Itp-Saw Api 5L PSL1 X60

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TianJin HuiLiTong Steel Tube Co.

,Ltd
Address:Beihuan industry area JingHai County TianJin Tel:86-022-68695000 Fax: 86-022-68693111 Page 1
TianJin HuiLiTong Steel Tube CO.,Ltd
Inspection and test plan
ITP
SPECIFICATION / GRADE API 5L PSL1 X60
PROCESS TYPE SAWH
SIZE 1422mm*12.7mm*10m-12m
1422mm*19.05mm*10m-12m
1422mm*25.4mm*10m-12m
1422mm*9.53mm*10m-12m
1219mm*22.23mm*10m-12m
Approved by
Audited by
Prepared by
Date
2022.9.28
I Inspection W: Witness( ) WFO: Witness First Of H.: Hold point( ) R: Review documents( ) CR.: Copy Report( )
TianJin HuiLiTong Steel Tube Co. ,Ltd
Address:Beihuan industry area JingHai County TianJin Tel:86-022-68695000 Fax: 86-022-68693111 Page 2
QUALITY CONTROL PROCEDURE
HLT For SAWH Pipe
Following API 5L PSL1 X60
RE
1 Customer / Contract NO. / Document No. ITP-SAW-19051
V:
The third
Description of
inspectio
Action Manufacturing/ Description of the HLT
Controlled Process and/or Sampling Acceptance Non-conformity HLT n
No. Inspection Machinery or Reference Records
Product Parameters frequency criteria Actions 3
Activities Instrumentation Document
/
Inspection by
Perform «process Negotiate with
Order Review Contract Per order document
1 marketing, manage procedure client H
technique, quality, relate to client »
Purchase order and contract Each order
production dept. QMSP/HLT-04 API 5L PSL1 X60
Contract issue Per order
and contract Reissue
2 internally document H
API 5L PSL1 X60
QMSP/HLT-04
Comply with
Each order
Traceability Lot no., heat no. Lot no., heat no. API 5L PSL1 API 5L PSL1 Procedure record API 5L PSL1
3 commence
X60 X60 API 5L
PSL1
Visual inspection,
Material test
Steel Strip caliper, wall thickness
Surface quality and relative report
appearance and micrometer gauge, Inspection at100% API 5L PSL1 Record, reject
4.1 dimension Q/HLT·J-01 I
dimension tape 100% X60
AES, Universal Material test
Steel strip Each element content, Rm
material testing Approved by report
Chemical and Rt0.5 A% tensile test Q/HLT·J-02 API 5L PSL1 Record, reject
4.2 machine Batch melting I
mechanical retest Q/HLT·J-03 X60
Q/HLT-JL-130
I Inspection W: Witness( ) WFO: Witness First Of H.: Hold point( ) R: Review documents( ) CR.: Copy Report( )
TianJin HuiLiTong Steel Tube Co. ,Ltd
Address:Beihuan industry area JingHai County TianJin Tel:86-022-68695000 Fax: 86-022-68693111 Page 3
Description of The
Action Description of the HLT
Manufacturing/ Controlled Process and/or Sampling Acceptance Non-conformity third
No. Machinery or Reference Records
Inspection Product Parameters frequency criteria Actions HLT inspectio
Instrumentation Document
Activities n
/ 3
Q/HLT·E-01 Skelp End Welding
Butt welder Welding speed ≤1m/min; Q/HLT·E-02 Working Record Coordinate
Feeding Per coil
5 feeding machine Feeding speed ≤10m/min Procedure timely
Q/HLT·E-03
/
Edge Milling Milling angle, milling Working Coordinate
Edge Milling Continuous Shift record
6 machine height - Procedure timely H
, -
Q/HLT·E-04
Forming, Forming and Forming parameter and Working Pipe Forming and Coordinate
Q/HLT·E-05 Continuously
7 welding welding setting welding parameter Procedure Welding Record timely H
Mark,
Metallurgical test segregate, feed
Metallurgical Q/HLT·J-07
Metallurgy Once per shift API 5L PSL1 report back and
8 microscope coordinate I
1 X60
Q/HLT·E-09 Sizing and fly cutting
API 5L PSL1 records
OD, ellipticity, length, Q/HLT·E-10 Coordinate
once per 4 hrs X60
9 straightness timely
4 10-12
, , ,
I Inspection W: Witness( ) WFO: Witness First Of H.: Hold point( ) R: Review documents( ) CR.: Copy Report( )
TianJin HuiLiTong Steel Tube Co. ,Ltd
Address:Beihuan industry area JingHai County TianJin Tel:86-022-68695000 Fax: 86-022-68693111 Page 4
Description of
The third
Action Manufacturing/ Description of the HLT
Controlled Process and/or Sampling Acceptance Non-conformity inspectio
No. Inspection Machinery or Reference Records HL
Product Parameters frequency criteria Actions n
Activities Instrumentation Document T
3
/
AES, Universal
Each element content, Rm Chemical:2 per Chemical and
Chemical material testing
Rt0.5 A50% tensile test Q/HLT·J-02 lot Mechanical test
composition and machine, impact test API 5L PSL1 Review,
10 Q/HLT·J-03 Mechanical: as report H
Mechanical test machine, bend test X60
API 5L PSL1
X60
Visual inspection, Paint marking,
OD, ellipticity, straightness,
caliper, wall thickness Measurement classified stock, fill up
Dimension, length, burr height, appearance
micrometer gauge, Q/HLT·EJ-04 API 5L PSL1 API 5L PSL1 record disqualified pipe
11 appearance quality I
tape X60 X60 dealing list
, , , ,
,
Beveling Post
production
Beveling Beveling machine :30-35º Q/HLT·E-12 once per 4 hrs API 5L PSL1 Rebevel and retest
12 record I
1.6+/-0.8mm 4 X60
Alarming valve for
Sensitivity checking system,
sensitivity shall be settled as 100% testing on API 5L PSL1 X60
RT report Mark, reject,
RTtest RT machine ASTM( IQI) #- once per 4 Q/HLT·EJ-07 pipe and contract
13 RT segregate H
RT RT hrs Sensitivity check 1 API 5L PSL1
ASTM per 4 hrs X60
/4
API 5L
I Inspection W: Witness( ) WFO: Witness First Of H.: Hold point( ) R: Review documents( ) CR.: Copy Report( )
TianJin HuiLiTong Steel Tube Co. ,Ltd
Address:Beihuan industry area JingHai County TianJin Tel:86-022-68695000 Fax: 86-022-68693111 Page 5
Description of
The third
Action Manufacturing/ Description of the HLT
Controlled Process and/or Sampling Acceptance Non-conformity inspectio
No. Inspection Machinery or Reference Records HL
Product Parameters frequency criteria Actions n
Activities Instrumentation Document T
3
/
OD at pipe ends and pipe
body
Visual inspection,
100% inspect on
caliper, wall ellipticity at pipe ends and Quality
surface ; rest Review, reject, mark,
Final thickness pipe body inspection report
Q/HLT·EJ-10 section take 10% API 5L PSL1 segregate, repair
14 Inspection micrometer gauge, (final inspection) H
random inspection X60 , , ,
tape wall thickness
length 100% ,
straightness 10%
Spraying marking Mark and return to
Marking Complete and clear marking Q/HLT·E-15 API 5L PSL1
15 machine 100% repair I
X60
Quality certificate
Quality Inspection with dimension, File Quality Remake Quality
QC dept. Issue Quality certificate API 5L PSL1
16 Certificate certificate heat no., lot no. certificate certificate
X60
and delivery
quality
Stock and delivery
Repair and Reject
Handling and shall be in No damage at Pipe Delivery
Crane, truck Handling and shipping All quantity damaged pipes
17 shipping accordance with pipe. Record H
API RP 5L1 and API
RP 5LW.
I Inspection W: Witness( ) WFO: Witness First Of H.: Hold point( ) R: Review documents( ) CR.: Copy Report( )

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