Maintenance Schedule

Diesel Engine
V 4000 Gx3
20 V 4000 Gx3 - 6-ATL
20 V 4000 Gx3 x - 6-ATL
Application Group 3A, 3B

MS50175/00E
Engine model kW/cyl. Hz. Application group
12V4000G43 99kW/cyl. 60 Hz. 3A, Continuous operation, unrestricted
12V4000G43 127 kW/cyl. 60 Hz. 3B, Continuous operation, variable load, ICXN
12V4000G83 118 kW/cyl. 60 Hz. 3A, Continuous operation, unrestricted
12V4000G83 145 kW/cyl. 60 Hz. 3B, Continuous operation, variable load, ICXN
16V4000G43 105 kW/cyl. 60 Hz. 3A, Continuous operation, unrestricted
16V4000G43 126 kW/cyl. 60 Hz. 3B, Continuous operation, variable load, ICXN
16V4000G83 122 kW/cyl. 60 Hz. 3A, Continuous operation, unrestricted
16V4000G83 142,5 kW/cyl. 60 Hz. 3B, Continuous operation, variable load, ICXN
20V4000G43-6-ATL 124,5 kW/cyl. 60 Hz. 3B, Continuous operation, variable load, ICXN
20V4000G83-6-ATL 111,5 kW/cyl. 60 Hz. 3A, Continuous operation, unrestricted
20V4000G83-6-ATL 137 kW/cyl. 60 Hz. 3B, Continuous operation, variable load, ICXN
20V4000G83L-6-ATL 125 kW/cyl. 60 Hz. 3A, Continuous operation, unrestricted
20V4000G83L-6-ATL 150,5 kW/cyl. 60 Hz. 3B, Continuous operation, variable load, ICXN

Table 1: Applicability

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All information in this publication was the latest information available at the time of going to print. MTU Friedrichshafen
GmbH reserves the right to change, delete or supplement the information provided as and when required.
 Table of Contents
1 Maintenance Schedule 1.9 Maintenance schedule matrix 30,000h 30
1.10 Maintenance tasks 30,000h 35
1.1 Preface 4 1.11 Maintenance schedule matrix 27,000h 37
1.2 Allocation matrix for application group 3A, 1.12 Maintenance tasks 27,000h 40
3B 5 1.13 Maintenance schedule matrix 24,000h 42
1.3 Maintenance schedule matrix 48,000h 7 1.14 Maintenance tasks 24,000h 45
1.4 Maintenance tasks 48,000h 13 1.15 Maintenance schedule matrix 21,000h 47
1.5 Maintenance schedule matrix 42,000h 15 1.16 Maintenance tasks 21,000h 50
1.6 Maintenance tasks 42,000h 21 1.17 Maintenance schedule matrix 6,000h 52
1.7 Maintenance schedule matrix 36,000h 23 1.18 Maintenance tasks 6,000h 54
1.8 Maintenance tasks 36,000h 28
DCL-ID: 0000034075 - 001

MS50175/00E 2014-07 | Table of Contents | 3

 1 Maintenance Schedule
1.1 Preface
In the case of emission-certified products, nonobservance of the maintenance specifications can result
in a violation of the statutory emission regulations. Modification or removal of mechanical or electronic
components or the installation of additional components as well as the execution of calibration proc-
esses that might affect the emission characteristics of the product are prohibited by emission regula-
tions. Components relevant to emissions, e.g. control units, sensors, cylinder heads, injectors and ex-
haust flaps can only be serviced, replaced or repaired if components approved by MTU, or equivalent
components, are used.
The MTU maintenance system is based on a preventive maintenance concept. Preventive maintenance
facilitates advance planning and ensures a high degree of equipment availability. The maintenance in-
tervals and required maintenance scopes are based on operational experience and must therefore be
regarded as recommendations. In the event of difficult operational and ambient conditions, additional
maintenance tasks and/or changes to the maintenance intervals may be necessary.
The intervals according to which the maintenance tasks have to be carried out are specified as operat-
ing hours and time limits. The limit which occurs first is applicable.
The individual maintenance intervals are assigned to the qualification levels QL1 to QL4.
QL1: Operational monitoring and maintenance work which does not require disassembly of the prod-
uct.
QL2: Component replacement (corrective, and thus not an element of the maintenance schedule).
QL3: Maintenance work that requires partial disassembly of the product.
QL4: Maintenance work that requires complete disassembly of the product.

Supplementary information on maintenance and preservation:

Change intervals for fluids and lubricants and details on preservation can be obtained in the relevant
specifications of the component manufacturers and MTU Fluids and Lubricants Specifications. The lat-
est version is available at: http://www.mtu-online.com.
Manufacturer's specifications shall apply to the maintenance of all components not listed in this main-
tenance schedule.
This maintenance schedule does not apply to engines with an EPA/CARB emission certificate.
TIM-ID: 0000046281 - 003

4 | Maintenance Schedule | MS50175/00E 2014-07

 1.2 Allocation matrix for application group 3A, 3B
V 4000 Gx3 / Gx3 x
Load profile

106 - 122 kW/cyl.

123 - 127 kW/cyl.

128 - 151 kW/cyl.

Load indicator %

0 - 105 kW/cyl.
Load fakcor %
Time
Load %
%

110 (100-110) 1
100 (90-100) —
90 (80-90) —
80 (65-80) 9
0 - 46 ≤5 48,000 36,000 30,000 30,000
65 (50-65) 15
50 (30-50) 25
30 (5-30) 50
Idle (0-5) —
110 (100-110) 1
Standard 3B
100 (90-100) 5
90 (80-90) 3
80 (65-80) 78
47 - 75 ≤ 18 42,000 30,000 27,000 24,000
65 (50-65) —
50 (30-50) —
30 (5-30) 13
Idle (0-5) —
110 (100-110) 1
100 (90-100) 19
90 (80-90) 20
80 (65-80) 20
76 - 80 ≤ 32 42,000 30,000 24,000 21,000
65 (50-65) 40
50 (30-50) —
30 (5-30) —
Idle (0-5) —
110 (100-110) 1
100 (90-100) 49
90 (80-90) 50
80 (65-80) —
81 - 95 ≤ 69 36,000 27,000 21,000 21,000
65 (50-65) —
50 (30-50) —
TIM-ID: 0000054638 - 001

30 (5-30) —
Idle (0-5) —

Table 2: Allocation matrix for application group 3A, 3B

MS50175/00E 2014-07 | Maintenance Schedule | 5

 V 4000 Gx3 / Gx3 x
Load profile

106 - 122 kW/cyl.

123 - 127 kW/cyl.

128 - 151 kW/cyl.

Load indicator %

0 - 105 kW/cyl.
Load %
Time Load factor %
%

110 (100-110) 1
Standard 3A
100 (90-100) 99
90 (80-90) —
80 (65-80) —
96 - 100 ≤ 102 36,000 24,000 21,000 21,000
65 (50-65) —
50 (30-50) —
30 (5-30) —
Idle (0-5) —
110 (100-110) 50
100 (90-100) 50
90 (80-90) —
80 (65-80) —
101 - 105 ≤ 180 6,000 6,000 6,000 6,000
65 (50-65) —
50 (30-50) —
30 (5-30) —
Idle (0-5) —

Table 3: Allocation matrix for application group 3A, 3B

TIM-ID: 0000054638 - 001

6 | Maintenance Schedule | MS50175/00E 2014-07

 1.3 Maintenance schedule matrix 48,000h
0-14,000 Operating hours
Task Operating hours [h]

10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
9,600
Limit

Daily
500

Engine
W0534 1m
W1008 2a
W0500 - X
W0501 - X
W0503 - X
W0505 - X
W0506 - X
W0507 - X
W0508 - X
W1047 6m X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1009 2a X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X X X X X
W1463 2a X X X X X X X X X X X X X X
W1481 2a X X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X X
W1241 2a X X X X X X X
W1046 2a X X X X X X X
W1207 2a X X X X X
W1005 3a X X X X
W1055 5a X X
W1006 9a X
W1713 9a X
W1011 9a X
W1041 18 a
W1026 5a
W1250 6a
W1251 6a
W1063 9a
W2001 9a
W2002 9a
W2003 9a
W2004 9a
W2006 9a
W2007 9a
TIM-ID: 0000054603 - 001

W2008 9a
W2009 9a
W2010 9a
W2062 9a
W2070 9a
W2110 9a
W1051 9a
W1035 6a
w = weeks
m = months
a = years

MS50175/00E 2014-07 | Maintenance Schedule | 7

Task Operating hours [h]

10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
9,600
Limit

Daily
W3000 18 a 500
W3001 18 a
W3002 18 a
W3003 18 a
W3004 18 a
W3005 18 a
W3007 18 a
W3018 18 a
W3063 18 a
W3100 18 a
W3103 18 a
W3108 18 a
W3139 18 a
W3177 18 a
w = weeks
m = months
a = years

14,500-28,500 Operating hours

Task Operating hours [h]
14,500
15,000
15,500
16,000
16,500
17,000
17,500
18,000
18,500
19,000
19,200
19,500
20,000
20,500
21,000
21,500
22,000
22,500
23,000
23,500
24,000
24,500
25,000
25,500
26,000
26,500
27,000
27,500
28,000
28,500
Limit

Engine
W0534 1m
W1008 2a
W0500 -
W0501 -
W0503 -
W0505 -
W0506 -
W0507 -
W0508 -
W1047 6m X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1009 2a X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X X X X X
W1463 2a X X X X X X X X X X X X X X
W1481 2a X X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X X
W1241 2a X X X X X X X
W1046 2a X X X X X X X
TIM-ID: 0000054603 - 001

W1207 2a X X X X X X
W1005 3a X X X X X
W1055 5a X X
W1006 9a X
W1713 9a X
W1011 9a X
W1041 18 a X
w = weeks
m = months
a = years

8 | Maintenance Schedule | MS50175/00E 2014-07

 Task Operating hours [h]

14,500
15,000
15,500
16,000
16,500
17,000
17,500
18,000
18,500
19,000
19,200
19,500
20,000
20,500
21,000
21,500
22,000
22,500
23,000
23,500
24,000
24,500
25,000
25,500
26,000
26,500
27,000
27,500
28,000
28,500
Limit
W1026 5a X
W1250 6a X
W1251 6a X
W1063 9a X
W2001 9a X
W2002 9a X
W2003 9a X
W2004 9a X
W2006 9a X
W2007 9a X
W2008 9a X
W2009 9a X
W2010 9a X
W2062 9a X
W2070 9a X
W2110 9a X
W1051 9a
W1035 6a
W3000 18 a
W3001 18 a
W3002 18 a
W3003 18 a
W3004 18 a
W3005 18 a
W3007 18 a
W3018 18 a
W3063 18 a
W3100 18 a
W3103 18 a
W3108 18 a
W3139 18 a
W3177 18 a
w = weeks
m = months
a = years

28,800-42,500 Operating hours

Task Operating hours [h]
28,800
29,000
29,500
30,000
30,500
31,000
31,500
32,000
32,500
33,000
33,500
34,000
34,500
35,000
35,500
36,000
36,500
37,000
37,500
38,000
38,400
38,500
39,000
39,500
40,000
40,500
41,000
41,500
42,000
42,500
Limit
TIM-ID: 0000054603 - 001

Engine
W0534 1m
W1008 2a
W0500 -
W0501 -
W0503 -
W0505 -
w = weeks
m = months
a = years

MS50175/00E 2014-07 | Maintenance Schedule | 9

Task Operating hours [h]

28,800
29,000
29,500
30,000
30,500
31,000
31,500
32,000
32,500
33,000
33,500
34,000
34,500
35,000
35,500
36,000
36,500
37,000
37,500
38,000
38,400
38,500
39,000
39,500
40,000
40,500
41,000
41,500
42,000
42,500
Limit

W0506 -
W0507 -
W0508 -
W1047 6m X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1009 2a X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X X X X X
W1463 2a X X X X X X X X X X X X X X
W1481 2a X X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X X
W1241 2a X X X X X X X
W1046 2a X X X X X X X
W1207 2a X X X X X
W1005 3a X X X X X
W1055 5a X X X
W1006 9a X X
W1713 9a X X
W1011 9a X X
W1041 18 a X
W1026 5a
W1250 6a
W1251 6a
W1063 9a
W2001 9a
W2002 9a
W2003 9a
W2004 9a
W2006 9a
W2007 9a
W2008 9a
W2009 9a
W2010 9a
W2062 9a
W2070 9a
W2110 9a
W1051 9a
W1035 6a
W3000 18 a
W3001 18 a
W3002 18 a
TIM-ID: 0000054603 - 001

W3003 18 a
W3004 18 a
W3005 18 a
W3007 18 a
W3018 18 a
W3063 18 a
W3100 18 a
W3103 18 a
w = weeks
m = months
a = years

10 | Maintenance Schedule | MS50175/00E 2014-07

 Task Operating hours [h]

28,800
29,000
29,500
30,000
30,500
31,000
31,500
32,000
32,500
33,000
33,500
34,000
34,500
35,000
35,500
36,000
36,500
37,000
37,500
38,000
38,400
38,500
39,000
39,500
40,000
40,500
41,000
41,500
42,000
42,500
Limit
W3108 18 a
W3139 18 a
W3177 18 a
w = weeks
m = months
a = years

43,000-48,000 Operating hours

Task Operating hours [h]
43,000
43,500
44,000
44,500
45,000
45,500
46,000
46,500
47,000
47,500
48,000
Limit

Engine
W0534 1m
W1008 2a
W0500 -
W0501 -
W0503 -
W0505 -
W0506 -
W0507 -
W0508 -
W1047 6m X X X X X X X X X X X
W1009 2a X X X X X X X X X X X
W1001 2a X X X X X X
W1463 2a X X X X X X
W1481 2a X X X X X X
W1675 2a X X X X X X
W1241 2a X X X
W1046 2a X X X
W1207 2a X X
W1005 3a X X
W1055 5a X
W1006 9a X
W1713 9a X
W1011 9a X
W1041 18 a X
W1026 5a X
W1250 6a X
W1251 6a X
W1063 9a X
TIM-ID: 0000054603 - 001

W2001 9a X
W2002 9a X
W2003 9a X
W2004 9a X
W2006 9a X
W2007 9a X
W2008 9a X
w = weeks
m = months
a = years

MS50175/00E 2014-07 | Maintenance Schedule | 11

Task Operating hours [h]

43,000
43,500
44,000
44,500
45,000
45,500
46,000
46,500
47,000
47,500
48,000
Limit

W2009 9a X
W2010 9a X
W2062 9a X
W2070 9a X
W2110 9a X
W1051 9a X
W1035 6a X
W3000 18 a X
W3001 18 a X
W3002 18 a X
W3003 18 a X
W3004 18 a X
W3005 18 a X
W3007 18 a X
W3018 18 a X
W3063 18 a X
W3100 18 a X
W3103 18 a X
W3108 18 a X
W3139 18 a X
W3177 18 a X
w = weeks
m = months
a = years

TIM-ID: 0000054603 - 001

12 | Maintenance Schedule | MS50175/00E 2014-07

 1.4 Maintenance tasks 48,000h
Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Engine
QL1 - 1m Engine operation Test run at not below 1/3 load and at least until steady-state temper- W0534
ature is reached (monthly).
QL1 - 2a Engine oil filter Fit new engine oil filters each time the engine oil is changed or, at the W1008
latest, on expiry of the time limit (given in years).
QL1 Daily - Engine operation Check engine oil level. W0500
Carry out visual inspection of engine for general condition and leaks. W0501
Inspect service indicator of air filter. W0503
Check relief bores of coolant pump(s). W0505
Check for abnormal running noises, exhaust gas color and vibration. W0506
Drain off water and contamination from fuel prefilter. X W0507
Check differential pressure gauge of fuel prefilter. X W0508
QL1 500 6m Oil indicator filter Check and clean oil indicator filter. X W1047
QL1 500 2a Centrifugal oil filter Check thickness of oil residue layer. Clean. Fit new sleeve, at the lat- X W1009
est, each time the engine oil is changed.
QL1 1000 2a Fuel filter Fit new fuel filter or new fuel filter insert. W1001
QL1 1000 2a Engine mounts Carry out visual inspection of engine mounts for general condition. W1463
QL1 1000 2a Intermediate fuel filter Replace intermediate fuel filter of filter element of intermediate fuel X W1481
filter.
QL1 1000 2a Fuel prefilter Fit new fuel prefilter or new fuel prefilter insert. X W1675
QL1 2000 2a Belt drive Inspect condition of drive belts and fit new ones if necessary. Adjust X W1241
tension.
QL1 2000 2a Crankcase breathers Fit new filters or filter inserts. X W1046
QL1 3000 2a Valve gear Check valve clearance, adjust if required. ATTENTION! Initial adjust- W1207
ment after 1,000 operating hours and subsequently 1,000 operating
hours after each cylinder-head overhaul..
QL1 3000 3a Air filters Fit new air filters. X W1005
QL1 6000 5a Crankcase breathers Fit new oil separators. X W1055
QL1 9600 9a Fuel injectors Replace fuel injectors. W1006
QL1 9600 9a Engine governor Injector: reset drift compensation parameters (CDC). W1713
QL1 9600 9a Combustion chambers Inspect cylinder chambers using endoscope. W1011
QL3 16000 18 a Turbochargers Fit new turbochargers. W1041
QL3 24000 5a Engine mounts Check buffer clearance of resilient mounts Check proper seating of W1026
securing screws.
QL3 24000 6a Rubber sleeves Replace all rubber sleeves. W1250
QL3 24000 6a Hose lines Replace all hose lines. W1251
QL3 24000 9a Cylinder heads Overhaul cylinder heads. Visually inspect piston crowns and wear pat- W1063
tern on cylinder liner running surfaces.
QL3 24000 9a Component maintenance Inspect rocker arms and valve bridge for wear. Insert an endoscope W2001
through the pushrod bore to visually inspect swing followers and cam-
shaft running surfaces.
TIM-ID: 0000054604 - 001

Clean air ducting. W2002

Clean intercooler and inspect for leakage. W2003
Fit new high-pressure fuel sensor. W2004
Check engine coolant thermostat and fit new thermal actuator. W2006
Check charge-air coolant thermostat and fit new thermal actuator. W2007
Overhaul engine coolant preheating system. X W2008
Inspect centrifugal oil filter for wear. X W2009
w = weeks
m = months
a = years

MS50175/00E 2014-07 | Maintenance Schedule | 13

Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Overhaul starter. W2010
Fit new seals/sealing materials for all disassembled components. W2062
Overhaul charge-air coolant pump. W2070
Overhaul engine coolant pump. W2110
QL3 48000 9a Fuel delivery pump Fit new fuel delivery pump. W1051
QL4 48000 6a Automatic engine oil filter Remove filter housing and clean. Fit new filter candles. X W1035
QL4 48000 18 a Extended component mainte- Completely disassemble the engine. Inspect engine components as W3000
nance per assembly instructions and repair or fit new components as re-
quired.
Replace all elastomeric parts and seals with new ones. W3001
Fit new piston rings. W3002
Fit new conrod bearings. W3003
Fit new crankshaft bearings. W3004
Fit new cylinder liners. W3005
Fit new high-pressure fuel pump. W3007
Fit new camshaft bearings and camshaft thrust bearings. W3018
Check gear train for cracks, replace bushings, check axles and replace W3063
if necessary.
Fit new rubber elements of engine mounts. W3100
Replace swing followers and swing-follower shafts. W3103
Check vibration damper, fit new one if necessary. W3108
Replace insulated flywheel. X W3139
Check engine oil pump, replace if necessary. W3177
w = weeks
m = months
a = years

TIM-ID: 0000054604 - 001

14 | Maintenance Schedule | MS50175/00E 2014-07

 1.5 Maintenance schedule matrix 42,000h
0-13,500 Operating hours
Task Operating hours [h]

10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,500
8,000
8,400
8,500
8,750
9,000
9,500
Limit

Daily
500

Engine
W0534 1m
W1008 2a
W0500 - X
W0501 - X
W0503 - X
W0505 - X
W0506 - X
W0507 - X
W0508 - X
W1047 6m X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1009 2a X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X X X X
W1463 2a X X X X X X X X X X X X X
W1481 2a X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X
W1241 2a X X X X X X
W1046 2a X X X X X X
W1207 2a X X X X X
W1005 3a X X X X
W1055 5a X X
W1006 9a X
W1713 9a X
W1011 9a X
W1041 18 a
W1026 5a
W1250 6a
W1251 6a
W1063 9a
W2001 9a
W2002 9a
W2003 9a
W2004 9a
W2006 9a
W2007 9a
TIM-ID: 0000054639 - 001

W2008 9a
W2009 9a
W2010 9a
W2062 9a
W2070 9a
W2110 9a
W1051 9a
W1035 6a
w = weeks
m = months
a = years

MS50175/00E 2014-07 | Maintenance Schedule | 15

Task Operating hours [h]

10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,500
8,000
8,400
8,500
8,750
9,000
9,500
Limit

Daily
W3000 18 a 500
W3001 18 a
W3002 18 a
W3003 18 a
W3004 18 a
W3005 18 a
W3007 18 a
W3018 18 a
W3063 18 a
W3100 18 a
W3103 18 a
W3108 18 a
W3139 18 a
W3177 18 a
w = weeks
m = months
a = years

14,000-27,000 Operating hours

Task Operating hours [h]
14,000
14,500
15,000
15,500
16,000
16,500
16,800
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
22,000
22,500
23,000
23,500
24,000
24,500
25,000
25,200
25,500
26,000
26,250
26,500
27,000
Limit

Engine
W0534 1m
W1008 2a
W0500 -
W0501 -
W0503 -
W0505 -
W0506 -
W0507 -
W0508 -
W1047 6m X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1009 2a X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X X X X X
W1463 2a X X X X X X X X X X X X X X
W1481 2a X X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X X
W1241 2a X X X X X X X
W1046 2a X X X X X X X
TIM-ID: 0000054639 - 001

W1207 2a X X X X X X
W1005 3a X X X X X
W1055 5a X X
W1006 9a X X
W1713 9a X X
W1011 9a X X
W1041 18 a X
w = weeks
m = months
a = years

16 | Maintenance Schedule | MS50175/00E 2014-07

 Task Operating hours [h]

14,000
14,500
15,000
15,500
16,000
16,500
16,800
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
22,000
22,500
23,000
23,500
24,000
24,500
25,000
25,200
25,500
26,000
26,250
26,500
27,000
Limit
W1026 5a X
W1250 6a X
W1251 6a X
W1063 9a X
W2001 9a X
W2002 9a X
W2003 9a X
W2004 9a X
W2006 9a X
W2007 9a X
W2008 9a X
W2009 9a X
W2010 9a X
W2062 9a X
W2070 9a X
W2110 9a X
W1051 9a
W1035 6a
W3000 18 a
W3001 18 a
W3002 18 a
W3003 18 a
W3004 18 a
W3005 18 a
W3007 18 a
W3018 18 a
W3063 18 a
W3100 18 a
W3103 18 a
W3108 18 a
W3139 18 a
W3177 18 a
w = weeks
m = months
a = years

27,500-41,500 Operating hours

Task Operating hours [h]
27,500
28,000
28,500
29,000
29,500
30,000
30,500
31,000
31,500
32,000
32,500
33,000
33,500
33,600
34,000
34,500
35,000
35,500
36,000
36,500
37,000
37,500
38,000
38,500
39,000
39,500
40,000
40,500
41,000
41,500
Limit
TIM-ID: 0000054639 - 001

Engine
W0534 1m
W1008 2a
W0500 -
W0501 -
W0503 -
W0505 -
w = weeks
m = months
a = years

MS50175/00E 2014-07 | Maintenance Schedule | 17

Task Operating hours [h]

27,500
28,000
28,500
29,000
29,500
30,000
30,500
31,000
31,500
32,000
32,500
33,000
33,500
33,600
34,000
34,500
35,000
35,500
36,000
36,500
37,000
37,500
38,000
38,500
39,000
39,500
40,000
40,500
41,000
41,500
Limit

W0506 -
W0507 -
W0508 -
W1047 6m X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1009 2a X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X X X X X
W1463 2a X X X X X X X X X X X X X X
W1481 2a X X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X X
W1241 2a X X X X X X X
W1046 2a X X X X X X X
W1207 2a X X X X
W1005 3a X X X X
W1055 5a X X
W1006 9a X
W1713 9a X
W1011 9a X
W1041 18 a X
W1026 5a
W1250 6a
W1251 6a
W1063 9a
W2001 9a
W2002 9a
W2003 9a
W2004 9a
W2006 9a
W2007 9a
W2008 9a
W2009 9a
W2010 9a
W2062 9a
W2070 9a
W2110 9a
W1051 9a
W1035 6a
W3000 18 a
W3001 18 a
W3002 18 a
TIM-ID: 0000054639 - 001

W3003 18 a
W3004 18 a
W3005 18 a
W3007 18 a
W3018 18 a
W3063 18 a
W3100 18 a
W3103 18 a
w = weeks
m = months
a = years

18 | Maintenance Schedule | MS50175/00E 2014-07

 Task Operating hours [h]

27,500
28,000
28,500
29,000
29,500
30,000
30,500
31,000
31,500
32,000
32,500
33,000
33,500
33,600
34,000
34,500
35,000
35,500
36,000
36,500
37,000
37,500
38,000
38,500
39,000
39,500
40,000
40,500
41,000
41,500
Limit
W3108 18 a
W3139 18 a
W3177 18 a
w = weeks
m = months
a = years

42,000-42,000 Operating hours

Task Operating hours [h]
42,000
Limit

Engine
W0534 1m
W1008 2a
W0500 -
W0501 -
W0503 -
W0505 -
W0506 -
W0507 -
W0508 -
W1047 6m X
W1009 2a X
W1001 2a X
W1463 2a X
W1481 2a X
W1675 2a X
W1241 2a X
W1046 2a X
W1207 2a X
W1005 3a X
W1055 5a X
W1006 9a
W1713 9a X
W1011 9a X
W1041 18 a X
W1026 5a X
W1250 6a X
W1251 6a X
W1063 9a X
TIM-ID: 0000054639 - 001

W2001 9a X
W2002 9a X
W2003 9a X
W2004 9a X
W2006 9a X
W2007 9a X
W2008 9a X
w = weeks
m = months
a = years

MS50175/00E 2014-07 | Maintenance Schedule | 19

Task Operating hours [h]

42,000
Limit

W2009 9a X
W2010 9a X
W2062 9a X
W2070 9a X
W2110 9a X
W1051 9a X
W1035 6a X
W3000 18 a X
W3001 18 a X
W3002 18 a X
W3003 18 a X
W3004 18 a X
W3005 18 a X
W3007 18 a X
W3018 18 a X
W3063 18 a X
W3100 18 a X
W3103 18 a X
W3108 18 a X
W3139 18 a X
W3177 18 a X
w = weeks
m = months
a = years

TIM-ID: 0000054639 - 001

20 | Maintenance Schedule | MS50175/00E 2014-07

 1.6 Maintenance tasks 42,000h
Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Engine
QL1 - 1m Engine operation Test run at not below 1/3 load and at least until steady-state temper- W0534
ature is reached (monthly).
QL1 - 2a Engine oil filter Fit new engine oil filters each time the engine oil is changed or, at the W1008
latest, on expiry of the time limit (given in years).
QL1 Daily - Engine operation Check engine oil level. W0500
Carry out visual inspection of engine for general condition and leaks. W0501
Inspect service indicator of air filter. W0503
Check relief bores of coolant pump(s). W0505
Check for abnormal running noises, exhaust gas color and vibration. W0506
Drain off water and contamination from fuel prefilter. X W0507
Check differential pressure gauge of fuel prefilter. X W0508
QL1 500 6m Oil indicator filter Check and clean oil indicator filter. X W1047
QL1 500 2a Centrifugal oil filter Check thickness of oil residue layer. Clean. Fit new sleeve, at the lat- X W1009
est, each time the engine oil is changed.
QL1 1000 2a Fuel filter Fit new fuel filter or new fuel filter insert. W1001
QL1 1000 2a Engine mounts Carry out visual inspection of engine mounts for general condition. W1463
QL1 1000 2a Intermediate fuel filter Replace intermediate fuel filter of filter element of intermediate fuel X W1481
filter.
QL1 1000 2a Fuel prefilter Fit new fuel prefilter or new fuel prefilter insert. X W1675
QL1 2000 2a Belt drive Inspect condition of drive belts and fit new ones if necessary. Adjust X W1241
tension.
QL1 2000 2a Crankcase breathers Fit new filters or filter inserts. X W1046
QL1 3000 2a Valve gear Check valve clearance, adjust if required. ATTENTION! Initial adjust- W1207
ment after 1,000 operating hours and subsequently 1,000 operating
hours after each cylinder-head overhaul..
QL1 3000 3a Air filters Fit new air filters. X W1005
QL1 6000 5a Crankcase breathers Fit new oil separators. X W1055
QL1 8750 9a Fuel injectors Replace fuel injectors. W1006
QL1 8400 9a Engine governor Injector: reset drift compensation parameters (CDC). W1713
QL1 8400 9a Combustion chambers Inspect cylinder chambers using endoscope. W1011
QL3 14000 18 a Turbochargers Fit new turbochargers. W1041
QL3 21000 5a Engine mounts Check buffer clearance of resilient mounts Check proper seating of W1026
securing screws.
QL3 21000 6a Rubber sleeves Replace all rubber sleeves. W1250
QL3 21000 6a Hose lines Replace all hose lines. W1251
QL3 21000 9a Cylinder heads Overhaul cylinder heads. Visually inspect piston crowns and wear pat- W1063
tern on cylinder liner running surfaces.
QL3 21000 9a Component maintenance Inspect rocker arms and valve bridge for wear. Insert an endoscope W2001
through the pushrod bore to visually inspect swing followers and cam-
shaft running surfaces.
TIM-ID: 0000054640 - 001

Clean air ducting. W2002

Clean intercooler and inspect for leakage. W2003
Fit new high-pressure fuel sensor. W2004
Check engine coolant thermostat and fit new thermal actuator. W2006
Check charge-air coolant thermostat and fit new thermal actuator. W2007
Overhaul engine coolant preheating system. X W2008
Inspect centrifugal oil filter for wear. X W2009
w = weeks
m = months
a = years

MS50175/00E 2014-07 | Maintenance Schedule | 21

Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Overhaul starter. W2010
Fit new seals/sealing materials for all disassembled components. W2062
Overhaul charge-air coolant pump. W2070
Overhaul engine coolant pump. W2110
QL3 42000 9a Fuel delivery pump Fit new fuel delivery pump. W1051
QL4 42000 6a Automatic engine oil filter Remove filter housing and clean. Fit new filter candles. X W1035
QL4 42000 18 a Extended component mainte- Completely disassemble the engine. Inspect engine components as W3000
nance per assembly instructions and repair or fit new components as re-
quired.
Replace all elastomeric parts and seals with new ones. W3001
Fit new piston rings. W3002
Fit new conrod bearings. W3003
Fit new crankshaft bearings. W3004
Fit new cylinder liners. W3005
Fit new high-pressure fuel pump. W3007
Fit new camshaft bearings and camshaft thrust bearings. W3018
Check gear train for cracks, replace bushings, check axles and replace W3063
if necessary.
Fit new rubber elements of engine mounts. W3100
Replace swing followers and swing-follower shafts. W3103
Check vibration damper, fit new one if necessary. W3108
Replace insulated flywheel. X W3139
Check engine oil pump, replace if necessary. W3177
w = weeks
m = months
a = years

TIM-ID: 0000054640 - 001

22 | Maintenance Schedule | MS50175/00E 2014-07

 1.7 Maintenance schedule matrix 36,000h
0-14,000 Operating hours
Task Operating hours [h]

10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,200
7,500
8,000
8,500
9,000
9,500
Limit

Daily
500

Engine
W0534 1m
W1008 2a
W0500 - X
W0501 - X
W0503 - X
W0505 - X
W0506 - X
W0507 - X
W0508 - X
W1047 6m X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1009 2a X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X X X X X
W1463 2a X X X X X X X X X X X X X X
W1481 2a X X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X X
W1241 2a X X X X X X X
W1046 2a X X X X X X X
W1207 2a X X X X X
W1005 3a X X X X
W1055 5a X X
W1006 9a X
W1713 9a X
W1011 9a X
W1041 18 a X
W1026 5a
W1250 6a
W1251 6a
W1063 9a
W2001 9a
W2002 9a
W2003 9a
W2004 9a
W2006 9a
W2007 9a
TIM-ID: 0000054643 - 001

W2008 9a
W2009 9a
W2010 9a
W2062 9a
W2070 9a
W2110 9a
W1051 9a
W1035 6a
w = weeks
m = months
a = years

MS50175/00E 2014-07 | Maintenance Schedule | 23

Task Operating hours [h]

10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,200
7,500
8,000
8,500
9,000
9,500
Limit

Daily
W3000 18 a 500
W3001 18 a
W3002 18 a
W3003 18 a
W3004 18 a
W3005 18 a
W3007 18 a
W3018 18 a
W3063 18 a
W3100 18 a
W3103 18 a
W3108 18 a
W3139 18 a
W3177 18 a
w = weeks
m = months
a = years

14,400-28,000 Operating hours

Task Operating hours [h]
14,400
14,500
15,000
15,500
16,000
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
21,600
22,000
22,500
23,000
23,500
24,000
24,500
25,000
25,500
26,000
26,500
27,000
27,500
28,000
Limit

Engine
W0534 1m
W1008 2a
W0500 -
W0501 -
W0503 -
W0505 -
W0506 -
W0507 -
W0508 -
W1047 6m X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1009 2a X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X X X X X
W1463 2a X X X X X X X X X X X X X X
W1481 2a X X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X X
W1241 2a X X X X X X X
W1046 2a X X X X X X X
TIM-ID: 0000054643 - 001

W1207 2a X X X X X X
W1005 3a X X X X X
W1055 5a X X
W1006 9a X X
W1713 9a X X
W1011 9a X X
W1041 18 a X
w = weeks
m = months
a = years

24 | Maintenance Schedule | MS50175/00E 2014-07

 Task Operating hours [h]

14,400
14,500
15,000
15,500
16,000
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
21,600
22,000
22,500
23,000
23,500
24,000
24,500
25,000
25,500
26,000
26,500
27,000
27,500
28,000
Limit
W1026 5a X
W1250 6a X
W1251 6a X
W1063 9a X
W2001 9a X
W2002 9a X
W2003 9a X
W2004 9a X
W2006 9a X
W2007 9a X
W2008 9a X
W2009 9a X
W2010 9a X
W2062 9a X
W2070 9a X
W2110 9a X
W1051 9a
W1035 6a
W3000 18 a
W3001 18 a
W3002 18 a
W3003 18 a
W3004 18 a
W3005 18 a
W3007 18 a
W3018 18 a
W3063 18 a
W3100 18 a
W3103 18 a
W3108 18 a
W3139 18 a
W3177 18 a
w = weeks
m = months
a = years

28,500-36,000 Operating hours

Task Operating hours [h]
28,500
28,800
29,000
29,500
30,000
30,500
31,000
31,500
32,000
32,500
33,000
33,500
34,000
34,500
35,000
35,500
36,000
Limit
TIM-ID: 0000054643 - 001

Engine
W0534 1m
W1008 2a
W0500 -
W0501 -
W0503 -
W0505 -
w = weeks
m = months
a = years

MS50175/00E 2014-07 | Maintenance Schedule | 25

Task Operating hours [h]

28,500
28,800
29,000
29,500
30,000
30,500
31,000
31,500
32,000
32,500
33,000
33,500
34,000
34,500
35,000
35,500
36,000
Limit

W0506 -
W0507 -
W0508 -
W1047 6m X X X X X X X X X X X X X X X X
W1009 2a X X X X X X X X X X X X X X X X
W1001 2a X X X X X X X X
W1463 2a X X X X X X X X
W1481 2a X X X X X X X X
W1675 2a X X X X X X X X
W1241 2a X X X X
W1046 2a X X X X
W1207 2a X X X
W1005 3a X X X
W1055 5a X X
W1006 9a X X
W1713 9a X X
W1011 9a X X
W1041 18 a X
W1026 5a X
W1250 6a X
W1251 6a X
W1063 9a X
W2001 9a X
W2002 9a X
W2003 9a X
W2004 9a X
W2006 9a X
W2007 9a X
W2008 9a X
W2009 9a X
W2010 9a X
W2062 9a X
W2070 9a X
W2110 9a X
W1051 9a X
W1035 6a X
W3000 18 a X
W3001 18 a X
W3002 18 a X
TIM-ID: 0000054643 - 001

W3003 18 a X
W3004 18 a X
W3005 18 a X
W3007 18 a X
W3018 18 a X
W3063 18 a X
W3100 18 a X
W3103 18 a X
w = weeks
m = months
a = years

26 | Maintenance Schedule | MS50175/00E 2014-07

 TIM-ID: 0000054643 - 001

Task

W3177
W3139
W3108

a = years
w = weeks
m = months
Limit

18 a
18 a
18 a
28,500
28,800
29,000
29,500
30,000
30,500
31,000
31,500
32,000
32,500
33,000
33,500
34,000
34,500
35,000
35,500
X
X
X

36,000
Operating hours [h]

MS50175/00E 2014-07 | Maintenance Schedule | 27

 1.8 Maintenance tasks 36,000h
Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Engine
QL1 - 1m Engine operation Test run at not below 1/3 load and at least until steady-state temper- W0534
ature is reached (monthly).
QL1 - 2a Engine oil filter Fit new engine oil filters each time the engine oil is changed or, at the W1008
latest, on expiry of the time limit (given in years).
QL1 Daily - Engine operation Check engine oil level. W0500
Carry out visual inspection of engine for general condition and leaks. W0501
Inspect service indicator of air filter. W0503
Check relief bores of coolant pump(s). W0505
Check for abnormal running noises, exhaust gas color and vibration. W0506
Drain off water and contamination from fuel prefilter. X W0507
Check differential pressure gauge of fuel prefilter. X W0508
QL1 500 6m Oil indicator filter Check and clean oil indicator filter. X W1047
QL1 500 2a Centrifugal oil filter Check thickness of oil residue layer. Clean. Fit new sleeve, at the lat- X W1009
est, each time the engine oil is changed.
QL1 1000 2a Fuel filter Fit new fuel filter or new fuel filter insert. W1001
QL1 1000 2a Engine mounts Carry out visual inspection of engine mounts for general condition. W1463
QL1 1000 2a Intermediate fuel filter Replace intermediate fuel filter of filter element of intermediate fuel X W1481
filter.
QL1 1000 2a Fuel prefilter Fit new fuel prefilter or new fuel prefilter insert. X W1675
QL1 2000 2a Belt drive Inspect condition of drive belts and fit new ones if necessary. Adjust X W1241
tension.
QL1 2000 2a Crankcase breathers Fit new filters or filter inserts. X W1046
QL1 3000 2a Valve gear Check valve clearance, adjust if required. ATTENTION! Initial adjust- W1207
ment after 1,000 operating hours and subsequently 1,000 operating
hours after each cylinder-head overhaul..
QL1 3000 3a Air filters Fit new air filters. X W1005
QL1 6000 5a Crankcase breathers Fit new oil separators. X W1055
QL1 7200 9a Fuel injectors Replace fuel injectors. W1006
QL1 7200 9a Engine governor Injector: reset drift compensation parameters (CDC). W1713
QL1 7200 9a Combustion chambers Inspect cylinder chambers using endoscope. W1011
QL3 12000 18 a Turbochargers Fit new turbochargers. W1041
QL3 18000 5a Engine mounts Check buffer clearance of resilient mounts Check proper seating of W1026
securing screws.
QL3 18000 6a Rubber sleeves Replace all rubber sleeves. W1250
QL3 18000 6a Hose lines Replace all hose lines. W1251
QL3 18000 9a Cylinder heads Overhaul cylinder heads. Visually inspect piston crowns and wear pat- W1063
tern on cylinder liner running surfaces.
QL3 18000 9a Component maintenance Inspect rocker arms and valve bridge for wear. Insert an endoscope W2001
through the pushrod bore to visually inspect swing followers and cam-
shaft running surfaces.
TIM-ID: 0000054645 - 001

Clean air ducting. W2002

Clean intercooler and inspect for leakage. W2003
Fit new high-pressure fuel sensor. W2004
Check engine coolant thermostat and fit new thermal actuator. W2006
Check charge-air coolant thermostat and fit new thermal actuator. W2007
Overhaul engine coolant preheating system. X W2008
Inspect centrifugal oil filter for wear. X W2009
w = weeks
m = months
a = years

28 | Maintenance Schedule | MS50175/00E 2014-07

 Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Overhaul starter. W2010
Fit new seals/sealing materials for all disassembled components. W2062
Overhaul charge-air coolant pump. W2070
Overhaul engine coolant pump. W2110
QL3 36000 9a Fuel delivery pump Fit new fuel delivery pump. W1051
QL4 36000 6a Automatic engine oil filter Remove filter housing and clean. Fit new filter candles. X W1035
QL4 36000 18 a Extended component mainte- Completely disassemble the engine. Inspect engine components as W3000
nance per assembly instructions and repair or fit new components as re-
quired.
Replace all elastomeric parts and seals with new ones. W3001
Fit new piston rings. W3002
Fit new conrod bearings. W3003
Fit new crankshaft bearings. W3004
Fit new cylinder liners. W3005
Fit new high-pressure fuel pump. W3007
Fit new camshaft bearings and camshaft thrust bearings. W3018
Check gear train for cracks, replace bushings, check axles and replace W3063
if necessary.
Fit new rubber elements of engine mounts. W3100
Replace swing followers and swing-follower shafts. W3103
Check vibration damper, fit new one if necessary. W3108
Replace insulated flywheel. X W3139
Check engine oil pump, replace if necessary. W3177
w = weeks
m = months
a = years
TIM-ID: 0000054645 - 001

MS50175/00E 2014-07 | Maintenance Schedule | 29

 1.9 Maintenance schedule matrix 30,000h
0-14,500 Operating hours
Task Operating hours [h]

10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
14,500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
Limit

Daily
500

Engine
W0534 1m
W1008 2a
W0500 - X
W0501 - X
W0503 - X
W0505 - X
W0506 - X
W0507 - X
W0508 - X
W1047 6m X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1009 2a X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X X X X X
W1463 2a X X X X X X X X X X X X X X
W1481 2a X X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X X
W1241 2a X X X X X X X X X
W1046 2a X X X X X X X
W1207 2a X X X X X
W1005 3a X X X X
W1055 5a X X
W1006 9a X
W1713 9a X
W1011 9a X
W1041 18 a X
W1026 5a
W1250 6a
W1251 6a
W1063 9a
W2001 9a
W2002 9a
W2003 9a
W2004 9a
W2006 9a
W2007 9a
TIM-ID: 0000054612 - 001

W2008 9a
W2009 9a
W2010 9a
W2062 9a
W2070 9a
W2110 9a
W1051 9a
W1035 6a
w = weeks
m = months
a = years

30 | Maintenance Schedule | MS50175/00E 2014-07

 Task Operating hours [h]

10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
14,500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
Limit

Daily
500
W3000 18 a
W3001 18 a
W3002 18 a
W3003 18 a
W3004 18 a
W3005 18 a
W3007 18 a
W3018 18 a
W3063 18 a
W3100 18 a
W3103 18 a
W3108 18 a
W3139 18 a
W3177 18 a
w = weeks
m = months
a = years

15,000-29,500 Operating hours

Task Operating hours [h]
15,000
15,500
16,000
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
22,000
22,500
23,000
23,500
24,000
24,500
25,000
25,500
26,000
26,500
27,000
27,500
28,000
28,500
29,000
29,500
Limit

Engine
W0534 1m
W1008 2a
W0500 -
W0501 -
W0503 -
W0505 -
W0506 -
W0507 -
W0508 -
W1047 6m X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1009 2a X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X X X X X X
W1463 2a X X X X X X X X X X X X X X X
W1481 2a X X X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X X X
W1241 2a X X X X X X X X X X
W1046 2a X X X X X X X
TIM-ID: 0000054612 - 001

W1207 2a X X X X X X
W1005 3a X X X X X
W1055 5a X X
W1006 9a X X
W1713 9a X X
W1011 9a X X
W1041 18 a X
w = weeks
m = months
a = years

MS50175/00E 2014-07 | Maintenance Schedule | 31

Task Operating hours [h]

15,000
15,500
16,000
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
22,000
22,500
23,000
23,500
24,000
24,500
25,000
25,500
26,000
26,500
27,000
27,500
28,000
28,500
29,000
29,500
Limit

W1026 5a X
W1250 6a X
W1251 6a X
W1063 9a X
W2001 9a X
W2002 9a X
W2003 9a X
W2004 9a X
W2006 9a X
W2007 9a X
W2008 9a X
W2009 9a X
W2010 9a X
W2062 9a X
W2070 9a X
W2110 9a X
W1051 9a
W1035 6a
W3000 18 a
W3001 18 a
W3002 18 a
W3003 18 a
W3004 18 a
W3005 18 a
W3007 18 a
W3018 18 a
W3063 18 a
W3100 18 a
W3103 18 a
W3108 18 a
W3139 18 a
W3177 18 a
w = weeks
m = months
a = years

30,000-30,000 Operating hours

Task Operating hours [h]
30,000
Limit

TIM-ID: 0000054612 - 001

Engine
W0534 1m
W1008 2a
W0500 -
W0501 -
W0503 -
W0505 -
w = weeks
m = months
a = years

32 | Maintenance Schedule | MS50175/00E 2014-07

 Task Operating hours [h]

30,000
Limit
W0506 -
W0507 -
W0508 -
W1047 6m X
W1009 2a X
W1001 2a X
W1463 2a X
W1481 2a X
W1675 2a X
W1241 2a X
W1046 2a X
W1207 2a X
W1005 3a X
W1055 5a X
W1006 9a X
W1713 9a X
W1011 9a X
W1041 18 a X
W1026 5a X
W1250 6a X
W1251 6a X
W1063 9a X
W2001 9a X
W2002 9a X
W2003 9a X
W2004 9a X
W2006 9a X
W2007 9a X
W2008 9a X
W2009 9a X
W2010 9a X
W2062 9a X
W2070 9a X
W2110 9a X
W1051 9a X
W1035 6a X
W3000 18 a X
W3001 18 a X
W3002 18 a X
TIM-ID: 0000054612 - 001

W3003 18 a X
W3004 18 a X
W3005 18 a X
W3007 18 a X
W3018 18 a X
W3063 18 a X
W3100 18 a X
W3103 18 a X
w = weeks
m = months
a = years

MS50175/00E 2014-07 | Maintenance Schedule | 33

Task Operating hours [h]

30,000
Limit

W3108 18 a X
W3139 18 a X
W3177 18 a X
w = weeks
m = months
a = years

TIM-ID: 0000054612 - 001

34 | Maintenance Schedule | MS50175/00E 2014-07

 1.10 Maintenance tasks 30,000h
Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Engine
QL1 - 1m Engine operation Test run at not below 1/3 load and at least until steady-state temper- W0534
ature is reached (monthly).
QL1 - 2a Engine oil filter Fit new engine oil filters each time the engine oil is changed or, at the W1008
latest, on expiry of the time limit (given in years).
QL1 Daily - Engine operation Check engine oil level. W0500
Carry out visual inspection of engine for general condition and leaks. W0501
Inspect service indicator of air filter. W0503
Check relief bores of coolant pump(s). W0505
Check for abnormal running noises, exhaust gas color and vibration. W0506
Drain off water and contamination from fuel prefilter. X W0507
Check differential pressure gauge of fuel prefilter. X W0508
QL1 500 6m Oil indicator filter Check and clean oil indicator filter. X W1047
QL1 500 2a Centrifugal oil filter Check thickness of oil residue layer. Clean. Fit new sleeve, at the lat- X W1009
est, each time the engine oil is changed.
QL1 1000 2a Fuel filter Fit new fuel filter or new fuel filter insert. W1001
QL1 1000 2a Engine mounts Carry out visual inspection of engine mounts for general condition. W1463
QL1 1000 2a Intermediate fuel filter Replace intermediate fuel filter of filter element of intermediate fuel X W1481
filter.
QL1 1000 2a Fuel prefilter Fit new fuel prefilter or new fuel prefilter insert. X W1675
QL1 1500 2a Belt drive Inspect condition of drive belts and fit new ones if necessary. Adjust X W1241
tension.
QL1 2000 2a Crankcase breathers Fit new filters or filter inserts. X W1046
QL1 3000 2a Valve gear Check valve clearance, adjust if required. ATTENTION! Initial adjust- W1207
ment after 1,000 operating hours and subsequently 1,000 operating
hours after each cylinder-head overhaul..
QL1 3000 3a Air filters Fit new air filters. X W1005
QL1 6000 5a Crankcase breathers Fit new oil separators. X W1055
QL1 7500 9a Fuel injectors Replace fuel injectors. W1006
QL1 7500 9a Engine governor Injector: reset drift compensation parameters (CDC). W1713
QL1 7500 9a Combustion chambers Inspect cylinder chambers using endoscope. W1011
QL3 10000 18 a Turbochargers Fit new turbochargers. W1041
QL3 15000 5a Engine mounts Check buffer clearance of resilient mounts Check proper seating of W1026
securing screws.
QL3 15000 6a Rubber sleeves Replace all rubber sleeves. W1250
QL3 15000 6a Hose lines Replace all hose lines. W1251
QL3 15000 9a Cylinder heads Overhaul cylinder heads. Visually inspect piston crowns and wear pat- W1063
tern on cylinder liner running surfaces.
QL3 15000 9a Component maintenance Inspect rocker arms and valve bridge for wear. Insert an endoscope W2001
through the pushrod bore to visually inspect swing followers and cam-
shaft running surfaces.
TIM-ID: 0000054613 - 001

Clean air ducting. W2002

Clean intercooler and inspect for leakage. W2003
Fit new high-pressure fuel sensor. W2004
Check engine coolant thermostat and fit new thermal actuator. W2006
Check charge-air coolant thermostat and fit new thermal actuator. W2007
Overhaul engine coolant preheating system. X W2008
Inspect centrifugal oil filter for wear. X W2009
w = weeks
m = months
a = years

MS50175/00E 2014-07 | Maintenance Schedule | 35

Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Overhaul starter. W2010
Fit new seals/sealing materials for all disassembled components. W2062
Overhaul charge-air coolant pump. W2070
Overhaul engine coolant pump. W2110
QL3 30000 9a Fuel delivery pump Fit new fuel delivery pump. W1051
QL4 30000 6a Automatic engine oil filter Remove filter housing and clean. Fit new filter candles. X W1035
QL4 30000 18 a Extended component mainte- Completely disassemble the engine. Inspect engine components as W3000
nance per assembly instructions and repair or fit new components as re-
quired.
Replace all elastomeric parts and seals with new ones. W3001
Fit new piston rings. W3002
Fit new conrod bearings. W3003
Fit new crankshaft bearings. W3004
Fit new cylinder liners. W3005
Fit new high-pressure fuel pump. W3007
Fit new camshaft bearings and camshaft thrust bearings. W3018
Check gear train for cracks, replace bushings, check axles and replace W3063
if necessary.
Fit new rubber elements of engine mounts. W3100
Replace swing followers and swing-follower shafts. W3103
Check vibration damper, fit new one if necessary. W3108
Replace insulated flywheel. X W3139
Check engine oil pump, replace if necessary. W3177
w = weeks
m = months
a = years

TIM-ID: 0000054613 - 001

36 | Maintenance Schedule | MS50175/00E 2014-07

 1.11 Maintenance schedule matrix 27,000h
0-13,500 Operating hours
Task Operating hours [h]

10,000
10,500
10,800
11,000
11,500
12,000
12,500
13,000
13,500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,400
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
Limit

Daily
500

Engine
W0534 1m
W1008 2a
W0500 - X
W0501 - X
W0503 - X
W0505 - X
W0506 - X
W0507 - X
W0508 - X
W1047 6m X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1009 2a X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X X X X
W1463 2a X X X X X X X X X X X X X
W1481 2a X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X
W1241 2a X X X X X X X X X
W1046 2a X X X X X X
W1207 2a X X X X X
W1005 3a X X X X
W1055 5a X X
W1006 9a X X
W1713 9a X X
W1011 9a X X
W1026 5a X
W1250 6a X
W1251 6a X
W1063 9a X
W2001 9a X
W2002 9a X
W2003 9a X
W2004 9a X
W2006 9a X
W2007 9a X
W2008 9a X
TIM-ID: 0000054646 - 001

W2009 9a X
W2010 9a X
W2062 9a X
W2070 9a X
W2110 9a X
W1041 18 a X
W1051 9a
W1035 6a
w = weeks
m = months
a = years

MS50175/00E 2014-07 | Maintenance Schedule | 37

Task Operating hours [h]

10,000
10,500
10,800
11,000
11,500
12,000
12,500
13,000
13,500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,400
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
Limit

Daily
W3000 18 a 500
W3001 18 a
W3002 18 a
W3003 18 a
W3004 18 a
W3005 18 a
W3007 18 a
W3018 18 a
W3063 18 a
W3100 18 a
W3103 18 a
W3108 18 a
W3139 18 a
W3177 18 a
w = weeks
m = months
a = years

14,000-27,000 Operating hours

Task Operating hours [h]
14,000
14,500
15,000
15,500
16,000
16,200
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
21,600
22,000
22,500
23,000
23,500
24,000
24,500
25,000
25,500
26,000
26,500
27,000
Limit

Engine
W0534 1m
W1008 2a
W0500 -
W0501 -
W0503 -
W0505 -
W0506 -
W0507 -
W0508 -
W1047 6m X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1009 2a X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X X X X X
W1463 2a X X X X X X X X X X X X X X
W1481 2a X X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X X
W1241 2a X X X X X X X X X
W1046 2a X X X X X X X
TIM-ID: 0000054646 - 001

W1207 2a X X X X X X
W1005 3a X X X X X
W1055 5a X X X
W1006 9a X X X
W1713 9a X X X
W1011 9a X X X
W1026 5a X
w = weeks
m = months
a = years

38 | Maintenance Schedule | MS50175/00E 2014-07

 Task Operating hours [h]

14,000
14,500
15,000
15,500
16,000
16,200
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
21,600
22,000
22,500
23,000
23,500
24,000
24,500
25,000
25,500
26,000
26,500
27,000
Limit
W1250 6a X
W1251 6a X
W1063 9a X
W2001 9a X
W2002 9a X
W2003 9a X
W2004 9a X
W2006 9a X
W2007 9a X
W2008 9a X
W2009 9a X
W2010 9a X
W2062 9a X
W2070 9a X
W2110 9a X
W1041 18 a X
W1051 9a X
W1035 6a X
W3000 18 a X
W3001 18 a X
W3002 18 a X
W3003 18 a X
W3004 18 a X
W3005 18 a X
W3007 18 a X
W3018 18 a X
W3063 18 a X
W3100 18 a X
W3103 18 a X
W3108 18 a X
W3139 18 a X
W3177 18 a X
w = weeks
m = months
a = years
TIM-ID: 0000054646 - 001

MS50175/00E 2014-07 | Maintenance Schedule | 39

 1.12 Maintenance tasks 27,000h
Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Engine
QL1 - 1m Engine operation Test run at not below 1/3 load and at least until steady-state temper- W0534
ature is reached (monthly).
QL1 - 2a Engine oil filter Fit new engine oil filters each time the engine oil is changed or, at the W1008
latest, on expiry of the time limit (given in years).
QL1 Daily - Engine operation Check engine oil level. W0500
Carry out visual inspection of engine for general condition and leaks. W0501
Inspect service indicator of air filter. W0503
Check relief bores of coolant pump(s). W0505
Check for abnormal running noises, exhaust gas color and vibration. W0506
Drain off water and contamination from fuel prefilter. X W0507
Check differential pressure gauge of fuel prefilter. X W0508
QL1 500 6m Oil indicator filter Check and clean oil indicator filter. X W1047
QL1 500 2a Centrifugal oil filter Check thickness of oil residue layer. Clean. Fit new sleeve, at the lat- X W1009
est, each time the engine oil is changed.
QL1 1000 2a Fuel filter Fit new fuel filter or new fuel filter insert. W1001
QL1 1000 2a Engine mounts Carry out visual inspection of engine mounts for general condition. W1463
QL1 1000 2a Intermediate fuel filter Replace intermediate fuel filter of filter element of intermediate fuel X W1481
filter.
QL1 1000 2a Fuel prefilter Fit new fuel prefilter or new fuel prefilter insert. X W1675
QL1 1500 2a Belt drive Inspect condition of drive belts and fit new ones if necessary. Adjust X W1241
tension.
QL1 2000 2a Crankcase breathers Fit new filters or filter inserts. X W1046
QL1 3000 2a Valve gear Check valve clearance, adjust if required. ATTENTION! Initial adjust- W1207
ment after 1,000 operating hours and subsequently 1,000 operating
hours after each cylinder-head overhaul..
QL1 3000 3a Air filters Fit new air filters. X W1005
QL1 5400 5a Crankcase breathers Fit new oil separators. X W1055
QL1 5400 9a Fuel injectors Replace fuel injectors. W1006
QL1 5400 9a Engine governor Injector: reset drift compensation parameters (CDC). W1713
QL1 5400 9a Combustion chambers Inspect cylinder chambers using endoscope. W1011
QL3 13500 5a Engine mounts Check buffer clearance of resilient mounts Check proper seating of W1026
securing screws.
QL3 13500 6a Rubber sleeves Replace all rubber sleeves. W1250
QL3 13500 6a Hose lines Replace all hose lines. W1251
QL3 13500 9a Cylinder heads Overhaul cylinder heads. Visually inspect piston crowns and wear pat- W1063
tern on cylinder liner running surfaces.
QL3 13500 9a Component maintenance Inspect rocker arms and valve bridge for wear. Insert an endoscope W2001
through the pushrod bore to visually inspect swing followers and cam-
shaft running surfaces.
Clean air ducting. W2002
TIM-ID: 0000054647 - 001

Clean intercooler and inspect for leakage. W2003

Fit new high-pressure fuel sensor. W2004
Check engine coolant thermostat and fit new thermal actuator. W2006
Check charge-air coolant thermostat and fit new thermal actuator. W2007
Overhaul engine coolant preheating system. X W2008
Inspect centrifugal oil filter for wear. X W2009
Overhaul starter. W2010
w = weeks
m = months
a = years

40 | Maintenance Schedule | MS50175/00E 2014-07

 Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Fit new seals/sealing materials for all disassembled components. W2062
Overhaul charge-air coolant pump. W2070
Overhaul engine coolant pump. W2110
QL3 13500 18 a Turbochargers Fit new turbochargers. W1041
QL3 27000 9a Fuel delivery pump Fit new fuel delivery pump. W1051
QL4 27000 6a Automatic engine oil filter Remove filter housing and clean. Fit new filter candles. X W1035
QL4 27000 18 a Extended component mainte- Completely disassemble the engine. Inspect engine components as W3000
nance per assembly instructions and repair or fit new components as re-
quired.
Replace all elastomeric parts and seals with new ones. W3001
Fit new piston rings. W3002
Fit new conrod bearings. W3003
Fit new crankshaft bearings. W3004
Fit new cylinder liners. W3005
Fit new high-pressure fuel pump. W3007
Fit new camshaft bearings and camshaft thrust bearings. W3018
Check gear train for cracks, replace bushings, check axles and replace W3063
if necessary.
Fit new rubber elements of engine mounts. W3100
Replace swing followers and swing-follower shafts. W3103
Check vibration damper, fit new one if necessary. W3108
Replace insulated flywheel. X W3139
Check engine oil pump, replace if necessary. W3177
w = weeks
m = months
a = years
TIM-ID: 0000054647 - 001

MS50175/00E 2014-07 | Maintenance Schedule | 41

 1.13 Maintenance schedule matrix 24,000h
0-14,500 Operating hours
Task Operating hours [h]

10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
14,500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
Limit

Daily
500

Engine
W0534 1m
W1008 2a
W0500 - X
W0501 - X
W0503 - X
W0505 - X
W0506 - X
W0507 - X
W0508 - X
W1047 6m X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1009 2a X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X X X X X
W1463 2a X X X X X X X X X X X X X X
W1481 2a X X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X X
W1241 2a X X X X X X X
W1046 2a X X X X X X X
W1207 2a X X X X X X
W1005 3a X X X X
W1055 5a X X
W1006 9a X X
W1713 9a X X
W1011 9a X X
W1026 5a X
W1250 6a X
W1251 6a X
W1063 9a X
W2001 9a X
W2002 9a X
W2003 9a X
W2004 9a X
W2006 9a X
W2007 9a X
W2008 9a X
TIM-ID: 0000054617 - 001

W2009 9a X
W2010 9a X
W2062 9a X
W2070 9a X
W2110 9a X
W1041 18 a X
W1051 9a
W1035 6a
w = weeks
m = months
a = years

42 | Maintenance Schedule | MS50175/00E 2014-07

 Task Operating hours [h]

10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
14,500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
Limit

Daily
500
W3000 18 a
W3001 18 a
W3002 18 a
W3003 18 a
W3004 18 a
W3005 18 a
W3007 18 a
W3018 18 a
W3063 18 a
W3100 18 a
W3103 18 a
W3108 18 a
W3139 18 a
W3177 18 a
w = weeks
m = months
a = years

15,000-24,000 Operating hours

Task Operating hours [h]
15,000
15,500
16,000
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
22,000
22,500
23,000
23,500
24,000
Limit

Engine
W0534 1m
W1008 2a
W0500 -
W0501 -
W0503 -
W0505 -
W0506 -
W0507 -
W0508 -
W1047 6m X X X X X X X X X X X X X X X X X X X
W1009 2a X X X X X X X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X
W1463 2a X X X X X X X X X X
W1481 2a X X X X X X X X X X
W1675 2a X X X X X X X X X X
W1241 2a X X X X X
W1046 2a X X X X X
TIM-ID: 0000054617 - 001

W1207 2a X X X X
W1005 3a X X X X
W1055 5a X X
W1006 9a X X
W1713 9a X X
W1011 9a X X
W1026 5a X
w = weeks
m = months
a = years

MS50175/00E 2014-07 | Maintenance Schedule | 43

Task Operating hours [h]

15,000
15,500
16,000
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
22,000
22,500
23,000
23,500
24,000
Limit

W1250 6a X
W1251 6a X
W1063 9a X
W2001 9a X
W2002 9a X
W2003 9a X
W2004 9a X
W2006 9a X
W2007 9a X
W2008 9a X
W2009 9a X
W2010 9a X
W2062 9a X
W2070 9a X
W2110 9a X
W1041 18 a X
W1051 9a X
W1035 6a X
W3000 18 a X
W3001 18 a X
W3002 18 a X
W3003 18 a X
W3004 18 a X
W3005 18 a X
W3007 18 a X
W3018 18 a X
W3063 18 a X
W3100 18 a X
W3103 18 a X
W3108 18 a X
W3139 18 a X
W3177 18 a X
w = weeks
m = months
a = years
TIM-ID: 0000054617 - 001

44 | Maintenance Schedule | MS50175/00E 2014-07

 1.14 Maintenance tasks 24,000h
Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Engine
QL1 - 1m Engine operation Test run at not below 1/3 load and at least until steady-state temper- W0534
ature is reached (monthly).
QL1 - 2a Engine oil filter Fit new engine oil filters each time the engine oil is changed or, at the W1008
latest, on expiry of the time limit (given in years).
QL1 Daily - Engine operation Check engine oil level. W0500
Carry out visual inspection of engine for general condition and leaks. W0501
Inspect service indicator of air filter. W0503
Check relief bores of coolant pump(s). W0505
Check for abnormal running noises, exhaust gas color and vibration. W0506
Drain off water and contamination from fuel prefilter. X W0507
Check differential pressure gauge of fuel prefilter. X W0508
QL1 500 6m Oil indicator filter Check and clean oil indicator filter. X W1047
QL1 500 2a Centrifugal oil filter Check thickness of oil residue layer. Clean. Fit new sleeve, at the lat- X W1009
est, each time the engine oil is changed.
QL1 1000 2a Fuel filter Fit new fuel filter or new fuel filter insert. W1001
QL1 1000 2a Engine mounts Carry out visual inspection of engine mounts for general condition. W1463
QL1 1000 2a Intermediate fuel filter Replace intermediate fuel filter of filter element of intermediate fuel X W1481
filter.
QL1 1000 2a Fuel prefilter Fit new fuel prefilter or new fuel prefilter insert. X W1675
QL1 2000 2a Belt drive Inspect condition of drive belts and fit new ones if necessary. Adjust X W1241
tension.
QL1 2000 2a Crankcase breathers Fit new filters or filter inserts. X W1046
QL1 3000 2a Valve gear Check valve clearance, adjust if required. ATTENTION! Initial adjust- W1207
ment after 1,000 operating hours and subsequently 1,000 operating
hours after each cylinder-head overhaul..
QL1 3000 3a Air filters Fit new air filters. X W1005
QL1 6000 5a Crankcase breathers Fit new oil separators. X W1055
QL1 6000 9a Fuel injectors Replace fuel injectors. W1006
QL1 6000 9a Engine governor Injector: reset drift compensation parameters (CDC). W1713
QL1 6000 9a Combustion chambers Inspect cylinder chambers using endoscope. W1011
QL3 12000 5a Engine mounts Check buffer clearance of resilient mounts Check proper seating of W1026
securing screws.
QL3 12000 6a Rubber sleeves Replace all rubber sleeves. W1250
QL3 12000 6a Hose lines Replace all hose lines. W1251
QL3 12000 9a Cylinder heads Overhaul cylinder heads. Visually inspect piston crowns and wear pat- W1063
tern on cylinder liner running surfaces.
QL3 12000 9a Component maintenance Inspect rocker arms and valve bridge for wear. Insert an endoscope W2001
through the pushrod bore to visually inspect swing followers and cam-
shaft running surfaces.
Clean air ducting. W2002
TIM-ID: 0000054618 - 001

Clean intercooler and inspect for leakage. W2003

Fit new high-pressure fuel sensor. W2004
Check engine coolant thermostat and fit new thermal actuator. W2006
Check charge-air coolant thermostat and fit new thermal actuator. W2007
Overhaul engine coolant preheating system. X W2008
Inspect centrifugal oil filter for wear. X W2009
Overhaul starter. W2010
w = weeks
m = months
a = years

MS50175/00E 2014-07 | Maintenance Schedule | 45

Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Fit new seals/sealing materials for all disassembled components. W2062
Overhaul charge-air coolant pump. W2070
Overhaul engine coolant pump. W2110
QL3 12000 18 a Turbochargers Fit new turbochargers. W1041
QL3 24000 9a Fuel delivery pump Fit new fuel delivery pump. W1051
QL4 24000 6a Automatic engine oil filter Remove filter housing and clean. Fit new filter candles. X W1035
QL4 24000 18 a Extended component mainte- Completely disassemble the engine. Inspect engine components as W3000
nance per assembly instructions and repair or fit new components as re-
quired.
Replace all elastomeric parts and seals with new ones. W3001
Fit new piston rings. W3002
Fit new conrod bearings. W3003
Fit new crankshaft bearings. W3004
Fit new cylinder liners. W3005
Fit new high-pressure fuel pump. W3007
Fit new camshaft bearings and camshaft thrust bearings. W3018
Check gear train for cracks, replace bushings, check axles and replace W3063
if necessary.
Fit new rubber elements of engine mounts. W3100
Replace swing followers and swing-follower shafts. W3103
Check vibration damper, fit new one if necessary. W3108
Replace insulated flywheel. X W3139
Check engine oil pump, replace if necessary. W3177
w = weeks
m = months
a = years

TIM-ID: 0000054618 - 001

46 | Maintenance Schedule | MS50175/00E 2014-07

 1.15 Maintenance schedule matrix 21,000h
0-14,000 Operating hours
Task Operating hours [h]

10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,250
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
Limit

Daily
500

Engine
W0534 1m
W1008 2a
W0500 - X
W0501 - X
W0503 - X
W0505 - X
W0506 - X
W0507 - X
W0508 - X
W1047 6m X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1009 2a X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X X X X X
W1463 2a X X X X X X X X X X X X X X
W1481 2a X X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X X
W1241 2a X X X X X X X X X
W1046 2a X X X X X X X
W1207 2a X X X X X X
W1005 3a X X X X
W1055 5a X X
W1006 9a X X
W1713 9a X X
W1011 9a X X
W1026 5a X
W1250 6a X
W1251 6a X
W1063 9a X
W2001 9a X
W2002 9a X
W2003 9a X
W2004 9a X
W2006 9a X
W2007 9a X
W2008 9a X
TIM-ID: 0000054619 - 001

W2009 9a X
W2010 9a X
W2062 9a X
W2070 9a X
W2110 9a X
W1041 18 a X
W1051 9a
W1035 6a
w = weeks
m = months
a = years

MS50175/00E 2014-07 | Maintenance Schedule | 47

Task Operating hours [h]

10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,250
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
Limit

Daily
W3000 18 a 500
W3001 18 a
W3002 18 a
W3003 18 a
W3004 18 a
W3005 18 a
W3007 18 a
W3018 18 a
W3063 18 a
W3100 18 a
W3103 18 a
W3108 18 a
W3139 18 a
W3177 18 a
w = weeks
m = months
a = years

14,500-21,000 Operating hours

Task Operating hours [h]
14,500
15,000
15,500
15,750
16,000
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
Limit

Engine
W0534 1m
W1008 2a
W0500 -
W0501 -
W0503 -
W0505 -
W0506 -
W0507 -
W0508 -
W1047 6m X X X X X X X X X X X X X X
W1009 2a X X X X X X X X X X X X X X
W1001 2a X X X X X X X
W1463 2a X X X X X X X
W1481 2a X X X X X X X
W1675 2a X X X X X X X
W1241 2a X X X X X
W1046 2a X X X
TIM-ID: 0000054619 - 001

W1207 2a X X X
W1005 3a X X X
W1055 5a X X
W1006 9a X X
W1713 9a X X
W1011 9a X X
W1026 5a X
w = weeks
m = months
a = years

48 | Maintenance Schedule | MS50175/00E 2014-07

 Task Operating hours [h]

14,500
15,000
15,500
15,750
16,000
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
Limit
W1250 6a X
W1251 6a X
W1063 9a X
W2001 9a X
W2002 9a X
W2003 9a X
W2004 9a X
W2006 9a X
W2007 9a X
W2008 9a X
W2009 9a X
W2010 9a X
W2062 9a X
W2070 9a X
W2110 9a X
W1041 18 a X
W1051 9a X
W1035 6a X
W3000 18 a X
W3001 18 a X
W3002 18 a X
W3003 18 a X
W3004 18 a X
W3005 18 a X
W3007 18 a X
W3018 18 a X
W3063 18 a X
W3100 18 a X
W3103 18 a X
W3108 18 a X
W3139 18 a X
W3177 18 a X
w = weeks
m = months
a = years
TIM-ID: 0000054619 - 001

MS50175/00E 2014-07 | Maintenance Schedule | 49

 1.16 Maintenance tasks 21,000h
Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Engine
QL1 - 1m Engine operation Test run at not below 1/3 load and at least until steady-state temper- W0534
ature is reached (monthly).
QL1 - 2a Engine oil filter Fit new engine oil filters each time the engine oil is changed or, at the W1008
latest, on expiry of the time limit (given in years).
QL1 Daily - Engine operation Check engine oil level. W0500
Carry out visual inspection of engine for general condition and leaks. W0501
Inspect service indicator of air filter. W0503
Check relief bores of coolant pump(s). W0505
Check for abnormal running noises, exhaust gas color and vibration. W0506
Drain off water and contamination from fuel prefilter. X W0507
Check differential pressure gauge of fuel prefilter. X W0508
QL1 500 6m Oil indicator filter Check and clean oil indicator filter. X W1047
QL1 500 2a Centrifugal oil filter Check thickness of oil residue layer. Clean. Fit new sleeve, at the lat- X W1009
est, each time the engine oil is changed.
QL1 1000 2a Fuel filter Fit new fuel filter or new fuel filter insert. W1001
QL1 1000 2a Engine mounts Carry out visual inspection of engine mounts for general condition. W1463
QL1 1000 2a Intermediate fuel filter Replace intermediate fuel filter of filter element of intermediate fuel X W1481
filter.
QL1 1000 2a Fuel prefilter Fit new fuel prefilter or new fuel prefilter insert. X W1675
QL1 1500 2a Belt drive Inspect condition of drive belts and fit new ones if necessary. Adjust X W1241
tension.
QL1 2000 2a Crankcase breathers Fit new filters or filter inserts. X W1046
QL1 3000 2a Valve gear Check valve clearance, adjust if required. ATTENTION! Initial adjust- W1207
ment after 1,000 operating hours and subsequently 1,000 operating
hours after each cylinder-head overhaul..
QL1 3000 3a Air filters Fit new air filters. X W1005
QL1 5250 5a Crankcase breathers Fit new oil separators. X W1055
QL1 5250 9a Fuel injectors Replace fuel injectors. W1006
QL1 5250 9a Engine governor Injector: reset drift compensation parameters (CDC). W1713
QL1 5250 9a Combustion chambers Inspect cylinder chambers using endoscope. W1011
QL3 10500 5a Engine mounts Check buffer clearance of resilient mounts Check proper seating of W1026
securing screws.
QL3 10500 6a Rubber sleeves Replace all rubber sleeves. W1250
QL3 10500 6a Hose lines Replace all hose lines. W1251
QL3 10500 9a Cylinder heads Overhaul cylinder heads. Visually inspect piston crowns and wear pat- W1063
tern on cylinder liner running surfaces.
QL3 10500 9a Component maintenance Inspect rocker arms and valve bridge for wear. Insert an endoscope W2001
through the pushrod bore to visually inspect swing followers and cam-
shaft running surfaces.
Clean air ducting. W2002
TIM-ID: 0000054620 - 001

Clean intercooler and inspect for leakage. W2003

Fit new high-pressure fuel sensor. W2004
Check engine coolant thermostat and fit new thermal actuator. W2006
Check charge-air coolant thermostat and fit new thermal actuator. W2007
Overhaul engine coolant preheating system. X W2008
Inspect centrifugal oil filter for wear. X W2009
Overhaul starter. W2010
w = weeks
m = months
a = years

50 | Maintenance Schedule | MS50175/00E 2014-07

 Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Fit new seals/sealing materials for all disassembled components. W2062
Overhaul charge-air coolant pump. W2070
Overhaul engine coolant pump. W2110
QL3 10500 18 a Turbochargers Fit new turbochargers. W1041
QL3 21000 9a Fuel delivery pump Fit new fuel delivery pump. W1051
QL4 21000 6a Automatic engine oil filter Remove filter housing and clean. Fit new filter candles. X W1035
QL4 21000 18 a Extended component mainte- Completely disassemble the engine. Inspect engine components as W3000
nance per assembly instructions and repair or fit new components as re-
quired.
Replace all elastomeric parts and seals with new ones. W3001
Fit new piston rings. W3002
Fit new conrod bearings. W3003
Fit new crankshaft bearings. W3004
Fit new cylinder liners. W3005
Fit new high-pressure fuel pump. W3007
Fit new camshaft bearings and camshaft thrust bearings. W3018
Check gear train for cracks, replace bushings, check axles and replace W3063
if necessary.
Fit new rubber elements of engine mounts. W3100
Replace swing followers and swing-follower shafts. W3103
Check vibration damper, fit new one if necessary. W3108
Replace insulated flywheel. X W3139
Check engine oil pump, replace if necessary. W3177
w = weeks
m = months
a = years
TIM-ID: 0000054620 - 001

MS50175/00E 2014-07 | Maintenance Schedule | 51

 1.17 Maintenance schedule matrix 6,000h
0-6,000 Operating hours
Task 1,000 Operating hours [h]

1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
Limit

Daily
500

Engine
W0534 1m
W1008 2a
W0500 - X
W0501 - X
W0503 - X
W0505 - X
W0506 - X
W0507 - X
W0508 - X
W1047 6m X X X X X X X X X X X X
W1009 2a X X X X X X X X X X X X
W1001 2a X X X X X X
W1463 2a X X X X X X
W1481 2a X X X X X X
W1675 2a X X X X X X
W1241 2a X X X
W1046 2a X X X
W1207 2a X X X
W1005 3a X X
W1006 9a X X
W1713 9a X X
W1011 9a X X
W1055 5a X
W1026 5a X
W1250 6a X
W1251 6a X
W1063 9a X
W1051 9a X
W2001 9a X
W2002 9a X
W2003 9a X
W2004 9a X
W2006 9a X
W2007 9a X
W2008 9a X
TIM-ID: 0000054606 - 001

W2009 9a X
W2010 9a X
W2062 9a X
W2070 9a X
W2110 9a X
W1041 18 a X
W1035 6a X
w = weeks
m = months
a = years

52 | Maintenance Schedule | MS50175/00E 2014-07

 Task Operating hours [h]

1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
Limit

Daily
500
W3000 18 a X
W3001 18 a X
W3002 18 a X
W3003 18 a X
W3004 18 a X
W3005 18 a X
W3007 18 a X
W3018 18 a X
W3063 18 a X
W3100 18 a X
W3103 18 a X
W3108 18 a X
W3139 18 a X
W3177 18 a X
w = weeks
m = months
a = years
TIM-ID: 0000054606 - 001

MS50175/00E 2014-07 | Maintenance Schedule | 53

 1.18 Maintenance tasks 6,000h
Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Engine
QL1 - 1m Engine operation Test run at not below 1/3 load and at least until steady-state temper- W0534
ature is reached (monthly).
QL1 - 2a Engine oil filter Fit new engine oil filters each time the engine oil is changed or, at the W1008
latest, on expiry of the time limit (given in years).
QL1 Daily - Engine operation Check engine oil level. W0500
Carry out visual inspection of engine for general condition and leaks. W0501
Inspect service indicator of air filter. W0503
Check relief bores of coolant pump(s). W0505
Check for abnormal running noises, exhaust gas color and vibration. W0506
Drain off water and contamination from fuel prefilter. X W0507
Check differential pressure gauge of fuel prefilter. X W0508
QL1 500 6m Oil indicator filter Check and clean oil indicator filter. X W1047
QL1 500 2a Centrifugal oil filter Check thickness of oil residue layer. Clean. Fit new sleeve, at the lat- X W1009
est, each time the engine oil is changed.
QL1 1000 2a Fuel filter Fit new fuel filter or new fuel filter insert. W1001
QL1 1000 2a Engine mounts Carry out visual inspection of engine mounts for general condition. W1463
QL1 1000 2a Intermediate fuel filter Replace intermediate fuel filter of filter element of intermediate fuel X W1481
filter.
QL1 1000 2a Fuel prefilter Fit new fuel prefilter or new fuel prefilter insert. X W1675
QL1 2000 2a Belt drive Inspect condition of drive belts and fit new ones if necessary. Adjust X W1241
tension.
QL1 2000 2a Crankcase breathers Fit new filters or filter inserts. X W1046
QL1 3000 2a Valve gear Check valve clearance, adjust if required. ATTENTION! Initial adjust- W1207
ment after 1,000 operating hours and subsequently 1,000 operating
hours after each cylinder-head overhaul..
QL1 3000 3a Air filters Fit new air filters. X W1005
QL1 3000 9a Fuel injectors Replace fuel injectors. W1006
QL1 3000 9a Engine governor Injector: reset drift compensation parameters (CDC). W1713
QL1 3000 9a Combustion chambers Inspect cylinder chambers using endoscope. W1011
QL1 6000 5a Crankcase breathers Fit new oil separators. X W1055
QL3 6000 5a Engine mounts Check buffer clearance of resilient mounts Check proper seating of W1026
securing screws.
QL3 6000 6a Rubber sleeves Replace all rubber sleeves. W1250
QL3 6000 6a Hose lines Replace all hose lines. W1251
QL3 6000 9a Cylinder heads Overhaul cylinder heads. Visually inspect piston crowns and wear pat- W1063
tern on cylinder liner running surfaces.
QL3 6000 9a Fuel delivery pump Fit new fuel delivery pump. W1051
QL3 6000 9a Component maintenance Inspect rocker arms and valve bridge for wear. Insert an endoscope W2001
through the pushrod bore to visually inspect swing followers and cam-
shaft running surfaces.
TIM-ID: 0000054607 - 001

Clean air ducting. W2002

Clean intercooler and inspect for leakage. W2003
Fit new high-pressure fuel sensor. W2004
Check engine coolant thermostat and fit new thermal actuator. W2006
Check charge-air coolant thermostat and fit new thermal actuator. W2007
Overhaul engine coolant preheating system. X W2008
Inspect centrifugal oil filter for wear. X W2009
w = weeks
m = months
a = years

54 | Maintenance Schedule | MS50175/00E 2014-07

 Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Overhaul starter. W2010
Fit new seals/sealing materials for all disassembled components. W2062
Overhaul charge-air coolant pump. W2070
Overhaul engine coolant pump. W2110
QL3 6000 18 a Turbochargers Fit new turbochargers. W1041
QL4 6000 6a Automatic engine oil filter Remove filter housing and clean. Fit new filter candles. X W1035
QL4 6000 18 a Extended component mainte- Completely disassemble the engine. Inspect engine components as W3000
nance per assembly instructions and repair or fit new components as re-
quired.
Replace all elastomeric parts and seals with new ones. W3001
Fit new piston rings. W3002
Fit new conrod bearings. W3003
Fit new crankshaft bearings. W3004
Fit new cylinder liners. W3005
Fit new high-pressure fuel pump. W3007
Fit new camshaft bearings and camshaft thrust bearings. W3018
Check gear train for cracks, replace bushings, check axles and replace W3063
if necessary.
Fit new rubber elements of engine mounts. W3100
Replace swing followers and swing-follower shafts. W3103
Check vibration damper, fit new one if necessary. W3108
Replace insulated flywheel. X W3139
Check engine oil pump, replace if necessary. W3177
w = weeks
m = months
a = years
TIM-ID: 0000054607 - 001

MS50175/00E 2014-07 | Maintenance Schedule | 55