and name of operation, start time and specific
Operations
variation of operation
*The factory set value should not be changed and changing these values may damage the unit and
the warranty will be void. Any change/modification must be only performed at the factory or at an
authorized service point.

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4.2. System operation of wall mounted (LCD modules) in


parallel
The wall mounted module is also referred to as LCD modules as it has a 4.3 build in LCD monitor, which
is used to monitor, debug and display the operating status. When several modules are in parallel, the
“Total Capacity”, in the “System Parameter” interface of the monitor of each module, should be set
as the sum of capacity of all modules (When single LCD module compensates harmonic, the “Total
Capacity” should be set as the module’s own capacity).
Suppose that two EPCOS 50A AHF LCD modules are operating in parallel, the dial switch of each
device is set as 0 (0 represents device No. 1), namely CT2=CT1=CT0=0. As the rated capacity of each
module is 50A, the combination of two modules can compensate harmonic current of 100A at most.
The LCD monitor of each module only monitors the operating status of local device. In the “System
Parameter” interface, the parameter “Quantity” of each monitor is set as 1, and “Total Capacity” set
as 100A. The “Comp. Rate” of each monitor is set as 1 by default, namely full compensation of
harmonic currents. When user wants to compensate a specific sub-harmonic, the compensate rate of
the sub-harmonic is set as 100 in the “Harmonic Comp. Setup” interface; it means 100% compensation
for the sub-harmonic. “CT Ratio” of each monitor must be identical with the ratio of actual external CT,
and “CT location” should be set as “Supply side” or “Load side” according to actual installation
location (Load side is first recommended. Besides, only load side is supported when modules are in
parallel for Grid side CT installation, we need to have additional set of CTs in each wallmounted AHF
path). The corresponding setup of the two modules should be the same in terms of “Operation Mode”
and “Comp. mode”. The same rule is applied when three, four or more modules are working in parallel.
When two modules of different capacity levels are in parallel, say EPCOS 25A LCD module and EPCOS
50A LCD module, both dial switches are still set as 0, CT0=CT1=CT2=0. What should be noted is that
the “Total Capacity” of both EPCOS 25A LCD module and EPCOS 50A LCD module should be set as
75A, other parameter settings is the same as that when two modules of the same capacity are in
parallel.
To summarize, we make a conclusion of the parameter required to start LCD modules:
➢ Operation Mode (refer to section 4.1.3)
➢ Power ON Mode
➢ CT location (load side or supply side)
➢ Quantity (1 by default, user not allowed to change it if the unit is a wall mounted model)
➢ Total Capacity
➢ Comp. mode (Intelligent mode, Sequential mode and All mode)
➢ CT Ratio
➢ Comp. Rate

4.2 Monitoring and debugging of rack mounted modules with


centralized 7inch LCD screen
4.2.1 7-inch LCD screen
7-inch LCD monitor is adopted for centralized monitoring and debugging of rack mounted modules. The
screen has friendly operation interface and provides 800*400 colorful graphic display, allowing user to
check the operating status of AHF and the state of power grid on a real-time basis, to observe the
temperature of each module, to browse the record information, alarm information and version of
monitoring software of AHF and to set the system parameter of AHF according to different working

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demands. Monitor can display real-time alarm information and record history alarm information, so that
maintenance staff can conduct rapid troubleshooting.

The interface of monitor includes startup interface, main interface, real-time info interface, parameter
settings interface, alarm information interface, power on/off interface and version information interface.
EPCOS AHF first enters the startup interface after being turned on, as shown in Fig 4.22.

Fig 4.22 Startup Interface of AHF 7inch Display

Monitor will enter the main interface after startup. It displays the THD of currents of all phases at grid
side and load side, as well as current date, time and operating status, including stop, operation and
alarm. User may enter other interfaces by clicking the buttons on the bottom menu.
4.2.2 Real-time info display
• Click “BASIC” button on the bottom menu in the main interface to enter the real-time info
interface (real-time info includes basic information of voltage and current, dry contacts information,
harmonic analysis information and power information). As shown in Fig 4.23, user can check
information about grid voltage, grid current, load current and compensation current;
• Click “I/O” button at the top of the interface in Fig 4.23 to check the dry contacts information. As
shown in Fig 4.24, the different statuses of dry contacts are distinguished by color, green indicating
normal operation, red indicating alarm and grey indicating stop (AHF currently only uses No. 1 contact
(NC1, DO1, NO1). Refer to Fig. 3.7 and table 3.3);
• Click “HARMO” button at the top of the interface in Fig 4.25, monitor enter the interface of
harmonic analysis. As shown in Fig 4.25, user may check THD of grid voltage, grid current and load
current.
• Click “POWER” button at the top of the interface in Fig 4.25, monitor enter the interface of power
information. As showed in Fig 4.26, user may check power information at grid and load side, including
apparent power, active power and reactive power.
• Click “WAVES button at the top of the interface in Fig 4.26 user may check the grid voltage
waveform, as showed in Fig 4.27. Similarly, user may check the waveforms of grid current, load current
and compensation current by clicking other “Waveform” buttons.
• Click “BASIC” at the top to return to “Real time info”.

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Fig 4.23 Real Time Info Fig 4.24 Temperature and Dry Contact Info

Fig 4.25 Harmonic Analysis Bar Diagram Fig 4.26 Power Information

Fig 4.27 Gird Voltage and Current Waveform

• By clicking the dropdown button ▼ at the top of “SYSTEM” in the real-time info interface and
selecting “module 1”, “module 2” or “module 3”, user can check the real-time information and power
information of a single module.

Remark: When the system contains only one module, real-time information under “module 1”
is the same as real-time information under “SYSTEM”.

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4.2.3 Parameter settings
• Click “SYSTEM” button in the top menu to enter the login interface of setting, and input password
to enter the interface of system setup. “SYSTEM” is displayed in Fig 4.28, Operation Mode, Power On
Mode, CT location, Slave Module Quantity and Total Capacity can be set up.
• Click “HARMO.” button in the top of Fig 4.28 to enter the interface of “2nd-50th Harmonics
Comp.Setup”. As shown in Fig 4.29, compensation rate of 2nd-50th harmonics can be set up
• During the operation of AHF, if user is not satisfied with the compensation effect of real-time info
displayed in Fig 4.23, the settings can be change by clicking “SYSTEM” button.

Fig 4.28 : System Settings Parameters Fig 4.29 2nd-50th Harmonics Comp Setup

Remark: AHF has three main functions: harmonic compensation (H), reactive compensation (Q) and
three-phase imbalance compensation (B). However, EPCOS AHF provides different “Operation
Modes”: Harmonics Comp; H+Q; H+Q+B; Auto-ageing (not applicable to customer, only used before
AHF leaving factory); H+B+Q; H+B; Q+H; Q+H+B; Q+B+H; B+H; B+H+Q; B+Q+H; Constant Q. The
sequence of operation modes when selecting the combination of more than one operation modes
should be according to the priority of compensation.

• Click “COMM.” button in the top of Fig. 4.29 to enter the interface of communication setup, as
shown in Fig 4.30.

Fig 4.30 Interface of Communication Setup Fig 4.31 Alarm Info

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4.2.4 Other information

• Click “Records” button in the main interface to enter the interface of alarm info, as shown in
Fig 4.31, Fig 4.32 and Fig 4.33. User may check active alarm info, history alarm info and
operations.
• Click “About” button to enter the version interface, as showed in Fig 4.34.

Fig 4.32 Alarm History Fig 4.33 Record of Operations

Fig 4.34 Version information

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4.2.5 Menu description
Table 4.3 Menu description of 7-inch LCD screen

Menu Item Description


Voltage
phase voltage of phase A/B/C
(V)
Frequency
Grid voltage frequency
(Hz)
voltage
Total harmonic distortion of grid voltage of phase
THDU
A/B/C
Waveform Waveform of grid voltage
RMS (A) RMS of grid current of phase A/B/C
PF PF at grid side
Grid
Total harmonic distortion of grid current of phase
current THDI
Basic info A/B/C
Waveform Waveform of grid current of phase A/B/C
RMS (A) RMS of phase A/B/C load current
Load PF PF at load side
current THDI THD of phase A/B/C load current
Waveform Waveform of load current of phase A/B/C
Real- RMS (A) Compensation current of phase A/B/C
time info the ratio of compensation current and rated
Comp. Load rate
current of system
current
Waveform of AHF compensation current of
Waveform
phase A/B/C
Grid THDI THD of grid current of phase A/B/C
Harmonics Load THDI THD of load current of phase A/B/C
Analysis Grid
THD of grid voltage of phase A/B/C
THDU
apparent power of phase A/B/C at grid side
Apparent power apparent power of phase A/B/C at load side
Power active power of phase A/B/C at grid side
analysis Active power active power of phase A/B/C at load side
reactive power of phase A/B/C at grid side
Reactive power reactive power of phase A/B/C at load side
Dry contact
status info of dry contact
info
12 operation modes available,
H- Harmonic, Q- Reactive, B-Balancing,
Operation mode and its combinations
mode 3 (auto-aging) not applicable to user.
See section 4.2.3 for details
Settings Basic setup
Under “harmonic and reactive compensation”
mode, set value of PF at grid side. AHF adjusts
Target Power Factor the magnitude and phase of reactive current
according to its own load rate, so that grid PF
approaches target value

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Set compensation rate indicates 100%, 0 .5
Comp. Rate
indicates 50% of total capacity , and so on
Set the total capacity of the system, indicated by
the sum of the rated current of single module in
Total Capacity parallel operation system
For complete cabinets it is set before product
leaving factory, user not allowed to change it.
Comp. mode Intelligent mode, Sequential mode or All mode
CT Ratio Set external CT Ratio, e.g. 600:5
Used to set AHF power-on mode. Under the
“auto” mode, cut off the power first and then turn
on power again, AHF will automatically
compensate load harmonic. Under the “manual”
Power on mode
mode, cut off the power first and then turn on
power again, AHF won’t work automatically.
Under the “manual” mode, only having received
the power-on command, AHF will work.
Set the number of slave device, if there are 2
Slave Module Quantity
modules enter 2, 5 modules enter 5 and so on.

Grid Voltage Adjust Default entry is disable

Default values is 300.


Output Current CT
User is not allowed to change this value.
Ratio
Factory Set Value*.
Set the ratio of external transformer
PT Ratio The default value is set as 1
and the range is from 1 to 25.
Supply side or load side selectable
For single module / wall mounted this is entered
according to actual CT location.
For the cabinets with more than one module, if
the actual CT location is on grid side, an
additional set of identical CTs must be installed
CT location
in the AHF path as given in section 3.6.2
In this case with the help of 2 sets of CT since
we are calculating the effective load current, in
the settings you should enter the CT location as
load side even though the main CT is physically
on the grid side.
Ext. passive Filter Enter the value as 0.
Selection of method of connection at CT
CT secondary
secondary side. Series connection is
connection
recommended.
Set the input wire system of AHF (3-phase 3-
wire system or 3-phase 4-wire system). This
Network Configuration setup has been finished before product leaving
factory.
Factory Set Value*.

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Set the voltage level of AHF, finished when
Voltage product leaving factory.
Factory Set Value*.
Used to select compensation of inductive or
Inductor cur.config capacitive reactive power.
Factory Set Value*.
Check DSP internal variable.
Variable 1
Factory Set Value*.
Check DSP internal variable.
Variable 2
Factory Set Value*.
Compensate harmonics ranged between 2nd
Harmonics
and 50th and their compensation rate
Set monitoring address
Background
communication
address
Background
Set the number of change of carrier wave per
communication Baud
unit time
rate
Comm. Background
Set background communication protocol,
communication
protocol by default
protocol
MAC address Set MAC address of the LAN the device is in
IP address Set IP address
Gateway Set gateway
Subnet mask Set subnet mask
Sleep
Set the running and resting time of device
mode
Language Set the language displayed
Time Set time
Other setup Date Set date
Set the length of work time for LCD brightness,
LCD bias light
2/5/10 minutes
Serial No., name and start time of active alarm
Active alarm
information
Serial No., name and start/end time of alarm
History alarm
information
Record
Download history alarm information to USB
History alarm download
storage device
Record the type and variation of operation and
Operations
time
Power on Send “power on” command
Power Power off Send “power off” command
on/off Clear the failure that cannot be automatically
Clear fault
restored
Version Display software version No. and system model
*The factory set value should not be changed and changing these values may damage the unit and
the warranty will be void. Any change/modification must be only performed at the factory or at an
authorized service point.

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4.3 System operation of rack mounted modules in parallel


Rack mounted modules model can be operated on the basis of single module, or in parallel to
compensate harmonic. Compared to wall mounted unit, rack mounted modules module doesn’t contain
monitor. 7-inch LCD centralized monitor is adopted for its monitoring and debugging. As shown in Fig
4.35, rack mounted modules adopts 7-inch centralized monitor, which is connected with the monitoring
interface of one of the modules through communication cable. Different numbers have different
meanings in Fig 4.37 and user may refer to Table 4.5. The monitoring and debugging of rack mounted
modules in parallel is different from that of wall mounted modules in parallel.]
Suppose that three LED modules of 50A are operating in parallel, number the devices as 1, 2 and
3 according to their installation order in the cabinet, that is to set their dial switches as
CT2=CT1=CT0=0; CT2=CT1=0, CT0=1; CT2=CT0=0,CT1=1. As the rated capacity of each module is
50A, the combination of three modules can compensate harmonic of 150A at most. In the interface of
“System Parameter Setup”, “Slave Module Quantity” is set as 3, and “Total Capacity” set as 150A.
The “Comp. Rate” of 7-inch centralized monitor is set as 1 by default, namely full compensation of
detected harmonic current. User can also compensate a specific sub-harmonic ranged between “2nd
and 50th”. “CT Ratio” must be identical with the actual ratio of external CT, and “CT Location” should
be set as “Load side” or “Supply side” according to actual installation location.
The centralized monitor can display the operating status of parallel system, as well as the operating
status of each separate module. Clicking the drop-down menu of “system” in the “Real-time Info”
interface, user may select “module 1”, “module 2”or “module 3”. If it displays “system” option, the
“Comp. Current” displayed in the “Real-time Info” interface is the total output current by system. If you
select “module 1”, the “Comp. Current” displayed in the “Real-time Info” interface is the output current
of module 1. Similarly, you may check the compensation current output by “module 2” and “module 3”.
When a single cabinet system cannot satisfy the capacity of harmonic, several cabinet systems
can be combined to compensate harmonic. The power interfaces among cabinets should be connected
in parallel, with CT interfaces among cabinets connected in series. In the interface of “System
Parameter Setup”, “Slave Module Quantity” is set as the number of modules monitored by the 7-inch
LCD centralized monitor, and “Total Capacity” set as the sum of the capacity of all modules.
One additional point which should be noted is that a single 7 inch HMI can only monitor and control a
maximum of 8 modules. For a AHF system with multiple cabinets and module more that 8 modules,
additional 7 inch HMI needs to be installed accordingly.
To summarize, we make a conclusion of the parameter required to start LED modules:
➢ Operation Mode
➢ Power ON Mode
➢ CT Location (load side or supply side)
➢ Slave Module Quantity (set as 1 for single module operation, set as the total number of
modules in parallel operation)
➢ Total Capacity
➢ Comp. mode (Intelligent mode, Sequential mode and All mode)
➢ CT Ratio
➢ Comp. Rate. Remark: 7-inch LCD centralized monitor is used with rack mounted units,
which has 12 “Operation Modes” in the interface of “Settings” (mode 3 not applicable
to user), similar to 4.3-inch LCD monitor.

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4.4 Characteristic features of 7 inch HMI

◼ The active harmonic filter PQSineTM S Series include a TFT color control / display touch screen
unit 7’’ to configure and parametrize the AHF Module in order to provide a Human Machine
Interface to the user.

Features
◼ For mounting in the panel front
◼ Protection class: IP65
◼ LED backlight
◼ 1080P high resolution
◼ USB2.0 High Speed interface
◼ High Speed 1GHz CPU
◼ 512Mb memory
◼ For parameter setting, status indication, alarm setting, monitoring, event logging
◼ Communication: Ethernet TCP/IP
◼ Operating temperature: -20 … + 70 °C
◼ Firmware update via USB port possible

Fig 4.35 PQSine S Series TFT color control / display touch screen unit 7’’

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Table 4.4 Technical data and specifications - TFT touchscreen color display
Ordering code B44066F9999S230
Display type 7“ TFT LCD
Resolution 800x400 colorful graphic display
Dimension 197x134.7x49.5 mm (w x h x d)
Weight 1 kg
Protection class IP65
Backlight LED
Interface Ethernet;3xRelais output; RS485;CAN;USB 2.0
Communication Modbus TCP/IP; TCP/IP
Operating temperature range class 3K3 -20° C to +55° C full performance
Relative Humidity up to 95% non-condensing, PCB are coated
Altitude 2000 m without derating, 4000 m max with derating
Firmware update USB port

Dimensional drawing – Display 7" HMI LCD

Fig 4.36 Outside dimensional drawings

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Fig 4.37 Connection wiring diagram

J28 Port: Ethernet communication interface: For the RJ45 interface, you can through the background
software, active filter monitoring

J27 Port: CAN Protocol interface

J26 Port: RS485 communication interface: The interface is a 2-pin connector, RS485 communication
is used as shown. In the picture the left is A, the right is B (Through background software, active filter
monitoring

J25 Port: USB Interface to monitor the use of the software upgrade.

J22 Port: Connecting to the module monitoring interface (including 485, EPO output, 24V power
supply) by W6.

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J24 Port: I/O dry contact interface port expansion board (dry contact plate is optional), 14-pin
connector, Interface pins are defined as follows:

J16 Port: Connecting to the EPO button and indicator lights. The cable named NORMAL is
connected to the normal indicator light. The cable named ALARM is connected to the normal indicator
light. The remaining cable is connected to the EPO button.

Fig 4.38 Centralized monitoring system

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Table 4.5 Exterior description of centralized monitoring system

No. Name Purpose

1 7-inch LCD screen Monitoring & Debugging

2 EPO button Function of EPO

3 EPO signboard button mark of EPO

4 Indicator light indicator light of “Normal”

5 Indicator light indicator light of “Alarm”


6 connection wire 1 Module to HMI
Communication among
7 connection wire 2
modules
CT connection among
8 connection wire 3
modules

4.5 Power ON/OFF


4.5.1 Confirmation before power on
To ensure the personal safety of operator and user at site, successful startup and compensation effect
of EPCOS AHF, the following requirements must be met before startup.
1. PE terminal of AHF must be earthed reliably.
2. Protective breaker must be installed at the side of inlet wire. Refer to section 7.2 for selection of the
capacity of breaker.
3. Keep the air duct unblocked and do not block or cover the inlet/out vent.
4. The order of phase A/B/C/N must be correct when power cable is installed (for 3-phase 3-wire
system, it is not required to install phase N power cable) refer section 7.2 for selection of diameter of
power cable and PE cable.
5. Ensure CT location and installation method are correct. The S1 and S2 of each group of CTs must
be connected in parallel especially when there are a number groups of CT. refer to section 3.6. All CTs
must be identical.
6. Under the “interface of system setup” interface of 7-inch monitor (If it is 4.3-inch screen, check
interface of system parameter), CT location setup and CT ratio setup must be identical with actual CT
location and CT Ratio. Besides, the setup of “total capacity” must be correct. For parallel operation, the
total capacity is the sum of capacities of all single modules and for single module operation, it is the
rated capacity of the particular module.

4.5.2 Steps for power on/off

• Steps for power on

EPCOS AHF must be turned on after the installation is completed successfully, followed by the
verification of EPCOS product engineer and then external power switch is closed.
Steps of power on are applicable when the system is completely out of power.
The specific steps are as follows
During the power-on process, AHF output terminal is electrified.
User needs to make sure whether it is safe to supply power to the load if it is
connected to AHF output terminal. If the load is not ready to receive power, it must
be separated from AHF output terminal.
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1. Close the isolating switch between power grid and AHF.


2. Close the breaker in cabinet. The monitoring screen will display the startup interface. If the green
indicator light is flashing, it indicates normal electrification of AHF. If there is something wrong with AHF,
the red alarm indicator will be on and the green operating indicator will be off, and AHF cannot be
started.cu
3. Send “power on” command. After the system is successfully electrified, if the status has been
previously changed as “auto power on”, when power on conditions are met, the system will
automatically send “power on” command and start up. If the status has been changed as “manual power
on”, after a while of electrification (voltage buildup needs some time after electrification), user may send
“power on” command to start the system by clicking the “power on” button in the Power ON/OFF
interface in the monitoring screen.
• Steps for power off
To prevent personal injury, if maintenance or cabinet opening is needed after power
off, a multimeter is required to measure the voltage at input terminals so as to make
sure no grid power is connected! Operation should be done more than 10 minutes
after power off when the internal DC busbar capacitance is discharged!
There are two options for power off.
1. Turn off the isolating switch between AHF and power grid. This option completely shuts down
the device and de-energizes the system after the bus bar capacitance is fully discharged,
which ensures safety for troubleshooting and maintenance.
2. 2. Enter the LCD Power ON/OFF interface, click the “power off” button, send power-off
command, and the system will be turned off. This option only shuts down the operation of
power components in the system, and system busbar and auxiliary power supply are still
energized, with relevant control unit standby. Maintenance or cabinet opening is not allowed
under this mode.

• Auto power on

EPCOS AHF will be automatically shut down and stop outputting compensation current upon grid power
failure or abnormal grid voltage and frequency. When the following conditions are met, AHF will
automatically restart and restore the output.
1. Power grid restores.
2. Auto power on function already set
3. Auto power on delayed (default setting: 10s).
If no auto power-on function is set in EPCOS AHF, user needs to manually start AHF through the
monitoring screen.

• Emergency shut down

When AHF is abnormal, press the “EPO” (Emergency Power Off) button on the monitoring module
panel to shut down all modules. Disconnect the isolating switch between AHF and power grid if
necessary. You need to restart the device after pressing EPO button. Apart from pushing up the EPO
button, you need to enter the “Power On/Off” interface and press the “Clear Fault” button, clicking the
“Power On” button to start it after the alarm stops.

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5 Maintenance and Preservation


5.1 Precautions
EPCOS AHF adopts modular design. As to daily maintenance, user only needs to check whether the
display data on the LCD screen is correct. If possible, user can use infrared thermo detector to check
whether there are some exceptional high temperature points in the machine. User should turn off the
power and contact the EPCOS product engineer if any abnormalities are found.
EPCOS AHF is a strong-current product. To ensure the safety of the maintenance staff, no one is
allowed to touch any live part of the device when it is working. The earth point should be regularly
checked to see if the connection is solid.

5.2 General maintenance


Because EPCOS AHF has implemented air channel isolation, air filter is not required in ordinary usage
environments. But in adverse environments, such as high temperature, high humidity, or environments
with heavy conductive dust, user should contact EPCOS product engineer in advance to determine the
specific planning of project before installation and electrical connection.

The maintenance schedule depends on the operation and ambient conditions and is valid for the
following typical conditions:
• Devices mounted in clear environment without dust in the air or in a cabinet with air inlet
filter
• Ambient temperature approx. 25 °C
• Symmetrical load in steady state operation
• Typical device output 60%
• One power off/on per month

In other cases the maintenance interval has to be adapted. Please ask the service department for
specific support and for the service and maintenance documents.

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Table 5.1 Maintenance schedule under typical conditions

Year after start operation 1 2 3 4 5 6 7 8 9 10 11 12

Maintenance job

Check operation and √ √ √ √ √ √ √ √ √ √ √ √


clean air inlet/outlet grilles

Replace cabinet fan* √ √ √ √

Replace air filter pads** √ √ √ √ √ √

Replace the internal fans √ √

Replace input fuses √ √ √ √

General inspection at
factory/service point
(check of all components, √ √
replace of DC link
capacitors and worn
components if needed)
*only in the case of special cabinets having additional fans
**only in the case of cabinets/ wall mounted designs having air filters

5.3 Troubleshooting
User can refer to Table 5.1 for failure solutions. Some failures or warnings can be found out and solved
at site by user, and some other faults require user to contact EPCOS product engineer.
Common faults resulting from user’s wrong usage:
a) CT wire is reversely connected
b) Phase sequence of power cable is reversely connected, or
c) Parameter setting is incorrect.
These faults can be identified by user upon his careful observation of the data in the interface of monitor.
If the compensation effect is poor and there are no warnings, contact EPCOS product engineer.
If the LCD screen displays alarm information try to to identify and slove the fault using the trouble
shooting guide given in Table 5.2 and if it is still unsolved ,contact EPCOS product engineer.
If the device has no response upon power-up, contact EPCOS product engineer.

Note: For your personal safety, whatever failure the device encounters, you should not
disassemble it without permission from EPCOS. We are not obliged to fix products with torn or
damaged tags.

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Table 5.2 Troubleshooting Guide

No Fault & alarm Possible cause Solution


Communication Communication failure between Check if communication cable is
1
failure monitor and AHF module reliably connected
1. Ambient temperature too high
Over Troubleshooting the faults one by
2 2. Air duct blocked
temperature one
3. Fan failure
1. Wiring system of power cable Check whether the model is
not correct (3-phase 3-wire or correctly connected according to
Input voltage 3-phase 4-wire ) its wiring system, whether the
3
abnormal 2. Input voltage over-loaded or power cable is reliably connected,
under-loaded and input phase voltage is within
3. Inverter not working or disabled mentioned range.
Input frequency Inverter is disabled or not work as input Check whether the frequency of
4
abnormal frequency exceeds limitation AC input is within 45-62.5Hz
DC bus Inverter disabled or not work due to
5 Contact EPCOS product engineer
overvoltage excessively high DC bus voltage
Auxiliary power
6 supply (APS) Internal failure of APS Contact EPCOS product engineer
failure
Check if AHF is turned on, check
1. AHF is not powered on
No the setup of compensation rate
2. Something wrong with CT
7 compensation and CT location and wiring, and
installation and wiring
current whether CT cable is reliably
3. Compensation rate too low
connected
8 Fuse failure At least one input fuse open circuit Contact EPCOS product engineer
Controller
The read controller parameter and the
9 parameter Contact EPCOS product engineer
set controller parameter not matched
setup
Inverter AHF compensation current exceeding Check if AHF capacity is matched
10
overloaded rated current with load
11 Fan failure Fan malfunctioning Contact EPCOS product engineer
CT ratio setup Check if installation direction of
12 External CT ratio setup failure
failure CT and phase order are correct

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6 Product Parameter
Table 6.1 Technical data and specification 400V & 200V*

Item EPCOS 25A/35A EPCOS 50A/60A EPCOS 100A EPCOS 150A


System parameter
Grid voltage 400V (228V ~ 456V) & 200V (173V~263V)
Grid frequency 45Hz ~ 62Hz
Allowed number of
Unlimited
module in parallel
Overall efficiency (100%
≥97%
load)
Network configuration 3-phase 3-wire, 3-phase 4-wire,
Setting of CT ratio 150/5 ~ 10,000/5
Topology design Tri-level topological structure

Performance indicator
Rated capacity 25A / 35A 50A / 60A 100A 150A
Rated comp. current of
25A / 35A 50A / 60A 100A 150A
phase wire
Rated comp. current of
75A / 105A 150A / 180A 300A 450A
neutral line
Filtering range 2nd ~ 50th
Harmonics selectable Available between 2nd ~ 50th
Filtering degree Adjustable between 2nd ~ 50th
Filtering capability THDi (current distortion) <5%
Fast response time <50μs
Complete response time <5ms
Target PF Adjustable between -1 ~ 1
FFT algorithm, intelligent FFT algorithm, instantaneous reactive
Control algorithm
algorithm
Switching frequency 20kHz
Harmonic compensation Supported
Reactive compensation Supported
Imbalance
Supported
compensation
Cooling mode (smart
75L/Sec 151L/Sec 300L/Sec 405L/Sec
cooling)
Noise level <56dB <56dB <56dB <65dB

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Communication monitoring capability
Communication
RS485/ network interface(RJ45)
interface
Communication protocol Modbus protocol, TCP/IP
Overvoltage protection, under voltage protection, short-circuit protection,
Protective function
inverter bridge reverse protection and overcompensation protection
CT monitoring alarm Yes
Fault alarm Yes, 500 records at most
Monitoring Centralized monitoring supported

Physical characteristics
Installation method Wall-mounted or rack-mounted cabinet
Net weight 18KG 23KG 35KG 44KG
Color Light Grey, cabinet: RAL7035

Environmental requirement
≤1500m, between 1500~4000m, in accordance with national standard
Altitude
GB/T3859.2, power reducing by 1% with every increase of 100m
Operating temperature -10℃ ~ +40℃**
Relative humidity 95% at most, no condensation
Level of protection IP20, other IP levels customizable
Storage temperature -40℃~70℃

Relevant qualification & standard


Qualification CE certified, CCIC-SET test report
Standard EN 50178\EN 61000-6-2\EN61000-6-4; EPCOS corporate standard

*The complete range of rack mounted modules, wall mounted modules and cabinets is also available in 200V ( 173V to
263V) . The technical specification and installation details are similar to its equivalent 400V model.
**Operating temperature without any derating. When the ambient temperature is between 40~45℃, every 1℃ temperature
rise would cause 2-3% derating , and 45~50℃, every 1℃ temperature rise would cause 3-5% derating ,and when
temperature is higher than 50℃, it would cause 5-8% derating for every 1℃ temperature rise . The device will be shutting
down when the IGBT temperature reaches 100 ℃. This can be equated roughly to an ambient temperature of 55℃ and
the relation between the IGBT temperature and ambient temperature is always influenced by some external factors
like the panel design, ventilation, dust on the panels etc.

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Table 6.2 Technical data and specification 480V/600V/690V

Item EPCOS 50A/75A/100A


System parameter
480V (20%~+15%) 600V (30%~+15%) 690V (30%~+15%)
Grid voltage
384V - 552V 420V - 690V 483V - 793V
Grid frequency 45Hz ~ 62Hz
Allowed number of
Unlimited
module in parallel
Overall efficiency (100%
≥97%
load)
Network configuration 3-phase 3-wire, 3-phase 4-wire,
Setting of CT ratio 150/5 ~ 10,000/5
Topology design Tri-level topological structure

Performance indicator
Rated capacity 50A / 75A / 100A 50A / 75A / 100A 50A / 75A / 100A
Rated comp. current of
50A / 75A / 100A 50A / 75A / 100A 50A / 75A / 100A
phase wire
Rated comp. current of
150A / 225A / 270A 150A / 225A / 270A 150A / 225A / 270A
neutral line
Filtering range 2nd ~ 50th
Harmonics selectable Available between 2nd ~ 50th
Filtering degree Adjustable between 2nd ~ 50th
Filtering capability THDi (current distortion) <5%
Fast response time <50μs
Complete response time <5ms
Target PF Adjustable between -1 ~ 1
FFT algorithm, intelligent FFT algorithm, instantaneous reactive
Control algorithm
algorithm
Switching frequency 20kHz
Harmonic compensation Supported
Reactive compensation Supported
Imbalance compensation Supported
Cooling mode (smart
359L/Sec 359L/Sec 359L/Sec
cooling)
Noise level <65dB <65dB <65dB

Communication monitoring capability


Communication interface RS485/ network interface(RJ45)

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Communication protocol Modbus protocol, TCP/IP
Overvoltage protection, under voltage protection, short-circuit
Protective function protection, inverter bridge reverse protection and overcompensation
protection
CT monitoring alarm Yes
Fault alarm Yes, 500 records at most
Monitoring Centralized monitoring supported

Physical characteristics
Installation method Wall-mounted or rack-mounted cabinet
Net weight (Approx) 40KG 70KG 70KG
Color Light Grey, cabinet: RAL7035

Environmental requirement
≤1500m, between 1500~4000m, in accordance with national
Altitude standard GB/T3859.2, power reducing by 1% with every increase of
100m
Operating temperature -10℃ ~ +40℃*
Relative humidity 95% at most, no condensation
Level of protection IP20, other IP levels customizable
Storage temperature -40℃~70℃

Relevant qualification & standard


CE certified, ETL (UL 508 and CSA C22.2 # 2014), IEEE 61000
Qualification
CCIC-SET test report
Standard EN 50178\EN 61000-6-2\EN61000-6-4, EPCOS corporate standard
* Operating temperature without any derating. When the ambient temperature is between 40~45℃, every 1℃ temperature
rise would cause 2-3% derating , and 45~50℃, every 1℃ temperature rise would cause 3-5% derating ,and when
temperature is higher than 50℃, it would cause 5-8% derating for every 1℃ temperature rise . The device will be shutting
down when the IGBT temperature reaches 100℃. This can be equated roughly to an ambient temperature of 55℃ and
the relation between the IGBT temperature and ambient temperature is always influenced by some external factors
like the panel design, ventilation, dust on the panels etc.

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Table 6.3 Technical data and specification 480V/ 600V (Based on UL Design )*

Item EPCOS 50A/75/100A


System parameter
480V (20%~+15%) 600V (30%~+15%)
Grid voltage
384V - 552V 420V - 690V
Grid frequency 45Hz ~ 62Hz
Allowed number of
Unlimited
module in parallel
Overall efficiency (100%
≥97%
load)
Network configuration 3-phase 3-wire
Setting of CT ratio 150/5 ~ 10,000/5
Topology design Tri-level topological structure

Performance indicator
Rated capacity 50A / 75A / 100A 50A / 75A / 100A
Rated comp. current of
50A / 75A / 100A 50A / 75A / 100A
phase wire
Rated comp. current of
150A / 225A / 270A 150A / 225A / 270A
neutral line
Filtering range 2nd ~ 50th
Harmonics selectable Available between 2nd ~ 50th
Filtering degree Adjustable between 2nd ~ 50th
Filtering capability THDi (current distortion) <5%
Fast response time <50μs
Complete response time <5ms
Target PF Adjustable between -1 ~ 1
FFT algorithm, intelligent FFT algorithm, instantaneous reactive
Control algorithm
algorithm
Switching frequency 20kHz
Harmonic compensation Supported
Reactive compensation Supported
Imbalance
Supported
compensation
Cooling mode (smart
359L/Sec 359L/Sec
cooling)
Noise level <65dB <65dB

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Communication monitoring capability
Communication
RS485/ network interface (RJ45)
interface
Communication protocol Modbus protocol, TCP/IP
Overvoltage protection, under voltage protection, short-circuit protection,
Protective function
inverter bridge reverse protection and overcompensation protection
CT monitoring alarm Yes
Fault alarm Yes, 500 records at most
Monitoring Centralized monitoring supported

Physical characteristics
Installation method Wall-mounted or rack-mounted cabinet
Net weight 40KG 70KG 70KG 40KG 70KG 70KG
Color Light Grey, cabinet: RAL7035

Environmental requirement
≤1500m, between 1500~4000m, in accordance with national standard
Altitude
GB/T3859.2, power reducing by 1% with every increase of 100m
Operating temperature -10℃ ~ +40℃**
Relative humidity 95% at most, no condensation
Level of protection IP20, other IP levels customizable
Storage temperature -40℃~70℃

Relevant qualification & standard


Qualification CE certified, CCIC-SET test report
Standard EN 50178\EN 61000-6-2\EN61000-6-4; EPCOS corporate standard

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7 Appendix
7.1 Introduction of Modbus Protocol
Due to the large number and great intensity of interference sources during electric power
communication, RS485 is more reliable and stable than RS232 communication. While in RS485,
Modbus protocol communication only needs to use RX and TX of serial port. Thus, Modbus RTU is
adopted for transmission.
EPCOS AHF supports Modbus protocol. EPCOS AHF contains RS485 communication interface
and can be connected to external USB or serial port via 485/USB converter or 485/232 converter. For
wall mounted unit with 4.3 inch display, it needs to be connected to external USB interface or serial port
via signal interfaces 485P+ and 485P- behind the chassis, as shown in Fig 7.1 and Fig 7.2. For LED
model, it needs to be connected to external USB interface or serial port via signal interfaces 485+ and
485- of centralized monitoring modules, as shown in Fig 7.3 and Fig 7.4. Modbus bus can be applied
to the collection and process monitoring of all kinds of data via Modbus protocol, user can collect and
check voltage information, current information, power information, harmonic analysis, IO status and
temperature information, and collect the alarm information of AHF.

Remark: user needs to contact EPCOS product engineer if MODBUS protocol is required.

CT0 CT1 CT2 GND ON

Dial Switch Monitoring interface

EPO_A 485- 485- CAN_L 485P-


EPO_B 485+ 485+ CAN_H 485P+

1 2 3 4 5 6 7 8 9 10
USB interface of
485/USB converter
external equipment
CT_A_GND CT_B_GND CT_C_GND GND_ISO GND_ISO
CT_A CT_B CT_C EPO_A EPO_A

1 2 3 4 5 6 7 8 9 10

Fig 7.1 Method of 485 communication interface and USB interface of external equipment

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CT0 CT1 CT2 GND ON

Dial Switch Monitoring interface

EPO_A 485- 485- CAN_L 485P-


EPO_B 485+ 485+ CAN_H 485P+

1 2 3 4 5 6 7 8 9 10
s e r i a l p o r t of
485/232 converter
external equipment
CT_A_GND CT_B_GND CT_C_GND GND_ISO GND_ISO
CT_A CT_B CT_C EPO_A EPO_A

1 2 3 4 5 6 7 8 9 10

Fig 7.2 Wiring of 485 communication interface and serial port of external equipment

485- USB interface of


485/USB converter
485+ external equipment

Monitor of 7-inch
LCD screen
Fig 7.3 Wiring of 485 communication interface of monitor and USB interface of external
equipment

485- s e r i a l p o r t of
485/232 converter
485+ external equipment

Monitor of 7-inch
LCD screen
Fig 7.4 Wiring of 485 communication interface of monitor module and serial port of external
equipment

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7.2 Selection of Cable and Accessories


Table 7.1 Selection of cable and accessories

75A /
25A/ 50A/ 200A/ 300A/
Rated current 90A / 150A 400A 450A 500A 550A 600A
35A 60A 250A 350A
100A

Cable of phase 16 25 35 50 2*50 2*50 2*70 2*95 2*95 2*120 2*120


A/B/C mm2
Cable of phase 2* 2* 2* 2*
25 35 50 70 2*70 2*70 2*95
N mm2 120 120 135 135

PE cable mm2 16 16 16 16 50 50 70 70 95 95 95

Power terminal M6 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8
screw
PE terminal M6 M6 M6 M6 M6 M6 M6 M6 M6 M6 M6
screw
Rated current of 50A 80A 120A 200A 300A 400A 630A 630A 630A 630A 800A
Breaker
Below 15m: RVVSP 2*2.5 mm2; 15m-30m: RVVSP 2*4 mm2; above 30m:
CT cable contact EPCOS ((recommended twisted pair cable, do not install in parallel
with power cable in order to avoid EMI (Electromagnetic Interference))
Range of CT ratio 150/5~10000/5
CT Accuracy Class 0.5 or better (open loop/load side) and 0.2 or better (closed loop/grid side)
CT Output Power Minimum 5VA
2 CT units for 3P3W and 3 CT units for 3P4W
For multi module system with main CT on Grid side, an additional set of same
Quantity of CTs grid side CTs (2 CT units for 3P3W and 3 CT units for 3P4W) needs to be
installed in the AHF path.

If there is requirement for cable temperature, the specification of cable needs to


Remark
be expanded

Remark:
1. The cable size selection of N phase should 3 times to phase if the zero sequence harmonic
as a main part of total harmonic current.
2. The CT primary current selection should be 1.5~4 times to maximum load current.
3. The Rated current selection of breaker should be 1.2 times or above to AHF rated capacity.
4. For Wall-mounted AHF it is advice to include as well as clamp for short-circuit connections
for safety connection of the current transformers.

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7.3 Hazardous/poisonous substances and elements


Table 7.2 Hazardous/poisonous substances or elements

Hazardous/poisonous substances or elements

Component Hexavalent Polybrominated Polybrominated


Lead Mercury Cadmium
chromium biphenyls diphenyl ethers
(Pb) (Hg) (Cd)
(Cr 6+) (PBB) (PBDE)
Metal shell O O O O O O
Plastic shell O O O O O O
Printed
X O O O O O
circuit board
Socket X O O O O O
Cable &
X O O O O O
wiring
Connector &
O O X O O O
breaker
Sealed
lead-acid X O O O O O
cell
Transformer O O O O O O

Other X O O O O O

O signifies that the content of the poisonous substance in all the homogeneous materials contained in
this component is below the amount regulated by SJ/T11363-2006 standard.

X signifies that the content of the poisonous substance in at least one specific homogeneous material
contained in this component is above the amount regulated by SJ/T11363-2006 standard.

Remark: Printed circuit board: including empty printed circuit board and all above-mentioned
parts.
Table 7.3 Hazardous substances

Hazardous substances MCV


Pb,Hg,Cr6+,PBB,PBDE 1000 PPM
Cd 100APM

In accordance with China’s Measures for Control and Management of Electronic Information Products
Pollution (No. 39), now it is marked that certain name or content of hazardous, poisonous substances
or elements may be contained in this product.

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7.5 External Dimension of Models

7.5.1 External Dimension of 25A/35A


484

466

Normal
Alarm

PQSineTM S-Series
89
150

Active Harmonic Filter


Power Quality Solutions & Power Optimizer

7
40

Fig 7.5 External dimension of 25A/35A LED (Rack-mounted)

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Fig 7.6 External dimension of 25A/35A LCD (wall-mounted)

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7.5.2 External Dimension of 50A/60A

Fig 7.7 External dimension of 50A/60A LED (Rack-mounted)

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Fig 7.8 External dimension of 50A/60A LCD (wall-mounted)

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7.5.3 External Dimension of 100A

Fig 7.9 External dimension of 100A LED (Rack-mounted)

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Fig 7.10 External dimension of 100A LCD (wall-mounted)

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7.5.4 External Dimension f 150A

Fig 7.11 External dimension of 150A LED (Rack-mounted)

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Fig 7.12 External dimension of 150A LCD (Wall-mounted)

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7.5.5 External Dimension of 400V Vertical Rack Modules 25A/35A/50A/60A

Fig 7.13 External dimension of 400V Vertical Rack Modules

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7.5.6 External Dimension of 400V Vertical Rack Modules 100A /150A

Rating W D H

100A 255 508 588

150A 302 579 575

Fig 7.14 External dimension of 400V Vertical Rack Modules

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7.5.7 External Dimension of 480V/600V/ 690V 50A/ 75A / 100A Rack Mounted

Rating W D H

50A 500 540 180

75A 500 675 250

100A 500 675 250

Fig 7.15 External dimension of 50A/ 75A / 100A LED (Rack-mounted)

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7.5.8 External Dimension of 480V/600V/ 690V 50A/ 75A / 100A Wall Mounted

Rating W D H

50A 500 184 627

75A 500 250 723

100A 500 250 723

Fig 7.16 External dimension of 50A/ 75A / 100A LCD (wall-mounted)

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7.5.9 External Dimension of 75A / 90A

Fig 7.17 External dimension of 75A / 90A LED (Rack-mounted)

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270
10

PQSineTM S-Series
Active Harmonic Filter & Power Optimizer

510
510
560
585

Power Quality Solutions 544

10
500

Fig 7.18 External dimension of 75A / 90A LCD (wall-mounted)

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7.5.10 Cabinet dimensions

FIG_7_17
Fig 7.19 Cabinet dimensions for horizontal modules

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Fig 7.20 Cabinet dimensions for vertical modules

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7.5.11 Reference Drawing for Multi-Cabinet Design for Higher Capacity

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Please do also carefully read the cautions, notes and warnings in the AHF S Series
operating and installation instructions manual!

Display of ordering codes for TDK Electronics products

The ordering code for one and the same product can be represented differently in data sheets, data books,
other publications, on the company website, or in order-related documents such as shipping notes, order
confirmations and product labels. The varying representations of the ordering codes are due to different
processes employed and do not affect the specifications of the respective products. Detailed
information can be found on the Internet under www.tdk-electronics.tdk.com/orderingcodes.

Notes

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CAP FILM PM PFC April 2022

Please read Cautions and warnings and Page 116 of 118


Important notes at the end of this document.
Important notes

The following applies to all products named in this publication:


1. Some parts of this publication contain statements about the suitability of our products for
certain areas of application. These statements are based on our knowledge of typical
requirements that are often placed on our products in the areas of application concerned. We
nevertheless expressly point out that such statements cannot be regarded as binding
statements about the suitability of our products for a particular customer application. As a
rule we are either unfamiliar with individual customer applications or less familiar with them than the
customers themselves. For these reasons, it is always ultimately incumbent on the customer to
check and decide whether a product with the properties described in the product specification is
suitable for use in a particular customer application.
2. We also point out that in individual cases, a malfunction of electronic components or failure
before the end of their usual service life cannot be completely ruled out in the current state
of the art, even if they are operated as specified. In customer applications requiring a very high
level of operational safety and especially in customer applications in which the malfunction or failure
of an electronic component could endanger human life or health (e.g. in accident prevention or life-
saving systems), it must therefore be ensured by means of suitable design of the customer
application or other action taken by the customer (e.g. installation of protective circuitry or
redundancy) that no injury or damage is sustained by third parties in the event of malfunction or
failure of an electronic component.
3. The warnings, cautions and product-specific notes must be observed.
4. In order to satisfy certain technical requirements, some of the products described in this
publication may contain substances subject to restrictions in certain jurisdictions (e.g.
because they are classed as hazardous). Useful information on this will be found in our Material
Data Sheets on the Internet (www.tdk-electronics.tdk.com/material). Should you have any more
detailed questions, please contact our sales offices.
5. We constantly strive to improve our products. Consequently, the products described in this
publication may change from time to time. The same is true of the corresponding product
specifications. Please check therefore to what extent product descriptions and specifications
contained in this publication are still applicable before or when you place an order.
We also reserve the right to discontinue production and delivery of products. Consequently,
we cannot guarantee that all products named in this publication will always be available.
The aforementioned does not apply in the case of individual agreements deviating from the
foregoing for customer-specific products.
6. Unless otherwise agreed in individual contracts, all orders are subject to our General Terms and
Conditions of Supply.
7. Our manufacturing sites serving the automotive business apply the IATF 16949 standard.
The IATF certifications confirm our compliance with requirements regarding the quality
management system in the automotive industry. Referring to customer requirements and customer
specific requirements (“CSR”) TDK always has and will continue to have the policy of respecting
individual agreements. Even if IATF 16949 may appear to support the acceptance of unilateral
requirements, we hereby like to emphasize that only requirements mutually agreed upon can
and will be implemented in our Quality Management System. For clarification purposes we like
to point out that obligations from IATF 16949 shall only become legally binding if individually agreed
upon.

April 2022

Page 117 of 118


Important notes

8. The trade names EPCOS, CeraCharge, CeraDiode, CeraLink, CeraPad, CeraPlas, CSMP, CTVS,
DeltaCap, DigiSiMic, ExoCore, FilterCap, FormFit, LeaXield, MiniBlue, MiniCell, MKD, MKK,
MotorCap, PCC, PhaseCap, PhaseCube, PhaseMod, PhiCap, PowerHap, PQSine, PQvar,
SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD, SiMic, SIMID, SineFormer, SIOV, ThermoFuse,
WindCap are trademarks registered or pending in Europe and in other countries. Further
information will be found on the Internet at www.tdk-electronics.tdk.com/trademarks.

Release 2022-05

April 2022

Page 118 of 118

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