Fm. 18, Fadil Ste Office Bullding | Transmittal No. Date To: FROM: contrat Name: Projet Tie: (contract, Location: Approved ‘correct & Resubmit "For Information *Othar as Noted ‘Approved with Comments "Not Approved * No Comments “Accepted *For Action SAL Reference No.: J12032-PSAL-AOC-TRN-001070 Document No | Rev Subject status | aty | Remarks (2 | QUALITY CONTROL PROCEDUREFOR POSTWELD | Approvec | 2 EAT TREATMENT with Comments "Rezwpied w] comment ‘See attached PID esponse FPS-10-01900:0481-2017 for details Should you require any further clarification please contact Mahmoud K. eayat at 504518734 Ke. ‘Transmitted by: Received By:1. 2 43, 14 POST WELD HEAT TREATMENT PROCEDURE SCoPE PURPOSE DEFINITIONS REFERENCES RESPONSIBILITIES PROCEDURE EQUIPMENT & MATERIALS PRE-START UP SURFACE CONDITIONS PWHT REQUIRED PROCESS CONDITIONS FOR CARBON & LOW ALLOY sTetis PRE-HEATING POST WELD HEAT TREATMENT RECORDS ATTACHMENTS Page 1 of 16A POST WELD HEAT TREATMENT PROCEDURE 1, SCOPE 414, Thisprocedure outine the general equirements of PWHT associated with welded Jolats of Piping, Nozzles & related components using electrical resistance heating & cold formed ‘components (beats) methods 1.2, This procedut includes descriptions ofthe equipment, method of heating, location and type cof heating elements, temperature measurement, and thermocouple locations. 2. PURPOSE ‘This quality procedure describes the minimum quality requirements to ensure that post weld heat treatment activities are performed in accordance with applicable Saudi Aramco specifications and international codes 3. DEFINITIONS 34. PROVECT Fadhil Gas Plant Sulphur Recovery Unt-Package-3 3:2. COMPANY Saudi Aramco (SA) 33. CONTRACTOR: Petrofac Saudi Arabia International Limited (PSAL) 3.4, SUB-CONTRACTOR : Nasser 5 Al Hari Corporation (NSH) 35. SAEs Saul Aramco Engineering Standard 36. AEP Saudi Aramco Engineering Procedure 37. SAMs Saudi Aramco Material System Specification 38, 1 Inspection and Test Pan 39, wes ‘Welding Procedure Specification 3:10, NOT ‘Non Destructive Testing 3.11, PWHT Post Weld Heat Treatment 3.2, PM Postive Material dentifcation 43.13, HEATTREATMENT: Heat Treatment is used to avert or tellevethe detrimental effects of high temperature and severe temperature gradients inherent in welding & forming. Provisions in Para. 331 of ASME 831.3 are basic practices which ae suitable for most welding, bending & forming operations, but not necessarily appropriate forall service conitions. Page 2 of 16aaa 3.16. 3a. aus, POST WELD HEAT TREATMENT PROCEDURE [STRESS RELIEF: Uniform heating ofa structure or potion thereof toa sufficient temperatur ‘to rlleve the major portion of the residual stress, fllowe by uniform cooling slowly enough ‘0 minimize development of new residual stress. HEAT AFFECTED ZONE: | that portion of the base material which has not been melted, but whose mechanical properties or microstructure have been altered by the heat of welding, brazing, soldering forming, o cutting PREHEATING: The necessity for preheating prior to welding, and the temperature to be sed, shall be established by the engineering design. However, the preheat temperatures for the various P-Numbers materials shall nt be less than those shown in table 3301.1 of ASME £831,3, including those shown as “Recommended.” The sitablity ofthe preheat temperature shall abo be demonstrated by the procedure qualification. For joint of dissimilar thickness, the nominal wall thickness stated in table 3301.1 of ASME B31.3 shall be that ofthe thicker component a the joint. Preheat requirements for an unlisted material shal be specified in the wes, ‘TEMPERATURE VERIFICATION: For post weld heat treatment only k" or" typeof thermocouples as deserted in this procedure are permitted, ‘CAPACITOR DISCHARGE METHOD: Thermocouples shall be temporarily attached directy to pressure containing parts using the Capacitor discharge method of welding without welding procedure and performance qualification. 4, REFERENCES 4a. 42. 43, 44, 45. 46. a7. ASME 831.3 Process Piping. [ASTM 833-2008 Edition, AWS 010,20 Local Heat Treatment of Welds in Piping and Tubing, ASME SECTION Vil DIV Rules fr Construction of Pressure Vessels NACE SP 0472-2010. SAES.W-011 ASME SEC Welding and Brazing Qualifications Page3 of 16POST WELD HEAT TREATMENT PROCEDURE 5. RESPONSIBILITIES: 5.1, Project Manager shall be the responsible for the overall implementation ofthe company safety 8 qualty plan and ensure efficient execution of workin accordance with project speciation and this procedure. 5.2. QCManager shall be responsible fr ensuring al activities ae carried out as per the project ‘quality plan, project specifications, and this procedure. He shall ensure inspections, esting, and examinations are carried out as per the approved ITP 5.3. Piping Supervisor shall be the responsible to ensure the safe and efficient working ‘envionment to monitor plant and equipment requirements and to ensure that productivity and qualty are maintained by ther subordinates/ 5.4. QCSupervisr shall arrange and supervises all QC activities ensuring that all Inspections are performed in timely manner and documented. Before starting new activity tool box shall be ‘conducted, 555. Welding inspector shall be responsible for inspection and testing of al piping welding activities. He shall be responsible for identifying the joins to be PWHTed and requesting for ‘the for PWHT. 5.6. NDT Coordinator shall co-ordinate with welding inspectors and NDT service providers / PWHT Inspector/PWHT Technicians for executing the PWHT. ‘5.7. PWHT Inspector shall be responsible for coordinating with welding inspectors, PWHT ‘techni and NDT Coordinator for executing PWHT. He shal be responsible for heat treatment types of equipment tobe used forthe work, such as electrical resistance heating elements, induction cols, or gas fred heaters, He shall verify heat teatment parameters are as par the approved heat treatment procedure and WPS. He shal be responsible forall calibration of PWHT machines. 5.8, PWHT Technician shall be responsible fr heat treatment and heat treatment equipment operations 6, PROCEDURE 6.1, The Welding supervisor and/or the Quality Control Manager shall establish the Requirements for Heat Treatment from the Contract Specifications, WPS and the Applicable Code. 6.2. Prior to the PWHT, the approved PWT Inspector shall check/veify that all welding and repairs (if any) have been completed and accepted per the requirements on ITP and/or weld plan. Quality Inspector checks the location, number and method of placement of Page 4 of 16POST WELD HEAT TREATMENT PROCEDURE thermocouples on the component to ensure compliance tothe procedure. He ensures thatthe ‘temperature measuring instruments have been calibrated accordingto Schedule Q requirements. 6.3. The Heat Treatment Parameters shall be recorded on the Heat Treatment Report/Reques. 7. EQUIPMENT AND MATERIALS Power Source supply. ‘Temperature Recorder CopperConstantan Compensating cables ‘Compensation Cable Specification Flesble Ceramic Mat Heaters Elements ‘Thermal insulation Thermocouples 7.4. POWER SOURCE SUPPLY 7.4.2. The equipment shall have a current valid certificate and shall bear appropriate electrical power input output, Power source used for post weld treatment may be a 3phase 6SKVA. double wound cass "Ht insulated dry type power transformer suitable for primary supply of '380/415/440 V and gives 3 phase output voltage of ether SOV or Z0V AC between phase and neutral. Output the temperature control equipment shall be operated manually or through regulators or it shall be (made) operated automatically withthe help of modular controls. The chart type temperature recorder shall be used for recording temperature 7.2, TEMPERATURE RECORDER 7.2, PWHT Temperature shall be progressively recorded using 2 multipoint, potentiometric type strip chart recorder with but in thermocouple reference junction compensation circu, 12 polnt "SEKONIC” recorder wit indicating accuracy of 0.5% of fl span will be use. Effective recording width I 180 mm and printing frequency i 5 sec. at SOHZ. 7.22. Chart speed shall be selected ether on 25mmyhr. or 50 mm and canbe verified by using a ‘stop watch. Inputs shall be “K" type thermocouples connected using copper constantan compensating cable of 30m length via programmable temperature controller. 12 Nos. Page 5 of 16,POST WELD HEAT TREATMENT PROCEDURE Thermocouples can be connected to the recorder and each channel will be printed in Aifferent colors. The recorder shall have mult point chart recorders cleary efferentiate ‘identify each channel/point atthe starting point as minimum by use of efferent colors. Chart shall be fully identified with date, chatt speed, joint Mentification,temperaturetime cycle, ame ofthe operator, heat treatment specification and chart receipt number 7.23. Temperature recorder shal be calibrated every three months and carry the certificate of calibration and sticker, Calibration frequency shall be extended up to 12 monthsif the Adacumented calibration check for that particular recorder demonstrate acceptable accuracy for a sutabe period 1.24, Thermocouple wire shale covered with high temperature glass fibre material which acts as an electrical and thermal insulation as well as protect the wire from atmospheric contamination. 7.25, Standard Limits of error shall be ANSI MC-96-3-1975, 7.26. Copper-Constantan compensating cables shall be used to connect TCto instrument terminals 1722.7. Thermocouple wires shall be attached to the job using & thermocouple attachment unt. 7.2.8. Thermocouple puty shall be used on het junction to eliminate the chances of error due to radiant heat. Care shall be taken to ensure that the thermecouple wires do not touch, away from the hot junction, The thermocouple to extension cable connection shall be clear off heating zone. 7.29. Thermacouple plug and sockets shall be used for connecting TC wies to compensation cables and compensating cables tothe instruments 1.20, Proper cleaning ofthe ares where the thermacouple tobe attached shallbe done (with wire brush ofl) to make sure that its smooth and free from dit, grease, oll etc. Nickel ‘chromium and nickel aluminum wires shal be fixed with a stance of separation 4-6 mm for accurate measurements. No preheating is required for fixing the thermocouple wire by using this equipment. "Cfor 0:275°C and + 0.75% for 275-1260'C range as per 113, COPPER-CONSTANTAN COMPENSATING CABLES 7.3.1, The cable recommended shall be twin type wore PVC coated Copper/Constantan connection tothermocouple with proper plug & socket. 7.2. Copper Constantan compensating cable shall be used for connecting Type thermocouple Wires & the temperature recorder. 7.33. Allestension cables, compensating cables, and umper cables inthe measurement or contro! circuits shall be the specified thermocouple wire or the matching extension wie. (Le, KK or 2% as appropriate) Page 6 0f 16POST WELD HEAT TREATMENT PROCEDURE 7.3, The acceptable temperature range ofthe junction between the compensating cable and the thermocouple lead is from to 180" 7.5. Connect the copper lea (+ve white) to Nickel-chromium conductor (Non-Magnetic yellow) and the Constantan lead (- ve to the nickel-Aluminum conductor (Magnetic Re), 7.36, The junction between the Copper-Constant compensating cable and Type’ thermocouple lead shal bea minimum of 5 m outside the insulated area 7.2.7. Copper -Constantan compensating cables shall be used to connect TC to instrument terminals 7.38, Thermocouple wires shal be attached tothe job usinga thermocouple attachment unt. 7.39. Thermocouple puty shall be used on hot junction to eliminate the chances of error due to radiant heat. Cace shal be taken to ensure thatthe thermocouple wires donot touch, away {ram the het junction. The thermocouple to extension cable connection shall be clear off heating zone. 73:10, Thermocouple plug and socket shall be used for connecting TC wires to compensation ‘ables and compensating cables to the instruments 173.21. Proper cleaning of the area where the thermocouple tobe attached shallbe done (wth wire brush or file) to make sure that its smooth and free from dit, grease, lec. Nickel ‘hromium and nicke-aluminum wires shall be fixed witha distance of separation 4-6 mm for accurate measurements, No preheating is required fr fixing the thermocouple wire by using this equipment. 7.4. COMPENSATION CABLE SPECIFICATION Description: 7.4.1. 2x13/0.2 mm cufcon compensating cable type V, with color code as per 8S 1843 + vewhite -ve-blue B sheath (jacket) red cover. 7.42. The compensating cable specification should conform to International Thermocouple Reference Tables BSEN-60584-1 of 1996. 7.5. FLEXIBLE CERAMIC MAT HEATERS 7.5.1. Heating elements used for PWT shall be flexible ceramic mat heaters of 60y, 2.4 kw Standard Page 7 of 16POST WELD HEAT TREATMENT PROCEDURE. 75:2. Standard sizes are[CERAMIC PADS) P6{150n*330mm),CP8(205 mm25nm),P10(255ma«205mmm),CP22(305mn1 65mm), CP1S{3s0mm>14Smm),CP 24(535mn«100mm).ends ofthe heater ae provided with Camilock and socket connections. 753, Allheatersarerated 45 amps Fesble mat heaters can be easly wrapped around the pipes. Continuous check shall be caried out on each element before connecting tothe circu. 7.6. ELEMENTS 76.1. For circumferential welds, the heating bands shal be equally spaced around the weld. The width ofthe heated band shall bea minimum of times thickness ofthe material being welded from each edge ofthe weld but not less than 25 mm from each edge ofthe weld, whichever is greater 7.6.2. When heat treating structural materials, positioning of heat bands must be caried out to ensure a minimum coverage of sik (6 mes ofthe plates thickness ether side ofthe weld 7.6.3. The material temperature shall exceed haf the heat treatment temperature over aband at least SURT where Ris the bore radlus &T'Is the nominal wall thickness on each side of weld times. 71.64. For welds on pipes dlameter 2250 mm, the elements shall be divided into two or more control zones, belng top & bottom with pads applied symmetrically. 7.65. ifthe elements arrangement isnot being capable of desired configuration the. 7166. The center time circumferential gap between two bands shall not exceed 30 mm or ‘T" whichever I lesser. 767. The longitudinal gaps between elements shall not be more than the wall thickness or $0 mm, ‘whichever is less, Care shal be taken to ensure that there ae no gaps in 60 clock postion. 71.6.8. ifthe welds are of two separate wall thickness then the elements should be so arranged to {ve side to side control in alton to top & bottom control 7.69. inthe case of inclined or vertical welds the pads shall be arranged about the weld to give independent control above & below weld centertine. Elements are attached by = Black annealed iron wire Mid steel 12 mm wide banding strap. 7.7. THERMAL INSULATION ‘Thermal insulation shall achieved by folowing means. 17.7.1, Wool, mineral with minimum density of 80 ke/ms. 7.72. With ceramic fiber usualy in stainless steel mesh as form of mat, minimum density of 96 elma, Page 8 of 16POST WELD HEAT TREATMENT PROCEDURE 7.7.3, The insulation distance shall be up toa minimum distance of 300 mm beyond the edges of the heating bands or up toa ditance determined by the product of bore radius times the ‘maximum wall thickness whichever i ss. 17.7.8, The number of layers & extent of insulated area shall be dependent on. 2) Wallthicknss b) Pipe or iting diameter. €) Gradient requirement 4) Ste conditions or ambient temperature 17.75. Inall eases the mloimum requirement shall be 2 layers fr Densities (80 kg/m3 & 96 ke/m3) 7.76. Insulation shall be fixed using black annealed ron wire taking care, not damaging or cutting Into the insulation. 7.72. By the folowing proper PWHT cycles, the item or the particular joint shall be completed & the cooling rate should be controlled under insulation. 71.8, THERMOCOUPLES 17.84. Only Type K ‘(Chromel-Alumel} or Type‘! (ton Constantan) thermacoupls are permitted ‘The thermocouple shall have itil calibration check. All extension cables, compensating cables, and jumper cables in the measurement or contro circuits shall be the specified thermocouple wice or the matching extension wie (.e., KX or IX, as appropriate. For Type thermocouples, copper-constantan Type T compensating cables may be used with the following conditions. 2) The junction between the Copper-Constant compensating cable and the Type’ ‘thermocouple lead shal be a minimum af 05 m outside the insulated area, 1b) The acceptable temperature range ofthe junction between the compensating cable and the thermocouple lead is from 010 480°. 118.2. The National Standard that the thermocouple conforms to shall be indicated in the PWHT procedure. The procedure shall also include alisting of the insulation colaring of each core te andthe overall sheath for bth the compensating cable and thermocouple. This, Page 9 of 16POST WELD HEAT TREATMENT PROCEDURE Information Is requted for ste inspectors to verify thatthe proper wires have been used and are connected in proper polar. 7.8.3. Thermocouples shal be attached to the component by capacitive discharge spot welding only. Other methods of attachment are not permitted. The thermocouples shall nt bein direct contact with electrical heating elements ar subjected to flame impingement by gas oF cllburners PRE-START UP. £1, Allthe connection materials required for heat treatment hal be fee of defects 842, Allcable connections using proper plugs and sockets shall be checked. £3, Allthe power cables and thermocouple cables shall be protected from damage 9. SURFACE CONDITIONS 9.1. The welds to be heat treated shall be prepared free of Grease, Lubricants, dust and coating to _avold damage and short circulting of accessory equipment. Any wood or plastic end cover, protections shall be removed. 9.2. Durlngheat treatment lt shall be necessary to protect all machined surfaces from oxidation such ‘2s lange faces or threaded holes, threads bythe application of coating such as deoxaluminite or any other suitable materia 9.3. Allsensitive equipment or coating surfaces in the immediate Vicinity shall be protected or the equipment removed. 10, PWHT REQUIRED PROCESS CONDITIONS FOR CARBON AND LOW ALLOY STEEL 10.1, Allcaustie Soda {NaOH Soltions, Including Conditions Where Caustic Carryover May Occur (2.8 Downstream of Caustic Injection Points) 10.2. All Menoethanolamine (Mea) Solutions all temperature), 10.3, Alldilycol amine (OGA) Solutions above 176°C Design temperature, 10.4. AllRich Amino Disopropancl (ADI) Solutions above 80°C Design Temperature 41055. AllLean ADIP Solutions above 60°C Design temperature, Page 10 of 16POST WELD HEAT TREATMENT PROCEDURE 106. Boller Deaerator Service {Le,, ambient temperature vacuum deaerators are exempt, 10.7. Hydrogen Service for P-o.3, 4 and SA/B/C Base Materials. 108, Alldiethanolamine (DEA) solutions 108, The PWHT heating and cooling rates above 316°C shall not exceed 222°C/hr divided by the weld thickness in inches, but in no ase shall ithe more than 222°C/br. 10.10.The spectid PWHT shall be applied over an area 10.11.Post weld heat treatment shal follow all welding repairs but shall be performed prior to any Hydrotest. 10.12.Thermocouples anda calbrated temperature chart record shall be used to provide an accurate and legible record of all PWHTS. All charts shall be marked with date and sufficient Information to uniquely dently the joint/component being heat treated. Multipoint chart recorders shal clearly differentiate/identfy each channel/point by useof diferent colored inks for automatic number stamping. 10.13.Minimum soaktime shall be 1H for service related PWHT fr carbon steel and for other ‘materials shall be minimum as per code 111, PREHEATING 411.1. Preheat shall bein accordance with ASME 831,3 TABLE 331.11 & SAES-W-011. For materials not covered by this code or standard, preheat shall be as specified in welding procedure. 111.2. The preheating temperature shal be maintained through the welding process. Flexible ceramic ‘mats heaters can be used for pre-heatng and post heating, 4113. For low alloy steet preheat and past heating shall be using fledbe ceramic mats only. 411.4, The minimum pre heat shal not be less than the greater ofthe following 3)10% 1b) Te required or recommended preheat sted in ASME B33, «Te pe eat sted in standard drawing W-AE-036451 fo carbon stel material (ll ASME P-No:L ‘materials, inclung AP grades upto and including X60), For normal applications, simplified requrements reise in Tables 488 3B of SAES-W-041 forthe SMAW proces. 6) For sees with pected minimum veld strengths above ks, ncludng 0 grades 6S o greater or for ‘the materials not sted as an ASME P-number, preest sal be determine by consulting services Page 11 of 16POST WELD HEAT TREATMENT PROCEDURE Department an! shall boas specif inthe approved welding procedure. Special applications may requir pecal welabilty tests to evaluate the preheat temperature, 115, Ifa weld joint is wet or has surface moisture or condensation it shall be dred by heating for a Aistance of 100 mm from the weld joint and shallbe warm tothe hand before welding unless a renter pre heat temperature is required 16. Temperature-indicatng crayons, thermocouples, or calibrated contact pyrometers shall be used to-measure preheat and interpass temperatures. Temperature-indicating crayons shall not be sed for any weld joint thats tobe coated or that will havea heat-shrinksleove installed on it 11,7. For austenite stainless steels, duplex stainless steels, and nickel alloys, etal hand-held contact thermocouples are preferred over temperature indicating crayons to avod the potent contamination from tramp elements, such as fluorides, chlorides, and sulfides, which may be contained in the crayons 14.8. The preheat temperature shall be established over a minimum distance of 75mm on each side of the wel. 11.9, If the wall thickness exceeds 25 mm and preheating isto be dane from the same sie asthe Welding, then the heat source shall be removed for 1 minut to allow for temperature equaatin prior to measuring the temperature. 11.20.interpass temperature shallbe as per approved WPS / POR. 11.21,Unless specified otherwise, the maximum interpass temperature shall be 177°C for PeNo. 8, ‘No, 3X and P-No. x materials and 315°C for P-,P3,P-4 and P-5 steels 41.12.The preheat temperature shall be applied, and for low'ally steels, maintained until PWHT ‘throughout the entire thickness ofthe weld and atleast in (75 mm) on each sde ofthe weld 112, PWHT (POST WELD HEAT TREATMENT} 12.1, Post weld heat treatments PWHT shal be in accordance with applicable ASME Design code, 831.3, SAES.W-01L, 12.2. Prior to start of work the cantractor or fabricator shall prepare a table isting each joint or component requiring heat treatment, which shall be submitted to PSAL/ARAMCO for review. ‘The table shall include the following Information for each joint or component: location, drawing ‘number, diameter, wall thickness, materia heating rate, cooling rate, soak temperature, and soaktie Page 12 0f 16POST WELD HEAT TREATMENT PROCEDURE 123. Prior to start of PHT, component hall be checked to ensure that all restrains are removed and the components free to expand and contract, and suitable and sufficient supports are used. In deition the PWHT chart shall be marked prior to PWHT with identification number ofthe welds/Drawing & Line Number. 12.4 Allmachined surfaces, such as flanges faces, threaded bolt holes, threads, et, shall be protected from oxidation during the hest treatment by coating with deoxaluminite or other suitable materi 125. The applicable industry specs must be followed for PWHT requlrement for any service not listed above. ther process conditions may aso require PWHT, as determined during the project design. Code exemptions for PWHT are not permitted if PWHT I specified for process conditions 12.6, These requirements apply to external welds to attach non-pressure containing component to the piping (eg, reinforcement pad ar sleeve attached tothe pip) and to seal weds 12,7, PWHT requirement shall be based on piping line clas as per PMS. 12.8. In the sour service environment, PWHT is mandatory forthe following cases: + Double sided wean “+ tmtemal weld repair “+ Internal wel bud up fr assiiarheknes lms to overcome misalignment, ge geth welds 12.3, The PWHT heating and cooling rates above 316°C shall not exceed 222°C/hr divided by the weld thickness in inches, but In no case shall it be more than 222°C/h. 12.10.For PWHTS that are not performed in a furnace, insulation shal be applied a minimum of 300, mm on ether side ofthe weld that ito be PWHTed. The insulation shall not be removed before the temperature has cooleé to below 150°C. The ends of open lines shall be closed offin order 1 eliminate drafts or air circulation that could lower the temperature on the inside surface of ‘the joint unless the intemal surface is also insulated. 12.11.Code exemptions for post weld heat treatment of frst materials based onthe use of austenitic or nickel-based electrodes are not permitted. (Austenitic or nickel-based electrodes shall nt be used fr Feit materials except disillar metal welds listed in SAES.W-O11 and overlays) 12.12,Colle exemptions for post weld treatment of P-No. 4 and P-No. 5 materials are not permitted for applications involving elther sour service or materials exceeding 1.5% nominal chromium content, Page 13 of 16POST WELD HEAT TREATMENT PROCEDURE 12.13.For applications where PWHT is requted bythe Serie flld or where hardness limits are spectied: 8} Any redtions in the PWHT temperature or alternative temperatures below the normal holding temperatures listed in the applicable Code are not permitted, 1) The minimum PWHT soak time shall be 1 hour. hardness limit ae specified, te soak ime for production welds shall nt be less than 80% ‘ofthe POR soak time unless approved by CSD, {d} Minimum holding time shal be as per approved WPS for impact tested service 12.,14.Alltemperature within the hested zone for furnace o localized PWHT shall exceed the specified ‘minimum holding temperature. The actual temperature range forthe soak period, as recorded bby thermocouples, shallot have a spread of more than 40°C. 12.15.Welding or heating to joints that have been PWHTed requires re-PWHT, Post weld heat ‘treatment shall folow all welding repairs but shall be performed prior to any Hydrotest, 12.16.PWHT shall be caried out using one or more ofthe following types of heat sources: 23) Permanent or semi-permanent furnaces using ga o olor electric heaters. b) Electrical resistance heaters ) Induction heaters. 12,17 f localized PWHT is used for piping, the following minimum number of equally spaced recording ‘Thermocouples (T/C) shll be used a per Reference (RTBS-6585-01) 2) Pipe Diameter of 305 mm o less: 1 TC Pipe Diameter above 305 mm upto andinctding 20 mm: 2 1/C Pipe Diameter above 610 mm: & T/C Adationalthermacouples are requied if multiple ea control zones are use, in which a contra zone Isnot montored by any ofthe primary T/Cs. 12.18. Thermocouples anda calbrated temperature char recorder shall be used to provide an ‘accurate and legible record ofall PWHTS. Allcharts shall be marked withthe date and sufiient information to uniquely idently the jont/ component being heat treated. Multipoint chart, recorders shall clearly differentite/identfy each channel/point by use of different colored inks ‘or automatic number stamping Page 14 of 16POST WELD HEAT TREATMENT ‘PROCEDURE. 12.19.Temperature recorders shall be calbrated every three (3} months anda current calibration sticker shall be maintained on the recorder The calibration frequency may be extended to 12 ‘months with approval ifthe documented calibration checks for that particular recorder demonstrate acceptable accuracy fora suitable period. 12.20,0uring cooling, When the temperature has fallen below 600"F (315°C), the current will then be ‘urmed of. The Insulation, Heating elements, and Thermocouple can then be removed. 12.21.Insulation removal shall be below 150°C as per SAES-W-O11 el 136 12.22.AlL PWHT records shall be submited to PSAL/ARAMICO for review and approval. Allrecords shall, bbe submitted as part ofthe equipment file for permanent record 12.28.After completion af the PWHT all thermocouples shall be removed and the attachment areas {ound smooth to clean and sound metal. Ifthe specfid bythe Inspector, the areas shall be ‘examined by MT or PT after grinding, prior to PWHT to avold a double PWHT cycle if welding defects are found after the PWHT. However, this the vendor's responsiblity to ensure the welds are of acceptable quality to WHT. 412.24, WHT shall be performed before NDE Is conducted. Its recommended that NDE be performed 12.25.Performing PWHT more than one time for same joint contractor/company approval i require. 12.26 Stages of start and stop of PWHT shall be signed by conteactor/ company. 12.27 Strip chat shal be reviewed and signed by contractor/company as per approved ITP. Ae RECORDS 13.1, Approved PWHT inspector shall review and approve the heat treatment chat for compliance to the applicable code and contract requirements 13.2, AlIPWHT chart records shal be submitted to Company's Representative fo Final approval 133, Allrecord shall be submitted as part of the equipment fe for permanent record 13.4, The Heat treatment cycle chart shal be treated a the proof & record for any heat treatment completion. The chart shouldbe providing the folowing information's ent Nome Sie lation {Une nof0W6 no Graph standard Page 15 of 16POST WELD HEAT TREATMENT PROCEDURE 5 Une das & Acceptance Standard 2 TheknessSh 2. Noot temecomles 8. Cobrende 40, PWT start ime end tine 11 charspeed 12. necorde a 15. Loetons of ermocoupes 14. Weld umber on tem 15. Material pecenton 46. Soatng time 417. Opermorseciclans name en 4 bate 19, Loon mapofpareubrvesels 14. ATTACHMENTS [ATTACHMENTSHO1 PWT TABLE (SATR-W2005) [ATTACHMENTS#02 -POST WELD HEAT TREATMENT REPORT. [ATTACHMENTS#O3 -PWHT THERMOCOUPLE PLACEMENT DAGRAMS, AATTACHMENTSHOS ~ASME 831.3 ~TABLE REQUIREMENTS FOR HEAT TREATMENT Page 16 0f 16ey ES ot [aces sagem Sa aa cama a ae aaa SS a T roam sore sca] SE armel ec] SE [ates lm oY | om Jame [men] owen | meene foe Sara sa er ee jetc tocedure ef ot Thar cerns st: EATERS eed nang ae a “Ps Pied Cong Rae oT HOE “ae eric tg aT “© [vest oon tewe e SeataTenoeree: °C [estos amore © Seating Pero io TeReaTER jaca fay sieramoa [qq secines | qawroina Ores. BR ‘cus RoE are Gag Can Rest he lg Meat Treat 100. | owsnoamena. | weasss | owes [ol nage | eno. ioe EJ asm _(J some fen tort. i _— [ation gry 2 “eo aT ATEN fase fi — pa fae a isa« ens ent ape ee a aa , tae a egg tes nati = eee ee % mot ror op fo og oR ee eee mM of fog 2 go Sean =i i i :