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    M41 Incinerator

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    M41 Incinerator

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    192 views200 pages

    M41 Incinerator

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    Alexey Plekhanov

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    © All Rights Reserved
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    DOCUMENT NO. + STEING-S1205] cr oe aeeemnne Sow sano) ‘CLASS, su |_FOR FINAL | Date: 2908 96. a — | Huma —— 7] AER HYUNDAI - ATLAS INCINERATOR Hyundai Marine Machinery Co., Ltd. M0245, GamjeDons, 50064, nchoor ity Koves Seat are ee een LISENGED by ATCAS NE sheets wmicover) pPPROVED| CHIEF | CHECK | ORAWW ie ele (WHS =SIR08-0) PLAN HISTORY below 3 ”) Seporntod “pL Teane pump” Lom Tacmmerntey: Cow Ne. HiD-Tise 200-28, Hin “Teun Pim H- 601-RI , HD~TeLpIpse>-003- Ft) 2) Changed prpe Size of "Fin sludge & Shore Conecten" #9 0A Pom boAY 5) padded external alam signet conte glvel DUG. HIR- TIyx027-2, PURO!) REV. | REV. No. | DATE DESCRIPTION REWanE ©] 2¢,, | oRGINALLY PREPARED APPROVAL DRAMING an + | 38, | AoDeD we wARK BY SHIPYARD COMMENT. own] Zz Fen Revsed by Spyerd cppreve commerts a2 Agave HYUNDAI-ATLAS INcINERATORS Page (wns 3200-9] FoRAppROvAL|__ 26.01.09 DRAWING LIST FOR WORKING FOR FISHED no NAME wc. No TAGE | REMARK 1 | SPECIFICATION ead 10 | 2 | PPE DIAGRAM waE—werssor0o1 | tt 2 | WASTE OIL INCINERATOR i — 1162008 [2 4 | DETAIL OF FITTING OWS iO - vFoo122901 1% ‘5 | ouTUNe oF TuRBO Faw ‘AT = ABB T000 «fl | 6 [expansion one wwe-ome «ds ‘7 | TEMPERATURE SENSOR (FOR EXH.GAS) | HCE - 100036 | 16 “a [wan conrRox Paneer WETWROT—_Taes to | ewcr sroP swercn ae fe 11 | woo TRAN puNe Taramcsosoarie | = 12 | moo. TRANS PUMPRPe Heb 100060 0 73 [econ esr sri eee HYUNDAI-ATLAS INcINERATORS Page: Z. [WHS 51209-7} 1. GENERAL SPECIFICATION SA RULE (GL, MO TYPE APPROVAL CERTIFICATE [GUIDELINES FOR THE IMPLEMENTATION of ANNEX V OF MARPOL 72178, RESOLUTION MEPC 76(40), funoretrcouven omecmvectntes cnn eoureruen AN, 4.2 ELECTRIC SOURCE 1) POWER SOURCE, 2) CONTROL SOURCE sunt SPAINTING COLOR OF CONTROL PANEL PRINTING COLOROF ELECTRIC MOTOR PAINTING COLOR OF INCINERATOR BODY 2. TECHNICAL DATA 24 TYPE 22 CALORY CAPACITY 2.2 SOLIDWASTE (2400KcalKe) 24 UQUID WASTE (96003) 25. RETENTION TIME FLUE GAS 26 TOTAL AIR CONSUMPTION INCINERATOR 27. FLUE GAS OUTLET FLANGE DAMETER 28 FLUEGAS TEMPERATURE 29. FLUEGAS VOLUME 2.40 MAX. COUNTER PRESSURE IN FUNNEL (NCL OUTLET Loss) 2.41 FUEL OlL. CONSUMPTION MAX (WHEN PREHEATING THE INCINERATOR) 2.42 COMPRESSED AIR CONSUMPTION(SLUDGE BURNER) 2.13 COMPRESSED AiR PRESSURE. (AIR SUPPLY LINE: KEN. 18 ABOVE) 2.4 WORKING STEAM PRESSURE 2.48 TIME TO HEAT UP TO 700°C 2x6 FUELOL 2,7 INSIDE DIAM, OF DIESEL OIL PIPE 2.48 SLICE DOOR OPENING AC 440V 60H, 36 AC 220, HE, 19 ENGUS' MUNSELLNO. 7.586.772 MUNSELL NO. 7.82672. HEAT RESISTANTISILVER) MAXI TISOSL WS 880,00 Kea (988 Kw) MAX. 190 Ko MAX. 99g 1500 6600974 0 0 a0 18,700 WH (ot 360) 300 Pa ommAa) (at150) APPREX BL. MAX. 15H 7 BART Kalen’) ekguen? ABOUTS Min MARINE DIESEL OIL (uaxcstataot) mm 38060 mm Poge (wis-si209-7) ‘3. TECHNICAL DATA FOR COMPONENTS. $3.1 CONTROL PANEL(GP-1) FULL AUTO CONTROL SYSTEM SPLASH-PROOF(P44) GRADE {)INSTALLED MOTOR OUT-PUT pitkw 2) DEMAND FACTOR 1 3) ALARM NORMALLY CLOSED CRCUT ‘32 COOLING SYSTEM (PRIMARY BLOWER) IS A HIGH PRESSURE CENTRIFUGAL FAN OF THE WELDED DESIGN WITHA TOTAL OIRECT DRIVE syeapaciry e600 mA 2) STATIC PRESSURE 7,50 PA (715 mmaqy 3) REVOLUTION S20 RPM 4) MOTOR 22 Kw x2? (IPSS, 450) 5) INSULATION FoLAss, 65) RATING CURRENT 35254 7) MOTOR WeIGHT 181 ko 2W.0.DOSING PUMP. IS A SELF-PRIMING POSITVE DISPLACEMENT PUMP WITH GEAR MOTOR TPE moor. 2) CAPACITY MAK, 26-197 UM at 72-380 2PM 3) HEADIDISCHARGE) MAK, 284R. AVGEAR TYPE, DISCO VARIABLE 5) MOTOR 0.4Skw AP (1P55, 450 ) S)INSULATION SP CLASS 7) RATING CURRENT 444 8) WEIGHT About 21K ‘34 PRIMARY BURNER & SECONDARY BURNER 'SAFULLY AUTOMATIC HIGH PRESSURE OIL BURNER 1) TYPE BURNER DH 160 &2 2) TYRE OL PUMP BrP 21s 3) FUEL OL. MARINE OIESELOL CAPACITY Tum 8) MOTOR 0.13 Kw x2 6) INSULATION “BrCLASS 1) RATING CURRENT 088 9) WEIGHT about 18K5 SLUDGE BURNER ISA SPECIAL BURNER FOR IMPURITIES OF MAX. 8mm OF THE COMPRESSED AIR ATOMIZING TYPE MADE OF HEAT RESISTANT STEEL HYUNDAI ATLAS INCINERATORS. Page: Ye ‘3S FLUEGAS DAMPER ITIS INSTALLED ON FLUE GAS OUTLET AND ADIUST BY MANUAL, $37 EXPANSION JOINT 4) SIZE (BY SHIPYARD STANDARD ) {8 TEMPERATURE SENSOR (FOR EXH. GAS) sy MODEL, 2)FITTING 4, LOOSE PARTS FOR W. 0. TANK “44 CONTROL PANEL FOR WO. TANK (CP-2) ‘BREAKER, AKD CONTACTORS. TPE 2) FITTING 3) MOTOR 4) PUMP CAPACITY 5) HEAD 6) RATTING CURRENT 7) PRESSURE GAUGE WITH ROOT VV {8} COMPOUND GAUGE WITH ROOT VV 4400. TRANS PUMP RPB. 1) 4-SENCY STOP SWATCH 1) se 5. SPARE PART "ACCORDING TO THE “SPARE PART LIST™ ‘THE CONTROL PANEL IS FOR SEPARATE AND WITH BUILTIN CONTROL LAMPS, RELAY, NO FUSE 18er 5508 Pe Pr ‘000 Prone 49e sser sser ‘TRP-KPS.MHGS-OST-4ER AISSKASA, 045 Kwa? MAX. 2001UH1 10%? 1A "8 TYPE(0~ 15 Kalen?) "BTYPE(076~3Kgiem!) 1ser s000x70 4pc HYUNDAI-ATLAS IncINERATORS & Page beg SUOLVUSNION! SYTLV-IVONNAH Gon = enna oT Rava e pou rab ans F Tx sscavis owscinont ve f — = Gommnowion aT ace o ra ara novo7m 208 aml ae ara vonrom fi 7 TART HOH Om coal can TEAnInOTO- ana sanvaabvi70n oxin00 obi onl ; ToWanGLY surseav MOT = vor-or * * 7 o verooe c pao GvoTeaN0 HOLOH UAW Ae asim oa as a oe aor a rae ve ; 005-0 * * * * ‘SeRLveaSMGL S¥O 37d HOM nla a — ame | ome | oe = abana 380 memes | eSB, [woaise | vam foo na] "@ZE] imo wn] wan waar [ow 0180218 °0N Tn = 60etS= SHA Wis = 5120 PROCESS DIAGRAM INCINERATOR TYPE : MAXI T150 SL WS 4 2 2 leuring Cooling ‘Switch on SOLID WASTE : Elapsed hime Ce the door and start Process timer Primary blower wn Pre-purging time 30sec (xair changes) ‘Secondary burner blower (sr) ‘87-2 Preheat to 650/1202°F Primary burner blower (sr) ‘Aatvaton ofthe luce wil unlock the inside door and feed the waste ny {| Primary burner operating er) ‘Secondary turner operating (st2) ‘Operating temperature (850-650) forsT-4 (1862 ~ 1742) ‘Operating wemperature _(670~ 750%) forst2 (1241 ~ 1382) HYUNDAI-ATLAS inciINcRATORS Page: 1D ) PROCESS DIAGRAM INCINERATOR TYPE : MAXI T150 SL WS 4 , ‘Baring ‘Switch on SLUDGE : Elapsed of See (Coe the door and stat i Process time Primary blower wy Or] Pre-purging tie 30 sec (5x at change) » | secondary bumer blower ra) | 1 | s-2.Preheat to 650.0/1202"F fart » | Primary bumer bower ery ‘Sludge burner atomizing air ® ‘Aaivation ofthe shice wil unlock ) [the inside door and feed the waste Priva burner operating sr — , Seconda buneropening —_—_(6T2) — ‘Sludge burner operating 8) De | » [Operating temperature (650 ~ 65070) for ST-1 (man) (1562 ~1742"F) I ‘Operating time for ST-1 (abut) (25500) e ‘peangomparave (TO 760) Operting iemparatze (650-9606) | [ore (i562 1742) — HYUNDAI-ATLAS incINERATORS Page: BP (wis=s1209=5) PROCESS DIAGRAM INCINERATOR ‘TYPE : MAXI T150 SL WS 4 2 3 Safety function enabled changes uring coving to cooling and alarm \ Elapsed time _ | igh temperature incinerator (10507 /1922°F) Low pressure combustion air (18 mbar) ‘Low negative pressure primary combustion chamber Low pressure atomizing air (1.0 Kg/Cm") High temperature exhaust gas Flame fale Motor overioad Sluice inside door not closes IKI HYUNDAI-ATLAS incINERATORS Page “o ) PROPERTY OF EXHAUST GAS \ [ineineraror TPE | MAXI T1508L WS ) | ALLOWABLE EXHAUST GAS 30 mmAg ) | PeperaruRe 3500 | vouume — 16.700 he = NOTE © FLUE GAS FUNNEL DIA. SHOULD BE DECIDED ACCORDING TO BACK PRESS CALCULATION OF EXH, GAS PIPE LINE | HYUNDAI-ATLAS INcINERATORS Pane: /0 3l-[--I---[- PACKAGE UNIT eNO @ ial Eleskisse)| i PIPING DIAGRAM wna bes. | a ro FE [semana [NSLP 5 Ts 0 SERB SBE alee lgseePe GBTIMMCO Hes, yore, Mostney o.tt8| wo. ner Te seas (We 1H wo. une Us 25) no. omer 8 5-15) WO SSSR [aril Scorn 18 200 200 dy [gay tT on Tsost Ws pe | om, = alive ® C OF o yu ie Wainer Go, Ua inchen’ Kore, MU Cal bE [Sst Door ce wss__power esoeen Seep set v0 soon a 7 2 TS BSS | a lawl eS LS MOTOR CAPACITY : 22 x» 2p WE - SOURCE | 440V, 39, 6OHe args 372 |" COUTURE OF TUREO FAN (roma far i LMoroR WAKER 18 aaron | @HMCo Treen eed EB c DIMENSION TABLE [a c ‘want 150 | soon | see.8 [ies | 16 [660 | 620 lie-e25] 1 [on cas A] amore, _1_tewwerarure soos _2. SHRMAGE + 25eum(uAK. Ste [3.BFLLOWS/NNER APE WATER - SUSSOA - ‘4 AFTER PIPING WORK SHPPING BOLTS MUST BE RENOVED, TS. SHENAE CANOE USEFUL WITHIN BRACKETED OMENSON BY, ‘ADJUSTING INSTALLING. LENGTH WITH SHIPPING. SOLTS. SHPPING_NUT & WisieR —|~-sse00 —| “72 SLEEVE stss04¢_[ 1 [1k BELLOWS ae a Zoo ENO PPE srssoa [a FLANGE. ss400—|—2 —| waAwe waren [GN | REMARK EXPANSION JOINT Blsewronne_| oe l= QHMMCO Mie Hap oH TROSTIT G— 7 Lost ee] wewo Jaw ft lorovae [A fRevatD oy aso Commons [sc k a e a Pr 1/2" ol coer ae (59) ss_| x 200 88 _ wacteme | cuss | pipe waTeRaL use sone. sussos__| eu, GAS Tew, ae a ee a ae a cee eae Pe a2 PF 3/8" A Tone 2s [ie 180 THERMOWELL + MODEL : $5-5083A + TYPE 5 CLOSED END TUBE AND ATTACHMENT WELCED, * MATERIAL : SUS304 ON AAS mo] oesenerion | wa 8e ‘awe TEMPERATURE. SENSOR Pt-1000 WT THERMO WELL omar [ear wy grec [eo owe as 7) 2 reeoyi7/e| ee neP=To0036-R1 Ter] seeomcanon [Rewari] MMO ml fe foo Inchon Korea i ——— —— INCINERATOR MAIN CONTROL PANEL (CP-1) ‘SHIP NO. : $1209/1017/18 )_) 2 > ) oo _— m4 INDEX LIST PAGE] DESIGNATION *AGE| DESIGNATION, REMARK Lar Sars SS aaa 5 Saar ae ae ee a tb SS aes ce ae Soar Sees st unre a er Sena oR te ae eee ee are eee ; [iz contRot “80x SECONDARY BURNER ~ Sasa — eee : ae 7 3 35_[_UST oF PARTS: ~ —_ = vooust — [™" sneenose | @ HMMCO = SS a oe ae het [tee —[awrcizs [won NTF T'S 200% i a a s1200/10/17/18 @ HMMCO, La | Sie} “ srz09/o/17/18 Chee Gea) =a “ar Es suorone | @ HMMCO = oer tie — o. wp Bee ml ate we wc Sn Baie TBE tiem f RSE wg on won on enor ox | aoe _ eu fara] BH TEP, CONTROL SECONDARY $1208/10/17/18 HMMCO - Ser [asrsi2 Pes _ oo 006 [serfs [same at pur CRU iiley ou “aan ano uoroR cowrone | 1200/10/17/18 as [ame 008 [oe @ HMMCO "estes = po>-t? Fs pS F qi > 4 132 Are wel, wie). of bo 1 @ ~ 2 . 5 one). vay ™ | sa “Pas “aur — em inn EET ES won " wonemaror commer |" sraoron7rie | @} HMMCO = epee @HMMCO. = oof feenieefwiretssaere iy a en 4 Dao pa 4 eh d . a a aT YT 2D aaa 2 sua ® * jo 2 “ + Te al . | . | =f wnol = ae O4 $1209/10/17/18 @ HMMCO “igu ucne -p-?-t a o : pp ? D *4@ aan 2 @ @ = mB rely m. | | Ste La om &, i ®@ | | | oy “Gunner conto. seconoaey |" st20e/s0/17/8 | HMMCO =" 2 | ene 0% $1208/10/17/18 > Coes 7 A a > —rs aca t oy Bey ar maui | ash lo \ ane wise le lo wo oo . = Se ste ou aun onoot | szeeri//8 = [a [em = ove sew, [Soe be EE Ee hE | wa ws \ ve wo \ wo fom ed ) |e we ex 2 | wed J | | . | _ woh onl ral ( ot fe moot all Se a ne ap | vse a “T [_ _ Teme ESE SUUCE cONTORL res 51208 /10/17/18 } HMMCO ~ De a a Se _sevwors | @ HMMCO, = : gt ef BET is20r < a * e @»z | wa vl ® Op of |» | o a we op ver por LAMPS Peet 51209/10/17/18 @ HMMCO = S| = Recor Re Wu} Vie Cee cis a TS Tops eS 4 = 7 zi » ® Oz a Ze “I ae » @ PILOT LAMPS amen §1208/10/17/18 @& HMMCO is Gane] eee fe » ® PLOT LAMPS . es Ea @ HMMCO 9% pee eee Se re por oS sueoro7s | @} HMMCO = we = es fees fee ge = 2} ——— 1 2 + a a = rh i? = DESIGN ‘COMPONENT FUNCTION | vaTIMEKW | ADvuSTMENT [TYPE MAKER cone Pa oo | @ HMMCO Ust oF Pars Pm gr209 10/17/18 me For" ma oe 1 L 1 LL 1 1 1 27: : larelase ral “Es pesien] Fe COMPONENT FuNcrion | VaTMEKW | AoNSTaENt | Tower | ™ 1 | Reon Su wnearon ov eo | ve - 4 I = rm 7 ST OF PARTS | saver | @ HMMCO on pe > _ a pT eT} o 7 : = DESIGN ‘COMPONENT FUNCTION | VATIMEKW | ADJUSTWENT | TYPE MAKER, ry Taroom ces aT ae ae G0 oe ™ or Ser me Ga ‘se | Sor tones sear | ome ON me | Toor a tax emer woe a0 es nee Sry woe ah ne owes [ee Twiaae want wn ee. | aes Teswe st OF PaRTs si200/o779 | >} HMMCO = T Taras [ane —] Mrs Mae ace Co Wee ERE ESE Boe —_ DPE EEE 4 Sh maa nero Evan ronence [nce cy + | wren (so>-soer) | WO = 1 Re nema 7 8 ROE a & nee a [psa | ee | |e nemo ree ae om Sh eee a 3S UST OF PARTS. me sooso'e |} HMMCO = SS = ea ro J 033 Joe fora [semen J PEPE PEP Te SEE EE EY pes] Pe CouPONENT Function | varwexw [anuswen | Tee waneR ame |e neo PROT Uae or rovPeRArURE aw ~ a 00H reser = = 4 om crea ra Weare eal i a oa | Car | ron se _ | ms) : "er" ust OF PARIS. rome 91209/10/17/18 @ HMMCO = or awa [ame] nga tome] ee Sere | oa an ee HMMCO @ 51209/10/17/18 TERWUL STR x1 { ercr sor oeror Goo srr | Bees WASTE OIL TANK CONTROL PANEL (CP-2) i SHIP NO. : $1200/10/17/18, TO. ana 7 1 Wt LL )? ep ee z 5 = INDEX LIST PAGE, DESIGNATION REMARK ] fos aN CURRENT = + WAN CURRENT = 3 | AA RESET, LOW LEVEL AND Wi TEMPERATURE ALA ~ é WOTOR ALARM AND START UP_CIRCUT — a Ww PUMP. — 25 | Put es - 21 PLOT US - 25 TERIAL ADRS - [== UST OF PARTS — = mr noexust mn oxonor7s | @ HMMCO me [> eee Tn) Prati ta at ) = mS =a “reid 543 [DOTS PM STOP HL) ae sor | @ HMMCO racer ay z 7 Pac om] suet o. neers = 002 foes fsmratas sane |") gy Cop pee EER on an sizeorio/7/'8 | > HMMCO ale iy oa &F or . : | Bd Bae z| |e 2) 2% ery 2 lo le jo me jo Ke «20 wu c= (ESE pwc == sewnene] @ HMMCO = te = {fee pense | ir—ooe wa a. an @D oa See a ma vepness sm a we. fae wecmoae sem. nam voron BNL Coot Panel Toneneeator enon PANEL @ HMMCO DIRS SS “ @ ta = 7 ran me | | e we he be “ ee a e al ol e al ae | _ es = ornare seven | @ HMMCO, DRO ee pe ee — at = am aw = @ na a eo ols aed sa ® — @ nw ba 3s cranes | zoe | @ HMMCO. as cer 7 Pope St B woe «ste @ I wos i ss BESS ma\ se wey ah i la : tr samen {owe ale we al | lem 7 nod nae i so \) (Berragemrune Amotea ne — 4S iow Tow a | je { I woven ORONO ¢ aoe me od aa 2 ust $ = { gE wo a0 wale ts word A. not eur Teer nan |" siaearovee | HMMCO ro as mm] Mn ae oop? eerste] ame oe} Cs DESIGN] PC, ‘COMPONENT FUNCTION | V-A-cTIME-KW | ADJUSTMENT Type | MAKER 1 “CORT, PANEL (OADM) I =e [me ara oan Tween aca rm J “we UST OF PARTS. rowers 5209/10/17/18 o HMMCO. = = fea nie] Neate Hs om fee teetee| wir ose IL. IC aoe Trunonon | vactmexw ] apwustwent | TPE cS Se rears | awe at m5 = Waco 18 ve es Se fs +] UST oF Pars = srcononvrs | @ HMMCO [esr] —| Sema 1° fSeternepee—| wir ost oy Pee EE ER pe ee DS ee EP ey DESIGN| PC. ‘COMPONENT FUNCTION | VATMEXW | ADJUSTMENT | TYPE MAKER Ce ee manure | Gromaere | es wwe sero 9a ms #7 | ox aris eh ze [| ee rer a worn op mw | ae a em me ugrorparrs | aca n0/s7/i8 Fons nae we 6 sra00/o/i7/ie I—I—F — oa — (ea) 4 lo | J TEM DESCRIPTION re oa Fi = Ipuer wowme nee |" EM'CY STOP swmTcH on 1s nae sat xi wo [our [om [aso [om sn Boron cu © — peo {2 SRE fess ee | le ne a WB [sere BRE Ye NIST 0 00 NSA @HMMCO Frnt fe etn st RET ) 9) 5) 5 5 9 oy ‘SPECIFICATION 2 pour captom Mor 450 Ur 5 ene mera "aon TERWNA BLocK coneETON Oj Gees our are 30 et @Hwco engi au Ss tesa 7. QD 2D L d 2d y y L L yd yy YL r | — ss vous fy ; + Ce] | g q 3| 4 F or q 6582 q By | 4 ao os cele MATERIAL ABS. PC TYPE NAME, — on 1 3er [eo nae [sone Toner oe 04 a] svovarsre | FO | 000 GHMMCO hte Hien , 09 5 y y. 7 ) om www USED FOR SIXSHPBULDNG CO.LTD. SHIP NO srz0enor7e class eu Ltd. @ HYUNDAI- ATLAS INCINERATOR Hyundai Marine Machinery Co., {t2-18, Gawja-Dong, S00-Gu, Incheon City Korea TEL: (632) 883-0671 FAX: (092) 589-0874 HYUNDAI-ATLAS INcINERATORS Pose: Lo a SPARE PART'S FOR W. O. INCINERATOR UNIT TYPE! MAKI THSOSL WS CO] | No. NAME SKETCH "= ‘REMARKS. yee OCT womne | seaRe vy) ee ee ee ee eee a | oe CC] sace | 00. sumer ga 7 er ff ieee c recrnooe UNT oo, ted 1 | egaaee | “ ‘SECONDARY s204 | FLAME OETEDTOR: = KJ) zwar at : eon “00 | 9® Jce] me | QO OO OY fame | fs fesse oj" - je cI PROET NO pare ORANG NO. wawiceR | CHIEF check | DRAWN CL HMMCO trent eine teniery Oo, & « ee) © ‘SPARE PART'S FOR W. O. INCINERATOR UNIT - TYPE: MAKI THSOSL WS cle] wane vetsen versa any Feo . Bee [vows | sme CHa | eee meme Mem fess | + | + | seme] ae | own cae © eae aon - ' nce “Wes ge S fee ye aah fen | “eee” Gi ame fy | oy fens . — [fs] men | § moll |) alles - —a callous}, ete sey ow peed eee eel - C] fee] tornoooe eit even |] | cor c | [eo ee a same o/e | eterna ]@ HIMMCO tris wane tatinery co, 1a | gah ap Incheon Koreo SPARE PARTS FOR W. 0. NCNERATOR UNIT - ee ton eons TK [I 0. NAME SKETCH wera. | Sewer REMARKS a — ut =| . ee Cc | | aL | _| - [foo] swe ewer ocx | —e Jou |e [yma | se} _| Pe ae ate _T orawnc ¥o. ~ ee omer [ ever | raw eee a = =f @ mnNco me Ha ae ae ED & ORO ‘OWNER (Messrs) USED FOR (Messrs) 'STX SHIPBULDING CO,, LTD. TEL: (022) ) §83.0671 FAX: (092) 583 -0674 LICENSED by ATLAS AS SHIP NO. ‘Sta09n0ni7/8 LASS ou HYUNDAI -ATLAS INCINERATOR Hyundai Marine Machinery Co., Ltd. Incheon Korea | SHEETS WITH COVER) [APPROVED] CHEF | CHECK oR] @ @ KY SY HYUNDAI MARINE MACHINERY CO.,LTD. For approval | 2008.01.08 DRAWING LIST _FORWORKING FOR FINSHED NOAM E DWG. No. pace | REMARK ‘SPECIFICATION vwis-si200-0-2 | 0-9 LAN HISTORY FOR UNIT ORAWING 4 PIPE DIAGRAM. HAE NPr601001 5 eae er ee Hio-TKuNPrsomoor | 6 INGINERATOR ANO W/O. TANK “ARRANGEMENT DWG FOR INCINERATOR AND WO. TANK reno PLAN HISTORY FOR ACCESSORIES : 8 ‘ACCESSORIES FOR TANK : 9-20 HYUNDAI MARINE MACHINERY CO.,LTD. PLAN HISTORY REV] DATE [OWG.NO, | DESCRIPTION DRAWN | CHECK (0 [2006.01.03 | ALL PAGE | FOR APPROVAL DRAWING SGM | JHM SPECIFICATION CUSTOMER : STX SHIPBUILDING CO,, LTO HULL.NO. : siz0@n0r7/18 TOTAL, 3 PAGE WITH COVER (0 | 2008.01.03 | FOR APPROVAL DRAWING. ‘SGKIM [HCPARK| JHKINE rev | pate | DESCRIPTION esion | cHEcK [APPROVED] HYUNDAI MARINE MACHINERY CO, LTD. 41. W.0. TANK FOR INCINERATOR “1-1 WOO. TANK FOR INCINERATOR (1.5 M) +-2. CONTROL PANEL FOR W.O. TANK FOR INCINERATOR (cP.2) 1-3 PAINTING SPECIFICATION 2, ACCESSORY SPECIFICATION 241 MILL PUMP 1) MODEL 2) FITTING iwourteT 3) CAPACITY 4)HEAD 5) MOTOR {@) INSULATION 7)RATTING CURRENT 8) MOTOR MAKER 9) COMPOUND GAUGE WITH ROOT VALVE 10) PRESSURE GAUGE WITH ROOT VALVE 2.2 THERMO STAT (HIGH OIL TEMP.) a) TYPE 2) RANGE 2-3 THERMO STAT (LOW OIL TEMP.) 1) TYPE 2) RANGE, 2-4 LEVEL SWITCH WITH TEST LEVER (HIGHILOW LEVEL) 1) MODEL 2) FITTING 2.5 CONTENT LEVEL GAUGE 4) TYPE 2) FITTING 2.6 THERMO METER 1) TYPE 2) FITTING 3) RANGE sun 1seT BY SHIPYARD COMMENT 1ser pus IS 10K-654/ 0A 2eminr 0.4Be 4.8K x 2P (P55) "P'cLASS: 8258 AB IN CHINA B TYPE (0.78 ~30 KgiCm’) BTYPE (0~ 150 KgCm*) 1PC kPa 80-1500 aPC KP 79 50 1001 EACH 1 PC Ho2HeT AIS 5K-S5A, 1Pe 883100 IS 104-258 1Pc “TYPE PF 2" 0-150 HYUNDAI MARINE MACHINERY CO, LTD. YU. DD 9 y Yu D9 ‘SALVE & FITTING LIST (AINE COMPONENT NAME | FITING PC'S’ PURPOSE ‘SOHTGUSSWTHUGAT | SSK OSA | ‘veer ctoRe vw 1 106168 epg ea Wi at HEAT SENSOR BS TORTS seaustowes inca ‘ev “cin! xose wi ‘xoxe vn Ws acia "STEANTRAP WT COCK UN | PF 30 ee GLOBE VALVE 1 | OVERFLOW FORWO. TANK ‘BRAN FORWO. TANK SSTEAMOUTLETFOR WO. TANK 1 STEAM OUTLET FOR W.0. TANK 1 1 STEAMINLET FOR W.. TANK. “wo. SUGTON TO MIL PUMP 1 wo RETURN ROM MLL PUN 1 Ww.0, OUTLET FROM W.0. TAN 1 Wo niertowo. tase 3” bo Menouter 1am cou ner 4 For steaw Texcine 1 Fok Steam Teacine FoR 00 CLEANING UNE HYUNDAI MARINE MACHINERY CO, LTD. Cc PLAN HISTORY [rev Joare | owo.no | pescrimrion omam | HECK © [roosoraa] au pace | FOR APPROVAL ORANG Senn | ar Cc L Cc UNIT DRAWING CUSTOMER : STXSHIPBULDING CO, LTD c “HULL NO. ‘S1200/10/17/18, TOTAL 4 PAGE WITH COVER fe DRAWING LIST No DRAWING No vescniPrion REV. newark c 7 HAE-WP1501001 PIPING DIAGRAM 1 ~ sprscouoos ARRANGEMENT ONG FOR NCINERATOR | 2 oenpsscomoor ARRANGEMENT soon ong MBRANGEMENT OWGFOR INCINERATOR, 2 osteuwpsscou- one APRANGEMENT a 0 | 2006.01.03 | FOR APPROVAL DRAWING SGKM [JHKM [JHKM | co [rev [oare OESORPTON DesiGn | oHEOK APPROVED] HYUNDAI MARINE MACHINERY CO.,LTD. ¥ co TCA few] —_sreonenton —[e Toa few] —sreonomiow PACKAGE UNIT sae a TF packace [PIPING OGRAM wemt_fo ox, | os pss =, | eb | FE [somone Yu SGX ori se @HMMCO Hrd, wring wectinery Co. & [urae] A [eset a aire cone ace ‘ & — Le [at | + Note + 1) 0. TST: 029 H/o? 2 rim Ra 1 PROT PED, BY HP wD (Sean re wer ce [+ Tee Tas saya oF ae 1 fae 4 [a ume [eso mur moro meee [er [us ois au 7 Fs vo 2 [owe conenon [1 | sano 4] a saan d 2a famao sve weinon [vil — ——_|er-aanr 2 [seo erve = Fs [awe 7 4 — 1 aoe oe 17 i SvTo ps | ae eno 7s|o ome To nen + [awesr ns [as oecasn | aus ot Tse Ds scanven 2 PSF BIE Lave (a oro 11 ro nee ene + | seo fo os t008 10 PR a TL stesso ho | on toa [som ort 1 [esr | tree frat as + [ease fo [as toto. Thaw eaoame [1] [sore sIeuonouv ser | = frooweat [27 om [feo yes [women wo] OeSCRTON rr mari —| seen | = rr cnr a4 a a As ‘ie u I ee gé 7O-TKUNPISO0N-001-R1 6 A a ner-"C" VIEW "Bt-'B" VIEW PLAN HISTORY rev [oate —[owa.no. | DESCRIPTION Drawn | CHECK (0 [20080103] ALL PAGE | FOR APPROVAL DRAWING sox | su ACCESSORIES CUSTOMER : _STXSHIPBUILDING CO.,LTD HULL NO. s1a0git0/17/18 TOTALPAGE : PAGE WITH COVER (0 [20080108 | FOR APPROVAL DRAWING sexm [aHKin [JK REV | OATE ‘DESCRIPTION Design [CHECK |APPROvED| HYUNDAI MARINE MACHINERY CO., LTD. ff ff SPECICATION (ES ee bur nascr pen, Some mance nen, omst (as 8 281) (as 228) © pussy [MME ML PUMP Kad (tea) | in eb Te Fa seorarnre [RP [a NR AB HMIMCO biter Hee Tyre | ate, POL MARGE | OFF [wm PEL TOM [ory wee | osanas| 2 |eo-rs0| 7-20 200 1 we 79 [enous | 2 _ |s0-100] o-15 18 WeoHT + 2b. 0.49 asrarialowc. no,| oF Tod '@ HMMCO ‘yun Marie Machinery Co, Ud. incon Korea 70 seo ce po | fon 17 nea [oem Ty Sees — | ae ms BH rn aa {a Sialalatutotah fanaa oiaisfusiewsialvritabhl oS eS aa ttisher Se SS SRS | wn © Hse Se eee [Bl same a a sre zee isa [ne sin wo) sso] sng| — MMC Eis tain Machinery Co, ld Hed Maine Hache “4 mre Thy 3 S/S om [see fase fas & 1902 15 [ MPPLE e400 12 | uNon Nut [ ss00 ny [oaseet Is F702 19 PHOKNG as 7302 ‘npuet [$5400 ie ie Dineion (om 1 [soo we SS —| aR ioe Farge] nol oescnenon [wit lore] oesowerow | foe] 1 Dess| ob row] [vce] =r [ree is 7308 [une zo] as 25 [0 ota 25] 90 fen (eR P8) SELF 6LOSING ORAN V/V ft asf fico efi fo sem [ota -oo ge [a oo S stusfctnfosfsafe/ ees eee cr ey hisses fehl SCO MERE een y ce se Joo us] v2] va] a | & ii! ON a Uy i Wy, Qu! x [re | _seccmioaron —_|waremac [OT | — Rewanes [P* ssstoo | cowten wot: mm |STESLE me or Lege 3 oe | Ried (adie 0 a a 1 ¢ ABIEK 0 1 @HMMCO "siesta te Inchon -Koreo = Seri ; a ; iH q Soa ft bY wm SPECHICATON IRSALATON = SE MOUNT * PERWSSRLE AVE TEMP. = 10 = 60 * PERWSSALE SPECHE OROMT : 075 = 13 "sch TFE + Ro sae 5 coer For: sPor * coc pas: sks, 250080 " ELOSURE« NEAHER PROT 56 "EST BODY PANT = WAM TONE (21) we wat] SOE woINNG TPE ALON LEVEL STH TH TEST DCE Blsaenorave AQHMMCO Fro ei tiny Cd ear soiser PEL. rc Fh oa [asain [20 [ 50 —_ lee sesame eee? ne fesse fT | fest —— feral [sea saat fa|a|¢ oe uscc wat —— [re [+ pita seat a WB] sooner MMCO mh er SaaS af. won) SEE ct] Baits | Ea | pct other ws [soeioe] a | asyes HisoL | wcn65e opi tube Rg] neeronnne @H MM C.Q) Hrundai Marine Washinery Co, Ud Inchon. Keres. oo “rn UENIONS es | SD 02 [cover $5400 800% [nese + sree “PRESSURE + 16 Ka/om"o TBeERTURE = 72 ~ Tae srze9sionirrie e S@HMMCO '™ a aie Nahe Ca, TOC BL 2 510,18 15A025A 10K_32A~-408 184 wa_toe [5s 70 T= ss x [as [7s | — rae wa [ioe [as [80 f= ea_| 37 | per 1e<_| 25 [90 [70 [a we pet oot aa] MMO Hat tae eto Ou SET wo] ela te felu]o |e A [wa [0 [oo tis [es] es [roo [40 [reo] so [ve 35 [ura [so | os. no] 20] 20 ize [158 | 10 ico [te eure [eo [as 20 [100 [180 [ve [10] 120 [1 19 [ue [so [25 BOAT UT LY) BOLT / SPRING WASHER cuss COMER DESCRIPTOR | omension | waren | ary | Hos no.] nema i NAME SicHT GLASS WITH UGHT @r [ema Tauro | ea ome z aut PS] steerer t= 001 MMCO Frnde Marine Hachinery Co, Ld Inchon. Korea SOROEOTOS 7p GENERAL SPECIFICATION MTL : CLASS THERMOMETER 13. TPE OF FRING SCREW: UNON SME 16 SIZE OF FRING SCREW : PF 1/2" 5. MATER OF MANPART & FINSHING 9) CASE » ALOU ALLOY (ANODIZING) 8) PKR SOREW : SUSSIC ©) PROTECTION TUE » SUSSIE #0 ype raz uae] own [acm] _ WER” UNG Gam) o 2 400, 140, 120, 130, temee | F rerwo METER War THERMO WELL = [= | GoRARae | pomuime a] omer [ore | Desiau| cram oo wee | [owe | REN on ee s | os WL sanrorre TH iataTeoat @ FMMCO Homie tee tie 0, ineron kote Test report na. : HFT - 1218 MAXI TYPE W.O. INCINERATOR FINAL TEST REPORT Type MAXI: 125) C1TS0/ CT100/ mT150/ mSLWS Pisces 31x SuPRALDWO €O, To, Ship no. “| ‘$1218 Serato va sz0'0 Bacnaion 7 Date of test 7 43", Mar.2008 [owene Sreine e208 oa peer AO yuna maRiNe MACHINERY \ 182216, GAMA-DONG SEO-CU, NCHEON CTY (ERECT “his BEE: x) TESTEDEY [SUPERVIOR| OWNER | SAPYARO | nesuLr YB Mn 5 ee) S “Tost report no. HE page: 20111, Test of components and functions Fa 2 7bAe Inenorator ype: _MAXITIB0 SL ws” ‘Sevistno: __HMMR.SNo220104 pI val aes Date of test 2008.3.13, Testod by : __ Yk. Kim abt Remarks _o er Controt of components roe ‘Before startup of he incinerator, the Incinerstor equipments checked in accordance with he order specticatn, S208 AIBA Rok 22H71 sIrt atl fs a atten Westie, Preparations before starting the incinerator for the first time 22718 31g NEU) OLE, 140: open ane an ute ves of he cer or she, ana FoF 18 schl4 ae Leet gee a a ca chock that he holst eae nrg oe open ae nezes and ih as. stat ae ay ea wa aeie aye whem He {Tes creck at th ins fhe cambuston chamber or old waste fs no damaged Da #49 Baum Umut a0 aH Suen a Git creck tat ete soo opens and coses eee hee we es. Fin the eosbng pump ‘ro naa ae SE te, check te rtatin of he Bower anc doing pan. en a ng aaa ay ue aE, 07. Chek ne aston ofthe pressure (atomng athe sige ber 15-25 bar NEY we (ee slut BH We Se Babe) 1,0. chock the micro switches Siclaa na we, hoe. Check er eakage nth pe ete, wees ee se ae TORRE HARERY CO 15 __pane 3011 ‘Adjustment of time relays in control panel (incinerator) BEB aM dol au Ae 2B AID) SA01 a seat Tela: | aoe [ran “ite laa ay soa wr [w|i ean 1 Tee ie peonts nT Ca g TAT 3 soe Ae Ate Tope foreseen a Ks 0 | M2 (Zeina) s 20 S84 Ba He Ae Caer pan @ | 1K 25 ojoloal oh) Nee _ “ire Sly torn of | tee 2 Engr a gee "nig a aan TSS Shice : ‘Time relay no.: | Timeisec. Funetion | 7 cexene |"wees | BS _ “ar, fading door open & | 0 | 2 | semua “Time fr opening Yoodng door G | 19K0 2 eer ti * 4 Adjustment of thermo relays pana ae (ee Mugiont wMaxi25 [want so [waxtioo [maxateo 7s nated one pte F |scxciowey | toe eaacls 7 kata one io oF [see cuteenomm | SIRT! REFERS RTE ENT co ——~ a report ne. HET—s1210 Adjustment of controller 5A2 obama =e pagesdot) Omienes [SATS [RRR Jet < 8 Combustion temperature primary chamber ~ a bw 80 [ia eeu ee eos [Assman Shanbar gh Teng. Shadowy] a pe 14 eae 28 ge [ too=1 > | Blosting door and rman Bower sap |B las NIA na Adjustment of controller 6A2 aopl eazal 8 ornare (7) [Raion ity re a Inala crea | Sarbaion eprint Gabo? [ela roctere0 [SRT = Dlaa H-EAOIOI BeREBON HEX Me) Function tet: Svtch is tumed to "Sludge ont. (Sludge burning) Dip AB! apie Sam @ Mela we 1001. Cnece tht he sludge burner operates within these pints 880-950 $218 7} espe Be Hib NEHER ee (8 a2. Check that te primary burner operates 25 eae to ignite the sludge burner automatically when te "Delay piary buree' is switched to automate “AUT BBs M4 MO] NS “AUN di sl UE MOI MUI} BOS zeo)le wijsh 52 82 Uel Se EN el th{ca. creck ate primary burmer operates al ho ine together wth be studge bum when the “Delay primary benef swt to manual “MAN” BeORe vids eo Mas em Ho Ua BAN ML! BOO WU BA Bol AB Nene nis, “TESRETSDERT RR HARE HRETERT ODL - Tost port no,: HFT $1218 page ot Control of component and alarm functions. Pree roi ‘Alarm for low pressure combustion(coeling) air (PS) sam gare BY 101. star the incinerator B20 nie (02. asus air pressure to 18 Hee ree wai) 27108 tember =u 02, Chock thatthe lame goes out after: 12 see. gana Fol wien Ne [/o. Check hat the "Low pressure combuston(ccoing) a alarm lamp swtch on waa] UN Ae AERO AEH we, 10s. check that he mncinerater i coling down pp waster 8 ‘Alam for thermal overload (304, 306) See B04 208) 7/01. Actvate the tes utlon on the clay. devia ae Ae te WS, {2 Chock thatthe fame goes out #30 mer a 19/08, Check thatthe incinerators coating down 22D) 4a) EA We (Woe, Reset the alarm asm “Teor aR “Test report no.: HET - 81218 page 7 ‘Azar for fame failure (primary burner) sear et Be (Seloiort sy Wot, Star the incinerator 22148 02. Remove the photoelectric cet Pere 1T.03. chock that he fame goes out Pes slam lamp sich on ‘aan wpe alex 8 19705. Check thatthe incinerator is cooling down 2200) 42 sie a Remouet the protacacie cal Wor. Reset the alam bean Alarm for lane flue (secondary burner) Sagal ae (aeieal wi) or. star ne incinerator 2 Se 102. Remove he photoset et Peau en 1103, Cnet that re fame goes out 30 omen we (9/04. Coeck that the "Fame falure” alarm amp itch on Sua dseo wen Wel 05, creck that ne incinerators coating down Stein de es we 4 0s, Remount he potelocre ca Peovaen Lor Reset ne am aes ea @ TEDAOTERS RVONBN WARE WRERIER EO, CTO —— ‘oat report no. : HET = 81218 page: bot11_ ‘Alarm for high temperature - Primary combustion chamber(5A2) vaieey neue Wor, State incinerator pea 1/02, check that ne High temperature incinerator alarm amp ewich on ‘esa of he temp. calibrator (S-TYPE) emp. Carator Bol 001 TOO AAT 2 YwBol MIEN Wels, (9.03, Check tat the flame goes out exo asiEs ae, . 1 04. chock thatthe incinerators cooing dwn Abii guaran we os. Reset the arm aes setting temp, 1050 by ‘Alarm for high temperature - Secondary combustion chamber(8A2) aaiaa seee ot. Start the incinerator 220048 1/02 Chock that he "High tomperateincinertor means of the tem. calbrator(S-TYPE) Top Catbror # oimeo| 1opbel AYO TE BBO] AEA MelS-TVPE) B02. Check that tho fame goes out 30 nee ea (04, Check hat the neineratri cating adn ut gasten wel 05. Reset the alarm een 3m lamp swch on at sting temp. 1050 by “EDS TsaS =] RE WARE WRIRERY 68, E15 Test report no. HET —S1248 _ page :2of11 Alarm for high exhaust gas temperature (4K7) wore aes 101. stat the incinerator 220418 ‘G02, check thatthe “High Fiue Gas TEMP. als lamp switch ona setting temp. 350% by ‘means ofthe temp. calator (PT 10002) op CaertorW OLB Hot OTHE ASAD >In ME ae wo] WANE se eTte0a) 03. Check thatthe flame goes out exo Male 9, © 04, Check that he incinerator is cooing down Eel Wel a8 os. Reset the rm asa . ‘Alar for low negative pressure inthe combustion chamber (7S7) segue aaa ae 01. gan bene Sate 12. Ato posure 905 barby ‘Tenth EE aaa dee oe {01 Greccatne tame gone uate 30 104. Check thet he “Low negative pressure combustion chamber alarm lamp switch on Soaraene suee mney ae 110s. Cres hate rena coatg on Sporgawes ae Gos. Rose ne arm ar Tost reportno.: HET $1218 page: 6F14 ‘Alarm fo low atomizing air pressure (1452) Ng) genie Se Got. Sate rinerator 02 hate presto bar ee res ae 1108. Chat tether gost ater _ 42 ane Sree {7 04. Check thatthe "Low pressure atomizing ait” alarm lamp switch on Gigi aan agente ee os. Gnas hate cert cslng Som Ha cna ce. Rea the pees about ET] tar fae Ci eres a Wor. Reset the air ee Sluice Pooerecery ot. star the ncinerator 2. Force the mer door inthe shice open by means of the slenid valve RERUEsH MSDE DOOR S Seno = Hew BAM aotes [10a Check thatthe Name goes ou ater 30 see. $20) 208 ft eR we, 1H 04. Chock thatthe "sie door not close alam lap sitch on ‘WHDE DOOR NOT CLOSED” azo! AXE, 10s. Check thatthe ncneratoriscoaing down 22p01 ase we. (4406, Ciose the inner door the siuce by means of the solenoid valve NIBHOM INSIDE DOORE Beles KER NEAM Ee 2 1d o7, Reset the alarm emery Tost report no. : HET - $1218 page ef 1 (CHECK THE BURNER CAPACITY eneaed (Check the buming volume of sludge by scale of ude tank during specie time, Se 8S 9H Me Beet HE NEBR A! Nae COMBUSTION CAPACITY 10. Liters HEAT VOLUME OF WASTE OIL 7800. Keates SPECIFIC GRAVITY 0 Kain HEATING OF WASTE OL =e v Calculate the buring capacity eege xe V (Keaih)= AE (Lterm) X HIE ¥ GE (Kealng) = 190 x 7,600 > 0.96 = 94940 Koalne Spee. £850,000 Kea Burring capacity: _ 98.480 Kear asee (Check the temperature of sutace :Max._§2_ 229) 29 82 88 Remar me roa Sa SRT aa ise TE WNGHIRERY COT DIMENSION CHECK SHEET OME: 50% Wor 2008 aermer [Sw SwpoouRG [rows vo| sew woe noo ex a fe telepe ie [ica - sre [awn [az | ae es 5 3) at an ReSuL meer ae fescue] ono or au0 FROST Trander Warne Woon Cay Te a i 0, pounce CERTIFICATE OF SHIPBOARD INCINERATOR Ministry of Maritime Affairs and Fisheries, Republic of Korea ‘This isto cerify dat the shiphoent incineror Used hae been examined and etd in seconde with Ge requiemeat of the stindad for shipboud incinamies for dipoing of shipgenented waste appended tm the Guidelines for he Ipleneaadon of Amex V of MARPOLTI(— and IMO Res. MEPC:76(40), Tbcinente-anuticeed by Mais Co, Lat, ‘ype foe the finer IMO Type / MAXI T1SOSL WS. Ma. cpecty sem sah gate ee = ‘ah pee burner 0 Average In combustion churbusane 10 * Go Average in fw gs is mys ee —s Bacharach CComburion chamber five ge ont m 0 temperate erage ‘Anoun of unburned components in athes 11 by wig Signed (Minisry of Markie Affoes and Fisheries Repvblic of Korea, Dated this 6b day of March 2004 a EC TYPE EXAMINATION CERTIFICATE HYUNDAI MARINE MACHINERY CO, LTD. Inte: KOREA REPUBUC OF, SHIPBOARD INCINERATORS es pe Waste aera Model Man 2D SWS, Mt T1008. WS, Mast 10S WS SoRECTA Se. ae in HAY O Ren PC 70) soo TEST REPORT WASTE OIL SERV TANK SHIP No. :S1 HYUNDAL wR incu 1, GAINDON 1 S£0-00, NCHEON CY, 218 NERY Cy (Teste oy I ‘SHIP YARD tr ‘OWNER TEST REPORT CUSTOMER: STX SHIP NO.S1218 ——— 4 luse: wo ‘CAPACITY: 150 (a4oox1220x1200H) MID-TKUNIFLON-0@ S310 J 6 301-1887 Sirormen 18 6 364 — 1a —| PURPOSE | TO CHECK THE LEAKAGE OF TANK CASING ~ | ‘TEST PRESSURE | 0.25 le/at INSPECTION TIME | 90 MAIN RESULT NO LEAKAGE 2MYD. PRESSURE TEST ( HEATING COIL) purpose | 70 CHECK THE LEAKAGE OF PinNG ‘TEST PRESSURE | 10:Skg/at RESULT | NO LEAKAGE WE CERTIFY THE ABOVE TEST RESULTS Hyundai Marine Machinery Co., Ltd. PAINT INSPECTION & TEST REPORT PAGE: 1 0F 1 _ 131% Mar 2008 PROJECT NAME PACKAGE UNIT [NEM NAME W.0 SERV TANK [KIND OF INSP PAINT INSP. [owe No. HID-TKUNP s00M-008 [HULL NO 1218 iszeaory | __1ser louent {RESULT — — WEATHER CONDITION | O/T) | wire) | Alo) | orece) | simi) FINE 6 rr so 6 16 DISCAIPTION] SPECIFICATION. KIND OF PAINT COLOR DET ‘SURFACE PREPARATION| _ SSPC-SP1OISa 2.17) = - ~_|INSIOE_1ST-PROFERRAL MO oor 25 wo seavtank | —206/S = [OUTSIDE 1ST-EPILTEWEO00 wiser Tom __2nied'S0 MARINE BT | Whe 20m lm ACTUAL D.F.T. DATA WO. TANK INSIDE (RANDOM 12 POINTS) Ad ) a So) 3 2d) Mg, ) B26) B27) Hoe) Bag) Map ) 10 30 11 9E 1 12h 29) W.0. TANK OUTSIDE (RANDOM 12 POINTS) M8) A poe) 4b) 7) pH) ar) Wear) Bl pend p90) 106 199) 11 99) 120 sa) lm vsuaLmspection Gam IsiGnaTURE PRE. BY REV. BY |usPECTOR bm APP BY Ye ein HYUNDAI MARINE MACHINERY CO.,LTD. INSTRUCTION BOOK FOR INSTALLATION, OPERATION AND MAINTENANCE OF INCINERATOR Type MAXI T50/T100/T150SL WS. HYUNDAI MARINE MACHINERY CO.,LTD. (602-15, GAJWA_DONG SEO-GU, INCHOEN CITY, KOREA TEL: +82-02:583-0871 aX : ¥82-32-583.0674 URL : hips mmeo co kr E-mail: jnkim!33@hmmco.co ke Upto : v3-20060807 INSTRUCTION 800K FOR W. ©. INCINERATOR, TPE INSTRUCTION 800K FOR INSTALLATION OF INCINERATOR oF HYUNDAI ATLAS INCINERATOR ‘TYPE MAXI T50/T100/T160 SL WS. ‘TABLE OF CONTENTS INSTALLATION INSTRUCTIONS Installation & storage instructon fer incinerators Instruction forintaiaton eserition of incinerator Baste principles Working principles Description of process diagram Technical data for nenerator ‘Technical data ~ components INSTRUCTION FOR OPERATION: (Operating instructions. INSTRUCTION FOR OPERATION OF INCINERATOR ‘Operating instructions. Calorie valves in some wasie prodicls waming ‘General inaicions Yer eporalon a incinerator ‘TROUBLE SHOOTING ‘Treuble shooting char incinerator ‘Trouble shooting chart ~ W.O dosing pump PUSS INSTRUCTION FOR OPERATION AND MAINTENANCE OF PARTS : Operating instructions tor dtl temperate contr Operating instruction for fue gs emp. conver Speratoninetactions for burer conte box Primary burner trust for operation and maiterance 1W.0 dosing pump (PU-3) operating and maintenance ierucion Waste Oi bumer Inaction for rep’ ofeach ini Scheme for maintenance non Uircation soheme LIST OF PARTS : Component drawing {stot component Pans ist for primary burr arts list for (Y'0 dosing pump Parts lat for Waste Ol bumer [ADDITIONAL DRAWING & COMPONENTS Instructions for operation (PU-5) ‘Techical data = Mil purp(PU-5) Part tet for PU-S Update : v3-20060328 @Bumuco Hyundai Marine Machinery Co. Lt. MAXI TSO/T0077150SL. WS Page 1 INSTRUCTION BOOK FOR W. 0. INCINERATOR ‘TYPE : MAXI TSO/T1007T150SL WS Part 1 INSTALLATION INSTRUCTIONS, @uumco Hyundai Marine Machinery Co, Lid Page 2 INSTRUCTION BOOK FOR W. 0. INCINERATOR ‘TYPE : MAXI TSO7T1007T:608L WS. INSTALLATION & STORAGE INSTRUCTION FOR INCINERATORS ‘LOINSTALLATION OF INCINERATOR ‘The incinerator should be installed and placed according tothe rules ofthe Classification Societies and to the National Shiping Boards, \Wren installing the incinerator the following points must be observed: ‘tmust be possible to stop the operation ofthe incinerator rom a place ‘outside the room in which tis placed. 1 ‘Stationary placed fee-ghtng equipment must be available forthe room in hich the incinerator fs placed 2.0 STORAGE INSTRUCTION FOR INCINERAOTRS HYUNDAL-ATLAS Incinerators standard and the storage environmental conditions must be ae follows: {-Airtemperature —: OW to 450%, temp, crop max, 401th 2. Humidty 0 ~ Ti relate 3. Wind Below 1Omisee 4, Shocks: Below 1g. acceleration in all directions Elpanel must be stored in airtight packing Before packing the ekpanel must equipped wih some bags ‘Siiea gens in order to absorb possible numisy ‘The pumps are not tobe turned. After elapse of storage perod, al bolted packings must be tightened up. ‘The incinerator must only handled by fork, truck of by the ling beam, and must ot be exposed to ‘mechanical damages. ‘Storage period: According to agreement ‘The surface must not be heates to above SOT by colar racation or other sources ‘The incinerator must not o be exposed prolonged by sea water spray of rain must not hosed down or silly expose. ‘Alter 12 month storage the tning has to heated up and dred-up acc to incinerators instructions @umuco Hyundai Marine Machinary Co, Lid Page 9 INSTRUCTION BOOK FOR W. ©. INCINERATOR ‘TYPE : MAXI TSOITIOOITI50SL.WS INSTRUCTION FOR INSTALLATION (OF HYUNDAL-ATLAS INCINERATOR ‘TYPE MAXI TSO/T 10077160 SL WS 1.0 REFERENCES For capsciy,cimensions and connections we refer to: “Technical data incinerator “Technical data, components Dimension drawing Pipe diagram + Arrangement for contol panel and dagrams 20 INCINERATOR ‘The incinerator shouldbe installed and placed aocording tothe ruos of the classification societies and to ‘the national shipping boards. In fron of tre feeding door fr the slulce a space of min. 1.5m must be foreseen for feeding the refuse bags and inspection ofthe primary bumer, thermocouple, valves, and the removal of ashes. ‘The incinerator should be placed in the ship where the vibrations ar ae few as possible and especialy with regard to the transportation of sold waste and fo the lay-out of the funn ‘We recommend floor pates around the incinerator rather than grids ue to the risk of spilage of rafuee and ashes 3.0 DIESEL OIL. SUPPLY - DIESEL OIL TANK ‘The supply and retum pipe for dese! ol to and from the incinerator, see the dimension drawing. Pressure and suction conditions, see technical data fer components, The Giese ol supply pipes should be provided with strainers to avoid any blocking of the pipes. The pump on the primary bumer is also provided with strainers bul in the pumps. The ol pump of the primary bumer is a gear whee! pump hich constantly cculates the olin the culation pipe The max. suction head for the desel ol pump is 3 meters, @Bumuco Hyundai Marine Machinery Co, Lis Page 4 INSTRUCTION BOOK FORW. O. INCINERATOR ‘TYPE : MAXI TSO/T100/T150SL. WS 4.0 WASTE OIL TANK AND CIRCULATION PIPE For supply and return pipe for oll Waste Oil between the incinerator and the Waste Oil tank, See pipe diagram (Final drawing) 4.1 WASTE OIL TANK. ‘The Waste Oil tank for waste oll has to be provided witha mil (PU-S) for agation and comminution of ‘the contents ofthe tank. The tank must be designed wih a view to securing an effective homogenization regular shapes ard webs should be avoides ‘The Waste Oil tank eto be provided with a. Heater and temperature contrller Level switch for "ow level for stopping of incinerator when the tank is empty. Level switch for High level" and "Low lever” as alarm function on the main panel ofthe ship shoud ‘iso be installed. © Mil forcomminuton and agtation ofthe Waste Ox contents, 4. Thermostat for "Alarm high Waste Oil temperature” 4.2 MILL PUMP (PU-S) ‘The suction branch ofthe mil shoud be placed as cose othe Waste Oil tank as possible. the mils placed lower than the Waste Oi level, here should be a valve onthe suction sie. ‘The return pipe of the mil should be made as short as possible, ie. the length must not exceed the agonal of a2 t0 3 m? tank @umuco Hyundal Marine Machinery Go, Lid Page 5 INSTRUCTION BOOK FOR W. 0. INCINERATOR ‘TYPE : MAXI TSO/T100/7150SL WS. 5.0 COMPRESSED AIR SUPPLY For supply ef compressed arto sluice on incinerator, see dimension drawing(Final drawing) ‘To avoid any blocking ofthe air pipe a strainer is needed in the ait supply piping system. 5:4 SLUICE ‘The bull-on non-fareback sluice for continuous feeding of ead waste is operated ‘automaticaly by two preumaticeyinders from a pushbutton panel (CP-3). 6.0 FLUE GAS FUNNEL, Dimension of funnel, see technical data of incinerator, dimension drawing, and instalation drawing for ‘idng chamber. Max. counter pressure in funnel nc outlet loss 300 Pa (99 mmiNG).To obtain sufficient

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