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We@velink
Processings of rugs
in 2/2 V-weave
Double points No double points

Pile switch B-B

Pile switch T-T

Most common processings

TV202 Without mix-contours and T-T through bottom
TV219 Without mix-contours, T-T through bottom and B-T with jutepick

Other facilities
Adaptions on swith before and after the carpet is woven
Carpet folding and carpet cutting is added automatically
Writings and codes, in cutbar and on the back of the rug, can be added automatically

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1. Weave

Radio 1

2. Design (Radio 1)

A design of a carpet is designed on graphted paper. We distinguish

dentlines in vertikal direction and colorlines in horizontal direction.
The dentlines/cm are defined by the reed density and the colorlines
are defined by the pick density/cm. As on the 2/2 V-weave we are
Colourlines

only weaving one tuft per 2 picks, we shall divide the pick density
by 2 to obtain the amount on colorlines (= number of pilerows/cm).
As a design must be designed by proportion, we will calculate the
ratio (or scale). The ratio is calculated by dividing the number of
dentlines by the number of colorlines or vice versa.
dentlines

Colorlines/cm > Reed density (d/cm)

Colorlines/cm
Reed density (d/cm)

Reed density (d/cm) > Colorlines/cm

Reed density (d/cm)
Colorlines/cm

Ratio (Scales)
1 10/10
1,11 9/10
1,125 8/9
1.20 12/10
1,25 8/10
1,43 7/10
1,67 6/10

Ludo Smissaert : 19-08-2005

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3. Example

Specifications : - CRT83 - 6 Frames

- Reed density : 500/m (= 5,0 dents/cm)
- Quality : 10 picks/cm (= 5 colorlines/cm)
- Dimension carpet : 2,00 x 3,00 m

Number of dentlines : 5,0 dents/cm

Number of colorlines : 5,0 colorlines/cm
Ratio : - colorlines = dentlines
- 5,0 / 5,0 = 1,0
- Listing ratio : 1,0 = 10/10
Colourlines

10

10
dentlines

Specification carpet 2,00 x 3,00 :

--> Number of dentlines : 2,00 x 5,0 dents/cm x 100 = 1000 - 1 (return dent is not designed)
X = 999
--> Number of colorlines : 3,00 x 5,0 colorlines/cm x 100 = 1500 - 1 (return colorline is not
designed)
Y = 1499

If a design has a symmetry in warp and filling direction only a quarter will be designed.

4. VDW rules

To improve alternatingly horizontal lines on the carpet we recommend to design these lines
single - double. With this solution we will be able to remove the double points in the carpet .
Double points

single
double
single

Double points

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5. Selection possibilities.

Back part of the PTR (inc. yarns BC)

Pile Inc. pile Floating pile

Front part of the PTR (inc. yarns TC)

Pile Inc. pile Floating pile

6. Pile switches on the 2/2 V-weave.

Incorporation BC BC->BC (B->B)

TC->BC (T->B)
BC->TC (B->T)

Incorporation TC TC->TC (T->T)

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6.1. Pile switch TC-> BC (T->B).

1
2
3
4
5
6

"Double points"
Radio 1 : Pile switch from TC to BC Double points

Double points

Double points are bad alignments on pile switches between TC and BC, of
pile yarns which are incorporated in the BC and pile yarns which are
incorporated in the TC. The position of a half tuft before a complete tuft in
another pile area gives a mixture in pile surface in the top and bottom carpet.

6.2. Pile switch BC-> TC (B->T).

1
2
3
4
5
6

Radio 1 : Pile switch from BC to TC

No problem with this pile switch.

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6.3. Pile switch BC->BC (B->B).

1
2
3
4
5
6

"Double points"
Radio 1 : Pile switch from BC to BC

No problem with this pile switch.

6.4. Pile switch TC-> TC (T->T).

1
2
3
4
5
6

"Double points"
Radio 1 : Pile switch from TC to TC

No problem with this pile switch.

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7. Techniques to avoid double points ("field technique").

By using computer programs double points can be avoided in combination with modifications
to the card design by using the Van de Wiele rules.
Radio 1

After processing

After processing

During processing the program controls if there are enough colourpoints available
in the pile switch between TC and BC. A half pile tuft will be excluded.

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8. Recommendations for Jacquard card designs in 2/2 V with incorporated dead pile.

Van De Wiele rule

If borderlines are made with successive single colourline must be
combined with a double colourline.

single colourline
double colourline
single colourline

Wrong card design

Infringement on rule 1 1

Correct card design

Single colourline
Double colourline
Single colourline

Single colourline
Double colourline
Single colourline

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9. Processing.
9.1. Code. TV2016 - TV2016V2 - TV2016i
V = weaves for 2/2 V
TV = weaves for 2/2 V and 2/3 V
2 = radio 1
01 = weave set code number
6 = number of frames
i = inverse - weaves for creel frame 1 on top
V2 = version 2 - original weave set has been adapted

T-->B = pile switch top-->bottom

T-->T = pile switch top-->top
B-->B = pile switch bottom-->bottom

Note : if you weave wall to wall please activate "will be woven repeatedly" during
processing

9.2. Different types of adjustments.

1 With double points (T-B) 2 Without double points (T-B) 3 With double workers (T-B)

4 T- T via inside pick (T-T) 5 T- T via outside pick (T-T) 6 Without double points (T-B)
and with Jute pick on the B

7 B-T with Jute pick B (B-T) 8 B-T with Jute pick T (B-T)

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9.3. Different types of processings

Code N° Info processing Adjustments

TV200 Basic weaves without adjustments. No field technique and

1
without doubles on the backside of the carpet.

TV201 Eliminating of double points (T-B) with field technique and 2

without doubles on the backside of the carpet.

TV202 Eliminating of double points (T-B) with field technique and 2 4

without doubles on the backside of the carpet. On the pile
switch T-T we will first make pile via the bottom carpet.

V203 Eliminating of double points (T-B) with field technique. The 2 3 4

other remaining switches (T-B) are done through the outside
pick, which will give doubles on the backside of the carpet.
On the pile switch T-T we will first make pile via the bottom
carpet.

V204 Eliminating of double points (T-B) with field technique. The 2 3 5

other remaining switches (T-B) are done through the outside
pick, which will give doubles on the backside of the carpet.
On pile switch T-T the pile switch is done through the outside
pick, which will give doubles on the backside of the carpet.

V205 Eliminating of double points (T-B) with field technique. The 2 3

other remaining switches (T-B) are done through the outside
pick, which will give doubles on the backside of the carpet.

TV206 Special weaves for double pile without any changements. 1 4

No field technique and without doubles on the backside of
the carpet. On pile switch T-T we will first make pile via the
bottom carpet.

TV207 Eliminating of double points (T-B) with field technique, but 4 6

with a jute pick for the bottom carpet. Without doubles on the
backside of the carpet.On pile switch T-T we will first make
pile via the bottom carpet.

V208 Eliminating of double points (T-B) with field technique. The 2 5

other remaining switches (T-B) are done through the outside
pick, which will give doubles on the backside of the carpet.
On pile switch T-T the pile switch is done through the outside
pick, which will give doubles on the backside of the carpet.

TV219 Eliminating of double points (T-B) with field technique and 2 4 8

without doubles on the backside of the carpet. On the pile
switch T-T we will first make pile via the bottom carpet. On
pile switch B-T we will weave a jute pick for the top.

TV223 Eliminating of double points (T-B) with field technique, but 2 4 6

with a jute pick for the bottom carpet. On the pile switch T-T
we will first make pile via the bottom carpet. On pile switch B-
T we will weave a jute pick for the top.

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9.4. Most common weave sets.

Processings on the 2/2 V-weave

Weaving technique Code Type incorporation of Design Type pile Double points
the inc. pilewarp definition yarn
Three rapier : TV202 With the tight warp Radio 1 All pile yarns No

TV219 With the tight warp Radio 1 All pile yarns No

Sending - Send repeat - Background free (cutting dents) on the controller

Pile on Send Background free
1st pick repeat on controller

T 2 C0 for 2/2 V

Three rapier : TV419 With the tight warp Radio 2 All pile yarns No

TV619 With the tight warp Radio 3 All pile yarns No

Sending - Send repeat - Background free (cutting dents) on the controller

Pile on Send Background free
1st pick repeat on controller

T 2, but sending C0 for 2/2 V

on pick 4 or 8

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10. General colortable.

Colortable
Fr. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
0 40 ----- ----- ----- ----- ----- -----
1 ----- ----- ----- ----- ----- -----
2 20 ----- ----- ----- ----- ----- -----
3 21 23 ----- ----- ----- ----- ----- -----
4 22 24 34 ----- ----- ----- ----- ----- -----
5 15 25 35 45 ----- ----- ----- ----- -----
6 16 26 36 46 56 ----- ----- ----- ----- -----
7 17 27 37 47 57 67 ----- ----- ----- ----- ----- 217
8 18 28 38 48 58 68 78 ----- ----- ----- ----- ----- 218
9 19 29 39 49 59 69 79 89 ----- ----- ----- ----- ----- 219
10 90 95 100 105 110 115 120 125 130 ----- ----- 220
11 91 96 101 106 111 116 121 126 131 135 -----
12 92 97 102 107 112 117 122 127 132 136 139
13 93 98 103 108 113 118 123 128 133 137 140 142
14 94 99 104 109 114 119 124 129 134 138 141 143 144

0 All pile incorporated

1 -->14 Frames
20 -->144 Double Pile
40 All pile yarns are floating on back of the carpet
217 HE : harness egalisation
218 DH : pulling through control
219 LeaSD : lease continious draw
220 LeaVD : lease shifted draw

11. Different colortables.

Colortable Double Pile Colortable Double Pile

- 5 colors - - 7 colors -
Fr. 1 2 3 4 Fr. 1 2 3 4 5 6
1 1
2 12 2 12
3 13 23 3 13 23
4 14 24 34 4 14 24 34
5 15 25 35 45 5 15 25 35 45
6 16 26 36 46 56
Colortable Double Pile 7 17 27 37 47 57 67
- 6 colors -
Fr. 1 2 3 4 5
1
2 12
3 13 23
4 14 24 34
5 15 25 35 45
6 16 26 36 46 56

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Colortable Double Pile

- 8 colors -
Fr. 1 2 3 4 5 6 7
1
2 12
3 13 23
4 14 24 34
5 15 25 35 45
6 16 26 36 46 56
7 17 27 37 47 57 67
8 18 28 38 48 58 68 78

Colortable Double Pile

- 10 colors -
Fr. 1 2 3 4 5 6 7 8 9
1
2 12
3 13 23
4 14 24 34
5 15 25 35 45
6 16 26 36 46 56
7 17 27 37 47 57 67
8 18 28 38 48 58 68 78
9 19 29 39 49 59 69 79 89
10 90 95 100 105 110 115 120 125 130

Colortable Double Pile

- 12 colors -
Fr. 1 2 3 4 5 6 7 8 9 10 11
1
2 20
3 13 23
4 14 24 34
5 15 25 35 45
6 16 26 36 46 56
7 17 27 37 47 57 67
8 18 28 38 48 58 68 78
9 19 29 39 49 59 69 79 89
10 90 95 100 105 110 115 120 125 130
11 91 96 101 106 111 116 121 126 131 135
12 92 97 102 107 112 117 122 127 132 136 139

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12. Carpet Folding.

To improve the carpet folding small bridges will be woven with the incorporated pile yarns.
In the cutbar area the bridges are made with floatings on the back of the carpet with some
of the incorporated pile yarns. In the pile area the bridges are made with some of the
remaining incorporated pile yarns and they will float on the back of the carpet. The carpet
folding can be activated during processing. With enough cutbar carpet folding can be added
automatically to the original card design. For standard carpet folding 3 bridges are woven in
pile area and 3 bridges in cutbar area. In between the bridges C0 is woven during 3 pixels
or 6 picks.

Process EP
Drawing ?

General Advanced
? Info Detail
Loom
Quality ?
Finishing ?
Weave structure ?
Frame map ?
Pick density/m Default
Will be woven repeatedly

Cut bar before Cut bar after Jute color ?

√ Carpet Folding Carpet cutting

Label Colors ?
Offset Font ?

EP directory ?
Name of EP ?

Help Cancel OK

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Carpet Folding - types
Default
Weaving frame not in Jute

Weaving frame not in jute :

The pile yarn which is making
Carpet area

Bridge pile will not be used for the

carpet folding in cutbar area.

All pile yarns are incorporated (C0)

Bridge
Cutbar area

Type 1
Weaving frame not in Jute

Weaving frame not in jute :

The pile yarn which is making
Carpet area

pile will not be used for the

carpet folding in cutbar area.

Bridge
Cutbar area

All pile yarns are incorporated (C0)

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Type 2 Start of carpet

Weaving frame not in Jute

Weaving frame not in jute :

The pile yarn which is making
Carpet area

pile will not be used for the

carpet folding in cutbar area.

Bridge
Cutbar area

All pile yarns are incorporated (C0)

End of carpet

Weaving frame not in Jute

Cutbar area

All pile yarns are incorporated (C0)

Weaving frame not in jute :

Bridge The pile yarn which is making
pile will not be used for the
carpet folding in cutbar area.
Carpet area

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Type 3
Weaving frame not in Jute

Weaving frame not in jute :

The pile yarn which is making
Carpet area

pile will not be used for the

carpet folding in cutbar area.

All pile yarns are incorporated (C0)

Cutbar area

Bridge

Type 4 Weaving frame not in Jute

Weaving frame not in jute :

The pile yarn which is making
Carpet area

pile will not be used for the

carpet folding in cutbar area.
Bridge

Bridge
Cutbar area

All pile yarns are incorporated (C0)

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Type 5 Weaving frame not in Jute

Weaving frame not in jute :

The pile yarn which is making
Carpet area

pile will not be used for the

carpet folding in cutbar area.
Bridge

All pile yarns are incorporated (C0)

Bridge
Cutbar area

Type 6 Weaving frame not in Jute

Weaving frame not in jute :

The pile yarn which is making
Carpet area

pile will not be used for the

carpet folding in cutbar area.
Bridge

All pile yarns are incorporated (C0)

Bridge
Cutbar area

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13. Start and end of carpet

These adjustments are included in the original weave set.

9 B-E (E=empty - no carpet)

During the switch between the backing
area and the bottom pile area, the selected
pile yarn from the bottom is running from
the incorporated position to the top position.
During folding of the top carpet the first
half tuft will create bad carpet folding. We
will adjust the starting position.

10 E-T (E=empty - no carpet)

During the switch between the top pile area
and the backing area, the selected pile
yarn from the top is running from the bottom
position to the incorporated position. During
folding of the top carpet the first half tuft will
create bad carpet folding. We will adjust
the ending position.

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14. Carpet cutting.

To cut in between the carpets in cutbar area, a mark with a floating yarn will be woven for top
and bottom carpet.The carpet cutting can be activated during processing and can be added
automatically to the original EP-file.

cutbar carpet cutting cutbar

Process EP
Drawing ?

General Advanced
Loom ? Info Detail
Quality ?
Finishing ?
Weave structure ?
Frame map ?
Pick density/m Default
Will be woven repeatedly

Cut bar before Cut bar after Jute color ?

Carpet Folding √ Carpet cutting
Label Colors ?
Offset Font ?

EP directory ?
Name of EP ?

Help Cancel OK

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15. Sending of the EP-files on 2/2 V-weave

2/2 V-weave - repeat 4 picks

1 Position of the weaving machine : ± 60 °

2 Center- and bottom rapier are activ for the
5 4
TC 6 bottom carpet.
5 The driven rost (BC or TC) is moving from
the bottom position to the top position.
The tight warp for the bottom carpet is in
1
center/bottom position
2
BC 6
3
3
4

4 1 2 3 4

Sending

2/2 V-weave - repeat 8 picks

1 Position of the weaving machine : ± 60 °

2
5 4
Center- and bottom rapier are activ for the
TC 6
5
bottom carpet.
The driven rost (BC or TC) is moving from
1
the bottom position to the top position.
The tight warp for the bottom carpet is in
2 center/bottom position
BC 6
3 Sending of the EP file only on pick 4 or 8
3
4

4 1 2 3 4

Sending

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