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Gear technology, measuring
technology and automation
systems

Liebherr-Verzahntechnik GmbH
Liebherr-Verzahntechnik GmbH
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Kempten, Germany

Liebherr-Verzahntechnik GmbH offers an extensive range Thanks to the high level of in-house vertical ­integration,
of gear cutting machines, gear inspection machines, gear the majority of mechanical production, sheet metal
cutting tools and automation systems. The independent ­forming, paintwork, and component assembly takes
business division of the Liebherr Group employs around place directly at the Kempten site.
1,700 people at its production sites in Kempten, Ettlingen,
Bangalore (India), Saline (USA), Yongchuan (China), and
Collegno (Italy).

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Ettlingen, Germany Collegno, Italy Saline, USA

Bangalore, India Yongchuan, China

Sales per business unit of Sales according to industry of

Liebherr-Verzahntechnik GmbH Liebherr-Verzahntechnik GmbH

63 % 30 % 7 % 26 % 22 % 18 % 13 % 5 % 10 % 6 %

■ Gearing technology machines ■ Automotive

■ Automation systems ■ Automotive suppliers
■ Gearing cutting tools ■ Truck
■ Agricultural and construction machines
■ Aerospace
■ General mechanical engineering
■ Other

GearUp! LineUp! 3
Program
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Gear cutting machines Automation systems

– Gear Generating- and Profile-Grinding Machines – Plants and System Solution
– Gear Hobbing Machines – E-mobility: Battery pack assembly
– Gear Shaping Machines – Gantry Robots
– Gear Skiving Machines – Conveying and Storage Systems
– Deburring and Chamfering Machines – Pallet Handling Systems
– Chamfering and additional operations – Robot Applications
– Software
Measuring technology
– Gear measuring instruments Service
– Training
Gear tools – Preventive Maintenance
– Shaping Cutters – Global Presence and Spare Parts Availability
– Wafer Cutters
– Solid Wafer Cutters
– Rolling Dies
– Shaving Cutters
– Rolling Deburring Discs
– Rolling Chamfering Discs
– Master Gear
– CBN Grinding Tools
– Customized Grinding Tools
– Skiving Tools
– Rolling Racks

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Gear generating and
profile grinding machines
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The LGG/LCS series from Liebherr is an optimal machine Gear generating- and profile-grinding machines
concept for the hard-fine machining of gears and spline Type Module Workpiece-Ø Axial distance
(mm) (mm) (mm)
shafts. The gear grinding machines are suitable for work-
pieces up to a diameter of 1.250 mm, plus they are versa- LGG 180 5 / 6 180 660

tile and extremely productive. LGG 280 5 / 6 280 660

Liebherr machines for grinding gears can be individually LGG 300 14 / 14 300 1,000
configured for every customer. LGG 380 14 / 14 380 1,000

LGG 400 M 5 / 6 400 660

The LGF line allows profile grinding of external and internal
LGG 500 14 / 14 500 1,000
gears. This is based on the directly driven table, which, in
conjunction with the machine bed made of synthetic granite, LGG 700 M 14 / 14 700 1,000
guarantees maximum precision over the entire service life.
LCS 200 8 / 14 200 600 / 1,000

LCS 300 8 / 14 300 600 / 1,000

LCS 380 8 / 14 380 600 / 1,000

LCS 500 8 / 14 500 600 / 1,000

LCS 600 10 / 20 600 1,000

LCS 700 10 / 20 700 1,000

LCS 1000 10 / 20 1,000 1,000

LCS 1200 10 / 20 1,200 1,000

Type Profile depth Workpiece-Ø (mm) Axial distance

(mm) (mm)

LGF 800 75 / 120 800 1,000 / 1,400

LGF 1000 75 / 120 1,000 1,000 / 1,400

Video:
LGG 280 LGF 1250 75 / 120 1,250 1,000 / 1,400
https://go.liebherr.com/6x47kg
Larger types on request M = Manual loading

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Gear hobbing machines
---

For machining workpieces with a pitch diameter of Workpiece up to Ø 500 mm

max. 12  metres, Liebherr offers a choice of gear hobbing Type Module Workpiece-Ø Axial distance
(mm) (mm) (mm)
machines with individual concepts for machine auto­mation.
LC 60 2.75 60 200

LC 80 W 5 80 400

LC 100 2.75 100 200

LC 130 2.75 130 200

LC 180 5 180 400

LC 200 7 / 12 200 600

LC 280 5 280 400

LC 300 7 / 12 300 600

LC 380 7 / 12 380 600

LC 500 7 / 12 500 600

Video: Video:
LC 280 а LC 180 ChamferCut
https://go.liebherr.com/rVg4ZY https://go.liebherr.com/d4d728

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Workpiece up to Ø 2,000 mm Workpiece up to Ø 12,000 mm
Type Module Workpiece-Ø Axial distance Type Module Workpiece-Ø Axial distance
(mm) (mm) (mm) (mm) (mm) (mm)

LC 600 16 / 22 / 27 600 1,000 / 1,400 LC 1500 24 (30) 1,500 1,200 / 1,800

LC 700 16 / 22 / 27 700 1,000 / 1,400 LC 2000 24 (30) 2,000 1,200 / 2,700

LC 800 16 / 22 / 27 800 1,000 / 1,400 LC 2500 30 (40) 2,500 1,200 / 2,700

LC 1000 16 / 22 / 27 1,000 1,000 / 1,400 LC 3000 30 (40) 3,000 1,200 / 2,700

LC 1200 16 / 22 / 27 1,200 1,000 / 1,400 LC 4500 30 (40) 4,500 1,200 / 2,700

LC 1400 16 / 22 / 27 1,400 1,000 / 1,400 LC 6000 30 (40) 6,000 1,200 / 2,700

LC 1600 16 / 22 / 27 1,600 1,000 / 1,400 LC 8000 50 (60) 8,000 1,200 / 2,700

LC 2000 16 / 22 / 27 2,000 1,200 / 1,400 LC 10000 50 (60) 10,000 1,200 / 2,700

LC 12000 50 (60) 12,000 1,200 / 2,700

( ) Gashing

Video:
LC 4000
https://go.liebherr.com/Qa78gy

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Gear shaping machines
---

Workpiece up to Ø 500 mm Gear shaping machines are employed

Type Module Workpiece-Ø Stroke length Axial distance primarily in the production of internal
(mm) (mm) (mm) (mm)
and external gears on workpieces
LS 80 3 / 5 80 30 / 55 – with limited tool overrun. That means
LS 80 F 3 / 5 80 70 275 that the special workpiece geometry
LS 180 3 / 5 180 30 / 55 – or interference conditions only make
LS 180 F / E 5 180 70 275
machining possible using the shaping
process. Gear shaping machines are
LS 200 F / E 5 / 12 200 70 / 120 / 240 435 / 650 / 300
equipped with cutting tools from our
LS 280 3 / 5 280 30 / 55 –
own production which are optimally
LS 280 F / E 5 280 70 275 matched to the process and the
LS 300 F / E 5 / 12 300 70 / 120 / 240 435 / 650 / 300 machine.
LS 380 F / E 5 / 12 380 70 / 120 / 240 435 / 650 / 300

LS 400 EM 5 400 70 275

LS 500 F / E 5 / 12 500 70 / 120 / 240 435 / 650 / 300

Video:
LS 200 E
https://go.liebherr.com/7h93lr

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Workpieces up to Ø 2,000 mm Workpiece up to Ø 4,500 mm
Type Module Workpiece-Ø Stroke length Axial distance Type Module Workpiece-Ø Stroke length Axial distance
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)

LS 600 F/E 8 / 12 600 120 / 240 950 LS 1800 H 22 1,800 440 / 600 1,800

LS 700 F/E 8 / 12 700 120 / 240 950 LS 2000 H 22 2,000 440 / 600 1,800

LS 800 F/E 8 / 12 800 120 / 240 950 LS 2500 H 22 2,500 440 / 600 1,800

LS 800 H 22 800 270 / 440 1,400 LS 3000 H 22 3,000 440 / 600 1,800

LS 1000 F/E 8 / 12 1,000 120 / 240 950 LS 4500 H 22 4,500 440 / 600 1,800

LS 1000 H 22 1,000 270 / 440 1,400 F = Shaping head slide with mechanic shaping head
E = Shaping head slide with electronic shaping head
LS 1200 F/E 8 / 12 1,200 120 / 240 950
H = Shaping head slide with hydraulic shaping head
LS 1200 H 22 1,200 270 / 440 1,400 EM = Shaping head slide with electronic shaping head and manual loading

LS 1400 F/E 8 / 12 1,400 120 / 240 950

LS 1400 H 22 1,400 270 / 440 1,400

LS 1500 H 22 1,500 440 / 600 1,800

LS 1600 H 22 1,600 270 / 440 1,400

LS 2000 H 22 2,000 270 / 440 1,400

Video:
LS 500 E
https://go.liebherr.com/kgn4l9

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Skiving machines
---

In the gear skiving machines, the process, tools and machine, including tool changer and automation
system, come from a single source, since skiving³ is primarily about delivering a complete ­solution
for the customer. The process provides high quality assurance and productivity when ­machining
internal and external gears. Skiving³ is especially suited for internal gears of medium size and
­quantity, as it is much faster than shaping and more economical than broaching.

Skiving³ Skiving machines

Type Module Max. outer-Ø Tooth-Ø
(mm) (mm) (mm)
Machine:
automation, deburring and tool changer rigidity LK 180 3 180 180

Tool: LK 280 3 280 280

design, machining, processing LK 300 6.5 500 300
Process: LK 500 6.5 600 500
technology configuration, implementation, optimization

Video:
LK 280 DC
https://go.liebherr.com/1b2m7r

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Deburring and chamfering machines
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This method, established for many years and well-known for its very high chamfer quality, is combined
with proven machine technology. The chamfering operation is now available as a stand-alone
machine. The Chamfercut tools, which can be easily re-sharpened multiple times, create precise
chamfers with high consistency, a long tool life and facilitate optimum economy.

Deburring and chamfering machines

Type Module Max. outer-Ø Tooth-Ø
(mm) (mm) (mm)

LD 180 C 5 200 180

LD 280 C 5 200 280

Video:
LD 180/280 C
https://go.liebherr.com/3h978r

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Chamfering during the machining process
and other additional operations
---
ChamferCut
Precise – reliable – cost-effective.
With the ChamferCut tools, gears are
chamfered in a continual process.
Chamfering with ChamferCut com-
bines short process times with a very
long tool life, which results in not only
very low component costs but also
a considerable advantage for down-
stream finish machining processes.
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ChamferCut CG (Collision
Gear) for components with
interfering contours
With the new ChamferCut CG, it is
now possible to chamfer gears with
interfering contours with a previously
unattainable efficiency. This process
is ideally suited to customer compo-
nent parts with medium to high batch
sizes and very low cycle times. Two
individual ChamferCut tools are used
for this, which chamfer the edges of
a tooth space successively with the
usual high quality and process reli-
ability. Up to four ChamferCut tools
can be used on one ChamferCut arbor.
ChamferCut IG (Internal Gear)
for internal gears
With ChamferCut IG, internal gears
can now also be deburred by metal
cutting and chamfered. ChamferCut
is a very quick and precise method
which now offers new, previously
unavailable possibilities for internal
gears. For certain internal gear geom-
etries, this opens up a new, techni-
cally very interesting alternative to
conventional chamfering processes.
FlexChamfer – NC chamfer-
ing with standard shank
cutter
The universal FlexChamfer process
combines flexibility with precision for
targeted chamfering of internal and
external gears. Geometrically simple
standard gear cutting tools are used
here, which, due to the optimized NC
movements, run parallel to machining
and therefore optimally in terms of
unit costs. The NC movements enable
a reproductively accurate and precise
chamfer quality compared to exist-
ing chamfering methods using shank
cutters. FlexChamfer offers maximum
flexibility for every user.
Chamfering worms
Worm milling creates razor-sharp
burrs where the hob exits the mate-
rial. These burrs can be removed
either sequentially or parallel to
machining. Sequential chamfering
takes place on the main machining
position and is therefore very tooling-
friendly, but increases the cycle time.
Parallel chamfering takes place on
the integrated chamfering station by
using inexpensive side milling cutters.
The additional value creation can also
include what is known as the “brush-
ing process”, which removes so-
called micro-burrs. The advantage of
the integrated unit is clear, since the
necessary chamfering time does not
impinge on the cycle time. The burrs
are removed with a conventional and
inexpensive side milling cutter. This
protects the valuable side milling
cutter for worm gear machining, con-
siderably increasing the tool life.
SkivingPlus functions –
complete machining in one
machine
The SkivingPlus functions can
expand the gear skiving machines
for complete machining. Liebherr
offers a comprehensive solution for
complete machining by integrating a
tool changing system and using the
turning, drilling and gear cutting func-
tions of the current Siemens control
system generation. Thus, in addition
to gear cutting processes, operations
such as drilling, hobbing or turning
can be performed in the same clamp-
ing fixture. The aim is to achieve
maximum flexibility at the same time
as maximum precision, because the
reference surfaces remain the same
through all the machining steps.
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Gear measuring machines
---

The four-axis measuring machines of the WGT series have
high-precision mechanics and electronics, which are con-
trolled by smart and user-friendly software. They meet all
accuracy requirements with regard to gear manufacturing
and comply with VDI guidelines VDI/VDE 2612 and 2613,
group 1, as well as optional acceptance in accordance
with ISO 10360 1 and 2. In addition to the gear inspection
machine options available as standard, customer-specific
solutions are also available, such as extending the travel
range on the Z-axis, and longer tailstocks to accommo-
date long shafts. An automatic sensor changing system
ensures uninterrupted measurement of the workpieces
and also offers maximum levels of convenience for the
measuring technician. The extensive software features
make the machines suitable for measuring all types of
cylindrical gears, bevel gears, worms, worm gears, shafts,
gear cutting tools, and other rotationally symmetrical
parts such as shafts.

Gear measuring machines

WGT280 WGT400 WGT600 WGT850 WGT1200
5 – 850 5 – 1,200
Max. workpiece Ø mm 5 – 280 5 – 400 5 – 600 (1,000 Extended (1,600 Extended
measuring range) measuring range)
Min. module mm 0.5 (0.12) 0.5 (0.12) 0.5 (0.12) 0.5 (0.3) 0.5 (0.3)

Measurable face width mm 530 530 (650) 650 (800) 850 1,000 (1,400)
20 – 620 20 – 900 20 – 930 50 – 1,200
Distance between centers mm 50 – 620
(900) (1,200) (1,200, 1,600, 2,000) (1,600, 2,000)
Max. rotary table load kg 80 180 400 1,000 2,500

Helix angle ° <90 <90 <90 <90 <90

X: 340 X: 400 X: 500 X: 950 X: 1,200
Measuring range mm Y: 200 Y: 220 Y: 320 Y: 500 Y: 650
Z: 500 Z: 500 (650) Z: 650 (800) Z: 850 Z: 1,000 (1,400)
Supply voltage 1Ph/N/PE 150/230 V ±10 % frequency 50/60 Hz

Power with full expansion max. 1,500 VA max. 1,500 VA max. 1,500 VA max. 1,500 VA max. 1,500 VA

Compressed air supply 6-10 bar, pre-cleaned; air quality according to ISO 8573-1 class 4
42 Nl / min passive
Air consumption [standard liters] 180 Nl / min
80 Nl / min active
Measurement accuracy Gear inspection accuracy according to VDI/VDE 2612/2613 Group I

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Gear cutting tools
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Liebherr is a reliable partner offer- Gear cutting tools

ing an extensive range of gear cut- Tools Module range (mm) Tool-Ø (mm)
ting tools which are characterised by Shaping cutters 0.25 – 30 max. 360
quality down to the finest detail and Wafer cutters 0.30 – 6 max. 220
by their long service life. Many years
Solid wafer cutters 0.25 – 30 max. 360
of experience and sound technical
expertise in the field of gear produc- Rolling dies 1–4 max. 127

tion are the basis for these innovative Shaving cutters 0.75 – 13 max. 320
products. Rolling deburring discs 1 – 6.5 max. 280

Rolling chamfering discs 1 – 6.5 max. 280

Master Gear 0.75 – 20 max. 360

CBN grinding tools 1–6 25 – 200

Services Skiving tool 0.8 – 8 20 – 200

– Sharpening and coating Rolling racks 0.75 – 1.5 12" – 48"

– Reconditioning of CBN tools

Gear skiving tools

– Two to five times faster than gear shaping
– One to two quality grades better than gear shaping
– Excellent single indexing quality at the workpiece
– Tool life similar to gear shaping
– Available tool designs: conical and cylindrical
– Process-optimized tool design
– Tools available in PM-HSS and carbide (also with indexable inserts)
– Dry skiving possible
– Pressure angle and lead modification possible

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Automation systems:
Plants and system solution
---

Liebherr gear cutting machines with flexible robot automation in the gear manufacturing

Our core area is the delivery of turnkey system solu- concept according to customer requirements. The inter-
tions for flexible production cells and manufacturing national collaboration with leading manufacturers of
systems. As a system provider, we integrate all upstream, machine tools revealed invaluable potential for operational
­intermediate, and downstream processes into the overall experience, from which all customers now benefit.

Automotive OEM engine block line. Source: MAG IAS GmbH

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E-mobility:
battery pack assembly
---

al Handling
Materi
Testing Assembly Processes

Assembly processes Testing Material handling

AGV – Gripping – High-voltage/ – Transporting
intralogistics – Positioning low-voltage testing – Storing
– Dosing – Process monitoring – Stocking
– Bonding – Leak testing – Packaging
– Plugging – Intralogistics
– Screwing

Solution provider for automated battery pack assembly

Modular solutions for automated battery pack assembly
Liebherr is embracing the technological change towards
alternative drives and has developed a modular automa-
tion system solution for the assembly of battery packs
for electric cars – from small batch manufacturing to fully
automated mass production.
Liebherr draws on decades of experience in automating
large batch production in the automotive industry, and is
an experienced partner when it comes to topics such as
interfaces, parallel processes, reproducibility, emergency
strategies, and availability and tracking of parts. This
know-how is integrated into our concept development
and layout planning so as to offer the client the optimal
solution for their needs at all times. As a solution provider,
Liebherr integrates all required processes into the pro-
duction concept. The user has a large product kit at their
disposal: handling systems specifically for heavy trans-
port loads, linear gantries for fast cycle speeds, industrial
robots for complex tasks, storage solutions, intralogistics
and the corresponding control systems.
Liebherr systems are renowned for their high availability,
efficiency and reliability. We also offer this standard of
quality in battery pack assembly.

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Gantry robots
---

LP 100 LP 200 LPR 200 LP 2000

Liebherr gantry robots can be deployed in a variety of ways: For transporting, palletizing,
goods handling, loading and unloading, or storing. We offer four sizes of linear robots and
three sizes of area gantry robots with load capacities up to 1,000 kg to solve a wide range
of automation tasks. Liebherr offers a modular system for all sizes with which the auto-
mation system can be adapted to the respective application, e.g. cylinder head, engine
block, or gear unit manufacturing. For load capacities over 1,000 kg, customer-specific
gantry robots can be used.

Linear gantry robot

Type Payload Traverse Speed X Acceleration X
(kg) (m / min) (High Speed) (m / s²) (High Speed)

LP 20 160 180 4

LP 100 280 180 (300) 2.5 (4.5)

LP 200 600 180 3

LP 2000 1,000 120 2

Further load capacities available on request

Area gantry robots

Type Payload Traverse Speed X Acceleration X Traverse Speed Y Acceleration Y
(kg) (m / min) (m / s²) (m / min) (m / s²)

LPR 20 160 180 4 120 3

LPR 200 600 180 3 120 3

LPR 2000 1,000 120 2 120 2

Further load capacities available on request

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Floor automation and storage systems
---

Conveying systems Storage systems

Liebherr conveying systems are adapted not only to the Storage systems for workpieces can be deployed in a
shape, position, weight and size of the range of parts, but variety of ways: whether it is for loading/unloading func-
to the material as well. Standardised assembly groups tion, decoupling module, in-process buffers or automated
provide an ideal enhancement to the programme. storage retrieval system.

– Plastic chain conveyor – Pallet accumulating conveyor – Palletizing cell

– Indexing chain conveyor – Hinged chain conveyor – Shelf magazine system
– Tooth chain conveyor – Accumulating conveyor – Decoupling module
– Drag frame conveyor – Friction roller conveyor
– Section roller conveyor

Automated guided vehicles

With an AGV system, machines or manufacturing cells can
be linked flexibly – fixed paths are no longer obligatory.
AGVs are ideal for transport when processing steps need
to be flexible:
– When process stations have diffferent cycle times,
AGVs can react in real-time and eliminate waiting times.
– When manufacturing sequences change, AGVs can
simply respond to this by adapting its course of travel.

Video: Video:
Connecting production flexibly LPC 3400
https://go.liebherr.com/hmr746 https://go.liebherr.com/t41k49

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Pallet handling systems
---

Liebherr pallet handling systems are deployed to automate
machining centers in the area of individual part produc-
tion and small batch production. Machine pallets with
workpieces clamped to them are temporarily stored by the
automatic pallet handling system and then distributed to
the machining centers. The cell concept enables pallet
loading in parallel to machine processes, and can include
resource and order planning. The customer benefits from
increased productivity and lower labor costs. Pallet han-
dling systems from Liebherr are offered in two versions:
as a rotary loading system (RLS) or as a linear pallet
­handling system (PHS). Both versions are modular in
design and can be adapted to the requirements of the
production concept.
Rotary loading system RLS
Rotary loading systems from Liebherr are distinguished
by their high storage density in relation to the footprint
and are designed for one to two machining centers. In
combination with the Liebherr rotary storage tower (RST),
the storage areas can be configured individually to meet
specific needs. The rotary loading system is available in
two sizes and designed for transport loads between 800
and 1,500 kg.

Rotary loading system

Type Collision circle diameter Transport Load
(mm) (kg)

RLS 800 600 / 800 800

RLS 1500 900 / 1,300 1,500 Video:

Rotary loading system RLS
Further load capacities available on request https://go.liebherr.com/y4WWm6

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Pallet handling system PHS Pro
With the linear-type pallet handling system, the modu-
lar design allows for multiple machines and expandable
set-up and storage areas. The PHS can be extended to
manage raw, in-process and finished part inventory. All of
the requirements of a modern production system can be
integrated. The linear system is manufactured in four sizes
for transport loads up to 13,000 kg.
Pallet handling system PHS Allround
The modular PHS Allround system can be individually
configured and expanded at any time. The possibility of
a frontal arrangement of machines, additional units and
shelves offers maximum flexibility in the system design.
The double loader option eliminates unnecessary down-
time of the machine tool and replaces the machine’s own
pallet changer, making a pallet handling system with a
double loader the more cost-effective alternative.

The optional front access allows individual machines to

be decoupled from the system, without interrupting the
automatic mode of the remaining machines.

Pallet handling system PHS Pro

Type Collision circle diameter Transport Load
(mm) (kg)
PHS 750 Pro 1,000 / 1,400 500 / 750 / 1,200
PHS 1500 Pro 1,000 / 1,400 / 1,700 1,500 / 2,000 / 2,500
Video:
PHS 3500 Pro 1,900 / 2,700 3,500 / 5,000 / 6,500
PHS Pro
PHS 10000 Pro 3,200 / 4,000 / < on request 10,000 / 13,000 / < on request https://go.liebherr.com/uxv8rv

Pallet handling system PHS Allround

Type Collision circle diameter Transport Load
(mm) Single loader (double loader) (kg)
PHS 800 Allround 600 / 900 800 (2 x 600)
Video:
PHS 1500 Allround 900 / 1,400 1,500 (2 x 1,200)
PHS Allround
PHS 3000 Allround 1,400 / 1,700 3,000 https://go.liebherr.com/87KD2N

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Robot applications
---
Parts handling, palletizing, random bin picking
Liebherr implements loading solutions for machining
centers, turning machines, gear cutting machines, rotary
transfer machines, and gear grinding machines. Liebherr
uses 2D to 3D vision systems to implement palletizing
and depalletizing tasks. Whether it be to detect and grip
unsorted parts from euro pallets or transport presorted
parts in blisters.
"Random bin picking" replaces complicated sorting sys-
tems, heightens productivity, and relieves the strain on
personnel. Unloading chaotically sorted workpieces from a
transport container requires complex interaction between
image recognition system, software and robots. Based
on the range of parts, all steps required for the process
complement each other so that an optimal removal and
positioning result is achieved. Liebherr can offer a suitable
solution for every requirement, from the software technology
package “LHRobotics.Vision” for robot integrators to a
turnkey robot cell.
Video:
Bin Picking
https://go.liebherr.com/6qj186
22 GearUp! LineUp!
Software
---
Liebherr Manufacturing System (LMS 4.0)
Software application increases reliability
Complex production systems require increased function-
ality in their software systems. With the Liebherr Manu-
facturing System (LMS 4.0), Liebherr offers user-friendly
additional software which guarantees process reliability
in a production or assembly line. The LMS  4.0 is able to
record temporary parts tracking, as well as save specific
data and make this available to all system-based users.
The system offers a range of assessments and can be
deployed, for example, so that correct adherence of the
production process can be monitored.
Enhancements such as the new “Production Monitoring
App” and “Info Board App” make it easier than ever to track
process sequences on mobile devices.
Video:
LMS 4.0
https://www.youtube.com/
watch?v=_Ve6ECD9ryU&list=PLC
5481F2D19BB6A5F&index=3
Service
---
Training
We offer a comprehensive range of training courses both
at the customer's premises and in our subsidiaries. The
practical technical training courses are delivered by our
experienced system technicians who are very familiar with
the systems and applications owing to their many years
of experience. These training courses enable you to help
yourself and use systems safely in emergency situations,
e.g. a power failure.
Customer hotline and remote maintenance
Our experts on the customer hotline provide professional
initial assistance when needed. Many faults can be elimi-
nated with the support of our experts via remote access.
Preventive maintenance
Liebherr deliberately focuses on the proven inspection by
experienced service technicians, who have an excellent
understanding of the machines and their control sys-
tems. They proceed according to a systematized checklist
involving over 100 inspection criteria. The status assess-
ments are carried out using a color-coded ranking system,
that rapidly and clearly displays the current status of the
machine to the customer through a visualization process
and highlights when there is an acute need for action.
Following this, the technician can have quotations created
immediately for necessary procedures. Any repairs extend-
ing beyond this are discussed in detail with the customer
within this framework and agreed upon with regard to
deadlines. This reduces unnecessary costs and downtime
to a minimum. The customer receives service that is pre-
cisely coordinated with them. The field experience of the
service technicians is continuously fed back into product
improvements.
Global presence and spare parts availability
With our headquarters in Kempten and global subsidiaries,
as well as service outlets, we guarantee a fast response
time in order to be able to deploy a service technician to
the customer's premises if necessary. A rapid r­ eplacement
parts service is guaranteed thanks to the consistent modular
system of the products and the use of basic components
from well-known, global manufacturers. Original spare
parts are stocked in the subsidiaries and can be delivered
to your production sites within a short period of time.
Included in the services offered are the provision of spare
parts, inspections, maintenance, or modifications to systems.
GearUp! LineUp! 23
Your solution provider
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Moscow (RU)
Ettlingen (DE)
Paris (FR)
Saline (US) Collegno (IT)
Kempten (DE) Tokyo (JP)
Shanghai (CN)

Yongchuan (CN)

Bangalore (IN)

São Paulo (BR)

Sales and Service

Assembly and Production

Liebherr-Verzahntechnik GmbH Liebherr-Utensili S.r.l. Liebherr-Russland OOO

Gear Technology and Automation Systems Via Nazioni Unite 18 Ul. 1-ya Borodinskaya, 5
Kaufbeurer Strasse 141 10093 Collegno TO 121059 Moscow
87437 Kempten Italy Russia
Germany Phone +39 114 248711 Phone +7 (495) 710 83 65
Phone +49 831 786-0 Fax +39 114 559964 office.lru@liebherr.com
Fax +49 831 786-1279 info.lut@liebherr.com
info.lvt@liebherr.com Liebherr Machine Tools India
Liebherr Gear and Automation Private Limited
Liebherr-Verzahntechnik GmbH Technology, Inc. 353 / 354, 4th Main, 9th Cross,
Plant Ettlingen 1465 Woodland Drive 4th Phase, Peenya Industrial Area
Gear Tools and Metrology Saline, MI 48176–1259 Bangalore – 560 058
Hertzstrasse 9 – 15 USA India
76275 Ettlingen Phone +1 (734) 429-7225 Phone +91 80 41 1785-91
Germany Fax +1 (734) 429-2294 Fax +91 80 41 272625
Phone +49 7243 708-0 info.lgt@liebherr.com info.mti@liebherr.com

Printed in Germany by Typodruck  BK  LVT-GearUp!LineUp!-0.2-08.22_enGB

Fax +49 7243 708-685
tools.lvt@liebherr.com Liebherr Brasil I.C.M.E. EIRELI Liebherr (China) Co., Ltd.
Rua Dr. Hans Liebherr, 1 Building 1, 88 Maji Road
Liebherr-Verzahntechnik GmbH Vila Bela Pilot Free Trade Zone
6 Place Du Village 12522-635 Guaratinguetá – SP Shanghai 200131
92230 Gennevilliers, Paris Brazil China
France Phone +55 11 3538 1503 Phone +86 21 5046 1988
Phone +33 1 412110-35 vendas.lvt@liebherr.com info.lms@liebherr.com
info-machineoutil@liebherr.com
Liebherr-Japan Co.,Ltd.
1-21-7 Hatagaya
Shibuya-ku Tokyo
151-0072
Japan
Phone +81 3 6272-8645
info.lvt.ljc@liebherr.com
Subject to modifications.

Liebherr-Verzahntechnik GmbH
Gear Technology and Automation Systems
Kaufbeurer Straße 141 · 87437 Kempten Liebherr-LinkedIn Liebherr-Twitter Liebherr-Youtube
Phone +49 831 786-0 · Fax +49 831 786-1279 https://go.liebherr.com/ https://go.liebherr.com/ https://go.liebherr.com/
liebherr.com · info.lvt@liebherr.com E8ByKq T92xu7 QDydxV