Fracture Height Containment in Poor and Thin Zones

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Journal of Industrial and Intelligent Information Vol. 2, No.

4, December 2014

Research on Fracture Height Containment in Poor


and Thin Pay Zones
Xiang Zhou, Shicheng Zhang, and Xinfang Ma
College of Petroleum Engineering, China University of Petroleum (Beijing), Beijing, China
Email: xiang_zhou2008@sina.com, {zhangsc, maxinfang}@cup.edu.cn

Kaiyu Liu
Great wall Drilling Company Downhole Service Company, Beijing, China
Email: liukaiyu666@163.com

Abstract—So far, some of the domestic oil-fields have compartments and pay zones, and sometimes close to the
entered the high water cut stage after a long term water layer. For the development of such low
production, and the objects of the exploration are shifting permeability reservoirs, hydraulic fracturing is an
from thick and high quality pay zones to the thin and poor important means of increasing production. A lot of
pay zones. For the development of thin and poor reservoir,
research and field data show that the fracture height
hydraulic fracturing is an extremely effective measure to
enhance production, but the fracture height always gets out always over extended in the vertical direction when
of control when stimulating these kind of pay zones. fracturing the thin interbed reservoirs. In common
Considering the problem, the paper firstly summarized the situation, the extra fracture height means low fracturing
factors affecting fracture height based on literature fluid efficiency and unreasonable proppant distribution,
researches; then an orthogonal design including seven which may lead to shorter fracture length and low
factors of five level was made according to the reservoir productivity. When the reservoir is near the water layer ,
parameters and construction parameters of M Oil-field, and fracture height over-expansion will communicate with the
the fracture propagation under each situation was simulated water layer, causing water channeling and a sharp rise in
with FracproPT. On the grounds of simulation results,
water production, finally resulting in a failure treatment
further sensitivity analysis and single factor analysis were
conducted. The results turn out that factors impacting (Zhou Wengao, etc, 2006 [1]). So, for the development of
fracture height are sequentially: in-situ stress contrast low permeability and thin layer reservoir, in-depth
between barrier layer and target layer, total amount of analysis of the factors impacting fracture height and
fracture fluid, pumping rate, fracture fluid viscosity, Young customized strategies to control fracture height are the
modulus contrast, reservoir permeability and fracture key to the success of hydraulic fracturing.
toughness contrast. Finally, the paper gives strategies to
confine the fracture vertical growth in the light of II. FACTORS AFFECTING FRACTURE HEIGHT
simulation results, and a field case was used to certify the
feasibility of the strategy. The research can help to optimize Since 1980s, factors which are considered to be
the hydraulic fracturing design and guide the on-site influential to the fracture height containment are well
treatment. documented. Michael P. Cleary (1980) [2] believed that
certain stress contrast can reduce the vertical growth of
Index Terms—thin and poor pay zones, hydraulic fracturing, fracture, fractures propagate faster in tough rocks than
fracture height containment, factors affecting fracture
that in soft rocks, and both the viscosity of fracturing
height, orthogonal design
fluid and proppant distribution have effect on fracture
geometry. H. X. Nguyen etc. (1983) [3] made some
I. INTRODUCTION conclusions in his paper: a) In-situ minimum horizontal
stress contrast between the pay zone and the barrier is the
With the production of oilfield, many domestic dominate factor in arresting or at least restricting vertical
oilfields have entered the late stage of development, the growth of fractures; b) Treatment parameters which may
major reservoirs have been mostly utilized. For the influence fracture geometry are fluid viscosity and
purpose of maintaining the production or being density, proppant concentration, pump rate and placement
constrained by the existing resources, the objects of of perforation; c) Contrast in material properties (elastic
exploration are turning to the thin and poor layers. modulus, porosity, density, etc.) and pore pressure
However, these kind of reservoirs are characterized by generally has only secondary effects on containment;
low reserves abundance, complex lithofacies, poor petro- d)Inherent properties of the interface also contribute to
physical property, numerous thin layer in the vertical fracture containment. Kamek Ben Naceur (1990) [4] and
direction, small stress difference between the Smith (2001) [5] classified the factors into two parts, first
part is the controllable factors which include the
Manuscript received January 20, 2014; revised April 17, 2014.

©2014 Engineering and Technology Publishing 324


doi: 10.12720/jiii.2.4.324-328
Journal of Industrial and Intelligent Information Vol. 2, No. 4, December 2014

fracturing fluid properties and treatment parameters, and difference is bigger, it means that fracture height is more
the other part is uncontrollable ones consist of reservoir sensitive to the relative factor. As we can see from Fig. 1,
properties. In addition, domestic researchers have also factors impacting fracture height are sequentially: in-situ
done a lot of job. Gou Guiming (2004), Hu Yangming stress contrast between barrier layer and target layer, total
(2009), Lai Haitao (2011) etc. [6]-[8] hold that those amount of fracture fluid, pumping rate, fracture fluid
factors impacting fracture height are composed by viscosity, Young modulus contrast, reservoir permeability
reservoir parameters, fracturing fluid properties and and fracture toughness contrast.
treatment parameters, they further simulated how these
factors influenced the fracture vertical growth with
software. Other researchers analyzed the factors which
affected the fracture height based on the fracture
propagation model built by themselves. [9] [10] In their
investigation, factors were almost the same as those
summarized by former experts.

III. SENSITIVITY ANALYSIS OF THE FACTORS


AFFECTING FRACTURE HEIGHT

A. Orthogonal Analysis
Figure 1. Intuitive analysis of fracture height results based on
In accordance with the research results on fracture orthogonal analysis
vertical growth home and abroad, factors can be
categorized into three types: reservoir parameters, Another general conclusion can also be drawn from
treatment parameters and fracturing fluid properties. In Fig. 1, that is fracture height is positively correlated with
order to investigate how these factors influence the total fracturing fluid, pumping rate and the viscosity of
fracture height with software, reservoir parameters were the fracturing fluid, negatively correlated with stress
divided into four parts, which were respectively in-situ contrast between barrier layer and pay zone and reservoir
minimal stress contrast between the compartments and permeability, and the rock toughness differences doesn’t
pay zones, reservoir permeability, Young modulus and have obvious connecting with fracture height. The
rock thoughness. Treatment parameters were made up by analysis results prove that fracture height can be
total fracturing fluid and pumping rate. Fracturing fluid controlled by means of adjusting the treatment parameters
property was reflected by fluid viscosity. and optimizing fracturing fluid.
In the analysis, software FracproPT was used to
B. Single FactorAnalysis
simulate the fracture propagation with different
parameters. The main input parameters of the model, It is known from the orthogonal analysis that stress
including the necessary reservoir parameters and contrast, total fracturing fluid, pumping rate and the
treatment parameters, were on the basis of Ed2 segment viscosity of fracturing fluid have great effect on fracture
of well S31 in M Oilfield (Table I). Then, on the grounds height, meanwhile these parameters can be altered by
of orthogonal design, the influence of each factor on operators (Stress contrast can be modified equivalently by
fracture height was studied. In order to make the creating artificial barriers), so it is significant to do single
sensitivity analysis results be more objective, each factor factor analysis on these four parameters. In single factor
was given five different values, so the orthogonal design analysis, the input parameters are almost the same as
was made up by seven factors with five values (Table II). those in orthogonal analysis, what makes the difference is
If conducting full-scaled experiments to these seven that only one parameter is changed in a group of projects
factors with five levels each, a total of 5 (78125) 7 while other parameters keep the same.
experiments needs to be carried out, which was too large
and difficult to achieve. Whereas, by means of orthogonal
design, only part of the representative level combination
were selected and tested, meanwhile, by analyzing a
small part of the whole tests, the comprehensive situation
can be well understood. The results based on orthogonal
design are representative and comprehensive. There were
50 projects in total by orthogonal design.
After running 50 projects and intuitive analysis of
fracture height results, we can draw a histogram based on
orthogonal design (Fig. 1). Figure 2. Relationship between stress contrast and fracturing height
As Fig. 1 showed, five columns of different colors
represented five levels of each factor. The height of the 1) In-situ stress contrast between barrier layer and
column meant an average fracture height which related to pay zone
the certain level of a factor. The average fracture height In-situ stress contrast is the main factors impacting the
would change with the factor value, and if the height fracture height. Teufel and Clark(1981) [11] thought that

©2014 Engineering and Technology Publishing 325


Journal of Industrial and Intelligent Information Vol. 2, No. 4, December 2014

stress contrast of 700psi between some limestone and As shown in Fig. 5, fracture height grows with the
sandstone could control the fracture vertical growth increase of fracture fluid viscosity. Fracturing fluid
effectively. The simulation results in this paper manifest characteristics mainly consist of friction property,
that as the stress contrast increases, the fracture height rheological property and leak-off property, and the
will be reduced extremely. Because the lower the stress viscosity can be used as a comprehensive indicator. For
contrast, the smaller the confining stress which arrests the commonly used fracturing fluid, the greater the viscosity,
opening of a fracture, then fracture is easier to grow the larger friction and the smaller leak-off coefficient;
vertically. Besides, the stress contrast which can fully and the less the leak-off fracturing fluid, the higher the
control the fracture height depends on the reservoir fracture net pressure, which finally leads to the fracture
properties and treatment parameters. Fig. 2 shows the
vertical propagation.
relationship between stress contrast and fracture height.
2) Total fracturing fluid
As demonstrated in Fig. 3, the more fracturing fluid,
the larger fracture height. Because when the total
fracturing fluid increases, the fluid volume which
functioned to expand fracture volume increases, which
will result in longer fracture length and bigger fracture
height. And under the fixed pumping rate condition, the
lower the reservoir permeability, the greater influence the
total volume will have on fracture height. So it is very
important to optimize the total fracturing fluid.

Figure 5. Relationship between fracturing fluid viscosity and


fracturing height

IV. FRACTURE HEIGHT CONTAINMENT STRATEGIES

A. Atificial Barrier Technology


The fundamental principal of artificial barrier
technology is creating an artificial layer of low
Figure 3. Relationship between total fracturing fluid and fracturing permeability in the upper or lower part of fracture with
height floating agents or settling agents, which will generate
certain flow resistance and cause pressure drop in the
vertical direction, finally, the pressure acting on fracture
vertical tips will decrease and the fracture vertical
propagation can be constrained. This kind of method is
equivalent to increase the stress contrast between layers.
There is numerous relevant research and application of
the method, such as in Tuha Oilfield, Xinjiang Oilfield,
Changqing Oilfield etc, the artificial barrier technology
are successfully applied.
B. Optimizing the Treatment Parameters
Both the orthogonal analysis and single factor analysis
Figure 4. Relationship between pumping rate and fracturing height certify that treatment parameters have great impact on
fracture height, especially for low permeability reservoirs,
3) Pumping rate fracture height is highly sensitive to the total fracturing
As shown in Fig. 4, fracture height increases when the fluid and pumping rate. The fracture height turns bigger
pumping rate becomes larger. Because the reservoir as total fracturing fluid and pumping rate increases, so the
permeability and the leak-off coefficient is an
fracture height can be controlled by reducing the total
unchangeable parameter, so higher pumping rate will lead
fracturing fluid and pumping rate. The most universally
to higher fracture net pressure, and higher fracture net
used method on-site is fracturing with altered pumping
pressure will cause larger fracture height. Both on-site
statistic data and the simulation results in the paper rate, which takes low pumping rate at the early pad stage,
certify that pumping rate have dramatic effect on fracture then increases the pumping rate gradually. The strategy
height, so optimizing pumping rate is a feasible way to can not only limit the fracture height, but also can
contain fracture height. generate longer fracture length. In addition, reducing the
4) Fracturing fluid viscosity total fracturing fluid can restrict the fracture vertical

©2014 Engineering and Technology Publishing 326


Journal of Industrial and Intelligent Information Vol. 2, No. 4, December 2014

growth, but it can also lead to shorter fracture length, Some engineers (Zhao Anjun, 2010) [12] point out
which may be not met the production requirement. Thus, injecting the linear gel and jelly alternately at the pad
the total fracturing fluid must be optimized combining the stage is an effective way to control fracture height.
field data and software simulation. Because on one hand, the jelly is of high viscosity which
C. Optimizing the Treatment Parameters can create fracture effectively yet may lead to fracture
Low viscosity fracturing fluid is good to arrest fracture height over extend; on the other hand, the linear gel is
height. For those deeply buried reservoirs of high helpful to limit the fracture height, but due to its low
temperature and low permeability, high viscosity is not viscosity, the leak-off coefficient is great, which cannot
beneficial to fracture height control, but low viscosity is create fracture effectively or even result in tip screen out.
not good to carry proppant. So when optimize the However, injecting both fluid alternately can compensate
fracturing fluid, both sides need to be taken into account. their shortage and make full use of their advantage.

TABLE I. RESERVOIR PARAMETERS AND TREATMENT PARAMETERS OF WELL S1

Perforation Thickness Porosity Permeability Oil saturation


Layer conclusion
Location, m m % 10-3μm2 %

140 3949.6-3953.0 3.4 17 6.16 40.78 oil

141 3954.0-3955.0 1.0 17.3 4.44 47.99 oil

142 3956.8-3958.6 1.8 15.37 1.74 51.65 oil

142 3959.2-3960.6 1.4 15.57 1.85 53.96 oil

Total fracturing volume ,m3 Pumping rate m3/min Proppant , m3

225 3.0~3.5 20

TABLE II. ORTHOGONAL DESIGN OF SEVEN FACTORS WITH FIVE LEVELS

Factors
V Q μ Δσ E Kc K
(m3) (m3/min) (mPa.s) (MPa) (MPa) (MPa.m1/2) (mD)
Levels
Level1 150 2 40 1 -5000 -2 0.5

Level 2 175 2.5 80 2 -2500 -1 1

Level 3 200 3 120 3 0 0 1.5

Level 4 225 3.5 160 4 2500 1 2.0

Level 5 250 4 200 5 5000 2 2.5

In Table II where V is total fluid volume, Q is pumping the two segments can effectively prevent the fracture
rate, μ is fracture fluid viscosity, Δσ is in-situ stress from expanding to layer 70#. Rock mechanical analysis
contrast, E is Young modulus contrast, Kc is rock shows that the stress contrast is about 2MPa. In order to
toughness contrast and K is permeability of pay zone. achieve the design target, the fracture height containment
measures are as follows: total fracturing fluid 240 m3,
V. FIELD CASE 100 mesh ceramsite function as settling agents, proppant
30m3; altered pumping rate( 2.5 m3/min~3 m3/min).
Taking well S22 in M Oilfield as an example, the Simulation result is depicted in Fig. 6, total fracture
permeability is 1.0mD~7.8mD. The target segment is 59- height is 58.9m, the distance between the lowest part of
64# layer and 70# layer. The first segment is the fracture and 70# is 2m, half fracture length is 94m.
3670.4m~3702.4m in depth, effective reservoir thickness The fracture height was tested by temperature logging,
is 17.6m, sandstone and shale layer interbed; 70# according to the temperature contrast before and after
segment is 3717m~3722.2m. the distance between the fracturing, the fracture height can be obtained which is
two target segments is around 15m, and the purpose is 61.3m, result show no evidence of breaking the barrier
fracturing 59-64#segment, hoping that the layers between zones.

©2014 Engineering and Technology Publishing 327


Journal of Industrial and Intelligent Information Vol. 2, No. 4, December 2014

[7] Y. M. Hu and Y. Q. Hu, “Analysis of factors affecting fracture


height and research on strategies to control fracture height,”
Chongqing Science College Reports, pp. 28-31, Nov. 2009.
[8] H. T. Lai, L. Y. Liang, et al. ““Analyzing simulation of fracture
height growth in Sulige gas field and research on strategies to
control fracture height,” Petrroleum &Chemical Engineering, vol.
30, pp. 47-49, March, 2011.
[9] Z. X. Chen and M. Chen, “Vertical growth of hydraulic fracture in
layered media,” Petroleum University Report, vol. 21, pp. 23-26,
Aug, 1997.
[10] T. C. Li, “Research on Shanggu fracturing theory and application
of Yulin gas field,” Ph.D. thesis, Dept. Petroleum Engineering,
Southwest University of petroleum, Sichuan, China, 2009.
[11] L. W. Teufel and J. A. Clark, “Hydraulic fracture propagation in
layered rock: Experimental studies of fracture containment,”
Figure 6. Simulation result of fracture propagation of well S22 presented at the 1981 SPE/DOE Low Permeability Gas
Symposium held in Denver, May 27-29, 1981.
[12] A. J. Zhao and J. T. Hu, “Fracture height containment and
VI. CONCLUSIONS diagnose technology of Altara sag,” Drilling and Exploration
Technology, vol. 32, pp. 79-81, Sep. 2010.
Hydraulic fracturing is a significant measure to
enhance oil and gas production in low permeability thin
and poor reservoirs. Xiang Zhou was born in 1987, Phd. student
at the China University of Petroleum
There are various factors affecting fracture height, (Beijing). In 2009, he graduated from China
among which stress contrast has the most obvious University of Petroleum (Beijing), oil and gas
influence on fracture height, followed by total fracturing field development engineering, and got his
fluid and pumping rate. Facture height is positively Master's degree. Now his research field is
about hydraulic fracturing technology on low
correlated with total fracturing fluid, pumping rate and permeability reservoirs and unconventional
the viscosity of the fracturing fluid, negatively correlated oil & gas resources and reservoir numerical
with stress contrast between barrier layer and pay zone simulation
and reservoir permeability, and the rock toughness
Shicheng Zhang, was born in 1963, is a
differences doesn’t have obvious connection with fracture professor, Phd's tutor at the China University
height. of Petroleum, Beijing. In 1986, he graduated
In application, fracture height containment strategy from East-China Petroleum Institute,
should be selected in accordance with the reservoir petroleum production engineering,and got
his Bachelor's degree; In 1989, he graduated
parameters and the requirement of fracture height. The from Beijing Petroleum Institute, petroleum
most commonly used strategies include artificial barrier production engineering, and got his Master's
technology, optimizing total fracturing fluid and pumping Degree; In 2003, he graduated from China
rate , and optimize the fracture fluid of proper viscosity. University of Petroleum, Beijing, oil and gas
field development engineering, and earned Doctor's Degree. Now his
research interest is theory and technology of oil and gas production
ACKNOWLEDGMENT engineering, hydraulic fracturing technology on unconventional oil &
gas resources and reservoir numerical simulation
This paper was support by the Major National Science
and Technology Projects of China (no. 2012ZX05018- Xinfang Ma, was born in 1972, is an
004) and the National Basic Research Program of China associate professor, master's supervisor at the
China University of Petroleum, Beijing. In
(no. 2013CB228004). 1996, he graduated from Xi'an Petroleum
Institute, petroleum production engineering,
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©2014 Engineering and Technology Publishing 328

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