Average and Range chart

Part name Characteristic no. Charcteristic Specification SUBGROUP/ Sample size Frequency Date start Date stop
5.0+/-5.0 0 10
Operation Machine/Jig/Fixture no. Main gage no. Backup - gage no. MSA Result Process average X 5.050 UCLx 6.4389 UCLr 5.0887
Range average R 2.407 LCLx 3.6611 LCLr 0

6.500

6.000

5.500
AVERAGE

5.000

4.500

4.000

3.500
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

5.50
5.00
4.50
4.00
3.50
3.00
RANGE

2.50
2.00
1.50
1.00
0.50
0.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
5.4 4.8 7.2 4.7 4.5 5.7 4.9 6 5.9 3.5 3.9 5.6 3.8 5.3 3.9 6.5 7.5 6.4 5.6 6.3 4.6 3.5 5.2 4.2 5.2 6.4 4.5 5.4
6.2 6.3 4.6 4.3 5.7 4.2 3.7 3 3.9 5.7 4.2 4.5 3.2 6.3 4.7 4.7 6.4 4.2 6.7 8.1 5.8 5 6.1 4.4 5.1 6.4 5.2 5.6
5.5 4 5.6 6.9 5.3 2.7 4.3 5.3 6.5 3.2 6.2 5.4 4.9 2.7 5.2 3.7 4.7 4.6 4.9 5.1 4.7 5.9 3.8 5 3.5 5.9 4.9 3.3
5.1 6 5.1 6.8 5.4 5.1 4.1 3.9 2.7 3.6 6.3 4.4 5 4.4 4.3 4.2 6.7 5.5 5.4 5.5 5.1 3 4.3 5 6.9 4.9 4 5.4
4.8 4.1 6.6 4.4 5.3 5.9 5.4 5.3 4.6 5.2 4 6.6 6.4 4.5 4.1 5.5 4.7 4 6.9 7.7 7 3.2 4.1 3.9 5.2 5.9 5.5 3.8
¯X 5.40 5.04 5.82 5.42 5.24 4.72 4.48 4.70 4.72 4.24 4.92 5.30 4.66 4.64 4.44 4.92 6.00 4.94 5.90 6.54 5.44 4.12 4.70 4.50 5.18 5.90 4.82 4.70
¯X
R 1.40 2.30 2.60 2.60 1.20 3.20 1.70 3.00 3.80 2.50 2.40 2.20 3.20 3.60 1.30 2.80 2.80 2.40 2.00 3.00 2.40 2.90 2.30 1.10 3.40 1.50 1.50 2.30
 Average and Range chart
Part name Characteristic no. Charcteristic Specification SUBGROUP/ Sample size Frequency Date start Date stop
5.0+/-5.0 0 10
Operation Machine/Jig/Fixture no. Main gage no. Backup - gage no. MSA Result Process average X 5.034 UCLx 6.3792 4.9302
Range average R 2.332 LCLx 3.6879 0

6.500

6.000

5.500
AVERAGE

5.000

4.500

4.000

3.500
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
5.50
5.00
4.50
4.00
3.50
3.00
RANGE

2.50
2.00
1.50
1.00
0.50
0.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
5.4 4.8 7.2 4.7 4.5 5.7 4.9 6 5.9 3.5 3.9 5.6 3.8 5.3 3.9 6.5 7.5 6.4 5.6 4.6 3.5 5.2 4.2 5.2 6.4 4.5 5.4 5.6
6.2 6.3 4.6 4.3 5.7 4.2 3.7 3 3.9 5.7 4.2 4.5 3.2 6.3 4.7 4.7 6.4 4.2 6.7 5.8 5 6.1 4.4 5.1 6.4 5.2 5.6 6.3
5.5 4 5.6 6.9 5.3 2.7 4.3 5.3 6.5 3.2 6.2 5.4 4.9 2.7 5.2 3.7 4.7 4.6 4.9 4.7 5.9 3.8 5 3.5 5.9 4.9 3.3 6.2
5.1 6 5.1 6.8 5.4 5.1 4.1 3.9 2.7 3.6 6.3 4.4 5 4.4 4.3 4.2 6.7 5.5 5.4 5.1 3 4.3 5 6.9 4.9 4 5.4 6.5
4.8 4.1 6.6 4.4 5.3 5.9 5.4 5.3 4.6 5.2 4 6.6 6.4 4.5 4.1 5.5 4.7 4 6.9 7 3.2 4.1 3.9 5.2 5.9 5.5 3.8 5.8
¯X 5.40 5.04 5.82 5.42 5.24 4.72 4.48 4.70 4.72 4.24 4.92 5.30 4.66 4.64 4.44 4.92 6.00 4.94 5.90 5.44 4.12 4.70 4.50 5.18 5.90 4.82 4.70 6.08
¯X
R 1.40 2.30 2.60 2.60 1.20 3.20 1.70 3.00 3.80 2.50 2.40 2.20 3.20 3.60 1.30 2.80 2.80 2.40 2.00 2.40 2.90 2.30 1.10 3.40 1.50 1.50 2.30 0.90
 Average and Standard deviation chart
Part name Characteristic no. Charcteristic Specification SUBGROUP/ Sample size Frequency Date start Date stop
5.0+/-5.0 0 10
Operation Machine/Jig/Fixture no. Main gage no. Backup - gage no. MSA Result Process average X 5.050 UCLx 5.05 UCLs 0
Average Std Dev S LCLx 5.05 LCLs 0
7.000
- 2 sigma - 1 sigma 2 sigma Exponential (2 sigma) 1 sigma Row 33 UCLx Exponential (UCLx)
LCLx Row 36
6.500

6.000
AVERAGE

5.500

5.000

4.500

4.000

3.500
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
2.50
UCLs Row 38 LCLs S - 2 sigma - 1 sigma
2 sigma 1 sigma

2.00
STANDARD DEVIATION

1.50

1.00

0.50

0.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
5.4 4.8 7.2 4.7 4.5 5.7 4.9 6 5.9 3.5 3.9 5.6 3.8 5.3 3.9 6.5 7.5 6.4 5.6 6.3 4.6 3.5 5.2 4.2 5.2 6.4 4.5 5.4
6.2 6.3 4.6 4.3 5.7 4.2 3.7 3 3.9 5.7 4.2 4.5 3.2 6.3 4.7 4.7 6.4 4.2 6.7 8.1 5.8 5 6.1 4.4 5.1 6.4 5.2 5.6
5.5 4 5.6 6.9 5.3 2.7 4.3 5.3 6.5 3.2 6.2 5.4 4.9 2.7 5.2 3.7 4.7 4.6 4.9 5.1 4.7 5.9 3.8 5 3.5 5.9 4.9 3.3
5.1 6 5.1 6.8 5.4 5.1 4.1 3.9 2.7 3.6 6.3 4.4 5 4.4 4.3 4.2 6.7 5.5 5.4 5.5 5.1 3 4.3 5 6.9 4.9 4 5.4
4.8 4.1 6.6 4.4 5.3 5.9 5.4 5.3 4.6 5.2 4 6.6 6.4 4.5 4.1 5.5 4.7 4 6.9 7.7 7 3.2 4.1 3.9 5.2 5.9 5.5 3.8
ge ¯X 5.40 5.04 5.82 5.42 5.24 4.72 4.48 4.70 4.72 4.24 4.92 5.30 4.66 4.64 4.44 4.92 6.00 4.94 5.90 6.54 5.44 4.12 4.70 4.50 5.18 5.90 4.82 4.70
s 0.52 1.06 1.07 1.31 0.44 1.31 0.67 1.22 1.53 1.13 1.22 0.90 1.23 1.33 0.52 1.11 1.25 1.00 0.86 1.32 0.99 1.27 0.94 0.49 1.20 0.61 0.59 1.07
 Meidan - R chart
Part name Characteristic no. Charcteristic Specification SUBGROUP/ Sample size Frequency Date start Date stop

Operation Machine/Jig/Fixture no. Main gage no. Backup - gage no. MSA Result Process Meidan 14.85 UCLx 18.1 UCLr 9.9195
Average Range 4.69 LCLx 11.604 LCLr 0
19.00
- 2 sigma - 1 sigma 2 sigma Exponential (2 sigma) 1 sigma Row 33 UCLx Exponential (UCLx)
LCLx Row 36
18.00

17.00

16.00
AVERAGE

15.00

14.00

13.00

12.00

11.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

10.00 UCLr Row 38 LCLr R - 2 sigma - 1 sigma

2 sigma 1 sigma

8.00
STANDARD DEVIATION

6.00

4.00

2.00

0.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 7 8 9 10 11 12 1 2 3 4
16 16 16 15 16 13 13 14 13 15 11 17 20 18 12 11 17 13 19 14 13 16 18 14 15 17
14 15 13 13 15 13 11 16 17 14 19 16 19 16 13 20 17 15 13 14 17 15 18 15 14 14
13 13 16 13 16 14 15 17 14 17 14 14 18 13 15 14 13 18 10 16 17 14 17 16 16 18
12 15 15 13 14 17 17 14 17 20 15 11 19 15 12 17 15 11 12 14 16 17 17 15 14 13
17 17 15 14 17 18 13 14 13 18 17 16 16 13 13 9 15 13 14 13 14 16 13 14 14 16
trung vị 14.00 15.00 15.00 13.00 16.00 14.00 13.00 14.00 14.00 17.00 15.00 16.00 19.00 15.00 13.00 14.00 15.00 13.00 13.00 14.00 16.00 16.00 17.00 15.00 14.00 16.00
R: Độ rộng 5.00 4.00 3.00 2.00 3.00 5.00 6.00 3.00 4.00 6.00 8.00 6.00 4.00 5.00 3.00 11.00 4.00 7.00 9.00 3.00 4.00 3.00 5.00 2.00 2.00 5.00
26
 Individual and moving range chart
Part name Characteristic no. Charcteristic Specification SUBGROUP/ Sample size Frequency Date start Date stop

Operation Machine/Jig/Fixture no. Main gage no. Backup - gage no. MSA Result Process Average X 10.57 UCLx 14.05 UCLr 4.3
Average MR 1.31 LCLx 7.1 LCLr 0
17
- 2 sigma - 1 sigma 2 sigma Exponential (2 sigma) 1 sigma CLx UCLx Exponential (UCLx)
16 LCLx X
15
14
13
AVERAGE

12
11
10
9
8
7
6
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
6.00
UCLr CLr LCLr R - 2 sigma - 1 sigma 2 sigma
1 sigma
5.00
STANDARD DEVIATION

4.00

3.00

2.00

1.00

0.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
2 2 2 2 3 3 3 3 1 1 1 1 2 2 2 2 3 3 3 3 1 1 1 1
8 8.5 7.4 10.5 9.3 11.1 10.4 10.4 9 10 11.7 10.3 16.2 11.6 11.5 11 12 11 10.2 10.1 10.5 10.3 11.5 11.1

¯X 8.00 8.50 7.40 10.50 9.30 11.10 10.40 10.40 9.00 10.00 11.70 10.30 16.20 11.60 11.50 11.00 12.00 11.00 10.20 10.10 10.50 10.30 11.50 11.10
MR 0.50 1.10 3.10 1.20 1.80 0.70 0.00 1.40 1.00 1.70 1.40 5.90 4.60 0.10 0.50 1.00 1.00 0.80 0.10 0.40 0.20 1.20 0.40
 PROPORTION NONCONFORMING (p chart)
Part name Characteristic no. Charcteristic Specification SUBGROUP/ Sample size Frequency Date start
FUNCTION REQUIREMENT
Operation Machine/Jig/Fixture no. Main gage no. Backup - gage no. MSA Result Process Average P 0.0324 UCLp 0.056 CLp=
FINAL TEST EST - 2730 %GRR=13% LCLp 0.009
0.070

0.060

0.050
AVERAGE

0.040

0.030

0.020

0.010

0.000
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
CHARACTERISTICS FREQUENCY Category
May.6 7 8 11 12 13 14 15 18 19 20 21 22 26 27 28 29 Jun.1 2 3 4 5 8 9 10
under torque 2 4 8 5 5 9 9 7 8 5 8 7 6 14 6 3 4 8 8 5 5 5 6 9 6
Non-start 6 4 7 5 2 8 4 3 2 5 4 9 3 8 4 3 3 5 5 5 2 4 4 3 5
leaker 4 7 3 3 2 9 4 4 6 8 4 8 2 9 6 4 9 4 6 5 1 4 2 5 6
Smoker 1 1 1 1 1

TOTAL UNIT Identified (np) 12 15 19 13 9 26 18 14 17 18 16 24 11 31 16 10 16 17 20 15 8 13 12 17 18

Sample size (n) 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500
Proportion of identiifed unit (p) 0.024 0.030 0.038 0.026 0.018 0.052 0.036 0.028 0.034 0.036 0.032 0.048 0.022 0.062 0.032 0.020 0.032 0.034 0.040 0.030 0.016 0.026 0.024 0.034 0.036
 Date stop

0.032

5
Category total% grand total% Total build
 NUMBER OF NONCONFORMING CHART (np chart)
Part name Characteristic no. Charcteristic Specification SUBGROUP/ Sample size Frequency Date start
SPOT WELD FLAWS
Operation Machine/Jig/Fixture no. Main gage no. Backup - gage no. MSA Result Process Average np 4.0400 UCLp= 9.870 CLp=
VS-5615 LCLp= 0.000

11.000
10.000
9.000
8.000
7.000
AVERAGE

6.000
5.000
4.000
3.000
2.000
1.000
0.000
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
CHARACTERISTICS FREQUENCY Category
ID No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Batch 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2
under size 2 4 3 3 2 6 4 0 6 5 4 1 2 2 6 3 8 4 3 4 5 4 2 3 6
Cold weld 1 1
Missing 1 1 1 1
Off location 1 1 1

TOTAL UNIT Identified (np) 2 5 4 3 3 6 5 0 7 5 4 1 2 3 6 3 8 4 4 4 6 4 2 3 7

Sample size (n) 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62
 Date stop

4.040

5
Category total% grand total% Total build
 NUMBER OF NONCONFORMING PER UNIT CHART (U chart)
Part name Characteristic no. Charcteristic Specification SUBGROUP/ Sample size Frequency Date start
SPOT WELD FLAWS
Operation Machine/Jig/Fixture no. Main gage no. Backup - gage no. MSA Result Process Average u 1.8975 UCLu 3.359 CLp=
DOCK AUDIT VS-845 average n 8.000 LCLu 0.436
4.000

3.000
AVERAGE

2.000

1.000

0.000
1 2 3 4 5 6 7 8 9 10 11 12 13 1
CHARACTERISTICS FREQUENCY Category
ID No. 9 10 11 12 15 16 17 18 19 22 23 24 25 26
nd013 1 1 3 1 3 2 6
nd018 1 1 1 3 7 1 1 1 1 6
nd043 3 7 1 2 2 2 1 9
nd050 2 1 1 1 1 1 1 1 2
nd084 3 3 2 2 1 3 1 1 1 1 1
vr721 4 1 1 6 1 1 1 3 1 1
vr1050 1 3 4 1 1 2 1 1 1 1 1
vr1901 1 1 2 1 2 3 3 3 4 3
vr1942 4 4 5 1 1 1 1 5
vr3017 2 7 8 1 2 4 5 5
TOTAL items Identified (u) 8 17 18 15 23 9 19 6 14 17 13 15 16 23
Sample size (n) 8 8 9 8 8 7 7 8 8 8 7 8 9 9
Item per units (u/n) 1.00 2.13 2.00 1.88 2.88 1.29 2.71 0.75 1.75 2.13 1.86 1.88 1.78 2.56
 Date stop

1.898

14
Category total% grand total% Total build
 NUMBER OF NONCONFORMITIES CHART (C chart)
Part name Characteristic no. Charcteristic Specification SUBGROUP/ Sample size Frequency Date start
SPOT WELD FLAWS
Operation Machine/Jig/Fixture no. Main gage no. Backup - gage no. MSA Result Process Average u 7.8400 UCLu 16.240 CLp=
DOCK AUDIT VS-845 average n LCLu 0.000
18.000
16.000
14.000
12.000
AVERAGE

10.000
8.000
6.000
4.000
2.000
0.000
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
CHARACTERISTICS FREQUENCY Category
ID No. 1 2 3 4 5 1 2 3 1 2 3 4 5 1 2 3 4 1 2 3 4 5 1 2 3
11./9 11./10 10 10 10 10 10 11./16 16 16 16 16 16 11./17 17 17 17 11./18 18 18 18 18 11./19 19 19
vr721 4 1 6 4 4 4 3 1 1 4 1 1 1 1
vr1050 1 3 1 1 2 1 1 1 1 1 3 2 1 1 2 1 1 1
vr1901 2 7 1 2 3 3 3 4 1 1 2 1 2 3 3 4
vr1942 4 4 8 1 1 1 1 5 2 4 3 1 1 3
vr3017 2 7 8 1 3 3 2 4 5 5 2 1 2 4 5

TOTAL items Identified (u) 9 15 11 8 17 11 5 11 13 7 10 12 4 8 8 2 3 3 7 2 7 9 1 5 8

Sample size (n) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Item per units (u/n) 9.00 15.00 11.00 8.00 17.00 11.00 5.00 11.00 13.00 7.00 10.00 12.00 4.00 8.00 8.00 2.00 3.00 3.00 7.00 2.00 7.00 9.00 1.00 5.00 8.00
 Date stop

7.840

5
Category total% grand total% Total build