Te U6g2 APRIL 16,05 o NATIONAL IRANIAN OIL COMPANY My SOUTH PARS Gas DEVELOPMENT @ z PHASES 6,7 & 8 Cd Acrotst | pecortl ONSHORE FACILITIES Te ono DOCUWENT TITLE DOCUMENT No " Goneral work Procedure | PHASE | AREA | Tipu | O'S | Doc | sea | REV ose torwetsing |-spy | 2 [coon | ew [pe | om | ba | mera NATIONAL IRANIAN OIL COMPANY APPROVED FOR CONSTRUCTION SOUTH PARS GAS FIELD DEVELOPMENT PHASES 6,7&8 ONSHORE FACILITIES DOCUMENT TITLE General Work Procedure for Welding ‘SPY-2-0090-CM-PR-022 a, ewe Foproved for Constucion Issued for Company Approval 2 | 12Apr, 2005 21.Nov, 2004 | A. Webber | F. Yamamoto a Issued for Company po | 250ec203 | PE HN Mr My neiea a zac Tuo | PPL — rev| RTE | prepared | cHeckeo | AUTH PURPOSE OF ISSUE L | APPROVED.NATIONAL IRANIAN OIL COMPANY SOUTH PARS GAS DEVELOPMENT A PHASES 6,7 & 8 wv ONSHORE FACILITIES TEC ORO Herve tet | cite congany _ DOCUMENT TITLE DOGUMENTNo i. Goneral work Procedure | PHASE | AREA | Thur | O18 | boc | sea | REV sane ieiemmes) spy | 2 | 0000] cm | pr | 022 | 02 Page 20110 CONTENTS PAGE 1.SCOPE 3 2.DEFINITIONS 3 3,STANDARDS, CODES and SPECIFICATIONS 3 4, WELDING PROCEDURE SPECIFICATIONS (WPS) 4.1 Applicable Codes and Standards 42 Responsible Organizations 4.3 Preparation of WPS and POR 4.4 Minimum Requirements for WPS. 4.5. Procedure Qualification Test Requirements ahene 5, MINIMUM REQUIREMENTS FOR WELDING PROCEDURE SPECIFICATION 5.1. Welding Processes 5.2 Base Metals 5.3 Electrodes and Welding Rods 5.4 Dissimilar Joint 5.5 Low Temperature Service 5.6 Preheat and Inter-pass Temperature 5.7 Post Weld Heat Treatment (PWHT) NNNNooo Attached Table 1 List of Items for Welding Procedure Qualification Attached Table 2 Applicable Base Material Specifications 9 Attached Table 3 Selection of Electrodes and Welding Rods 10 ‘Appendix 1 Welding Specification for Pressure Piping Appendix 2 Joint Sketch Appendix 3 Welding Procedure Specification Format (2 Pages) ‘Appendix 4 Procedure Qualification Record Format (3 Pages) ©ry NATIONAL IRANIAN OIL COMPANY 2 Mfg SOUTH PARS GAs DEVELOPMENT A PHASES 6,7 & 8 = Petwoars Ltd | pero oes company ONSHORE FACILITIES Tec wre DOCUMENT TITLE “ DOCUMENT No | @ tt General work Procedure | PHASE | AREA | Tean os | poc | sea | rev net cele spy | 2 | 0000| cm | pr | 022 | v2 Page 3 of 10 1.0 SCOPE This procedure covers the minimum requirements for welding procedure specification (WPS) which shall be established for the piping construction work to be constructed by the SUBCONTRACTOR. ‘Any conflict botwoon the requirements of this procedure and the provisions of any applicable Codes, Standards and Customers requirements shall be referred to the CONTRACTOR for resolution prior to the work. 20 DEFINITIONS. ‘COMPANY Petropars Limited CONTRACTOR Joint Venture of Toyo Engineering Corporation (TEC) Industrial Development & Renovation Organization of tran JGC Corporation (JGC) Daelim Industrial Company Limited (DIC) VENDOR ‘Manufacturer and, or supplier of materiaV/equipment, and or representative to assist CONTRACTOR/COMPANY with manufacturer or supplier scope of works. SUBCONTRACTOR The Company or Organization engaged by the CONTRACTOR to perform the works. 3.0 STANDARDS CODES and SPECIFICATIONS All codes and standards referred to Herein shall be to the latest edition. ASME Sec. II Part Specifications for Welding Rods, Electrodes, and Filler Metals ASME Sec. IX Welding and brazing Qualifications ANSVASME B31.3 Process Piping ‘AWS D1.1 Structural Welding Code - Steel ‘SPY-2-0000-CM-PR-045. Welding Consumables Control Procedure SPY-2-0000-CM-PR-100 Onshore piping Material Specification SPY-2-0000-CM-PR-040—_ Welder Quaification Plan A ‘SPY-2-0000-CM-PR-019 General piping Procedure 2 4.0 WELDING PROCEDURE SPECIFICATIONS (WPS) 4.1 Applicable Codes and Standards ‘This procedure shall be used in conjunction with the piping code ANSI/ASME B31.3.2 NATIONAL IRANIAN OIL COMPANY EMGQy_SOUTHPARS GAs DEVELOPMENT HO A PHASES 6,7 & 8 om ONSHORE FACILITIES TH ORO vocunenrrme["—vocuiewro ——"] spy General work Procedure | PHASE | AREA pis | voc | sea | rev for welding spy [| 2 om | PR | 022 | 02 Page 4 of 10 a2 43 434 432 433 434 43.5 43.6 437 Responsible Organizations The construction CONTRACTOR/SUBCONTRACTOR shall list the parameters applicable to the ‘welding that he performs in the construction of welds, in accordance with this procedure. These Parameters shall be listed in documents known as a Welding Procedure Specifications (WPS). Each construction organization shall qualify their own WPS by the welding of test specimens, and the recording the welding data and test cesults in a document known as a Procedure Qualification Records (POR). ‘The welders or welding operators used to produce welds to be tested for qualification of procedures shall be under the full supervision and control of the manufacturer or CONTRACTOR during the production of the test welds. Its not permissible for the construction SUBCONTRACTOR to have the welding of the test welds performed by another organization. ‘The specification recognizes a construction sub-contractor as the organization which has the responsible operation control ofthe production of the welds to be made in accordance with the requirements of the specifications. Ifin an organization the effective operational control of welding procedure qualification for two or more companies of different names exits, the company involved shall describe in their Quality Control System/Quality Assurance Program, the operational control of procedure qualifications. In this case separate welding procedure qualifications are not required, provided all other requirements of the specifications are met. Prior to production welding, the corresponding WPS and supporting PQR shall be submitted to the CONTRACTORICOMPANY for approval Preparation of WPS and POR WPS shall be identified by a unique number and shall contain complete data including al the Essential, Supplementary Essential and Non Essential Variables with the maximum and minimum values qualified. Mechanical test specimens shall be as per Table 1. Each WPS and POR shall have its own unique number, which shall be submitted for Company review and approval Joint designs referred to in each WPS shall be supported by an altached sketch of the joint. ‘The WPS and PQR shall be recorded and documented in the fallowing forms; Appendix WELDING PROCEDURE SPECIFICATION (2 Pages) Appendix 4 - PROCEDURE QUALIFICATION RECORD (3 Pages) Pre-qualified welding procedures are not acceptable, ‘The WPS and WPOR shall state the manufacturers name and brand designation for all welding ‘consumables used.NATIONAL IRANIAN OIL COMPANY ‘SOUTH PARS GAS DEVELOPMENT GO A PHASES 6, 7&8 ae a ae ONSHORE FACILITIES ‘Tec WORO DOGUMENT TITLE _ DOCUMENT No | Tt Genertwork Procedure | SE [amen [Tonle | 0 | ooo [ sea | Rev a L_frweiing spy | 2 [0000] cm | pr | oz2 | v2 Page Sof 10 44° Minimum Requirements for WPS This procedure shall give the minimum requirements and guidelines for the establishment of WPS and supporting PQR for the most used manual welding processes, Gas Tungsten Arc Welding (GTAW), Shielded Metal Arc Welding (SMAW) process or a combination for the piping systems based upon the piping code ANSI/ASME B31.3. ‘Any Seviation from Minimum Requirements for WPS and related requirements on this procedure, including the application of welding processes other than GTAW or SMAW shall be referred to the CONTRACTORICOMPANY for approval 4.5 Procedure Qualification Test Requirements 45. Impact Test Impact tests for procedure quaification test shail be performed in accordance with Table 323.2.2 REQUIREMENTS FOR LOW TEMPERATURE TOUGHNESS TESTS FOR METALS in ANSIASME 831.3, ‘The test temperature of impact tests shall not be higher than the design minimum temperature. If the sub size specimens are used, a reduction of temperature as per Paragraph 323.3.4 (Test Temperatures) in ANSV/ASME B31.3 shall be adopted, (See Attached Table) 45.2 Hardness Test The welding procedure quaification test shall include hardness test when required by the applicable codes, standards, or specifications for such process designs as wet hydrogen sulfide, amine, sour services etc. 4.5.3 Welding Equipment Welding machines/transformers will be checked for accuracy every six months and the results of such checks will be recorded. A method statement detaiing the method, equipment used and report format will be Issued. 5.0 MINIMUM REQUIREMENTS FOR WELDING PROCEDURE SPECIFICATION 5A BAA 5A2 Welding Processes General (1) Welds shall be made by gas tungsten arc welding (GTAW), shielded metal arc welding (SMAW) process or a combination thereof, Other welding processes require the approval of the CONTRACTORICOMPANY. (2) The applications of backing rings and consumable inserts are prohibited. (2) Allpasses shall be uphill unioss specifically approved by the CONTRACTORICOMPANY. (4) Argon gas with purity of not less than 99.9 % shall be used for the shielding gas. Gas Tungsten Are Welding (GTAW) (1) The GTAW process shall be applied to root pass welding for all groove joints except for those specified in Par. 5.3.1 (2) Gas composition and flow rate of the shielding gas and backing gas shall be recorded in the POR and specified in the WPS, where applicable.o NATIONAL IRANIAN OIL COMPANY Xie SOUTH PARS GAS DEVELOPMENT ih PHASES 6, 7 & 8 - fom mee ONSHORE FAGILITIES eee DOCUMENT TITLE DOCUMENT No 7 General work Procedure | vase | avea [TRAN | 1 | ooe | sea | nev fon for welding spy | 2 [ooo] cm | pr | 022 | v2 Page 6 of 10 ided Metal Arc Welding (SMAW) (1) AWS classification £6010/E6011 may be used for root pass and filler passes of carbon steel, for category “D" of ASME B31.3 2) Allthe SMAW electrodes shall be low hydrogen type except (1) above. (8) Heat input shall be recorded and controlled by measuring the run out time and length of one electrode. Stringer bead width shall be limited to a maximum of 3 times the electrode diameter. 52 Base Metals P-Numbers 1, 8, 34 and 51 are covered in this procedure, and examples of base metals are listed in Attached Tabie 2. Other metals shall be qualified in accordance with QW-424.1 in ASME SeclX. 5.3 Electrodes and Welding Rods 5.3.1 Electrodes and welding rods shall be selected from Attached Table 3 “Selection of Electrodes and Welding Rods”: Welding consumables shall comply with ASME Section Il Part C, AWS and other applicable specifications. Consumables data sheets from manufacturers will be available. Welding consumables shall be supplied with materiaVtest certificates. (1) Attached Table 3 shows ASME specifications and AWS Classifications of the applicable electrodes and welding rods. (2) The manufacturers of electrodes and welding rods shall be chosen by the CONTRACTOR in his responsibility and approved by the CONTRACTORICOMPANY. {@) Electrodes and welding rods shall be specified and identified in WPS and POR by ASME specification and AWS classification. Brand name of electrodes and welding rods shall also be specified in the WPS. (4) When non pressure containing parts are welded to pressure containing piping, the chemical and mechanical properties of deposited weld metal shall be met the pressure containing base metal. 5.3.2 _Allelectrodes and welding rods shall be used within the limits recommended by their manufacturers. 5.3.3. The WPS shall be re-qualified whenever :- (1) A filler metal in “G* classification is changed to any other manufacturer or manufacturer's designation (2) The chemical composition of the weld deposit is changed from A-No.1 to A-No.2 and viceo NATIONAL IRANIAN OIL. COMPANY GRGy _ SOUTHPARS GAs DEVELOPMENT A PHASES 6,7 & 8 - een tst | port Scenpay ONSHORE FACILITIES Te ono DOCUWENT TLE DOCUMENT Wo vr Goneral work Procedure | P#Aase | area | Taw | ois | voc | sea | nev one forwotsing {sey} [ono | em | Pa] ome | G2 | Pow Taro 534 Carbon Steel (1) For GTAW, the filer metals shall meet the chemical and mechanical requirements of ‘SFAS.18 classification ER70S-2, ER70S-3, or ER70S-6. TGS-60 (ER70S-G: Kobe Steel, Ltd.) is acceptable for use. (2) For SMAW, the electrodes designated AWS classification E7016 or E7018 shall be used. (3) Allelectrodes for Sour Service pipework (NACE MR0175) nickel contentin te filer metals shall not exceed 1.0% 53.5. Abkilled Carbon Stoel (1) For GTAW, the cettiicates of filer metals shall include impact test which have been Conducted at -46°C or the minimum design temperature, and the results shall conform to the absorbed energy requirement. (2) For SMAW. the electrodes designated AWS classification E7016or E7018 shall be used. Itis acceptable to use a trade designations of LB-52NS (SFA 5.5 E7016-G: Kobe steel Ltd.) and NB-1 (SFA 5.5 6016-G: Kobe Steel, Ltd.) provided, thatthe certificates of fler metals shall include an impact test which have been conducted at’ -45 °C or minimum design temperature and the results conform to the absorbed energy requirement. (3) For sour service application (NACE MRO175), nickel content in the fler metals shall not exceed 1.0 %. 53.6 Welding Consumable Control Handling and storage of welding consumables is addressed in document no: ‘SPY-2-0000-CM-PR-045 (Welding Consumables Control Procedure) 5.4 Dissimilar Joint (YET TO QUALIFY ANY REQUIREMENT) 5.5 Low Temperature Service Delta ferrite content of austenitic stainless stee! filer metals shall be controlled as follows: ‘Where the design temperature is at -101 °C or lower, the electrodes (SMAW) and welding rods {GTAW) shall be low carbon type. In addition, the ferrite content of electrodes (SMAW) shall be in the range of 2 to 5 percent (FN2 to FNS). Using low ferrite content electrodes (SMAW) such as NC-36LT (Kobe Steel, Ltd), WEL:0aLA (Nippon Welding Rod Co., Ltd.) is recommended. 5.6 Preheat and Inter-pass Temperature 5.6.1 A preheat temperature for procedure qualification test shall be measured just before start of welding and that temperature shall be recorded in the POR. 5.6.2 The maximum inter-pass temperature for austenitic stainless steels shall not exceed 150 °C. 5.7 Post Weld Heat Treatment (PWHT) 5.7.1 PWHT for dissimilar joint between ferritic materials shall be at the higher of the temperature range for the materials in the joint2 Bins NATIONAL IRANIAN OIL COMPANY SOUTH PARS GAS DEVELOPMENT PHASES 6,7& 8 A | Frost | parcrt SS camany ONSHORE FACILITIES “DOCUMENT TITLE DOCUMENT No @ vr General work Proceaue | Ase | eA [Fou | 08 | noe | sea | fev a for welding oY [2 [0000 | Gu | pR | oz | oz | rape 5.7.2 PWHT cycles used for procedure qualification test shall be recorded in a chart and attached to POR for approval by the CONTRACTORICOMPANY. 5.7.3. PWHT cycles including heating rate, the maximum and minimum holding temperatures, nolding time and cooling rate shall be specified in the WPS. 5.7.4 PWHT shall be performed when it is stipulated In accordance with ASME B31.3 Table 331.1.1 5.7.5 When joining an austenitic material to a ferritic material of such a thickness requiring PWHT by the relevant code, the welding procedure and PWHT applications shall be confirmed to the Joint Venture Contractor. 57.6 The requirements for PWHT of filet weld joints and branch connections shall be in accordance -nth those required by SPY-2-0000-PI-SP-100 ‘Onshore Piping Material Specification’ 5.8 — Test Specimens 5.81 All Welding Procedure Quaifcation test specimens shall be subjected to visual and examination and NDE. The test method used in testing the specimens shall be the same as the method used in production. 5.8.2 Test specimens shall be examined by NDE after 24 hours after completion of welding. Attached Table 1__List of Items for Welding Procedure Qualification (QW-451.1) Test piece “Applicable [tems of examination and numberof test specimen Material | Thickness tof thickness in i i oa actual work] Tension | Face | Root |Sidebend| Impact | Appearance Cision] test coupon he less than 1.6 mm] ite ia) 1-2t 2 2 2 : : 1.6 mm (1/16 in) “2sets to 9.5 mm (3a) bo | 2 ie a - @ in) posiset) [Classification |over 9.5 mm (38 “2 sets [For both sides JoeP-Number)islessiban | 48-2r | 2) 2 | 2 | | 2g oe AD Se 19 mm (3/4 in) pesiset fapecimen 19 mm Gd in) wo ae Jessthan 38mm | 48-2t | 2 : - 4 a (in) & pesiset) 38 mm (I Uz in}} 48-203 |? - - 4 T 2sets and over 6 G in) pesiset) Note * Notch toughness test shall be made at the weld metal, base metal, and heat affected zone when impact testis required. (¢ = Thickness of Base Metal)NATIONAL IRANIAN OIL COMPANY Giiy SOUTH PARS GAs DEVELOPMENT A PHASES 6, 7 & 8 oo Pouwoers Ltd | py crt OS company ONSHORE FACILITIES TRC pro DOCUMENT TITLE DOCUMENT No @ +r General work Proceaure | se | afeA TK] os | oe | sea | nev a for welding ‘spy | 2 | 0000] om | PR | 022 | D2 Page 9 ot 10 ‘tached Tabb 2- Applicable Base Material Specifications 7] Bae =|] as Material Speciation No Fee Fa Fianges Oras Tt pisces lao [ATOSH IaPist Gra 234 GrWPB A333 Ge 6 lazaacr wre -w a ‘© [AGT Gr COBO LDS —|aa20 Gr WPLB 5 AG72 Gr G65 Cz — 2/2 lasso GrtFz SOGLFE ixseo SELF 7 § = = [ast6 Gr 70 Taare ixros Gre larosN ane ewes laPrst Gra [A234 or WB Jass2 Grice 2 [ass9 Gre [A236 GrWeB-W 3 Janz Gr cae CLe2 [A420 Gr WPLE E| firrrercss cz = - Shee — aso IasboGruFZ p50. GLa A : [Asie Gr70 3 [— - - a] eae sre [aaa GrwesieL ava Gr FSTBL avez or FST [A356 Gr 316 C13 __[Aa03 GrwPateL_W 3 5 a] 7 [asa stat lasoa Grweatel [area Ge Fav late crroiet_—__—_ e [Asse crste. GLa |a0s.crweareL é a — - g E — = | 3 | _ 34 [ASTIN BaBg(CTORDOD) [ASTM BaGH(CTOGOO) [AST BTST(TOSGO) = z fre EEMUA t CTIToEEMUA 146 SECT T|To EEMUA 145 SECTW 182 z lio EEMUA 145 SECTn 984 3 — oT] st (ASTER Ge AST Bias Gee [ASTITBSES Ge 5 lasTata aaa Gra —— E = ASTM 361 Gra4 NATIONAL IRANIAN OIL COMPANY ERG SOUTHPARS cS DEVELoPwENT PHASES 6,7 &8 A Pree 2d | peg o1 MOS canpany ONSHORE FACILITIES rae eee) [_pocumENTTTLe | DOCUMENT No @ oF General work Procedure | PHASE | AREA | TRAN T pis [ poe sta | Rev one forwolding [sey [2 [0000] cm | pr | om | v2 | rae oo ‘Attached Table 3. Selection of Electrodes and Welding Rods Nominal Type of ase Metals T{P-No.1) _|Carbon Steet 2. (P-No.1 3.@-Nos) | Kiled Carbon SiSeh 316, [4.(P-No.34) [asta 640s Cun [5 (P-NoS1) [asTm 8397 Titanium Nomenclature: Spee (SEAL TAWS(Ciass) A] 518 (eR70S6q) ‘51 [evo1er018 B] 518 __|erros-c a 1 [e7016-veroTe-4 50 JER ste. 54 fest.16 DB] _56 — lecuns ~ 57 _|ERCuN E[_s16 Jerr Notes: 1 The filer metal shall ms 2. Filer metals for welds ase Metal No. 2 the chemical and mocharical test requitomonts of SFA 6.18, clasieation ll meet the same minimum impact test requirements as those ofthe base metalSPY-2-0000-CM-PR-022 (D2) Page 1 of 2 2 3 4, APPENDIX 1. WELDING SPECIFICATION FOR PRESSURE PIPING [A sheet of WELDING SPECIFICATION FOR PRESSURE PIPING is not effective as a WPS. Either the ASME Code 831.1 or B31.3 is referred in a sheet. Identification B @ » pwar” Base Metal No. @ Base Metal No. © Code ® ‘The lst part “-SR" indicates “PWHT YES". ‘A Base Metal Number is correspondence to the numbers in TABLE 1 But for dissimilar joints, P-No. 8 materials are designated as “PS”. B3 means ANSUASME B31.3 and B1 does ANSV/ASME B31. 1 The differences of the listed base metals between “PWHT YES” sheet and “PWHT NO” sheet are subjected to code requirements for: (@) a thickness of thicker component at the joint (B31.3) ‘a nominal base metal thickness (B31.1) (b) a specified carbon content (©) a specified minimum tensile strength (0) (@ a spesfied chromium contentSPY-2-0000-CM-PR-022 (D2) Page 2 of 2 APPENDIX 1 WELDING SPECIFICATION FOR PRESSURE PIPING Sheet No. for Piping System basen on ANSUASME B31.3 BB-1.1 B3-L.1-SR B3-22 B3-22-5R B333, B3.33-SR 33-44 B3-4.4-SR 355 B3.55-SR B3-665R B3-7.7-SR B38.8 B3-8.8-SR 33-99 3-10.10 BILL 3-12.12 3313.13 BR14.14 B313 B3-13-SR B3-14 B314SR B35 B3-1.5-SR B3-1.6SR B3.1.7-SR B38 B3-18-5R B3-1.P8 3328 B3.28-8R, 8334 B3-3.4-SR B33.5 B3.35-8R B3.3.65R B3.3.7-SR B33.P8 B345 B3-4.5-SR B3-4.6-SR B3-A7-SR B34.P8zo oN LNIOF [pe 2a Le -ONLNIOF a 1 = (Snap Spgs iL I WINS ME OANA PENY (extanaaay) reorusHo-oo0re Ads ‘TXTNaaaY 20°-220-8a-W9-0000-7-AaSAPPENDIX 3 (4 of 2) »> & PevroparsLid. P.0.6.C ‘SOUTH PARS GAS FIELD DEVELOPMENT PHASES 6,78 8 JOINT VENTURE OF TECIDRONIGCIDIC WELDING PROCEDURE SPECIFICATION For ASME Sec. IX & ASME B313 GASX TECIOROUGCIIC WV PROJECT SPECIFICATION NO: SPY-2-0000-TY-SP-009__ TEST PERFORMED DATE: POR No. IMPACT TEST: myes ‘ONO JWELDING PROCESS: WPS No, WELOINGTYPE: im MANUAL CSEMLAUTOMATIG CI MACHINE Gi) AUTOMATIC [JOINTS DESIGN (W-402) ENO (GTAW) GROOVE DYES (SMAW) “JOINT DETAILS BSEQUENCE OF BEADS BASE MATERIALS (QW-403) IP-No:_Gr.No: TO P-No: Gr.Noz |Spec.Type and Grade [DIAMETER RANGE GROOVE: [THICKNESS RANGE GROOVE! FILLER METALS (QW-404) PREHEAT (@W-406) SFA No: PREHEAT TEMP(MIN C)CHECKICONTROL: [AWS CLASSIFICATION: IF NOIANo, PREHEAT METHOD: I MANUFACTURE: PREHEAT WAINTNANCE: DEPOSIT THICKNESS QUALIFIED RANGE INTER PASS TEMP(MaxG)- SIZE (mm): INTERPASS CHECK: RUN-OUT-LENGTH: INTER PASS TEMP CONTROL: JARC TIME: PW HT (W407) ves ENO INUMBER OF BEAD. JHOLDING TEMP. RANGE: WA FLUX TRADE NAME: NIN, HOLDING TIME: NA [ELECTRODE FLUX (Classy HEATING RATE: NA OTHERS: [COOLING RATE: NA POSITION (QW-405) |cRoove: [SHIELDING GAS AND FLOW RATE (aW-408) ALL, |SHIELDING/ FLOW RATE: JWELDING PROGRESSION: N/A _MUphit_CiDown hil_|TRAILING/ FLOW RATE: Na LET: NA IBACKING/ FLOW RATE: WA JOTHERS : ShieKing Gas Pury PREPARED BY: WELDING ENGI INEER _NAMEISIGN: pate: [CHECKED BY: QA/]OC MANAGER NAMEISIGN: pare: |APPROVED BY: COMPANY NAMEISIGN: Date:APPEXDIX 3 (2 of 2) SOT ERS aE RS PNT PRETO Re > Se “ONT VENTURE or TEcHDRGUOODIE GAH WELDING PROCEDURE SPECIFICATION ee TaAmnSerTensisiwceteas | Teqonouoon 1 |PROJECT SPECIFICATION NO : SPY.2.0000-TY-SP-009__ [WPS NO JELECTRICAL CHARACTERISTICS (aW.409) CURRENT AND POLARITY: IUNGSTEN ELECTRODE SIZE AND TYPE: MODE OF METAL TRANSFER FOR GMAW / FCAW: ELECTRODE WIRE FEED SPEED RANGE (emn/min): MAX HEAT INPUT (i em}: JOTHERS: Nia. JTECHNIQUE (QW-410) IBEAD: MSOTH OSTRING CIWEAVE JORIFICE / GAS CUP Size: JOSCILLATION WIDTH AND FREQUENCY: NIA CONTACT TUBE TO WORK DISTANCE: N/A IMULTIPLE OR SINGLE PASS (PER SIDE): PEENING [JOINT PREPARATION & CLEANING IntETHOD OF BACK GOUGING : N/A YTHERS : NIA WELD ‘CONSUMABLE ELECTRICAL GHBRAGTERSTIOS | reaver SPEED Brana peapno | PROCESS em! rrinute) NAME cuss | rtm | PoLaniTy [aurenace] VOLTAGE REMARKS PREPARED BY: WELDING ENGINEER, NAMEISIGN: DATE: JCHECKED BY: GAQC MANAGER NAMEISIGN: pare: [APPROVED BY: COMPANY NaMEISIGN: are:APPENDIX 4 (1 of 3) ‘SOUTH PARS GAS DEVELOPMENT PH-6,7,8 ONSHORE FACILITIES. & GAG Pétropars Ltd, P.0.6.C PROCEDURE QUALIFICATION RECORD For API 1104, ASME B31.4.ASME B31.8 Tae HI Manual 11 Machine (1 Automatic Ci Semi-Automatic, [POST WELD HEAT TREATMENT HTemperature: NIA Time: NIA Heating rate NA Cooling rate: ___ N/A. ion Gas (Mixture) Flow Rate - See Next Page- [Trailing : N/A NA NA Backing: N/A. NA NA [Current : Polarity P.No: GroupNo: to Group-No [Thickness of Test Coupon String or Weave Bead : Oscitation: N/A Multi or Single Pass(per side) Single or Multiple Electrodes : JOther : WA Deposit Thickness : lother POSITION Position of Groove Welding Progression : ( Up hill_o Down hill) OTHER TESTS Tipe otTest Result Remark Radiographic Test Wi Accopt_O Reject Hardness Test Mi Accept OI Reject Macro Test HE Accept UI Reject Microstructure Mi Accept OI Reject Toughness Test MI Accept OI Reject Tensile test ‘Accept CI Reject Bend Test Mi Accept CI Reject Welder ID andlor Name Nate PREPARED BY: WELONGENGNERR _ [NAMEV/SIGN DATE : [CHECGKED BY -QNGC MANAGER NAME? SIGN DATE : JAPPROVEL BY = COMPANY NAME? SIGN DATE aAPPENDIX 4 (2 of 3) SOUTH PARS GAS FLD DEVELOPIEWT PHASES 6730 > & SAeHORE FACILI GA Ste Pétropars Ltd. P.0.6.¢ | PROCEDURE QUALIFICATION RECORD For API 1104, ASME B31. TECIDRO/IGCIDIC JV Fanon ware] oon [Smron Poteantn] Fear | SHOW] | Hoar pass Wetdra | Curent Spot | Geo | me | rout | Romork Tee [oe win [wax [tn [toe] zen] ey a PREPARED BY : WELDING ENGINEER DATE: CHECKED BY:GAVQC MANAGER DATE: DATE: APPROVED BY:COMPANYAPPENDIX 4 (3 of 3) SOUTH FARD Ga FELD DEVELOPS PPRTEE Reese poet cecum GA SK For ASME Sec IX TECNDRONGCIDIC JV a: — Se ore Ta TT denttcation) psmoterinm) |W" (| am? | Strength Load. | swengtn (wmm?) | Location | % | Area ; : : a Se ened = (CHARPY "V" NOTCH IMPACT TESTS (Joules) eee) Ses oxaa eae Sao ea en eed oom eas loonr areas ‘Macrography Micrograph ee a sn =o =a aaa : 3 SrecenTeT OAS UnaCaRIM aE ST a JAPPROVEL BY : COMPANY NAME / SIGN IDATE