MANUAL DESPIECE GS 2032-2632 (Desde SN 101 Hasta 59999) PN 46325

Parts Manual Part No.
46325
Rev G5
March 2008
(from serial number 101 to 59999)

March 2008
Important
This parts manual covers the Genie GS-2032 and
GS-2632 models.
Technical Publications
Genie Industries has endeavored to deliver the
highest degree of accuracy possible. However,
continuous improvement of our products is a
Genie policy. Therefore, product specifications
are subject to change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals. Copyright © 1997 by Genie Industries
First Edition, First Printing August 1997

First Edition, Second Printing December 1999
First Edition, Third Printing May 2000
First Edition, August 2003 Printing
First Edition, May 2004 Printing
Contact Us: First Edition, April 2006 Printing
www.genieindustries.com 46325 Rev G March 2007

First Edition, Seventh Printing
e-mail: techsup@genieind.com
"Genie" is a registered trademark of Genie
Industries in the USA and many other countries.
"GS" is a trademark of Genie Industries.
Printed on recycled paper
Printed in U.S.A.
ii Genie GS-2032 and GS-2632 Part No. 46325

March 2008
Table of Contents
Recommended Parts Stocking List ............................................................................................................ vii
How To Order Parts.................................................................................................................................. viii
Service Parts Fax Order Form .................................................................................................................... ix
Section 1 Rev Decals and Paint

Figure 1-A C Decals with Words (before serial number GS3204-51683) .................................... 1 - 2
Figure 1-A.1 A Decals with Words (after serial number GS3204-51682) ....................................... 1 - 6
Figure 1-B B Decals with Symbols (after serial number GS3204-51682) ................................. 1 - 10
Figure 1-C A Platform Control Box Decals ............................................................................... 1 - 14
Section 2 Rev Drive Chassis Components

Figure 2-A F Steer Axle Linkage and Wheels (before serial number GS32-43635) .................... 2 - 2
Figure 2-A.1 E Steer Axle Linkage and Wheels (after serial number GS32-43634) ...................... 2 - 6
Figure 2-B D Ground Controls and Level Sensor Installation
(before serial number GS-2000) .......................................................................... 2 - 10
Figure 2-B.1 D Ground Controls and Level Sensor Installation
(after serial number GS-1999) ............................................................................. 2 - 12
Figure 2-B.2 D Ground Controls and Level Sensor Installation (from serial number GS-2001) ... 2 - 16
Figure 2-C C Battery Charger ................................................................................................... 2 - 20
Figure 2-D B Battery Charger, 110V AC, Asia .......................................................................... 2 - 22
Figure 2-E B Battery Charger, 220V AC, European .................................................................. 2 - 24
Figure 2-F B Battery Charger, Worldwide ................................................................................ 2 - 26
Figure 2-G A Battery Pack Module Tray Installation (before serial number GS-36045) ............ 2 - 28
Figure 2-G.1 B Battery Pack Module Tray Installation (after serial number GS-36044) ............... 2 - 30
Figure 2-H C Battery Pack Module, GS-2032 ........................................................................... 2 - 32
Figure 2-I B Battery Pack Module, GS-2632 ........................................................................... 2 - 34
Figure 2-J E Non-steer Axle and Brake Release (before serial number GS32-50765) ............ 2 - 38
Figure 2-J.1 G Non-steer Axle and Brake Release (after serial number GS32-50764) ............... 2 - 42
Figure 2-K E Pothole Protection Assembly ............................................................................... 2 - 46
Figure 2-L A Power Unit Module Installation (before serial number GS-36045) ....................... 2 - 50
Figure 2-L.1 B Power Unit Module Installation (after serial number GS-36044) .......................... 2 - 54
Figure 2-M C Power Unit Module, GS-2032 .............................................................................. 2 - 56
Figure 2-N B Power Unit Module, GS-2632 .............................................................................. 2 - 60
Figure 2-O D Hydraulic Power Unit ........................................................................................... 2 - 64
Part No. 46325 Genie GS-2032 and GS-2632 iii

March 2008
TABLE OF CONTENTS
Section 2 Rev Drive Chassis Components, continued

Figure 2-P A Ground Controls (before serial number GS-28696) ............................................. 2 - 66
Figure 2-P.1 C Ground Controls (from serial number GS-28696 to GS32-45894) ....................... 2 - 68
Figure 2-P.2 B Ground Controls (from serial number GS32-45894) ............................................ 2 - 70
Figure 2-P.3 A Ground Controls (after serial number GS32-45894) ............................................ 2 - 72
Figure 2-Q E Function Manifold (before serial number GS-36045) ........................................... 2 - 74
Figure 2-Q.1 D Function Manifold (from serial number GS-36045 to GS32-49245) ..................... 2 - 76
Figure 2-Q.2 C Function Manifold (after serial number GS32-49245) .......................................... 2 - 78
Figure 2-R D Function Manifold - Models with Traction Control ................................................ 2 - 80
Figure 2-S C Hydraulic Hoses and Fittings, GS-2032 (before serial number GS32-50765) ...... 2 - 82
Figure 2-S.1 B Hydraulic Hoses and Fittings, GS-2032
(from serial number GS32-50765 to GS3204-52789) .......................................... 2 - 86
Figure 2-S.2 A Hydraulic Hoses and Fittings, GS-2032 (after serial number GS3204-52788) ..... 2 - 90
Figure 2-T C Hydraulic Hoses and Fittings, GS-2632 (before serial number GS32-50765) ...... 2 - 94
Figure 2-T.1 C Hydraulic Hoses and Fittings, GS-2632
(from serial number GS32-50765 to GS3204-52789) .......................................... 2 - 98
Figure 2-T.2 B Hydraulic Hoses and Fittings, GS-2632 (after serial number GS3204-52788) ... 2 - 102
Figure 2-U D Power Cables - Drive Chassis, GS-2032 ........................................................... 2 - 106
Figure 2-V C Power Cables - Drive Chassis, GS-2632 ........................................................... 2 - 108
Figure 2-W A Hoses and Fittings Cross-reference .................................................................. 2 - 110
Section 3 Rev Scissor Components

Figure 3-A B Scissor Assembly, GS-2032, View 1 ..................................................................... 3 - 2
Figure 3-B B Scissor Assembly, GS-2032, View 2 ..................................................................... 3 - 4
Figure 3-C A Scissor Assembly, GS-2632, View 1 ..................................................................... 3 - 6
Figure 3-D A Scissor Assembly, GS-2632, View 2 ..................................................................... 3 - 8
Figure 3-E C Lift Cylinder Assembly (before serial number GS-23568) .................................... 3 - 10
Figure 3-E.1 C Lift Cylinder Assembly (after serial number GS-23567) ....................................... 3 - 12
iv Genie GS-2032 and GS-2632 Part No. 46325

March 2008
TABLE OF CONTENTS
Section 4 Rev Platform Components

Figure 4-A B Platform Installation ............................................................................................... 4 - 2
Figure 4-B B Main Platform and Railings with Entry Chain - Round Tube .................................. 4 - 4
Figure 4-C B Main Platform and Railings with Entry Gate - Round Tube .................................... 4 - 6
Figure 4-D A Platform Extension and Railings - Round Tube ................................................... 4 - 10
Figure 4-E B Platform, Railings and Entry - Square Tube, Rigid Rails...................................... 4 - 14
Figure 4-F C Main Platform, Railings and Entry Gate - Square Tube, Fold-down Rails ............ 4 - 18
Figure 4-G B Platform Extension - Square Tube, Fold-down Rails ........................................... 4 - 20
Figure 4-H B Power to Platform ................................................................................................ 4 - 22
Figure 4-I B Control Cable - Chassis to Platform .................................................................... 4 - 24
Figure 4-J B Platform Controls (before serial number GS-17408)............................................ 4 - 26
Figure 4-J.1 C Platform Controls (from serial number GS-17408 to GS-42999) ......................... 4 - 28
Figure 4-J.2 E Platform Controls (from serial number GS32-43000 to GS32-48054) .................. 4 - 30
Figure 4-J.3 C Platform Controls (after serial number GS32-48054) ........................................... 4 - 32
Figure 4-K D Joystick Controller (before serial number GS-17408) .......................................... 4 - 34
Figure 4-K.1 B Joystick Controller (from serial number GS-17408 to GS32-48054) .................... 4 - 36
Figure 4-K.2 D Joystick Controller (after serial number GS32-48054) ......................................... 4 - 38
Section 5 Rev Accessories

Figure 5-A D Alarms, Horn and Flashing Beacon ....................................................................... 5 - 2
Figure 5-B B Platform Overload Protection ................................................................................ 5 - 4
Figure 5-C B Air Line to Platform ................................................................................................ 5 - 6
Figure 5-D B Voltage Inverter ..................................................................................................... 5 - 8
Figure 5-E A Platform Work Light ............................................................................................. 5 - 10
Figure 5-F B Battery - Maintenance Free ................................................................................. 5 - 12
Figure 5-G C Pipe Cradle Assembly ......................................................................................... 5 - 14
Part No. 46325 Genie GS-2032 and GS-2632 v

March 2008
This page intentionally left blank.
vi Genie GS-2032 and GS-2632 Part No. 46325

March 2008
Recommended Parts Stocking List

Required Parts Manuals
The following parts are required to perform Genie Industries offers the following support
maintenance procedures as outlined in the Genie documents for this machine:
GS-2032 and GS-2632 Service Manual.
Part No. Description Title Part No.
44788 .................................................. Filter Element, 10 Micron
Genie GS-2032, GS-2632, GS-2046,
66399 .............................................................. Dielectric Grease
GS-2646 and GS-3246 Operator's Manual,
First Edition
(before serial number GS3204-51683) ................. 46281
Recommended Parts Genie GS-2032 and GS2632 Operator's Manual,
Part No. Description
Second Edition
1268 ................................. Genie Gray Paint, 12 Ounce Aerosol (after serial number GS32054-51682) .................. 82680
1484 ................................. Genie Blue Paint, 12 Ounce Aerosol
Genie GS-2032 and GS-2632 Operator's Manual,
32150 ............................................... Genie Blue Paint, 1 Gallon
Second Edition (after serial number GS3204-51682)
32151 ............................................... Genie Gray Paint, 1 Gallon
(CE models) .......................................................... 82784
Genie GS-2032 Service Manual,

First Edition ........................................................... 46326
Genie GS-2032 and GS-2632 Service Manual,

Second Edition ...................................................... 72963
EMI Safety Manual ................................................ 27581
Manual of Responsibilities
ANSI A92.6 ........................................................... 44163
Part No. 46325 Genie GS-2032 and GS-2632 vii

March 2008
How To Order Parts

Please be prepared with the following information Genie North America
when ordering replacement parts for your Genie Telephone (425) 556-6551
product:
Toll Free (877) 367-5606 in U.S.A. and Canada
Machine model number Fax (425) 556-8659
Machine serial number
Genie UK
Genie part number
Parts Telephone (44) (0) 1476 584352
Part description and quantity
Parts Fax (44) (0) 1476 584340
Purchase order number
"Ship to" address Genie Australia
Desired method of shipment Parts Telephone (617) 03375 1660
Name and telephone number of the Parts Fax (617) 03375 1002
authorized
Genie Distributor in your area Genie France
Parts Telephone (33) (0) 237 26 09 99
Use the Service Parts Fax Order Form on the Parts Fax (33) (0) 237 31 50 10
next page and fax your order to our Parts
Department. Genie Germany
If you don't know the name of your authorized Parts Telephone (49) (0) 4202 885223
distributor, or if your area is not currently serviced Parts Fax (49) (0) 4202 885225
by an authorized distributor, please call Genie
Industries. Genie Scandinavia
Parts Telephone (46) (31) 3409612
Machine Information Parts Fax (46) (31) 3409613
Genie Iberica
Model Parts Telephone (34) (93) 5795042
Genie Brazil
Serial Number
Parts Fax (55) (114) 1665754
Date of Purchase
Genie Japan
Authorized Genie Distributor Parts Telephone (81) (33) 4536082
Parts Fax (81) (33) 4536083
Phone Number Genie China

Parts Fax (86) (215) 3852569
viii Genie GS-2032 and GS-2632 Part No. 46325

Service Parts Fax Order Form
Fax to: (425) 556-8659 or Toll Free: 888-274-6192
Please fill out completely
Date _________________________________ Account Number _______________________________
Your Name _______________________________ Your Fax Number ______________________________
_________________________________ Your Phone Number ____________________________
Bill To _________________________________ Ship To ___________________________________
_________________________________ ___________________________________
_________________________________ ___________________________________
_________________________________ ___________________________________
remove this page and make copies
Purchase Order Number ____________________ Ship Via ___________________________________
Model(s) ______________________________________________________ Serial No.(s) _________________
Optional Equipment __________________________________________________________________________
Part Number Description Quantity Price

remove this page and make copies
All back-ordered parts will be shipped when available via the same ship method as the original order
unless Noted below:
Ship complete order only - No back orders
Ship all available parts and contact customer on disposition of back-ordered parts
Other (please specify)
FOR GENIE INDUSTRIES USE ONLY

Order Number ______________ Origin Code ________________ Comments _________________________
Date Scheduled ____________ Ship Condition ______________ __________________________________
Notes
x
March 2007 Section 1 • Decals and Paint
Section One
Decals
and
Paint
Part No. 46325 Genie GS-2032 and GS-2632 1-1

Section 1 • Decals and Paint March 2007
Figure 1-A REV C

Decals with Words (before serial number GS3204-51683)
Decal Part Numbers Shading indicates decal is
each model requires 1 Capacity decal and 1 Side Force decal hidden from view, i.e. under
covers
GS-2032 GS-2632
Capacity 46285 44254
ANSI Side Force 52608 72992 40434
CSA
Side Force 52608 72992
43618
Capacity 52063 44254 40434
CE
28174
Capacity 52063 44254 or 28235
Australia
62055
or 72973
52494
43091
52864
43090
46238
31060 44736
43089 Ground 40434
44255 28236
72853
Controls Side 40434
37145
or 82447 28176
43619 62055
44255 or 72973
43696
96472
or 52458
38149
31060
28161
43618
52475
28174 Battery Side
or 28235
44255
46287
44994
or 82368 43696
28171 44220
28164 52475
28175 43658
44737 or 44980
44753 31508
65052
72833
43094 52475 46287 46262 44737 31785
or 82448 46287 28161 72833 43617 46286 46287
1-2 Genie GS-2032 and GS-2632 Part No. 46325

REV C FIGURE 1-A
Index Part No. Description Quantity This Figure
— 46328 Decal Kit - Safety/Instructional (before serial number 17408) (kit does not include
items 4, 7, 9, 14, 22, 25, 29, 30, 34, 36, 37, 41, 42, 43, 44, 45, 49, 50 and 51) ......... —
— 62759 Decal Kit - Safety/Instructional (after serial number 17407)
(kit does not include index numbers 9, 17, 20, 24, 25, 34, 37, 41, 42, 50 and 51) ..... —
1 28161 Warning - Crushing Hazard ........................................................................................ 2
2 28164 Notice - Hazardous Materials ..................................................................................... 1
3 28171 Label - No Smoking .................................................................................................... 1
4 28174 Label - Power to Platform, 230V AC ........................................................................... 2
5 28175 Caution - Compartment Access .................................................................................. 1
6 28176 Notice - Missing Manuals (located inside manual storage box) .................................. 1
8 28236 Warning - Failure To Read ......................................................................................... 1
9 31060 Danger - Do Not Alter Limit Switch ............................................................................. 2
10 31508 Notice - Power to Battery Charger .............................................................................. 1
11 31785 Notice - Battery Charger Operating Instructions ......................................................... 1
12 37145 Label - Manual Lowering ............................................................................................ 1
13 38149 Label - Patents ........................................................................................................... 1
14 40434 Label - Lanyard Anchorage ........................................................................................ 5
15 43089 Notice - Operating Instructions, Ground ..................................................................... 1
16 43090 Notice - Operating Instructions - Platform ................................................................... 1
17 43091 Danger - General Safety Rules................................................................................... 1
18 43094 Label - Ground Control Panel ..................................................................................... 1
19 43617 Danger, Tip-over (batteries) ....................................................................................... 1
20 43618 Label - Directional Arrows .......................................................................................... 2
21 43619 Label - Safety Arm ...................................................................................................... 1
22 43658 Label - Power to Charger, 230V AC ........................................................................... 1
23 43696 Danger - Electrocution Hazard ................................................................................... 2
24 44220 Danger/Notice - Brake Release Safety and Operating Instructions ............................ 1
25 44254 Notice - Maximum Capacity, 500 lbs (227 kg), GS-2632 ............................................ 1
26 44255 Danger - Crushing Hazard .......................................................................................... 4
27 44736 Danger - Tilt Alarm ..................................................................................................... 1
This parts list continues. Please turn the page.

FIGURE 1-A REV C
Decal Part Numbers Shading indicates decal is

each model requires 1 Capacity decal and 1 Side Force decal hidden from view, i.e. under
covers
GS-2032 GS-2632
ANSI Side Force 52608 72992 40434
CSA
43618
Capacity 52063 44254 40434
CE
28174
Capacity 52063 44254 or 28235
Australia
62055
or 72973
52494
43091
52864
43090
46238
31060 44736
43089 Ground 40434
44255 28236
72853
Controls Side 40434
37145
or 82447 28176
43619 62055
44255 or 72973
43696
96472
or 52458
38149
31060
28161
43618
52475
28174 Battery Side
or 28235
44255
46287
44994
or 82368 43696
28171 44220
28164 52475
28175 43658
44737 or 44980
44753 31508
65052
72833
43094 52475 46287 46262 44737 31785
or 82448 46287 28161 72833 43617 46286 46287

REV C FIGURE 1-A
28 44737 Danger, Tip-over, Trays Open .................................................................................... 2

29 44753 Label - LED Diagnostic Readout ................................................................................ 1
31 44994 Label - Hydraulic Fluid Level / Dexron (before serial number GS32-48927) ............... 1
32 46238 Notice - Error Indicator Light ....................................................................................... 1
33 46262 Danger - Battery/Charger Safety ................................................................................ 1
34 46285 Notice - Maximum Capacity, 800 lbs (363 kg), GS-2032 (ANSI and CSA models) ..... 1
35 46286 Label - Battery Connection Diagram ........................................................................... 1
36 46287 Notice - Tire Specifications ......................................................................................... 4
37 52063 Notice - Maximum Capacity, 800 lbs (363 kg), GS-2032 (CE models) ....................... 1
38 52458 Serial Plate - CE models ............................................................................................ 1
39 52475 Label - Transport Tie-down ........................................................................................ 5
40 52494 Caution - Crushing Hazard ......................................................................................... 1
41 52560 Notice - Side Force, Indoor 120 lbs (534N), Outdoor 45 lbs (200N) ........................... 1
42 52608 Notice - Side Force, 120 lbs (534N), .......................................................................... 1
43 52864 Label - Platform Control Panel .................................................................................... 1
44 62055 Cosmetic - Genie GS-2032 ........................................................................................ 2
45 65052 Label - Fault Codes, ECM (after serial number 17407) ............................................... 1
46 65058 Label - Control Box Identification ................................................................................ 1
47 72833 Label - Open Latches ................................................................................................. 2
48 72853 Danger - Improper Use Hazard .................................................................................. 1
50 72990 Notice - Side Force, Indoor 100 lbs (445N) ................................................................ 1
51 72992 Notice - Side Force,100 lbs (445N) ............................................................................ 1
52 82307 Notice - Side Force, GS-2632 ......................................................................................
53 82368 Label - Hydraulic Fluid Level / Chevron Rykon (after serial number GS32-48926) ..... 1
55 96472 Serial Plate - ANSI and CSA models .......................................................................... 1

Figure 1-A.1 REV A

Decals with Words (after serial number GS3204-51682)
40434 62055 43618 40434 28174 Shading indicates decal is
or 72973 or 28235 hidden from view, i.e. under
covers
52494
43091
82557
78673
43090
46238
44736
40434
82563 28236
or 82693 40434
28176
43089 Ground 62055
44255 Controls Side or 72973
72853
52560
37145 or 82307
43619 or 82694
44255 or 82695
43696 43618
82561
96472 Battery Side
38149
31060 31060
28161 44255
52475
82561
28174 43696
or 28235
82690 44220
or 82691 52475
46287
43658
82368 or 44980
28171
31508
82558
82690
28164 or 82691
28175
46287
44737
44753 82559
65052
82448 52475
72833 46287
82690 28161 82690 43617 44737 72970
46287 or 82691 or 82691 72833 46262 46286

REV A FIGURE 1-A.1
— 82707 Decal Kit - Safety/Instructional (includes items 1, 2, 3, 4, 9, 10, 13, 14, 18, 20,
22, 23, 24, 26, 27, 31,32, 33, 34, 37, 39, 40, 41, 45 and 46) ..................................... —
— 82708 Decal Kit - Safety/Instructional Platform
(includes items 6, 8, 15, 16, 19, 25, 29 and 38) ......................................................... —
2 28164 Notice - Hazardous Materials ..................................................................................... 1
3 28171 Label - No Smoking .................................................................................................... 1
5 28175 Caution - Compartment Access .................................................................................. 1
6 28176 Notice - Missing Manuals (located inside manual storage box) .................................. 1
8 28236 Warning - Failure To Read ......................................................................................... 1
9 31060 Danger - Do Not Alter Limit Switch ............................................................................. 2
10 31508 Notice - Power to Battery Charger .............................................................................. 1
11 37145 Label - Manual Lowering ............................................................................................ 1
12 38149 Label - Patents ........................................................................................................... 1
14 43089 Notice - Operating Instructions, Ground ..................................................................... 1
15 43090 Notice - Operating Instructions - Platform ................................................................... 1
16 43091 Danger - General Safety Rules................................................................................... 1
18 43617 Danger, Tip-over (batteries) ....................................................................................... 1
20 43619 Label - Safety Arm ...................................................................................................... 1
23 44220 Danger/Notice - Brake Release Safety and Operating Instructions ............................ 1
25 44736 Danger - Tilt Alarm ..................................................................................................... 1
26 44737 Danger, Tip-over, Trays Open .................................................................................... 2

FIGURE 1-A.1 REV A

covers
52494
43091
82557
78673
43090
46238
44736
40434
82563 28236
or 82693 40434
28176
43089 Ground 62055
44255 Controls Side or 72973
72853
52560
37145 or 82307
43619 or 82694
44255 or 82695
43696 43618
82561
96472 Battery Side
38149
31060 31060
28161 44255
52475
82561
28174 43696
or 28235
82690 44220
or 82691 52475
46287
43658
82368 or 44980
28171
31508
82558
82690
28164 or 82691
28175
46287
44737
44753 82559
65052
82448 52475
72833 46287
82690 28161 82690 43617 44737 72970
46287 or 82691 or 82691 72833 46262 46286

REV A FIGURE 1-A.1

31 46286 Label - Battery Connection Diagram ........................................................................... 1
32 46287 Notice - Tire Specifications ......................................................................................... 4
34 52494 Caution - Crushing Hazard ......................................................................................... 1
35 52560 Notice - Side Force, Indoor 120 lbs (534N), Outdoor 45 lbs (200N) ........................... 1
37 65052 Label - Fault Codes, ECM (after serial number GS-17407) ........................................ 1
39 72833 Label - Open Latches ................................................................................................. 2
40 72853 Danger - Improper Use Hazard .................................................................................. 1
41 72970 Notice - Charger Instruction ........................................................................................ 1
44 82307 Notice - Side Force, GS-2632, ................................................................................... 1
45 82368 Label - Hydraulic Fluid Level / Chevron Rykon (after serial number GS32-48926) ..... 1
47 82557 Label - Platform Controls Location ............................................................................. 1
48 82558 Warning - Skin Injection Hazard ................................................................................. 1
49 82559 Notice - Annual Inspection .......................................................................................... 1
51 82563 Notice - Max Cap 500 lbs (227 kg), GS-2632 ............................................................. 1
52 82690 Label - Wheel Load, GS-2032 .................................................................................... 4
54 82693 Notice - Max Cap 800 lbs (363 kg), GS-2032 ............................................................. 1
55 82694 Notice - Side Force, GS-2032, ANSI & CSA ............................................................... 1
56 82695 Notice - Side Force, GS-2632, ANSI & CSA ............................................................... 1

Figure 1-B REV B

Decals with Symbols (after serial number GS3204-51682)
covers
82956
or 82779 78673
82487
82496 82488
or 82699 65058
or 82778 40434
or 82786 Ground
Controls Side 40434
43618
62055
82562 or 72973
82487 82497
or 82656
82562 Battery Side or 82701
82476 or 97582
96472
82472
52475
28174
or 28235
82690 82562
or 82691
28171
82560 82474
82474 82495
82482 52475
82502 43658
82448 or 44980
82690
or 82691
82690 82690
52475 or 82691 82481 82476 or 82691
1 - 10 Genie GS-2032 and GS-2632 Part No. 46325

REV B FIGURE 1-B
— 82709 Decal Kit - Safety/Instructional Platform

(includes items 3, 7, 9, 12, 13, 14, 15, 16, 17, 18, 19, 20, 23, 24, and 25) ................. —
14 82474 Warning - Safety Chock .............................................................................................. 2
17 82482 Label - Auxiliary Lowering .......................................................................................... 1
18 82487 Notice - Operating Instructions ................................................................................... 2
20 82495 Danger - Brake Release Safety & Operating Instructions ........................................... 1
21 82496 Danger - Max Cap 500 lbs (227 kg), (CE models) ...................................................... 1
22 82497 Danger - Manual Force, 200 N / 400 N, GS-2032 (CE models) .................................. 1
24 82560 Warning - Skin Injection Hazard ................................................................................. 1
26 82656 Danger - Manual Force, 447 N ................................................................................... 1
Part No. 46325 Genie GS-2032 and GS-2632 1 - 11

FIGURE 1-B REV B

covers
82956
or 82779 78673
82487
82496 82488
or 82699 65058
or 82778 40434
or 82786 Ground
Controls Side 40434
43618
62055
82562 or 72973
82487 82497
or 82656
82562 Battery Side or 82701
82476 or 97582
96472
82472
52475
28174
or 28235
82690 82562
or 82691
28171
82560 82474
82474 82495
82482 52475
82502 43658
82448 or 44980
82690
or 82691
82690 82690
52475 or 82691 82481 82476 or 82691

REV B FIGURE 1-B
29 82699 Danger - Max Cap 800 lbs (363 kg), (CE models) ...................................................... 1
30 82701 Danger - Manual Force, 534 N ................................................................................... 1
31 82778 Danger - Maximum Capacity, GS-2032 ...................................................................... 1
32 82779 Label - Capacity Indicator, GS-2032 ........................................................................... 1
33 82786 Danger - Maximum Capacity, GS-2632 ...................................................................... 1
34 82956 Label - Capacity Indicator, GS-2632 ........................................................................... 1
35 97582 Danger - Manual Force, 400 N, GS-2632 (CE models) .............................................. 1

Figure 1-C REV A

Platform Control Box Decals
1 2
Stop
®
Stop
39612
Gen I
Emergency Stop button in lower right corner
52864
Gen II
One function select button (lift) AND
Stop Emergency Stop button in upper left corner
®
Stop ®
66157
Gen III
Two function select buttons (lift and drive) AND
Emergency Stop button in upper left corner AND
joystick secured from outside box
78673
Gen IV
Two function select buttons (lift and drive) AND
Emergency Stop button in upper left corner AND
large joystick base secured from inside box

REV A FIGURE 1-C
1 39612 Label - Platform Control Box (Gen I) .......................................................................... 1

2 52864 Label - Platform Control Box (Gen II) ......................................................................... 1
3 66157 Label - Platform Control Box (Gen III) ......................................................................... 1
4 78673 Label - Platform Control Box (Gen IV) ........................................................................ 1

Notes
March 2007 Section 2 • Drive Chassis Components
Section Two
Drive
Chassis
Components

Section 2 • Drive Chassis Components March 2008
Figure 2-A REV F

Steer Axle Linkage and Wheels (before serial number GS32-43635)
4
35
7 6
32 33 34 33
8
12 9
14 10
31 11
12
12
30 10 13
14
28 29 12 29 12
27
6 26
25
23
22
24 21 20 19 18 17 16 15

REV F FIGURE 2-A
1 8538 Nut - Low Profile Nylock, 3/4 -10 ................................................................................. 1
2 55953 Fitting - Zerk, 1/4 -28 UNF ........................................................................................... 2
3 47479 Plug - Plastic, 0.625 inch ............................................................................................ 2
4 39250 Pin - Pivot, Steer Cylinder, Barrel End, 0.75 x 4 inches .............................................. 1
5 45748 Rod End, 0.25 x 2.75 inches ...................................................................................... 2
6 6090 Screw - HHC, 1/4 -20 x 0.75 inch, GR 5 ...................................................................... 2
8 39240 Washer - Thrust, 0.5 x 2.44 x 0.25 inch ...................................................................... 2
9 18722 Bearing, 2.25 x 2.5 x 1.5 inches ................................................................................. 4
11 6035 Washer - Flat, 5/8 inch ................................................................................................ 2
12 47520 Spacer - Plastic, 0.75 x 1.25 x 0.06 inch .................................................................... 9
13 46343 Steer Link Assembly with Bearing (includes 1 each index number 14) ....................... 2
14 39581 Bearing, 0.75 x 1 x 0.5 inch ....................................................................................... 4
15 42079 Pin - Cotter, 0.156 x 2.5 inches .................................................................................. 2
16 44780 Nut - Castle, 1.125 -18 UNEF ..................................................................................... 2
17 105454 Tire and Wheel Assembly, Non-marking, 15 inches ................................................... 2
18 55991 Steer Yoke (battery side) (from serial number GS-1000 to GS-35999) ....................... 1
— 78044 Steer Yoke (battery side) (after serial number GS-35999) ......................................... —
19 44781 Key - Rectangular, 0.31 x 0.28 x 1.25 inches ............................................................. 2
20 78222 Drive Motor Kit (before serial number GS32-45214)

(includes index numbers 16 and 19) ........................................................................... 2
— 44783 Bearing - Drive Motor (before serial number GS32-45214) (for 40840 only) .............. —
— 44782 Seal Kit - Drive Motor (before serial number GS32-50166) (for 40840 and 78210) ... —
20 96417 Drive Motor (after serial number GS32-50165)

(includes index numbers 16 and 19) ........................................................................... 2
— 96419 Seal Kit - Drive Motor ................................................................................................ —

FIGURE 2-A REV F
4
35
7 6
32 33 34 33
8
12 9
14 10
31 11
12
12
30 10 13
14
28 29 12 29 12
27
6 26
25
23
22
24 21 20 19 18 17 16 15

REV F FIGURE 2-A
21 8357 Screw - HHC, 1/2 -13 x 3.5 inches, GR 5 .................................................................... 8
22 6198 Nut - Nylock, 1/2 -13 .................................................................................................... 8
23 6095 Washer, Flat, 1/2 inch ................................................................................................. 8
24 55992-S Steer Yoke (ground controls side) (from serial number GS-2000 to GS-35999) ......... 1
— 78045 Steer Yoke (ground controls side) (after serial number GS-35999) ........................... —
25 39038 Cylinder - Steer .......................................................................................................... 1

— 44250 Seal Kit - Steer Cylinder ............................................................................................ —
26 6356 Washer - Lock, 1/4 inch, .............................................................................................. 1
27 39586 Pin - Pivot, Steer Cylinder, Yoke End, 0.75 x 2.75 inches .......................................... 1
28 55355 Spacer - Steer Cylinder, 0.781 I.D. x 1.5 O.D. x 0.25 inch .......................................... 2
29 47548 Bearing - Flange, 0.75 x 1 x 0.375 inch ...................................................................... 2
30 47464 Bolt - Shoulder, 3/4 -10 x 0.625 inch, GR 5 ................................................................. 1
31 46344 Steer - Bellcrank Assembly with Bearings

(includes index number 33, and 2 each index numbers 14 and 29)
(before serial number 25086) ..................................................................................... 1
— 78074 Steer - Bellcrank Assembly with Bearings
(from serial number 25087 thru 43635) ..................................................................... —
— 97058 Steer - Bellcrank Assembly with Bearings
(after serial number 43636) ....................................................................................... —
32 47521 Spacer - Plastic, 1 x 1.75 x 0.058 inch ....................................................................... 2
33 47462 Bearing, 1 x 1.25 x 0.28 inch ..................................................................................... 1
35 55917 Screw - HHC, 7/16 -20 x 0.625 inch, GR 5 .................................................................. 2

Figure 2-A.1 REV E

Steer Axle Linkage and Wheels (after serial number GS32-43634)
1
3 2
41 42 43 3
40
4
38 39
6 5
7
36 37
8
9 9
32
10
12 11
29 30
13
35
10
34
14
33
15
32
31
29 30
13
27 21
26 20
28 25 24 23 22 19 18 17 16

REV E FIGURE 2-A.1
1 55953 Zerk - Grease, 1/4 -28 ................................................................................................. 2
2 6019 Screw - HHC, 3/8 -16 x 1.25 inches, GR 5 .................................................................. 2
3 4828 Nut - Nylock, 3/8 -16 .................................................................................................... 4
4 55355 Spacer - Steering, 0.78 x 1.5 x 0.25 inch .................................................................... 1
5 6545 Clevis, Steer Cylinder ................ ...................................................................................2
6 13635-10 Pin - Cotter, 0.56 x 1.75 inches .................................................................................. 3
8 6035 Washer - Flat, 0.625 x 1.75 inch ................................................................................. 2
9 47946 Bearing - Flange, 1 x 1.5 x 0.375 inch ........................................................................ 4
10 47548 Bearing - Flange, 0.75 x 1 x 0.375 inch ..................................................................... 6
11 6884 Screw - HHC, 1/4 -20 x 2.5 inches, GR 5 (before serial number GS32-49300) ........... 4
— 12343 Screw - HHC, 1/4 -20 x 3 inches, GR 5 (after serial number GS32-49299) ................. 1
12 6091 Nut - Nylock, 1/4 -20

(before serial number GS32-49300) ........................................................................... 4
(after serial number GS32-49299) .............................................................................. 1
13 97016 Steer Link Assembly (includes 2 each index numbers 9 and 10) ................................ 2
14 39240 Washer - Thrust, 0.5 x 2.313 x 0.25 inch .................................................................... 2
15 18722 Bearing, 2.25 x 2.5 x 1.5 inches ................................................................................ 4
17 44780 Nut - Castle, 1.25 -18 UNEF ....................................................................................... 2
19 6198 Nut - Nylock, 1/2 -13 .................................................................................................... 8
20 6095 Washer - Flat, 1/2 inch ................................................................................................ 8
22 78044 Steer Yoke (battery side) (after serial number 35999) ................................................ 1

FIGURE 2-A.1 REV E
1
3 2
41 42 43 3
40
4
38 39
6 5
7
36 37
8
9 9
32
10
12 11
29 30
13
35
10
34
14
33
15
32
31
29 30
13
27 21
26 20
28 25 24 23 22 19 18 17 16

REVE FIGURE 2-A.1
24 78222 Drive Motor Kit (before serial number 45214) (includes index numbers 17 and 23) .... 1
— 44783 Bearing - Drive Motor (before serial number GS32-45214) (for 40840 only) .............. —
— 44782 Seal Kit - Drive Motor (before serial number GS32-50166) (for 40840 and 78210) ... —
24 96417 Drive Motor (after serial number GS32-50165) (includes index numbers 17and 23) .. 2
— 96419 Seal Kit - Drive Motor ................................................................................................ —
25 66750 Plate - Hose Routing (before serial number GS32-49300) ......................................... 1

— 96196 Plate - Hose Routing (after serial number GS32-49299) ........................................... —
26 66829 Clamp - Tube, 3/8 inch (before serial number GS32-49300) ....................................... 8
— 78736 Clamp - Hose (after serial number GS32-49299) ....................................................... 4
27 66986 Bracket - Hose Routing (before serial number GS32-49300) ..................................... 1

— 96197 Bracket - Hose Routing (after serial number GS32-49299) ....................................... —
28 78045 Steer Yoke (ground controls side) (after serial number 35999) .................................. 1
29 6356 Washer - Lock, 1/4 inch ............................................................................................... 2
30 6888 Screw - HHC, 1/4-20 x 1 inch ...................................................................................... 2
31 45748 Rod - End, 0.25 x 2.75 inch ........................................................................................ 2
32 39586 Pin - Steer Cylinder Clevis .......................................................................................... 1
33 39038 Cylinder - Steer .......................................................................................................... 1

— 44250 Seal Kit - Steer Cylinder ............................................................................................ —
34 39581 Bearing, 0.75 x 1.25 x 0.5 inch ................................................................................... 2
35 97058 Bellcrank Steer Assembly with Bearings

(includes 2 each index number 10 and index number 34) .......................................... 1
36 55917 Screw - SHS, 7/16 - 20 x 0.63 inch, GR5 ..................................................................... 4
37 20912 Washer - Lock, 7/16 inch ............................................................................................. 4
38 66778 U-bolt, Handle Catch, 1/2 -13 ...................................................................................... 2
39 6198 Nut - Nylock, 1/2 -13 .................................................................................................... 2
40 105060 Ground Strap .............................................................................................................. 2
41 6175 Screw - HHC, 3/8 -16 x 1 inch, GR 5 ........................................................................... 2
42 6700 Washer - Star, External, 3/8 inch ................................................................................. 2
43 6097 Washer - Flat, 3/8 inch ................................................................................................ 2

Figure 2-B
REV A
Ground Controls and Level Sensor Installation
(before serial number GS-2000)

REV A FIGURE 2-B
1 12011 Screw - BHSC, 1/4 -20 x 0.5 inch, GR 5 ...................................................................... 7
2 6356 Washer - Lock, 1/4 inch ............................................................................................... 7
3 39464P Box - Level Sensor ..................................................................................................... 1
4 Ref. Wire Harness (consult factory) .................................................................................. —
5 7056 Squeeze Connector .................................................................................................... 1
6 6935 Locknut - Electric, 0.5 inch ......................................................................................... 1
7 39540 Alarm, 108 dB, 6-28V DC ........................................................................................... 1

— 72326 Nut - Retainer ............................................................................................................ —
8 88356-126R3 Switch - Limit with Roller Head ................................................................................... 1

— 19491 Contact - Limit Switch ................................................................................................ —
9 16487 Screw - RHM, 10-32 x 1.5 inches ............................................................................... 2
10 22699 Washer - Flat, M10, Zinc Plated ................................................................................. 2
11 6178 Nut - Nylock, 10-32 ..................................................................................................... 2
12 39467P Lid - Level Sensor Box ............................................................................................... 1
13 11968 Screw, BHSC, 1/4 -20 x 1.0 inch ................................................................................. 5
14 66428 Level Sensor - Dual Axis, 1.5° GS-2032 (ANSI and CSA models) ............................. 1
— 40836 Level Sensor - Dual Axis, 2° GS-2032 (CE and Australian models) .......................... —
— 23083 Fuse Holder - Waterproof .......................................................................................... —
— 27488 Fuse, 1A .................................................................................................................... —
15 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 4
16 39232 Cable - Manual Lowering ............................................................................................ 1
17 47194 Plate - Mounting, Manual Lowering Cable .................................................................. 1
18 Ref. Ground Controls (refer to Figure 2-P) ........................................................................ —
19 66458 Cover - Ground Controls ............................................................................................ 1
20 14297 Screw - BHSC, 1/4 -20, 0.75 inch ................................................................................ 2

Figure 2-B.1
REV D
(after serial number GS-1999)
1 2 4 6 4 7 8 10
3 5 5 9
11
30
29
26 27 28
24 25
12
13
23
14
22 5
15
16
17
18
21 19 15 16 17 20 19

REV D FIGURE 2-B.1
1 39907 Electrical Cord, 18 Gauge, 2 Conductor SJO ................................................ 10 inches
2 12960 Squeeze Connector, 3/4 inch NPT .............................................................................. 1
3 14041 Locknut - Electric, 3/4 inch .......................................................................................... 1
5 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 6
6 39464P Level Sensor Enclosure Assembly with Decal (decals are listed in Section One)
(from serial number 2000 to 12654) ........................................................................... 1
— 47543P Level Sensor Enclosure Assembly with Decal (decals are listed in Section One)
(from serial number 12655 to 18703)......................................................................... —
— 55725-S Level Sensor Enclosure Assembly with Decal (decals are listed in Section One)
(after serial number 18703) ....................................................................................... —
7 66428 Level Sensor - Dual Axis, 1.5° GS-2032 (ANSI and CSA models) ............................. 1
— 40836 Level Sensor - Dual Axis, 2° GS-2032 (CE and Australian models) .......................... —
— 27488 Fuse, 1A .................................................................................................................... —
8 51063 Screw - Phillips, RHM, 10-32 x 1.5 inch ...................................................................... 2
9 6178 Nut - Nylock, 10-32 ..................................................................................................... 2
10 96948 Limit Switch with Roller Arm ....................................................................................... 1

— 27643 Roller Arm - Limit Switch (black limit switch) ............................................................. —
— 97128 Roller Arm - Limit Switch (blue limit switch) ............................................................... —
11 39907 Electrical Cord, 18 Gauge, 2 Conductor SJO .................................................. 9 inches
12 39464 Housing - Level Sensor .............................................................................................. 1
13 29868 Nut - Spring Clip, 3/8 -16 ............................................................................................. 4
14 47232 Grommet - Rubber, 2 x 2.75 inches ............................................................................ 2
15 47514 Plate - Steering Stop Mount ........................................................................................ 3

— 46342 Kit, Steering Stop - Complete .................................................................................... —
16 47513 Plate - Steering Stop .................................................................................................. 2
17 51145 Steering Stop .............................................................................................................. 2
20 4828 Nut - Nylock, 3/8 -16 .................................................................................................... 4

FIGURE 2-B.1 REV D
1 2 4 6 4 7 8 10
3 5 5 9
11
30
29
26 27 28
24 25
12
13
23
14
22 5
15
16
17
18
21 19 15 16 17 20 19

REV D FIGURE 2-B.1
21 39232 Cable - Manual Lowering (includes mounting fasteners) ............................................ 1
22 14297 Screw - BHSC, 1/4 -20 x 0.75 inch, GR 5 .................................................................... 4
23 Ref. Ground Control Panel (refer to Figure 2-P) ................................................................ —
25 25969 Nut - Spring Clip, 1/4 -20 ............................................................................................. 2
27 6021 Washer - Lock, 3/8 inch ............................................................................................... 4
28 6097 Washer - Flat, 3/8 inch ................................................................................................ 4
29 39540 Alarm, 108 dB, 6-28V DC ........................................................................................... 1

— 72326 Nut - Retainer ............................................................................................................ —
30 45385 Plug - Plastic, Black, 1.12 inches ................................................................................ 1

Figure 2-B.2
REV D
(from serial number GS-2001)
1 2 3 4 6
5
8 7
8 7
10
21 22 23 11
16 8
13 12
20
14
19 15
13 12
11
24
18
8
17 16

REV D FIGURE 2-B.2
1 39540 Alarm, 108 dB, 6 - 28V DC (includes retainer nut) ...................................................... 1

— 72326 Nut - Retainer ............................................................................................................ —
2 45385 Plug - Black Plastic, 1.12 inches ................................................................................. 1
4 12960 Squeeze Connector, 3/4 inch NPT ............................................................................. 1
5 14041 Lock - Electric, 3/4 inch .............................................................................................. 1
6 48356 Level Sensor Enclosure Assembly with Decal (decal is listed in Section One)
(before serial number GS-18703) ............................................................................... 1
— 65299 Level Sensor Enclosure Assembly with Decal (decal is listed in Section One)
(from serial number GS-18703 to GS32-48142) ........................................................ —
— 78962 Level Sensor Enclosure Assembly with Decal (decal is listed in Section One)
(after serial number GS32-48142) ............................................................................. —
8 6091 Nut - Nylock, 1/4 -20 .................................................................................................. 10
ANSI and CSA Models

9 66428 Level Sensor - Dual Axis, 1.5° - GS-2032 (before serial number GS32-47665) ......... —
— 78672 Level Sensor - Dual Axis, 1.5° - GS-2032
(from serial number GS32-47665 to GS32-51095) .................................................... —
— 96455 Level Sensor - Dual Axis, 1.5° - GS-2032 (after serial number GS32-51095) ............ —
— 40836 Level Sensor - Dual Axis, 2° - GS-2632 (before serial number GS32-47665) ............ —
— 78674 Level Sensor - Dual Axis, 2° - GS-2632
(from serial number GS32-47665 to GS32-51095) .................................................... —
— 96456 Level Sensor - Dual Axis, 2° - GS-2632 (after serial number GS32-51095) .............. —
CE Models
9 40836 Level Sensor - Dual Axis, 2° (before serial number GS32-47665) ............................. —
— 78674 Level Sensor - Dual Axis, 2° (from serial number GS32-47665 to GS32-51095) ....... —
— 96455 Level Sensor - Dual Axis, 1.5° (after serial number GS32-51683) ............................. —
Australia Models
9 40836 Level Sensor - Dual Axis, 2° (before serial number GS32-47665) ............................. —
— 96456 Level Sensor - Dual Axis, 2° (after serial number GS32-51095) ................................ —
Replacement Parts for all Model Level Sensors

— 27488 Fuse, 1A .................................................................................................................... —
— 6637 Screw - HHC, 1/4 -20 x 1.75 inch, GR 5 ..................................................................... —
— 39469 Spring - Commpression ............................................................................................. —
— 25969 Nut - Spring Clip, 1/4 -20 ............................................................................................ —

FIGURE 2-B.2 REV D
1 2 3 4 6
5
8 7
8 7
10
21 22 23 11
16 8
13 12
20
14
19 15
13 12
11
24
18
8
17 16

REV D FIGURE 2-B.2
10 39907 Electrical Cord, 18 Gauge, 2 Conductor SJO .................................................. 9 inches
11 96948 Limit Switch with Roller Arm

(ANSI, CSA and Australia models) ............................................................................. 1
(CE models) ............................................................................................................... 2
12 6178 Nut - Lock, 10-32 ........................................................................................................ 1
13 51063 Screw - RHM, 10-32 x 1.5 inches ............................................................................... 1

14 55725 Housing - Level Sensor (before serial number GS-18703) ......................................... 1
— 78960 Housing - Level Sensor (from serial number GS-18703 to GS32-51095) .................. —
— 96454 Housing - Level Sensor (after serial number GS32-51095) ....................................... —
15 29868 Nut - Spring Clip, 3/8 -16 ............................................................................................. 4

17 39232 Cable - Manual Lowering (includes mounting fasteners) ............................................ 1

19 Ref. Ground Control Panel (refer to Figure 2-P.1) ............................................................. —
20 66458 Cover - Ground Controls Panel (before serial number GS-28696) ............................. 1
— 66462 Cover - Ground Controls Panel (after serial number GS-28695) ............................... —
22 6021 Washer - Lock, 3/8 inch ............................................................................................... 4
23 6097 Washer - Flat, 3/8 inch ................................................................................................ 4
24 39907 Electrical Cord, 18 Gauge, 2 Conductor SJO (CE models) ........................... 79 inches

Figure 2-C REV C

Battery Charger
1 2
18
LESTER
17
3
16
4
5
15
6
14
INTERACTER
13
12
8
11 10 9

REV C FIGURE 2-C
— 66412 Battery Charger - Complete, Domestic, 110V AC (Lester) ........................................ —

— 96211 Battery Charger - Complete, Worldwide, 110/220V AC (except Asia) (Interacter)
(for use with maintenance-free batteries)(after serial number 49844) ........................ —
— 78464-S Kit - Zero Start Charger Switch .................................................................................. —
— 96214 Kit - Battery Charger Replacement (before serial number 50954) ............................. —
1 40536 Screw - PHMS, No. 8 AB x 0.375 incH ....................................................................... 3
2 65432 Case Assembly - Charger (includes cover and base) ................................................. 1
3 40537 Screw - PHMS, No. 10 AB x 0.5 inch ......................................................................... 8
4 62858-S` Electronic Timer Assembly ......................................................................................... 1
5 46335 Capacitor, 4 MFD, 660V AC ....................................................................................... 1
6 27262 Heat Sink with Diodes ................................................................................................ 1
7 13008-6 Fuse Assembly ........................................................................................................... 1
8 46337 Ammeter, 30A ............................................................................................................ 1
9 62237 Voltage Selector - Automatic ...................................................................................... 1
10 62233 Connector - I.E.C. ....................................................................................................... 1

— 62234 Fuse - Battery Charger, 15A, 125V AC ..................................................................... —
11 51288 Pigtail - IEC ................................................................................................................ 1
12 62231 Heatsink - Control Assembly, Battery Charger ........................................................... 1
13 52294 Cover - Battery Charger ............................................................................................. 1
14 12017 Screw - RHM, 6-32 x 0.25 inch, GR2 ......................................................................... 6
15 12153 Electrical Plug - UK, 110V AC .................................................................................... 1
16 6666 Electrical Plug - European, 220V AC .......................................................................... 1
17 25388 Electrical Plug - Fused, UK 220V AC, 13A ................................................................. 1

— 65737 Fuse, 13A .................................................................................................................. —
18 6595 Electrical Plug, 3-pin, Domestic .................................................................................. 1

Figure 2-D REV B

Battery Charger, 110V AC, Asia
1
2
11
10
3
9
6 5 1 4 3

REV B FIGURE 2-D
— 55620 Battery Charger - Complete, Worldwide (Asia) (Lester) ............................................. —

— 48282 Pigtail with Domestic, 110V AC, 3 Pin Plug ............................................................... —
1 52168 Case Assembly (includes cover and base) ................................................................. 1
2 52169 Shunt Assembly ......................................................................................................... 1
3 52175 SCR Assembly ........................................................................................................... 2
4 52170 Electronic Timer Assembly ......................................................................................... 1
5 52173 Circuit Breaker, 8A ..................................................................................................... 2
6 51288 Pigtail - IEC ................................................................................................................ 1
7 6595 Electric Plug, 3 pin, Domestic ..................................................................................... 1
8 52172 Ammeter, 25A ............................................................................................................ 1
9 52174 Circuit Breaker, 45A ................................................................................................... 1
10 52176 Relay - DPDT, 110V DC ............................................................................................. 1
11 52171 P.C. Board - Relay Driver ........................................................................................... 1

Figure 2-E REV B

Battery Charger, 220V AC, European
1
13
12
LE
ST
11 ER
10
7 8
2
6 5 4

REV B FIGURE 2-E
— 66478 Battery Charger - Complete, 220V AC, 50Hz ............................................................ —

1 69585 Circuit Breaker, 50A ................................................................................................... 1
2 69580 Case Assembly (includes cover and mounting brackets) ........................................... 1
3 69581 Screw - PHM, #10AB x 0.50 inch, Thread-cutting ....................................................... 8
4 69582 Screw - Hex Washer Head, 1/4 -20 x 0.63 inch ........................................................... 4
6 6357 Nut - Hex, 1/4 -20 ........................................................................................................ 4
7 69583 Screw - Hex Indent Head, 8-32 x 0.31 inch ................................................................ 2
8 18542 Nut - Hex, 8-32 ........................................................................................................... 2
9 52173 Circuit Breaker, 8A ..................................................................................................... 2
10 55019 Power Cord - Battery Charger, with European 2 Pin Plug .......................................... 1
— 6666 Electrical Plug - European, 220V AC ......................................................................... —
11 52172 Ammeter, 25A ............................................................................................................ 1
12 69584 Transformer ................................................................................................................ 1
13 52170 Electronic Timer Assembly ......................................................................................... 1

Figure 2-F REV B

Battery Charger, Worldwide
1

REV B FIGURE 2-F
1 96211 Battery Charger, 110/220V AC ................................................................................... 1

— 105334 Connector, IEC (include pins) .................................................................................... —
— 97059 Fuse .......................................................................................................................... —
2 55010 Lock - Connector (include fasteners) .......................................................................... 1
3 71706 Power Cord with 3-pin Plug, UK, 110V AC ................................................................. 1
4 55019 Power Cord with 2-pin Plug, European, 220V AC ....................................................... 1
5 55018 Power Cord with 3-pin Plug, UK 220V AC .................................................................. 1
6 55021 Power Cord with 3-pin Plug, Domestic ....................................................................... 1

Figure 2-G REV A

Battery Pack Module Tray Installation (before serial number GS-36045)
1 3 4
2
7 6
22
21
18 19 20
17
16
12
15
14
12 7
13 11 3 2 10 9

REV A FIGURE 2-G
1 47255 Bolt - Shoulder, 5/8 -11 x 0.625 inch ........................................................................... 1
3 47342 Shim - Module Tray, 0.03 inch ................................................................................... 2*

— 47455 Shim - Module Tray, 0.075 inch ................................................................................. 2*
4 47548 Bearing - Flange, 0.75 x 1.25 x 0.375 inch ................................................................. 2
5 47324P Hinge - Battery Pack Module Tray .............................................................................. 1
8 47794 Pin - Threaded Shoulder, 5/8 -11 ................................................................................ 1
9 8177 Screw - HHC, ½ -13 x 1.5 inches, GR 5 ..................................................................... 2
10 47323P Hinge - Battery Pack Module Tray .............................................................................. 1
11 33681 Screw - HHC, 3/8 -16 x 0.625 inch, GR 5 .................................................................... 2
13 39470 Pin - Lock ................................................................................................................... 1
14 41630 Housing - Lock Pin ..................................................................................................... 1
15 39469 Spring - Lock Pin ........................................................................................................ 1
16 6097 Washer - Flat, 3/8 inch ................................................................................................ 1
17 46347 Lock Handle Assembly with Cover (battery side) ....................................................... 1

— 44733 Cover - Handle, Plastic .............................................................................................. —
18 6782 Nut - Nylock, 5/16 -18 .................................................................................................. 1
19 47228 Washer - Nylon, 0.406 x 0.75 x 0.032 inch ................................................................. 1
20 47227 Screw - SHS, 5/16 -18 x 0.25 inch ............................................................................... 1
21 47325 Bracket - Lock Pin (battery side) ................................................................................ 1
* Quantity listed for this item is approximate. Actual quantity may vary to ensure proper fit.

Figure 2-G.1 REV B

Battery Pack Module Tray Installation (after serial number GS-36044)
1
2
6 5
GROUND CONTROLS SIDE
7
17
16
14 15
12 13
6
11 10 2 9 8

REV B FIGURE 2-G.1
— 48334 Battery Pack Module Assembly with Decals - Complete

(decals are listed in Section One ) ............................................................................. —
— 65967-S Rotator Latch Handle Assembly - Complete (battery side)
(includes index numbers 11 through 17).................................................................... —
1 47255 Bolt - Shoulder, 5/8 -11 x 0.625 inch ............................................................................ 1
3 47548 Bearing - Flange, 0.75 x 1 x 0.38 inch ........................................................................ 2
4 47324 Hinge - Tray, Battery Module, Upper .......................................................................... 1
7 55983 Pin - Threaded Shoulder, Off Set, 5/8 -11 .................................................................. 1
9 47323 Hinge - Tray, Battery Pack Module, Lower ................................................................. 1

11 65982 Rotary Latch Handle Mount Assembly with Decal

(decals are listed in Section One) ............................................................................... 1
12 6782 Nut - Nylock, 5/16 -18 .................................................................................................. 1
13 13002 Screw - HHC, 5/16 -18 x 1 inch, GR5 .......................................................................... 2
14 13000 Screw - HHC, 5/16 -18 x 1.25 inch, GR5 ..................................................................... 2
15 6002 Nut - Low Profile Nylock, 5/16 -18 ................................................................................ 2
16 66871 Bracket - Handle, Rotary Latch Mount ........................................................................ 1
17 66900 Latch - Rotary ............................................................................................................. 1

Figure 2-H REV C

Battery Pack Module, GS-2032
1 2 3 1 3 1 3 1 3 3 1
4 4 4 4 4
6 5
26 7
8
25
23 24
11 10 9
22
12
11 10 9
7
21
15 17
16 16 6
20 19 18 15 14 13 5

REV C FIGURE 2-H
1 Ref. Battery Cable Assembly (refer to Figure 2-U) ............................................................ —
2 8910 Boot - Terminal Cover, Red ........................................................................................ 8
3 13002 Screw - HHC, 5/16 -18 x 1 inch, GR 5 ......................................................................... 8
4 18503 Nut - Locking Flange, 5/16 -18 ..................................................................................... 8
5 19284 Screw - FHS, 1/4 -20 x 0.63 inch ................................................................................. 6
6 6889 Nut - Low Profile Nylock, 1/4 -20 ............................................................................... 12
7 47214 Bracket - Battery Stop (before serial number GS-2000) ............................................. 7

— 66427 Bracket - Battery Stop Kit (after serial number GS-1999) .......................................... —
8 47478 Bumper - Rubber, 1 inch .......................................................................................... 12
9 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 2
10 6638 Washer - Flat, 1/4 inch .............................................................................................. 14
12 18666 Clamp - Rubber Cushioned, 1 inch ............................................................................. 2
13 48334 Module Tray Assembly - Battery Pack........................................................................ 1
15 66094 Nut - Hex, 1/4 -20 ........................................................................................................ 4
16 6356 Washer - Lock, 1/4 inch ............................................................................................... 4
18 66397 Battery Connector (housing) ....................................................................................... 2

— 19436 Battery Connector (include contacts with wire) .......................................................... —
19 44716 Handle - Anderson Connector, Red ............................................................................ 1
20 66081 Screw - RHM, 1/4 -20 x 1.5 inches .............................................................................. 2
21 45454 Clamp - Rubber Cushioned, 3/4 inch ........................................................................... 1
22 66717 Fuse Holder ................................................................................................................ 1
23 6873 Screw - FHM, 10-32 x 1 inch ...................................................................................... 2
24 6178 Nut - Nylock, 10-32 ..................................................................................................... 2
25 40833 Fuse, 275A ................................................................................................................. 1
26 76502 Battery, 225AH, 10 3/8 x 7 x 10 1/2 inches .................................................................. 4

Figure 2-I REV B

Battery Pack Module, GS-2632
1 2 3 5 3 5 5 5
4 4
4 3
7 6
3 4
8
5
21 20
10
33
32
31
13 12 11
30 7
14
29
28
15
17 16
18
13
12 23 25 19
12 24 24
21 20
11 27 26 34 23 22

REV B FIGURE 2-I
1 76502 Battery, 225AH, 10 3/8 x 7 x 10 1/2 inches .................................................................. 4
4 6037 Nut - Hex, 5/16 -18 ...................................................................................................... 8
5 66397 Battery Connector ...................................................................................................... 2
6 6147 Screw - RHM, 10-32 x 1 inch ...................................................................................... 2
7 6178 Nut - Nylock, 10-32 ..................................................................................................... 4
8 56302 Relay, 24V DC (after serial number GS-25141)

(ANSI, CSA and Autralia models) ............................................................................... 1
(CE models before serial number GS3204-51683) ..................................................... 1
(CE models after serial number GS3204-51682) ........................................................ 5
9 47363 Screw - RHM, 8-32 x 0.5 inch, GR 2

10 97055 Electronic Control Module (before serial number GS-17408) ..................................... 1

— 78725 Electronic Control Module (after serial number GS-17407) ....................................... —
— 39520 Receptacle, Female 36 Contact ................................................................................ —
— 39521 Receptacle, Anti-Backout .......................................................................................... —
— 39673 Contact ...................................................................................................................... —
12 6638 Washer - Flat, 1/4 inch ................................................................................................ 4
13 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 4
14 18666 Clamp - Rubber Cushioned, 1 inch ............................................................................. 1
15 47923 Lid - ECM Box ............................................................................................................ 1
16 11968 Screw - BHSC, 1/4 -20 x 1 inch ................................................................................... 1
17 25969 Nut - Spring Clip, 1/4 -20 ............................................................................................. 1
18 6578 Tie Wrap, 7 3/8 inches ................................................................................................ 1
19 65966 Battery Pack Module Tray Assembly with Bearings and Decals
(includes index number 21) (decals are listed in Section One) ................................... 1

FIGURE 2-I REV B
1 2 3 5 3 5 5 5
4 4
4 3
7 6
3 4
8
5
21 20
10
33
32
31
13 12 11
30 7
14
29
28
15
17 16
18
13
12 23 25 19
12 24 24
21 20
11 27 26 34 23 22

REV B FIGURE 2-I
20 19284 Screw - FHS, 1/4 -20 x 0.63 inch ................................................................................. 7
22 47232 Grommet - Rubber, 2 inches x 2.75 inches ................................................................ 2
23 6357 Nut - Hex, 1/4 -20 (EE models) ................................................................................... 4
24 6356 Washer - Lock, 1/4 inch (EE models) .......................................................................... 4
26 44716 Handle - Battery Connector, Red ................................................................................ 1
27 11966 Screw - BHHS, 1/4 -20 x 1.5 inches ............................................................................ 2
28 45454 Clamp - Rubber Cushioned, 0.75 inch ........................................................................ 1
29 66717 Fuse Holder (includes mounting fasteners) ................................................................ 1
30 6873 Screw - FHM, 10-32 x 1 inch, GR 2 ............................................................................ 2
31 40833 Fuse, 275A ................................................................................................................. 1
32 47478 Bumper - Rubber, 1 inch ............................................................................................ 6
33 47214 Bracket - Battery Stop (before serial number GS-2000) ............................................. 3

— 66427 Bracket - Battery Stop Kit (after serial number GS-1999) .......................................... —
34 66397 Battery Connector (housing) ....................................................................................... 2

— 19436 Battery Connector (include contacts with wire) .......................................................... —

Figure 2-J REVE

Non-steer Axle and Brake Release (before serial number GS32-50765)
1
4 3
31
30 6
29 8
11 10 9
28
12
13
27
14
24
26 23 9 19
25 22 21 20 18 17 16 15

REV E
1 Ref. Charger - Battery (refer to Figure 2-C, 2-D, 2-E or 2-F) ............................................. —
2 39271 Plate - Battery Charger Mounting ............................................................................... 1
5 Ref. Electrical Cord (refer to Figure 4-H) ........................................................................... —
7 96461 Manifold Kit - Brake Release Hand Pump Assembly .................................................. 1
8 66825 Bracket - Brake Release Manifold .............................................................................. 1
9 4828 Nut - Nylock, 3/8 -16 .................................................................................................... 6
10 6097 Washer - Flat, 3/8 inch ................................................................................................ 2
12 44216 Valve - Shuttle ............................................................................................................ 1

— 44235 Seal Kit - Shuttle Valve .............................................................................................. —
13 44218 Valve - Hand Pump .................................................................................................... 1

— 44224 Seal Kit - Hand Pump ................................................................................................ —
— 58992 Valve - Knob, Red ..................................................................................................... —
15 44780 Nut - Castle, 1.125 -18, UNEF .................................................................................... 2
19 66777 Nut - Nylock, 1/2 -13 .................................................................................................... 8
20 66419 Brake (before serial number GS32-50238) ................................................................. 2

— 88000 Seal Kit ...................................................................................................................... —
20 96257 Brake (after serial number GS32-50237) .................................................................... 2

FIGURE 2-J REV E
4 3
31
30 6
29 8
11 10 9
28
12
13
27
14
24
26 23 9 19
25 22 21 20 18 17 16 15

REV E FIGURE 2-J
23 6356 Washer - Lock, 1/4 inch ............................................................................................... 2
24 6638 Washer - Flat, 1/4 inch ................................................................................................ 2
26 6033 Washer - Lock, 1/2 inch ............................................................................................... 4
27 44742 Ladder Assembly with Decals, GS-2032 (decals are listed in Section One) ............... 1
— 48355 Ladder Assembly with Decals, GS-2632 (shown)
(decals are listed in Section One) .............................................................................. —
28 44217 Valve - Check, Pilot Operated .................................................................................... 1

— 44233 Seal Kit - Pilot Operated Check Valve ....................................................................... —
— 65763 Valve - Knob, Black ................................................................................................... —
29 Ref. Electrical Plug (refer to Figure 2-C) ........................................................................... —
30 7056 Squeeze Connector, 1/2 inch ...................................................................................... 1
31 25969 Nut - Spring Clip, 1/4 -20 ............................................................................................. 2

Figure 2-J.1 REV G

Non-steer Axle and Brake Release (after serial number GS32-50764)
1
4 3
29
28 6
27
26
23
25 22 15 12
24 21 20 19 18 17 16 15 14 13 11 10 9 8

REV G FIGURE 2-J.1
1 Ref. Charger - Battery (refer to Figure 2-C, 2-D, 2-E or 2-F) ............................................. —
2 39271 Plate - Battery Charger Mounting ............................................................................... 1
5 Ref. Electrical Cord (refer to Figure 4-H) ........................................................................... —
8 44780 Nut - Castle, 1.125 -18, UNEF .................................................................................... 2
12 66777 Nut - Nylock, 1/2 -13 .................................................................................................... 8
13 96257 Brake .......................................................................................................................... 2
14 66825 Bracket - Brake Release Manifold .............................................................................. 1
16 4828 Nut - Nylock, 3/8 -16 .................................................................................................... 4
17 96461 Service Kit - Brake Release Hand Pump (before serial number GS3204-52789)
(includes index numbers 18, 19, 20 and 30) ............................................................... 1
— 105067 Manifold - Brake Release Hand Pump (after serial number GS3204-52788)
(includes index numbers 19, 20 and fittings) ............................................................. —
18 84391 Valve - Shuttle (before serial number GS3204-52789) ............................................... 1

— 84394 Seal Kit - Shuttle Valve .............................................................................................. —
19 84392 Valve - Hand Pump Assembly (before serial number GS3204-52789) ....................... 1
19 84739 Valve - Hand Pump Assembly (after serial number GS3204-52788) .......................... 1
— 84742 Valve - Knob, Red ..................................................................................................... —

FIGURE 2-J.1 REV G
4 3
29
28 6
27
26
23
25 22 15 12
24 21 20 19 18 17 16 15 14 13 11 10 9 8

REV G FIGURE 2-J.1
20 84539 Needle Valve Housing Assembly with Knob

(before serial number GS3204-52789) ....................................................................... 1
— 84536 Seal Kit - Pilot Operated Check Valve ....................................................................... —
20 84743 Pilot Operated Valve Assembly with Knob

(after serial number GS3204-52788) .......................................................................... 1
— 84740 Seal Kit - Pilot Operated Valve .................................................................................. —
— 84746 Valve - Knob, Black ................................................................................................... —
22 6356 Washer - Lock, 1/4 inch ............................................................................................... 2
23 6638 Washer - Flat, 1/4 inch ................................................................................................ 2
25 6033 Washer - Lock, 1/2 inch ............................................................................................... 4
26 44742 Ladder Assembly with Decals, GS-2032 (decals are listed in Section One) ............... 1
— 48355 Ladder Assembly with Decals, GS-2632 (shown)
27 Ref. Electrical Plug (refer to Figure 2-C) ........................................................................... —
28 7056 Squeeze Connector, 1/2 inch ...................................................................................... 1
29 25969 Nut - Spring Clip, 1/4 -20 ............................................................................................. 2

Figure 2-K REV E

Pothole Protection Assembly
1 2 4 5 6 9 13 14 15 16 17
3 7 10 3
8 11
12
18
19
20
22 21
21
35
36
30 22
34 37
39 38
29 24
24 23
26
28
26
26
28
33
26
24 24 24
29 26 26 23 26 32 31 30 29 26 28 27 26 25

REV E FIGURE 2-K
1 39907 Electrical Wire, 18 Gauge, 2 Conductor SJO................................................. 72 inches

3 4828 Nut - Nylock, 3/8 -16 .................................................................................................... 4
4 47274 Bracket - Limit Switch, Pothole ................................................................................... 2
5 96948 Limit Switch with Roller Arm ....................................................................................... 1
6 51063 Screw - Phillips, RHM, 10-32 x 1.5 inches .................................................................. 2

7 6146 Washer - Flat, No. 10 ................................................................................................. 2
8 6178 Nut - Nylock, 10-32 ..................................................................................................... 2
10 47273 Bushing - Pothole Actuator ......................................................................................... 4
11 6097 Washer - Flat, 3/8 inch ................................................................................................ 4
13 47340 Pothole Actuator (from serial number 2000 to 36044) ................................................ 1
— 66837 Pothole Actuator (from serial number 36045 to 38590) ............................................. —
— 66982 Pothole Actuator (from serial number 38591 to 59999) ............................................. —
14 35463 Screw - FHS, 3/8 -16 x 1.5 inches ............................................................................... 2
15 47322 Wear Pad - Pothole .................................................................................................... 1
16 47414 Plate - Wear Pad Spacer, Pothole ............................................................................. 2*
17 51105 Actuator Set - Pothole ................................................................................................ 1
18 39581 Bearing, 0.75 x 1 x 0.5 inch ........................................................................................ 4
19 48324 Pothole Pivot Plate Assembly with Bearing (includes 1 each index number 18) ......... 4
20 47657 Bracket - Pot Hole Stop (ground controls side) (shown) ............................................. 1
— 47656 Bracket - Pot Hole Stop (battery side) ....................................................................... —
— 47230 Bumper ...................................................................................................................... —
21 10597 Screw - HHC, 1/2 -13 x 1.25 inches, GR 5 ................................................................ 10

FIGURE 2-K REV E
1 2 4 5 6 9 13 14 15 16 17
3 7 10 3
8 11
12
18
19
20
22 21
21
35
36
30 22
34 37
39 38
29 24
24 23
26
28
26
26
28
33
26
24 24 24
29 26 26 23 26 32 31 30 29 26 28 27 26 25

REV E FIGURE 2-K
23 47285 Bolt - Shoulder, 5/8 -11 x 1.25 inches, Plated .............................................................. 6
25 47244 Pothole Protector (ground controls side) (shown) ....................................................... 1

— 47243 Pothole Protector (battery side) ................................................................................. —
26 47520 Washer - Thrust, 0.75 x 1.25 x 0.06 inch .................................................................... 9
27 48325 Pothole Link Plate Assembly with Bearings, Lower

(includes 2 each index number 28) ............................................................................. 2
28 39580 Bearing, 0.75 x 1 x 0.375 inch .................................................................................. 10
29 47255 Bolt - Shoulder, 5/8 -11 x 0.625 inch, Plated ................................................................ 8
30 40265 Stud - Ball, Gas Strut .................................................................................................. 4
31 48326 Pothole Crank Arm Plate Assembly with Bearing (ground controls side) (shown)
(includes index number 32) ........................................................................................ 1
— 48359 Pothole Crank Arm Plate Assembly with Bearing (battery side)
(includes index number 32) ....................................................................................... —
33 48327 Pothole Link Plate Assembly with Bearings, Upper

(includes 2 each index number 28) ............................................................................. 2
34 39542 Gas Strut .................................................................................................................... 2
35 78284 Counterweight - 1220 lbs.

GS-2032 (Australia models) ....................................................................................... 1
GS-2632 (CE and Australia models) ......................................................................... —
36 13066 Washer - Flat, Hardened, 1/2 inch ............................................................................... 2
37 78297 Bracket - Counterweight, GS-2032 (Australia models) ............................................... 2

— 78297 Bracket - Counterweight, GS-2632 (CE and Australia models) ................................. —
38 66778 U-bolt, Handle Catch, 1/2 - 13 ..................................................................................... 2
39 6034 Nut - Hex Jam, 1/2 -13 ................................................................................................ 8

Figure 2-L REV A

Power Unit Module Installation (before serial number GS-36045)
1 2 3 5 6
4 7
4
32
10
11
31
29 30
28
27 18 21
26
25 24
15
14
24 13
23 22 21 20 19 18 17 16 12

REV A FIGURE 2-L
1 47331 Bracket - Lock Pin (ground controls side) ................................................................... 1
3 33681 Screw - HHC, 3/8 -16 x 0.625 ...................................................................................... 2
4 7713 Nut - Low Profile Nylock, 3/8 -16 inch .......................................................................... 4
5 46348 Handle - Lock, with Cover (ground controls side) ....................................................... 1

— 44733 Cover - Handle, Plastic .............................................................................................. —
6 47227 Screw - SHS, 5/16 -18 x 0.25 inch ............................................................................... 1
7 47228 Washer - Nylon, 0.46 x 0.75 x 0.032 inch ................................................................... 1
8 6097 Washer - Flat, 3/8 inch ................................................................................................ 1
9 39470 Pin - Lock ................................................................................................................... 1
10 39469 Spring - Lock Pin ........................................................................................................ 1
11 41630 Housing - Lock Pin ..................................................................................................... 1
12 8514 Screw - FHS, 1/4 -20 x 0.75 inch ................................................................................. 1
13 47793 Bumper - Plastic, Module Tray ................................................................................... 1
14 12906 Washer - Fender, 0.25 x 1.25 x 0.062 inch ................................................................. 1
15 6889 Nut - Low Profile Nylock, 1/4 inch ................................................................................ 1
16 46332 Power Unit Module Tray Assembly with Bearings and Decals
(includes index numbers 12, 13, 14, 15, 17 and 18)
19 47794 Pin - Threaded Shoulder, 5/8 -11 (before serial number GS-25885) ........................... 1
— 55983 Pin - Threaded Shoulder, Offset, 5/8 -11 (after serial number GS-25884) .................. —
22 47324 Hinge - Power Unit Module, Bottom ............................................................................ 1

FIGURE 2-L REV A
1 2 3 5 6
4 7
4
32
10
11
31
29 30
28
27 18 21
26
25 24
15
14
24 13
23 22 21 20 19 18 17 16 12

REV A FIGURE 2-L
25 51496 Screw - HHC, 1/2 -13 x 1.375 inches, GR 5 ................................................................ 2
26 47323 Hinge - Power Unit Module, Top ................................................................................. 1
28 39317 Block - Module Tray Retainer ..................................................................................... 2
29 40594 Screw - FHS, 1/4 -20 X 1.25 inches ............................................................................ 4
30 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 4
31 47907 Block - Module Tray Stop ........................................................................................... 4
32 41695 Rivet - Steel, 0.188 x 0.5 inch ..................................................................................... 4

Figure 2-L.1 REV B

Power Unit Module Installation (after serial number GS-36044)
1 2
BATTERY PACK MODULE SIDE
4 3
16
13 14
15 11
13 14
12
11
10 9 8

REV B FIGURE 2-L.1
— 65972-S Rotator Latch Handle Assembly - Complete (ground control side)

(includes index numbers 5 through 16)...................................................................... —
1 13002 Screw - HHC, 5/16 - 18 x 1 inch, GR 5 ......................................................................... 2
2 6782 Nut - Nylock, 5/16 -18 .................................................................................................. 2
3 13000 Screw - HHC, 5/16 -18 x 1.25, GR 5 ............................................................................ 2
5 66901 Latch - Rotary (ground controls side) ......................................................................... 1
6 65981 Rotary Latch Mount Assembly with Decal (decals are listed in Section One) ............. 1
7 66871 Bracket - Handle, Rotary Latch Mount ........................................................................ 1
8 39580 Bearing, 0.75 x 1 x 0.38 inch ...................................................................................... 2
9 55983 Pin - Threaded Shoulder, Off Set, 5/8 -11 .................................................................... 1
10 47455 Shim - Module Tray, 0.075 inch ................................................................................. 2*

— 47342 Shim - Module Tray, 0.03 inch ................................................................................... 2*
12 47324 Hinge - Module Tray ................................................................................................... 1
13 8177 Screw - HHC, ½ -13 x 1.5 inches, GR 5 ..................................................................... 2
15 47255 Bolt - Shoulder, 5/8 -11 x 0.625 inch ........................................................................... 1
16 47323 Hinge - Module Tray ................................................................................................... 1

Figure 2-M REV C

Power Unit Module, GS-2032
1 2 4 5 6 9 10 11 12 14 15 16 1 17 18 19
3 7 13
8
-LHA-
35
20
34
1
17
21
23 22 2
12 7
33
24
32
31
30 29 28 27 26 25 1

REV C FIGURE 2-M
1 Ref. Hydraulic Hoses and Fittings (refer to Figure 2-S) ..................................................... —
3 6886 Washer - Lock, 5/16 inch ............................................................................................. 2
4 55941 Bracket - Return Filter (before serial number GS-40919) ........................................... 1

— 39438 Bracket - Return Filter (after serial number GS-40618) ............................................. —
5 32339 Clamp - Rubber Cushioned, 1.75 inches (before serial number GS32-46037) ........... 1
— 39518 Clamp - Rubber Cushioned, 2 inches (after serial number GS32-46036) .................. —
7 6356 Washer - Lock, 1/4 inch ............................................................................................... 2
8 6638 Washer - Flat, 1/4 inch ................................................................................................ 2
9 78585 Accumulator Kit (before serial number GS32-46037)(includes index number 5) ........ 1
— 78422 Accumulator (after serial number GS32-46036) ........................................................ —
10 55789 Bracket - Motor Controller (before serial number GS32-46092) ................................. 1

— 78136 Bracket - Motor Controller (after serial number GS32-46091) ................................... —
11 96769 Motor Controller, 24V DC ........................................................................................... 1
13 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 6
14 40832 Tank - Hydraulic, 5 Gallon (includes index number 21) .............................................. 1

— 65736 Kit - Tank, Hydraulic, 5 Gallon (includes index numbers 15,16 and 18) ..................... —
15 42019 Cap - Hydraulic Tank (before serial number GS-29334) ............................................. 1

— 66204 Cap - Hydraulic Tank (after serial number GS-29333) ............................................... —
16 42019 Breather - Hydraulic Tank (before serial number GS-28895) ..................................... —

— 78546 Breather - Hydraulic Tank (after serial number GS-28894) ....................................... —
17 42280 Clamp - Hose, 0.5 inch ............................................................................................... 2
18 65318 Kit - Hydraulic Return Fitting ....................................................................................... 1

— 39225 Elbow, 90°, 0.5 inch MPT x 0.5 inch Barb .................................................................. —
— 39223 Fitting - Bulkhead, Plastic .......................................................................................... —
— 39226 Nipple - Plastic, 0.5 inch NPT x 6 inches ................................................................... —
19 39227 Plug - Hydraulic Tank Drain ........................................................................................ 1
20 39895 Hose End - Barbed, Swivel, 10-12 .............................................................................. 1

FIGURE 2-M REV C
1 2 4 5 6 9 10 11 12 14 15 16 1 17 18 19
3 7 13
8
-LHA-
35
20
34
1
17
21
23 22 2
12 7
33
24
32
31
30 29 28 27 26 25 1

REV C FIGURE 2-M
21 55616 Strainer - Hydraulic Tank ............................................................................................ 1
22 5397 Washer - Flat, 5/16 inch ............................................................................................... 2
23 6782 Nut - Nylock, 5/16 -18 .................................................................................................. 2
24 Ref. Hydraulic Power Unit (refer to Figure 2-O) ................................................................ —
25 47522 Screw - FHS, 1/4 -20 x 0.25 inch, with self-locking patch ............................................ 2
26 97055 Electronic Control Module (before serial number GS-17408) ..................................... 1
— 78725 Electronic Control Module (after serial number GS-17407) ....................................... —
— 39520 Receptacle, Female 36 Contact ................................................................................ —
— 39521 Receptacle, Anti-Backout .......................................................................................... —
— 39673 Contact ...................................................................................................................... —
27 56302 Relay, 24V DC (after serial number GS-25141)

28 47363 Screw - RHM, 8-32 x 0.5 inch, GR 2

32 6097 Washer - Flat, 3/8 inch ................................................................................................ 2
33 6147 Screw - RHM, 10-32 x 1 inch ...................................................................................... 2
34 Ref. Function Manifold (refer to Figure 2-Q, 2-Q.1 or 2-R) ................................................ —
35 78622 Hydraulic Return Filter Assembly ............................................................................... 1

— 44788 Element - Paper, 10 Micron ....................................................................................... —

Figure 2-N REV B

Power Unit Module, GS-2632
1 2 4 5 6 9 10 11 6 13 14 15 1 16 17
3 7 12
8
-LHA-
18
31 1
19
30
16
20
29
22 21 2
23
28
27 8
26 7
25 24 6 1 1

REV B FIGURE 2-N
1 Ref. Hydraulic Hoses and Fittings (refer to Figure 2-T) ..................................................... —
3 6886 Washer - Lock, 5/16 inch ............................................................................................. 2
4 55941 Bracket - Return Filter (before serial number GS-40919) ........................................... 1

— 39438 Bracket - Return Filter (after serial number GS-40618) ............................................. —
5 32339 Clamp - Rubber Cushioned, 1.75 inches (before serial number GS32-46037) ........... 1
— 39518 Clamp - Rubber Cushioned, 2 inches (after serial number GS32-46036) .................. —
7 6356 Washer - Lock, 1/4 inch ............................................................................................... 4
8 6638 Washer - Flat, 1/4 inch ................................................................................................ 4
9 78585 Accumulator Kit (before serial number GS32-46037) (includes index number 5) ....... 1
— 78422 Accumulator (after serial number GS32-46036) ........................................................ —
10 55789 Bracket - Motor Controller (before serial number GS32-46092) ................................. 1

— 78136 Bracket - Motor Controller (after serial number GS32-46091) ................................... —
11 96769 Motor Controller, 24V DC ........................................................................................... 1
12 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 4
13 40832 Tank - Hydraulic, 5 Gallon (includes index number 20) .............................................. 1

— 65736 Kit - Tank, Hydraulic, 5 Gallon (includes index numbers 14,15 and 17) ..................... —
14 42019 Cap - Hydraulic Tank (before serial number GS-29334) ............................................. 1

— 66204 Cap - Hydraulic Tank (after serial number GS-29333) ............................................... —
15 42019 Breather - Hydraulic Tank (before serial number GS-28895) ..................................... —

— 78546 Breather - Hydraulic Tank (after serial number GS-28894) ....................................... —
16 19273 Clamp - Hose, 0.5 inch ............................................................................................... 3
17 65318 Kit - Hydraulic Return Fitting ....................................................................................... 1

— 39225 Elbow, 90°, 0.5 inch MPT x 0.5 inch Barb .................................................................. —
— 39223 Fitting - Bulkhead, Plastic .......................................................................................... —
— 39226 Nipple - Plastic, 0.5 inch NPT x 6 inches ................................................................... —
18 39227 Plug - Hydraulic Tank Drain ........................................................................................ 1
19 39895 Hose End - Barbed, Swivel, 10-12 .............................................................................. 1
20 55616 Strainer - Hydraulic Tank ............................................................................................ 1
21 5397 Washer - Flat, 5/16 inch ............................................................................................... 2

FIGURE 2-N REV B
1 2 4 5 6 9 10 11 6 13 14 15 1 16 17
3 7 12
8
-LHA-
18
31 1
19
30
16
20
29
22 21 2
23
28
27 8
26 7
25 24 6 1 1

REV B FIGURE 2-N
22 6782 Nut - Nylock, 5/16 -18 .................................................................................................. 2
23 Ref. Hydraulic Power Unit (refer to Figure 2-O) ................................................................ —
24 47522 Screw - FHS, 1/4 -20 x 0.25 inch ................................................................................. 2
26 6097 Washer - Flat, 3/8 inch ................................................................................................ 2
30 Ref. Function Manifold (refer to Figure 2-Q, 2-Q.1 or 2-R) ................................................ —
35 78622 Hydraulic Return Filter Assembly ............................................................................... 1

— 44788 Element - Paper, 10 Micron ....................................................................................... —

Figure 2-O REV D

Hydraulic Power Unit
1 2 3 4
6
7 5

REV D FIGURE 2-O
— 65335 Hydraulic Power Unit - Complete ............................................................................... —
1 40844 Motor, 24V DC............................................................................................................ 1

— 44777 Bearing - Fan End ..................................................................................................... —
— 44778 Bearing - Brush End .................................................................................................. —
— 43685 Seal Kit ...................................................................................................................... —
2 44750 Spring - Brush ............................................................................................................ 4
3 44752 Cover - Brush Inspection ............................................................................................ 4
4 44751 Brush - Motor ............................................................................................................. 4
5 55921 Screw - SHC, 3/8 -24 x 1.25 inches ............................................................................ 2
6 6021 Washer - Lock, 3/8 inch ............................................................................................... 2
7 66206 Service Kit - Gear Pump (before serial number GS-16989) ........................................ 1
— 96193 Pump - Gear (after serial number GS-16988) ............................................................ —
— 43685 Seal Kit - Gear Pump (before serial number GS-16989)............................................ —
— 85197 Seal Kit - Gear Pump (after serial number GS32-49207) ........................................... —

Figure 2-P REV A

Ground Controls (before serial number GS-28696)

REV A FIGURE 2-P
1 33020 Base - Push Button (includes 1 each N.C. Contact) ................................................... 1

— 29732 Contact - N.C. ........................................................................................................... —
2 375785 Circuit Breaker, 10 amp (includes mounting fasteners) .............................................. 1
3 13037 Toggle Switch - DPDT, 2 Position, Momentary (includes mounting fasteners) ........... 1
4 45081 Contact - N.O. ............................................................................................................ 2
5 32613 Base - Push Button (includes 2 each N.O. Contacts) ................................................. 1

— 45081 Contact - N.O. ........................................................................................................... —
6 32612 Keyswitch, 3 Position (includes 1 pair of keys) ........................................................... 1

— 21982 Key - Keyswitch ......................................................................................................... —
— 37947 Key - Keyswitch, Package of 10 ................................................................................ —
7 27246 Boot - Rubber ............................................................................................................. 1
8 32614 Push Button - Red Mushroom Head ........................................................................... 1
9 45840 Plug - Black Plastic, 2 inch (5 cm) Diameter ............................................................... 1
10 47193 Panel - Ground Controls ............................................................................................. 1

Figure 2-P.1 REV C

Ground Controls (from serial number GS-28696)
1 2 3 4 5
10
9 8 7 6

REV C FIGURE 2-P.1
1 33020 Base - Push Button (includes 1 each N.C. contact) .................................................... 1

— 29732 Contact - N.C. ........................................................................................................... —
2 96452 Circuit Breaker, 7A (includes mounting fasteners) ...................................................... 1
3 13037 Toggle Switch - SPDT, 3 Position, Momentary (before serial number GS32-286956)
(includes mounting fasteners) .................................................................................... 1
— 96418 Toggle Switch - SPDT, 3 Position, Momentary (after serial number GS32-28695)
(includes mounting fasteners) ................................................................................... —
4 45081 Contact - N.O. ............................................................................................................ 2
5 32613 Base - Push Button (includes index number 4) ........................................................... 1
6 32612 Key Switch, 3 position (includes 1 pair of keys) .......................................................... 1

— 21982 Key - Key Switch ....................................................................................................... —
— 37947 Key - Key Switch, package of 10 ............................................................................... —
7 27246 Boot - Toggle Switch Rubber ...................................................................................... 1
9 19506 Hour Meter - Analog, 10-80V DC (before serial number GS-21065)

(includes mounting bracket and fasteners) ................................................................. 1
— 56100 Hour Meter - LCD, 9-60V DC (after serial number GS-21064)
(includes mounting bracket and fasteners) ................................................................ —
10 65734 Ground Controls Panel Assembly with Decal (includes bracket and mounting
fasteners) (decals are listed in Section One) .............................................................. 1

Figure 2-P.2 REV B

Ground Controls (after serial number GS-28696 to GS32-45894)
1 2 3 4
10 9 8 7 6 5

REV B FIGURE 2-P.2
— 66761 Emergency Stop Button Assembly - Complete (includes index numbers 1 and 8) .... —
1 66817 Base - Push Button .................................................................................................... 1

— 66818 Contact - N.C. ........................................................................................................... —
3 13037 Toggle Switch - SPDT, 3 Position, Momentary (includes mounting fasteners) ........... 1
4 32613 Base - Push Button (before serial number GS-36366)

(includes 2 each N.O. contacts) ................................................................................. 1
— 45081 Contact - N.O. ........................................................................................................... —
4 66814 Base - Push Button (after serial number GS-36365)

(includes 2 each N.O. contacts) ................................................................................. 1
— 66816 Contact - N.O. ........................................................................................................... —
5 32612 Key Switch, 3 position (before serial number GS-36366) (includes 1 pair of keys) ..... 1
— 66811 Key Switch, 3 position (after serial number GS-36365) (includes 1 pair of keys) ....... —
— 21982 Key - Key Switch ....................................................................................................... —
— 37947 Key - Key Switch, package of 10 ............................................................................... —
6 27246 Boot - Rubber, Toggle Switch ..................................................................................... 1
8 56100 Hour Meter - LCD, 9-60V DC (before serial number GS-40926)

(includes mounting bracket) ....................................................................................... 1
— 19506 Hour Meter - Analog, 10-80V DC (after serial number GS-40925)
(includes mounting bracket) ...................................................................................... —
10 66459 Panel - Ground Controls ............................................................................................. 1

Figure 2-P.3 REV A

Ground Controls (after serial number GS32-45894)
8 7 6 5 4

REV A FIGURE 2-P.3
— 66761 Emergency Stop Button Assembly - Complete .......................................................... —
1 78144 Lower Control Housing ............................................................................................... 1
2 78140 Lower Control Pannel ................................................................................................. 1
3 96011 Key Switch Upgrade Kit (before serial number GS32-49012) ..................................... 1
3 96008 Key Switch, 3 position (after serial number GS32-49011) (includes 1 pair of keys) .... 1
— 96009 Washer - Rubber, Key Switch ................................................................................... —
— 83093 Key - Key Switch ....................................................................................................... —
4 13037 Toggle Switch - SPDT, 3 Position, Momentary (before serial number GS32-50627)
(includes mounting fasteners) .................................................................................... 1
— 96418 Toggle Switch - SPDT, 3 Position, Momentary (after serial number GS32-50626)
(includes mounting fasteners) ................................................................................... —
— 27246 Boot - Rubber, Toggle Switch .................................................................................... —

— 66817 Base - Push Button (includes 1 each N.C. contact) ................................................... —
— 68818 Contact - N.C. ........................................................................................................... —
7 19506 Hour Meter - Analog, 10-80V DC (includes mounting bracket) ................................... 1

Section 2 • Drive Chassis Components July 2007
Figure 2-Q REV E

Function Manifold (before serial number GS-36045)
1
2
3
17
10
11
16 16 15 11 14 11 9 13 11 9 12 7 9

July 2007 Section 2 • Drive Chassis Components
REV E FIGURE 2-Q
— 51679 Function Manifold - Copmlete (does not include index number 17) .......................... —
1 48997 Diagnostic Nipple, 4 SAE ........................................................................................... 1
— 20224 Female Quick Disconnect for Pressure Gauge .......................................................... —
— 48880 Cap - Dust, Diagnostic Nipple .................................................................................... —
2 62082 Valve - Flow Regulator, 0.75 gpm / 2.8 L/min ............................................................. 1
— 44225 Seal Kit - Flow Regulator Valve ................................................................................. —
3 46288 Orifice - Washer, 0.04 inch / 1.02 mm ........................................................................ 1
4 44166 Valve - Relief, Pre-set at 1000 psi / 69 bar ................................................................. 1
— 44227 Seal Kit - Relief Valve ................................................................................................ —
5 44167 Valve - Relief, Pre-set at 3500 psi / 241.3 bar ............................................................ 1
6 44168 Valve - Solenoid, 3 position 4 way .............................................................................. 1
— 44229 Seal Kit - Solenoid Valve ........................................................................................... —
7 39347 Coil, 20V DC with Diode, Size 8 (before serial number GS-6844) .............................. 3
— 52594 Coil, 20V DC with Diode, Size 8 (after serial number GS-6843) ................................ —
8 44236 Spacer - Dual Coil, Size 8 .......................................................................................... 1

9 44174 Nut - Coil .................................................................................................................... 5
11 44176 Coil, 20V DC with Diode, Size 10 (before serial number GS-6844) ............................ 4
— 52595 Coil, 20V DC with Diode, Size 10 (after serial number GS-6843) .............................. —
12 44170 Valve - Solenoid, 2 position 2 way, N.O. ..................................................................... 1

14 44175 Spacer - Dual Coil, Size 10 ........................................................................................ 1

15 105457 Dynamic Braking Valve Kit ......................................................................................... 1
16 44178 Valve - Check, 5 psi / 0.3 bar (before serial number GS-17482) ................................ 1
— 44224 Seal Kit - Check Valve ............................................................................................... —
16 58998 Valve - Check, 130 psi / 9 bar (after serial number GS-17481) .................................. 1
— 44227 Seal Kit - Check Valve .............................................................................................. —
17 48659 Valve - Check ............................................................................................................. 1


Figure 2-Q.1 REV D

Function Manifold (from serial number GS-36045 to GS32-49245)
1 2
7
8
9
8
10
11
12
10
17 16 12 10 15 8 10 14 12 13 12 10

REV D FIGURE 2-Q.1
— 66772 Function Manifold - Copmlete (does not include index number 1) ............................ —
2 62082 Valve, Flow Regulator, 0.75 gpm / 2.8 L/min .............................................................. 1
4 46288 Orifice - Washer, 0.040 inch / 1 mm ........................................................................... 1
5 65184 Valve - Relief, 1500 psi / 103.4 bar ............................................................................. 1
— 44227 Seal Kit - Relief Valve ............................................................................................... —
6 58998 Valve - Check, 130 psi / 9 bar .................................................................................... 1
8 52594 Coil, 20V DC with Diode, Size 8 ................................................................................. 3
9 44236 Spacer - Coil, Size 8 ................................................................................................... 1
10 44174 Nut - Coil, Size 8 ........................................................................................................ 2
12 52595 Coil, 20V DC with Diode, Size 10l ............................................................................... 4
16 44169 Valve - Solenoid, 2 position 4 way ............................................................................. 1
— 44230 Seal Kit - Solenoid Valve .......................................................................................... —
17 46216 Valve - Check, 5 psi / 0.3 bar ..................................................................................... 1

Figure 2-Q.2 REV C

Function Manifold (after serial number GS32-49245)
1 2
7
8
9
8
10
11
12
10
17 16 12 10 15 8 10 14 12 13 12 10

REV C FIGURE 2-Q.2
— 66772 Function Manifold - Copmlete ................................................................................... —

6 58998 Valve - Check, 130 psi / 9 bar .................................................................................... 1
9 44236 Spacer - Coil, Size 8 ................................................................................................... 1
10 44174 Nut - Coil, Size 8 ........................................................................................................ 2
12 52595 Coil, 20V DC with Diode, Size 10l ............................................................................... 4
17 46216 Valve - Check, 5 psi / 0.3 bar ..................................................................................... 1

Figure 2-R REV D

Function Manifold - Models with Traction Control
1
7
15
8 9 10
11
12
10
14 13 8 9

REV D FIGURE 2-R
— 66773 Function Manifold - Complete (Models with Traction Control)

(does not include index number 1) ............................................................................ —



6 48659 Valve - Check, 30 psi / 2 bar ...................................................................................... 1
10 44174 Nut - Coil, Size 8 ........................................................................................................ 2
13 78112 Valve - Flow Divider/Combiner ................................................................................... 1
— 44227 Seal Kit - Flow Divider/Combiner Valve ..................................................................... —
15 46216 Valve - Check, 10 psi / 0.7 bar................................................................................... 1

Figure 2-S REV C

Hydraulic Hoses and Fittings, GS-2032
(before serial number GS32-50765)
1 2 1
DRIVE DRIVE
MOTOR MOTOR
LEFT 3 1 RIGHT
1
4 4
2 3 S1
STEER
S2
CYLINDER 5 6 7
MOTOR
HYDRAULIC
8 TANK
36
9 9 10 10
12 13 14 PUMP 15
T P
11
LIFT
CYLINDER
16 17 18 19 20 21 22
23
24 25 ACCUMULATOR
11 11 11 11 26 27 11 26 26 28
M1 M3 M2 M4 HP BRAKE LIFT S2 S1
P 30 31
28 FUNCTION
T 32 33 FILTER
MANIFOLD
TP 34
35 29
26 26
BRAKE LEGEND BRAKE

LEFT 26 27 26 RIGHT
HP BRAKE B1
FITTING HAND PUMP
HOSE ASSEMBLY
CONNECTOR

REV C FIGURE 2-S
1 39880 Fitting ......................................................................................................................... 4
2 47425 Hose Assembly - Components: Genie part numbers 39890, 39892 and
56776 @ 23.25 inches................................................................................................ 2
56776 @ 25.25 inches................................................................................................ 2
4 39875 Fitting ......................................................................................................................... 2
5 Ref. Clamp - Hose, 1/2 inch (refer to Figure 2-M) .............................................................. —
6 Ref. Fitting (refer to Figure 2-M) ........................................................................................ —
7 Ref. Plug (refer to Figure 2-M) .......................................................................................... —
8 Ref. Cap (refer to Figure 2-M) ........................................................................................... —
9 66154 Fitting ......................................................................................................................... 2
10 66155 Fitting ......................................................................................................................... 2
11 39878 Fitting ......................................................................................................................... 6
12 Ref. Strainer Assembly (refer to Figure 2-M) .................................................................... —
13 47431 Hose Assembly - Components: Genie part numbers 39895 and

39889 @ 5.75 inches ................................................................................................. 1
14 55968 Adapter ....................................................................................................................... 1

— 53503 O-ring, No. 10 ............................................................................................................ —
15 39876 Fitting ......................................................................................................................... 1

— 53502 O-ring, No. 8 .............................................................................................................. —
56776 @ 23.9 inches ................................................................................................. 1
56776 @ 24.3 inches ................................................................................................. 1
56776 @ 23 inches .................................................................................................... 1
56776 @ 22.5 inches ................................................................................................. 1
56776 @ 121 inches .................................................................................................. 1

FIGURE 2-S REV C
1 2 1
DRIVE DRIVE
MOTOR MOTOR
LEFT 3 1 RIGHT
1
4 4
2 3 S1
STEER
S2
CYLINDER 5 6 7
MOTOR
HYDRAULIC
8 TANK
36
9 9 10 10
12 13 14 PUMP 15
T P
11
LIFT
CYLINDER
16 17 18 19 20 21 22
23
24 25 ACCUMULATOR
11 11 11 11 26 27 11 26 26 28
P 30 31
28 FUNCTION
T 32 33 FILTER
MANIFOLD
TP 34
35 29
26 26
BRAKE LEGEND BRAKE

LEFT 26 27 26 RIGHT
HP BRAKE B1
FITTING HAND PUMP
HOSE ASSEMBLY
CONNECTOR

REV C FIGURE 2-S
78852 @ 37.5 inches ................................................................................................. 1
78852 @ 40.5 inches ................................................................................................. 1

39888 @ 29 inches .................................................................................................... 1
78852 @20 inches ..................................................................................................... 1
25 39879 Fitting ......................................................................................................................... 1
26 39877 Fitting ......................................................................................................................... 7
27 39872 Fitting ......................................................................................................................... 2
78852 @ 93 inches ................................................................................................... 2
78852 @ 11.15 inches................................................................................................ 1
30 39873 Fitting ......................................................................................................................... 1
56776 @ 27 inches ................................................................................................... 1
32 39874 Fitting ......................................................................................................................... 1
39888 @ 5.1 inches ................................................................................................... 1
34 Ref. Diagnostic Nipple (refer to Figure 2-Q, 2-Q.1 or 2-R) ................................................ —
78852 @ 19.5 inches ................................................................................................. 1
36 Ref. Adjustable Presssure Switch Assembly (CE models) (refer to Figure 3-E.1) ............. —

Figure 2-S.1 REV B

(from serial number GS32-50765 to GS3204-52788)
1 2 1
DRIVE DRIVE
MOTOR MOTOR
LEFT 3 1 RIGHT
1
4 4
2 3 S1
STEER
S2
CYLINDER 5 6 7
MOTOR
HYDRAULIC
8 TANK
36
9 9 10 10
12 13 14 PUMP 15
T P
11
LIFT
CYLINDER
16 17 18 19 20 21 22
23
24 25 ACCUMULATOR
28 11 11 11 11 26 27 11 26 26 28
P 30 31
FUNCTION
T 32 33 FILTER
MANIFOLD
TP 34
35 29
26 26
BRAKE LEGEND BRAKE

LEFT 26 26 26 26 RIGHT
HP BRAKE BRAKE B1
FITTING HAND PUMP
HOSE ASSEMBLY
CONNECTOR

REV B FIGURE 2-S.1
1 39880 Fitting ......................................................................................................................... 4
56776 @ 23.25 inches................................................................................................ 2
56776 @ 25.25 inches................................................................................................ 2
4 39875 Fitting ......................................................................................................................... 2
9 66154 Fitting (includes locknut) ............................................................................................. 2
11 39878 Fitting ......................................................................................................................... 6

39889 @ 5.75 inches ................................................................................................. 1
14 55968 Adapter ....................................................................................................................... 1

— 53503 O-ring, No. 10 ............................................................................................................ —
15 39876 Fitting ......................................................................................................................... 1

— 53502 O-ring, No. 8 .............................................................................................................. —
56776 @ 23.9 inches ................................................................................................. 1
56776 @ 24.3 inches ................................................................................................. 1
56776 @ 23 inches .................................................................................................... 1
56776 @ 22.5 inches ................................................................................................. 1
56776 @ 121 inches .................................................................................................. 1

FIGURE 2-S.1 REV B
1 2 1
DRIVE DRIVE
MOTOR MOTOR
LEFT 3 1 RIGHT
1
4 4
2 3 S1
STEER
S2
CYLINDER 5 6 7
MOTOR
HYDRAULIC
8 TANK
36
9 9 10 10
12 13 14 PUMP 15
T P
11
LIFT
CYLINDER
16 17 18 19 20 21 22
23
24 25 ACCUMULATOR
28 11 11 11 11 26 27 11 26 26 28
P 30 31
FUNCTION
T 32 33 FILTER
MANIFOLD
TP 34
35 29
26 26
BRAKE LEGEND BRAKE

LEFT 26 26 26 26 RIGHT
HP BRAKE BRAKE B1
FITTING HAND PUMP
HOSE ASSEMBLY
CONNECTOR

REV B FIGURE 2-S.1
78852 @ 37.5 inches ................................................................................................. 1
78852 @ 40.5 inches ................................................................................................. 1

39888 @ 29 inches .................................................................................................... 1
78852 @ 20 inches .................................................................................................... 1
25 39879 Fitting ......................................................................................................................... 1
26 39877 Fitting ......................................................................................................................... 9
27 39872 Fitting ......................................................................................................................... 1
78852 @ 93 inches .................................................................................................... 2
78852 @ 11.15 inches................................................................................................ 1
30 39873 Fitting ......................................................................................................................... 1
56776 @ 27 inches .................................................................................................... 1
32 39874 Fitting ......................................................................................................................... 1
39888 @ 5.1 inches ................................................................................................... 1
78852 @ 19.5 inches ................................................................................................. 1

Figure 2-S.2 REV A

(after serial number GS3204-52788)
1 2 1
DRIVE DRIVE
MOTOR MOTOR
LEFT 3 1 RIGHT
1
4 4
2 3 S1
STEER
S2
CYLINDER 5 6 7
MOTOR
HYDRAULIC
8 TANK
36
9 9 10 10
12 13 14 PUMP 15
T P
11
LIFT
CYLINDER
16 17 18 19 20 21 22
23
24 25 ACCUMULATOR
11 11 11 11 37 27 11 26 26 28
P 30 31
FUNCTION
T 32 33 FILTER
MANIFOLD
TP 34
35 29
26 26
BRAKE LEGEND BRAKE

LEFT 26 26 26 RIGHT
BRAKE BRAKE B1
FITTING HAND PUMP
HOSE ASSEMBLY
CONNECTOR

REV A FIGURE 2-S.2
1 39880 Fitting ......................................................................................................................... 4
56776 @ 23.25 inches................................................................................................ 2
56776 @ 25.25 inches................................................................................................ 2
4 39875 Fitting ......................................................................................................................... 2
11 39878 Fitting ......................................................................................................................... 6

39889 @ 5.75 inches ................................................................................................. 1
14 55968 Adapter ....................................................................................................................... 1

— 53503 O-ring, No. 10 ............................................................................................................ —
15 39876 Fitting ......................................................................................................................... 1

— 53502 O-ring, No. 8 .............................................................................................................. —
56776 @ 23.9 inches ................................................................................................. 1
56776 @ 24.3 inches ................................................................................................. 1
56776 @ 23 inches .................................................................................................... 1
56776 @ 22.5 inches ................................................................................................. 1
56776 @ 121 inches .................................................................................................. 1

FIGURE 2-S.2 REV A
1 2 1
DRIVE DRIVE
MOTOR MOTOR
LEFT 3 1 RIGHT
1
4 4
2 3 S1
STEER
S2
CYLINDER 5 6 7
MOTOR
HYDRAULIC
8 TANK
36
9 9 10 10
12 13 14 PUMP 15
T P
11
LIFT
CYLINDER
16 17 18 19 20 21 22
23
24 25 ACCUMULATOR
11 11 11 11 37 27 11 26 26 28
P 30 31
FUNCTION
T 32 33 FILTER
MANIFOLD
TP 34
35 29
26 26
BRAKE LEGEND BRAKE

LEFT 26 26 26 RIGHT
BRAKE BRAKE B1
FITTING HAND PUMP
HOSE ASSEMBLY
CONNECTOR

REV A FIGURE 2-S.2
78852 @ 37.5 inches ................................................................................................. 1
78852 @ 40.5 inches ................................................................................................. 1

39888 @ 29 inches .................................................................................................... 1
78852 @ 20 inches .................................................................................................... 1
25 39879 Fitting ......................................................................................................................... 1
26 39877 Fitting ......................................................................................................................... 7
27 39872 Fitting ......................................................................................................................... 1
78852 @ 93 inches .................................................................................................... 1
78852 @ 11.15 inches................................................................................................ 1
30 39873 Fitting ......................................................................................................................... 1
56776 @ 27 inches .................................................................................................... 1
32 39874 Fitting ......................................................................................................................... 1
39888 @ 5.1 inches ................................................................................................... 1
78852 @ 19.5 inches ................................................................................................. 1
37 39882 Fitting ......................................................................................................................... 1

Figure 2-T REV C

(before serial number GS32-50765)
1 2 1
DRIVE DRIVE
MOTOR MOTOR
LEFT 1 RIGHT
1
3 3
S1 S2
STEER
CYLINDER 4 5 6
MOTOR
HYDRAULIC
7 TANK
32
9 10 11 PUMP 12
T P
8
13 14
LIFT
CYLINDER
15 16 17
18 19
20 21 ACCUMULATOR
22
8 8 23 23 8 23 23 24
M1 M4 HP BRAKE LIFT S2 S1
P 26
24
FUNCTION
T 27 28 FILTER
MANIFOLD
TP 29
30 31
23 23
BRAKE LEGEND BRAKE

LEFT
23 25 23 RIGHT
HP BRAKE B1
FITTING HAND PUMP
HOSE ASSEMBLY
CONNECTOR

REV C FIGURE 2-T
1 39880 Fitting (before serial number GS32-45341) ................................................................ 4

— 39878 Fitting (after serial number GS32-45340) .................................................................. —
56776 @ 34 inches .................................................................................................... 1
3 39875 Fitting ......................................................................................................................... 2
4 39225 Fitting ......................................................................................................................... 2
5 39223 Fitting ......................................................................................................................... 1
6 Ref. Drain Plug (refer to Figure 2-N) ................................................................................. —
7 Ref. Cap (refer to Figure 2-N) ........................................................................................... —
8 39878 Fitting ......................................................................................................................... 4
9 Ref. Strainer (refer to Figure 2-N) ..................................................................................... —

39889 @ 14 inches .................................................................................................... 1
11 55968 Fitting ......................................................................................................................... 1
12 39876 Fitting ......................................................................................................................... 1
56776 @ 46 inches .................................................................................................... 1
56776 @ 46 inches .................................................................................................... 1
56776 @ 129 inches .................................................................................................. 1
78852 @ 34.25 inches................................................................................................ 1
78852 @ 37.75 inches................................................................................................ 1

39888 @ 15 inches (before serial number 49600) ...................................................... 1
— 78696 Hose Assembly - Components: Genie part numbers 78684 and
39888 @ 30 inches (after serial number 49599) ........................................................ —
56776 @ 11.75 inches................................................................................................ 1

FIGURE 2-T REV C
1 2 1
DRIVE DRIVE
MOTOR MOTOR
LEFT 1 RIGHT
1
3 3
S1 S2
STEER
CYLINDER 4 5 6
MOTOR
HYDRAULIC
7 TANK
32
9 10 11 PUMP 12
T P
8
13 14
LIFT
CYLINDER
15 16 17
18 19
20 21 ACCUMULATOR
22
8 8 23 23 8 23 23 24
P 26
24
FUNCTION
T 27 28 FILTER
MANIFOLD
TP 29
30 31
23 23
BRAKE LEGEND BRAKE

LEFT
23 25 23 RIGHT
HP BRAKE B1
FITTING HAND PUMP
HOSE ASSEMBLY
CONNECTOR

REV C FIGURE 2-T
78852 @ 20 inches .................................................................................................... 1
21 39879 Fitting ......................................................................................................................... 1
22 13757 Fitting (before serial number GS32-49246) ................................................................ 1

— 39872 Fitting (after serial number GS32-49245) .................................................................. —
23 39877 Fitting ......................................................................................................................... 8
78852 @ 65 inches .................................................................................................... 2
25 39872 Fitting ......................................................................................................................... 2
26 39873 Fitting ......................................................................................................................... 1
27 39874 Fitting ......................................................................................................................... 1
39888 @ 5.5 inches ................................................................................................... 1
78852 @ 11.15 inches................................................................................................ 1
78852 @ 17 inches .................................................................................................... 1

Figure 2-T.1 REV C

(from serial number GS32-50765 to GS3204-52788)
1 2 1
DRIVE DRIVE
MOTOR MOTOR
LEFT 1 RIGHT
1
3 3
S1 S2
STEER
CYLINDER 4 5 6
MOTOR
HYDRAULIC
7 TANK
25
9 10 11 PUMP 12
T P
8
13 14
LIFT
CYLINDER
15 16 17
18 19
20 21 ACCUMULATOR
24 8 8 23 22 8 23 23 24
P 26
FUNCTION
T 27 28 FILTER
MANIFOLD
TP 29
30 31
23 23
BRAKE LEGEND BRAKE

LEFT
23 23 23 23 RIGHT
HP BRAKE BRAKE B1
FITTING HAND PUMP
HOSE ASSEMBLY
CONNECTOR

REV C FIGURE 2-T.1
1 39878 Fitting ......................................................................................................................... 4
56776 @ 34 inches .................................................................................................... 1
3 39875 Fitting ......................................................................................................................... 2
4 39225 Fitting ......................................................................................................................... 2
5 39223 Fitting ......................................................................................................................... 1
7 Ref. Breather (refer to Figure 2-N) .................................................................................... —
8 39878 Fitting ......................................................................................................................... 4

39889 @ 14 inches .................................................................................................... 1
11 55968 Fitting ......................................................................................................................... 1
12 39876 Fitting ......................................................................................................................... 1
56776 @ 46 inches .................................................................................................... 1
56776 @ 46 inches .................................................................................................... 1
56776 @ 129 inches .................................................................................................. 1
78852 @ 34.25 inches................................................................................................ 1
78852 @ 37.75 inches................................................................................................ 1

39888 @ 30 inches .................................................................................................... 1
56776 @ 11.75 inches................................................................................................ 1
78852 @ 20 inches .................................................................................................... 1

FIGURE 2-T.1 REV C
1 2 1
DRIVE DRIVE
MOTOR MOTOR
LEFT 1 RIGHT
1
3 3
S1 S2
STEER
CYLINDER 4 5 6
MOTOR
HYDRAULIC
7 TANK
25
9 10 11 PUMP 12
T P
8
13 14
LIFT
CYLINDER
15 16 17
18 19
20 21 ACCUMULATOR
24 8 8 23 22 8 23 23 24
P 26
FUNCTION
T 27 28 FILTER
MANIFOLD
TP 29
30 31
23 23
BRAKE LEGEND BRAKE

LEFT
23 23 23 23 RIGHT
HP BRAKE BRAKE B1
FITTING HAND PUMP
HOSE ASSEMBLY
CONNECTOR

REV C FIGURE 2-T.1
21 39879 Fitting ......................................................................................................................... 1
22 39872 Fitting ......................................................................................................................... 1
23 39877 Fitting ......................................................................................................................... 9
78852 @ 65 inches .................................................................................................... 2
25 Ref. Adjustable Presssure Switch Assembly (CE models) (refer to Figure 3-E.1) .............. 1
26 39873 Fitting ......................................................................................................................... 1
27 39874 Fitting ......................................................................................................................... 1
39888 @ 5.5 inches ................................................................................................... 1
78852 @ 11.15 inches................................................................................................ 1
78852 @ 17 inches .................................................................................................... 1

Figure 2-T.2 REV B

(after serial number GS3204-52788)
1 2 1
DRIVE DRIVE
MOTOR MOTOR
LEFT 1 RIGHT
1
3 3
S1 S2
STEER
CYLINDER 4 5 6
MOTOR
HYDRAULIC
7 TANK
25
9 10 11 PUMP 12
T P
8
13 14
LIFT
CYLINDER
15 16 17
18 19
20 21 ACCUMULATOR
8 8 32 22 8 23 23 24
P 26
FUNCTION
T 27 28 FILTER
MANIFOLD
TP 29
30 31
23 23
BRAKE LEGEND BRAKE

LEFT
23 23 23 RIGHT
BRAKE BRAKE B1
FITTING HAND PUMP
HOSE ASSEMBLY
CONNECTOR

REV B FIGURE 2-T.2
1 39878 Fitting ......................................................................................................................... 4
56776 @ 34 inches .................................................................................................... 1
3 39875 Fitting ......................................................................................................................... 2
4 39225 Fitting ......................................................................................................................... 2
5 39223 Fitting ......................................................................................................................... 1
7 Ref. Breather (refer to Figure 2-N) .................................................................................... —
8 39878 Fitting ......................................................................................................................... 4

39889 @ 14 inches .................................................................................................... 1
11 55968 Fitting ......................................................................................................................... 1
12 39876 Fitting ......................................................................................................................... 1
56776 @ 46 inches .................................................................................................... 1
56776 @ 46 inches .................................................................................................... 1
56776 @ 129 inches .................................................................................................. 1
78852 @ 34.25 inches................................................................................................ 1
78852 @ 37.75 inches................................................................................................ 1

39888 @ 30 inches .................................................................................................... 1
56776 @ 11.75 inches................................................................................................ 1
78852 @20 inches ..................................................................................................... 1

FIGURE 2-T.2 REV B
1 2 1
DRIVE DRIVE
MOTOR MOTOR
LEFT 1 RIGHT
1
3 3
S1 S2
STEER
CYLINDER 4 5 6
MOTOR
HYDRAULIC
7 TANK
25
9 10 11 PUMP 12
T P
8
13 14
LIFT
CYLINDER
15 16 17
18 19
20 21 ACCUMULATOR
8 8 32 22 8 23 23 24
P 26
FUNCTION
T 27 28 FILTER
MANIFOLD
TP 29
30 31
23 23
BRAKE LEGEND BRAKE

LEFT
23 23 23 RIGHT
BRAKE BRAKE B1
FITTING HAND PUMP
HOSE ASSEMBLY
CONNECTOR

REV B FIGURE 2-T.2
21 39879 Fitting ......................................................................................................................... 1
22 39872 Fitting ......................................................................................................................... 1
23 39877 Fitting ......................................................................................................................... 7
78852 @ 65 inches .................................................................................................... 1
25 Ref. Adjustable Presssure Switch Assembly (CE models) (refer to Figure 3-E.1) .............. 1
26 39873 Fitting ......................................................................................................................... 1
27 39874 Fitting ......................................................................................................................... 1
39888 @ 5.5 inches ................................................................................................... 1
78852 @ 11.15 inches................................................................................................ 1
78852 @ 17 inches .................................................................................................... 1
32 39882 Fitting ......................................................................................................................... 1

Figure 2-U REV D

Power Cables - Drive Chassis, GS-2032
- -
+
+
1
- -
2
3 1
2
+
275A Fuse +
4
8
Battery Pack Module

+-
-+ Chassis Ground
5
6
D1 A1
Pump Motor
1 B- B+
3 M-/T2 A2
Motor
Controller
7

REV D FIGURE 2-U
1 78716 Cable Assembly, 2 Gauge, Red, 5.5 inches ............................................................... 2
2 49904 Cable Assembly, 2 Gauge, Red, 13 inches ................................................................ 1
3 66961 Cable Assembly, 2 Gauge, Black, 75 inches .............................................................. 1

— 66398 Terminal - Quick Disconnect ..................................................................................... —

— 32146 Ring Terminal ............................................................................................................ —
5 66962 Cable Assembly - Chassis, 153 inches ...................................................................... 1

— 32146 Ring Terminal ............................................................................................................ —
6 66963 Cable Assembly - Terminal Connector, 153 inches .................................................... 1
7 49906 Cable Assembly - Terminal Connector, 13 inches ...................................................... 1
8 96949 Cable Assembly - Ground, 96 inches

(after serial number GS3204-51556) (excludes EE models)....................................... 1

Figure 2-V REV C

Power Cables - Drive Chassis, GS-2632
1
-
+
-
-
2
+
+ - +
3 1 9
275A Fuse
4
Battery Pack Module
+-
-+ Chassis Ground
5
PR1
D1 A1
Pump Motor
5 6
1 B- B+
3 M- A2
Curtis
Controller
8

REV C FIGURE 2-V
1 49907 Cable Assembly, 2 Gauge, Red, 2.5 inches

(before serial number GS32-48878) ........................................................................... 3
— 78716 Cable Assembly, 2 Gauge, Red, 5.5 inches
(after serial number GS32-48877) ............................................................................. —
2 49908 Cable Assembly, 2 Gauge, Red, 5.75 inches ............................................................. 1
4 49902 Battery Cable Assembly - Battery Module Tray .......................................................... 1

— 32148 Battery Cable, 2 Gauge, Black, 58 inches ................................................................. —
— 32149 Battery Cable, 2 Gauge, Red, 26 inches ................................................................... —
5 46263 Cable Assembly - Chassis.......................................................................................... 1

— 32148 Battery Cable, 2 Gauge, Black, 102 inches .............................................................. —
— 32149 Battery Cable, 2 Gauge, Red, 113 inches ................................................................ —
— 19436 Battery Connector ..................................................................................................... —
6 47476 Harness - Charging (after serial number GS-27543) .................................................. 1

— 22516 Electric Wire, 10 Gauge, Black, 84 inches ................................................................. —
— 45847 Electric Wire, 10 Gauge, Red, 108 inches ................................................................. —
— 66411 Connector - Housing, 50A ......................................................................................... —
7 49906 Cable Assembly, 2 Gauge, Black, 17 inches .............................................................. 1
9 96949 Cable Assembly - Ground, 96 inches

(after serial number GS3204-51556) (excludes EE models)....................................... 1

Figure 2-W REV A

Hoses and Fittings Cross-reference
Genie PN Parker PN Description Genie PN Parker PN Description
12342 6-4 F5OX-S CONNECTOR,STRAIGHT THREAD 42788 16-8 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS
TO FLARE TUBE 42789 6-6 CLO-S ELBOW,90º,MALE PIPE TO ORFS
13757 4 R6X-S RUN TEE,SWIVEL NUT,ORFS 42790 8-10 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
19685 12-10 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 42791 3/4 CD-S ELBOW,90º,MALE TO FEMALE PIPE
22664 12-10 C5OX ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 42792 3/4 X 1/2 PTR-S REDUCER,MALE TO FEMALE PIPE
27431 8-12 F5OX-S CONNECTOR,STRAIGHT THREAD 42793 1/2 CR-S ELBOW,90º,MALE PIPE
TO FLARE TUBE 42794 1 CR-S ELBOW,90º,MALE PIPE
28678 AS-B-33 SLEEVE,NYLON,1.81" ID 42795 BV-0839 BALL VALVE
39871 6 WETX-WLN-S UNION,90º BULKHEAD W/NUT,FLARE TUBE 42796 BV-0838 BALL VALVE
39872 4 R5OX-S RUN TEE,STRAIGHT THREAD 42874 6-8 CLO-S ELBOW,90º,MALE PIPE TO ORFS
39873 6 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 42912 13943-6-4 HOSE END,90º FEMALE SWIVEL,JIC
39874 8-6 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 42920 BV-0840 BALL VALVE,90º
39875 4-6 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 42932 AS-B-17 SLEEVE,NYLON,1.22" ID
39876 6-8 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 42936 10243-2-4 HOSE END,FEMALE PIPE
39877 4 F5OX-S CONNECTOR,STRAIGHT THREAD 42953 1/2 DD-S ELBOW,90º,FEMALE PIPE
TO FLARE TUBE 42956 6 WELO-WLNL-S UNION,90º BULKHEAD W/NUT,ORFS
39878 6 F5OX-S CONNECTOR,STRAIGHT THREAD 45349 8 V5OX-S ELBOW,45º,STRAIGHT THREAD TO FLARE TUBE
TO FLARE TUBE 45351 4 V5OX-S ELBOW,45º,STRAIGHT THREAD TO FLARE TUBE
39879 4-8 F5OX-S CONNECTOR,STRAIGHT THREAD 47223 10343-6-6 HOSE END,MALE,JIC
TO FLARE TUBE
47419 PS690503-6-6 SWIVEL,90º,STRAIGHT THREAD TO 37º FLARE
39880 6-10 F5OX-S CONNECTOR,STRAIGHT THREAD
48750 421-4 HOSE,1/4 INCH ID
TO FLARE TUBE
48751 481TC-4 HOSE,1/4 INCH ID
39881 4-6 F5OX-S CONNECTOR,STRAIGHT THREAD
TO FLARE TUBE
39882 4-HP5ON-S PLUG,STRAIGHT THREAD
39883 8-8 FTX-S CONNECTOR,MALE PIPE TO FLARE TUBE
48755 381-6 HOSE,3/8 INCH ID
39885 269HB 12-12 ELBOW,90º,BEADED HOSE BARB TO MALE PIPE
39886 431-6 HOSE,3/8 INCH ID
39887 540N-2 HOSE,1/8 INCH ID
48758 381-8 HOSE,1/2 INCH ID
39888 801-8 HOSE,1/2 INCH ID
48759 381-10 HOSE,5/8 INCH ID
39889 801-12 HOSE,3/4 INCH ID
48760 451TC-10 HOSE,5/8 INCH ID
39890 10643-6-6 HOSE END,FEMALE SWIVEL,JIC
48761 482TC-12 HOSE,3/4 INCH ID
39891 13943-6-6 HOSE END,90º FEMALE SWIVEL,JIC
48762 451TC-12 HOSE,3/4 INCH ID
48763 772-12 HOSE,3/4 INCH ID
48764 881-16 HOSE,1 INCH ID
48765 772-16 HOSE,1 INCH ID
42286 8-8 CTX-S ELBOW,90º,MALE PIPE TO FLARE TUBE
48766 AS-B-15 SLEEVE,NYLON,1.06" ID
42756 8-12 CLO-S ELBOW,90,MALE PIPE TO ORFS
48767 AS-B-22 SLEEVE,NYLON,1.42" ID
42757 8-12 FLO-S CONNECTOR,MALE PIPE TO ORFS
48770 881-8 HOSE,1/2 INCH ID
42758 4 JLO-S UNION TEE,ORFS
48771 881-10 HOSE,5/8 INCH ID
48772 381-4 HOSE,1/4 INCH ID
48773 AS-B-13 SLEEVE,NYLON,.86" ID
42761 1J143-6-4 HOSE END,90º FEMALE SWIVEL,SEAL LOK
48800 1JC43-4-4 HOSE END,FEMALE SWIVEL,SEAL LOK
42768 1JO43-4-4 HOSE END,MALE,SEAL LOK
42776 601-8 HOSE,1/2 INCH ID
48804 1JM43-4-4 HOSE END,MALE,SEAL LOK, NO O-RING
42786 16 CLO-S ELBOW,90º,MALE PIPE TO ORFS
42787 16 R6LO-S RUN TEE,SWIVEL NUT,ORFS

REV A FIGURE 2-W

48807 1JS43-4-4 HOSE END,FEMALE SWIVEL,SEAL LOK 48856 1J171-16-16 HOSE END,90º FEMALE SWIVEL,SEAL LOK
48808 3JC82-8-8 HOSE END,FEMALE SWIVEL,SEAL LOK 48857 1J971-16-16 HOSE END,90º FEMALE SWIVEL,SEAL LOK
48809 3JC82-12-12 HOSE END,FEMALE SWIVEL,SEAL LOK 48859 1JS43-8-4 HOSE END,FEMALE SWIVEL,SEAL LOK
48810 1JC43-6-4 HOSE END,FEMALE SWIVEL,SEAL LOK 48867 PD36BTL DIAGNOSTIC NIPPLE,SEAL-LOK SWIVEL
48811 1J943-6-4 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48873 6 PNLO-S PLUG,TUBE END,ORFS
48812 1JC43-6-6 HOSE END,FEMALE SWIVEL,SEAL LOK 48874 6 PNTX-S PLUG,FLARE TUBE
48813 1J143-6-6 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48875 6 R6LO-S RUN TEE,SWIVEL NUT,ORFS
48814 1J543-6-6 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48877 4 F5OLO-SW/.025ORI CONNECTOR,STRAIGHT THREAD
48815 1J743-6-6 HOSE END,45º FEMALE SWIVEL,SEAL LOK TO ORFS,W/.025 ORI
48816 1J943-6-6 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48878 16-12 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48817 1JS43-6-8 HOSE END,FEMALE SWIVEL,SEAL LOK 48879 8 C6LO-S ELBOW,90º,SWIVEL NUT ORFS
48818 1J943-8-4 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48880 PD6-285 CAP,DIAGNOSTIC NIPPLE
48819 1JC43-8-6 HOSE END,FEMALE SWIVEL,SEAL LOK 48881 6 HLO-S UNION,ORFS
48820 1J743-8-6 HOSE END,45º FEMALE SWIVEL,SEAL LOK 48882 PD34BTL DIAGNOSTIC NIPPLE,SEAL-LOK SWIVEL
48821 1J943-8-6 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48883 8 P5ON-S PLUG,STRAIGHT THREAD
48822 1JC43-8-8 HOSE END,FEMALE SWIVEL,SEAL LOK 48884 8M18F87OMLO-S CONNECTOR,METRIC,STRAIGHT THREAD
48823 1JS43-8-8 HOSE END,FEMALE SWIVEL,SEAL LOK TO ORFS
48824 1J143-8-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48885 4 WGTX-WLN-S CONNECTOR,BULKHEAD,FEMALE PIPE
48825 1J543-8-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK TO FLARE TUBE
48826 1J743-8-8 HOSE END,45º FEMALE SWIVEL,SEAL LOK 48886 4 F5OLO-SW/2MM OFF CONNECTOR,MACHINED STRAIGHT THREAD
48827 1J943-8-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK TO ORFS
48828 1JC43-10-8 HOSE END,FEMALE SWIVEL,SEAL LOK 48887 4 CTX-S ELBOW,90º,MALE PIPE TO FLARE TUBE
48829 1JS43-10-8 HOSE END,FEMALE SWIVEL,SEAL LOK 48888 10-12 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48830 1J743-10-8 HOSE END,45º FEMALE SWIVEL,SEAL LOK 48890 4 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS
48831 1J943-10-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48891 4 S6LO-S BRANCH TEE,SWIVEL NUT TO ORFS
48833 1JC43-10-10 HOSE END,FEMALE SWIVEL,SEAL LOK 48892 6 C6LO-S ELBOW,90º,SWIVEL NUT ORFS
48834 1J943-10-10 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48893 6 F5OHAO-S UNION,STRAIGHT THREAD
48835 1JS43-10-12 HOSE END,FEMALE SWIVEL,SEAL LOK 48894 8 WLO-WLNL-S UNION,BULKHEAD,ORFS
48836 1JC43-12-8 HOSE END,FEMALE SWIVEL,SEAL LOK 48895 DT-370-MSMO-5 VALVE,CHECK
48837 1JS43-12-8 HOSE END,FEMALE SWIVEL,SEAL LOK 48896 6 JLO-S UNION,TEE,ORFS
48838 1J743-12-8 HOSE END,45º FEMALE SWIVEL,SEAL LOK 48897 DT-750-MSMS-5 VALVE,CHECK
48839 1J943-12-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48898 DT-750-MOMS-5 VALVE,CHECK
48840 1J943-12-10 HOSE END,90º FEMALE SWIVEL,SEAL LOK 48899 DT-620-MOMS-5 VALVE,CHECK
48841 1JC43-12-12 HOSE END,FEMALE SWIVEL,SEAL LOK 48900 4-6 F5OLO-SW/.035ORI CONNECTOR,STRAIGHT THREAD
TO ORFS,W/.035 ORI
48842 1JO43-12-12 HOSE END,MALE,SEAL LOK
48902 16-1 AOE4G-S ELBOW,90º LONG,FEMALE PIPE
TO STRAIGHT THREAD
48903 1 FF-S NIPPLE,PIPE
48904 4 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48905 4 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48906 4 R5OLO-S RUN TEE,STRAIGHT THREAD
48848 10543-12-12 HOSE END,MALE,STRAIGHT THREAD
48907 4 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48908 4 R6LO-S RUN TEE,SWIVEL NUT,ORFS
48850 1JS71-12-12 HOSE END,FEMALE SWIVEL,SEAL LOK
48909 4 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS
48910 4 GTX-S W/.030ORIFIC CONNECTOR,FEMALE PIPE TO FLARE TUBE
48911 4-6 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48912 4-6 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48913 4-6 F5OLO-SW/.030OR CONNECTOR,STRAIGHT THREAD
TO ORFS,W/.030 ORI

FIGURE 2-W REV A

48914 4-8 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 48961 12 R5OLO-S RUN TEE,STRAIGHT THREAD
48915 6 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 48962 12 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS
48916 6 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 48963 12 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48917 6 FF5OLO-S CONNECTOR,LONG,STRAIGHT THREAD 48964 12 R6LO-S RUN TEE,SWIVEL NUT,ORFS
TO ORFS 48965 12 CLO-S ELBOW,90º,MALE PIPE TO ORFS
48918 6 R5OLO-S RUN TEE,STRAIGHT THREAD 48966 12 FLO-S CONNECTOR,MALE PIPE TO ORFS
48919 6 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS 48967 12 JLO-S UNION TEE,ORFS
48920 6 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS 48968 12 WLO-WLNL-S UNION,BULKHEAD,ORFS
48921 6 FLO-S CONNECTOR,MALE PIPE TO ORFS 48969 12 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS
48922 6-6 FLO-S CONNECTOR,MALE PIPE TO ORFS 48970 12 WELO-WLNL-S UNION,90º BULKHEAD W/NUT,ORFS
48923 6 P5ON-S PLUG,STRAIGHT THREAD 48971 12 G5G5JG5-S TEE,FEMALE STRAIGHT THREAD
48925 6 WELO-S UNION,90º BULKHEAD,ORFS 48972 12 XHL6-S ADAPTER, 37º MALE TO SWIVEL ORFS
48926 6-4 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 48973 12-1/2 F5OG-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
48927 6-4 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 48974 12-10 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48928 6-4 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS 48975 12-10 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48929 6-8 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 48976 12-16 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48930 6-8 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 48977 12-16 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
48931 6-10 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 48978 12-16 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48932 8 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 48980 12-16 FLO-S CONNECTOR,MALE PIPE TO ORFS
48933 8 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 48983 16 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
48934 8 FF5OLO-S CONNECTOR,LONG,STRAIGHT THREAD 48984 16 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
TO ORFS 48985 16 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48935 8 R5OLO-S RUN TEE,STRAIGHT THREAD 48986 16 FLO-S CONNECTOR,MALE PIPE TO ORFS
48936 8 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS 48988 16 CD45-S ELBOW,45º,MALE TO FEMALE PIPE
48937 8 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS 48989 12 CD45-S ELBOW,45º,MALE TO FEMALE PIPE
48938 8 R6LO-S RUN TEE,SWIVEL NUT,ORFS 48990 8 CD45-S ELBOW,45º,MALE TO FEMALE PIPE
48939 8 S6LO-S BRANCH TEE,SWIVEL NUT TO ORFS 48991 16-12 FLO-S CONNECTOR,MALE PIPE TO ORFS
48940 8 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS 48992 16-12 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48941 8-4 TRLO-S REDUCER,TUBE END TO SWIVEL,ORFS 48993 XV501-12 BALL VALVE
48942 8-6 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 48994 XV501-16 BALL VALVE
48943 8-6 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 48995 XV510P-12 BALL VALVE
48944 8-8 FLO-S CONNECTOR,MALE PIPE TO ORFS 48996 XV510P-16 BALL VALVE
48945 8 FTX-S CONNECTOR,MALE PIPE TO FLARE TUBE 48997 PD341 DIAGNOSTIC NIPPLE, STRAIGHT THREAD
48946 8-10 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 48998 PD 361 DIAGNOSTIC NIPPLE, STRAIGHT THREAD
48947 8-12 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 48999 DT-500-MOMS-5 VALVE,CHECK
48948 8-12 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 49201 10 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48949 8-16 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 49202 1JC43-12-10 HOSE END,FEMALE SWIVEL,SEAL LOK
48950 10 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 49203 10-8 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
48951 10 CC5OLO-S ELBOW,90º LONG,STRAIGHT THREAD TO ORFS 49205 6 F5OHAO-S UNION,STRAIGHT THREAD
48952 10 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 49207 PD34BTL DIAGNOSTIC NIPPLE,SEAL-LOK SWIVEL
48953 10 R5OLO-S RUN TEE,STRAIGHT THREAD 49209 8M18F870MX-S CONNECTOR,METRIC,STRAIGHT THREAD
48954 10 S5OLO-S BRANCH TEE,STRAIGHT THREAD TO ORFS TO FLARE TUBE
48955 10 R6LO-S RUN TEE,SWIVEL NUT,ORFS 49212 8 WGTX-WLN-S CONNECTOR,BULKHEAD,FEMALE PIPE
48956 10-4 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS TO FLARE TUBE
48957 10-6 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS 49213 30682-8-8 HOSE END,FEMALE SWIVEL,JIC
48958 10-12 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 49216 831-8 HOSE,1/2 INCH ID
48959 12 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 49217 33982-8-8 HOSE END,90º FEMALE SWIVEL,JIC
48960 12 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 49219 PS-B-35 SLEEVE,NYLON,2.19" ID

REV A FIGURE 2-W

49418 4-6 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS 53539 10 PNLO-S PLUG,TUBE END,ORFS
49511 DT370-MOMS-5 VALVE,CHECK 53540 12 PNLO-S PLUG,TUBE END,ORFS
49512 1 DD-S ELBOW,90º,FEMALE PIPE 53946 129HB-5-4 FITTING,90º HOSE BARB TO MALE PIPE
49513 1 FF-S NIPPLE,PIPE 53951 8-1/4F50G-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
49514 10 HP5ON-S PLUG,STRAIGHT THREAD 53980 6 S6LO-S BRANCH TEE,SWIVEL NUT TO ORFS
49515 12-16 CLO-S ELBOW,90º,MALE PIPE TO ORFS 54132 4 C6LO-S ELBOW,90º,SWIVEL NUT ORFS
49517 6 HP5ON-S PLUG,STRAIGHT THREAD 54135 11343-16-16 HOSE END,MALE SWIVEL,PIPE
49519 16-12 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 54283 8-10 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
49520 4 VTX-S ELBOW,45º,MALE PIPE TO FLARE TUBE 54428 8M18C87OMLO-S ELBOW, 90º METRIC, STRAIGHT THREAD
49530 16 C6LO-S ELBOW,90º,SWIVEL NUT ORFS TO ORFS
49612 PKT02586 O-RING KIT (ORFS FITTINGS) 54803 FS-F-16-10 SLEEVE,FIRE,.96" ID
49613 PKT06276 PLUG AND CAP KIT-SERVICE,ORFS 54954 10143-2-4 HOSE END, MALE PIPE
49728 10143-12-12 HOSE END, MALE PIPE 55190 3/8 HP-S PLUG,PIPE THREAD
49729 16-1 F5OG-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD 55448 8 HLO-S UNION,ORFS
49814 12-8 FLO-S CONNECTOR,MALE PIPE TO ORFS 55839 6 F65OX-S CONNECTOR,STRAIGHT THREAD TO 37º SWIVEL
49829 DT-500-MOMF-5 VALVE,CHECK 55968 10 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE
49831 881-12 HOSE,3/4 INCH ID 56003 6 CC5OLO-S ELBOW,90º LONG,STRAIGHT THREAD TO ORFS
49834 16 JLO-S UNION TEE,ORFS 56166 BV-0837 BALL VALVE,90º
49838 12-8 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS 56188 10143-8-6 HOSE END, MALE PIPE
49840 8 JLO-S UNION TEE,ORFS 56233 2-011 O-RING,ORFS,-4
49844 10-8 TRLO-BL-S REDUCER,TUBE END TO SWIVEL,ORFS 56234 2-012 O-RING,ORFS,-6
49854 8 P5ON-S PLUG,STRAIGHT THREAD 56235 2-014 O-RING,ORFS,-8
49855 1JC43-16-12 HOSE END,FEMALE SWIVEL,SEAL LOK 56236 2-016 O-RING,ORFS,-10
49859 4 P5ON-S PLUG,STRAIGHT THREAD 56237 2-018 O-RING,ORFS,-12
49861 4 FF5OLO-S CONNECTOR,LONG,STRAIGHT THREAD 56238 2-021 O-RING,ORFS,-16

TO ORFS 56352 6 WLNL-S LOCKNUT,BULKHEAD
49867 12-3/4 F5OG-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD 56353 3J782-12-12 HOSE END,45º FEMALE SWIVEL,SEAL LOK
51152 6 R6X-S RUN TEE,SWIVEL NUT,ORFS 56354 3J982-12-12 HOSE END,90º FEMALE SWIVEL,SEAL LOK
51153 6-4 TRTX-S REDUCER,TUBE END TO SWIVEL,ORFS 56604 10-8 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
51154 4-4 GTX CONNECTOR,FEMALE PIPE TO FLARE TUBE 56639 3JC82-10-10 HOSE END,FEMALE SWIVEL,SEAL LOK
51264 881-12 HOSE,3/4 INCH ID 56640 3J982-10-10 HOSE END,90º FEMALE SWIVEL,SEAL LOK
51265 8 JLO-S UNION TEE,ORFS 56655 3JC82-8-10 HOSE END,FEMALE SWIVEL,SEAL LOK
51508 6 BTX-S NUT,FLARE TUBE 56676 10-8 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
51580 12-8 TRLO-BL-S TUBE END REDUCER,ORFS 56776 471TC-6 HOSE,3/8 INCH ID
51628 6 R6X-S RUN TEE,SWIVEL NUT,ORFS 56777 471TC-8 HOSE,1/2 INCH ID
51735 3/8 HHP PLUG,PIPE THREAD 56789 811-16 HOSE,1 INCH ID
51803 1J943-6-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK 57884 3/8 FF NIPPLE,PIPE
53023 125HBL-5-4 FITTING,HOSE BARB TO MALE PIPE 59335 6 FNL-S CAP, TUBE END
53497 PKT02585 O-RING KIT 59342 4 FNL-S CAP, TUBE END
53499 1JC71-16-16 HOSE END,FEMALE SWIVEL,SEAL LOK 59371 8 HP5ON-S PLUG,STRAIGHT THREAD
53500 3-904 O-RING,STRAIGHT THREAD,-4 60653 BV-0751 BALL VALVE
53501 3-906 O-RING,STRAIGHT THREAD,-6 60806 125HB-3-4 FITTING,HOSE BARB TO MALE PIPE
53502 3-908 O-RING,STRAIGHT THREAD,-8 61064 5-1/4 F5OG-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
53503 3-910 O-RING,STRAIGHT THREAD,-10 61079 4 WELO-WLNL-S UNION,90º BULKHEAD W/NUT,ORFS
53535 3-912 O-RING,STRAIGHT THREAD,-12 61080 6 WLO-WLNL-S UNION,BULKHEAD,ORFS
53536 4-PNLO-S PLUG,TUBE END,ORFS 61083 24 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
53537 6 PNLO-S PLUG,TUBE END,ORFS 61086 20 R5OLO-S RUN TEE,STRAIGHT THREAD
53538 8 PNLO-S PLUG,TUBE END,ORFS 61090 24-20 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS

FIGURE 2-W REV A

61091 1J943 24-24 HOSE END,90º FEMALE SWIVEL,SEAL LOK 67358 10 HP5ON-S PLUG,STRAIGHT THREAD
61093 1J978-12-12 HOSE END,90º FEMALE SWIVEL,JIC 67371 12 S6LO-S BRANCH TEE,SWIVEL NUT TO ORFS
61095 1JS43-20-16 HOSE END,FEMALE SWIVEL,SEAL LOK 67498 4 FNL-S CAP, TUBE END
61100 811-24 HOSE,11/2 INCH ID 67906 DC-370-F0F0-5 VALVE,CHECK
61130 1JS43-24-24 HOSE END,FEMALE SWIVEL,SEAL LOK 69316 8 FLO-S CONNECTOR,MALE PIPE TO ORFS
61131 1JS78 12-12 HOSE END,FEMALE SWIVEL,SEAL LOK 69333 H3174PP CLAMP,HYDRAULIC HOSE
61132 1J778-12-12 HOSE END,45º FEMALE SWIVEL,JIC 69503 4 F65OX-S CONNECTOR,STRAIGHT THREAD TO 37º SWIVEL
61152 139HB-6-4 ELBOW,45º,BARB TO MALE PIPE 69775 8 FNL-S CAP, TUBE END
61251 BV-0750 BALL VALVE 71038 1/4X1/4F3HG-S ADAPTER,CONVERSION
61259 4 CC5OLO-S ELBOW,90º LONG,STRAIGHT THREAD TO ORFS 71196 12-8 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
61260 20-12 TRLO-BL REDUCER,TUBE END TO SWIVEL,ORFS 71383 1/4 CD45-S ELBOW,45º,MALE TO FEMALE PIPE
61262 12 C6LO-S ELBOW,90º,SWIVEL NUT ORFS 72270 12FNL-S CAP, TUBE END
61263 20 F5OHAO-S UNION,STRAIGHT THREAD 73436 60C-4 SLEEVE,COMPRESSION
61264 6-10 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS 73437 61C-4 NUT,COMPRESSION
61265 6 WNLO-WLNL-S UNION,BULKHEAD 45º,ORFS 73438 33482-4-4B HOSE END,PUSH LOK,MALE
61268 4 WNLO-WLNL-S UNION,BULKHEAD 45º,ORFS 73767 1CD-S ELBOW,90º,MALE TO FEMALE PIPE
61269 4 WLO-WLNL-S UNION,BULKHEAD,ORFS 73768 20-16-F5OG5-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
61272 12 AOEL6 ELBOW,90º,STRAIGHT THREAD 73769 16-20 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
TO ORFS SWIVEL 74660 6-8 F42EDMLO-S CONNECTOR,MALE BSPP TO ORFS
61316 482TC-16 HOSE,1 INCH ID 74661 8-8 F42EDMLO-S CONNECTOR,MALE BSPP TO ORFS
61321 6 JLO-S UNION TEE,ORFS 75007 4 FLO-S CONNECTOR,MALE PIPE TO ORFS
61327 782-12 HOSE,3/4 INCH ID 75008 1/8 HP-S PLUG,PIPE THREAD
61328 881-24 HOSE,11/2 INCH ID 75014 1/2 HP-S PLUG,PIPE THREAD
61336 11943-20-24 HOSE END,90º FLANGE HEAD 75042 8 WELO-WLNL-S UNION,90º BULKHEAD W/NUT,ORFS
61345 12 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS 75043 3/4 FF-S NIPPLE,PIPE
61346 8 WNLO-WLNL-S 4 UNION,BULKHEAD 45º,ORFS 75254 24 F5OHAO-S UNION,STRAIGHT THREAD
61569 33782-8-8 HOSE END,45º FEMALE SWIVEL,JIC 75255 12 F5OHAO-S UNION,STRAIGHT THREAD
61610 12 FF5OLO-S CONNECTOR,LONG,STRAIGHT THREAD 75256 XV5O6P-24 BALL VALVE
TO ORFS 75574 4 WLNL-S BULKHEAD LOCKNUT
61742 1/8 X 1.5 FFF NIPPLE,PIPE 75612 8 WJLO-WLNL-S RUN TEE, BULKHEAD,ORFS
63426 8 PNTX-S PLUG,FLARE TUBE 75613 12-8 F5OG5-S ADAPTER,FEMALE PIPE TO STRAIGHT THREAD
64271 4 WLO-WLNL-S UNION,BULKHEAD,ORFS 75614 8 CC5OLO-S ELBOW,90º LONG,STRAIGHT THREAD TO ORFS
64272 6 WLO-WLNL-S UNION,BULKHEAD,ORFS 75628 1JB43-4-4 HOSE END,BULKHEAD,SEAL LOK
65776 8 F65OL-S CONNECTOR,STRAIGHT THREAD 75631 801-6 HOSE,3/8 INCH ID
TO ORFS SWIVEL 75654 20 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
65880 6001012 O-RING KIT 75655 1J943-20-20 HOSE END,90º FEMALE SWIVEL,SEAL LOK
66154 6 WTX-WLNS UNION,BULKHEAD,FLARE TUBE 75656 881-20 HOSE,1-1/4 INCH ID
66155 6 WETX-S UNION,BULKHEAD 90º,FLARE TUBE 75971 8 F5OHAO-S UNION,STRAIGHT THREAD
66156 6 WLN-S BULKHEAD LOCKNUT 77307 1JB43-8-8 HOSE END,BULKHEAD,SEAL LOK
66389 6-8 F5OX-S CONNECTOR,STRAIGHT THREAD 77309 8 WLNL-S BULKHEAD LOCKNUT
TO FLARE TUBE 77379 8M18C87OMX-S ELBOW,90º METRIC,STRAIGHT THREAD
66392 6 R5OX-S RUN TEE,STRAIGHT THREAD TO FLARE TUBE
66396 811-12 HOSE,3/4 INCH ID 77703 3J982-8-8 HOSE END,90º FEMALE SWIVEL,SEAL LOK
66829 H3174PP CLAMP,TUBE 77711 801-10 HOSE,5/8 INCH ID
67217 4 KLO-S UNION,CROSS,ORFS 77758 12 WNLO-WLNL-S UNION,BULKHEAD 45º,ORFS
67339 10-6 F5OX-S CONNECTOR,STRAIGHT THREAD 78091 6 C6X-S ELBOW,90º,SWIVEL NUT TO FLARE TUBE
TO FLARE TUBE 78684 30582-8-8B HOSE END,PUSH LOK,MALE
67357 13943-8-6 HOSE END,90º FEMALE SWIVEL,JIC 78852 549-2 HOSE,1/8 INCH ID

REV A FIGURE 2-W

78855 10657-4-2 HOSE END,FEMALE SWIVEL,JIC 87246 4 C6X-S ELBOW,90º,SWIVEL NUT TO FLARE TUBE
79138 PS-B-37 SLEEVE,NYLON,2.38" ID 87679 6 LHP-S FLANGE SEAL FITTING, MALE
79476 1JS43-6-8 HOSE END,FEMALE SWIVEL,SEAL LOK 87681 6PLS N0702 BONDED SEAL
79847 12-3/4 A0EG-S ELBOW,90º,STRAIGHT THREAD TO FEMALE PIPE 88100 SR88100 ADAPTER,OIL DRAIN,GM 3.0L
80044 8 CLO-S ELBOW,90º,MALE PIPE TO ORFS 88311 1JS43-20-20 HOSE END,FEMALE SWIVEL,SEAL LOK
80502 8 F5OX-S CONNECTOR,STRAIGHT THREAD 88353 20 V5OLO-S ELBOW,45º,STRAIGHT THREAD TO ORFS
TO FLARE TUBE 88474 10081-20 Crimp Shell, 1.25”
80503 8 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 88475 1988-20-24 HOSE END,90º FLANGE HEAD
81010 AS-B-27 SLEEVE,NYLON,1.63" ID 88476 JS88-24-24 HOSE END,FEMALE SWIVEL,SEAL LOK
83052 821-6 HOSE,3/8 INCH ID 88477 1JC88-20-20 HOSE END,FEMALE SWIVEL,SEAL LOK
83053 821-8 HOSE,1/2 INCH ID 88478 811-20 HOSE,11/4 INCH ID
83054 821-12 HOSE,3/4 INCH ID 88936 20-16 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS
83055 30682-6-6 HOSE END,FEMALE SWIVEL,JIC 88937 20-16 FLO-S CONNECTOR,MALE PIPE TO ORFS
83056 30682-12-12 HOSE END,FEMALE SWIVEL,JIC 88938 1JC88-16-16 HOSE END,FEMALE SWIVEL,SEAL LOK
83057 33782-6-6 HOSE END,45º FEMALE SWIVEL,JIC 88939 1J988-16-16 HOSE END,90º FEMALE SWIVEL,ORFS
83058 33982-6-6 HOSE END,90º FEMALE SWIVEL,JIC 88940 811-16 HOSE,1 INCH ID
83060 33982-12-12 HOSE END,90º FEMALE SWIVEL,JIC 88944 1J988-20-20 HOSE END,90º FEMALE SWIVEL,ORFS
83063 13743-4-4 HOSE END,45º FEMALE SWIVEL,JIC 89403 16 VLO-S ELBOW,45º,MALE PIPE TO ORFS
83064 13743-8-8 HOSE END,45º FEMALE SWIVEL,JIC 89449 6 WJJLO-WLNL-S RUN TEE, BULKHEAD,ORFS
83065 13743-12-12 HOSE END,45º FEMALE SWIVEL,JIC 89489 4 WJMLO-S BRANCH TEE,BULKHEAD,ORFS
83066 13943-8-8 HOSE END,90º FEMALE SWIVEL,JIC 89551 1JB43-6-6 HOSE END,BULKHEAD,SEAL LOK
83067 14143-6-6 HOSE END,90º FEMALE SWIVEL,JIC 89552 1JB43-8-8 HOSE END,BULKHEAD,SEAL LOK
83068 14143-8-8 HOSE END,90º FEMALE SWIVEL,JIC 89593 20 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO ORFS
83069 14143-12-12 HOSE END,90º FEMALE SWIVEL,JIC 94161 8-8 CLO-S ELBOW,90º,MALE PIPE TO ORFS
83070 772-8 HOSE,1/2 INCH ID 94358 351TC-12 HOSE,3/4 INCH ID
83071 10671-8-8 HOSE END,FEMALE SWIVEL,JIC 94418 20 FLO-S CONNECTOR,MALE PIPE TO ORFS
83072 10671-12-12 HOSE END,FEMALE SWIVEL,JIC 96358 12 TX-S SLEEVE,FLARE TUBE
83073 13771-8-8 HOSE END,45º FEMALE SWIVEL,JIC 96359 12 BTX-S NUT,FLARE TUBE
83074 13771-12-12 HOSE END,45º FEMALE SWIVEL,JIC 96397 8 F5OX-S CONNECTOR,STRAIGHT THREAD
83075 13971-8-8 HOSE END,90º FEMALE SWIVEL,JIC TO FLARE TUBE
83076 13971-12-12 HOSE END,90º FEMALE SWIVEL,JIC 96398 12-8 F5OX-S CONNECTOR,STRAIGHT THREAD
83077 14171-8-8 HOSE END,90º FEMALE SWIVEL,JIC TO FLARE TUBE
83078 14171-12-12 HOSE END,90º FEMALE SWIVEL,JIC 96402 10343-6-6 HOSE END,MALE,JIC
83080 13943-16-16 HOSE END,90º FEMALE SWIVEL,JIC 96407 30382-6-6B HOSE END,MALE,JIC

83127 1J543-6-8 HOSE END,90º FEMALE SWIVEL,JIC
87033 12-6 TRLO-S REDUCER,TUBE END TO SWIVEL,ORFS
87172 12 HP5ON-S PLUG,STRAIGHT THREAD
87185 8 WNLO-WLNL-S UNION,BULKHEAD 45º,ORFS

Notes
March 2007 Section 3 • Scissor Components
Section Three
Scissor
Components

Section 3 • Scissor Components March 2007
Figure 3-A REV B

Scissor Assembly, GS-2032, View 1

REV B FIGURE 3-A
— 97068 Link Set Assembly with Decals - Complete (decals are listed in Section One) .......... —
1 18383 Snap Ring - External, 1.5 inches .............................................................................. 16
2 39835 Washer 1.54 x 2 x 1.25 inches ................................................................................. 16
3 47709 Bearing, 1.5 x 1.75 x 1.25 inches (before serial number GS-23988) ........................ 38
— 66055 Bearing, 1.5 x 1.77 x 1.25 inches (after serial number GS-23987) ............................ —
4 47179 Pin - Pivot, 1.5 x 23.2 inches ...................................................................................... 6
5 47180 Pin - Pivot, 1.5 x 6.625 inches .................................................................................... 2
6 47158 Slide Block - Chassis .................................................................................................. 2
8 47599 Wear Pad - Slider ....................................................................................................... 2
9 6326 Screw - HHC, 3/8 -16 x 3 inches, GR 5 ....................................................................... 4
10 4828 Nut - Nylock, 3/8 -16 .................................................................................................... 4
11 47102 Pin - Pivot, 1.75 x 7.938 inches .................................................................................. 2
12 39274 Bearing, 1.75 x 2 x 2.5 inches .................................................................................... 2
13 65300 Inner Arm Assembly with Bearings and Decals, Number One
(includes 4 each index number 3) (decals are listed in Section One) ......................... 1
14 46351 Outer Arm Assembly with Bearings and Decals, Number One
15 48320 Inner Arm Assembly with Bearings, Number Two

16 48321 Outer Arm Assembly with Bearings, Number Two

(includes 6 each index number 3) ............................................................................... 2
17 48322 Inner Arm Assembly with Bearings, Number Three

18 48323 Outer Arm Assembly with Bearings, Number Three


Figure 3-B REV B


REV B FIGURE 3-B

1 47184 Pin - Pivot, 1.5 x 13 inches ......................................................................................... 2
3 5397 Washer - Flat, 5/16 inch ............................................................................................... 1
4 4828 Nut - Nylock, 3/8 -16 .................................................................................................... 4
5 45226 Rod End, 0.375 x 3.69 inch ........................................................................................ 2
6 39560 Clip - Cable Tie Mount ............................................................................................. 13*
7 28443 Cable Tie, 11.5 inches .............................................................................................. 14
8 45454 Clamp - Rubber Cushioned, 3/4 inch ........................................................................... 8
10 6638 Washer - Flat, 1/4 inch .............................................................................................. 10
11 47502 Bumper - Rubber, 1.25 inches .................................................................................. 12
13 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 3
14 55336 Cushion - Safety Arm ................................................................................................. 1
15 Ref. Lift Cylinder Assembly (refer to Figure 3-E or 3-E.1) ................................................. —
16 47566 Plate - Limit Switch Cam ............................................................................................ 1

17 8514 Screw - FHS, 1/4 -20 x 0.75 inch, GR 5 ...................................................................... 2
19 39127 Washer - Shim, 0.125 Thick ....................................................................................... 1
20 18383 Snap Ring - External, 1.5 inches (before serial number GS32-47674) ....................... 1
21 66098 Cable Tie, 9 inches ..................................................................................................... 2
22 39595 Cable Bridge (before serial number GS32-47674) ...................................................... 1
— 78686 Cable Bridge (after serial number GS32-47673) ........................................................ —
23 47164 Spacer - Cable Bridge with Nutserts (before serial number GS32-47674) .................. 2
24 58000-S Safety Arm Assembly (includes 2 each index numbers 27, 28 and 29) ...................... 1
25 55487 Collar - Cross Tube .................................................................................................... 1
26 11966 Screw - BHSC, 1/4 -20 x 1.5 inches, GR 5 .................................................................. 2
28 6097 Washer - Flat, 3/8 inch ................................................................................................ 4
29 4828 Nut - Nylock, 3/8 -16 .................................................................................................... 4
*Quantity listed for this Item is approximate. Actual Quantity may vary to insure proper fit.

Figure 3-C REV A


REV A FIGURE 3-C
— 97069 Link Set Assembly with Decals - Complete (decals are listed in Section One) .......... —
1 51144 Bearing, 1.75 x 2 x 1.25 inches ................................................................................ 62
2 47301 Pin - Pivot, 26.88 x 1.75 inches .................................................................................. 9
3 39127 Washer - Flat, 1.79 x 2.25 x 0.125 inch .................................................................... 22
4 18384 Snap Ring - External, 1.75 inches ............................................................................ 22
6 4828 Nut - Nylock, 3/8 -16 .................................................................................................... 4
9 47510 Slide Block - Chassis .................................................................................................. 2
10 97060 Inner Arm Assembly with Bearings and Decals - Number One
(decals are listed in Section One) (includes 4 each index number 1) ......................... 1
11 39274 Bearing, 1.75 x 2 x 2.5 inches .................................................................................... 2
13 97061 Outer Arm Assembly with Bearings and Decals - Number One
(decals are listed in Section One) (includes 8 each index number 1) ......................... 1
14 97062 Inner Arm Assembly with Bearings - Number Two

15 97063 Outer Arm Assembly with Bearings - Number Two

16 97064 Outer Arm Assembly with Bearings - Number Three

17 97065 Inner Arm Assembly with Bearings - Number Three

18 97066 Inner Arm Assembly with Bearings - Number Four

19 97067 Outer Arm Assembly with Bearings - Number Four


Figure 3-D REV A

1 2 3
5
23
22
21
15 7
6
14
2 8 8 7
20
17 18 19
10
7
16 15 14 13 12 11

REV A FIGURE 3-D
1 71349 Bumper - Scissor Arm .............................................................................................. 16
3 78687 Cable Bridge - Upper .................................................................................................. 1

4 11966 Screw - BHHS, 1/4 -20 x 1.5 inches ............................................................................ 1
5 55488 Collar - Cross Tube, Safety Arm (includes nutserts) ................................................... 2
6 58000 Safety Arm Assembly (includes 2 each index number 2 and 8) .................................. 1
7 4828 Nut - Nylock, 3/8 -16 .................................................................................................... 4

8 6097 Washer - Flat, 3/8 inch ................................................................................................ 4
9 Ref. Lift Cylinder Assembly (refer to Figure 3-E.1) ............................................................ —
10 51596 Cam - Limit Switch ..................................................................................................... 1

13 47458 Pin - Pivot, 8.95 x 1.5 inches ...................................................................................... 1
14 45226 Rod End, 0.375 x 3.25 inches ..................................................................................... 2
16 39595 Bracket - Cable Bridge, Main (before serial number GS32-47920) ............................. 1
— 78686 Bracket - Cable Bridge, Main (after serial number GS32-47919) ............................... —
17 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 3
18 6638 Washer - Flat, 1/4 inch .............................................................................................. 19
20 55336 Cushion - Safety Arm ................................................................................................. 1
22 78666 Cable Tie - Black, 12.4 inches .................................................................................... 4
23 39560 Clip - Cable Tie Mount ............................................................................................. 26*

Figure 3-E REV C

Lift Cylinder Assembly (before serial number GS-23568)
1
11
10
9 3
6 5
8 7

REV C FIGURE 3-E
1 47012 Flare Tube Assembly ................................................................................................. 1
2 Ref. Cable - Manual Platform Lowering (refer to Figure 2-B or 2-B.1) ............................... —
3 66465 Valve - Solenoid, Platform Lowering ........................................................................... 1

— 44787 Coil - Solenoid, 20V DC ............................................................................................. —
— 44973 Nut - Coil ................................................................................................................... —
— 44979 Seal Kit - Platform Lowering Valve ............................................................................ —
4 41557 Bracket - Cable Mount ................................................................................................ 1
6 6356 Washer - Lock, 1/4 inch ............................................................................................... 2
7 45071 Bearing, 1.5 x 1.75 x 1.5 inches ................................................................................. 4
8 58126 Lift Cylinder Kit - Complete ......................................................................................... 1

— 55716 Cylinder - Lift (includes bearings and orifice) ............................................................. —
— 72038 Seal Kit - Lift Cylinder (Texas Hydraulic) ................................................................... —
— 78911 Seal Kit - Lift Cylinder (Dong Yang) ........................................................................... —
9 55559 Orifice - Long, 0.046 inch / 1.16 mm ........................................................................... 1
10 55558 Spring - Orifice, 0.445 x 1.75 inches ........................................................................... 1
11 39878 Fitting ......................................................................................................................... 1

Figure 3-E.1 REV C

Lift Cylinder Assembly (after serial number GS-23567)
11 1 2 1
12
10
CE models
7
14 13
6
15
17 16
4
18
1 1

REV C FIGURE 3-E.1
1 45071 Bearing - Lift Cylinder, 1.5 x 1.75 x 1.5 inches............................................................ 4
2 55716 Cylinder - Lift (includes bearings and orifice) (GS-2032) ............................................ 1

— 55559 Orifice - Long, 0.046 inch / 1.16 mm .......................................................................... —
2 55717 Cylinder - Lift (includes bearings and orifice) (GS-2632) ............................................ 1

— 55560 Orifice - Long, 0.059 inch / 1.50 mm .......................................................................... —
4 28443 Cable Tie, 11.5 inches ................................................................................................ 3
5 Ref. Cable - Manual Lowering (refer to Figure 2-B.1) ........................................................ —
6 39878 Fitting ......................................................................................................................... 1
7 44973 Nut - Coil .................................................................................................................... 1
8 66465 Valve - Solenoid, 2 Position 2 Way, N.C., Platform Lowering ..................................... 1

— 44979 Seal Kit - Platform Lowering Valve ............................................................................ —
9 44787 Coil - Solenoid, 20V DC (before serial number GS-28937) ......................................... 1

— 66467 Coil - Solenoid, 20V DC with Diode, Size 8 (after serial number GS-28936) ............. —
10 41557 Bracket - Cable Mount ................................................................................................ 1
12 6356 Washer - Lock, 1/4 inch ............................................................................................... 2
13 6019 Screw - HHC 3/8 -16 x 1.25 inch, GR 5 (CE models) .................................................. 2
14 4828 Nut - Nylock, 3/8 -16 (CE models) ............................................................................... 2
15 96962 Bracket - Pressure Switch Mount (CE models) ........................................................... 2
16 6978 Bolt - Carriage, 1/4 -20 x 0.75 inch, GR 2 (CE models) ............................................... 2
18 99841 Adjustable Presssure Switch (CE models) ................................................................. 1

— 96957 Flare Tube Assembly ................................................................................................. 1
— 39877 Fitting ......................................................................................................................... 2

Notes
March 2007 Section 4 • Platform Components
Section Four
Platform
Components

Section 4 • Platform Components March 2007
Figure 4-A REV B

Platform Installation
1
CE models
9 5
10
12 11
13
8
5 4
3
2
5 4
7 2

REV B FIGURE 4-A
1 Ref. Platform Assembly (refer to Figure 4-B, 4-C, 4-D, 4-E, 4-F or 4-G) ........................... —
3 47159 Slide Block - Platform

(ANSI, CSA and Australia models) ............................................................................. 2
(CE models) ............................................................................................................... 1
— 96641 Slide Block - Platform (CE models) ............................................................................ 1
5 4828 Nut - Nylock, 3/8 -16

(ANSI and CSA and Australia) .................................................................................... 4
(CE models) ............................................................................................................... 6
6 39474 Wear Pad - Platform, 2 x 1 x 0.25 inch ....................................................................... 4
7 47160 Anchor - Scissor Arm ................................................................................................. 2
8 26810 Screw - BHSC, 3/8-16 x 2.75 inches, GR 5 ................................................................. 8
9 6019 Screw - HHC, 3/8 -16 x 1.25 inches, GR 5 (CE models) ............................................. 2
10 96975 Bracket - Pointer (CE models) .................................................................................... 1
11 6878 Bolt - Carriage, 1/4 -20 x 0.75 inches, GR 2 (CE models) ........................................... 2
13 96974 Bracket - Pointer Mount (CE models) ......................................................................... 1

Figure 4-B REV C

Main Platform and Railings with Entry Chain - Round Tube

REV C FIGURE 4-B
1 39341 Bracket - Lock Pin ...................................................................................................... 2
2 47138 Pin - Snap .................................................................................................................. 2
3 6162 Link - Chain ................................................................................................................ 2
4 39645 Chain - Entry, 23.5 inches .......................................................................................... 1
5 39510 Hook - Chain, Entry .................................................................................................... 1
6 47224 Tubing - Heat Shrink, 1 inch .......................................................................... 16 inches
7 39412 Railing - Platform, Entry .............................................................................................. 1
8 47188 Pad - Foam, 1.38 x 0.25 x 18 inches .......................................................................... 1
9 33550 Tape - Warning (black and yellow striped) ........................................................... 1 Roll
10 47374 Tape - Non-skid, 4 x 32 inches ................................................................................... 6
11 65174 Platform Side Rail Assembly with Decals (decals are listed in Section One) .............. 2
12 45840 Plug - Black Plastic, 2 inches ..................................................................................... 2
14 46330 Platform Main Deck Assembly with Decals, GS-2032 (ANSI and CSA models)
(includes index numbers 9, 11 and 15 through 18)
— 46331 Platform Main Deck Assembly with Decals, GS-2032 (CE models)
(includes index numbers 9, 11 and 15 through 18 )
15 39310 Wear Pad - Guide, Platform Extension ....................................................................... 4
16 105476 Rivet - Steel, Tapered, 1.87 x 0.25 inch .................................................................... 20
18 39317 Stop - Platform Extension ........................................................................................... 2
19 6097 Washer - Flat, 3/8 inch ................................................................................................ 8
21 4828 Nut - Nylock, 3/8 -16 .................................................................................................... 4

Figure 4-C REV B

Main Platform and Railings with Entry Gate - Round Tube
1
26 11 11 10
25
8 7
7 8
12 11 11 10
24 13
23 14
22 10 11 11 12
21
15 15
20 19 18 17 10 16 10

REV B FIGURE 4-C
1 47350 Entry Rail (ANSI and CSA models) ............................................................................ 1

2 47188 Pad - Foam, 1.38 x 0.25 x 18 inches .......................................................................... 1
3 33550 Tape - Warning (black and yellow striped) ........................................................... 1 Roll
4 47524 Hinge - Spring Loaded, Upper .................................................................................... 1
5 47395 Gate - Swing, Platform Entry, Half Height (ANSI and CSA models) ........................... 1
— 51314 Gate - Swing, Platform Entry, Full Height (ANSI and CSA models) ........................... —
— 51400 Gate - Swing, Platform Entry, Full Height (CE models) .............................................. —
6 47138 Pin - Snap, Entry Gate................................................................................................ 1
7 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 8
9 47148 Bracket - Hinge Mount, Half Height (ANSI and CSA models) ..................................... 1
— 51320 Bracket - Hinge Mount, Full Height (ANSI and CSA models) ...................................... 1
— 51325 Bracket - Hinge Mount, Full Height (CE models) ....................................................... —
10 4828 Nut - Nylock, 3/8 -16 .................................................................................................... 8

11 6097 Washer - Flat, 3/8 inch .............................................................................................. 12
13 47523 Hinge - Lower ............................................................................................................. 1
14 39608 Bracket - Latch Mount, Half Height (ANSI and CSA models) ...................................... 1
— 51319 Bracket - Latch Mount, Full Height (ANSI and CSA models) ..................................... —
— 51324 Bracket - Latch Mount, Full Height (CE models) ........................................................ —
15 28487 Screw - BHSC, 3/8 -16 x 2.5 inches, GR 5 .................................................................. 4
16 66375 Bracket - Swing Gate Mount, Full Height (CE models) ............................................... 2

18 45840 Plug - Black Plastic, 2 inches ..................................................................................... 1
19 Ref. Platform Assembly, GS-2032 (refer to Figure 4-B) .................................................... —
20 105476 Rivet - Steel, Tapered, 1.87 x 0.25 inch .................................................................... 20


FIGURE 4-C REV B
26 11 11 10
25
8 7
7 8
12 11 11 10
24 13
23 14
22 10 11 11 12
21
15 15
20 19 18 17 10 16 10

REV B FIGURE 4-C

23 39310 Wear Pad - Platform, 2 x 1.98 x 1 inch ....................................................................... 4
24 39317 Stop - Platform Extension ........................................................................................... 2
25 65174 Platform Side Rail Assembly with Decals (decals are listed in Section One) .............. 2

Figure 4-D REV A

Platform Extension and Railings - Round Tube

REV A FIGURE 4-D
1 47363 Screw - RHM, 8-32 x 0.5 inch ..................................................................................... 3
2 35461 Washer - Flat, No.8 .................................................................................................... 6
3 18605 Nut - Nylock, 8-32 ....................................................................................................... 3
4 39796 Guard - Platform Control Box ..................................................................................... 1
6 6886 Washer - Lock, 5/16 inch ............................................................................................. 4
7 Ref. Platform Controls (refer to Figure 4-J, 4-J.1, 4-J.2 or 4-J.3) ...................................... —
8 44743 Manual Box with Decals (decals are listed in Section One) ........................................ 1
9 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 7
10 6638 Washer - Flat, 1/4 inch .............................................................................................. 11
11 47227 Screw - SHS, 5/16 -18 x 0.25 inch, GR 5 ..................................................................... 1
12 47222 Washer - Nylon, Shoulder .......................................................................................... 1
14 46260 Foot Pedal with Non-skid Tape ................................................................................... 1

— 47225 Tape - Non-skid, Foot Pedal ...................................................................................... —
16 6097 Washer - Flat, 3/8 inch ................................................................................................ 1
17 41630 Housing - Lock Pin ..................................................................................................... 1
18 39469 Spring - Lock Pin ........................................................................................................ 1
19 39470 Pin - Lock ................................................................................................................... 1
20 47167 Bracket - Foot Pedal Mount ........................................................................................ 1
22 51692 Screw - BHSC, 5/16 -11 x 1 inch ................................................................................. 4
23 65167 Bracket - Roller, Platform Outlet Assembly

(includes 1 each index numbers 24, 26 and 2 each index number 22) ....................... 2
24 51367 Pin - Threaded Roller, 5/16 -11 x 3.28 inch ................................................................. 4
25 47163 Roller - Platform ......................................................................................................... 4

FIGURE 4-D REV A

REV A FIGURE 4-D
26 21279 Button - Nylatron, 0.80 inch ........................................................................................ 4
27 65168 Lanyard Bracket Assembly with Decal (decals are listed in Section One)
28 39429 Screw - BHSC, 3/8 -16 x 1.75 inches, GR 5 ................................................................ 8
29 6021 Washer - Lock, 3/8 inch .............................................................................................. 8
30 65169 Bracket Assembly - Roller, Foot Pedal

31 39474 Wear Pad - Platform ................................................................................................... 3
32 105476 Rivet - Steel, Tapered, 1.87 x 0.25 inch ...................................................................... 6
35 46334 Platform Extension Deck Assembly

(includes index numbers 31 through 33 and 36) ......................................................... 1
37 46333 Platform Extension Railing Assembly with Decals (decals are listed in Section One)
(includes 4 each index numbers 5 and 9, and 8 each index number 10) .................... 1
38 47219 Button - Brass, Platform Control Box Mount ............................................................... 3
39 11968 Screw - BHSC, 1/4 -20 x 1 inch ................................................................................... 1
40 47218 Latch - Platform Controls ............................................................................................ 1
41 47389 Plug - Plastic, 1 inch ................................................................................................... 2

Figure 4-E REV B

Platform, Railings and Entry - Square Tube, Rigid Rails
1 2 3 6 8 9 10 11 12 13
4 7
5
14
15
16
17
18
2 2
19
23
22 21 10 20

REV B FIGURE 4-E
1 66685 Bracket - Control Box Mount (before serial number GS3204-51819) .......................... 1
— 96668 Bracket - Control Box Mount (after serial number GS3204-51818)............................ —
2 Ref. Platform Controls (refer to Figure 4-J, 4-J.1, 4-J.2, or 4-J.3) ..................................... —
3 5224 Screw - HHC, 3/8 -16 x 2 inches, GR 5 ....................................................................... 8
4 6021 Washer - Lock, 3/8 inch ............................................................................................... 8
5 5397 Washer - Flat, 5/16 inch ............................................................................................... 8
6 51692 Screw - BHSC, 5/8 -11 x 1 inch, GR 5 ......................................................................... 4
7 6036 Washer - Lock, 5/8 inch ............................................................................................... 4
8 65989 Roller Bracket Assembly with Decal (before serial number GS32-49765)
(ground controls side) (decals are listed in Section One) ........................................... 1
— 97124 Roller Bracket Assembly with Decals (after serial number GS32-49764)
(ground controls side) (decals are listed in Section One) .......................................... —
9 51367 Pin - Roller (before serial number GS32-49765) ......................................................... 4
10 47163 Roller - Platform Extension ......................................................................................... 4
11 21279 Button - Nylatron, 0.8 inch .......................................................................................... 4
12 97044 Platform Railing Assembly with Decal (decals are listed in Section One) ................... 2
13 66999 Bracket - Hinge Mounting ........................................................................................... 1
14 78030 Railing - Platform, Entry (models with swing gate) ...................................................... 1
14 66898 Railing - Platform, Entry (models with chain gate) ...................................................... 1

— 78111 Pad - Foam ............................................................................................................... —
— 39509 Gate - Chain, 24 inches ............................................................................................. —
— 96163 Link - Chain ............................................................................................................... —
— 39510 Hook - Chain, Entry ................................................................................................... —
— 47224 Tubing, PVC .............................................................................................................. —
— 7713 Nut - Low Profile Nylock, 3/8 -16 ................................................................................ —
15 97110 Platform Entry Gate Assembly ................................................................................... 1

— 66544 Latch - Gate .............................................................................................................. —
— 22446 Compression Spring - Gate Latch ............................................................................. —
— 5224 Screw - HHC, 3/8 -16 x 2 inches, GR 5 ...................................................................... —
— 4828 Nut - Nylock, 3/8 -16 ................................................................................................... —
16 66903 Bracket - Latch Mounting ............................................................................................ 1

FIGURE 4-E REV B
1 2 3 6 8 9 10 11 12 13
4 7
5
14
15
16
17
18
2 2
19
23
22 21 10 20

REV B FIGURE 4-E
17 71220 Hinge - Platform Entry Gate (include mounting fasteners) .......................................... 2

— 6091 Nut - Nylock, 1/4 -20 ................................................................................................... —
— 6638 Washer - Flat, 1/4 inch ............................................................................................... —
— 6637 Screw - HHC, 1/4 -20 x 1.75 inches, GR 5 ................................................................. —
— 97049 Platform Main Deck Assembly with Decals, GS-2632 (ANSI and CSA models)
— 47374 Tape, Non-skid, 4 x 40 inches ................................................................................... —
19 65988 Roller Bracket Assembly (battery side) (before serial number GS32-49765) .............. 1
— 96246 Roller Bracket Assembly (battery side) (after serial number GS32-49764) ................ —
20 65168 Extension Deck Roller Bracket Assembly (battery side) ............................................. 2
21 97046 Platform Extension Deck Assembly ............................................................................ 1

— 39474 Wear Pad - Platform, 2 x 1 x 0.25 inch ...................................................................... —
— 39579 Rivet - Steel, Tapered, 1.88 x 0.45 inch ..................................................................... —
— 47231 Tape, Non- skid, 4 x 16 inches .................................................................................. —
— 47234 Tape, Non- skid, 4 x 32 inches .................................................................................. —
— 66537 Weldment - Platform Extension ................................................................................. —
22 44743 Box - Manual Storage with Decals (decals are listed in Section One) ........................ 1
— 6090 Screw - HHC, 1/4 -20 x 0.75 inch, GR 5 ..................................................................... —
— 6638 Washer - Flat, 1/4 inch ............................................................................................... —
— 6091 Nut - Nylock, 1/4 -20 ................................................................................................... —
23 97045 Platform Extension Railing Assembly with Decals

(before serial number GS3204-51819) (decals are listed in Section One) .................. 1
— 96845 Platform Extension Railing Assembly with Decals
(after serial number GS3204-51818) (decals are listed in Section One) ................... —

Figure 4-F REV C

Main Platform, Railings and Entry Gate - Square Tube, Fold-down
1 2 3 4
7
14 15
8
13
12
11 10 9

REV C FIGURE 4-F
— 78005 Platform Fold-down Rails Assembly with Swing Half Gate ........................................ —
— 96137 Platform Fold-down Rails Assembly, Half Gate with Chain ........................................ —
1 66983 Top Rail Assembly, Main Platform (ground control side) ............................................ 1
2 84683 Lower Rail Assembly with Decal, Main Platform (decals are listed in Section One) .... 2
3 84684 Top Rail Assembly, Main Platform (battery side) ........................................................ 1
4 66999 Bracket - Hinge Mount, Entry Gate ............................................................................. 1
5 66985 Brace - Side Rail ........................................................................................................ 1
6 97110 Platform Entry Gate Assembly ................................................................................... 1

— 66544 Latch - Gate .............................................................................................................. —
— 22446 Compression Spring - Gate Latch ............................................................................. —
— 5224 Screw - HHC, 3/8 -16 x 2 inches, GR 5 ...................................................................... —
— 4828 Nut - Nylock, 3/8 -16 ................................................................................................... —
7 71220 Hinge - Platform Entry Gate (include mounting fasteners) .......................................... 2

— 6091 Nut - Nylock, 1/4 -20 ................................................................................................... —
— 6638 Washer - Flat, 1/4 inch ............................................................................................... —
— 6637 Screw - HHC, 1/4 -20 x 1.75 inches, GR 5 ................................................................. —
8 66903 Bracket - Hinge Mount, Entry Gate ............................................................................. 1
9 66030 Pin - Wire Lock 3/8 x 2.5 inches .................................................................................. 3
— 97049 Platform Main Deck Assembly with Decals, GS-2632 (ANSI and CSA models)
— 47374 Tape, Non-skid, 4 x 40 inches ................................................................................... —
11 96246 Roller Bracket Assembly (battery side) ....................................................................... 1
12 96247 Roller Bracket Assembly with Decal

(ground controls side) (decals are listed in Section One) ........................................... 1
13 66485 Rail - Vertical, Fold-down ........................................................................................... 4

14 14033 Screw - HHC, 3/8 -16 x 2.75 inches, GR 5 ..................................................................... 14
15 4828 Nut - Nylock, 3/8 -16 ................................................................................................... 14

Figure 4-G REV B

Platform Extension - Square Tube, Fold-down Rails
1 2
3
11
10
7
9 8 6 5

REV B FIGURE 4-G
— 97070 Platform Extension Deck - Complete ......................................................................... —
1 97052 Upper Extension Rail Assembly (before serial number GS3204-51819) .................... 1
— 96846 Upper Extension Rail Assembly (after serial number GS3204-51818) ...................... —
2 14033 Screw - HHC, 3/8 -16 x 2.75 inches, GR 5 ..................................................................... 12

3 4828 Nut - Nylock, 3/8 -16 ............................................................................................................... 12
4 66485 Rail - Vertical, Fold-down ........................................................................................... 2
5 66030 Pin - Wire Lock 3/8 x 2.5 inches .................................................................................. 2
7 39579 Rivet - Steel, Tapered, 1.88 x 0.45 inch ...................................................................... 4
8 97046 Platform Extension Deck Assembly (includes index numbers 6, 7 and 9) .................. 1
9 47374 Tape, Non- skid, 4 x 32 inches ................................................................................... 3

— 47231 Tape, Non- skid, 4 x 16 inches ................................................................................... 1
10 97051 Lower Extension Rail Assembly with Decal (decals are listed in Section One) ........... 1
11 97043 Decal Plate Assembly (berfore serial number GS3204-51819)

— 96854 Decal Plate Assembly (after serial number GS3204-51818)

Figure 4-H REV B

Power to Platform
1 2 3 4 5 6 7 1
DIN 8
220/ 50 V
20
19 9
18
UK 110V
DOMESTIC
17
16
EURO 11 10
UK 220V
No Plug
15
14
NO PLUG
UK 110V
EURO 220V
UK 220V
DOMESTIC
13 6 7 12

REV B FIGURE 4-H
1 10775 T-Box ......................................................................................................................... 1
2 7127 Screw - PHM, 6-32 x 0.75 inch ................................................................................... 2
3 45437 Cover - GFCI, Weatherproof (North America)

(includes gasket and mounting fasteners) .................................................................. 1
4 45546 Screw - RHM, 6-32 x 0.5 inch ..................................................................................... 4
5 13585 Receptacle - GFCI, 110V AC (North America) ........................................................... 1
6 43956 Electrical Cord, 14 Gauge, 3 Conductor SJEOW/SJTW

GS-2032 ...................................................................................................... 420 inches
GS-2632 ...................................................................................................... 516 inches
7 7056 Squeeze Connector, 1/2 inch NPT .............................................................................. 2
8 33759 Screw - PHM, 8-32 x 0.375 inch ................................................................................. 4
9 Ref. Bracket - Outlet Mounting (refer to Figure 4-D, 4-E or 4-E.1) .................................... —
11 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 3
13 6595 Electrical Plug - North American, 110V AC ................................................................. 1

— 12153 Electrical Plug - UK ,110V AC ................................................................................... —
— 6666 Electrical Plug - European, 220V AC ......................................................................... —
— 25388 Electrical Plug - Fused, UK 220V AC, 13A ................................................................ —
— 65737 Fuse, 13A .................................................................................................................. —
— Ref. No Plug - Consult Factory ......................................................................................... —
14 6626 Wire Nut - Orange ...................................................................................................... 3
15 10777 Cover, T-Box with Gasket, 220V AC .......................................................................... 1
16 33724 Kit - Gasket, UK Power to Platform ............................................................................ 1
17 67506 Receptacle - UK, 110V AC ......................................................................................... 1
18 66353 Receptacle - DIN, 220V AC ....................................................................................... 1
19 66352 Plate, DIN Power to Platform ...................................................................................... 1
20 66355 Gasket, UK and DIN Power to Platform ...................................................................... 1

Figure 4-I REV B

Control Cable - Chassis to Platform
Gen2/3/4A Gen4B Gen2/3/4A Gen4B

REV B FIGURE 4-I
— 66215 Bulletin - Platform Control Box ................................................................................... —
1 Ref. Platform Control Box - Complete (refer to Figures 4-J, 4-J.1, 4-J.2 or 4-J.3) ............. —
2 96019 Adapter - Harness (connects Gen 4 platform controls with Deutsch connector to
machine harness with round connector before serial number 49200) ........................ —
3 51742 Control Cable Assembly, GS-2046 (from serial number 6844 to 49199) .................... 1
— 96014 Control Cable Assembly, GS-2046 (after serial number 49199) ................................ —
— 78314 Repair Kit - Cannon Connector .................................................................................. —
— 96015 Control Cable Assembly, GS-2646 (after serial number 49199) ................................ —
— 96016 Control Cable Assembly, GS-3246 (after serial number 49199) ............................... —
4 96020 Adapter - Harness (connects Gen 2 and Gen 3 platform controls with round to
connector machine harness with deutsch connector after serial number 49199) ....... —
5 Ref. Electronic Control Module (refer to Figure 2-I or 2-M) ............................................... —
6 14297 Screw - BHSC, 1/4-20 x 0.75, GR 5 (before serial number 49200) ............................. 2
7 6091 Nut - Nylock, 1/4-20, GR 5 (before serial number 49200) ............................................ 2
8 47867 Bracket - Control Cable Assembly (before serial number 49200) ............................... 1
9 65430 Screw - PHS, 6-32 x 0.25 inch (before serial number 49200) ..................................... 3
10 12344 Nut - Nylock, 6-32 (before serial number 49200) ........................................................ 3
11 Ref. Platform (refer to Figures 4-B, 4-C, 4-D, 4-E, 4-F or 4-G) ......................................... —
12 64258 Pigtail - ECM (before serial number 49200) ................................................................ 1

Figure 4-J REV B

Platform Controls (before serial number GS-17408)

REV B FIGURE 4-J
— 65297 Platform Control Box - Complete with Decals (decals are listed in Section One) ....... —
— 46253 Printed Circuit Board - LED ....................................................................................... —
— 58914 Platform Control Box (enclosure only) ....................................................................... —
— 83126 Kit - Platform Control Box (convert Gen 1-3 to Gen 4) ............................................... —
— 105295 Kit - Platform Control Box (convert Gen 4 to Gen 5) .................................................. —
1 Ref. Joystick Controller (refer to Figure 4-K) ..................................................................... —
2 46267 Nut - Strain Relief ....................................................................................................... 1
3 46252 Platform Controls Circuit Board Assembly (before serial number GS-17408) ............. 1
— 66158 Platform Controls Circuit Board Assembly (after serial number GS-17408) ............... —
4 46266 Strain Relief ................................................................................................................ 1
5 46254 Coil Cord Assembly (includes connector) ................................................................... 1
6 33328 Base - Switch ............................................................................................................. 2

— 44989 Contact Block - N.O. .................................................................................................. —
— 44990 Contact Block - N.C. .................................................................................................. —
8 36061 Push Button with Base - Black.................................................................................... 1
9 66410 Toggle Switch - DPDT, 2 Position, Maintained ........................................................... 1
10 46250 Boot - Rubber ............................................................................................................. 1
11 46253 P.C. Board - LED ........................................................................................................ 1

Section 4 • Platform Components August 2007
Figure 4-J.1 REV C

Platform Controls (from serial number GS-17408 to GS-42999)
1
6
3

August 2007 Section 4 • Platform Components
REV C FIGURE 4-J.1
— 65297 Platform Control Box - Complete with Decals (decals are listed in Section One) ....... —
— 83126 Kit - Platform Control Box (convert Gen 1-3 to Gen 4) ............................................... —
— 105295 Kit - Platform Control Box (convert Gen 4 to Gen 5) .................................................. —
1 Ref. Decal - Overlay (refer to Figure 1-B) ......................................................................... —
2 Ref. Joystick Controller (refer to Figure 4-K.1) .................................................................. —

— 78314 Kit, Connector, ITT, Cable/Wire ................................................................................. —
4 51860 Alarm and Wire Harness Assembly, 6-28V DC (includes retainer nut) ....................... 1
— 39540 Alarm, 6-28V DC (includes retainer nut) .................................................................... —
— 72326 Nut - Retainer ............................................................................................................ —
— 83140 Alarm Wire Harness .................................................................................................. —
5 66158 Platform Controls Circuit Board Assembly .................................................................. 1
6 33328 Base - Push Button (before serial number GS-36367) ............................................... 1

— 44990 Contact Block - N.C . ................................................................................................. —
6 66817 Base - Push Button (with 1 each N.C. contact) (after serial number GS-36366) ......... 1
— 66818 Contact - N.C. ........................................................................................................... —

Figure 4-J.2 REV E

Platform Controls (from serial number GS32-43000 to GS32-48054)
12
11
8
10 9 7

REV E FIGURE 4-J.2
— 96421 Platform Controls - Complete with Decals

— 78805 Platform Control Box Enclosure Assembly with Decals
2 Ref. Decal - Overlay, Platform Controls (refer to Figure 1-B) ............................................ —
3 66817 Base - Push Button (with 1 each N.C. contact) ........................................................... 1

— 66818 Contact - N.C. ........................................................................................................... —
4 72254 Actuator - Switch ........................................................................................................ 1
— 72326 Nut - Retainer ............................................................................................................ —

7 66843 Insert - Threaded 3/8-16 inch ...................................................................................... 1
9 6021 Washer - Lock, 3/8 inch ............................................................................................... 4
10 Ref. Bracket - Control Box Mount (refer to Figure 4-E) ..................................................... —

Figure 4-J.3 REV C

Platform Controls (after serial number GS32-48054)
10
8
9 7

REV C FIGURE 4-J.3
— 96421 Platform Control Box - Complete with Decals

— 78892 Platform Control Box Enclosure Assembly with Decals
— 96020 Adapter - Harness (connects Gen 4 platform controls with deutsch connectror to
machines from serial number 17408 to 51015) .......................................................... —
2 Ref. Decal - Overlay, Platform Controls (refer to Figure 1-B) ............................................ —
3 66817 Base - Push Button (with 1 each N.C. contact) ........................................................... 1

— 66818 Contact - N.C. ........................................................................................................... —
— 72326 Nut - Retainer ............................................................................................................ —
6 62223 Coil Cord Assembly (includes connector) (before serial number GS32-49300) .......... 1
— 96209 Coil Cord Assembly (includes connector) (after serial number GS32-49299) ............ —
8 6021 Washer - Lock, 3/8 inch ............................................................................................... 4
9 Ref. Bracket - Control Box Mount (refer to Figure 4-E) ..................................................... —

Figure 4-K REV D

Joystick Controller (before serial number GS-17408)
1 2 3 4 5 6 7 8 5 9 10
21
20
19
18
11
Control handle with metal Control handle with plastic

function enable switch lever function enable switch lever
12
13
17
14
16 15

REV D FIGURE 4-K
Genie GS-2646 models were produced using one of two different styles of control handles: one with a
metal function enable switch lever, the other with a plastic function enable switch lever. A serial number
break is not available. Refer to the specific machine to determine the style required. The GS-2046 and
GS-3246 models were only produced with the plastic function enable switch lever.
— 44988 Joystick Controller with Encoder Card - Complete .................................................... —

— 65805 Encoder Card with Pigtail .......................................................................................... —
— 44792 Handle Half Set (includes index number 1 through 4 and 21)
(for models with metal function enable switch) .......................................................... —
1 46274 Handle Half - Enable Switch Side (for models with metal function enable switch) ...... 1
2 46270 Push button - Enable Switch (for models with metal function enable switch) .............. 1
3 46269 Lever - Enable Switch (for models with metal function enable switch) ........................ 1
4 46271 Nut - Push button (for either model) ........................................................................... 1
5 58293 Kit - Handle ................................................................................................................. 1
6 19722 Microswitch - Thumb Rocker (for either model) .......................................................... 2
7 43038 Boot - Thumb Rocker (for models with plastic function enable switch) ....................... 1
8 65178 Thumb Rocker (for models with plastic function enable switch) .................................. 1
9 52050 Push button - Enable Switch (for models with plastic function enable switch) ............ 1
10 52042 Level - Enable Switch (for models with plastic function enable switch) ....................... 1
11 52043 Nut - Joystick (for models with plastic function enable switch).................................... 1
12 27134 Boot - Joystick ............................................................................................................ 1
— 46272 Flange - Joystick Boot ................................................................................................ 1
13 31526 O-ring - Joystick Boot ................................................................................................. 1
14 46227 Shaft Assembly - Joystick .......................................................................................... 1
— 65526 Shaft .......................................................................................................................... —
— 69537 Bearing ...................................................................................................................... —
15 21434 Spring - Return ........................................................................................................... 1
16 19731 Gear - Slave ............................................................................................................... 1
17 19720 Casting - Joystick ....................................................................................................... 1
18 43040 Nut - Joystick (for models with metal function enable switch) ..................................... 1
19 46275 Handle Half - Backside (for models with metal function enable switch) ...................... 1
20 19724 Thumb Rocker (for models with metal function enable switch) ................................... 1
21 46268 Boot - Thumb Rocker (for models with metal function enable switch) ......................... 1

Figure 4-K.1 REV B

Joystick Controller (from serial number GS-17408 to GS32-48054)

REV B FIGURE 4-K.1
— 62161 Joystick Controller - Complete ................................................................................... —
1 58293 Joystick Handle Set - Complete ................................................................................. 1
2 52050 Push Button - Enable Switch (includes mounting hardware) ...................................... 1
3 52042 Lever - Enable Switch ................................................................................................. 1
4 46271 Nut - Push Button ....................................................................................................... 1
5 52043 Nut - Joystick Shaft .................................................................................................... 1
6 52529 Gasket - Joystick ........................................................................................................ 1
7 21427 Boot - Joystick ............................................................................................................ 1
8 52527 Plate - Potentiometer Mount ....................................................................................... 1
9 65179 Potentiometer ............................................................................................................. 1
10 52525 Joystick Shaft Assembly ............................................................................................. 1
11 21434 Spring - Return ........................................................................................................... 1
12 65180 Casting - Joystick ....................................................................................................... 1
13 19722 Microswitch - Thumb Rocker ...................................................................................... 2
14 65178 Rocker Assembly with Roll Pin ................................................................................... 1
15 43038 Boot - Thumb Rocker ................................................................................................. 1

Section 4 • Platform Components October 2007
Figure 4-K.2 REV D

Joystick Controller (after serial number GS32-48054)
1 2 3
5 5

October 2007 Section 4 • Platform Components
REV D FIGURE 4-K.2
— 78903 Joystick Controller - Complete ................................................................................... —

— 84672 Thumb Rocker Switch Instructions ............................................................................ —
1 105171 Joystick Enable Switch Kit .......................................................................................... 1
2 105115 Joystick Turn Switch Assembly Kit ............................................................................. 1
3 150157 Joystick Handle/Switch Update Kit (for joysticks assembly 604038P)

(inspect decal on joystick housing) ............................................................................. 1
— 105109 Joystick Turn Switch Actuator
(for all joysticks except 604038P) .............................................................................. —
4 97015 Thumb Rocker Boot ................................................................................................... 1
5 97014 Joystick Handle Set - Complete with Hardware

(for all joysticks except 604038P) ............................................................................... 1
6 97013 Joystick Boot .............................................................................................................. 1
7 105172 Joystick Wire Harness Connector Kit ......................................................................... 1

— 105168 Platform Control Receptacle Kit ................................................................................. —

Notes
March 2007 Section 5 • Accessories
Section Five
Accessories

Section 5 • Accessories March 2007
Figure 5-A REV D

Alarm, Horn and Flashing Beacon

REV D FIGURE 5-A
— 47676 Flashing Beacon - Complete

(includes wiring harness and installation instructions) ............................................... —
— 47663 Wire Harness ............................................................................................................ —
— 48371 Instructions - Installation ............................................................................................ —
— 47892 Travel Alarm - Complete

— 47662 Wire Harness ............................................................................................................ —
— 47677 Horn Assembly - Complete ........................................................................................ —

— 47661 Wire Harness ............................................................................................................ —
1 81579 Horn, 24V DC ............................................................................................................. 1
3 6638 Washer - Flat, 1/4 inch ................................................................................................ 1
4 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 3
5 47363 Screw - RHM, 8-32 x 0.5 inch ..................................................................................... 1
6 35461 Washer - Flat, No. 8, Plated ....................................................................................... 1
7 18605 Nut, Nylock, 8-32 ........................................................................................................ 1
8 56302 Relay, 24V DC, 40/30A (before serial number GS32-49614) ..................................... 1
— 78098 Relay, 24V DC, 40/30A (after serial number GS32-49613) ....................................... —
9 34053 Socket - Relay ............................................................................................................ 1
10 18963 Alarm Assembly- Intermittent Tone, 6-28V DC, 104 dB (includes retainer nut) .......... 1
— 72326 Nut - Retainer ............................................................................................................ —
11 66909 Flashing Beacon, 12-48V DC, Amber ......................................................................... 2

— 58973 Bulb - Strobe ............................................................................................................. —
12 6606 Screw - RHM, 10-32 x 0.75 inch ................................................................................. 2
13 6178 Nut - Nylock, 10-32 ..................................................................................................... 2

Figure 5-B REV B

Platform Overload Protection

REV B FIGURE 5-B
1 21618 Clamp - Rubber Cushioned, 1.12 inches .................................................................... 1
3 6638 Washer - Flat, 1/4 inch ................................................................................................ 1
4 6091 Nut - Nylock, 1/4 -20 .................................................................................................... 1
5 51151 Switch - Pressure, 2500-6000 psi (172.4 - 413.7 bar) ................................................ 1
6 51154 Fitting ......................................................................................................................... 1
7 78873 Hose Assembly - Components: genie part numbers 78855, 78855 and
78852 @ 11.15 inches................................................................................................ 1
8 51508 Fitting ......................................................................................................................... 1
9 51152 Fitting (connects to Lift Port) ....................................................................................... 1
11 6886 Washer - Lock, 5/16 inch ............................................................................................. 2
12 Ref. Bracket - Return Filter (refer to Figure 2-M or 2-N) .................................................... —

Figure 5-C REV B

Air Line to Platform

REV B FIGURE 5-C
— 47684 Air Line to Platform Option - Complete, GS-2032 ...................................................... —

— 78788 Air Line to Platform Option - Complete, GS-2632 ...................................................... —
1 27903 Hose - Low Pressure, 0.375 inch

GS-2032 ...................................................................................................... 367 inches
GS-2632. ..................................................................................................... 482 inches
2 27902 Clamp - Hose, Two Ear, 0.625 inch ............................................................................ 2
3 27904 Fitting ......................................................................................................................... 1
4 27895 Coupler - Quick Disconnect ........................................................................................ 1
5 27900 Adapter - Female Bulkhead, 10 MPT (includes mounting fasteners) .......................... 2
6 6175 Screw HHC, 3/8 -16 x 1 inch, GR 5 ............................................................................. 2
7 4828 Nut - Nylock, 3/8 -16 .................................................................................................... 2
8 47077 Bracket - Air Line Mount ............................................................................................. 1
9 27894 Plug - Male Quick Disconnect, 1/4 inch, 3/8 MPT ........................................................ 1
10 27901 Fitting ......................................................................................................................... 1

Figure 5-D REV B

Voltage Inverter

REV B FIGURE 5-D
— 47683 Voltage Inverter Assembly ......................................................................................... —

— 51306 Wire Harness, Inverter .............................................................................................. —
1 18668 Inverter, 24V DC, 120V AC, 60 Hz ............................................................................. 1

— 72274 Inverter, P.C. Board, 24V DC .................................................................................... —
2 66218 Bolt - Carriage, 5/16 -18 x 1 inch ................................................................................. 4
3 6886 Washer - Lock, 5/16 inch ............................................................................................................................ 4
4 6782 Nut - Nylock, 5/16 -18 .................................................................................................. 4
5 43956 Electrical Cord, 14 Gauge, 3 conductor SJEOW/SJTW ............................... 144 inches
6 19020 Electrical Connector, 110V AC, 3 Pole ....................................................................... 1
7 55708 Electrical Wire, 6 Gauge, Black ..................................................................... 35 inches
8 51147 Boot - Cable Terminal, Large ...................................................................................... 1
9 55709 Terminal - Ring, size 6................................................................................................ 4
11 66808 Fuse - Fuse Wire Assembly

(includes index numbers 12, 13, 2 each index numbers 9) ......................................... 1
— 55747 Cable Assembly - Fuse Holder, In Line ..................................................................... —
12 66466 Butt Splice, 6 Gauge................................................................................................... 1
13 55726 Fuse, 50 Amp, Slow Blow ........................................................................................... 1
14 55748 Boot - Cable Terminal, Small ...................................................................................... 2
15 55708 Electrical Wire, 6 Gauge, Black ..................................................................... 35 inches
16 6595 Electrical Plug - Domestic, 110V AC .......................................................................... 1

Figure 5-E REV A

Work Light

REV A FIGURE 5-E
— 55692 Work Light - Complete, GS-2032 ............................................................................... —

— 55689 Work Light - Complete, GS-2632 ............................................................................... —
— 39907 Electrical Cord, 18 Gauge, 2 conductor SJO
GS-2032 ...................................................................................................... 300 inches
GS-2632 ...................................................................................................... 396 inches
1 28443 Cable Tie, 11.5 inches ................................................................................................ 2
2 69229 Wing Nut, 5/16 x 18...................................................................................................... 1
3 6886 Washer - Lock, 5/16 inch ............................................................................................ 1
4 65435 Spacer, 0.35 x 0.785 x 0.435 inch .............................................................................. 2
5 33784 Clamp - Rubber, 1.3 inches ........................................................................................ 1
6 50793 Screw - HHC, 5/16 -18 x 2 inches ................................................................................ 1
7 6782 Nut - Nylock, 5/16 -18 .................................................................................................. 1
8 65439 Bolt - Carriage, 5/16 -18 x 2 inches .............................................................................. 1
9 65720 Bracket - Work Light Mount ........................................................................................ 1
10 65721 Coil Cord .................................................................................................................... 1
11 55498 Work Light, 24V DC .................................................................................................... 1

Figure 5-F REV C

Battery - Maintenance Free

REV C FIGURE 5-F
— 66380 Maintenance Free Battery - Complete ....................................................................... —
1 Ref. Battery Charger (refer to Figure 2-C or 2-F) .............................................................. —
2 105150 Battery - Maintenance Free, 6V DC ............................................................................ 4
3 18503 Nut, Locking, Flange, 5/16 -18 ..................................................................................... 8
4 10107 Screw, HHC, 5/16 -18 x 0.75 inch ................................................................................ 8

Figure 5-G REV C

Pipe Cradle Assembly
1 2 5 6 5 7
3 3
4 4
4 3 2
10
4 3 2
9
8
2 3 4
8
6 3 2

REV C FIGURE 5-G
— 72878 Pipe Cradle Kit - Complete (models with square rails) ............................................... —
— 66172 Pipe Cradle Kit - Complete (models with round rails) ................................................. —
1 79156 Holder - Front Pipe, Flat ............................................................................................. 1
3 6097 Washer - Flat, 3/8 inch .............................................................................................. 16
4 4828 Nut - Nylock, 3/8 -16 .................................................................................................. 16
5 66171 Channel - Pipe Cradle Rack ....................................................................................... 2
6 66472 U-Bolt - Square, 3/8 -16 x 2 x 5 inches (models with square rails) .............................. 4
— 66216 U-Bolt - Round, 3/8 -16 x 2 x 5 inches (models with round rails) ............................... —
7 66169 Holder - Rear Pipe, Formed ....................................................................................... 1
8 79158 Base - Pipe Cradle Rack ............................................................................................ 2
9 100810 Buckle - Slide Strap Set (include item number 10) ..................................................... 1
10 35642 Strap - Nylon, 1 inch, Black ........................................................................................ 2

Notes
Genie North America
Phone 425.881.1800
Toll Free USA and Canada
800.536.1800
Fax 425.883.3475
Genie Australia Pty Ltd.

Phone +61 7 3375 1660
Fax +61 7 3375 1002
Genie Scandinavia Genie China

Phone +46 31 575100 Phone +86 21 53852570
Fax +46 31 579020 Fax +86 21 53852569
Genie France Genie Malaysia

Phone +33 (0)2 37 26 09 99 Phone +65 98 480 775
Fax +33 (0)2 37 26 09 98 Fax +65 67 533 544
Genie Iberica Genie Japan

Phone +34 93 579 5042 Phone +81 3 3453 6082
Fax +34 93 579 5059 Fax +81 3 3453 6083
Genie Germany Genie Korea

Phone +49 (0)4202 88520 Phone +82 25 587 267
Fax +49 (0)4202 8852-20 Fax +82 25 583 910
Genie U.K. Genie Brasil

Phone +44 (0)1476 584333 Phone +55 11 41 665 755
Fax +44 (0)1476 584334 Fax +55 11 41 665 754
Genie Mexico City Genie Holland

Phone +52 55 5666 5242 Phone +31 183 581 102
Fax +52 55 5666 3241 Fax +31 183 581 566
Part No.
Rev G5
46325
Parts Manual GS-2032 & GS-2632 (from serial number 101 to 59999)

MANUAL DESPIECE GS 2032-2632 (Desde SN 101 Hasta 59999) PN 46325

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MANUAL DESPIECE GS 2032-2632 (Desde SN 101 Hasta 59999) PN 46325

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Parts Manual Part No.

(from serial number 101 to 59999)

First Edition, First Printing August 1997

www.genieindustries.com 46325 Rev G March 2007

Printed on recycled paper

ii Genie GS-2032 and GS-2632 Part No. 46325

Section 1 Rev Decals and Paint

Section 2 Rev Drive Chassis Components

Part No. 46325 Genie GS-2032 and GS-2632 iii

Section 2 Rev Drive Chassis Components, continued

Section 3 Rev Scissor Components

iv Genie GS-2032 and GS-2632 Part No. 46325

Section 4 Rev Platform Components

Section 5 Rev Accessories

Part No. 46325 Genie GS-2032 and GS-2632 v

This page intentionally left blank.

vi Genie GS-2032 and GS-2632 Part No. 46325

Recommended Parts Stocking List

Genie GS-2032 Service Manual,

Genie GS-2032 and GS-2632 Service Manual,

EMI Safety Manual ................................................ 27581

Part No. 46325 Genie GS-2032 and GS-2632 vii

How To Order Parts

Phone Number Genie China

viii Genie GS-2032 and GS-2632 Part No. 46325

Please fill out completely

Date _________________________________ Account Number _______________________________

Your Name _______________________________ Your Fax Number ______________________________

_________________________________ Your Phone Number ____________________________

Bill To _________________________________ Ship To ___________________________________

Purchase Order Number ____________________ Ship Via ___________________________________

Model(s) ______________________________________________________ Serial No.(s) _________________

Optional Equipment __________________________________________________________________________

Part Number Description Quantity Price

FOR GENIE INDUSTRIES USE ONLY

Part No. 46325 Genie GS-2032 and GS-2632 1-1

Figure 1-A REV C

1-2 Genie GS-2032 and GS-2632 Part No. 46325

REV C FIGURE 1-A

Index Part No. Description Quantity This Figure

Part No. 46325 Genie GS-2032 and GS-2632 1-3

FIGURE 1-A REV C

Decal Part Numbers Shading indicates decal is

1-4 Genie GS-2032 and GS-2632 Part No. 46325

REV C FIGURE 1-A

Index Part No. Description Quantity This Figure

28 44737 Danger, Tip-over, Trays Open .................................................................................... 2

Part No. 46325 Genie GS-2032 and GS-2632 1-5

Figure 1-A.1 REV A

1-6 Genie GS-2032 and GS-2632 Part No. 46325

REV A FIGURE 1-A.1

Index Part No. Description Quantity This Figure

Part No. 46325 Genie GS-2032 and GS-2632 1-7

FIGURE 1-A.1 REV A

40434 62055 43618 40434 28174 Shading indicates decal is

1-8 Genie GS-2032 and GS-2632 Part No. 46325

REV A FIGURE 1-A.1

Index Part No. Description Quantity This Figure

Date ___ Account Number _

Your Name _ Your Fax Number

_____ Your Phone Number

Bill To _ Ship To ___

Purchase Order Number Ship Via _______________

Model(s) ______________________________________ Serial No.(s) _